CN106925665B - A kind of guide plate stamping line - Google Patents

A kind of guide plate stamping line Download PDF

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Publication number
CN106925665B
CN106925665B CN201710268983.0A CN201710268983A CN106925665B CN 106925665 B CN106925665 B CN 106925665B CN 201710268983 A CN201710268983 A CN 201710268983A CN 106925665 B CN106925665 B CN 106925665B
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CN
China
Prior art keywords
plate
finished
band
conveying
carriage
Prior art date
Application number
CN201710268983.0A
Other languages
Chinese (zh)
Other versions
CN106925665A (en
Inventor
洪灵
俞兴
程旗凯
陈源通
陈卸件
王京
余晓春
朱振
潘浩雷
张庆权
黄小健
陈艳丽
金璐
洪丰
Original Assignee
金华辉煌三联工具实业有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 金华辉煌三联工具实业有限公司 filed Critical 金华辉煌三联工具实业有限公司
Priority to CN201710268983.0A priority Critical patent/CN106925665B/en
Publication of CN106925665A publication Critical patent/CN106925665A/en
Application granted granted Critical
Publication of CN106925665B publication Critical patent/CN106925665B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/001Shaping combined with punching, e.g. stamping and perforating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/08Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
    • B21D43/09Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
    • B21D43/105Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/10Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
    • B21D43/11Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers for feeding sheet or strip material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/14Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by turning devices, e.g. turn-tables
    • B21D43/145Turnover devices, i.e. by turning about a substantially horizontal axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D45/00Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
    • B21D45/02Ejecting devices
    • B21D45/04Ejecting devices interrelated with motion of tool

Abstract

The invention discloses a kind of guide plate stamping lines,Its key points of the technical solution are that including controller,Discharge mechanism for pushing from band-like coiled strip to the first punching machine,The first conveying mechanism for conveying the band-like coiled strip through the first punching machine,Separating mechanism for detaching finished product plate with band-like waste material,For by the turn-over mechanism of finished product plate turn-over,For severing and collect the sanction collecting mechanism of band-like waste material,Blanking mechanism for ejecting the waste material in fabrication hole,Deburring machine for removing finished product plate burr,The second conveyor structure being connected between blanking mechanism and deburring machine input terminal,The third conveying mechanism being connected between the second punching machine and deburring machine output end,The 4th conveying mechanism being connected between the second punching machine and third punching machine,It is pushed to the delivery device in press for the finished product plate after third punching machine punch process;Synchronous feeding can be carried out, processing efficiency is improved, processing labor intensity is reduced, improves atomization degree.

Description

A kind of guide plate stamping line
Technical field
The present invention relates to machinery equipment field, more specifically, it relates to a kind of guide plate stamping line.
Background technology
Punching machine is exactly a punching type forcing press, punching production primarily directed to plank, by mold can make blanking, The operations such as punching, molding, drawing, finishing, fine, shaping, riveting, are widely used in mechanical processing industry.Punching machine pair when work Plank presses, and finished product blanking is completed on plank or completes punching on finished product, needs to match unification group upper mold and lower die, will Plank is placed in therebetween, applies pressure by punch, makes its deformation or blanking.
The production line of existing processing plate includes problems with:1, punching machine feeding mostly uses greatly manual feeding, work effect Rate is low and very dangerous, since feeding position is inaccurately also possible to mold damage and reduces product quality;Minority is using by electricity The feed device of machine, speed reducer drive, but there is a problem of hardly possible synchronous with punching machine;Also have using Pneumatic feeder, but maintenance expense It with height, takes up a large area, using effect is poor.
2, it will appear the phenomenon that finished product is Nian Jie with waste material after completing punching press to plank due to punch, equally on finished product plate When stamping out fabrication hole, the waste material in fabrication hole can be also bonded on finished product plate, so be also needed to by manually again to blanking It is sorted, increases the labor intensity of part processing.
3, the requirement with the development people of society to equipment is higher and higher, to adding for the plate also to assembling the equipment Work requires also higher and higher.And since the fabrication hole on plate can not together be processed in place in punching press plate, it is therefore desirable to Sheet Metal Forming Technology hole is repositioned on the plate of blanking, and easily there is the phenomenon that deviations in the plate produced in batches, to lead Monoblock plate is caused to scrap;In addition it is also needed to also need to when the processes such as being flattened, cleaned after the completion of sheet forming by manually carrying, Increase the labor intensity of part processing.
Invention content
In view of the deficiencies of the prior art, the present invention intends to provide a kind of guide plate stamping line, the production Line can carry out punching machine synchronous feeding, improve the processing efficiency of punching machine, reduce the labor intensity of part processing, improve punching machine and add The degree of automation of work.
To achieve the above object, the present invention provides following technical solutions:A kind of guide plate stamping line, includes punching press Device and band-like coiled strip for decompressor punch process, the band-like coiled strip include band-like waste material and connect with band-like waste material The finished product plate connect, the production line further include press for flattening finished product plate and for cleaning the clear of finished product plate Washing machine, the decompressor include for punch forming finished product plate the first punching machine, on finished product plate punching press it is fixed Second punching machine and third punching machine for the Sheet Metal Forming Technology hole on finished product plate in position hole are provided on second punching machine Diel for being positioned by location hole for finished product plate;The production line further includes having controller, being used for band-like coiled strip The discharge mechanism that is pushed to the first punching machine, the first conveying mechanism for convey the band-like coiled strip through the first punching machine, be used for will be at Separating mechanism that product plate is detached with band-like waste material, for by the turn-over mechanism of finished product plate turn-over, for severing and collect The sanction collecting mechanism of band-like waste material, for by fabrication hole waste material ejection blanking mechanism, for removing finished product plate burr Deburring machine, is connected to the second punching machine and goes the second conveyor structure being connected between blanking mechanism and deburring machine input terminal Third conveying mechanism between burring machine output end, is used the 4th conveying mechanism being connected between the second punching machine and third punching machine It is pushed to the delivery device in press in the finished product plate after third punching machine punch process;The discharge mechanism includes to send Expect that holder, the raw material frame for coiled strip placement, the straightening machine for flattening band-like coiled strip, the straightening machine include for band-like coiled strip By correction channel and be located at correction channel above and below both sides correction wheel, correction wheel to correction channel in band-like coiled strip It squeezes smooth;Main drawing-inroller is rotatably connected on the stock support and from drawing-inroller, the main drawing-inroller and from drawing-inroller Be arranged in an axially parallel mode, be additionally provided with the feeding motor for driving the rotation of main drawing-inroller on the stock support, main drawing-inroller and Be held on the opposite sides of band-like coiled strip respectively from drawing-inroller, feeding motor drive main drawing-inroller will be held on main drawing-inroller and from Band-like coiled strip between drawing-inroller is pushed to the first punching machine side;It is provided on the stock support and is put for detecting discharge mechanism First group photoelectric sensor and second group photoelectric sensor of the band-like coiled strip gone out apart from ground level, first group of photoelectric transfer Sensor and second group of photoelectric sensor be respectively positioned on stock support close to straightening machine side, and with controller communication link It connects, first group of photoelectric sensor is located above second group of photoelectric sensor, and second group of photoelectric sensor is located at feeding Close to the one end on ground on holder;First conveying mechanism includes the first strip machine for hold band-like coiled strip conveying Structure, the collecting mechanism of cutting out includes the second strip mechanism for hold the conveying of band-like waste material, first strip mechanism and Second strip mechanism is run simultaneously;The separating mechanism includes for detecting the first sensor of production board discharge position, being used for By finished product plate from fall off component and the material lift group for band-like coiled strip to be lifted to certain altitude of roof fall on band-like waste material Part;The turn-over mechanism includes for moving finished product sheet feeding belt to the shifting material component of designated position, for lifting finished product plate Rise the turn-over manipulator come, for being grasped and the finished product plate after turn-over capable of being placed from the bottom of finished product plate First manipulator on to second conveyor structure;The collecting mechanism of cutting out includes cutting machine, the Yi Jiyong for the band-like waste material of severing In collection by the collecting box of the band-like waste material of severing;The blanking mechanism includes the top for ejecting the waste material in fabrication hole Needle and driving cylinder for driving thimble;The third conveying mechanism includes for expecting up to specific bit in production board The fixation kit that is fixed when setting and for from fixation kit by fixed production board material clamping to the second punching machine The second manipulator;4th conveying mechanism include for for production board material positioning installation placement seat, for drive peace It sets seat and is moved to the moving assembly of designated position, the third machine for being placed into the finished product plate on placement seat on third punching machine Tool hand.
The present invention is further arranged to:The correction channel is obliquely installed along its length, and the correction channel is close One end of raw material frame is higher than the rotation connection on one end of stock support, the straightening machine and is useful for holding for carrying belt shape coiled strip Support roller, there are two the support wheel settings and is located at the head and end in correction channel, close to raw material frame on straightening machine Support wheel is by the feed end for slightly above correcting channel of band-like coiled strip support, close to the support wheel of stock support by band on straightening machine The discharge end for slightly above correcting channel of shape coiled strip support.
The present invention is further arranged to:The main drawing-inroller and drawing-inroller is provided with two groups, and along plate length side To being arranged, one end of two main drawing-inrollers is respectively connected with synchronizing wheel, and synchronous belt, feeding motor are arranged in two synchronizing wheels Another main drawing-inroller rotates synchronously under the drive of synchronous belt when driving a main drawing-inroller rotation;The synchronizing wheel is sheathed on On the mandrel of main drawing-inroller one end, the synchronizing wheel is coaxially arranged with for the perforative step groove of mandrel, is embedded in the step groove There is the securable tensioning sleeve in step groove inner wall, the deformation slot of tensioning sleeve side be provided through on the side wall of the tensioning sleeve, The open end of the step groove, which abuts, to be useful for the distracted tightening hoop of tensioning sleeve, and pluggable tensioning is provided on the tightening hoop Cambridge ring in set is provided through the deformation slot of cambridge ring side on the side wall of the cambridge ring, is also set on the tightening hoop It is equipped with for the draw bolt by tensioning sleeve to one layback of tightening hoop, the spiral shell being spirally connected for draw bolt is provided on the tensioning sleeve Hole;Tensioning sleeve and tightening hoop are embedded in step groove after being sheathed on mandrel and are sheathed on mandrel by synchronizing wheel successively, are rotating When draw bolt draws tensioning sleeve to tightening hoop, cambridge ring gradually collapses in tensioning sleeve, and tensioning sleeve is in the branch of cambridge ring Support is lower gradually to open, until synchronizing wheel is fixed on mandrel.
The present invention is further arranged to:First conveying mechanism includes the first carriage, the second conveyor structure Include the second carriage, the third conveying mechanism includes third carriage, first carriage and the second carriage And rotation connection is useful for the conveying roller of conveying finished product plate on third carriage, the conveying roller has several and edge The length direction of each carriage is arranged in order setting, the feeder motor for driving conveying roller is additionally provided on each carriage, respectively The delivery end of feeder motor is respectively connected with the chain for driving each carriage upper roller, be both provided on each conveying roller with The gear of chain engaged transmission, feeder motor drive the conveying of each conveying roller rotation realization finished product plate;First strip Mechanism is set to the feed end of the first carriage, and the conveying roller close to the first carriage feed end is the active of the first strip mechanism Roller, first strip mechanism further include the driven voller for being useful for being clamped band-like coiled strip with drive roll cooperation.
The present invention is further arranged to:The separating mechanism is arranged on the first carriage, the first sensor setting Close to the feed end of the first strip mechanism on the first carriage, the component that falls off includes to be taken off with what controller communicated to connect Material cylinder and the press part being fixed on the piston rod of de- material cylinder;The material lift component includes to be set to the first conveying Material lift bar on frame, the material lift bar are provided with two and arranged in parallel, band-like waste material across two material lift bars, Two material lift bars are above the height of conveying roller.
The present invention is further arranged to:The shifting material component includes to move material holder and be rotationally connected on shifting material holder Rotating roller for conveying finished product plate and the positioning component for positioning production board material clamping, the rotating roller setting There are several and be arranged in incline structure, higher one end of rotating roller of oblique arrangement is located at the first conveying mechanism discharge end Lower section, the positioning component are located at lower one end of rotating roller of oblique arrangement;The positioning component includes first baffle, uses In detection finished product plate whether with first baffle contradict second sensor, for the first pneumatic clamper gas of clamping position finished product plate Cylinder, there are two the first pneumatic clamper cylinder settings and runs simultaneously, and two the first pneumatic clamper cylinders are along finished product plate conveying direction It is arranged;Finished product plate through the conveying of the first conveying mechanism is from the rotating roller that end drops into oblique arrangement, finished product plate It is slid under gravity along the inclined direction of the rotating roller of arrangement, until being contradicted with first baffle, second sensor inspection It measures controller after finished product plate is contradicted with first baffle and starts the first pneumatic clamper cylinder, production board material clamping is fixed;It is described solid It includes to be fixed on the second baffle of separate deburring machine one end on third carriage, for whether detecting finished product plate to determine component With the 3rd sensor of second baffle conflict, for the second pneumatic clamper cylinder of clamping position finished product plate, the second pneumatic clamper gas There are two cylinder settings and runs simultaneously, and two the second pneumatic clamper cylinders are arranged along finished product plate conveying direction;It is defeated through third The finished product plate that mechanism conveys is sent to be conveyed to second baffle, until being contradicted with second baffle, when 3rd sensor detects finished product Controller starts the second pneumatic clamper cylinder after plate is contradicted with second baffle, and production board material clamping is fixed.
The present invention is further arranged to:Second strip mechanism includes the severing electricity being fixed on cutting machine By the motor-driven clamping driving wheel of severing, the severing motor and the feeder motor of the first strip mechanism are same for machine and one group Step operation;It is provided on the cutting machine for detecting by the 4th sensor of the band-like waste material length of severing, severing motor band It moves one group of clamping driving wheel to convey band-like waste material to cutting machine, when band-like waste material reaches the position time control of the 4th sensor detection Device processed starts cutting machine, and cutting machine is dropped into current band-like waste material severing in collecting box by the band-like waste material of severing.
The present invention is further arranged to:The blanking mechanism is set on the second carriage, and the driving cylinder is fixed on The piston rod end of top on second carriage and positioned at conveying roller, the driving cylinder is fixedly connected with connecting plate, institute It states and is provided with two sliding bars on connecting plate, the sliding bar is arranged in parallel with the piston rod of cylinder is driven, the sliding bar Upper end penetrates through the top of the second carriage and the sliding of the second carriage connects, and the lower end of the sliding bar is provided with for for top The needle stand of needle installation, it is axially sliding in the second carriage upper edge for sliding bar when driving cylinder drives needle stand closer or far from conveying roller It moves;Conveying roller below needle stand is provided with the charging conduit for ejecting the waste material in fabrication hole for thimble, the blanking grooved ring Around the circumferential side wall for being set to conveying roller, the width of the charging conduit is not more than the width of finished product plate;Two sliding bar difference The both ends of length direction on connecting plate are set to, wherein a sliding bar is detachably connected with needle stand, another sliding bar and needle Seat sliding connection, the needle stand can be leaned on mutually in the length direction that the glide direction of sliding boom end is connecting plate, two needle stands Close or remote from;It is fixedly connected with sliding block with the sliding boom end of needle stand sliding connection, the sliding block bottom surface is provided with to be slided for needle stand The dovetail groove of shifting, the needle stand are arranged in parallel with guide rod along its glide direction, are fixedly connected with for guide rod on the sliding block Perforative guide pad, guide rod slides with guide pad along its length when needle stand is along the length direction sliding of dovetail groove connects.
The present invention is further arranged to:4th conveying mechanism includes the 4th carriage and to be set to the 4th defeated Send the positioning conveyer slideway on frame, the placement seat that can slide and connect with it along the length direction of positioning conveyer slideway, the peace Set the locating rod being provided on seat for being inserted into the location hole of finished product plate;The moving assembly include be set to positioning it is defeated Send the servo motor of sliding rail one end and the transmission belt for driving placement seat to be slid on positioning conveyer slideway, the transmission Band is connect with the output end of servo motor, and servo motor drives placement seat to be slid on positioning conveyer slideway by transmission belt; The positioning conveyer slideway is provided with two and is arranged in parallel along its length between the two, and moving assembly drives two to determine Placement seat on the conveyer slideway of position is alternately toward polyslip.
The present invention is further arranged to:The delivery device includes to push frame and be rotationally connected on push frame to use In the push rolls of conveying finished product plate, the push rolls are provided with several and are arranged in order setting;The press setting In on push frame, the press includes slicking-in roller and the pressing motor for driving slicking-in roller to rotate, the pressing electricity The delivery end of machine is connected with the chain for driving each push rolls, and the tooth with chain engaged transmission is both provided on each push rolls Wheel flattens motor by each push rolls rotation of chain-driving to realize the conveying of finished product plate;The delivery device also wraps It includes and is set to the push cylinder on push frame and being located above push rolls and for detecting finished product plate transfer position 5th sensor, the piston rod end of the push cylinder is rotatably connected to can be closer or far from the wheel that compresses of push rolls, institute It states and compresses the feed inlet that wheel is located at push rolls top and close press;Finished product plate conveyed on push rolls to press It is delivered in journey and compresses wheel lower section, and detect that rear controller startup push cylinder will compress wheel pressing and exist by the 5th sensor Above finished product plate, push rolls are driving wheel at this time, and it is driven wheel to compress wheel, and is held on the opposite sides of finished product plate, To which finished product plate be promoted in press.
In conclusion the invention has the advantages that:The production line will be bonded in the forming hole of band-like waste material After the ejection of finished product plate, progress turn-over operation in turn-over mechanism is transported to by the first conveying mechanism, then pass through second conveyor Structure, which is transported in deburring machine, carries out deburring operation, and the finished product plate after deburring is fixed on finger by third conveying mechanism Positioning is set, then is placed on next station by the second manipulator, and third manipulator again will after third punching machine processes Finished product plate through third punching machine is grasped to delivery device, and finished product plate is pushed to operation in press again through delivery device, The discharge end of press is connected to the feed end of cleaning machine, is directly entered when finished product plate is exported from the discharge end of press clear Operation in washing machine, it is whole that the execution of control Zhe Ge mechanisms is detected by controller, it avoids worker from sorting blanking, effectively reduces The labor intensity of part processing, to be conducive to improve the degree of automation of punching machine processing.
Description of the drawings
Fig. 1 is a kind of dimensional structure diagram of guide plate stamping line;
Fig. 2 is the structural schematic diagram of discharge mechanism;
Fig. 3 is the dimensional structure diagram of stock support;
Fig. 4 is the dimensional decomposition structure diagram of tensioning sleeve and tightening hoop;
Fig. 5 is the dimensional structure diagram at separating mechanism;
Fig. 6 is the dimensional structure diagram at turn-over mechanism;
Fig. 7 is the dimensional structure diagram for cutting out collecting mechanism;
Fig. 8 is the dimensional structure diagram of second conveyor structure and third conveying mechanism;
Fig. 9 is the dimensional structure diagram of second conveyor structure;
Figure 10 is the dimensional structure diagram of the 4th conveying mechanism;
Figure 11 is the dimensional structure diagram of delivery device.
Reference numeral:1, decompressor;11, the first punching machine;12, the second punching machine;13, third punching machine;14, band-like coiled strip; 141, band-like waste material;142, finished product plate;15, press;151, motor is flattened;16, cleaning machine;17, deburring machine;2, blowing Mechanism;21, raw material frame;22, straightening machine;221, support wheel;23, stock support;231, feeding motor;2311, main drawing-inroller; 232, from drawing-inroller;233, first group of photoelectric sensor;234, second group of photoelectric sensor;235, synchronous belt;236, synchronizing wheel; 2361, step groove;2362, tensioning sleeve;23621, deformation slot;23622, screw hole;2363, tightening hoop;23631, cambridge ring; 23632, slot is deformed;2364, draw bolt;3, the first conveying mechanism;31, separating mechanism;311, first sensor;312, it falls off Component;3121, de- material cylinder;3122, press part;313, material lift component;3131, material lift bar;32, turn-over mechanism;321, material is moved Component;3211, material holder is moved;3212, rotating roller;3213, positioning component;32131, second sensor;32132, the first pneumatic clamper Cylinder;32133, first baffle;322, turn-over manipulator;323, the first manipulator;33, collecting mechanism is cut out;331, the second strip machine Structure;3311, severing motor;3312, driving wheel is clamped;332, cutting machine;333, collecting box;334, the 4th sensor;34, first Strip mechanism;35, the first carriage;4, second conveyor structure;41, blanking mechanism;411, cylinder is driven;4111, connecting plate; 4112, bar is slid;412, needle stand;413, thimble;414, sliding block;415, dovetail groove;416, guide rod;417, guide pad;42, Two carriages;5, third conveying mechanism;51, third carriage;52, fixation kit;521, second baffle;522, third senses Device;523, the second pneumatic clamper cylinder;53, the second manipulator;6, the 4th conveying mechanism;61, the 4th carriage;62, positioning conveying is slided Rail;63, placement seat;631, locating rod;64, moving assembly;641, servo motor;642, transmission belt;65, third manipulator;7、 Delivery device;71, frame is pushed;72, push rolls;73, push cylinder;74, wheel is compressed;75, the 5th sensor;8, conveying roller;81、 Gear;82, charging conduit.
Specific implementation mode
With reference to the accompanying drawings and examples, the present invention is described in more detail.Wherein identical parts are with identical Reference numeral indicates.It should be noted that word "front", "rear" used in the following description, "left", "right", "up" and "down" Refer to that the direction in attached drawing, word " bottom surface " and " top surface ", "inner" and "outside" are referred respectively to towards or away from particular elements The direction of geometric center.
Referring to Fig.1 shown in -11, a kind of guide plate stamping line includes decompressor 1 and adds for 1 punching press of decompressor The band-like coiled strip 14 of work, band-like coiled strip 14 include band-like waste material 141 and the finished product plate 142 being connect with band-like waste material 141, The production line further includes the press 15 for flattening finished product plate 142 and the cleaning machine for cleaning finished product plate 142 16, the punching machine namely in the market of decompressor 1 and press 15 and cleaning machine 16 belong to the prior art, can be in city Buying comes directly to use on field;And punching machine is by the punch forming on band-like coiled strip 14 of upper and lower mould, the finished product plate stamped out 142 are bonded in the forming hole of band-like waste material 141.
Decompressor 1 includes for the first punching machine 11 of punch forming finished product plate 142, in finished product plate 142 Second punching machine 12 of upper punching press location hole and third punching machine 13 for the Sheet Metal Forming Technology hole on finished product plate 142, the second punching The diel for being positioned by location hole for finished product plate 142 is provided on bed 12;The diel can enable production board Material 142 is accurately placed on Working position, to avoid the deviations easily occurred after the reposition of finished product plate 142 existing As being conducive to improve yield rate.
The production line further include have controller (controller can be programmable controller), for by band-like coiled strip 14 to The discharge mechanism 2 of first punching machine 11 push, is used the first conveying mechanism 3 for conveying the band-like coiled strip 14 through the first punching machine 11 In the separating mechanism 31 for detaching finished product plate 142 with band-like waste material 141, for by the turn-over mechanism of 142 turn-over of finished product plate 32, for severing and collect band-like waste material 141 cut out collecting mechanism 33, for by fabrication hole waste material ejection blanking mechanism 41, for removing the deburring machine 17 of 142 burr of finished product plate, being connected between 17 input terminal of blanking mechanism 41 and deburring machine Second conveyor structure 4, be connected between 17 output end of the second punching machine 12 and deburring machine third conveying mechanism 5, be connected to The 4th conveying mechanism 6 between second punching machine 12 and third punching machine 13, for the production board after 13 punch process of third punching machine Material 142 is pushed to the delivery device 7 in press 15;Wherein deburring machine 17 belongs to the prior art, can purchase on the market Come over directly to use, magnetic force unhairing machine or ultrasonic wave unhairing machine can be selected.
Discharge mechanism 2 includes stock support 23, is placed for coiled strip raw material frame 21, for flattening rectifying for band-like coiled strip 14 Positive machine 22, straightening machine 22 include for band-like coiled strip 14 by correction channel and be located at the strong of correction channel or more both sides Positive wheel, correction wheel squeeze the band-like coiled strip 14 in correction channel smooth;By upper and lower two when band-like coiled strip 14 is by correcting channel The correction wheel of side squeezes to improve the flatness of band-like coiled strip 14.
Main drawing-inroller 2311 is rotatably connected on stock support 23 and from drawing-inroller 232, main drawing-inroller 2311 and from feeding Wheel 232 is arranged in an axially parallel mode, and the feeding motor for driving main drawing-inroller 2311 to rotate is additionally provided on stock support 23 231, main drawing-inroller 2311 and the opposite sides for being held on band-like coiled strip 14 respectively from drawing-inroller 232, feeding motor 231 drive master Drawing-inroller 2311 will be held on main drawing-inroller 2311 and be pushed away from the band-like coiled strip 14 between drawing-inroller 232 to 11 side of the first punching machine It send;It is advantageously implemented automated production, improves the safety of worker's operation.
The band-like coiled strip 14 for detecting the releasing of discharge mechanism 2 is provided on stock support 23 apart from the first of ground level Group photoelectric sensor 233 and second group of photoelectric sensor 234, first group of photoelectric sensor 233 and second group of photoelectric sensor 234 It is respectively positioned on close to the side of straightening machine 22 on stock support 23, and is communicated to connect with controller, first group of photoelectric sensor 233 are located at second group of 234 top of photoelectric sensor, and second group of photoelectric sensor 234 is located on stock support 23 close to ground One end.
Coiled strip in raw material frame 21 is after the effect of straightening machine 22 at V-shaped knot between straightening machine 22 and stock support 23 Structure, and its bottom is earthward close, when the band-like coiled strip 14 being released is detected by first group of photoelectric sensor 233, and When two groups of photoelectric sensors 234 can't detect, first group of photoelectric sensor 233 allows straightening machine 22 to continue operation to controller transmission Signal, 11 normal operation of feeding motor 231 and the first punching machine at this time;
When the band-like coiled strip 14 being released is detected by second group of photoelectric sensor 234, second group of photoelectric sensor 234 The signal for stopping straightening machine 22 and continuing operation is sent to controller, until second group of photoelectric sensor 234 can't detect and first When group photoelectric sensor 233 is able to detect that band-like coiled strip 14, first group of photoelectric sensor 233 and/or second group of photoelectric sensing Device 234 sends the signal for allowing straightening machine 22 to continue operation to controller, and feeding motor 231 and the first punching machine 11 are normally made at this time Industry;
When the band-like coiled strip 14 being released cannot be detected by first group of photoelectric sensor 233, first group of photoelectric sensing Device 233 sends the signal for allowing straightening machine 22 to continue operation to controller, while first group of photoelectric sensor 233 is sent to controller The signal that allows feeding motor 231 and the first punching machine 11 to stop operation, until first group of photoelectric sensor 233 is detected and be released Band-like coiled strip 14, first group of photoelectric sensor 233 allow straightening machine 22 and feeding motor 231 and the first punching machine to controller transmission 11 continue the signal of operation.
The structure can carry out the first punching machine 11 friction feeding at the uniform velocity, and the setting of two groups of photoelectric sensors, which can enable, puts Band-like coiled strip 14 between material mechanism 2 and stock support 23 is continuously in a certain amount, will not will not mostly lack, and allows stock support 23 can be transported on the first punching machine 11 in time, at the uniform velocity, effectively by band-like coiled strip 14, to realize automated production, carry The high safety of working efficiency and worker's operation.And it can be believed to controller real-time delivery by two groups of photoelectric sensors Number, substantially increase the fluency and safety and stability degree when the processing operation of the first punching machine 11.
First conveying mechanism 3 includes the first strip mechanism 34 for hold the conveying of band-like coiled strip 14, cuts out collecting mechanism 33 include the second strip mechanism 331 for hold the conveying of band-like waste material 141, the first strip mechanism 34 and the second strip machine Structure 331 is run simultaneously;Separating mechanism 31 includes for detecting the first sensor 311 of 142 position of finished product plate, for will be at Fall off component 312 and for band-like coiled strip 14 to be lifted certain altitude of the product plate 142 from roof fall on band-like waste material 141 Material lift component 313;Turn-over mechanism 32 includes for being driven finished product plate 142 to the shifting material component 321 of designated position, being used for Turn-over manipulator 322 that the lifting of finished product plate 142 is got up, for being grasped from the bottom of finished product plate 142 and can Finished product plate 142 after turn-over is placed into the first manipulator 323 on second conveyor structure 4;It includes to be used for cut out collecting mechanism 33 The cutting machine 332 of the band-like waste material of severing 141 and for collecting by the collecting box 333 of the band-like waste material 141 of severing.
After the production line ejects the finished product plate 142 being bonded in the forming hole of band-like waste material 141, pass through the first conveying Mechanism 3, which is transported in turn-over mechanism 32, carries out turn-over operation, then is transported in deburring machine 17 and is carried out by second conveyor structure 4 Deburring operates, and the finished product plate 142 after deburring is fixed on designated position by third conveying mechanism 5, then by second Manipulator 53 is placed on next station, and third manipulator 65 again will be through third punching machine 13 after third punching machine 13 processes Finished product plate 142 grasping arrive delivery device 7, finished product plate 142 is pushed into operation in press 15 again through delivery device 7, The discharge end of press 15 is connected to the feed end of cleaning machine 16, when finished product plate 142 is exported from the discharge end of press 15 It is directly entered operation in cleaning machine 16, it is whole that the execution of control Zhe Ge mechanisms is detected by controller, avoid worker from dividing blanking It picks, effectively reduces the labor intensity of part processing, to be conducive to improve the degree of automation of punching machine processing.
Blanking mechanism 41 includes for by the thimble 413 of the waste material ejection in fabrication hole and for driving thimble 413 Driving cylinder 411;Wherein the quantity and shape of thimble 413 can be adapted with the quantity of fabrication hole and shape.
Third conveying mechanism 5 includes the fixation kit for being fixed when finished product plate 142 reaches designated position 52 and for fixed finished product plate 142 to be clamped to the second manipulator on the second punching machine 12 from fixation kit 52 53;4th conveying mechanism 6 include for for 142 positioning installation of finished product plate placement seat 63, for drive placement seat 63 move Move the moving assembly 64 to designated position, for being placed into the finished product plate 142 on placement seat 63 on third punching machine 13 Three manipulators 65.Wherein the first manipulator 323 and the second manipulator 53 and third manipulator 65 belong to the prior art, can be from Buying sets its working procedure and can be used in the market after coming.
Above-mentioned production line conveys finished product plate 142 by third conveying mechanism 5, and reaches and specify in finished product plate 142 Fixation kit 52 is fixed when position, then will be carried out in the grasping to the second punching machine 12 of finished product plate 142 by the second manipulator 53 Hole machined is positioned, the second manipulator 53 again grasps the finished product plate 142 through the second punching machine 12 after the second punching machine 12 processes Onto placement seat 63, moving assembly 64 drives placement seat 63 to be slid onto the designated position of the next step, third manipulator 65 again Fabrication hole processing, the third manipulator after third punching machine 13 processes will be carried out in the grasping to third punching machine 13 of finished product plate 142 The grasping of finished product plate 142 through third punching machine 13 is arrived delivery device 7 by 65 again, again pushes finished product plate 142 through delivery device 7 The discharge end of operation in press 15, press 15 is connected to the feed end of cleaning machine 16, waits for finished product plate 142 from press It is directly entered operation in cleaning machine 16 when 15 discharge end output.Above-mentioned whole detected by controller controls the execution of Zhe Ge mechanisms, The deviations phenomenon easily occurred after effectively avoiding finished product plate 142 from repositioning is conducive to improve yield rate;Also finished product is avoided Plate 142 carries out also needing to artificial carrying when other process, the labor intensity of part processing is effectively reduced, to be conducive to Improve the degree of automation of production line processing.
Correction channel is obliquely installed along its length, and correction channel is higher than close to one end of raw material frame 21 close to feeding branch One end of frame 23, on straightening machine 22 rotation connection be useful for the support wheel 221 of carrying belt shape coiled strip 14, support wheel 221 is provided with Two and it is located at the head and end in correction channel, close to the support wheel 221 of raw material frame 21 by band-like volume on straightening machine 22 The feed end for slightly above correcting channel for expecting 14 supports, close to the support wheel 221 of stock support 23 by band-like volume on straightening machine 22 Expect the discharge end for slightly above correcting channel of 14 supports.Channel slopes will be corrected, the band-like volume that can be allowed by straightening machine 22 is set It is smoothly conveyed downwards when material 14 is between straightening machine 22 and stock support 23, is conducive to be located at straightening machine 22 and stock support V-shaped plate and the junction of straightening machine 22 between 23 reduce bending angle, avoid the band-like coiled strip 14 through straightening machine 22 again Bending deformation.In addition the peak of 221 lateral wall of support wheel is slightly above the feed end and discharge end for correcting channel, makes by support The plate of wheel 221 can slightly above correct the feed end and discharge end in channel, which can make band-like coiled strip 14 pass through straightening machine There is certain upward bent toughness after 22 correction, received downwards using band-like coiled strip 14 after the support wheel 221 of discharge end The active force of drawing is balanced, and is not only contributed to the smoothness that band-like coiled strip 14 enters or sends out straightening machine 22, is also beneficial to Improve the flatness of band-like coiled strip 14.
Main drawing-inroller 2311 and drawing-inroller 232 is provided with two groups, and is arranged along plate length direction, two masters One end of drawing-inroller 2311 is respectively connected with synchronizing wheel 236, and synchronous belt 235, feeding motor 231 are arranged in two synchronizing wheels 236 Another main drawing-inroller 2311 rotates synchronously under the drive of synchronous belt 235 when a main drawing-inroller 2311 being driven to rotate;Setting There are two groups of main drawing-inrollers 2311 and increases main drawing-inroller 2311 from drawing-inroller 232 and band-like coiled strip 14 is clamped from drawing-inroller 232 Area, be conducive to improve main drawing-inroller 2311 and drive band-like coiled strip 14 to be conveyed to the first punching machine 11 from the clamping of drawing-inroller 232 Degree of stability, and two groups of main drawing-inrollers 2311 and pass through feeding motor 231 from drawing-inroller 232 and coordinate synchronizing wheel 236 It is driven with synchronous belt 235, realizes two groups of main drawing-inrollers 2311 and operating synchronously from drawing-inroller 232, not only contribute to reduce Equipment energy consumption, while further improving two groups of main drawing-inrollers 2311 and driving band-like coiled strip 14 to the from the clamping of drawing-inroller 232 The degree of stability of one punching machine 11 conveying avoids one fast one from causing band-like coiled strip 14 impaired slowly.
Synchronizing wheel 236 is sheathed on the mandrel of 2311 one end of main drawing-inroller, and synchronizing wheel 236 is coaxially arranged with to be run through for mandrel Step groove 2361, be embedded with the securable tensioning sleeve 2362 in 2361 inner wall of step groove, tensioning sleeve 2362 in step groove 2361 Side wall on be provided through the deformation slot 23621 of 2362 side of tensioning sleeve, the open end of step groove 2361 abut be useful for by 2362 distracted tightening hoop 2363 of tensioning sleeve, the cambridge ring 23631 being provided on tightening hoop 2363 in pluggable tensioning sleeve 2362, It is provided through the deformation slot 23632 of 23631 side of cambridge ring on the side wall of cambridge ring 23631, is also set up on tightening hoop 2363 It is useful for the draw bolt 2364 to 2,363 1 layback of tightening hoop by tensioning sleeve 2362, is provided on tensioning sleeve 2362 for drawing spiral shell The screw hole 23622 that bolt 2364 is spirally connected;Tensioning sleeve 2362 and tightening hoop 2363 are embedded in by synchronizing wheel 236 successively after being sheathed on mandrel In step groove 2361 and it is sheathed on mandrel, when rotation draw bolt 2364 draws tensioning sleeve 2362 to tightening hoop 2363, wedge Shape ring 23631 gradually collapses in tensioning sleeve 2362, and tensioning sleeve 2362 gradually opens under the support of cambridge ring 23631, Until synchronizing wheel 236 is fixed on mandrel.The fixed installation of synchronizing wheel 236 is by tightening hoop 2363 and tensioning sleeve 2362 What radial contraction and expansion achieved a fixed connection, and tightening hoop 2363 and tensioning sleeve 2362 can be made of metal, and deform slot 23632 and deformation slot 23621 can reduce the machining accuracy of tightening hoop 2363 and tensioning sleeve 2362, make the structure using firm, Synchronizing wheel 236 can be avoided using the phenomenon that loosening is generated with the mandrel of main drawing-inroller 2311 long afterwards, be conducive to keep synchronizing The use degree of stability of wheel 236.
First conveying mechanism 3 includes the first carriage 35, and second conveyor structure 4 includes the second carriage 42, third Conveying mechanism 5 includes third carriage 51, is turned on the first carriage 35 and the second carriage 42 and third carriage 51 The dynamic conveying roller 8 being connected with for conveying finished product plate 142, conveying roller 8 have several and along the length directions of each carriage It is arranged in order setting, the feeder motor for driving conveying roller 8 (not depending on going out in feeder motor figure) is additionally provided on each carriage, The delivery end of each feeder motor is respectively connected with the chain (not depending on going out in chain figure) for driving each carriage upper roller 8, respectively The gear 81 with chain engaged transmission is both provided on a conveying roller 8, feeder motor drives each rotation of conveying roller 8 to realize finished product The conveying of plate 142;Structure is simple and easy to implement for this, is driven each conveying roller 8 by the driving motor in each mechanism, favorably Stablize conveying in finished product plate 142.
First strip mechanism 34 is set to the feed end of the first carriage 35, close to the conveying of 35 feed end of the first carriage Roller 8 is the drive roll of the first strip mechanism 34, and the first strip mechanism 34 further includes being useful for that band-like volume is clamped with drive roll cooperation The driven voller of material 14.For driving the feeder motor of the first strip mechanism 34 simultaneously for driving each conveying roller in above structure 8 rotation can both facilitate the synchronous operation for realizing conveying roller 8 and the first strip mechanism 34, decrease device configuration, be conducive to Reduce equipment manufacturing costs.
Separating mechanism 31 is arranged on the first carriage 35, and the setting of first sensor 311 is close on the first carriage 35 The feed end of first strip mechanism 34, the component 312 that falls off include de- material cylinder 3121, the Yi Jigu communicated to connect with controller The press part 3122 being scheduled on the piston rod of de- material cylinder 3121;Material lift component 313 includes to be set on the first carriage 35 Material lift bar 3131, material lift bar 3131 is provided with two and arranged in parallel, and band-like waste material 141 passes through two material lift bars Between 3131, two material lift bars 3131 are above the height of conveying roller 8.Band-like coiled strip 14 is made in the traction of the first strip mechanism 34 With lower to 31 1 side slip of separating mechanism, band-like waste material 141 is elevated at conveying roller 8 under the lifting effect of material lift component 313, When first sensor 311 detects finished product 142 in-position of plate, controller starts de- material cylinder 3121,3122 quilt of press part Piston rod pushes, to eject finished product plate 142 from the shaped hole of band-like waste material 141;Press part 3122 can be by rubber system At can avoid being ejected trace when finished product plate 142 contradicts and influence finished appearance.
It includes to move material holder 3211 and be rotationally connected on shifting material holder 3211 for conveying finished product to move material component 321 The rotating roller 3212 of plate 142 and for by the positioning component 3213 of 142 clamping position of finished product plate, rotating roller 3212 to be set It is equipped with several and is arranged in incline structure, 3212 higher one end of rotating roller of oblique arrangement is located at the first conveying mechanism 3 The lower section of discharge end, positioning component 3213 are located at 3212 lower one end of rotating roller of oblique arrangement;Positioning component 3213 includes Have first baffle 32133, for detect second sensor 32131 that whether finished product plate 142 contradict with first baffle 32133, For the first pneumatic clamper cylinder 32132 of clamping position finished product plate 142, there are two the settings of the first pneumatic clamper cylinder 32132 and same Step operation, two the first pneumatic clamper cylinders 32132 are arranged along 142 conveying direction of finished product plate;It is conveyed through the first conveying mechanism 3 Finished product plate 142 from the rotating roller 3212 that end drops into oblique arrangement, finished product plate 142 under gravity along The 3212 inclined direction of rotating roller of arrangement slides, until being contradicted with first baffle 32133, second sensor 32131 detects Controller starts the first pneumatic clamper cylinder 32132 after finished product plate 142 is contradicted with first baffle 32133, and finished product plate 142 is clamped It is fixed.
Similarly, fixation kit 52 includes to be fixed on the second baffle far from 17 one end of deburring machine on third carriage 51 521, for detecting 3rd sensor 522 that whether finished product plate 142 contradict with second baffle 521, being used for clamping position finished product Second pneumatic clamper cylinder 523 of plate 142, there are two the settings of the second pneumatic clamper cylinder 523 and runs simultaneously, two the second pneumatic clamper gas Cylinder 523 is arranged along 142 conveying direction of finished product plate;The second pneumatic clamper of two such cylinder 523 can be held on finished product plate The both ends of 142 length directions, to be conducive to fix finished product plate 142 vertically along its conveying direction.
The finished product plate 142 conveyed through third conveying mechanism 5 is conveyed to second baffle 521, until being supported with second baffle 521 It touches, controller starts the second pneumatic clamper cylinder after 3rd sensor 522 detects that finished product plate 142 is contradicted with second baffle 521 523, finished product plate 142 is gripped.The fixation kit 52 can be fixed when finished product plate 142 reaches designated position On predeterminated position, be conducive to accurately be placed into down after the second manipulator 53 grips finished product plate 142 from fixation kit 52 On one station.
Second strip mechanism 331 includes the severing motor 3311 being fixed on cutting machine 332 and one group by cutting out The clamping driving wheel 3312 that power machine 3311 drives, the fortune synchronous with the feeder motor of the first strip mechanism 34 of severing motor 3311 Row;It is provided on cutting machine 332 for detecting by the 4th sensor 334 of 141 length of band-like waste material of severing, severing motor 3311 one group of clamping driving wheel 3312 of drive convey band-like waste material 141 to cutting machine 332, when band-like waste material 141 reaches the 4th Controller starts cutting machine 332 when the position that sensor 334 detects, and cutting machine 332 is by current 141 severing of band-like waste material, quilt The band-like waste material 141 of severing drops into collecting box 333.Band-like waste material 141 is cut into a section plank, facilitates the later stage Transport and management.
Blanking mechanism 41 is set on the second carriage 42, and driving cylinder 411 is fixed on the second carriage 42 and position It is fixedly connected with connecting plate 4111 in the piston rod end of the top of conveying roller 8, driving cylinder 411, is arranged on connecting plate 4111 There are two sliding bars 4112, sliding bar 4112 to be arranged in parallel with the piston rod of cylinder 411 is driven, the upper end of sliding bar 4112 is run through The top and the sliding of the second carriage 42 for crossing the second carriage 42 connect, and the lower end of sliding bar 4112 is provided with for for thimble The needle stand 412 of 413 installations, sliding bar 4112 is defeated second when driving cylinder 411 drives needle stand 412 closer or far from conveying roller 8 Send 42 upper edge of frame its axially sliding;Thimble 413 can be facilitated to insert by being provided with the pin hole being inserted into for thimble 413 on needle stand 412 Enter onto needle stand 412;And when cylinder 411 being driven to push needle stand 412 closer or far from conveying roller 8, sliding bar 4112 is defeated second The degree of stability for axially being slid on frame 42 and being conducive to improve 412 directional-sliding of needle stand is sent, avoids needle stand 412 inclined in moving process Cause thimble 413 can not be in insertion process hole from desired guiding trajectory.
Conveying roller 8 positioned at 412 lower section of needle stand is provided with the charging conduit for ejecting the waste material in fabrication hole for thimble 413 82, for charging conduit 82 around the circumferential side wall for being set to conveying roller 8, the width of charging conduit 82 is not more than the width of finished product plate 142; After finished product plate 142 is placed on the conveying roller 8 of second conveyor structure 4 by the first manipulator 323, the work on finished product plate 142 Skill hole has part and is located at the top of conveying roller 8, therefore while being inserted into fabrication hole for thimble 413 can eject waste material, convey Charging conduit 82 on roller 8 can enable waste material fall off, and be conducive to the operation of blanking mechanism 41.
Two sliding bars 4112 are respectively arranged at the both ends of length direction on connecting plate 4111, wherein a sliding bar 4112 It is detachably connected with needle stand 412, another sliding bar 4112 is connected with the sliding of needle stand 412, and needle stand 412 is in 4112 end of sliding bar Glide direction be connecting plate 4111 length direction, two needle stands 412 can be close to each other or separate;Slide bar 4112 and needle stand 412 are detachably connected the realization that can be spirally connected by bolt, which can be applicable in difference by replacing different types of needle stand 412 Fabrication hole on finished product plate 142 is conducive to expand the scope of application.
It is fixedly connected with sliding block 414 with 4112 end of sliding bar of the sliding connection of needle stand 412,414 bottom surface of sliding block is provided with For the dovetail groove 415 that needle stand 412 slides, needle stand 412 is arranged in parallel with guide rod 416 along its glide direction, is fixed on sliding block 414 It is connected with for 416 perforative guide pad 417 of guide rod, guide rod 416 when needle stand 412 is along the length direction sliding of dovetail groove 415 It slides and connects with guide pad 417 along its length.Spacing between two needle stands 412 is adjustable, is convenient for the finished product of different length Plate 142 ejects the waste material in its fabrication hole, and guide rod 416 is steady when being provided with conducive to the raising sliding of needle stand 412 Determine degree, needle stand 412 is avoided to generate shaking phenomenon in 4112 end of sliding bar.
4th conveying mechanism 6 includes that the 4th carriage 61 and the positioning being set on the 4th carriage 61 conveying are slided Rail 62, placement seat 63 can slide with it along the length direction of positioning conveyer slideway 62 and connect, be provided on placement seat 63 for inserting Enter the locating rod 631 in the location hole of finished product plate 142;Moving assembly 64 includes to be set to 62 one end of positioning conveyer slideway Servo motor 641 and for driving the transmission belt 642 that slides on positioning conveyer slideway 62 of placement seat 63, transmission belt 642 with The output end of servo motor 641 connects, and servo motor 641 drives placement seat 63 in positioning conveyer slideway by transmission belt 642 It is slid on 62;When finished product plate 142 is placed on placement seat 63 by the second manipulator 53, locating rod 631 is inserted into finished product plate 142 Location hole in so that finished product plate 142 is effectively positioned, controller, which controls servo motor 641, enables placement seat 63 be slid onto finger Positioning is set, and which can control finished product plate 142 convenient for controller and reach designated position, effectively avoid finished product plate 142 The deviations phenomenon easily occurred after reposition.
Positioning conveyer slideway 62 is provided with two and is arranged in parallel along its length between the two, 64 band of moving assembly Placement seat 63 on dynamic two positioning conveyer slideway 62 is alternately toward polyslip.Two placement seats 63 are used alternatingly, and are conducive to carry The working efficiency of high 4th conveying mechanism 6.
Delivery device 7 includes push frame 71 and is rotationally connected on push frame 71 for conveying finished product plate 142 Push rolls 72, push rolls 72 are provided with several and are arranged in order setting;Press 15 is set on push frame 71, press 15 include slicking-in roller and the pressing motor 151 for driving slicking-in roller to rotate, and the delivery end connection for flattening motor 151 is useful In being both provided with the gear 81 with chain engaged transmission on the chain for driving each push rolls 72, each push rolls 72, motor is flattened 151 are rotated by each push rolls 72 of chain-driving to realize the conveying of finished product plate 142;For band dynamic pressure in above structure The rotation for driving each push rolls 72 simultaneously of the pressing motor 151 of plain-barreled roll, can both facilitate and realize push rolls 72 and press 15 synchronous operation, decreases device configuration, advantageously reduces equipment manufacturing costs.
Delivery device 7 further include have be set on push frame 71 and positioned at the push cylinder 73 of the top of push rolls 72, with And the 5th sensor 75 for detecting 142 transfer position of finished product plate, the piston rod end of push cylinder 73 are rotatably connected to Wheel 74 can be compressed closer or far from push rolls 72, compress wheel 74 be located at the top of push rolls 72 and close to press 15 into Material mouth;Finished product plate 142 is delivered into 15 transmission process of press on push rolls 72 and compresses below wheel 74, and by the 5th Sensor 75 detects that rear controller starts push cylinder 73 and will compress 74 pressing of wheel above production board material 142, pushes at this time Roller 72 is driving wheel, and it is driven wheel to compress wheel 74, and is held on the opposite sides of finished product plate 142, thus by finished product plate 142 promote in press 15.Since press 15 is by the machine of the correction leveling of finished product plate 142, that adds compresses 74 energy of wheel It is enough that finished product plate 142 is pushed in press 15, therefore the structure can make finished product plate 142 smoothly pass through two pressings Between roller, smooth degree when finished product plate 142 is corrected is improved.
The above is only the preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-described embodiment, All technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art For those of ordinary skill, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications are also answered It is considered as protection scope of the present invention.

Claims (10)

1. a kind of guide plate stamping line includes decompressor (1) and the band-like coiled strip for decompressor (1) punch process (14), the band-like coiled strip (14) includes band-like waste material (141) and the finished product plate that is connect with band-like waste material (141) (142), which further includes for flattening the press of finished product plate (142) (15) and for cleaning finished product plate (142) cleaning machine (16), it is characterized in that:The decompressor (1) includes for punch forming finished product plate (142) One punching machine (11) is used for the second punching machine (12) of punching press location hole on finished product plate (142) and is used in finished product plate (142) the third punching machine (13) in Sheet Metal Forming Technology hole on is provided on second punching machine (12) for logical for finished product plate (142) Cross the diel of location hole positioning;
The production line further include have controller, for band-like coiled strip (14) is pushed to the first punching machine (11) discharge mechanism (2), For conveying the first conveying mechanism (3) of the band-like coiled strip (14) through the first punching machine (11), being used for finished product plate (142) and band The separating mechanism (31) of shape waste material (141) separation is used for the turn-over mechanism (32) of finished product plate (142) turn-over, is used for severing And it collects the sanction collecting mechanism (33) of band-like waste material (141), the blanking mechanism (41) for ejecting the waste material in fabrication hole, use In removal finished product plate (142) burr deburring machine (17), be connected to blanking mechanism (41) and deburring machine (17) input terminal Between second conveyor structure (4), the third conveyer that is connected between the second punching machine (12) and deburring machine (17) output end Structure (5), is used for through third punching machine the 4th conveying mechanism (6) being connected between the second punching machine (12) and third punching machine (13) (13) the finished product plate (142) after punch process is pushed to the delivery device (7) in press (15);
The discharge mechanism (2) includes stock support (23), is placed for coiled strip raw material frame (21), for flattening band-like coiled strip (14) straightening machine (22), the straightening machine (22) include for band-like coiled strip (14) by correction channel and be located at it is strong The correction wheel of both sides above and below positive channel, correction wheel squeeze the band-like coiled strip (14) in correction channel smooth;
Main drawing-inroller (2311) is rotatably connected on the stock support (23) and from drawing-inroller (232), the main drawing-inroller (2311) being arranged in an axially parallel mode and from drawing-inroller (232) is additionally provided with for driving main feeding on the stock support (23) The feeding motor (231) for taking turns (2311) rotation, main drawing-inroller (2311) and is held on band-like coiled strip respectively from drawing-inroller (232) (14) opposite sides, feeding motor (231) drive main drawing-inroller (2311) that will be held on main drawing-inroller (2311) and from feeding The band-like coiled strip (14) taken turns between (232) is pushed to the first punching machine (11) side;
The band-like coiled strip (14) for detecting discharge mechanism (2) releasing is provided on the stock support (23) apart from ground level First group of photoelectric sensor (233) and second group of photoelectric sensor (234), first group of photoelectric sensor (233) and Two groups of photoelectric sensors (234) are respectively positioned on the side close to straightening machine (22) on stock support (23), and logical with controller Letter connection, first group of photoelectric sensor (233) are located above second group of photoelectric sensor (234), second group of photoelectricity Sensor (234) is located at one end close to ground on stock support (23);
First conveying mechanism (3) includes the first strip mechanism (34) for hold band-like coiled strip (14) conveying, institute It includes the second strip mechanism (331) for hold band-like waste material (141) conveying, the first band to state and cut out collecting mechanism (33) Expect mechanism (34) and the second strip mechanism (331) synchronous operation;
The separating mechanism (31) includes for detecting the first sensor (311) of finished product plate (142) position, for will be at Product plate (142) is from the component that falls off (312) of roof fall on band-like waste material (141) and for band-like coiled strip (14) to be lifted one Determine the material lift component (313) of height;
The turn-over mechanism (32) includes for being driven finished product plate (142) to the shifting material component (321) of designated position, being used In the turn-over manipulator (322) that finished product plate (142) lifting is got up, for being grasped from the bottom of finished product plate (142) And the first manipulator (323) that the finished product plate (142) after turn-over can be placed on second conveyor structure (4);
The collecting mechanism (33) of cutting out includes to be cut out for the cutting machine (332) of the band-like waste material of severing (141) and for collecting The collecting box (333) of disconnected band-like waste material (141);
The blanking mechanism (41) includes for by the thimble (413) of the waste material ejection in fabrication hole and for driving top The driving cylinder (411) of needle (413);
The third conveying mechanism (5) includes the fixation for being fixed when finished product plate (142) reaches designated position Component (52) and for fixed finished product plate (142) to be clamped to the second punching machine (12) from fixation kit (52) The second manipulator (53);
4th conveying mechanism (6) include for for finished product plate (142) positioning installation placement seat (63), for driving Placement seat (63) is moved to the moving assembly (64) of designated position, for placing the finished product plate (142) on placement seat (63) Third manipulator (65) on to third punching machine (13).
2. a kind of guide plate stamping line according to claim 1, it is characterized in that:The correction channel is along its length It is obliquely installed, the correction channel is higher than close to one end of raw material frame (21) close to one end of stock support (23), the correction Rotation connection is useful for the support wheel (221) of carrying belt shape coiled strip (14) on machine (22), and there are two support wheel (221) settings And it is located at the head and end in correction channel, the support wheel (221) on straightening machine (22) close to raw material frame (21) will be band-like The feed end for slightly above correcting channel of coiled strip (14) support, close to the support wheel of stock support (23) on straightening machine (22) (221) by the discharge end for slightly above correcting channel of band-like coiled strip (14) support.
3. a kind of guide plate stamping line according to claim 1 or 2, it is characterized in that:The main drawing-inroller (2311) and Drawing-inroller (232) is provided with two groups, and is arranged along plate length direction, one end of two main drawing-inrollers (2311) is equal It is connected with synchronizing wheel (236), synchronous belt (235) is arranged on two synchronizing wheels (236), feeding motor (231) drives a master Another main drawing-inroller (2311) rotates synchronously under the drive of synchronous belt (235) when drawing-inroller (2311) rotates;The synchronization Wheel (236) is sheathed on the mandrel of main drawing-inroller (2311) one end, and the synchronizing wheel (236) is coaxially arranged with perforative for mandrel Step groove (2361), the step groove (2361) is interior to be embedded with the securable tensioning sleeve (2362) in step groove (2361) inner wall, The deformation slot (23621) of tensioning sleeve (2362) side, the step groove are provided through on the side wall of the tensioning sleeve (2362) (2361) open end, which abuts, to be useful for tensioning sleeve (2362) distracted tightening hoop (2363), is set on the tightening hoop (2363) The cambridge ring (23631) being equipped in pluggable tensioning sleeve (2362) is provided through wedge on the side wall of the cambridge ring (23631) The deformation slot (23632) of shape ring (23631) side, be additionally provided on the tightening hoop (2363) for by tensioning sleeve (2362) to The draw bolt (2364) of (2363) one layback of tightening hoop is provided with for draw bolt (2364) spiral shell on the tensioning sleeve (2362) The screw hole (23622) connect;Synchronizing wheel (236) is embedded by tensioning sleeve (2362) and tightening hoop (2363) successively after being sheathed on mandrel It in step groove (2361) and is sheathed on mandrel, in rotation draw bolt (2364) by tensioning sleeve (2362) to tightening hoop (2363) When drawing, cambridge ring (23631) gradually collapses in tensioning sleeve (2362), and tensioning sleeve (2362) is in cambridge ring (23631) Support is lower gradually to open, until synchronizing wheel (236) is fixed on mandrel.
4. a kind of guide plate stamping line according to claim 1, it is characterized in that:First conveying mechanism (3) includes It includes the second carriage (42) to have the first carriage (35), the second conveyor structure (4), the third conveying mechanism (5) Include third carriage (51), on first carriage (35) and the second carriage (42) and third carriage (51) Rotation connection is useful for the conveying roller (8) of conveying finished product plate (142), and the conveying roller (8) has several and along each conveying The length direction of frame is arranged in order setting, and the feeder motor for driving conveying roller (8) is additionally provided on each carriage, each to convey The delivery end of motor is respectively connected with the chain for driving each carriage upper roller (8), is both provided on each conveying roller (8) With the gear (81) of chain engaged transmission, feeder motor drives each conveying roller (8) rotation to realize the defeated of finished product plate (142) It send;
First strip mechanism (34) is set to the feed end of the first carriage (35), close to the first carriage (35) feed end Conveying roller (8) be the first strip mechanism (34) drive roll, first strip mechanism (34) further include be useful for actively The driven voller of band-like coiled strip (14) is clamped in roller cooperation.
5. a kind of guide plate stamping line according to claim 4, it is characterized in that:The separating mechanism (31) setting is the On one carriage (35), the first sensor (311) is arranged on the first carriage (35) close to the first strip mechanism (34) Feed end, the component that falls off (312) includes the de- material cylinder (3121) communicated to connect with controller and is fixed on de- Expect the press part (3122) on the piston rod of cylinder (3121);The material lift component (313) includes to be set to the first carriage (35) the material lift bar (3131) on, the material lift bar (3131) are provided with two and arranged in parallel, band-like waste material (141) Across two material lift bars (3131), two material lift bars (3131) are above the height of conveying roller (8).
6. a kind of guide plate stamping line according to claim 4 or 5, it is characterized in that:The shifting expects that component (321) includes Have to move material holder (3211) and be rotationally connected with shifting and expects the rotating roller for being used to convey finished product plate (142) on holder (3211) (3212) and for by the positioning component (3213) of finished product plate (142) clamping position, the rotating roller (3212) to be provided with Several and be arranged in incline structure, rotating roller (3212) higher one end of oblique arrangement is located at the first conveying mechanism (3) The lower section of discharge end, the positioning component (3213) are located at rotating roller (3212) lower one end of oblique arrangement;
The positioning component (3213) include first baffle (32133), for detect finished product plate (142) whether with first gear The second sensor (32131) of plate (32133) conflict, the first pneumatic clamper cylinder for being used for clamping position finished product plate (142) (32132), the first pneumatic clamper cylinder (32132) is arranged there are two and runs simultaneously, two the first pneumatic clamper cylinders (32132) Along finished product plate (142), conveying direction is arranged;
Through the first conveying mechanism (3) conveying finished product plate (142) from the rotating roller (3212) that end drops into oblique arrangement, Finished product plate (142) slides along the inclined direction of the rotating roller of arrangement (3212) under gravity, until and first gear Plate (32133) contradicts, and second sensor (32131) detects to be controlled after finished product plate (142) is contradicted with first baffle (32133) Device starts the first pneumatic clamper cylinder (32132), and finished product plate (142) is gripped;
The fixation kit (52) includes to be fixed on the second gear far from deburring machine (17) one end on third carriage (51) Plate (521), for detecting 3rd sensor (522) that whether finished product plate (142) contradict with second baffle (521), for pressing from both sides The second pneumatic clamper cylinder (523) of positioning finished product plate (142) is held, there are two the second pneumatic clamper cylinder (523) settings and same Step operation, two the second pneumatic clamper cylinders (523) are arranged along finished product plate (142) conveying direction;
Finished product plate (142) through third conveying mechanism (5) conveying is conveyed to second baffle (521), until and second baffle (521) it contradicts, controller starts after 3rd sensor (522) detects that finished product plate (142) is contradicted with second baffle (521) Second pneumatic clamper cylinder (523), finished product plate (142) is gripped.
7. a kind of guide plate stamping line according to claim 4, it is characterized in that:Second strip mechanism (331) packet Include the severing motor (3311) being fixed on cutting machine (332) and one group of folder driven by severing motor (3311) Driving wheel (3312) is held, the severing motor (3311) and the feeder motor of the first strip mechanism (34) are run simultaneously;The sanction It is provided on off line (332) for detecting by the 4th sensor (334) of band-like waste material (141) length of severing, severing motor (3311) one group of clamping driving wheel (3312) is driven to convey band-like waste material (141) to cutting machine (332), when band-like waste material (141) controller starts cutting machine (332) when reaching the position of the 4th sensor (334) detection, and cutting machine (332) will be current Band-like waste material (141) severing is dropped by the band-like waste material (141) of severing in collecting box (333).
8. a kind of guide plate stamping line according to claim 4, it is characterized in that:The blanking mechanism (41) is set to On two carriages (42), the driving cylinder (411) is fixed on the second carriage (42) and positioned at the upper of conveying roller (8) The piston rod end of side, the driving cylinder (411) is fixedly connected with connecting plate (4111), is arranged on the connecting plate (4111) There are two sliding bars (4112), the sliding bar (4112) and the piston rod of driving cylinder (411) to be arranged in parallel, the sliding bar (4112) upper end penetrates through the top of the second carriage (42) and the second carriage (42) sliding connects, the sliding bar (4112) lower end is provided with the needle stand (412) for being installed for thimble (413), and driving cylinder (411) drives needle stand (412) to lean on Bar (4112) is slid when close or remote from conveying roller (8), and in the second carriage (42) upper edge, it axially slides;
Conveying roller (8) below needle stand (412) is provided with the charging conduit for ejecting the waste material in fabrication hole for thimble (413) (82), the charging conduit (82) is around being set to the circumferential side walls of conveying roller (8), the width of the charging conduit (82) be not more than at The width of product plate (142);
Two sliding bars (4112) are respectively arranged at the both ends of length direction on connecting plate (4111), wherein a sliding bar (4112) it is detachably connected with needle stand (412), another sliding bar (4112) connects with needle stand (412) sliding, the needle stand (412) glide direction in sliding bar (4112) end is the length direction of connecting plate (4111), and two needle stands (412) can be mutual Closer or far from;
It is fixedly connected with sliding block (414), sliding block (414) bottom with sliding bar (4112) end of needle stand (412) sliding connection Face is provided with the dovetail groove (415) slid for needle stand (412), and the needle stand (412) is arranged in parallel with guiding along its glide direction Bar (416) is fixedly connected with for guide rod (416) perforative guide pad (417) on the sliding block (414), and needle stand (412) is along swallow Guide rod (416) slides with guide pad (417) along its length when the length direction sliding of stern notch (415) connects.
9. a kind of guide plate stamping line according to claim 4, it is characterized in that:4th conveying mechanism (6) includes The positioning conveyer slideway (62) for having the 4th carriage (61) and being set on the 4th carriage (61), the placement seat (63) It can slide and connect with it along the length direction of positioning conveyer slideway (62), be provided on the placement seat (63) for being inserted into finished product Locating rod (631) in the location hole of plate (142);
The moving assembly (64) includes to be set to the servo motor (641) of positioning conveyer slideway (62) one end and be used for The transmission belt (642) for driving placement seat (63) to be slid on positioning conveyer slideway (62), the transmission belt (642) and servo motor (641) output end connection, servo motor (641) drive placement seat (63) in positioning conveyer slideway by transmission belt (642) (62) it is slid on;
The positioning conveyer slideway (62) is provided with two and is arranged in parallel along its length between the two, moving assembly (64) drive the placement seat (63) on two positioning conveyer slideways (62) alternately toward polyslip.
10. a kind of guide plate stamping line according to claim 4, it is characterized in that:The delivery device (7) includes to push away It send frame (71) and is rotationally connected with the push rolls (72) on push frame (71) for conveying finished product plate (142), the push Roller (72) is provided with several and is arranged in order setting;
The press (15) is set on push frame (71), and the press (15) includes slicking-in roller and is used for dynamic pressure The pressing motor (151) of rollers turn, the delivery end for flattening motor (151) are connected with for driving each push rolls (72) Chain is both provided with the gear (81) with chain engaged transmission on each push rolls (72), flattens motor (151) and passes through chain band Dynamic each push rolls (72) rotation is to realize the conveying of finished product plate (142);
The delivery device (7) further includes having the push cylinder being set on push frame (71) and above push rolls (72) (73) and the 5th sensor (75) for detecting finished product plate (142) transfer position, the piston of the push cylinder (73) Boom end, which is rotatably connected to, to compress wheel (74) closer or far from push rolls (72), and the wheel (74) that compresses is located at push rolls (72) top and the feed inlet close to press (15);
Finished product plate (142) is delivered into press (15) transmission process on push rolls (72) and compresses below wheel (74), and And detect that rear controller starts push cylinder (73) and will compress wheel (74) pressing in production board material by the 5th sensor (75) (142) top, push rolls (72) are driving wheel at this time, and it is driven wheel to compress wheel (74), and is held on finished product plate (142) Opposite sides, to promote finished product plate (142) in press (15).
CN201710268983.0A 2017-04-21 2017-04-21 A kind of guide plate stamping line CN106925665B (en)

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CN108655753B (en) * 2018-06-02 2019-06-11 标杩自动化设备(东莞)有限公司 A kind of halved belt automatic sorting trajectory process units
CN110465603A (en) * 2019-09-09 2019-11-19 苏州华源控股股份有限公司 A kind of two-piece can production technology
CN110802396A (en) * 2019-10-16 2020-02-18 王加两 Machining device is carried to copper sheet of fuse box

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SU1232326A1 (en) * 1983-08-16 1986-05-23 Ростовский-на-Дону научно-исследовательский институт технологии машиностроения Automatic line for stamping and shaping continuous parts from thin roll strip
KR100989575B1 (en) * 2008-04-22 2010-10-25 오토이엠 주식회사 Device for manufactring the chassis
CN203484906U (en) * 2013-09-29 2014-03-19 东方国际集装箱(广州)有限公司 Automatic production system of container bottom beam
CN104801599B (en) * 2014-05-16 2017-08-04 中集集团集装箱控股有限公司 Container door crossbeam stamping line
CN205834728U (en) * 2016-07-22 2016-12-28 马拉兹(江苏)电梯导轨有限公司 A kind of empty rail automatic production line
CN106424326B (en) * 2016-08-24 2018-10-30 天津市天锻压力机有限公司 Fully-automatic intelligent creeper tread blanking line
CN206794509U (en) * 2017-04-21 2017-12-26 浙江硕和机器人科技有限公司 A kind of guide plate stamping line

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