KR100722515B1 - Two lines device working cold medium pipe for aircondisioner's condensers - Google Patents

Two lines device working cold medium pipe for aircondisioner's condensers Download PDF

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KR100722515B1
KR100722515B1 KR1020060041128A KR20060041128A KR100722515B1 KR 100722515 B1 KR100722515 B1 KR 100722515B1 KR 1020060041128 A KR1020060041128 A KR 1020060041128A KR 20060041128 A KR20060041128 A KR 20060041128A KR 100722515 B1 KR100722515 B1 KR 100722515B1
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South Korea
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aluminum tube
guide
feeding
tube
rack
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KR1020060041128A
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Korean (ko)
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KR20060057566A (en
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정무길
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(주)디엠피테크
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00—Making other particular articles
    • B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02—Advancing work in relation to the stroke of the die or tool
    • B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02—Advancing work in relation to the stroke of the die or tool
    • B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/12—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/20—Storage arrangements; Piling or unpiling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/28—Associations of cutting devices therewith

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

알루미늄튜브 공급부(F)에서부터 엔드 포밍된 알루미늄튜브(1)를 절단, 가공하는 절단장치(43)에 이르기까지의 모든 장치를 두개 라인(Two Line)으로 설치하되, 상기 알루미늄튜브 공급부(F)의 안내가이드(30)와 피딩 및 교정직관부(S)의 두께교정부(2)사이에 안내 및 두께 교정을 완벽하고 원활히 하기 위해 예비 안내롤러(9)(9')와, 예비 두께교정롤러(11)(11') 및 좌우 롤러(34)(34')와 그것에 의해 회전되는 벨트(35)로 구성된 상하로 맞닿은 한쌍의 벨트 컨베이어장치(36)(36')로 이루어진 파우어 피더(P)가 추가로 설치되고, 상기 양쪽 라인의 상기 히치피더(42)상에서 왕복하도록 장착된 두개의 클램프피더(6)(6) 다음에는, 양측 엔드 포밍장치(7)(7)의 평면 및 요면 압축프레스(38)(38')(39)(39')를 출몰되게 하는 양측 캠장치(37)(37)의 내측 둘레에 형성된 양쪽 피니언기어(16)에 양측에 랙기어(17)(17')가 형성된 하나의 랙장치(40)가 맞물려 상하로 승강되면서 캠장치(37)를 회전시키도록 설치되고, 상기 절단장치(43)뒤에는 절단 가공된 냉매관을 적치하는 최종제품 적치대(41)(41')가 양쪽 라인끝에 설치된 것으로 구성된다.All the equipment from the aluminum tube supply part (F) to the cutting device 43 for cutting and processing the end-formed aluminum tube (1) is installed in two lines (Two Line), Preliminary guide rollers (9) and (9 ') and preliminary thickness calibration rollers (11) for smooth and smooth guide and thickness calibration between the guide guide (30) and the thickness calibration unit (2) of the feeding and straightening pipe section (S). (11 ') and a powder feeder (P) consisting of a pair of belt conveyors (36, 36') abutted up and down, consisting of a right and left roller (34, 34 ') and a belt (35) rotated by it. After the two clamp feeders 6 and 6, which are installed to reciprocate on the hitch feeder 42 of the two lines, the planar and concave compression presses 38 of both end forming devices 7 and 7 are provided. On both pinion gears 16 formed around the inner circumference of the two cam apparatuses 37 and 37 to allow the projections 38 ', 39 and 39' to be mounted. A rack device 40 having rack gears 17 and 17 'formed on both sides thereof is engaged with the rack device 40 so as to move up and down to rotate the cam device 37. The coolant pipe is cut behind the cutting device 43. The end product stacker 41 (41 ') which piles up this is comprised by the both ends of a line.

Description

두개의 라인으로된 에어컨 콘덴서용 냉매관의 가공장치{Two lines device working cold medium pipe for aircondisioner's condensers}Two lines device working cold medium pipe for aircondisioner's condensers

도 1 은 본 발명에 따른 두개의 라인으로된 에어컨 냉매관용 알루미늄튜브 가공장치의 전체 정면도.1 is an overall front view of an aluminum tube processing apparatus for an air conditioner refrigerant tube having two lines according to the present invention;

도 2 는 본 발명에 따른 두개의 라인으로된 장치중 알루미늄 공급부의 확대 정면도.2 is an enlarged front view of an aluminum supply of a two line device according to the invention;

도 3a 는 본 발명에 따른 두개의 라인으로된 장치중 파우어 피더의 확대 평면도.3A is an enlarged plan view of a powder feeder of a two line apparatus according to the present invention;

도 3b 는 본 발명에 따른 두개의 라인으로된 장치중 파우어 피더의 확대 정면도. 3b is an enlarged front view of a powder feeder of a two line device according to the present invention;

도 4a 는 본 발명에 따른 두개의 라인으로된 장치중 피딩 및 교정직관부의 확대 평면도.Figure 4a is an enlarged plan view of the feeding and orthodontic portion of the two-line device according to the present invention.

도 4b 는 본 발명에 따른 두개의 라인으로된 장치중 피딩 및 교정직관부의 확대 정면도.Figure 4b is an enlarged front view of the feeding and orthodontic portion of the two-line device according to the present invention.

도 5a 는 본 발명에 따른 두개의 라인으로된 장치중 엔드 포밍부로 왕복 이동시키는 히치피더의 확대 평면도.5a is an enlarged plan view of a hitch feeder for reciprocating to an end forming part of a two line apparatus according to the present invention;

도 5b 는 본 발명에 따른 두개의 라인으로된 장치중 엔드 포밍부로 왕복 이 동시키는 히치피더의 확대 정면도.5B is an enlarged front view of the hitch feeder for reciprocating to an end forming part of a two line device according to the present invention;

도 6a 는 본 발명에 따른 두개의 라인으로된 장치중 엔드 포밍부의 확대 평면도.6A is an enlarged plan view of an end forming part of a two line device according to the present invention;

도 6b 는 본 발명에 따른 두개의 라인으로된 장치중 엔드 포밍부의 확대 정면도.6B is an enlarged front view of the end forming portion of a two line device according to the present invention;

도 6c 는 본 발명에 따른 두개의 라인으로된 장치중 엔드 포밍부의 압축프레스와 캠 및 그것을 회전시키는 랙, 피니언기어의 상세도.Figure 6c is a detailed view of the compression press and cam of the end forming portion of the two-line device according to the present invention and the rack, pinion gear for rotating it.

도 7a 는 본 발명에 따른 두개의 라인으로된 장치중 마무리 가공된 알루미늄 냉매관 배출이송 및 최종제품 적치대의 확대 평면도.Figure 7a is an enlarged plan view of the finished aluminum refrigerant pipe discharge transfer and the final product loading stand of the two line device according to the present invention.

도 7b 는 본 발명에 따른 두개의 라인으로된 장치중 마무리 가공된 알루미늄 냉매관 배출이송 및 최종제품 적치대의 확대 정면도.Figure 7b is an enlarged front view of the finished aluminum refrigerant pipe discharge transfer and final product loading stand in a two-line device according to the present invention.

*도면중 주요부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *

9,9' ; 예비 안내롤러 11,11' ; 예비 두께교정롤러9,9 '; Preliminary guide roller 11,11 '; Preliminary Thickness Calibration Roller

12' ; 타이밍 모터 17,17' ; 랙기어12 '; Timing motors 17, 17 '; Rack gear

34,34' ; 좌우 롤러 35 ; 벨트34,34 '; Left and right rollers 35; belt

36,36' ; 컨베이어장치 40 ; 랙장치36,36 '; Conveyor apparatus 40; Rack device

41,41' ; 최종제품 적치대 42 ; 히치피더41,41 '; End product stockpit 42; Hitch feeder

43 ; 절단장치 45,45' ; 불량품 배출통43; Cutting device 45,45 '; Reject bin

46,46' ; 불량품 수거호퍼 47 ;46,46 '; Refuse collection hopper 47;

48 ; 컨베이어 49,49' ;48; Conveyor 49,49 ';

본 발명은 두개의 라인으로된 에어컨 콘덴서용 냉매관의 가공장치에 관한 것으로서, 특히 통상의 에어컨 콘덴서용 냉매관의 가공장치의 모든 구조가 두개의 라인으로 구성되면서 알루미늄튜브 공급부의 안내가이드 다음에 예비 안내롤러와 예비 두께교정롤러 및 한쌍의 벨트 컨베이어장치로 구성된 파우어 피더를 보강, 설치하고, 양측 한쌍의 엔드 포밍부에 설치된 압축프레스의 출몰을 위한 양쪽 캠장치를 하나의 랙장치에 의해 회전시키도록 양측에 랙기어가 형성된 랙장치 하나를 양쪽 캠장치 사이에서 상하로 승강되게 설치한 것으로 구성된 두개의 라인으로된 에어컨 콘덴서용 냉매관의 가공장치에 관한 것이다.The present invention relates to a processing apparatus for a refrigerant pipe for an air conditioner condenser having two lines, and in particular, all structures of a processing apparatus for a conventional refrigerant pipe for an air conditioner condenser are constituted by two lines, and are prepared after the guide guide of the aluminum tube supply unit. To reinforce and install the powder feeder consisting of the guide roller, preliminary thickness calibration roller and a pair of belt conveyors, and to rotate both cam devices for the appearance of the compression press installed on the pair of end forming parts on both sides by one rack device. It relates to a processing device for a refrigerant pipe for an air conditioner condenser consisting of two lines consisting of a rack device formed with rack gears on both sides to move up and down between both cam devices.

종래에는 에어컨 콘덴서용 냉매관의 가공장치가 하나의 라인으로 되어 있어서 단시간에 양산이 어려웠고, 알루미늄튜브 공급부가 다소 취약하여 알루미늄튜브의 공급이 다소 원활치 못한 점이 있었으며, 엔드 포밍부에는 승강되는 랙기어 하나가 엔드 포밍부의 내면 캠축 둘레에 형성된 피니언기어에 치합되어 캠축을 회전시키게 되므로 랙기어와 피니언기어의 치합력(齒合力;이가 맞물리는 힘)이 약하여 회전력이 다소 취약한 결점이 있었다.Conventionally, the processing equipment of the refrigerant tube for the air conditioner condenser is a single line, so it is difficult to mass-produce in a short time, and the supply of aluminum tube is somewhat unsatisfactory because the aluminum tube supply part is weak, and the rack forming gear is elevated in the end forming part. Was engaged with the pinion gear formed around the inner camshaft of the end forming part to rotate the camshaft, so that the engagement force between the rack gear and the pinion gear was weak and the rotational force was somewhat weak.

본원 발명은 상기한 바와 같은 종래의 단일 라인으로된 에어컨 콘덴서용 냉 매관 가공장치의 결점을 해소하기 위하여 냉매관 가공장치 전공정을 두개의 라인으로 하되, 알루미늄튜브 공급부를 보강하기 위하여 알루미늄튜브 공급부의 안내가이드 다음에, 예비 안내롤러와 예비 두께교정롤러 및 상하 한쌍의 벨트 컨베이어장치로 이루어진 파우어 피더(Power feeder)를 각각 한쌍씩 보강 설치한 다음, 두개의 라인중 엔드 포밍부의 압축프레스를 출몰시키는 양쪽 캠장치들의 내측 둘레의 피니언기어에는 양측에 랙기어가 형성된 하나의 랙장치가 치합되어 상하로 승강 작동되도록 하여 하나의 랙장치에 의해 두개의 캠장치의 내측 축에 형성된 두개의 피니언기어를 강력하게 회전 작동시키도록 하므로써, 냉매관을 양산할 수 있으면서 작동이 원활한 두개의 라인으로된 에어컨 콘덴서용 냉매관의 가공장치를 제공코저하는 것으로서 이를 첨부된 도면들을 참조하여 상세히 설명하면 다음과 같다.The present invention is to solve the drawbacks of the conventional single line refrigerant pipe processing unit for the air conditioner condenser as described above, the entire process of the refrigerant pipe processing unit to two lines, the aluminum tube supply unit to reinforce the aluminum tube supply unit After the guide guide, a pair of power feeders consisting of a preliminary guide roller, a preliminary thickness calibration roller, and a pair of upper and lower belt conveyors are reinforced and installed. The pinion gears on the inner circumference of the cam devices are engaged with one rack device formed with rack gears on both sides thereof to move up and down so that two pinion gears formed on the inner shaft of the two cam devices by one rack device are strongly supported. By rotating it, it is possible to mass produce the refrigerant pipe, It provides a processing apparatus of the refrigerant pipe for air conditioner condenser in a line as described in detail with reference to the accompanying drawings as follows.

알루미늄튜브(1) 롤 적치대(10)와, 그 알루미늄튜브를 가이드하는 가이드부(20)와, 그 알루미늄튜브를 피딩 및 교정직관부로 안내하는 안내가이드(30)로된 알루미늄튜브 공급부(F)와; 두께교정부(2), 폭직관부(3), 피딩롤러(13) 및 두께직관부(4)로된 피딩겸 교정직관부(S)와; 상기 피딩겸 교정직관부(S) 다음에, 전후 왕복순환이동하는 엔드 포밍부(7)와 절단장치(43)의 이동 시간과 속도를 감지하여 그 시간과 속도에 맞추어 알루미늄튜브(1)의 이동속도 및 시간을 조절하는 감지겸 조절용 엔코더(Encoder)(5)와; 제2의 폭조절(교정)겸 안내롤러(14)와; 제2의 두께교정부(15)와; 상기 엔코더(5)의 조절에 의해 알루미늄튜브(1)의 폭을 교정하면서 안 내 이송하기 위한 다수개의 안내겸 폭 교정부(8)와; 알루미늄튜브(1)의 엔드 포밍 이동속도에 알맞게 타이밍 모터(Timing motor)(12')에 의해 일정시간씩 작동, 정지를 반복하면서 알루미늄튜브의 이송속도를 자동 조절하도록 장착된 히치피더(Hitch Feeder)(42)와; 상기 교정된 알루미늄튜브(1)를 면치하는 엔드 포밍부(7)와; 상기 엔드 포밍된 알루미늄튜브(1)를 절단, 가공하는 절단장치(43)로 구성된 에어컨 콘덴서용 냉매관의 가공장치에 있어서,Aluminum tube (1) Aluminum tube supply portion (F) consisting of a roll holder (10), a guide portion 20 for guiding the aluminum tube, and a guide guide (30) for guiding the aluminum tube to the feeding and straightening pipe portion. Wow; A feeding and straightening tube portion S composed of a thickness correcting portion 2, a width tube portion 3, a feeding roller 13, and a thickness tube portion 4; Next to the feeding and straightening straight portion S, the movement time and speed of the end forming portion 7 and the cutting device 43 which move back and forth reciprocally are sensed, and the moving speed of the aluminum tube 1 is adjusted according to the time and speed. And an encoder 5 for adjusting and adjusting the time; A second width adjustment (correction) and guide roller 14; A second thickness correction unit 15; A plurality of guide and width correction units (8) for conveying the inside of the aluminum tube (1) by adjusting the encoder (5); A hitch feeder mounted to automatically adjust the feeding speed of the aluminum tube while repeatedly operating and stopping by a timing motor 12 'according to the end forming moving speed of the aluminum tube 1. (42); An end forming part 7 facing the calibrated aluminum tube 1; In the processing apparatus of the refrigerant pipe for air conditioner condenser composed of a cutting device 43 for cutting and processing the end-formed aluminum tube (1),

상기 알루미늄튜브 공급부(F)에서부터 엔드 포밍된 알루미늄튜브(1)를 절단, 가공하는 절단장치(43)에 이르기까지의 모든 공정에 따른 장치를 두개의 라인(Two Line)으로 설치하되, 상기 알루미늄튜브 공급부(F)의 안내가이드(30)와 피딩겸 교정직관부(S)의 두께교정부(2)사이에 안내겸 두께 교정을 완벽하고 원활히 하도록 하기 위해, 예비 안내롤러(9)(9')와, 예비 두께교정롤러(11)(11') 및, 좌우 롤러(34)(34')와 그것에 의해 회전되는 벨트(35)로 구성되어 상하로 맞닿아 회전되는 한쌍의 벨트 컨베이어장치(36)(36')로 이루어진 양쪽의 파우어 피더(P)(P')가 차례로 추가 설치되고, 상기 양쪽 두개 라인의 상기 히치피더(42)상에서 왕복 이동되도록 장착된 양쪽 두개의 클램프피더(6)(6) 다음에는, 도6b 및 6c에 도시된 바와 같이, 양쪽 엔드 포밍장치(7)(7)의 평면 및 요면 압축프레스(38)(38')(39)(39')를 출몰되게 하는 양쪽 캠장치(37)(37)의 내측 캠축 둘레에 형성된 양쪽 피니언기어(16)(16)에 하나의 랙장치(40)의 양측에 형성된 랙기어(17)(17')를 맞물리게 하여 그 랙장치(40)가 상하로 승강되면서 랙(17)(17')과 피니언기어(16)(16)의 맞물림에 의해 캠장치(37)(37)들을 회전시키도록 설치되고, 상기 절단장치(43)뒤에는 상기에서 절단, 가공된 냉매관을 이송하는 이송 컨베이어(47)(47')가 설치되며, 상기 이송 컨베이어 다음에는 컨베이어(48)에 의해 이동하면서 감지장치(미도시)에 의해 자동으로 불량품을 선별하여 그 옆의 불량품 수거호퍼(46)(46')로 퇴출하는 불량품(NG) 선별장치(45)(45')가 설치되고, 그 뒤에는 상기에서 선별된 냉매관을 적치하는 최종제품 적치대(41)(41')를 양쪽 라인끝에 설치한 것으로 구성된다.The apparatus according to all processes from the aluminum tube supply part F to the cutting device 43 for cutting and processing the end-formed aluminum tube 1 is installed in two lines, but the aluminum tube In order to completely and smoothly guide and thickness correction between the guide guide 30 of the supply unit (F) and the thickness correction portion (2) of the feeding and straightening straight section (S), and the preliminary guide roller (9) (9 '), A pair of pre-thickness rollers 11 and 11 'and a pair of belt conveyors 36 and 36 which are rotated by abutting up and down, which are composed of left and right rollers 34 and 34' and a belt 35 that is rotated thereby. Two power feeders (P) (P ') made of') are additionally installed in turn, followed by two clamp feeders (6) (6) mounted to reciprocate on the hitch feeders (42) of the two lines. 6b and 6c, planar and concave pressure of both end forming apparatuses 7 and 7 is shown. One rack device 40 on both pinion gears 16, 16 formed around the inner camshaft of both cam devices 37, 37 for causing presses 38, 38 ', 39, 39' to be recessed. The rack gears (17) and (17 ') formed on both sides thereof are engaged so that the rack device (40) is lifted up and down, thereby engaging the rack (17) (17') with the pinion gear (16) (16). It is installed to rotate the apparatuses 37 and 37, and behind the cutting device 43 is a conveying conveyor 47, 47 'for conveying the refrigerant pipe cut and processed in the above, and after the conveying conveyor Defects (NG) sorting device (45) (45 ') which sorts out the defectives automatically by a sensing device (not shown) while moving by the conveyor (48) and exits to the defective collection hopper 46 (46') next to it. Is installed, and the end product stackers 41 and 41 'for placing the refrigerant pipes selected above are installed at both ends of the line.

이상과 같이 구성된 본 발명 에어컨 콘덴서용 냉매관 가공장치는 기존의 가공장치를 두개의 라인으로 설치하였기 때문에 단시간에 양산이 가능한 효과가 있고, 예비 안내롤러(9)(9')와 예비 두께교정롤러(11)(11') 및 파우어 피더(P)를 설치하였기 때문에 알루미늄튜브의 공급과 교정 및 안내가 완벽하고 원활하게 되며, 엔드 포밍장치(7)(7)의 캠장치(37)(37)들의 내측 캠축들 사이에는 양측에 랙기어(17)(17')가 형성된 하나로된 랙장치(40)가 설치되어 있어서, 하나의 랙장치(40)로도 두개의 캠장치의 내측 축에 형성된 두개의 피니언기어(16)(16)를 회전시키게되어 캠장치(37)(37)의 회전을 강력하고 원활하게 하여 엔드 포밍이 원활하게 이루어지도록 하면서 두개의 캠장치를 회전시키기 위해 두개의 랙장치를 설치하지 않아도 되므로 장치 설치비를 절감할 수 있는 효과도 있게 되며, 두개의 라인으로된 장치의 마지막에는 최종제품중 불량품(NG) 선별장치(45)(45')가 설치되어 있어서 자동적으로 불량품을 선별하여 양질의 제품만 최종제품 적치대(41)(41')에 적치될 수 있도록 하는 효과도 있는 것이다.Refrigerant pipe processing apparatus for air conditioner condenser of the present invention configured as described above has the effect of being able to mass-produce in a short time because the existing processing equipment is installed in two lines, and preliminary guide rollers 9, 9 'and preliminary thickness calibration rollers. (11) (11 ') and the power feeder (P), the supply, calibration and guidance of the aluminum tube is perfect and smooth, the cam device (37) (37) of the end forming device (7) (7) Between the inner camshafts of the two rack devices 40, the rack gears (17, 17 ') formed on both sides is installed, so that even one rack device 40 formed on the inner shaft of the two cam device Rotating the pinion gears 16 and 16 installs two rack units to rotate the two cam units while smoothly and smoothly rotating the cam units 37 and 37 so that the end forming is smooth. To reduce device installation costs At the end of the two-line device, the defective products (NG) sorting device (45) (45 ') of the final products are installed so that the defective products are automatically sorted and only the high-quality products are placed on the final product loading stand (41). There is also an effect that can be stored in (41 ').

Claims (1)

알루미늄튜브(1) 롤 적치대(10)와, 그 알루미늄튜브를 가이드하는 가이드부(20)와, 그 알루미늄튜브를 피딩 및 교정직관부로 안내하는 안내가이드(30)로된 알루미늄튜브 공급부(F)와; 두께교정부(2), 폭직관부(3), 피딩롤러(13) 및 두께직관부(4)로된 피딩겸 교정직관부(S)와; 상기 피딩겸 교정직관부(S) 다음에, 전후 왕복순환이동하는 엔드 포밍부(7)와 절단장치(43)의 이동 시간과 속도를 감지하여 그 시간과 속도에 맞추어 알루미늄튜브(1)의 이동속도 및 시간을 조절하는 감지겸 조절용 엔코더(Encoder)(5)와; 제2의 폭조절(교정)겸 안내롤러(14)와; 제2의 두께교정부(15)와; 상기 엔코더(5)의 조절에 의해 알루미늄튜브(1)의 폭을 교정하면서 안내 이송하기 위한 다수개의 안내겸 폭 교정부(8)와; 알루미늄튜브(1)의 엔드 포밍 이동속도에 알맞게 타이밍 모터(Timing motor)(12')에 의해 일정시간씩 작동, 정지를 반복하면서 알루미늄튜브의 이송속도를 자동 조절하도록 장착된 히치피더(Hitch Feeder)(42)와; 상기 교정된 알루미늄튜브(1)를 면치하는 엔드 포밍부(7)와; 상기 엔드 포밍된 알루미늄튜브(1)를 절단, 가공하는 절단장치(43)로 구성된 에어컨 콘덴서용 냉매관의 가공장치에 있어서,Aluminum tube (1) Aluminum tube supply portion (F) consisting of a roll holder (10), a guide portion 20 for guiding the aluminum tube, and a guide guide (30) for guiding the aluminum tube to the feeding and straightening pipe portion. Wow; A feeding and straightening tube portion S composed of a thickness correcting portion 2, a width tube portion 3, a feeding roller 13, and a thickness tube portion 4; Next to the feeding and straightening straight portion S, the movement time and speed of the end forming portion 7 and the cutting device 43 which move back and forth reciprocally are sensed, and the moving speed of the aluminum tube 1 is adjusted according to the time and speed. And an encoder 5 for adjusting and adjusting the time; A second width adjustment (correction) and guide roller 14; A second thickness correction unit 15; A plurality of guide and width correction units (8) for guiding and conveying the width of the aluminum tube (1) by adjusting the encoder (5); A hitch feeder mounted to automatically adjust the feeding speed of the aluminum tube while repeatedly operating and stopping by a timing motor 12 'according to the end forming moving speed of the aluminum tube 1. (42); An end forming part 7 facing the calibrated aluminum tube 1; In the processing apparatus of the refrigerant pipe for air conditioner condenser composed of a cutting device 43 for cutting and processing the end-formed aluminum tube (1), 상기 알루미늄튜브 공급부(F)에서부터 엔드 포밍된 알루미늄튜브(1)를 절단, 가공하는 절단장치(43)에 이르기까지의 모든 공정에 따른 장치를 두개의 라인(Two Line)으로 설치하되, 상기 알루미늄튜브 공급부(F)의 안내가이드(30)와 피딩겸 교정직관부(S)의 두께교정부(2)사이에 안내겸 두께 교정을 완벽하고 원활히 하도록 하기 위해, 예비 안내롤러(9)(9')와, 예비 두께교정롤러(11)(11') 및 좌우 롤러(34)(34')와 그것에 의해 회전되는 벨트(35)로 구성되어 상하로 맞닿아 회전되는 한쌍의 벨트 컨베이어장치(36)(36')로 이루어진 파우어 피더(P)가 추가로 설치되고, 상기 양쪽 두개 라인의 상기 히치피더(42)상에서 왕복 이동되도록 장착된 양쪽 두개의 클램프피더(6)(6) 다음에는, 양쪽 엔드 포밍장치(7)(7)의 평면 및 요면 압축프레스(38)(38')(39)(39')를 출몰되게 하는 양쪽 캠장치(37)(37)의 내측 캠축 둘레에 형성된 양쪽 피니언기어(16)(16)에 하나의 랙장치(40)의 양측에 형성된 랙기어(17)(17')를 맞물리게 하여 그 랙장치(40)가 상하로 승강되면서 랙(17)(17')과 피니언기어(16)(16)의 맞물림에 의해 캠장치(37)(37)들을 회전시키도록 설치하고, 상기 절단장치(43)뒤에는 상기에서 절단, 가공된 냉매관을 이송하는 이송 컨베이어(47)(47')가 설치되며, 상기 이송 컨베이어 다음에는 컨베이어(48)에 의해 이동하면서 감지장치(미도시)에 의해 자동으로 불량품을 선별하여 그 옆의 불량품 수거호퍼(46)(46')로 퇴출하는 불량품(NG) 선별장치(45)(45')가 설치되고, 그 뒤에는 상기에서 선별된 냉매관을 적치하는 최종제품 적치대(41)(41')를 양쪽 라인끝에 설치한 것으로 구성됨을 특징으로하는 두개의 라인으로된 에어컨 콘덴서용 냉매관의 가공장치.The apparatus according to all processes from the aluminum tube supply part F to the cutting device 43 for cutting and processing the end-formed aluminum tube 1 is installed in two lines, but the aluminum tube In order to completely and smoothly guide and thickness correction between the guide guide 30 of the supply unit (F) and the thickness correction portion (2) of the feeding and straightening straight section (S), and the preliminary guide roller (9) (9 '), A pair of pre-thickness rollers 11, 11 ', left and right rollers 34, 34' and a belt 35 rotated by it, and a pair of belt conveyors 36, 36 'rotated in contact with each other up and down. And two clamping feeders (6) (6) mounted on the hitch feeder (42) of the two lines, and further provided with a powder feeder (P). 7) Both cams allowing the flat and concave compression presses 38, 38 ', 39, 39' of the 7 to be recessed The rack device (17) (17 ') formed on both sides of one rack device (40) is engaged with both pinion gears (16) (16) formed around the inner camshaft of the device (37) (37). 40 is installed to rotate the cam device 37, 37 by engaging the rack 17, 17 'and the pinion gear 16, 16 while lifting up and down, and behind the cutting device 43 Transfer conveyors 47 and 47 'are installed to transfer the coolant pipes cut and processed in the above, and after the transfer conveyor is moved by the conveyor 48, the defects are automatically sorted by a detection device (not shown). And a defective product (NG) sorting device (45) (45 ') which is discharged to the next defective collection hopper (46) (46') next to it, and thereafter, 41) (41 ') is a two-line coolant tube processing apparatus for the air conditioner, characterized in that it is installed at both ends of the line.
KR1020060041128A 2006-05-08 2006-05-08 Two lines device working cold medium pipe for aircondisioner's condensers KR100722515B1 (en)

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CN107225158B (en) * 2017-07-09 2018-11-13 安徽中佳自动化科技有限公司 A kind of compacting D type evaporator tube automatic devices
CN107336021B (en) * 2017-07-17 2019-03-22 安徽中佳自动化科技有限公司 A kind of D type evaporator tube automatic assembly line
CN117505711B (en) * 2024-01-08 2024-03-15 扬州威特科技有限公司 Radiator fin stamping forming machine

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