KR100705472B1 - Heater housing structure of pre-heater for vehicle - Google Patents

Heater housing structure of pre-heater for vehicle Download PDF

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Publication number
KR100705472B1
KR100705472B1 KR1020060013178A KR20060013178A KR100705472B1 KR 100705472 B1 KR100705472 B1 KR 100705472B1 KR 1020060013178 A KR1020060013178 A KR 1020060013178A KR 20060013178 A KR20060013178 A KR 20060013178A KR 100705472 B1 KR100705472 B1 KR 100705472B1
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South Korea
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rod
terminal
heat
heater
coupled
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KR1020060013178A
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Korean (ko)
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장재영
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동아전기부품 주식회사
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/22Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
    • B60H1/2215Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/02Heating, cooling or ventilating [HVAC] devices the heat being derived from the propulsion plant
    • B60H1/04Heating, cooling or ventilating [HVAC] devices the heat being derived from the propulsion plant from cooling liquid of the plant
    • B60H1/08Heating, cooling or ventilating [HVAC] devices the heat being derived from the propulsion plant from cooling liquid of the plant from other radiator than main radiator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1854Arrangement or mounting of grates or heating means for air heaters
    • F24H9/1863Arrangement or mounting of electric heating means
    • F24H9/1872PTC
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/42Heating elements having the shape of rods or tubes non-flexible
    • H05B3/48Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
    • H05B3/50Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material heating conductor arranged in metal tubes, the radiating surface having heat-conducting fins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/00007Combined heating, ventilating, or cooling devices
    • B60H1/00021Air flow details of HVAC devices
    • B60H2001/00114Heating or cooling details
    • B60H2001/00128Electric heaters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60HARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
    • B60H1/00Heating, cooling or ventilating [HVAC] devices
    • B60H1/22Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
    • B60H2001/2268Constructional features
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/02Heaters using heating elements having a positive temperature coefficient

Abstract

본 발명은 자동차용 프리 히터의 히터 하우징 구조에 관한 것으로 터미널부(21)가 일체로 돌출되며, 히트로드(1)가 결합하는 로드접속구멍(31)이 다 수개 뚫린 접속패널부(30)로 형성된 그라운드 터미널부재(20)에서 상기 터미널부(21)에는 양 측에 히터하우징(10)의 내측에서 걸리는 걸림돌기(21a)가 형성되는 것이다.The present invention relates to a heater housing structure of a pre-heater for automobiles, wherein the terminal portion 21 is integrally protruded, and the rod connecting hole 31 to which the heat rod 1 is coupled is connected to the connection panel portion 30. In the formed ground terminal member 20, the terminal portion 21 is formed with a locking projection (21a) is caught on the inside of the heater housing 10 on both sides.

따라서 상기 그라운드 터미널부재(20)는 히터하우징(10)으로 견고히 결합되고, 히트로드(1)가 접속패널부(30)의 로드접속구멍(31)을 통해 결합되어 접속되므로 접속이 확실하고, 접속패널부(30)와 히트로드(1) 사이에 단락이 발생하지 않아 히터하우징(10)으로 결합하는 다 수의 히트로드(1)에 균일하게 전극을 인가하여 발열시킬 수 있으며, 접속불량으로 인한 과전류 발생을 방지할 수 있는 효과가 있는 것이다.Therefore, the ground terminal member 20 is firmly coupled to the heater housing 10, and the heat rod 1 is coupled and connected through the rod connection hole 31 of the connection panel portion 30, so that the connection is secure. Since a short circuit does not occur between the panel unit 30 and the heat rod 1, an electrode is uniformly applied to a plurality of heat rods 1 coupled to the heater housing 10 to generate heat. There is an effect that can prevent the occurrence of overcurrent.

또한 접속패널부(30)는 터미널부(21)가 일체로 돌출된 하나의 몸체로 형성되어 제조가 용이하고, 히터하우징(10)에 장착 시 한 번의 공정으로 결합이 가능하므로 프리 히터의 제조공정을 단순화할 수 있고, 작업편의성 및 생산성을 증대시킬 수 있는 효과가 있는 것이다.In addition, the connection panel unit 30 is formed of one body in which the terminal unit 21 is integrally protruded, and thus is easy to manufacture. Since the connection panel unit 30 can be combined in one process, it is possible to manufacture the pre-heater. It is possible to simplify and to increase the convenience and productivity of the work.

Description

자동차용 프리 히터의 히터 하우징 구조{Heater Housing Structure of Pre-Heater for Vehicle}Heater Housing Structure of Pre-Heater for Vehicles

도 1은 종래의 자동차용 프리히터 구조를 도시한 요부확대 단면도1 is an enlarged sectional view showing main parts of a conventional preheater structure for automobiles.

도 2는 종래의 프리히터의 히터 하우징 구조를 도시한 분해 사시도Figure 2 is an exploded perspective view showing a heater housing structure of a conventional preheater

도 3은 본 발명의 구성을 도시한 분해사시도Figure 3 is an exploded perspective view showing the configuration of the present invention

도 4는 본 발명의 사용 상태 단면도Figure 4 is a cross-sectional view of the use state of the present invention

도 5는 본 발명의 그라운드 터미널부재를 도시한 사시도5 is a perspective view showing a ground terminal member of the present invention;

*도면 중 주요 부호에 대한 설명** Description of the major symbols in the drawings *

1 : 히트로드 10 : 히터하우징1: Heat Rod 10: Heater Housing

11 : 로드삽입부 12 : 터미널돌출부11: rod insertion unit 12: terminal protrusion

20 : 그라운드 터미널부재 21 : 터미널부20: ground terminal member 21: terminal portion

30 : 접속패널부 31 : 로드접속구멍30 connection panel part 31 rod connection hole

32 : 측면결합부 33 : 절첩부32: side engaging portion 33: folding part

34 : 고정구멍34: fixing hole

본 발명은 자동차용 프리 히터의 히터 하우징 구조에 관한 것으로 더 상세하게는 히터 하우징으로 결합하는 히트로드에 전극을 인가하는 그라운드 터미널의 구조를 개선하여 제작공정을 단순화하고, 다 수의 히트로드에 균일한 전극을 인가하도록 발명된 것이다.The present invention relates to a heater housing structure of a car pre-heater, and more particularly, to simplify the manufacturing process by improving the structure of the ground terminal for applying the electrode to the heat rod coupled to the heater housing, uniform to a plurality of heat rod It is invented to apply one electrode.

일반적으로 자동차에는 실내를 난방, 또는 냉방시키기 위한 공기조화장치가 설치되어 통풍계통 및 통풍경로를 통해 자동차 각부분에 냉기 및 난기를 골고루 이송시킨다.Generally, an air conditioner for heating or cooling an interior of a vehicle is installed to evenly transport cold and warm air to each part of the vehicle through a ventilation system and a ventilation path.

즉, 여름철등 실내의 온도를 낮추는 냉방의 경우에는 에어컨을 동작시켜 냉기를 토출시키고, 겨울철등 실내의 온도를 높이는 난방의 경우에는 엔진의 과열 방지를 위해 엔진 내부를 순환하여 가열된 냉각수를 송풍기를 통해 실내로 공급되는 외부공기와 열교환시켜 차량내의 곳곳에 배치된 토출구를 통해 온기를 공급하도록 한다.In other words, in the case of cooling to lower the indoor temperature in summer, the air conditioner is operated to discharge cold air. In the case of heating to increase the indoor temperature in winter, the coolant heated by circulating the inside of the engine is cooled to prevent the engine from overheating. Heat exchange with the outside air supplied into the room through the outlet to be supplied throughout the vehicle to supply the warmth.

그런데, 엔진과 열교환된 냉각수를 이용하여 실내를 난방하는 것이 효율적으로 바람직하기는 하나, 초기 시동 이후에 엔진이 가열되기까지의 시간이 경과해서야 가열된 냉각수를 이용하여 자동차 실내의 난방이 가능해진다.However, although it is preferable to efficiently heat the room by using the coolant heat exchanged with the engine, it is possible to heat the interior of the vehicle by using the heated coolant only after a time until the engine is heated after the initial start-up.

이러한 문제점을 해결하기 위하여 근래에는 정저항온도계수(正抵抗溫度係數)를 가진 정특성 서미스터(PTC:positive temperature coefficient thermistor, 이하 'PTC소자'라 함)를 사용한 프리 히터가 제안되고 있다.In order to solve this problem, in recent years, a pre-heater using a positive temperature coefficient thermistor (PTC) having a positive resistance temperature coefficient has been proposed.

이 프리 히터는 도 1에서 도시한 바와 같이 로드하우징(1a) 내에 내부에 발열체인 PTC소자를 내장하고, PTC소자에 전기전원을 공급하는 터미널(1b)이 관통되 어 결합한 히트로드(1)와, 이 히트로드(1)가 관통되어 결합하여 열을 발산하는 다 수의 방열핀(2)과 상기 히트로드(1)의 단부가 결합되며 전기전원부와 연계되어 하나의 전극을 인가하는 그라운드 터미널부재(20)가 구비된 히터하우징(10)을 포함한다.As shown in FIG. 1, the pre-heater includes a heat load 1 having a PTC element, which is a heating element, inside the load housing 1a, and a terminal 1b for supplying electric power to the PTC element therethrough. In addition, a plurality of heat dissipation fins 2 through which the heat rod 1 penetrates and dissipates heat and an end portion of the heat rod 1 are coupled, and a ground terminal member which is connected to an electric power supply unit and applies one electrode ( 20 is provided with a heater housing (10).

이 히터하우징(10)은 히트로드(1)가 결합되는 로드결합홈(11a)이 형성되며, 이 로드결합홈(11a)에는 히트로드(1)의 돌출된 터미널(1b)이 돌출되도록 결합하는 제 1 터미널관통구멍(10a)이 뚫려져 형성되고, 그라운드 터미널부재(20)의 터미널부(21)가 돌출되도록 결합되는 제 2 터미널관통구멍(10b)이 뚫려져 형성된다.The heater housing 10 has a rod coupling groove 11a to which the heat rod 1 is coupled, and the rod coupling groove 11a is coupled to the protrusion terminal 1b of the heat rod 1 so as to protrude. The first terminal through-hole 10a is formed to be drilled, and the second terminal through-hole 10b to which the terminal portion 21 of the ground terminal member 20 is protruded is formed to be drilled.

그리고 도 2에서 도시한 바와 같이 상기 히터하우징(10)에 구비되는 그라운드 터미널부재(20)는 하단에 터미널부(21)를 형성하고, 상단에 헤밍(Hemming)작업으로 중첩된 연결부(20a)와, 연결부(20a)의 상단 양측으로 각각 연장되어 절곡되어 로드결합홈(11a)으로 결합된 히트로드(1)의 외측면에 접촉하는 탄성접속편(20b)을 포함한다.As shown in FIG. 2, the ground terminal member 20 provided in the heater housing 10 has a terminal portion 21 formed at a lower end thereof, and a connection portion 20a superimposed by a hemming operation at an upper end thereof. The elastic connecting piece 20b extends to both sides of the upper end of the connecting portion 20a and is bent to contact the outer surface of the heat rod 1 coupled to the rod coupling groove 11a.

즉, 히터하우징(10)의 로드결합홈(11a)으로 히트로드(1)가 결합하면 히트로드(1)의 터미널(1b)은 제 1 터미널관통구멍(10a)을 통해 돌출되고, 로드하우징(1a)의 외측면이 그라운드 터미널부재(20)의 탄성접속편(20b)에 접속된다.That is, when the heat rod 1 is coupled to the rod coupling groove 11a of the heater housing 10, the terminal 1b of the heat rod 1 protrudes through the first terminal through hole 10a, and the rod housing ( The outer side surface of 1a is connected to the elastic connecting piece 20b of the ground terminal member 20.

그리고 상기 그라운드 터미널부재(20)는 그 터미널부(21)가 제 2 터미널관통구멍(10b)을 통해 결합하여 돌출되어 제 1 터미널관통구멍(10a)을 통해 돌출된 히트로드(1)의 터미널(1b)과 함께 전기 전원부로 연결되어 각각 다른 전극, 한쪽은 (+)전극 다른 한쪽은 (-)전극이 인가된다.In addition, the ground terminal member 20 has a terminal (21) of the heat rod (1) of which the terminal portion (21) is coupled and protruded through the second terminal through hole (10b) and protrudes through the first terminal through hole (10a). 1b) is connected to the electric power supply unit, and the other electrode, one side of the (+) electrode, the other side of the (-) electrode is applied.

이렇게 그라운드 터미널부재(20)와 히트로드(1)의 터미널(1b)에 각각 다른 전극이 인가되면 히트로드(1) 내부에 내장된 PCT소자는 로드하우징(1a)과 터미널(1b)로부터 각각 (+), (-)전극을 인가받아 발생되는 전류의 저항에 의해 발열되어 로드하우징을 가열하게 되는 것이다.Thus, when different electrodes are applied to the ground terminal member 20 and the terminal 1b of the heat rod 1, the PCT elements embedded in the heat rod 1 are respectively formed from the load housing 1a and the terminal 1b. +), (-) Is generated by the resistance of the current generated by the electrode to heat the load housing.

상기한 종래의 히터 하우징에서 그라운드 터미널부재가 각각 분리된 형상으로 연결부에서 연장되어 절곡된 탄성접속편으로 히트로드의 외측 일면에 접속하게 되므로 히트로드와 탄성접속편 사이에 접속불량이 발생할 위험이 높은 문제점이 있었던 것이다.In the above-described conventional heater housing, the ground terminal members are separated from each other by the elastic connection pieces that are bent and extended from the connection portions, so that the connection failure between the heat rods and the elastic connection pieces is high. There was a problem.

이렇게 히트로드와 어느 한 그라운드 터미널부재의 탄성접속편과의 접속불량이 일어날 경우 다른 그라운드 터미널부재로 전류가 집중되어 이 그라운드 터미널부재에 접속된 전선에 과대전류가 발생되는 문제점이 있었던 것이다. In this case, when the connection failure between the heat rod and the elastic connecting piece of one of the ground terminal members occurs, current is concentrated in the other ground terminal member, causing excessive current to occur in the wire connected to the ground terminal member.

또 별도로 다수의 그라운드 터미널을 제조해야 하므로 제조 공정이 복잡하고 제조 비용이 많이 소요되는 폐단이 있었던 것이다.In addition, since a large number of ground terminals must be manufactured separately, a manufacturing process is complicated and expensive.

본 발명의 목적은 히터 하우징에 구비되며 하나의 몸체로 형성된 그라운드 터미널을 히터 하우징에 견고히 결합하고, 제작 공정과 조립과정을 단순화하고, 히트로드를 견고하게 결합하여 접속시킬 수 있어 접속 불량에 따른 문제점을 해결할 수 있도록 한 자동차용 프리 히터의 히터 하우징 구조를 제공하는 데 있다.An object of the present invention is provided in the heater housing and the ground terminal formed of a single body firmly coupled to the heater housing, simplifying the manufacturing process and assembly process, can be connected to the heat rod firmly coupled to the problem of poor connection It is to provide a heater housing structure of a car pre-heater to solve the problem.

이러한 본 발명의 목적은 일측으로 히트로드가 결합되는 로드삽입부가 구비되고, 타측으로는 로드삽입부로 결합된 히트로드의 터미널이 돌출되는 터미널돌출부가 구비된 히터하우징과, 상기 히터하우징의 로드삽입부로 결합되어 히트로드의 외측면에 접속되며 터미널돌출부를 통해 돌출되는 터미널부를 구비한 그라운드 터미널부재를 포함하며, 상기 그라운드 터미널부재는 터미널돌출부를 통해 돌출되는 터미널부가 일체로 돌출되며, 히트로드가 결합하는 로드접속구멍이 다 수개 뚫린 접속패널부로 형성된 자동차용 프리 히터의 히터 하우징 구조에 있어서, 상기 터미널부에는 양 측에 히터하우징의 내측에서 걸리는 걸림돌기가 형성됨으로써 달성된다.An object of the present invention is provided with a rod inserting portion to which a heat rod is coupled to one side, and a heater housing having a terminal protrusion for projecting a terminal of a heat rod coupled to the rod inserting portion, and a rod inserting portion of the heater housing. A ground terminal member coupled to an outer surface of the heat rod and having a terminal portion protruding through the terminal protrusion, wherein the ground terminal member integrally protrudes from the terminal portion protruding through the terminal protrusion and is coupled to the heat rod. In the heater housing structure of a pre-heater for automobiles formed of a connection panel portion in which a plurality of rod connecting holes are formed, the terminal portions are formed by engaging projections on both sides of the heater housing.

상기 그라운드 터미널부재는 다 수의 로드접속구멍이 뚫린 접속패널부로 형성되어 이 접속패널부의 로드접속구멍으로 히트로드가 결합하여 접속하게 되는 것이다.The ground terminal member is formed of a connecting panel portion having a plurality of rod connecting holes, and the heat rods are coupled to and connected to the rod connecting holes of the connecting panel portion.

그리고 상기 접속패널부에 터미널부가 일체로 형성되어 하나의 몸체로 형성되므로 그 제조가 용이하고 히터하우징에 한 번에 조립이 가능하며, 터미널부에 걸림돌기가 형성되어 히터하우징에 견고히 결합되는 것이다.And since the terminal portion is formed integrally with the connection panel portion is formed as a single body is easy to manufacture and can be assembled at the same time in the heater housing, the engaging projection is formed in the terminal portion is firmly coupled to the heater housing.

본 발명의 바람직한 실시 예를 첨부된 도면에 의하여 상세히 설명하면 다음과 같다.When described in detail with reference to the accompanying drawings a preferred embodiment of the present invention.

도 3은 본 발명의 구성을 도시한 분해사시도로서, 히터하우징과 접속패널부가 분리된 상태를 나타내고 있다.3 is an exploded perspective view showing the configuration of the present invention, showing a state in which the heater housing and the connection panel portion are separated.

도 4는 본 발명의 사용 상태 단면도로서, 히터하우징에 접속패널부가 결합된 상태에서 히트로드가 접속패널부의 로드접속구멍을 통해 로드결합홈으로 결합한 상태를 나타내고 있다.4 is a cross-sectional view of the use state of the present invention, in which the heat rod is coupled to the rod coupling groove through the rod connection hole of the connection panel portion while the connection panel portion is coupled to the heater housing.

도 5는 본 발명의 그라운드 터미널부재를 도시한 사시도로서, 접속패널부의 형상을 나타내고 있다.5 is a perspective view showing the ground terminal member of the present invention, showing the shape of the connecting panel portion.

이하, 도 3 내지 도 4에서 도시한 바와 같이 본 발명의 히터하우징(10)은 자동차의 엔진룸 내부에 장착 고정되고, 일정간격을 두고 제 1, 2 터미널관통구멍(10a, 10b)이 뚫려진 베이스부(13)와, 그 내부로 히트로드(1)가 결합하고 상기 제 1 터미널관통구멍(10a)과 연계되는 로드결합홈(11a)이 구비되며 이 베이스부(13)의 일면에 일체로 돌출 형성된 로드삽입부(11)와, 베이스부(13)의 타측면에 돌출되며 그 내부로 제 1, 2 터미널관통구멍(10a, 10b)을 통해 결합된 히트로드(1)의 터미널(1b)과, 접속패널부(30)의 터미널부(21)가 돌출되어 수용되는 터미널수용공간이 형성된 터미널돌출부(12)를 포함하여 형성된다.3 to 4, the heater housing 10 of the present invention is mounted and fixed inside the engine room of the vehicle, and the first and second terminal through holes 10a and 10b are drilled at a predetermined interval. A base portion 13 and a rod coupling groove 11a coupled to the heat rod 1 and connected to the first terminal through hole 10a are provided in the base portion 13 and integrally formed on one surface of the base portion 13. The terminal 1b of the heat rod 1 protruding from the rod inserting portion 11 protrudingly formed and the other side surface of the base portion 13 and coupled therein through the first and second terminal through holes 10a and 10b. And a terminal protrusion 12 having a terminal accommodation space in which the terminal 21 of the connection panel 30 protrudes and is received.

상기 베이스부(13)는 양 측에 차체 패널에 체결수단을 사용하여 장착 고정할 수 있도록 장착구멍(13b)이 뚫려진 장착부(13a)가 구비된다.The base portion 13 is provided with a mounting portion 13a in which a mounting hole 13b is drilled so as to be fixed to the vehicle panel using fastening means on both sides.

그리고 이 베이스부(13)는 로드삽입부(11)에 형성된 로드결합홈(11a)에서 터미널돌출부(12)의 터미널수용공간으로 뚫려진 제 1 터미널관통구멍(10a)이 형성되고, 이 제 1 터미널관통구멍(10a)의 사이로 로드삽입부(11) 내에서 터미널돌출부(12)의 터미널수용공간으로 뚫려진 제 2 터미널관통구멍(10b)이 형성되는 것이다.The base portion 13 is formed with a first terminal through hole 10a which is drilled into the terminal accommodation space of the terminal protrusion 12 in the rod coupling groove 11a formed in the rod insertion portion 11. The second terminal through hole 10b is formed between the terminal through holes 10a in the rod inserting portion 11 and drilled into the terminal accommodation space of the terminal protrusion 12.

또 로드삽입부(11) 내에는 그라운드 터미널부재(20)가 안착되어 결합하는 안착돌기(11b)가 형성되며, 이 안착돌기(11b) 사이로 히트로드(1)가 결합되는 로드결합홈(11a)이 형성되는 것이다.In addition, a seating protrusion 11b is formed in the rod inserting portion 11 to which the ground terminal member 20 is seated and coupled, and a rod coupling groove 11a to which the heat rod 1 is coupled between the seating protrusions 11b. This is to be formed.

본 발명에서 그라운드 터미널부재(20)는 상기 히터하우징(10)의 로드삽입부(11) 내에 구비되어 히트로드(1)의 외측으로 접속하여 전극을 인가하며, 다 수의 로드접속구멍(31)이 뚫려지고 터미널부(21)가 일체로 돌출된 접속패널부(30)로 형성되는 것이다.In the present invention, the ground terminal member 20 is provided in the rod inserting portion 11 of the heater housing 10 and connected to the outside of the heat rod 1 to apply an electrode, and a plurality of rod connecting holes 31. This is formed of a connection panel portion 30 which is bored and the terminal portion 21 protrudes integrally.

이 접속패널부(30)는 그 로드접속구멍(31)으로 히트로드(1)가 꽉 끼워져 결합하는 형상으로 형성되어 로드접속구멍(31)의 내측면이 히트로드(1)의 외측면에 밀착 접속하도록 한다.The connecting panel portion 30 is formed in a shape in which the heat rod 1 is tightly fitted into the rod connecting hole 31 so that the inner surface of the rod connecting hole 31 closely adheres to the outer surface of the heat rod 1. Make a connection.

그리고 접속패널부(30)의 길이방향 양 측면에는 소정의 높이로 돌출되어 히터하우징(10)의 내부로 결합되도록 하는 측면결합부(32)가 일체로 절곡되어 형성된다.In addition, both side surfaces of the connection panel 30 in the longitudinal direction protrude to a predetermined height so that side coupling portions 32 which are coupled to the inside of the heater housing 10 are integrally bent.

도 5에서 도시한 바와 같이 터미널부(21)는 상기 접속패널부(30)의 측면 외측에서 접속패널부(30) 상으로 완전히 접혀져 밀착되는 절첩부(33)의 일측에 연장되도록 형성되어 접속패널부(30) 상에 세워져 돌출되도록 절곡시켜 형성된다.As shown in FIG. 5, the terminal part 21 is formed to extend on one side of the folding part 33 which is completely folded and closely contacted to the connection panel part 30 from the side surface of the connection panel part 30. It is formed by bending over the protruding portion 30 to protrude.

이 터미널부(21)에는 양 측에 히터하우징(10)의 제 2 터미널관통구멍(10b)에 결합시 제 2 터미널관통구멍(10b) 내측에서 걸리는 걸림돌기(21a)가 형성된다.The terminal portion 21 is provided with engaging projections 21a which are engaged on the inside of the second terminal through hole 10b when coupled to the second terminal through hole 10b of the heater housing 10 on both sides.

또 접속패널부(30)의 로드접속구멍(31)에는 재료판에 미리 뚫어 놓은 구멍에 플랜지를 내는 버링가공으로 일 측으로 접속돌기부(31a)를 돌출시킨다.In addition, in the rod connection hole 31 of the connection panel part 30, the connection projection part 31a is protruded to one side by the burring process which makes a flange to the hole previously drilled in the material plate.

이 접속돌기부(31a)와 상기 측면결합부(32)는 터미널부(21)가 세워져 돌출되는 측과 동일한 면으로 돌출형성된다.The connecting projection 31a and the side coupling portion 32 are formed to protrude in the same plane as the side from which the terminal portion 21 stands up and protrudes.

이 접속패널부(30)는 로드접속구멍(31)이 히터하우징(10)의 로드삽입부 내 로드결합홈(11a)과 일치하도록 뚫려 형성되며, 터미널부(21)가 제 2 터미널관통구멍(10b)에 일치하도록 세워져 돌출되는 것이다.The connecting panel portion 30 is formed by drilling the rod connecting hole 31 so as to coincide with the rod coupling groove 11a in the rod inserting portion of the heater housing 10, and the terminal portion 21 having the second terminal through hole ( It is built to protrude in accordance with 10b).

상기 접속패널부(30)에는 히터하우징(10) 내로 결합될 경우 그 위치를 고정하는 위치고정구멍(34)이 뚫려 형성된다.When the connection panel 30 is coupled into the heater housing 10, a position fixing hole 34 fixing the position thereof is formed by drilling.

즉, 상기 접속패널부(30)는 히터하우징(10)의 로드삽입부(11) 내부로 삽입되어 안착돌기(11b) 상에 로드접속구멍(31)이 로드결합홈(11a)과 일치하도록 안착되며, 측면결합부(32)가 안착돌기(11b)에 끼워져 결합한다.That is, the connection panel portion 30 is inserted into the rod inserting portion 11 of the heater housing 10 so as to be seated on the seating protrusion 11b so that the rod connecting hole 31 coincides with the rod coupling groove 11a. And, the side coupling portion 32 is fitted to the mounting projection (11b) to be coupled.

그리고 접속패널부(30)의 터미널부(21)는 제 2 터미널관통구멍(10b)을 통해 결합되어 터미널돌출부(12)로 돌출되고, 터미널부(21)의 결합과 함께 걸림돌기(21a)가 제 2 터미널관통구멍(10b)에 걸려 그 결합을 견고하게 지지하게 되는 것이다.The terminal portion 21 of the connection panel portion 30 is coupled through the second terminal through hole 10b to protrude into the terminal projection portion 12, and the locking protrusion 21a is coupled with the terminal portion 21 to be coupled. It is caught by the second terminal through-hole 10b to firmly support the coupling.

히터하우징(10)의 안착돌기(11b)에는 상기 접속패널부(30)의 위치고정구멍(34)에 결합되는 패널고정돌기(11c)가 돌출된다.The panel fixing protrusion 11c coupled to the position fixing hole 34 of the connection panel part 30 protrudes from the mounting protrusion 11b of the heater housing 10.

패널고정돌기(11c)는 접속패널부(30)가 안착돌기(11b) 상에 안착되면서 고정구멍(34)에 결합되어 돌출되고 돌출된 부분을 열융착시켜 접속패널부(30)를 히터하우징(10) 내로 고정하는 것이다.The panel fixing protrusion 11c is connected to the fixing hole 34 while the connection panel 30 is seated on the seating protrusion 11b, and heat-bonds the protruding and protruding portions to heat the housing of the connection panel 30. 10) to fix into.

상기한 접속패널부(30)는 히터하우징(10) 내로 장착고정되며, 히터하우징(10)의 로드삽입부(11)로 히트로드(1)가 결합된다.The connection panel unit 30 is fixed to the heater housing 10, the heat rod 1 is coupled to the rod inserting portion 11 of the heater housing 10.

이 히트로드(1)는 길이를 가지는 로드형상으로 그 내부가 길이방향으로 비어있는 로드하우징(1a)과, 이 로드하우징(1a) 내부를 관통하여 일단이 외부로 일정길이만큼 돌출되도록 결합하고 전기전원부와 연결되어 전기전원을 공급하는 터미널(1b)과, 로드하우징(1a)의 내부로 상기 터미널(1b) 상에 장착되어 터미널(1b)로 공 급되는 전기전원에 의해 발열하는 발열체(미도시)를 포함한다.The heat rod 1 is a rod shape having a length, the rod housing 1a having an inside thereof empty in the longitudinal direction, and the one end penetrates the inside of the rod housing 1a so as to protrude to the outside by a predetermined length and are electrically Heating element (not shown) connected to the power supply unit for supplying electric power and heat generated by the electric power supplied to the terminal (1b) mounted on the terminal (1b) inside the load housing (1a) ).

이 발열체는 터미널(1b) 상에 장착되고 로드하우징(1a)의 내측면에 접하는 PTC소자를 사용한다.This heating element uses a PTC element mounted on the terminal 1b and in contact with the inner surface of the rod housing 1a.

이 PTC(PTC:positive temperature coefficient thermistor)소자는 정온특성을 갖는 세라믹 발열체로서, 온도가 특정온도에 도달하였을 시 소정의 저항값이 급격히 증가하여 주울열이 발생하고, 열발생으로 인해 소자의 온도가 상승하여 일정온도 이하에 도달하면 소자가 큰 부하로 작용하여 전류를 크게 감소시켜 온도가 다시 낮아지게 작동되는 것이다. This PTC (positive temperature coefficient thermistor) element is a ceramic heating element having a constant temperature characteristic. When the temperature reaches a certain temperature, a predetermined resistance value is rapidly increased and Joule heat is generated. When the temperature rises below a certain temperature, the device acts as a large load, which greatly reduces the current to operate the temperature again.

상기에서와 같이 PTC소자의 온도가 감소하면 저항값이 다시 감소하고 주울열의 발생이 다시 증가하게 되는데 이와 같은 과정은 아주 짧은 시간 내에서 반복되어 PTC소자는 거의 일정한 온도를 유지하는 것이다. As described above, when the temperature of the PTC element decreases, the resistance value decreases again, and the generation of Joule heat increases again. This process is repeated within a very short time, so that the PTC element maintains a substantially constant temperature.

상기 히트로드(1)는 터미널(1b)이 돌출된 단부가 접속패널부(30)의 로드접속구멍(31)을 통해 히터하우징(10)의 로드삽입부(11)에 형성된 로드결합홈(11a)으로 끼워져 결합된다.The heat rod 1 has a rod coupling groove 11a formed at the rod inserting portion 11 of the heater housing 10 through the rod connecting hole 31 of the connection panel portion 30 at which the terminal 1b protrudes. ) Are fitted together.

이 경우 히트로드(1)는 로드접속구멍(31)에 억지끼움으로 결합하여 그 외측면이 로드접속구멍(31)의 내측면으로 밀착 접속되고, 버링가공으로 돌출된 접속돌기부(31a)에 의해 접촉면적이 증대된 상태로 접속이 유지되어 히트로드(1)와 접속패널부(30) 사이에 단락이 발생되지 않게 되는 것이다.In this case, the heat rod 1 is forcibly engaged with the rod connecting hole 31, and its outer surface is tightly connected to the inner surface of the rod connecting hole 31, and is connected by the connecting projection portion 31a protruding by burring. The connection is maintained in a state where the contact area is increased so that a short circuit does not occur between the heat rod 1 and the connection panel portion 30.

그리고 히트로드(1)의 터미널(1b)은 로드결합홈(11a)에 형성된 제 1 터미널관통구멍(10a)을 통해 결합하여 터미널돌출부(12)로 돌출된다.The terminal 1b of the heat rod 1 is coupled to the terminal protrusion 12 by engaging through the first terminal through hole 10a formed in the rod coupling groove 11a.

즉, 상기 접속패널부(30)의 터미널부(21)와 히트로드(1)의 터미널(1b)은 히터하우징(10)의 터미널돌출부(12)로 돌출되어 전기전원부로 연계되고, 각각 다른 전원을 인가받게 되는 것이다.That is, the terminal part 21 of the connection panel part 30 and the terminal 1b of the heat rod 1 protrude into the terminal protrusion part 12 of the heater housing 10 and are connected to the electric power supply part, respectively, to different power sources. Will be authorized.

접속패널부(30)의 터미널부(21)로 인가된 제 1 전극은 접속패널부(30)의 로드접속구멍(31)을 통해 히트로드(1)의 로드하우징(1a)에 인가된다.The first electrode applied to the terminal portion 21 of the connection panel portion 30 is applied to the rod housing 1a of the heat rod 1 through the rod connecting hole 31 of the connection panel portion 30.

따라서 히트로드(1)의 발열체인 PCT소자는 로드하우징(1a)으로부터 제 1 전극을 인가받고, 터미널(1b)로부터 제 2 전극을 인가받아 발생되는 전류의 저항에 의해 발열되어 로드하우징(1a)을 가열하게 되는 것이다.Accordingly, the PCT element, which is a heating element of the heat rod 1, is heated by the resistance of the current generated by receiving the first electrode from the load housing 1a and the second electrode from the terminal 1b, and thereby causing the load housing 1a. Will be heated.

이렇게 로드하우징(1a)이 가열되면, 이 열이 히트로드(1)에 결합된 다수의 방열핀(2)으로 전달되어 방열핀(2)에서 방출되는 것이다.When the rod housing 1a is heated in this way, the heat is transferred to the plurality of heat dissipation fins 2 coupled to the heat rod 1 and is discharged from the heat dissipation fins 2.

방열핀(2)에서 방출된 열은 외부공기와 열교환되어 외부공기를 가열하게 되는 것이다.Heat emitted from the heat dissipation fins 2 is heat-exchanged with the outside air to heat the outside air.

그리고 방열핀(2)과 열교환으로 가열된 공기는 통풍계통 및 통풍경로를 통해 차량 내부로 공급되어 엔진이 가열되기 전까지 실내 온도를 높이게 되는 것이다.In addition, the air heated by the heat dissipation fins 2 and the heat exchanger is supplied into the vehicle through the ventilation system and the ventilation path to increase the room temperature until the engine is heated.

이 히트로드(1)와 방열핀(2)을 이용한 열교환 구조는 종래의 공지된 구성과 동일하며, 본 발명의 구성에 포함됨을 밝혀둔다.The heat exchange structure using the heat rod 1 and the heat dissipation fins 2 is the same as a conventionally known configuration, and it is found out that it is included in the configuration of the present invention.

상기한 본 발명의 구성에 의하면, 그라운드 터미널부재가 히터하우징으로 견고히 결합되고, 히트로드가 접속패널부의 로드접속구멍을 통해 결합되어 접속되므로 접속이 확실하고, 접속패널부와 히트로드 사이에 단락이 발생하지 않아 히터하우징으로 결합하는 다 수의 히트로드에 균일하게 전극을 인가하여 발열시킬 수 있으며, 접속불량으로 인한 과전류 발생을 방지할 수 있는 효과가 있는 것이다.According to the configuration of the present invention described above, the ground terminal member is firmly coupled to the heater housing, and the heat rod is coupled and connected through the rod connecting hole of the connection panel portion, so that the connection is secured, and a short circuit between the connection panel portion and the heat rod is eliminated. Since it does not occur, it is possible to generate heat by uniformly applying electrodes to a plurality of heat rods coupled to the heater housing, and there is an effect of preventing overcurrent generation due to a poor connection.

또한 접속패널부는 터미널부가 일체로 돌출된 하나의 몸체로 형성되어 제조가 용이하고, 히터하우징에 장착 시 한 번의 공정으로 결합이 가능하므로 프리 히터의 제조공정을 단순화할 수 있고, 작업편의성 및 생산성을 증대시킬 수 있는 효과가 있는 것이다.In addition, the connection panel part is formed as a single body protruding terminal unit is easy to manufacture, and can be combined in one process when mounted on the heater housing, simplifying the manufacturing process of the pre-heater, and improves the convenience and productivity of the work There is an effect that can be increased.

Claims (5)

삭제delete 삭제delete 일측으로 히트로드(1)가 결합되는 로드삽입부(11)가 구비되고, 타측으로는 로드삽입부(11)로 결합된 히트로드(1)의 터미널(1b)이 돌출되는 터미널돌출부(12)가 구비된 히터하우징(10)과;On one side, a rod inserting portion 11 having a heat rod 1 coupled thereto is provided, and on the other side, a terminal protrusion 12 protruding from the terminal 1b of the heat rod 1 coupled to the rod inserting portion 11. Heater housing 10 is provided; 상기 히터하우징(10)의 로드삽입부(11)로 결합되어 히트로드(1)의 외측면에 접속되며 터미널돌출부(12)를 통해 돌출되는 터미널부(21)를 구비한 그라운드 터미널부재(20)를 포함하며, 상기 그라운드 터미널부재(20)는 터미널돌출부(12)를 통해 돌출되는 터미널부(21)가 일체로 돌출되며, 히트로드(1)가 결합하는 로드접속구멍(31)이 다 수개 뚫린 접속패널부(30)로 형성된 자동차용 프리 히터의 히터 하우징 구조에 있어서,The ground terminal member 20 coupled to the rod inserting portion 11 of the heater housing 10 and connected to an outer surface of the heat rod 1 and having a terminal portion 21 protruding through the terminal protrusion 12. The ground terminal member 20 includes a terminal portion 21 protruding integrally from the terminal protrusion 12 and a plurality of rod connecting holes 31 to which the heat rod 1 is coupled. In the heater housing structure of the automotive pre-heater formed by the connection panel portion 30, 상기 터미널부(21)에는 양 측에 히터하우징(10)의 내측에서 걸리는 걸림돌기(21a)가 형성되는 것을 특징으로 하는 자동차용 프리 히터의 히터 하우징 구조.The terminal unit 21 is a heater housing structure of a pre-heater for a vehicle, characterized in that the engaging projection (21a) is caught on the inside of the heater housing (10) on both sides. 청구항 3에 있어서,The method according to claim 3, 상기 접속패널부(30)의 로드접속구멍(31)에는 일 측으로 접속돌기부(31a)를 돌출시켜 형성한 것을 특징으로 하는 자동차용 프리 히터의 히터 하우징 구조.The rod housing hole (31) of the connection panel (30) is a heater housing structure of a pre-heater for a vehicle, characterized in that formed by protruding the connecting projection (31a) to one side. 청구항 3에 있어서, The method according to claim 3, 상기 접속패널부(30)에는 히터하우징(10) 내로 결합될 경우 그 위치를 고정하는 위치고정구멍(34)이 뚫려 형성된 것을 특징으로 하는 자동차용 프리 히터의 히터 하우징 구조.The heater housing structure of the pre-heater for a vehicle, characterized in that the connection panel portion 30 is formed when the fixing hole (34) for fixing the position when coupled into the heater housing (10).
KR1020060013178A 2006-02-10 2006-02-10 Heater housing structure of pre-heater for vehicle KR100705472B1 (en)

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KR101998810B1 (en) * 2018-12-06 2019-10-01 덕일산업 주식회사 Heater For Fixing Terminals Using Housing And Cover

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KR100496598B1 (en) 2005-04-14 2005-06-27 우리산업 주식회사 Heat rod assembly and pre-heater for vehicles including the same
KR20050094156A (en) * 2004-03-22 2005-09-27 한라공조주식회사 Electric heater for a car and manufacture method of the same
KR20050103316A (en) * 2004-04-24 2005-10-28 동아전기부품 주식회사 Heating apparatus for vehicle

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KR20050094156A (en) * 2004-03-22 2005-09-27 한라공조주식회사 Electric heater for a car and manufacture method of the same
KR20050103316A (en) * 2004-04-24 2005-10-28 동아전기부품 주식회사 Heating apparatus for vehicle
KR100496598B1 (en) 2005-04-14 2005-06-27 우리산업 주식회사 Heat rod assembly and pre-heater for vehicles including the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101998810B1 (en) * 2018-12-06 2019-10-01 덕일산업 주식회사 Heater For Fixing Terminals Using Housing And Cover

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