KR100677188B1 - A young antler fur exclusion apparatus and method - Google Patents

Abstract

A young antler fur removing apparatus and a method for the same are provided to remove the young antler fur that is refrigerated by liquid nitrogen with a rotating brush and to minimize the processing process. The young antler fur removing apparatus includes a body(10), a container(20), a chuck(50), a chuck motor(40), an ascending plate(30), an ascending device, a brush(74), a brush motor(70), a support member(80) and a brush transferring device. The brush(74) is installed on the rear of the chuck ascended by an ascending device and removes the young antler fur while rotating in contact with the fur. The brush motor(70), whose driving pulley is coupled with a driven pulley formed on the upper part of the brush(74), rotates the brush(74).

Description

Deer antler hair removal device and method {A YOUNG ANTLER FUR EXCLUSION APPARATUS AND METHOD}

Figure 1 is a front sectional view showing the configuration of the present invention antler hair removal device

Figure 2 is a side cross-sectional view showing the configuration of the present invention antler hair removal device

Figure 3 is a cross-sectional view showing the configuration of the present invention antler hair removal device

Figure 4 is a cross-sectional view showing a moving structure of the support member coupled to the brush in accordance with the present invention

Figure 5 is a front sectional view showing a state in which the chuck is fixed lowered antler in accordance with the present invention

Figure 6 is a side cross-sectional view showing a state in which the support member is moved to the front side according to the invention

7 is a perspective view showing the configuration of the chuck according to the present invention;

Figure 8 is a perspective view showing the structure of the adjuster coupled to the present invention chuck

9 is a front sectional view showing the configuration of the chuck according to the present invention;

10 is a block diagram showing a procedure for the antler hair removing method according to the present invention.

* Description of the symbols for the main parts of the drawings *

10-body 11-separator

11a-Through hole 12,13-Upper and lower space

14-guiderail 15-support

20-Vessel 21-Hole

30-Platform 31-Turner

32-Support 33-Lifting Nut

40-Chuck Motor 50-Chuck

60-Lifting motor 61-Lifting screw

70-Brush Motor 74-Brush

80-support member 81-fitting

82-Connecting bar 83-Feed nut

90-Handle 91-Feed Screw

The present invention relates to an apparatus and method for removing antler hair, and in particular, by immersing an antler to be processed in liquid nitrogen used for rapid freezing and rapidly freezing, contacting the frozen antler with a rotating brush to remove the hair of the frozen antler. At the same time, this process is performed automatically or semi-automatically using a mechanical device, which reduces the processing cost and labor cost by simplifying the process of removing the antler's hair, and maintains the freshness of the antler due to the shortening of the processing time. To prevent decay by inhibiting bacterial growth of antler, which is stored at low temperature, and therefore, it is processed into the best sanitary antler and thus provides a antler hair removal device and method for making various antler processed products such as powder, pill, tea bag and extract. It is.

In general, deer antler is a herbal medicine, and as the quality of life improves, it is obvious that by taking medicinal herbs with antler added from young children to the elderly, various effects such as tonic, weak constitution improvement, and energetic reinforcement are obvious. As a result, the demand for antler is increasing, and domestic production cannot meet the demand, and many antlers are imported from other countries such as New Zealand and Russia.

However, the antler grows for several months from the moment the horn of the deer grows out of the head to the time to horn the horn, the antler (deer horn) grown to the appropriate size is used as a herbal medicine or cut for the health of the deer.

At this time, a large amount of oil components on the surface of the cut antler is oxidized over time to shorten the storage period of the antler, causing a problem of lowering the quality of the antler.

In addition, the cut antler has a problem that the hair remains and the dust or contaminants contained in the atmosphere stick to the surface or the hair of the antler.

In order to solve the above problems, conventionally using a sharp knife or a razor to cut the surface of the antler, or burned off the antler's hair using a fire, and then wash the soot remaining in the antler with water to the oil component and hair on the surface of the antler By using the method of removing the oil component on the antler is removed, the antler hair is removed, the dust or contaminants contained in the air do not stick to the antler, the storage period of the processed antler increases.

However, the above-mentioned antler processing method requires the pretreatment operation of cutting or burning the antler's hair and surface with a sharp knife or razor, and cleaning the antler after the pretreatment operation, thus making the antler processing process all by hand. There is a problem that labor takes, and the processing cost increases accordingly.

In addition, when burned in the fire as described above, there is a problem that the appearance of the deer antler deformed by heat or soot or deteriorated its own components, the deer antler processed by fire or sharp razor can be used in herbal medicine, etc. As the antler process is not sanitary and the bacteria remaining inside the antler grow in the process of being stored at low temperature, the quality of the antler is degraded, which makes it unsuitable for making various antler processed products such as powder, pill, tea bag and extract. There is always.

The present invention was created to solve the above problems, by using a mechanical device to easily remove the antler's hair, at this time by immersing the antler in liquid nitrogen used for quick freezing to remove the antler's hair By using a mechanical device, the antler hair processing process is simplified, thereby reducing the processing cost and labor costs, and reducing the processing time, thereby maintaining the freshness of the antler, and removing the antler hair removal device that can be processed into the highest quality antler, and The purpose is to provide a method.

And another object of the present invention, by immersing the antler in liquid nitrogen and rapidly freezing to remove the hair, completely eliminate the cause that can be contaminated by the hair, and all the bacteria remaining inside the antler by the rapid freezing to die, It is processed into the highest quality antler and is processed into antler suitable for manufacturing various antler products such as powder, pill, tea bag and extract.

In order to achieve the above object, the present invention has the following features.

The main configuration of the antler hair removal device of the present invention includes a body in which the inside is divided into an upper and a lower space by a separator plate having a through hole formed in the center thereof, and the front of the upper space is opened; A container installed in the lower space of the body and having an insertion hole formed at a position corresponding to the through hole of the separation plate, and filled with liquid nitrogen; A chuck inserted into the insertion hole of the container and installed in the upper space to fix the antler frozen by the liquid nitrogen; A chuck motor coupled to the chuck driven pulley and the chuck driving pulley formed at the upper portion of the chuck to rotate the chuck; A lift plate for fixing the chuck motor and the chuck to an upper space; An elevating device for elevating the elevating plate to submerge the antler fixed to the chuck in a container filled with liquid nitrogen; A brush installed at the rear of the elevating chuck by the elevating device to rotate and bump and remove the frozen hair of the antler, which is immersed in the container and rises; A brush motor for rotating the brush by combining a driven pulley formed by an upper part of the brush with a driving pulley connected by a belt; A support member for positioning the brush motor and the brush; It is characterized by consisting of a brush transfer device for moving the support member forward and backward to move the brush to a position corresponding to the shape of the antler.

At this time, the lifting device, the lifting motor coupled to the upper one side of the body; A lifting screw which is coupled to the lifting motor, rotates, is installed perpendicular to the upper space of the body, and has a male screw; The lifting screw penetrates and is screwed into the internal thread is formed therein, it is composed of the lifting nut is coupled to the lifting plate fixed.

And a guide rail which is installed vertically on both sides of the upper space portion of the body so that the elevating plate to the elevating movement by the rotation of the elevating motor smoothly lifting operation; It is preferable to further include a plurality of rotary spheres coupled to both sides of the elevating plate so as to contact from both sides of the guide rail and freely rotate.

In addition, the brush transfer device, and the connection bar formed extending from one side of the lower support member; A transfer nut having a female screw formed inside the upper end of the opposite direction coupled with the support member of the connection bar; A transfer screw formed through the transfer nut and screwed thereon and installed on a rear side line in front of the lower space; A handle coupled to the front end of the transfer screw and coupled to protrude from the front of the body; The handle is coupled to the rear end of the transfer screw coupled and consists of a support that is coupled to the lower portion of the separation plate to support the transfer screw.

At this time, the support member rotated together with the handle is formed to protrude on both sides of the support member so that the support member to be transported to the front and rear of the body smoothly, the bottom surface is in contact with the upper surface of the separation plate Being fitted with; It is preferable to further include a fixing piece that wraps around the top and the end of the fitting portion is coupled to the upper portion of the separator.

And the chuck, the forward and backward in the center direction to fix or release the antler, a pressing surface formed in the concave-convex shape is formed on the surface in contact with the antler, a plurality of jaws formed gear portion on the upper surface; A rotating plate having a snail-shaped gear portion geared with the gear portion of the jaw and a bevel gear formed thereon; Bevel gear gear is meshed with the bevel gear of the rotating plate is formed, it consists of a control tool formed a rotary tool insertion hole is inserted into the handle to rotate itself.

On the other hand, according to the present invention, the antler hair removal method is to cut the antler to be processed to a certain length of about 30 cm, position the chuck to fix the antler to the top and position the brush to remove the antler hair to the rear. And a preparation step of opening the insertion hole of the container filled with the material capable of rapidly freezing the antler to be inserted; After the preparation step, one end of the antler to be processed is placed inside the chuck, the rotary tool is inserted into the rotary tool insertion hole of the adjusting tool to rotate the adjusting tool so that each jaw of the chuck gathers to the center and to the pressing surface. A first fixing step of pressing and fixing the antler, and turning the handle to rotate the transfer screw so that the support member is moved forward to position the brush in contact with the antler according to the shape of the antler fixed to the chuck; After the first fixing step, the lifting motor is rotated by driving the lifting motor about 360rpm, and thus the lifting plate descends and inserted into the insertion hole of the container filled with material capable of rapidly freezing the antler fixed to the chuck. A first freezing step of soaking the antler rapidly for soak for a second; After the first refrigeration step, the lifting motor is driven in the reverse direction to rotate the lifting screw, and thus the lifting plate rises and rapidly freezes the rust melt and the chuck motor drives the 360rpm to rotate the chuck. A primary hair removal step of driving the brush motor about 60 rpm so that the brush is rotated in the opposite direction to the chuck, and rotating the brush to rotate the brush in a reverse direction and rubbing the surface of the rising antler to remove the antler's hair; ; After proceeding with the primary hair removal step, the antler processed only one side is separated from the chuck, the antler is inverted and the end of the processed part is placed inside the chuck, and the rotary tool is inserted into the rotary tool insertion hole of the adjusting tool. Rotate the adjustment knob to assemble the jaws of the chuck into the center and press the antler to fix it with the pressing surface.Rotate the handle to rotate the feed screw to support the shape of the antler fixed to the chuck by being transported forward. A second fixing step of positioning the brush in contact with the antler; After the secondary fixing step, the lifting motor is rotated by driving the lifting motor about 360rpm, and thus the lifting plate descends and inserted into the insertion hole of the container filled with material capable of rapidly freezing the antler fixed to the chuck. A second freezing step of rapidly immersing the antler for about seconds; After the second refrigeration step, the lifting motor is driven in the reverse direction to rotate the lifting screw, and thus the lifting plate rises, the rapidly frozen antler rises, and the chuck motor is driven at about 360rpm to rotate the chuck. In order to remove the antler's hair by rotating the brush by rotating the brush by rotating the brush motor about 60 rpm so that the brush is rotated in the opposite direction to the chuck, the rotating brush rotates in the reverse direction. Characterized in that made. At this time, the first hair removal step and the second hair removal step is preferably completed within 2 seconds.

In the first hair removal step and the second hair removal step, the lift motor is driven by about 720rpm from the time when the lift motor starts to drive the lift plate to the point where the lowest end of the chuck contacts the bottom end of the brush. It is preferable to raise the speed quickly and drive the lifting motor at about 360 rpm from the time after the lower end of the chuck is in contact with the lower end of the brush to raise the chuck at the normal speed. In addition, the material capable of rapidly freezing the antler is preferably made of liquid nitrogen.

Hereinafter, a preferred embodiment of the antler hair removal device according to the present invention will be described in detail based on the accompanying drawings.

1 is a front cross-sectional view showing the configuration of the present invention antler hair removal apparatus, Figure 2 is a side cross-sectional view showing the configuration of the present invention antler hair removal device, Figure 3 is a cross-sectional view showing the configuration of the present invention antler hair removal device. .

And Figure 4 is a cross-sectional view showing a moving structure of the support member coupled to the brush according to the present invention, Figure 5 is a front sectional view showing a state that the chuck is fixed in accordance with the present invention, Figure 6 is in the present invention A side cross-sectional view showing a state in which the support member is moved to the front side.

As shown in the drawing, the antler hair removal device of the present invention includes a container 20 containing liquid nitrogen (N) in the lower space portion 13 of the body 10 having the upper and lower space portions 12 and 13. It is installed, the upper space portion 12 of the upper portion of the container 20, the chuck 50 for fixing the antler, the chuck motor 40 and the chuck 50 and the chuck motor 40 for rotating the chuck 50 ) Is provided with a lifting motor 60 for elevating vertically, and at the rear of the chuck 40, a brush 74 for removing the antler hair by rubbing the surface of the frozen antler, and the brush 74. The brush motor 70 to rotate is installed.

That is, the body 10 is formed of a case structure having a predetermined length divided into upper and lower space portions 12 and 13 by a separating plate 11 in the center, and the front of the separating plate 11. The side is formed in a circular shape and the rear side is formed with a through-hole 11a extending in a rectangular shape.

And the figure is shown in an open state all the way, but closing all the surfaces except the front of the upper space portion 12 to configure the body 10 so that the inside is not visible, of course, the lower space portion 13 The front side of the door will be closed by a door that can be opened as needed.

The lower space portion 13 of the body 10 is coupled to the container 20 containing the liquid nitrogen (N), the container 20 has an insertion hole 21 that can contain the liquid nitrogen (N) It is provided with a double wall so that the liquid nitrogen (N) can be safely contained, the opening portion 21 and the insertion hole of the container 20 in the circular opening of the front side of the through hole (11a) of the separating plate (11) The vessel 20 is installed to correspond to.

In this case, the liquid contained in the container 20 is a material capable of rapidly freezing the inserted object, and since the liquid nitrogen (N) is commonly used as such a material, the applicant uses the liquid nitrogen (N) as a container ( 20), but it is not limited to the liquid nitrogen (N), it is also possible to use other materials that can freeze the object rapidly, of course, it will be within the scope of the present invention.

And the upper part of the container 20 is provided with a chuck 50 for fixing one side of the antler, the chuck motor 40 for rotating the chuck 50 is installed on the top. At this time, the chuck 50 and the chuck motor 40 are coupled to the plate-shaped lifting plate 30 located in the upper space portion 12, the upper portion of the support 32 coupled to the lifting plate 30 The chuck motor 40 is installed, and the chuck driven pulley 41 coupled to the chuck motor 40 and the chuck driven pulley 43 connected to the chuck belt 42 are formed on the chuck 50 and the chuck motor. The chuck 50 can rotate by the rotational force of the 40.

At this time, the chuck driven pulley 43 is formed in the upper chuck 50 is installed through the fixing member 34 coupled to the lifting plate 30 is in a state of being firmly fixed.

Meanwhile, the chuck 50 is directly coupled to the upper portion of the chuck 50 by the chuck motor 40 without the chuck driving pulley 41, the chuck driven pulley 43, and the chuck belt 42. Of course, the power transmission device for transmitting the rotational force of the chuck motor 40 to the chuck 50 can be provided in a variety of ways, such as a belt method or a gear or chain method. All of these approaches will fall within the scope of the present invention.

A spur gear is formed on the outer circumferential surfaces of the chuck drive pulley 41 and the chuck driven pulley 43, and a spur gear is formed on the inner surface of the chuck belt 42 to rotate the chuck motor 40 by gear gearing. It is desirable to accurately transmit to the chuck 50 to precisely control the rotation of the chuck 50.

The elevating plate 30 is moved upward and downward in the upper space portion 12 and the antler fixed to the chuck 50 is immersed in the liquid nitrogen (N) in the container 20 and then taken out. The lifting device for elevating (30), the lifting nut (33) having a female screw formed therein is coupled to one side rear of the lifting plate (30), the lifting screw formed with a male screw that is screwed through the lifting nut (33) ( 61 is installed upright in the upper space portion 12.

In addition, the elevating motor 60 is coupled to the upper portion of the elevating screw 61 so that the elevating screw 61 is rotated by the elevating motor 60, and the elevating nut 33 screwed with the elevating screw 61. ) Is moved up and down in accordance with the rotation direction of the lifting screw 61 is consequently the chuck 50 is to be moved up and down by the rotation of the lifting motor (60).

At this time, as shown in the enlarged portion of Figure 3, the both ends of the elevating plate 30 is coupled to a plurality of rotary spheres 31, the guide rail 14 is coupled between the two rotary spheres 31 In addition, the guide rail 14 is installed vertically in the upper space portion 12, the rotary hole 31 in contact with the guide rail 14 in accordance with the movement of the elevating plate 30 to move up and down freely It is rotated and the lifting plate 30 is moved up and down smoothly.

On the other hand, the elevating device for elevating the elevating plate 30 can be configured by using a cylinder, of course, the sprocket is provided on the upper and lower sides of the upper space portion 12, respectively, the chain connecting both sprockets And a driving motor for rotating one of the sprockets of the both sprockets, and by coupling and fixing a part of the chain to the lifting plate 30, the chain rotates along both sprockets by the rotation of the driving motor. Of course, the lifting plate 30 can also be configured to lift the movement.

At the rear of the chuck 50, a brush 74 is installed to remove the antler's hair by rotating and rubbing the surface of the antler which is rapidly frozen in liquid nitrogen (N), and the brush 74 is a separation plate ( The brush motor 70 is coupled to the support member 80 installed in the rectangular through-hole 11a portion at the rear side of the through-hole 11a of 11) and rotated by receiving the rotational force of the brush motor 70.

That is, the brush motor 70 is provided on the support member 80, the brush motor 70 is provided with a drive pulley 71 coupled directly, the drive pulley 71 and the belt 72. Driven pulleys 73 connected to each other are formed on the upper portion of the brush 74, and the rotational force of the brush motor 70 is transmitted by the driving pulley 71, the belt 72, and the driven pulley 73 to the brush 74. ) Will rotate.

In this case, the brush motor 70 may be directly coupled to the upper portion of the brush 74 to be driven, and of course, a spur gear may be formed on the outer circumference of the driving pulley 71 and the driven pulley 73. It is preferable to form a spur gear on the inner surface of the belt 72 so that the gear 74 is coupled by gear meshing to precisely control the rotation of the brush 74 by the brush motor 70.

In addition, the position of the brush 74 is to be changed according to the shape of the antler (curved shape) fixed to the chuck 50, accordingly the brush transfer device for moving the position of the brush 74 is installed .

The brush transfer device, the transfer nut 83 is formed with a female thread is installed at the end of the connecting bar 82 is extended to one side in the lower portion of the support member 80, and penetrates the transfer nut 83 The conveying screw 91 in which the external thread was formed horizontally in front and rear of the lower space part 13 is provided.

At this time, the front side end of the transfer screw 91 is provided with a handle 90 for rotating the transfer screw 91 in the portion protruding to the outside of the body 10, the transfer screw 91 is firm The rear end of the transfer screw 91 is coupled to the supporter 15 coupled to the lower portion of the separating plate 11 so as to be fixed and rotated by the handle 90.

Therefore, when the operator grasps the handle 90 and rotates in one direction, the conveying screw 91 rotates accordingly, and the conveying nut 83 screwed with the conveying screw 91 is the conveying screw 91. By moving to the front and rear side in the rotational direction of the, the support member 80 is moved to the front and rear side in accordance with the direction to rotate the handle 90 is to move the position of the brush (74).

In this case, as shown in FIG. 4, both sides of the support member 80 are formed with a fitting portion 81 protruding from each other, and the fitting portion 81 is fitted with an upper surface of the through hole 11a of the separation plate 11. The lower surface of the 81 is in contact with, the fixing piece 11b for closing the upper portion of the fitting portion 81 to guide the front and rear movement of the support member 80 is a through hole 11a of the separating plate 11. It is coupled to each of the upper sides.

Therefore, when the operator rotates the handle 90, the fitting portion 81 of the support member 80 is guided by the fixing piece 11b according to the rotational direction of the handle 90 and the support member 80 is It can be moved forward and backward smoothly.

Figure 7 is a perspective view showing the configuration of the chuck according to the present invention, Figure 8 is a perspective view showing the structure of the control mechanism coupled to the chuck of the present invention, Figure 9 is a front sectional view showing the configuration of the chuck according to the present invention.

As shown in the drawing, the chuck 50 is provided with a concave-convex compression surface 52 on the inner surface in the center direction, and three jaws 51 having gears 53 formed thereon are coupled to the upper jaws. The 51 moves in the central direction or the outward direction and locks or releases the antler to the chuck 50.

At this time, the snail-shaped gear portion 56 is formed at the lower portion of the rotating plate 54 so as to be geared with the gear portion 53 of the jaw 51, the three jaw 51 as the rotating plate 54 is rotated At the same time to move in the center or outward direction, the bevel gear 55 is formed on the top of the rotating plate 54 is formed with a bevel gear (59) gear meshing with the bevel gear (55) (57) Is coupled to one side of the rotating plate (54).

And the adjusting tool 57 is coupled to rotate in the installed position, the outer side of the adjusting tool 57 is formed with a rotary tool insertion hole 58 is inserted into the rotary tool for rotating the adjusting tool 57. .

Therefore, when the rotary tool is inserted into the rotary tool insertion hole 58 of the adjusting tool 57 and rotates, the bevel gear geared with the bevel gear 59 as the adjusting tool 57 rotates. The rotating plate 54 having the 55 formed therein is rotated, and the three jaws 51 having the snail-shaped gear portion 56 formed at the lower portion of the rotating plate 54 and the gear portion 53 geared with each other are centered. Or move outwards to fix or unlock the antler.

On the other hand, in the drawings shown and described as a chuck having three jaws 51, of course, it is possible to use a chuck 50 consisting of four jaws 51, of course, the configuration of the chuck 50 in general Of course, it can also be installed as a chuck 50 of another configuration being used, which will be within the scope of the present invention.

On the other hand, the chuck motor 40, the lifting motor 60 and the brush motor 70 can be driven to drive manually or semi-automatically, and thus can control the rust removal device on one side of the body (10). It is preferable to combine the control box (C).

When described in detail the process of removing the antler hair by the present invention antler hair removal apparatus as described above.

First, the elevating plate 30 is positioned at the top, and in the state in which the brush 74 is positioned rearward, the adjustment holes 57 of the chuck 50 are rotated to move each jaw 51 outward.

After cutting and preparing the antler to be processed to a size of about 30 cm, although not shown in the figure, the upper portion of the container 20 containing the liquid nitrogen (N) has a lid to close the liquid nitrogen (N) to prevent evaporation Since it is coupled, opening the insertion hole 21 of the container 20 by opening the lid.

In addition, while holding one of the prepared antler, and the one end of the antler pushed the inside of the chuck 50, the rotary tool is inserted into the rotary tool insertion hole 58 of the adjusting tool 57, and then each jaw 51 Rotating the adjuster 57 in the direction of moving in the center direction so that the antler is firmly fixed by the pressing of each jaw (51).

Then, the brush 90 is moved forward in accordance with the shape of the deer antler fixed to the chuck 50 by turning the handle 90. At this time, the brush 74 moves the vertical front surface of the deer antler located in the direction of the brush 74. The brush 74 should be moved to a position where it can be touched. This is because the antler is bent at various angles, so that the brush 74 is moved to correspond to the curved shape.

In addition, by pressing the button for driving the lifting motor 60 of the control box (C), the lifting plate 30 is lowered by the driving of the lifting motor 60, the antler is fixed to the chuck 50 to the liquid nitrogen (N ) Into the vessel 20 containing. At this time, the liquid nitrogen (N) is maintained at about minus 196 ℃ by evaporating by taking away the heat of the surrounding, the added antler is rapidly frozen to maintain the freshness of the antler.

On the other hand, the lifting motor 60 is set in advance so that the lifting plate 30 is lowered to the position where the lower end of the chuck 50 does not contact the liquid nitrogen (N), the lifting plate 30 is lowered to the set position After doing so, it stops running automatically.

And when the antler is immersed in liquid nitrogen (N) for about 15 seconds and presses the drive button of the elevating motor 60 again in a state of complete rapid freezing, the elevating motor 60 is rotated in reverse to raise the elevating plate 30. .

In addition, since the elevating plate 30 is rotated by the rotation of the elevating motor 60, the chuck motor 40 and the brush motor 70 should be rotated together, so that the operator has the chuck motor 40 of the control box C. ) And the button for driving the brush motor 70 are pressed together.

At this time, the rotational direction of the chuck 50 and the rotational direction of the brush 74 should be reversed, which is the same by the brush 74 if the rotational direction of the chuck 50 and the rotational direction of the brush 74 are the same. Since the hair of the rapidly frozen antler cannot be easily removed, the rotation directions of the chuck 50 and the brush 74 are reversed.

However, the chuck 50 and the brush 74 may be rotated in the same direction, and the brush 74 may be rotated faster than the chuck 50 to remove the antler hair.

Since the lifting plate 30 rises as described above and the chuck 50 and the brush 74 rotate, the brush 74 rotates and rubs the surface of the antler which rapidly freezes and rises, thereby causing the hair on the surface of the antler. It is easily removed.

And when the lifting plate 30 is fully raised, since the hair of the portion except for the portion of the antler fixed to the chuck 50 is removed, the worker releases the antler from the chuck 50 and again in the opposite direction. If the antler is fixed to the chuck 50 and the above operation is repeated, the hairs on the front of the antler are removed cleanly, so that all the antlers to be processed by the above procedure are removed to remove the antler's hair. The task is complete.

 At this time, by configuring the buttons to operate the lifting motor 60, the chuck motor 40 and the brush motor 70 by the control box (C) separately, the operation can be carried out semi-automatically, one button When pressed, the above procedure may be automatically performed.

On the other hand, the operation of fixing and releasing the antler to the chuck 50 and the operation of fixing by moving the position of the brush 74 according to the shape of the antler is difficult to drive mechanically so that it proceeds by manual work.

However, the position of the brush 74 may be controlled by a button by allowing the motor to rotate the feed screw 91 for moving the brush 74.

The operation of raising and rotating the frozen antler during the above operation and thus rotating the brush 74 also removes the antler's hair, when the rapidly frozen antler escapes from the container and takes away the surrounding heat and melts the brush 74. Since the hair is not easily removed even when rubbing the surface of the furnace antler, it is preferable that the operation is completed within 2 seconds that can be maintained for a certain time in a state of rapidly frozen antler.

This is the result obtained by the applicant through several tests. As a result of repeating the process of removing the deer antler hair in the rapidly frozen state, the hair removal rate of 100% was found when the exposure time to the air was 1 second. The hair removal rate was nearly 80% in 2 seconds and 0% in more than 3 seconds.

Therefore, the deer antler is to be frozen in a liquid nitrogen (N) rapidly frozen to remove the hair within 2 seconds when exposed to the atmosphere.

Therefore, the need for quickly rising to the position where the rapidly frozen antler rises and abuts the brush 74 appears, the chuck 50 from the time when the lifting motor 60 starts to drive to lift the lifting plate 30 The section up to the point where the bottom end of the brush 74 is in contact with the bottom end allows the lifting motor 60 to rotate rapidly so that the lifting plate 30 can rise quickly, and more sections are for the lifting motor 60. It rotates to the top so that the lifting plate 30 can be normally raised.

10 is a block diagram showing a procedure for the method of removing antler hair according to the present invention. Referring to the drawings, a method of removing antler hair is described in detail as follows.

The method of removing the antler hair as shown in the drawing, the preparation step (S1), the first fixing step (S2), the first freezing step (S3), the first hair removal step (S4), the second fixing step (S5) ), The second refrigeration step (S6), the secondary hair removal step (S7) to proceed in sequence to complete all the work.

That is, in the preparation step (S1), the antler to be processed is cut to a predetermined length of about 30 cm, and the brush 74 to remove the antler hair while positioning the chuck 50 for fixing the antler to the top. ) To the rearmost position, and opens the insertion hole 21 of the container 20 filled with a material capable of rapidly freezing the antler to be inserted.

And after the preparation step (S1) in the first fixing step (S2), after positioning one end of the antler to be processed inside the chuck 50, the rotary tool insertion hole 58 of the adjusting tool 57 Insert the rotary tool into the rotating tool (57) to rotate the jaw 51 of the chuck 50 is gathered to the center, and the antler is pressed and fixed by the pressing surface 52, the handle 90 is turned By rotating the feed screw 91, the support member 80 is moved forward to position the brush 74 in contact with the antler, corresponding to the shape of the antler fixed to the chuck 50.

In addition, after the first fixing step (S2) is carried out in the first freezing step (S3), the lifting motor 60 is driven by about 360rpm to rotate the lifting screw 61, accordingly the lifting plate 30 is It is lowered and inserted into the insertion hole 21 of the container 20 filled with a material capable of rapidly freezing the antler fixed to the chuck 50, soaking the antler rapidly for 15 seconds.

And after the first freezing step (S3) proceeds in the first hair removal step (S4), the lifting motor 60 is driven in the reverse direction to rotate the lifting screw 61, accordingly the lifting plate 30 The rising and rapidly frozen antler also increases and the chuck motor 40 is driven about 360rpm to rotate the chuck 50, the brush motor 70 so that the brush 74 is rotated in the opposite direction to the chuck 50. Drive the brush 74 to rotate about 60rpm, the rotating brush 74 rotates in the reverse direction to rub the surface of the rising antler to remove the antler's hair, all the process is rapidly frozen antler It should be completed within 2 seconds of being exposed and melting.

After the first hair removal step (S4) is carried out in the second fixing step (S5), the antler processed only one side is separated from the chuck 50, the antler is inverted and the end of the processed portion of the chuck 50 ), And then insert the rotary tool into the rotary tool insertion hole 58 of the adjusting tool 57 to rotate the adjusting tool 57 so that each jaw 51 of the chuck 50 is gathered to the center. The antler is pressed and fixed by the pressing surface 52, and the handle 90 is rotated to rotate the feed screw 91 so that the support member 80 is moved forward to correspond to the shape of the antler fixed to the chuck 50. The brush 74 is placed in contact with the antler.

Then, after the secondary fixing step (S5) proceeds in the second refrigeration step (S6), by driving the lifting motor 60 about 360rpm to rotate the lifting screw 61, the lifting plate 30 is lowered By inserting into the insertion hole 21 of the container 20 filled with a material capable of rapidly freezing the antler fixed to the chuck 50 by soaking for about 15 seconds to rapidly freeze the antler.

In addition, after the secondary freezing step (S6) proceeds in the secondary hair removal step (S7), the lifting motor 60 is driven in the reverse direction to rotate the lifting screw 61, accordingly the lifting plate 30 Relative to the rising and rapidly frozen antler and at the same time the chuck motor 40 is driven about 360rpm to rotate the chuck 50, the brush motor to rotate the brush 74 in the opposite direction to the chuck 50 ( The brush 74 is rotated by driving 70 at about 60 rpm, and the rotating brush 74 rotates in a reverse direction to rub the surface of the rising antler to remove the antler hair.

At this time, as described above, in the primary and secondary hair removal step (S4) (S7), the section for raising the chuck 50 is divided into two sections, the lifting motor 60 is the lifting plate 30 Drive the lifting motor 60 to about 720rpm from the time when it starts to drive to the point where the lowest end of the chuck 50 comes into contact with the bottom end of the brush 74 to raise the chuck 51 quickly, From the time point after the bottom end of 50) is in contact with the bottom end of the brush 74, the lifting motor 60 is driven at a normal speed of about 360 rpm to raise the chuck 50 normally.

On the other hand, the rotational speed of the lifting motor 60, the chuck motor 40 and the brush motor 70 can be rotated at a speed of more or less, as well as in proportion to the speed at which the antler rotates and rises. Since the brush 74 has to set the rotation speed, and all processes must be completed within 2 seconds, the lifting motor 60, the chuck motor 40, and the brush motor 70 at the speed as described above. Rotation is preferred.

 When the preparation step (S1), the first fixing step (S2), the first freezing step (S3), the first hair removal step (S4) as described above, the antler chuck 50 fixed to the chuck 50 All parts of the hair except the part fixed to the removal is removed, the operator releases the antler from the chuck 50, the second fixing step (S5), the second refrigeration step (S6), 2 to fix the antler upside down back to the chuck. By sequentially proceeding the car hair removal step (S7), to complete the process of completely removing the hair in one antler.

At this time, by fixing the primary processed antler upside down again to the secondary processing, even if there is a part that is not completely removed during the primary processing can be completely removed during the secondary processing.

As described above, with regard to the apparatus and method for removing antler hair of the present invention, various design changes of the respective components within the scope of the present invention are all considered to be included in the scope of the technical idea of the present invention.

Therefore, the present invention is fixed to the antler cut to a certain size to the chuck soaked in a container containing liquid nitrogen and rapidly frozen frozen antler to raise and rotate at the same time, by rubbing the surface of the frozen antler with a rotating brush By removing the hair, the processing process of the antler using a mechanical device is simplified, thereby reducing the processing cost and labor costs, while reducing the processing time has the effect that can be processed to the highest quality antler.

In addition, by rapidly freezing the antler can maintain the freshness of the antler, all the bacteria remaining in the interior of the antler in the process of freezing to die, thereby preventing bacterial growth and decay can be stored for a long time, hygienically Because it is processed and processed into the highest quality antler, there is an effect that can be made to a quality suitable for manufacturing a variety of processed antler products such as powder, pill, tea bag, extract.

Claims (10)

A body 10 whose interior is divided into upper and lower spaces 12 and 13 by a separating plate 11 having a through hole 11a formed in the center thereof, and the front of the upper space 12 being opened; Installed in the lower space 13 of the body 10, the insertion hole 21 is formed in a position corresponding to the through hole (11a) of the separating plate 11, the container filled with liquid nitrogen (N) ( 20); A chuck (50) inserted into the insertion hole (21) of the container (20) and installed in the upper space (12) to fix the antler that is frozen by liquid nitrogen (N); A chuck motor 40 configured to rotate the chuck 50 by combining the chuck driven pulley 43 formed on the upper portion of the chuck 50 with a chuck driving pulley 41 connected to the chuck belt 42; A lifting plate (30) for fixing the chuck motor (40) and the chuck (50) in an upper space (12); An elevating device for elevating the elevating plate 30 to immerse the antler fixed to the chuck 30 in a container 20 filled with liquid nitrogen (N) and then elevating it; A brush (74) installed at the rear of the elevating chuck (50) by the elevating device and rotating and hitting and removing the frozen hair of the antler, which is immersed in the container (20) and rises; A brush motor 70 coupled to a driven pulley 73 formed at an upper portion of the brush 74 and a drive pulley 71 connected by a belt 72 to rotate the brush 74; A support member (80) for fixing the brush motor (70) and the brush (74); Deer antler hair removal device characterized in that consisting of a brush transfer device for moving the support member 80 to the front and rear to move the brush 74 to a position corresponding to the shape of the antler. The method of claim 1, The lifting device, the lifting motor 60 is coupled to the upper one side of the body (10); A lifting screw 61 which is coupled to the lifting motor 60 and rotates, is installed perpendicular to the upper space 12 of the body 10, and has a male screw; The antler hair removal device, characterized in that the lifting screw (61) penetrates and the screw thread is formed therein, and the lifting nut (33) is coupled to and fixed to the lifting plate (30). The method of claim 2, In order to smoothly operate the elevating plate 30 to elevate by the rotation of the elevating motor 60, A guide rail 14 installed vertically on both sides of the upper space part 12 of the body 10; Deer antler hair removal device characterized in that it further comprises a plurality of rotary holes 31 coupled to both sides of the elevating plate 30 so as to contact from both sides of the guide rail (14) and freely rotate. The method of claim 1, The brush transfer device, the connection bar 82 is extended to one side from the lower portion of the support member 80 and coupled; A transfer nut 83 coupled to an upper end of the opposite direction coupled to the support member 80 of the connection bar 82 and having a female thread formed therein; A transfer screw 91 penetrating the transfer nut 83 and screwed thereon, the transfer screw 91 being installed on the rear side line in front of the lower space portion 13; A handle 90 coupled to the front end of the transfer screw 91 and coupled to protrude from the front of the body 10; Deer antler, characterized in that the handle 90 is coupled to the rear end of the transfer screw 91 is coupled to the supporter 15 is coupled to the lower portion of the separating plate 11 to support the transfer screw 91 Removal device. The method of claim 4, wherein In order to smoothly transport the support member 80 to be transported to the front and rear of the body 10 by a transport screw 91 that rotates with the handle 90, A fitting portion 81 protruding from both sides of the support member 80 and having a lower surface thereof in contact with an upper surface of the separation plate 11; An antler hair removal device, characterized in that it further comprises a fixing piece (11b) surrounding the upper surface of the fitting portion 81 is coupled to the upper portion of the separating plate (11). The method of claim 1, The chuck 50 is, A plurality of jaws 51 having forward and backward in the center direction and fixing or releasing the antler, and having a concave-convex shape on the surface contacting the antler, having a concave-convex shape, and having a gear portion 53 formed thereon; A rotating plate 54 having a snail-shaped gear portion 56 geared to the gear portion 53 of the jaw 51 and having a bevel gear 55 formed thereon; Bevel gears 59 geared with the bevel gears 55 of the rotating plate 54 is formed, the adjustment tool 57 is formed with a rotary tool insertion hole 58 is inserted into which the rotary tool for rotating itself Deer antler hair removal device, characterized in that made. The antler to be processed is cut into a predetermined length of about 30 cm, the chuck 50 for fixing the antler is positioned at the top, and the brush 74 for removing the antler's hair is positioned at the rear and inserted. A preparation step (S1) of opening the insertion hole 21 of the container 20 filled with a material capable of rapidly freezing the antler; After the preparation step (S1), one end of the antler to be processed is located inside the chuck 50, and then insert the rotary tool into the rotary tool insertion hole 58 of the adjusting tool 57 adjustment tool By rotating the 57, each of the jaws 51 of the chuck 50 are gathered to the center, and the antler is pressed and fixed by the pressing surface 52. The handle 90 is rotated to rotate the feed screw 91 to support it. A first fixing step S2 in which the member 80 is moved forward to position the brush 74 in contact with the antler in correspondence with the shape of the antler fixed to the chuck 50; After the first fixing step (S2), driving the elevating motor 60 to about 360rpm to rotate the elevating screw 61, accordingly the elevating plate 30 is lowered to the antler fixed to the chuck 50 A first freezing step (S3) of rapidly inserting the antler by soaking for 15 seconds by inserting it into the insertion hole 21 of the container 20 filled with a material capable of rapidly freezing the antler; After the first refrigeration step (S3), the elevating motor 60 is driven in the reverse direction to rotate the elevating screw (61), accordingly the elevating plate (30) is raised and rapidly frozen antler is also raised. Simultaneously, the chuck motor 40 is driven at about 360 rpm to rotate the chuck 50, and the brush motor 70 is driven at about 60 rpm so that the brush 74 is rotated in the opposite direction to the chuck 50. Rotating, the primary brush removal step (S4) to remove the antler hair by rubbing the surface of the antler to rotate the rotating brush 74 in the reverse direction; After proceeding with the primary hair removal step (S4), after separating only one side of the processed antler from the chuck 50, and after placing the end of the processed part by turning the antler upside down inside the chuck 50, The rotary tool is inserted into the rotary tool insertion hole 58 of the adjusting tool 57 to rotate the adjusting tool 57 so that the jaws 51 of the chuck 50 are gathered to the center and the antler is pressed against the pressing surface 52. Compression and fixing, by rotating the handle 90 to rotate the transfer screw 91, the support member 80 is transported forward to correspond to the shape of the antler fixed to the chuck 50, the brush 74 to the antler. Secondary fixing step (S5) to be placed in contact with; After the secondary fixing step (S5), driving the elevating motor 60 to about 360rpm to rotate the elevating screw 61, accordingly the elevating plate 30 is lowered to the antler fixed to the chuck 50 A second refrigeration step (S6) for rapidly freezing the antler by immersing for about 15 seconds by inserting it into the insertion hole 21 of the container 20 filled with a material capable of rapidly freezing it; After the second refrigeration step (S6), the elevating motor 60 is driven in the reverse direction to rotate the elevating screw 61, accordingly the elevating plate 30 rises and rapidly frozen antler is also raised. Simultaneously, the chuck motor 40 is driven at about 360 rpm to rotate the chuck 50, and the brush motor 70 is driven at about 60 rpm so that the brush 74 is rotated in the opposite direction to the chuck 50. Rotating, the rotating brush 74 is rotated in the reverse direction and rubbing the surface of the rising antler to remove the antler's hair secondary rust removal step (S7), characterized in that consisting of. The method of claim 7, wherein The first hair removal step (S4) and the second hair removal step (S7) is antler hair removal method, characterized in that the operation is completed within 2 seconds. The method of claim 7, wherein In the first hair removal step S4 and the second hair removal step S7, the lowermost end of the chuck 50 is brushed from the time when the lifting motor 60 starts driving to lift the lifting plate 30. Until the point of contact with the bottom of the 74, the lifting motor 60 is driven about 720rpm to quickly raise the chuck 50, and from the time after the bottom of the chuck 50 is in contact with the bottom of the brush 74 Removing the antler hair, characterized in that for driving the elevating motor (60) about 360rpm to raise the chuck (50) at a normal speed. The method of claim 7, wherein The material capable of rapidly freezing the antler is a method of removing antler hair, characterized in that made of liquid nitrogen (N).

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