KR100656247B1 - Method of surface modification of polyimide film using silanes coupling agent, manufacturing method of flexible copper clad laminate and its product thereby - Google Patents

Method of surface modification of polyimide film using silanes coupling agent, manufacturing method of flexible copper clad laminate and its product thereby Download PDF

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KR100656247B1
KR100656247B1 KR1020040098949A KR20040098949A KR100656247B1 KR 100656247 B1 KR100656247 B1 KR 100656247B1 KR 1020040098949 A KR1020040098949 A KR 1020040098949A KR 20040098949 A KR20040098949 A KR 20040098949A KR 100656247 B1 KR100656247 B1 KR 100656247B1
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polyimide film
film
copper
polyimide
copper foil
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KR20060060083A (en
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홍영택
강형대
김석제
이재흥
이호성
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한국화학연구원
아텍 엔지니어링 주식회사
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
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    • H05K2203/09Treatments involving charged particles
    • H05K2203/095Plasma, e.g. for treating a substrate to improve adhesion with a conductor or for cleaning holes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
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    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/38Improvement of the adhesion between the insulating substrate and the metal
    • H05K3/381Improvement of the adhesion between the insulating substrate and the metal by special treatment of the substrate

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Abstract

본 발명은 폴리이미드 필름의 표면개질방법, 그를 이용한 연성 동박 적층 필름의 제조방법 및 그로 제조된 2층 구조의 연성 동박 적층필름에 관한 것이다.The present invention relates to a surface modification method of a polyimide film, a method for producing a flexible copper foil laminated film using the same, and a flexible copper foil laminated film having a two-layer structure produced therefrom.

본 발명의 폴리이미드 필름의 표면개질방법은 폴리이미드 필름 표면에 1차 플라즈마 처리하고, 하기 화학식 1로 표시되는 화합물 1몰에 화학식 2로 표시되는 화합물 0.25∼1몰을 첨가하여 제조된 실란계 커플링제가 함유된 용액에 침지하여 표면처리하고, 2차 플라즈마 처리를 순차 수행함으로써, 종래의 폴리이미드 필름의 표면을 개질방법보다 단순화되고, 개질된 폴리이미드 필름의 표면에 동 스퍼터링 및 전해 동도금법으로 제조된 2층 구조의 연성 동박 적층필름은 폴리이미드 필름과 동박 간의 우수한 접착강도 및 장시간 고온에서도 우수한 접착강도를 유지하므로, 유연 인쇄회로기판용 또는 TCP(Tape Carrier Package), COF (Chip On Film) 등의 전자 부품의 기판소재 용도에 유리하다.In the method for surface modification of the polyimide film of the present invention, a silane-based coupler prepared by first performing a plasma treatment on a surface of a polyimide film, and adding 0.25 to 1 mole of the compound represented by Formula 2 to 1 mole of the compound represented by Formula 1 By immersing in the solution containing the ring agent and surface treatment, and performing the secondary plasma treatment sequentially, the surface of the conventional polyimide film is simplified than the modification method, and copper sputtering and electrolytic copper plating method on the surface of the modified polyimide film The manufactured two-layer flexible copper foil laminated film maintains excellent adhesion strength between polyimide film and copper foil and excellent adhesion strength even at high temperature for a long time, so it is for flexible printed circuit board, TCP (Tape Carrier Package), and COF (Chip On Film) It is advantageous for the substrate material use of electronic components such as these.

Figure 112004056086586-pat00001
Figure 112004056086586-pat00001

Figure 112004056086586-pat00002
Figure 112004056086586-pat00002

(상기 식에서 R1, R2, R3, R4, R5, R6, m 및 n은 명세서에서 정의한 바와 같다.) (Wherein R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , m and n are as defined in the specification).

동박적층필름, 폴리이미드, 다이아민, 스퍼터링, 전해도금 Copper Clad Laminated Film, Polyimide, Diamine, Sputtering, Electroplating

Description

실란계 커플링제를 이용한 폴리이미드 필름의 표면개질방법, 그를 이용한 동박 적층 필름의 제조방법 및 그로 제조된 2층 구조의 동박 적층필름{METHOD OF SURFACE MODIFICATION OF POLYIMIDE FILM USING SILANES COUPLING AGENT, MANUFACTURING METHOD OF FLEXIBLE COPPER CLAD LAMINATE AND ITS PRODUCT THEREBY} METHOD OF SURFACE MODIFICATION OF POLYIMIDE FILM USING SILANES COUPLING AGENT, MANUFACTURING METHOD OF FLEXIBLE COPPER CLAD LAMINATE AND ITS PRODUCT THEREBY}             

도 1은 본 발명의 실시예 1에서 사용되는 실란계 커플링제의 FT-IR 스펙트럼이고, 1 is an FT-IR spectrum of a silane coupling agent used in Example 1 of the present invention,

도 2a는 본 발명의 실시예 1의 폴리이미드 필름의 SEM 사진이고, 2A is a SEM photograph of the polyimide film of Example 1 of the present invention,

도 2b는 본 발명의 비교예 1의 폴리이미드 필름의 SEM 사진이고, 2B is a SEM photograph of the polyimide film of Comparative Example 1 of the present invention,

도 2c는 본 발명의 비교예 2의 폴리이미드 필름의 SEM 사진이고, 2C is a SEM photograph of the polyimide film of Comparative Example 2 of the present invention,

도 2d는 본 발명의 비교예 3의된 폴리이미드 필름의 SEM 사진이고, 2D is a SEM photograph of the polyimide film of Comparative Example 3 of the present invention,

도 3a는 본 발명의 실시예 1의 폴리이미드 필름의 AFM 사진이고, 3A is an AFM photograph of a polyimide film of Example 1 of the present invention,

도 3b는 본 발명의 비교예 1의 폴리이미드 필름의 AFM 사진이고, 3B is an AFM photograph of a polyimide film of Comparative Example 1 of the present invention,

도 3c는 본 발명의 비교예 2의 폴리이미드 필름의 AFM 사진이고, 3C is an AFM photograph of a polyimide film of Comparative Example 2 of the present invention,

도 3d는 본 발명의 비교예 3의 폴리이미드 필름의 AFM 사진이고, 3D is an AFM photograph of a polyimide film of Comparative Example 3 of the present invention,

도 4는 본 발명의 폴리이미드 필름의 ESCA 분석이고, 4 is an ESCA analysis of the polyimide film of the present invention,

도 5는 본 발명에 사용한 플라즈마 장치의 모식도이고, 5 is a schematic diagram of the plasma apparatus used in the present invention,

도 6은 본 발명에 사용한 펄스(pulse) DC 스파터 장비의 모식도이다. 6 is a schematic diagram of the pulse DC spatter equipment used in the present invention.

본 발명은 폴리이미드 필름의 표면개질방법, 그를 이용한 연성 동박 적층 필름의 제조방법 및 그로 제조된 2층 구조의 연성 동박 적층필름에 관한 것으로서, 보다 상세하게는 폴리이미드 필름을 1차 플라즈마 처리하고, 실란계 커플링제가 함유된 용액에 침지하는 표면처리하고 연속적으로 2차 플라즈마 처리하여 폴리이미드 필름을 표면개질하는 폴리이미드 필름의 표면 개질방법, 그를 이용한 2층 구조의 폴리이미드 동박적층필름의 제조방법 및 그로 제조된 접착력이 우수한 폴리이미드 연성 동박 적층필름에 관한 것이다.The present invention relates to a surface modification method of a polyimide film, a method for producing a flexible copper foil laminated film using the same, and a flexible copper foil laminated film having a two-layer structure manufactured therefrom, and more specifically, to a primary plasma treatment of a polyimide film, Surface modification method of the polyimide film surface-impregnated in a solution containing a silane coupling agent and subsequently secondary plasma treatment surface modification of the polyimide film, a method of manufacturing a polyimide copper clad laminated film having a two-layer structure using the same And it relates to a polyimide flexible copper foil laminated film excellent in the adhesive force produced therefrom.

폴리이미드 필름은 다른 고분자 재료에 비교하여 우수한 내열성, 전기적 특성, 내화학 약품성 및 내굴곡성 등이 뛰어나, 연성인쇄회로 기판, 자동 본딩용(TAB) 테이프, COF(Chip on Film)등의 전자부품용 절연 기판 재료로서 다양하게 이용되고 있다. 종래 연성인쇄회로 기판에 사용되는 동박 적층필름은 에폭시 접착제를 이용한 3층 구조의 동박 적층필름이 사용되고 있으나 접착제의 내열성이 저하되는 문제로 인하여 치수안정성이 불량하여, 미세 패터닝 용도로는 부적합하다는 지적이 있다. Polyimide film has excellent heat resistance, electrical properties, chemical resistance and flex resistance compared to other polymer materials, and is used for electronic parts such as flexible printed circuit boards, auto bonding (TAB) tape, and chip on film (COF). It is variously used as an insulating substrate material. The copper foil laminated film used in the flexible printed circuit board is a three-layer copper foil laminated film using an epoxy adhesive, but the dimensional stability is poor due to the problem that the heat resistance of the adhesive is lowered, it is pointed out that it is not suitable for fine patterning applications have.

따라서, 최근에는 그간 주류를 이뤘던 3층(Layer)에서 2층 구조의 제품으로 바뀌는 양상이 가속화되고 있다. 이러한 2층 구조는 동박에 폴리이미드 필름을 직접 다이 캐스팅하거나 고온 접착하여 접착층을 없애므로 미세 패턴 형성이 쉽고 굴곡성이 뛰어난 장점을 제공한다. 또한, 이러한 장점으로 인하여, 2층 구조의 동박 적층필름은 휴대폰 폴더, LCD, PDP 모듈 등의 디스플레이 제품 중심으로 시장성을 넓힐 수 있다.Therefore, the trend of changing from a three-layer (layer), which has been mainstream in recent years, to a two-layer structure product is accelerating. Such a two-layered structure directly die-casts a polyimide film onto a copper foil or adheres to a high temperature to remove the adhesive layer, thereby providing an advantage of easy formation of fine patterns and excellent flexibility. In addition, due to these advantages, the copper foil laminated film having a two-layer structure can broaden the marketability of display products such as cellular phone folders, LCDs, and PDP modules.

특히 국내는 전자 부품의 기판소재를 대부분 수입에 의존하고 있어, 새로운 공법을 적용한 2층 연성 동박적층필름(Flexible Copper Clad Laminate; FCCL)에 대한 연구가 절실하다. In particular, domestic substrate materials for electronic components depend mostly on imports, and there is an urgent need for research on flexible copper clad laminate (FCCL) applied a new method.

2층 FCCL제조 방법 중에서, 접착제 대신 폴리이미드필름과 동박을 라미네이팅하는 기술이 보고된 바 있다. In the two-layer FCCL manufacturing method, a technique of laminating a polyimide film and a copper foil instead of an adhesive has been reported.

또한, 스파터링-전해도금법으로서는 미리 얇은 시드 금속층(니켈, 크롬 등)을 스파터링으로 형성한 후 전해도금으로 원하는 두께의 동 층을 형성하는 방법이 제안되어 있으나, 폴리이미드 필름을 미리 플라즈마, 이온빔 등으로 표면 개질공정이 선행되어야 하며, 그 과정에서 특수한 시드 층이 필요하고, 특히, 양면 동박적층필름의 제조시에는 특수한 제조설비가 요구되는 등 제조비용이 높아진다. 또한, 고온ㆍ고습 환경에서 동박 적층판의 접착강도가 불안하여 신뢰성이 떨어지며, PCB(Printed Circuit Board) 제조 후처리 공정 상에 드릴작업으로 인한 환경오염의 단점이 있다. In addition, as a sputtering-electroplating method, a method of forming a thin seed metal layer (nickel, chromium, etc.) in advance by sputtering and then forming a copper layer having a desired thickness by electroplating has been proposed. The surface modification process must be preceded by the above, and in this process, a special seed layer is required, and in particular, when manufacturing a double-sided copper foil laminated film, a special manufacturing facility is required. In addition, in the high temperature and high humidity environment, the adhesive strength of the copper foil laminate is unstable, and thus the reliability is low, and there is a disadvantage of environmental pollution due to the drill work on the PCB (Printed Circuit Board) post-treatment process.

이에, 본 발명자들은 종래의 문제점을 해소하고 2층 구조의 연성 동박 적층필름을 얻기 위하여 노력한 결과, 폴리이미드 필름을 1차 플라즈마 처리하고, 본 발명에 의한 특정의 실란계 커플링제가 함유된 용액에 침지하는 표면처리하고 연속적으로 2차 플라즈마 처리하여, 폴리이미드 필름을 표면개질하고, 동 스퍼터링 및 전해 동도금법에 대한 최적화 조건으로 수행하여, 2층 구조의 연성 동박 적층필름의 제조방법을 제공하였으며, 그에 따라 제조된 연성 동박 적층필름이 필름과 동박간의 접착력이 우수하고 장기간 고온에서의 접착력이 유지됨을 확인함으로써, 본 발명을 완성하였다.Accordingly, the present inventors have tried to solve the conventional problems and obtain a flexible copper foil laminated film having a two-layer structure, and as a result, the polyimide film is subjected to a first plasma treatment, and the solution containing the specific silane coupling agent according to the present invention is contained. By immersing the surface treatment and successive secondary plasma treatment, the polyimide film was surface-modified, and carried out under optimization conditions for copper sputtering and electrolytic copper plating, thereby providing a method for producing a flexible copper foil laminated film having a two-layer structure. The present invention was completed by confirming that the flexible copper foil laminated film thus prepared was excellent in adhesion between the film and the copper foil and maintained at high temperature for a long time.

본 발명의 목적은 폴리이미드 필름의 표면 개질방법을 제공하는 것이다.It is an object of the present invention to provide a method of surface modification of a polyimide film.

본 발명의 다른 목적은 상기 폴리이미드 필름의 표면 개질방법을 이용하는 2층구조의 연성 동박 적층필름의 제조방법을 제공하는 것이다.Another object of the present invention is to provide a method for producing a flexible copper foil laminated film having a two-layer structure using the surface modification method of the polyimide film.

본 발명의 또 다른 목적은 상기 제조방법에 의하여 제조된 폴리이미드 필름의 단면 또는 양면에 형성된 2층구조의 연성 동박 적층필름을 제공하는 것이다.
Still another object of the present invention is to provide a flexible copper foil laminated film having a two-layer structure formed on one side or both sides of a polyimide film produced by the manufacturing method.

상기 목적을 달성하기 위하여, 본 발명은 폴리이미드 필름 표면에 In order to achieve the above object, the present invention is directed to a polyimide film surface

1) 1차 플라즈마 처리하고, 2) 하기 화학식 1로 표시되는 화합물 1몰에 화학식 2로 표시되는 화합물 0.25∼1몰을 첨가하여 제조된 실란계 커플링제가 함유된 용액에 침지하여 표면처리하고, 3) 2차 플라즈마 처리를 순차 수행하는 폴리이미드 필름의 표면 개질방법을 제공한다.1) a first plasma treatment, and 2) a surface treatment by immersing in a solution containing a silane coupling agent prepared by adding 0.25-1 mol of the compound represented by the formula (2) to 1 mol of the compound represented by the following formula (1), 3) Provided is a method for surface modification of a polyimide film that is sequentially subjected to secondary plasma treatment.

화학식 1Formula 1

Figure 112004056086586-pat00003
Figure 112004056086586-pat00003

화학식 2Formula 2

Figure 112004056086586-pat00004
Figure 112004056086586-pat00004

(상기 식에서, R1, R2, 및 R3은 수소 또는 C1∼C10의 알킬기 또는 비닐기이고, R4 및 R5는 C1∼C4의 알킬기이고, R6는 C1∼C5의 알킬기, 아릴기 또는 시아노 그룹이고, m은 1∼5이고, n은 1∼3이다.) (Wherein R 1 , R 2 , and R 3 are hydrogen or a C 1 to C 10 alkyl group or vinyl group, R 4 and R 5 are C 1 to C 4 alkyl groups, and R 6 is C 1 to C 5 is an alkyl group, an aryl group or a cyano group, m is 1 to 5, and n is 1 to 3.)

상기에서, 실란계 커플링제가 함유된 용액은 실란계 커플링제 0.01∼10중량%를 함유하는 용액이며, 상기 용액에 폴리이미드 필름을 1∼60 분동안 침지한다. 또한, 상기 실란계 커플링제가 함유된 용액은 물, 아세톤, 메탄올, 에탄올 및 이소프로판올로 이루어진 군에서 선택되는 단독 또는 1종 이상의 혼합용매에 실란계 커플링제를 용해시켜 제조된다.In the above, the solution containing the silane coupling agent is a solution containing 0.01 to 10% by weight of the silane coupling agent, and the polyimide film is immersed in the solution for 1 to 60 minutes. In addition, the solution containing the silane coupling agent is prepared by dissolving the silane coupling agent in one or more mixed solvents selected from the group consisting of water, acetone, methanol, ethanol and isopropanol.

플라즈마 처리는 직류 또는 60Hz 고주파 전원을 이용하고, 출력 20∼100W, 진공챔버 내 압력이 1×10-3∼1×10-5 torr로 유지하고, 10∼1,000 초동안 수행된다.Plasma treatment is performed using a direct current or 60 Hz high frequency power supply, the output is 20 to 100 W, the pressure in the vacuum chamber is maintained at 1 × 10 −3 to 1 × 10 −5 torr, and is performed for 10 to 1,000 seconds.

또한 본 발명은 상기 폴리이미드 필름의 표면을 개질방법을 이용하여 연성 동박 적층필름의 제조방법을 제공한다. 보다 구체적으로, 상기 표면개질된 폴리이미드 필름을 필름의 단면 또는 양면에 0.5∼30mA 및 50∼500W로 1∼10 시간동안 동 스퍼터링하여, 동 스퍼터링층을 형성하고, 상기 동 스퍼터링층을 전해도금하여 전기 동도금층을 형성하는 것으로 이루어진다.In another aspect, the present invention provides a method for producing a flexible copper foil laminated film using a method of modifying the surface of the polyimide film. More specifically, the surface-modified polyimide film is sputtered for 1 to 10 hours at 0.5 to 30 mA and 50 to 500 W on one or both sides of the film to form a copper sputtering layer, and the copper sputtering layer is electroplated. It consists of forming an electrocopper plating layer.

상기 동 스퍼터링층의 두께는 500∼5,000Å이고, 상기 전기 동도금층의 두께는 1∼50㎛이다.The thickness of the said copper sputtering layer is 500-5,000 kPa, and the thickness of the said electroplated copper layer is 1-50 micrometers.

또한 본 발명은 상기 표면개질 방법으로 제조된 폴리이미드 필름의 단면에 500∼5,000Å의 두께의 동 스퍼터링층; 및 상기 동 스퍼터링층 상에 1∼50㎛의 두께의 전기 동도금층;이 단면에 형성된, 2층 구조의 폴리이미드 연성 동박 적층필름을 제공한다.In another aspect, the present invention is a copper sputtering layer having a thickness of 500 ~ 5,000Å in the cross section of the polyimide film produced by the surface modification method; And an electrocopper plating layer having a thickness of 1 to 50 µm on the copper sputtering layer. Provided in this section is a polyimide flexible copper foil laminated film having a two-layer structure.

또한, 본 발명은 상기 표면개질 방법으로 제조된 폴리이미드 필름의 양면에 500∼5,000Å의 두께의 동 스퍼터링층; 및 상기 동 스퍼터링층 상에 1∼50㎛의 두께의 전기 동도금층;이 형성된, 양면에 형성된 2층 구조의 폴리이미드 연성 동박 적층필름을 제공한다.In addition, the present invention is a copper sputtering layer having a thickness of 500 ~ 5,000Å on both sides of the polyimide film produced by the surface modification method; And a copper electroplating layer having a thickness of 1 to 50 μm on the copper sputtering layer. The polyimide flexible copper foil laminated film having a two-layer structure formed on both surfaces thereof is provided.

이하, 본 발명을 상세히 설명하고자 한다.Hereinafter, the present invention will be described in detail.

본 발명은 접착력이 개선된 폴리이미드 연성 동박 적층필름을 제공하기 위하여, 폴리이미드 필름 표면에 1) 1차 플라즈마 처리하고, 2) 하기 화학식 1로 표시되는 화합물 1몰에 화학식 2로 표시되는 화합물 0.25∼1몰을 첨가하여 제조된 실란계 커플 링제가 함유된 용액에 침지하여 표면처리하고, 3) 2차 플라즈마 처리를 순차 수행하는 폴리이미드 필름의 표면 개질방법을 제공한다.The present invention is to provide a polyimide flexible copper foil laminated film with improved adhesion, 1) the first plasma treatment on the surface of the polyimide film, 2) compound represented by formula 2 to 1 mole of the compound represented by the formula (1) 0.25 Provided is a method for surface modification of a polyimide film in which a surface treatment is performed by immersion in a solution containing a silane coupling agent prepared by adding 1 mol.

화학식 1Formula 1

Figure 112004056086586-pat00005
Figure 112004056086586-pat00005

화학식 2Formula 2

Figure 112004056086586-pat00006
Figure 112004056086586-pat00006

(상기 식에서 R1, R2, R3, R4, R5, R6, m 및 n은 상기에서 정의한 바와 같다.) (Wherein R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , m and n are as defined above.)

본 발명에서 사용될 수 있는 폴리이미드 필름은 10∼100 ㎛ 두께를 갖는 것이라면, 합성 또는 상용되는 것이라도 특별히 제한되지 않으나, 바람직한 일례로는 듀폰사의 캡톤 에이치(Kapton H), 캡톤 이(Kapton E), 일본 우베(Ube)사의 유필렉스-에스(Upilex-S), 또는 일본 카네카(Kaneka)사의 아피칼(Apical) 필름을 사용한다. The polyimide film that can be used in the present invention is not particularly limited as long as it has a thickness of 10 to 100 μm, even if it is synthesized or commercially available. Examples thereof include Dupont's Kapton H, Kapton E, Japan Upbex-S from Ube, or Apical from Kaneka, Japan Use film.

본 발명의 폴리이미드 필름의 표면 개질방법 중, 1차 플라즈마 처리는 폴리이미드 필름 표면에 친수성기를 도입하는 공정으로서, 플라즈마 처리는 아르곤, 산소, 질 소 단독으로 혹은 아르곤과 산소, 아르곤과 질소, 질소와 산소의 적정비의 혼합가스를 유입하여 플라즈마로 처리 하는 것이 바람직하다. 이들 혼합가스의 적정비는 0.5∼5 cc/min이다.In the surface modification method of the polyimide film of the present invention, the first plasma treatment is a step of introducing a hydrophilic group to the surface of the polyimide film, and the plasma treatment is performed by argon, oxygen, nitrogen alone, or argon and oxygen, argon, nitrogen, and nitrogen. It is preferable to introduce a mixed gas of an appropriate ratio of and oxygen and to treat the plasma. The proper ratio of these mixed gases is 0.5 to 5 cc / min.

플라즈마 처리는 직류 또는 60Hz 고주파 전원을 이용하고, 출력 20∼100W, 진공챔버 내 압력이 1×10-3∼1×10-5 torr로 유지하고, 10∼1,000 초동안 수행된다. 이때, 폴리이미드 필름을 지나치게 과량의 산소, 질소, 아르곤을 포함하는 가스 분위기에서 높은 출력으로 장시간 플라즈마 처리하면, 폴리이미드 필름 표면이 탄화하는 등의 막대한 손상(damage)을 줄 수 있으므로, 폴리이미드 필름 본래의 특성이 저하되어 기판의 절연체로서의 역할을 할 수 없다. Plasma treatment is performed using a direct current or 60 Hz high frequency power supply, the output is 20 to 100 W, the pressure in the vacuum chamber is maintained at 1 × 10 −3 to 1 × 10 −5 torr, and is performed for 10 to 1,000 seconds. At this time, if the polyimide film is subjected to plasma treatment for a long time at a high output in a gas atmosphere containing excessively excessive oxygen, nitrogen, and argon, the polyimide film surface may be subjected to enormous damage such as carbonization. The inherent characteristics are deteriorated and it cannot serve as an insulator of a substrate.

본 발명의 폴리이미드 필름의 표면 개질방법 중, 실란계 커플링제가 함유된 용액에 침지하여 표면처리하는 단계는 1차 플라즈마 처리로 인하여 폴리이미드 필름 표면에 형성된 친수성기와 실란계 커플링제가 함유된 용액과 그라프트 반응시킴으로써, 폴리이미드 필름 및 동박간의 높은 접착력을 제공할 수 있다.In the surface modification method of the polyimide film of the present invention, the step of surface treatment by immersion in the solution containing the silane coupling agent is a solution containing a hydrophilic group and a silane coupling agent formed on the surface of the polyimide film due to the first plasma treatment By graft-reaction with, high adhesive force between a polyimide film and copper foil can be provided.

본 발명의 실란계 커플링제는 이미다졸 유도체에 유기실란계 에폭시를 동량으로 혼합하여 질소분위기에서 50∼150℃로 60분 동안 반응시켜, 화학식 1의 화합물을 제조하고, 상기 제조된 화학식 1의 화합물에 대하여, 화학식 2의 화합물을 0.25∼1몰을 첨가하고, 150∼200℃에서 1∼5시간 반응시키고, 생성된 메탄올을 감압제거하여, 실란계 커플링제를 제조한다.The silane coupling agent of the present invention is mixed with an equal amount of an organosilane epoxy to an imidazole derivative and reacted at 50 to 150 ° C. for 60 minutes in a nitrogen atmosphere to prepare a compound of Formula 1, and a compound of Formula 1 To the compound of formula (2), 0.25 to 1 mole was added, the mixture was reacted at 150 to 200 ° C for 1 to 5 hours, and the resulting methanol was removed under reduced pressure to prepare a silane coupling agent.

도 1은 본 발명의 바람직한 구현의 일실시예로서, 실시예 1에서 사용되는 실란계 커플링제에 대한 FT-IR 스펙트럼 결과이다. 상기 결과로부터, 이미다졸 및 실란의 관능기가 확인되었다. 1 is an FT-IR spectrum result of the silane coupling agent used in Example 1 as an embodiment of the present invention. From the above results, functional groups of imidazole and silane were identified.

본 발명의 실란계 커플링제가 함유된 용액은 상기 실란계 커플링제 0.01∼10중량%를 함유하는 용액이며, 상기 폴리이미드 필름을 1∼60 분동안 침지한다. 이때, 상기 실란계 커플링제가 함유된 용액 제조시 사용될 수 있는 용매는 특별히 한정되지 않으나, 바람직하게는 비점이 낮은 물, 아세톤, 메탄올, 에탄올 및 이소프로판올로 이루어진 군에서 선택되는 단독 또는 2종 이상의 혼합용매를 사용한다.The solution containing the silane coupling agent of the present invention is a solution containing 0.01 to 10% by weight of the silane coupling agent, and the polyimide film is immersed for 1 to 60 minutes. At this time, the solvent that can be used in the preparation of the solution containing the silane coupling agent is not particularly limited, but preferably a single or a mixture of two or more selected from the group consisting of water, acetone, methanol, ethanol and isopropanol having a low boiling point Solvent is used.

상기 커플링제 조성물은 유기계 용매와 물을 단독으로 혹은 혼합하여 사용되며 0.01 ∼10 중량%의 농도로 용해액을 제조한 후 폴리이미드 필름을 침지한다. 이때, 침지시간은 1∼60 분동안 실시하는 것이 바람직하며, 1분 미만이면, 실란계 커플링제가 충분히 반응하지 못하여 바람직하지 않고, 60분을 초과하면 상기 반응시간의 반응과 접착력 및 내열성에서 차이가 없기 때문에 바람직하지 않다.The coupling agent composition is used alone or mixed with an organic solvent and water to prepare a solution at a concentration of 0.01 to 10% by weight, and then immersed the polyimide film. At this time, the immersion time is preferably carried out for 1 to 60 minutes, less than 1 minute is not preferable because the silane coupling agent is not sufficiently reacted, and if it exceeds 60 minutes, the difference in the reaction, adhesion and heat resistance of the reaction time It is not desirable because there is no.

도 2a 내지 도 2d는 본 발명의 실시예 1에서 제조된 폴리이미드 필름과 비교예 1 내지 3에서 제조된 폴리이미드 필름의 표면을 나타낸 SEM(scanning electron microscope) 사진이다. 도 2a는 실시예 1, 도 2b는 비교예 1, 도 2c는 비교예 2, 및 도 2d는 비교예 3이며, 본 발명의 방법으로 폴리이미드 필름을 표면처리한 실시예 1의 경우, 표면이 규칙적인 요철모양의 거칠기를 확인하였다. 2A to 2D are scanning electron microscope (SEM) photographs showing the surfaces of the polyimide film prepared in Example 1 of the present invention and the polyimide film prepared in Comparative Examples 1 to 3. FIG. Figure 2a is Example 1, Figure 2b is Comparative Example 1, Figure 2c is Comparative Example 2, and Figure 2d is Comparative Example 3, in the case of Example 1 surface-treated the polyimide film by the method of the present invention, Regular roughness was confirmed.

또한, 도 3a 내지 도 3d는 본 발명의 실시예 1에서 제조된 폴리이미드 필름과 비교 예 1 내지 3에서 제조된 폴리이미드 필름의 표면을 관찰한 AFM(Atomic Force Microscopy) 사진으로서, 도 3a는 실시예 1, 도 3b는 비교예 1, 도 3c는 비교예 2, 및 도 3d는 비교예 3을 나타낸다. 상기 결과로부터, 폴리이미드 필름을 표면처리한 본 발명의 실시예 1의 경우, 매우 작은 돌기가 표면에서 나타난 결과를 나타내고 있다. 3A to 3D are AFM (Atomic Force Microscopy) photographs of the surface of the polyimide film prepared in Example 1 of the present invention and the polyimide film prepared in Comparative Examples 1 to 3, wherein FIG. 3A is performed. Example 1, FIG. 3B shows the comparative example 1, FIG. 3C shows the comparative example 2, and FIG. 3D shows the comparative example 3. FIG. From the above result, in the case of Example 1 of this invention which surface-treated the polyimide film, the result which the very small protrusion showed on the surface is shown.

도 4는 본 발명의 폴리이미드 필름의 ESCA 분석결과로서, 본 발명의 표면 개질방법으로 처리한 실시예 1의 경우, 산소함량이 월등히 증가하는 결과를 보임으로써, 폴리이미드 필름의 친수성 정도가 높은 결과를 확인하였다. Figure 4 is an ESCA analysis of the polyimide film of the present invention, in the case of Example 1 treated with the surface modification method of the present invention, the oxygen content is significantly increased, showing a high degree of hydrophilicity of the polyimide film It was confirmed.

침지공정 이후, 50∼100℃의 온도에서 1∼60 분동안 반응시키고, 반응 후에는 표면개질된 폴리이미드 필름을 증류수 및 알코올 용매로 세척하여 미반응된 용액을 제거하고, 표면을 100℃ 이하의 오븐에서 충분히 건조시켜 후공정을 준비한다. After the immersion process, the reaction was carried out for 1 to 60 minutes at a temperature of 50 ~ 100 ℃, after the reaction the surface-modified polyimide film is washed with distilled water and alcohol solvent to remove the unreacted solution, the surface is 100 ℃ or less Dry sufficiently in an oven to prepare for the next step.

이후, 본 발명의 폴리이미드 필름의 표면 개질방법 중, 2차 플라즈마 처리는 폴리이미드 필름의 표면에 산소관능기를 도입하여, 낮아진 폴리이미드 필름 표면에 보다 높은 친수성기를 부여하는 기능을 수행한다.Subsequently, in the method for modifying the surface of the polyimide film of the present invention, the secondary plasma treatment introduces an oxygen functional group to the surface of the polyimide film, thereby providing a function of imparting a higher hydrophilic group to the lowered polyimide film surface.

이때, 2차 플라즈마 처리는 상기 1차 플라즈마 처리와 동일한 방식으로 수행된다.At this time, the secondary plasma treatment is performed in the same manner as the primary plasma treatment.

도 5의 본 발명의 플라즈마 장치(10)의 모식도로서, 폴리이미드 필름(3)을 롤러(4)에 권취하고, 1×10-3∼1×10-5 torr로 유지된 진공챔버(2) 내에서 아르곤 가스 혹은 산소 가스 혹은 아르곤과 산소의 혼합된 가스를 5 ∼ 30 sccm 정도로 유입(1),(5) 하여 분위기를 형성하고 진공챔버(2)의 상하에 고정된 플라즈마 소스(6),(8)를 1∼ 100mA 전류 및 0.25 ∼10KV 전력으로 조절하여, 플라즈마 처리한다.As a schematic diagram of the plasma apparatus 10 of this invention of FIG. 5 , the vacuum chamber 2 wound the polyimide film 3 by the roller 4, and was maintained at 1 * 10 <-3> -1 * 10 <-5> torr Plasma source (6) fixed in the upper and lower sides of the vacuum chamber (2) to form an atmosphere by introducing (1), (5) argon gas or oxygen gas or mixed gas of argon and oxygen in the range of about 5 to 30 sccm. Plasma treatment is performed by adjusting (8) to 1 to 100 mA current and 0.25 to 10 KV power.

본 발명은 상기 폴리이미드 필름의 표면 개질방법을 이용하여, 연성 동박 적층필름의 제조방법을 제공한다. 보다 구체적으로 본 발명의 제조방법은 The present invention provides a method for producing a flexible copper foil laminated film using the surface modification method of the polyimide film. More specifically, the manufacturing method of the present invention

1) 본 발명의 폴리이미드 필름의 표면 개질방법으로, 폴리이미드 필름의 표면을 개질하는 단계; 1) surface modification method of the polyimide film of the present invention, the step of modifying the surface of the polyimide film;

2) 상기 단계에서 건조된 폴리이미드 필름의 단면 또는 양면에 0.5∼30mA 및 50∼500W로 1∼10 시간동안 동 스퍼터링하여, 동 스퍼터링층을 형성하는 단계; 및2) copper sputtering at 0.5 to 30 mA and 50 to 500 W for 1 to 10 hours on one or both surfaces of the polyimide film dried in the step, thereby forming a copper sputtering layer; And

3) 상기 동 스퍼터링층을 전해도금하여 전기 동도금층을 형성하는 단계;로 이루어진다.3) electroplating the copper sputtering layer to form an electrocopper plating layer.

단계 1의 폴리이미드 필름의 표면 개질방법은 상기에서 기술한 바와 같으며, 상기 표면개질 공정은 1차 플라즈마 처리하여 표면에 친수성기를 도입하고, 실란계 커플링제가 함유된 용액에 침지하여 표면처리하여 그라프트 반응을 통하여, 폴리이미드 필름 및 동박간의 높은 접착력을 제공하고, 연속적으로, 2차 플라즈마 처리하여 필름 상에 산소관능기를 도입하여 보다 높은 친수성기를 부여한다.The surface modification method of the polyimide film of step 1 is as described above, the surface modification process is the first plasma treatment to introduce a hydrophilic group on the surface, immersed in a solution containing a silane coupling agent surface treatment Through the graft reaction, high adhesion between the polyimide film and the copper foil is provided, and subsequently, secondary plasma treatment introduces an oxygen functional group onto the film to impart higher hydrophilic groups.

단계 2는 표면개질된 폴리이미드 필름에 동원자(Copper)를 충돌시켜 동의 얇은 막을 형성하는 스퍼터링 단계이다. Step 2 is a sputtering step of forming a thin film of copper by impinging a copper atom on the surface-modified polyimide film.

본 발명의 스퍼터링 단계는 도 6에 도시된 펄스(pulse) DC 스파터 장치(20)를 이용하여 실시된다. 상기 단계에서 표면 개질된 폴리이미드 필름(13)을 롤러(14)에 권취하고, 1×10-3 ∼ 1×10-5 torr로 유지된 진공챔버(12) 내에서 5 ∼ 30 sccm 정도로 아르곤 가스를 유입(11)하여 분위기를 형성하고 0.5∼30mA 전류를 50∼500W의 전력으로 조절하면서, 1∼10 시간동안 동 스퍼터링 공정을 수행하여, 500∼5,000Å두께로 유지한다. 이때, 스파터링에 의한 동 스퍼터링층의 두께가 500Å 미만인 경우, 핀홀이 생기거나 전해도금시 통전이 안 되거나 또는 도금의 밀착력이 약해 벗겨지는 현상이 나타나며, 반면에 5,000Å 초과할 경우, 에너지 손실이 많고 너무 두꺼워져 기판재료로 사용하는데 바람직하지 않다. A sputtering step of the present invention is performed by using the pulse (pulse) DC spa emitter device 20 is shown in Fig. The surface-modified polyimide film 13 is wound on the roller 14 in this step, and argon gas is about 5 to 30 sccm in the vacuum chamber 12 maintained at 1 × 10 −3 to 1 × 10 −5 torr. (11) is formed to form an atmosphere, and the sputtering process is performed for 1 to 10 hours while the 0.5 to 30 mA current is adjusted to 50 to 500 W of power to maintain the thickness of 500 to 5,000 mW. At this time, when the thickness of the copper sputtering layer due to spattering is less than 500 μs, pinholes may occur or electricity may not be applied during electroplating, or the adhesion of plating may be weak, and when the thickness exceeds 5,000 μs, energy loss may occur. Many and too thick are undesirable for use as substrate materials.

이후, 단계 3은 동 스퍼터링층이 형성된 폴리이미드 필름을 황산구리 및 황산 수용액의 전해도금조에 장착하여, 상기 동의 얇은 막 상에 전해도금의 얇은 동막을 적층시며, 동박 적층 필름을 제조하는 단계이다. 이때, 바람직한 동박의 두께는 1∼50㎛이며, 전기 동도금층 즉, 동박의 두께가 1㎛ 미만이면, 동박적층필름에 핀홀(pinhole)이 관찰되고 다루기가 어렵고, 50㎛ 초과시, 고밀도 배선에서의 선폭의 정밀도가 저하하거나 부품 실장에서 경량 및 소형화의 면에서 바람직하지 않다.Subsequently, step 3 is a step in which a polyimide film having a copper sputtering layer is formed in an electroplating bath of copper sulfate and sulfuric acid aqueous solution, laminating a thin copper film of electroplating on the copper thin film, and manufacturing a copper foil laminated film. At this time, the thickness of the preferable copper foil is 1-50 micrometers, and when an electric copper plating layer, ie, the thickness of copper foil is less than 1 micrometer, a pinhole is observed and difficult to handle in a copper foil laminated film, and when it exceeds 50 micrometers, It is unpreferable in terms of reduced precision of line width or light weight and small size in component mounting.

본 발명은 상기 제조방법으로 제조된 것을 특징으로 하는 2층 구조의 폴리이미드 연성 동박 적층필름을 제공한다.The present invention provides a polyimide flexible copper foil laminated film having a two-layer structure, which is prepared by the above production method.

본 발명의 2층 구조의 폴리이미드 연성 동박 적층필름은 본 발명의 방법으로 표면개질된 폴리이미드 필름의 단면에 500∼5,000Å의 두께의 동 스퍼터링층; 및 상기 동 스퍼터링층 상에 1∼50㎛의 두께의 전기 동도금층;이 형성된, 2층 구조의 폴리이미드 연성 동박 적층필름이다.Polyimide flexible copper foil laminated film of the two-layer structure of the present invention comprises a copper sputtering layer having a thickness of 500 to 5,000 kPa on the cross-section of the polyimide film surface-modified by the method of the present invention; And a copper electroplating layer having a thickness of 1 to 50 μm on the copper sputtering layer. It is a polyimide flexible copper foil laminated film having a two-layer structure.

또한, 본 발명은 상기 표면개질 방법으로 제조된 폴리이미드 필름의 양면에 실시함으로써, 양면에 형성된 2층 구조의 폴리이미드 연성 동박 적층필름을 제공한다.In addition, the present invention is provided on both sides of the polyimide film produced by the surface modification method, to provide a two-layer polyimide flexible copper foil laminated film formed on both sides.

본 발명의 폴리이미드 연성 동박 적층필름은 폴리이미드 필름과 동박과의 접착력이 0.8 kg/cm 이상의 접착강도를 보이고 특히, 150℃에서 1 주일 이상의 열화조건에서도 0.7kg/cm 이상 접착력을 유지함으로써, 장기간 고온에 노출되어도 충분한 접착력을 갖는다.In the polyimide flexible copper foil laminated film of the present invention, the adhesion strength between the polyimide film and the copper foil is 0.8 kg / cm or more, and in particular, the adhesive strength between the polyimide film and the copper foil is maintained at 0.7 kg / cm or more even at 150 ° C. for 1 week or more. It has sufficient adhesion even when exposed to high temperatures.

본 발명의 2층 구조의 동박적층필름은 패턴을 갖는 마스크를 형성시키고 노출된 동박막 부분을 동 에칭액에 의하여 선택적으로 에칭하여 제거하고 동 회로 패턴을 형성하는 방법에 응용함으로써, 연성인쇄회로 기판용 또는 TCP(Tape Carrier Package), COF (Chip On Film) 등의 전자 부품의 기판소재 용도로 유용하다.The copper foil laminated film of the two-layer structure of the present invention forms a mask having a pattern, selectively exposes and removes the exposed copper thin film portion with a copper etching solution, and applies it to a method of forming a copper circuit pattern, thereby providing a flexible printed circuit board. Or it is useful for substrate materials of electronic components such as Tape Carrier Package (TCP), Chip On Film (COF).

이하, 본 발명을 실시예에 의하여 상세히 설명한다.Hereinafter, the present invention will be described in detail by way of examples.

하기 실시예는 본 발명을 예시하는 것일 뿐, 본 발명의 범위가 하기 실시예에 한정되는 것은 아니다. The following examples are merely illustrative of the present invention, but the scope of the present invention is not limited to the following examples.

<실시예 1> <Example 1>

단계 1: 실란계 커플링제 조성물의 제조Step 1: Preparation of Silane-Based Coupling Agent Composition

1-이미다졸 1몰에 3-글리시독시 프로필트리메톡시실란 1몰을 질소분위기에서 100℃로 60 분동안 반응시켜, 화학식 1의 화합물을 제조하고, 상기 제조된 화학식 1의 화합물에 대하여, 화학식 2의 화합물인 테트라메틸 오소실리케이트 1몰을 첨가하고, 120℃에서 2시간 반응시켰다. 이때 생성되는 메탄올을 감압하여 제거하여, 실란계 커플링제를 제조하였다. To 1 mole of 1-imidazole, 1 mole of 3-glycidoxy propyltrimethoxysilane was reacted at 100 ° C. for 60 minutes in a nitrogen atmosphere to prepare a compound of Formula 1, and to the prepared compound of Formula 1, 1 mol of tetramethyl orthosilicate, which is a compound of Formula 2, was added and reacted at 120 ° C for 2 hours. At this time, the produced methanol was removed under reduced pressure to prepare a silane coupling agent.

단계 2: 폴리이미드 동박 적층필름의 제조Step 2: Preparation of Polyimide Copper Foil Laminated Film

폴리이미드 필름(듀폰사의 Kapton E)을 플라즈마 장치의 챔버에 넣고 아르곤 분위기하에서 압력을 3×10-3 torr 유지하고 전압 1KV와 전류 6mA로 플라즈마를 발생시켜 200 초동안 표면처리를 실시하였다. The polyimide film (Kapton E from DuPont) was placed in a chamber of a plasma apparatus, and the pressure was maintained at 3 × 10 −3 torr under an argon atmosphere, and plasma was generated at a voltage of 1 KV and a current of 6 mA, followed by surface treatment for 200 seconds.

이어서 단계 1에서 제조된 실란계 커플링제를 물과 메탄올의 1:1 혼합용매에 1중량%로 용해시켜, 용액을 제조하고 상기 용액에 표면처리된 폴리이미드 필름을 20 분동안 침지한 후 100℃의 오븐에서 60 분동안 반응시키고 반응이후 메탄올로 세척하고 오븐에서 건조하였다. Subsequently, the silane coupling agent prepared in Step 1 was dissolved in 1 wt% of a 1: 1 mixed solvent of water and methanol to prepare a solution, and the surface-treated polyimide film was immersed in the solution for 20 minutes, followed by 100 ° C. The reaction was carried out in an oven for 60 minutes, and the reaction was washed with methanol and dried in the oven.

다시 플라즈마 챔버에 넣어 아르곤 분위기 하에서 5×10-3 torr 조절하고 전압 1KV와 전류 6mA로 플라즈마를 발생시켜 700 초동안 이차 플라즈마 처리를 실시하였다. 이어서 스파터링 장치에 넣어 4×10-3 torr 진공 속에서 아르곤 가스를 사용하여 압력을 조절하였으며, 사용되는 전류는 3.5mA에서 출력을 200W로 조절하여 1 시간동 안 실시하였다. 적층된 동박의 두께는 2,500Å 사이로 일정하게 하였다. 이어서 전해 도금조에서 전해도금을 실시하여 두께 20㎛의 동 도금을 실시하여, 폴리이미드 동박 적층 필름을 제조하였다. Put it back into the plasma chamber and regulate 5 × 10 -3 torr under argon atmosphere. Secondary plasma treatment was performed for 700 seconds by generating a plasma with a voltage of 1 KV and a current of 6 mA. Then put into a sputtering device 4 × 10 -3 torr The pressure was adjusted using argon gas in vacuum, and the current used was performed for 1 hour by adjusting the output to 200W at 3.5mA. The thickness of the laminated copper foil was made constant at 2,500 kPa. Subsequently, electroplating was performed in an electrolytic plating bath, and copper plating having a thickness of 20 µm was performed to manufacture a polyimide copper foil laminated film.

<실시예 2><Example 2>

상기 실시예 1의 단계 1의 실란계 커플링제 대신에, 하기 표 1의 실시예 2로 표시되는 화학식 1 및 2의 화합물을 이용하여 제조된 실란계 커플링제를 사용하는 것을 제외하고는, 상기 실시예 1과 동일하게 실시하여 20㎛의 폴리이미드 동박 적층 필름을 제조하였다.Except for using the silane coupling agent prepared using the compound represented by Formula 1 and 2 represented by Example 2 of Table 1 , instead of the silane coupling agent of step 1 of Example 1, It carried out similarly to Example 1, and manufactured the 20 micrometers polyimide copper foil laminated | multilayer film.

<실시예 3><Example 3>

상기 실시예 1의 단계 1의 실란계 커플링제 대신에, 하기 표 1의 실시예 3으로 표시되는 화학식 1 및 2의 화합물을 이용하여 제조된 실란계 커플링제를 사용하였다. Instead of the silane coupling agent of step 1 of Example 1, a silane coupling agent prepared using the compound represented by Formula 1 and 2 represented by Example 3 of Table 1 was used.

이어서 상기 실란계 커플링제를 물과 메탄올의 혼합용매에 1:1 혼합용매를 제조하여 0.5중량%로 용해시켜, 침지용액을 제조하고 상기 용액에 상기 실시예 1의 단계 2와 동일한 방식으로 표면처리된 폴리이미드 필름(듀폰사의 Kapton E)을 10 분동안 침지한 후 100℃의 오븐에서 1시간 동안 반응시키고, 증류수로 세척하고 건조하였다. 이후, 실시예 1과 동일한 조건으로 이차 플라즈마 처리하여 개질된 폴리이미드 필름에 스퍼터링(sputtering)으로 동을 3,000Å 적층한 후 전해도금하여 45㎛의 폴리이미드 동박 적층 필름을 제조하였다. Subsequently, a 1: 1 mixed solvent was prepared in a mixed solvent of water and methanol to dissolve the silane coupling agent at 0.5% by weight to prepare an immersion solution, and the surface treatment was performed in the same manner as in Step 2 of Example 1 above. The polyimide film (Kapton E manufactured by DuPont) was immersed for 10 minutes, and then reacted in an oven at 100 ° C. for 1 hour, washed with distilled water, and dried. Thereafter, secondary plasma treatment was carried out under the same conditions as in Example 1, and copper was laminated on a modified polyimide film by sputtering, followed by electroplating, to prepare a 45 μm polyimide copper foil laminated film.

<실시예 4><Example 4>

상기 실시예 1의 단계 1의 실란계 커플링제 대신에, 하기 표 1의 실시예 4로 표시 되는 화학식 1 및 2의 화합물을 이용하여 제조된 실란계 커플링제를 사용하고, 상기 실란계 커플링제를 물과 메탄올의 1:1 혼합용매에 0.1중량%로 용해시켜, 침지용액을 제조하는 것을 제외하고는, 상기 실시예 3과 동일하게 실시하여, 20㎛의 폴리이미드 동박 적층 필름을 제조하였다. Instead of the silane coupling agent of step 1 of Example 1, using a silane coupling agent prepared using the compounds of formulas (1) and (2) represented by Example 4 of Table 1 , the silane coupling agent A 20-micrometer polyimide copper-clad laminated film was prepared in the same manner as in Example 3, except that 0.1 wt% was dissolved in a 1: 1 mixed solvent of water and methanol to prepare an immersion solution.

<실시예 5>Example 5

상기 실시예 1의 단계 1의 실란계 커플링제 대신에, 하기 표 1의 실시예 5로 표시되는 화학식 1 및 2의 화합물을 이용하여 제조된 실란계 커플링제를 사용하고, 상기 실란계 커플링제를 물과 메탄올의 1:1 혼합용매에 0.1중량%로 용해시켜, 침지용액을 제조하는 것을 제외하고는, 상기 실시예 3과 동일하게 실시하여, 20㎛의 폴리이미드 동박 적층 필름을 제조하였다. Instead of the silane coupling agent of Step 1 of Example 1, using a silane coupling agent prepared using the compound of Formula 1 and 2 represented by Example 5 of Table 1 , the silane coupling agent A 20-micrometer polyimide copper-clad laminated film was prepared in the same manner as in Example 3, except that 0.1 wt% was dissolved in a 1: 1 mixed solvent of water and methanol to prepare an immersion solution.

<실시예 6><Example 6>

상기 실시예 1의 단계 1의 실란계 커플링제 대신에, 하기 표 1의 실시예 6으로 표시되는 화학식 1 및 2의 화합물을 이용하여 제조된 실란계 커플링제를 사용하고, 상기 실란계 커플링제를 물과 메탄올의 1:1 혼합용매에 0.1중량%로 용해시켜, 침지용액을 제조하는 것을 제외하고는, 상기 실시예 3과 동일하게 실시하여, 20㎛의 폴리이미드 동박 적층 필름을 제조하였다. Instead of the silane coupling agent of step 1 of Example 1, a silane coupling agent prepared using the compounds represented by the formulas (1) and (2) represented by Example 6 of Table 1 was used, and the silane coupling agent A 20-micrometer polyimide copper-clad laminated film was prepared in the same manner as in Example 3, except that 0.1 wt% was dissolved in a 1: 1 mixed solvent of water and methanol to prepare an immersion solution.

<실시예 7><Example 7>

상기 실시예 1의 단계 1의 실란계 커플링제 대신에, 하기 표 1의 실시예 7로 표시되는 화학식 1 및 2의 화합물을 이용하여 제조된 실란계 커플링제를 사용하고, 상기 실란계 커플링제를 이소프로판올에 0.5중량%로 용해시켜, 침지용액을 제조하는 것을 제외하고는, 상기 실시예 3과 동일하게 실시하여, 20㎛의 폴리이미드 동박 적층 필름을 제조하였다. Instead of the silane coupling agent of step 1 of Example 1, using a silane coupling agent prepared using the compounds of formulas (1) and (2) represented by Example 7 of Table 1 , the silane coupling agent A 20-micrometer polyimide copper foil laminated film was prepared in the same manner as in Example 3 except that the solution was dissolved in isopropanol at 0.5% by weight to prepare an immersion solution.

<실시예 8><Example 8>

상기 실시예 1의 단계 1의 실란계 커플링제 대신에, 하기 표 1의 실시예 8로 표시되는 화학식 1 및 2의 화합물을 이용하여 제조된 실란계 커플링제를 사용하고, 상기 실란계 커플링제를 에탄올에 0.1중량%로 용해시켜, 침지용액을 제조하는 것을 제외하고는, 상기 실시예 1과 동일하게 실시하여, 20㎛의 폴리이미드 동박 적층 필름을 제조하였다. Instead of the silane coupling agent of step 1 of Example 1, a silane coupling agent prepared using the compounds represented by Formulas 1 and 2 represented by Example 8 of Table 1 is used, and the silane coupling agent A 20-micrometer polyimide copper foil laminated film was prepared in the same manner as in Example 1 except that the solution was dissolved in ethanol at 0.1% by weight to prepare an immersion solution.

<실시예 9>Example 9

상기 실시예 1의 단계 1에서 사용되는 폴리이미드 필름 대신에 유필렉스-에스(Upilex-S, 일본 Ube사) 필름을 사용하는 것을 제외하고는, 상기 실시예 1과 동일 하게 실시하여, 20㎛의 폴리이미드 동박 적층 필름을 제조하였다. The same procedure as in Example 1 was repeated except that a UFILEX-S (Upilex-S, Ube, Japan) film was used instead of the polyimide film used in Step 1 of Example 1, and the thickness of A polyimide copper foil laminated film was produced.

Figure 112004056086586-pat00007
Figure 112004056086586-pat00007

<비교예 1>Comparative Example 1

폴리이미드 필름(듀폰사의 Kapton E)을 1차 플라즈마, 커플링제 및 2차 플리즈마를 이용한 표면개질 공정을 생략한 것을 제외하고는, 상기 실시예 1과 동일한 방법으로 동 스파터링 및 전해도금을 실시하여 20㎛의 폴리이미드 동박 적층 필름을 제조하였다. Copper sputtering and electroplating were carried out in the same manner as in Example 1, except that the surface modification process using the primary plasma, the coupling agent and the secondary plasma was omitted for the polyimide film (Kapton E from DuPont). The 20 micrometers polyimide copper foil laminated | multilayer film was manufactured.

<비교예 2>Comparative Example 2

폴리이미드 필름(듀폰사의 Kapton E)을 상기 실시예 1과 동일한 방법으로 1차 플라즈마 처리하되, 커플링제를 이용한 표면개질 공정 및 이후 2차 플라즈마 처리를 생략하고, 상기 실시예 1과 동일한 방법으로 동 스파터링 및 전해도금을 실시하여 20 ㎛의 폴리이미드 동박 적층 필름을 제조하였다. The polyimide film (Kapton E of DuPont) was subjected to the first plasma treatment in the same manner as in Example 1, except that the surface modification process using the coupling agent and the subsequent secondary plasma treatment were omitted, and the same method as in Example 1 was performed. Spattering and electroplating were performed to prepare a 20 μm polyimide copper foil laminated film.

<비교예 3>Comparative Example 3

폴리이미드 필름(듀폰사의 Kapton E)을 상기 실시예 1와 동일한 방법으로 1차 플라즈마 처리하고, 실시예 1에서 사용된 실란계 커플링제를 이용하여 표면개질하되, 이후, 2차 플라즈마 처리를 생략하여, 상기 실시예 1과 동일한 방법으로 동 스파터링 및 전해도금을 실시하여 20㎛의 폴리이미드 동박 적층 필름을 제조하였다. The polyimide film (Kapton E of DuPont) was subjected to the first plasma treatment in the same manner as in Example 1, and the surface was modified using the silane coupling agent used in Example 1, after which the secondary plasma treatment was omitted. And copper sputtering and electroplating were performed by the same method as Example 1, and the polyimide copper foil laminated | multilayer film of 20 micrometers was manufactured.

<비교예 4><Comparative Example 4>

폴리이미드 필름(듀폰사의 Kapton E)을 상기 실시예 1와 동일한 방법으로 1차 플라즈마 처리하고, 실시예 3에서 사용된 실란계 커플링제를 이용하여 표면개질하되, 이후, 2차 플라즈마 처리를 생략하여, 상기 실시예 1과 동일한 방법으로 동 스파터링 및 전해도금을 실시하여 20㎛의 폴리이미드 동박 적층 필름을 제조하였다. The polyimide film (Kapton E of DuPont) was subjected to the first plasma treatment in the same manner as in Example 1, and surface-modified using the silane coupling agent used in Example 3, after which the secondary plasma treatment was omitted. And copper sputtering and electroplating were performed by the same method as Example 1, and the polyimide copper foil laminated | multilayer film of 20 micrometers was manufactured.

<비교예 5>Comparative Example 5

폴리이미드 필름(듀폰사의 Kapton E)을 상기 실시예 1와 동일한 방법으로 1차 플라즈마 처리하고, 실시예 7에서 사용된 실란계 커플링제를 이용하여 표면개질하되, 이후, 2차 플라즈마 처리를 생략하여, 상기 실시예 1과 동일한 방법으로 동 스파터링 및 전해도금을 실시하여 20㎛의 폴리이미드 동박 적층 필름을 제조하였다. The polyimide film (Kapton E of DuPont) was subjected to the first plasma treatment in the same manner as in Example 1, and the surface was modified using the silane coupling agent used in Example 7, after which the secondary plasma treatment was omitted. And copper sputtering and electroplating were performed by the same method as Example 1, and the polyimide copper foil laminated | multilayer film of 20 micrometers was manufactured.

<실험예 1> Experimental Example 1

상기 실시예 및 비교예에서 제조된 폴리이미드 동박 적층 필름의 특성을 하기와 같이 측정하였다.The characteristic of the polyimide copper foil laminated | multilayer film manufactured by the said Example and the comparative example was measured as follows.

1. 접착강도 측정1. Measurement of adhesive strength

상기 실시예 1∼9 및 비교예 1∼5에서 전해도금 과정 이후 제조된 동박필름 표면에 내산 페인트 또는 내산 테이프를 이용하여 패터닝을 하고, 황산 및 황산동 용액으로 제조된 에칭용액을 이용하여 에칭하여 90ㅀ필 접착력의 물성을 평가하여, 접촉각 및 접착강도의 결과를 표 2표 3에 나타내었다.The copper foil film prepared after the electroplating process in Examples 1 to 9 and Comparative Examples 1 to 5 was patterned by using an acid paint or an acid resistant tape, and then etched using an etching solution made of sulfuric acid and copper sulfate solution. By evaluating the physical properties of the peel adhesive strength, the results of the contact angle and the adhesive strength are shown in Tables 2 and 3 .

Figure 112004056086586-pat00008
Figure 112004056086586-pat00009
Figure 112004056086586-pat00008
Figure 112004056086586-pat00009

상기 표 2 및 3의 결과로부터, 본 발명의 표면개질 공정을 거친 폴리이미드 동박 적층 필름의 경우, 폴리이미드 필름과 동과의 접착력이 0.8 kg/cm 이상의 접착강도를 보였다. 또한, 본 발명의 폴리이미드 연성 동박 적층필름을 150℃에서 1 주일이상의 열화조건에서 유지한 에이징 테스트 결과, 0.7kg/cm 이상 접착력을 유지함으로써, 장기간 고온에 노출되어도 충분한 접착력을 보유하였다.From the results of Tables 2 and 3, in the case of the polyimide copper foil laminated film subjected to the surface modification process of the present invention, the adhesive strength between the polyimide film and copper showed an adhesive strength of 0.8 kg / cm or more. In addition, as a result of an aging test in which the polyimide flexible copper foil laminated film of the present invention was maintained at 150 ° C. under degradation conditions of one week or more, by maintaining the adhesive strength of 0.7 kg / cm or more, sufficient adhesive strength was maintained even when exposed to high temperature for a long time.

2. 폴리이미드 표면의 원자 구성비 측정2. Measurement of Atomic Composition of Polyimide Surfaces

상기 실시예 및 비교예에서 제조된 폴리이미드 동박 적층 필름 표면에 대하여, ESCA(Electron Spectroscopy of Chemical Analysis)를 이용하여 표면분석하여, 원 자구성비를 분석하였다.The surface of the polyimide copper-clad laminated film prepared in Examples and Comparative Examples was analyzed by surface analysis using ESCA (Electron Spectroscopy of Chemical Analysis) to analyze the atomic ratio.

본 발명의 1차 플라즈마처리, 커플링제처리 및 2차 플라즈마처리를 실시하여 제조된 실시예 1의 폴리이미드 동박 적층 필름에 대하여, 표면처리되거나, 1차 플라즈마처리만 실시하여 제조된 비교예 1 및 2의 동박 적층 필름을 비교분석하였다.Comparative Example 1 and the surface of the polyimide copper foil laminated film of Example 1 prepared by performing the first plasma treatment, coupling agent treatment and secondary plasma treatment of the present invention, or prepared by performing only the first plasma treatment The copper foil laminated film of 2 was compared and analyzed.

Figure 112004056086586-pat00010
Figure 112004056086586-pat00010

상기 결과로부터, 본 발명의 표면개질 공정을 통한 실시예 1의 경우, 실란계 커플링제를 이용하여 실리콘 원자의 구성비가 발견되고, 산소함량이 증가하여 극성화된 폴리이미드 표면을 얻을 수 있다. From the above results, in the case of Example 1 through the surface modification process of the present invention, the composition ratio of silicon atoms was found using a silane coupling agent, and the oxygen content was increased to obtain a polarized polyimide surface.

상기에서 살펴본 바와 같이, 본 발명은 As described above, the present invention

첫째, 폴리이미드 필름 표면을 1차 플라즈마 처리, 본 발명의 실란계 커플링제가 함유된 용액에 침지하는 표면처리, 및 2차 플라즈마 처리하여 필름의 표면을 개질함으로써, 종래의 이온빔에 의한 표면처리 공정을 대체하고, 특수한 시드층을 사용하지 않으므로, 비용절감과 함께 중금속에 의한 환경오염을 줄일 수 있고, First, the surface treatment process using a conventional ion beam by modifying the surface of the polyimide film surface by primary plasma treatment, surface treatment immersed in the solution containing the silane coupling agent of the present invention, and secondary plasma treatment Since it does not use a special seed layer, it is possible to reduce the environmental pollution caused by heavy metals while reducing costs.                     

둘째, 2층 구조의 폴리이미드 동박 적층 필름을 제공하고, 특히 폴리이미드 필름의 단면 또는 양면에 표면 개질을 수행하여 단면 뿐만 아니라, 양면 폴리이미드 동박적층필름을 제공할 수 있다.
Second, it is possible to provide a polyimide copper foil laminated film having a two-layer structure, and in particular, by performing surface modification on one or both surfaces of the polyimide film, it is possible to provide a double-sided polyimide copper foil laminated film as well as one side.

이상에서 본 발명은 기재된 실시예에 대해서만 상세히 기술되었지만, 본 발명의 기술사상 범위내에서 다양한 변형 및 수정이 가능함은 당업자에게 있어서 명백한 것이며, 이러한 변형 및 수정이 첨부된 특허청구범위에 속함은 당연한 것이다.Although the present invention has been described in detail only with respect to the embodiments described, it will be apparent to those skilled in the art that various modifications and variations are possible within the technical spirit of the present invention, and such modifications and variations belong to the appended claims. .

Claims (10)

폴리이미드 필름 표면에 On the surface of polyimide film 1) 1차 플라즈마 처리하고, 1) primary plasma treatment, 2) 하기 화학식 1로 표시되는 화합물 1몰에 화학식 2로 표시되는 화합물 0.25∼1몰을 첨가하여 제조된 실란계 커플링제가 함유된 용액에 침지하여 표면처리하고, 2) surface treatment by immersing in a solution containing a silane coupling agent prepared by adding 0.25 to 1 mole of the compound represented by Formula 2 to 1 mole of the compound represented by Formula 1, 3) 2차 플라즈마 처리를 순차 수행하는 것을 특징으로 하는 폴리이미드 필름의 표면 개질방법.3) A method for surface modification of a polyimide film, characterized in that the secondary plasma treatment is performed sequentially. 화학식 1Formula 1
Figure 112006042704074-pat00011
Figure 112006042704074-pat00011
화학식 2Formula 2
Figure 112006042704074-pat00012
Figure 112006042704074-pat00012
(상기 식에서, R1, R2, 및 R3은 수소 또는 C1∼C10의 알킬기 또는 비닐기이고, R4 및 R5는 C1∼C4의 알킬기이고, R6는 C1∼C5의 알킬기, 아릴기 또는 시아노 그룹이고, m은 1∼5이고, n은 1∼3이다.) (Wherein R 1 , R 2 , and R 3 are hydrogen or a C 1 to C 10 alkyl group or vinyl group, R 4 and R 5 are C 1 to C 4 alkyl groups, and R 6 is C 1 to C 5 is an alkyl group, an aryl group or a cyano group, m is 1 to 5, and n is 1 to 3.)
제1항에 있어서, 상기 실란계 커플링제가 함유된 용액이 실란계 커플링제 0.01∼10중량%를 함유하여 제조된 것을 특징으로 하는 상기 폴리이미드 필름의 표면 개질방법. The surface modification method of the polyimide film according to claim 1, wherein the solution containing the silane coupling agent contains 0.01 to 10% by weight of the silane coupling agent. 제1항에 있어서, 상기 침지가 1∼60 분동안 수행되는 것을 특징으로 하는 상기 폴리이미드 필름의 표면 개질방법. The method of claim 1, wherein the immersion is carried out for 1 to 60 minutes. 제1항에 있어서, 상기 실란계 커플링제가 함유된 용액이 물, 아세톤, 메탄올, 에탄올 및 이소프로판올로 이루어진 군에서 선택되는 단독 또는 2종 이상의 혼합용매에 실란계 커플링제가 용해된 것을 특징으로 하는 상기 폴리이미드 필름의 표면 개질방법. The method of claim 1, wherein the silane coupling agent is dissolved in a single or two or more mixed solvents selected from the group consisting of water, acetone, methanol, ethanol and isopropanol. Surface modification method of the polyimide film. 제1항에 있어서, 상기 플라즈마 처리가 직류 또는 60Hz 고주파 전원을 이용하고, 출력 20∼100W, 진공챔버 내 압력이 1×10-3∼1×10-5 torr로 유지하고, 10 ∼1,000 초동안 수행되는 것을 특징으로 하는 상기 폴리이미드 필름의 표면 개질방법.2. The plasma treatment according to claim 1, wherein the plasma treatment is performed using a direct current or a 60 Hz high-frequency power supply, the output is 20 to 100 W, and the pressure in the vacuum chamber is maintained at 1 × 10 −3 to 1 × 10 −5 torr, for 10 to 1,000 seconds. Surface modification method of the polyimide film, characterized in that carried out. 제1항의 방법에 의하여 폴리이미드 필름의 표면을 개질하는 단계; Modifying the surface of the polyimide film by the method of claim 1; 상기 폴리이미드 필름의 단면 또는 양면에 0.5∼30mA 및 50∼500W로 1∼10 시간동안 동 스퍼터링하여, 동 스퍼터링층을 형성하는 단계; Copper sputtering at 0.5 to 30 mA and 50 to 500 W on one or both surfaces of the polyimide film for 1 to 10 hours to form a copper sputtering layer; 상기 동 스퍼터링층을 전해도금하여 전기 동도금층을 형성하는 단계;로 이루어진 것을 특징으로 하는 연성 동박 적층필름의 제조방법.Electroplating the copper sputtering layer to form an electroplated copper layer; method for producing a flexible copper foil laminated film, characterized in that consisting of. 제6항에 있어서, 상기 동 스퍼터링층이 500∼5,000Å의 두께인 것을 특징으로 하는 상기 연성 동박 적층필름의 제조방법.The said copper sputtering layer is 500-5,000 mm thick, The manufacturing method of the said flexible copper foil laminated film of Claim 6 characterized by the above-mentioned. 제6항에 있어서, 상기 전기 동도금층이 1∼50㎛의 두께인 것을 특징으로 하는 상기 연성 동박 적층필름의 제조방법.The method for producing the flexible copper foil laminated film according to claim 6, wherein the electroplated copper layer has a thickness of 1 to 50 µm. 제1항의 방법에 의하여 표면개질된 폴리이미드 필름의 단면에 500∼5,000Å의 두께의 동 스퍼터링층; 및 A copper sputtering layer having a thickness of 500 to 5,000 mm 3 on a cross section of the polyimide film surface-modified by the method of claim 1; And 상기 동 스퍼터링층 상에 1∼50㎛의 두께의 전기 동도금층;이 단면에 형성된 것을 특징으로 하는 2층 구조의 폴리이미드 연성 동박 적층필름.An electric copper plating layer having a thickness of 1 to 50 μm on the copper sputtering layer; Polyimide flexible copper foil laminated film having a two-layer structure, characterized in that formed on the cross section. 제1항의 방법에 의하여 표면개질된 폴리이미드 필름의 양면에 500∼5,000Å의 두께의 동 스퍼터링층; 및 A copper sputtering layer having a thickness of 500 to 5,000 kPa on both surfaces of the polyimide film surface-modified by the method of claim 1; And 상기 동 스퍼터링층 상에 1∼50㎛의 두께의 전기 동도금층;이 양면에 형성된 것을 특징으로 하는 2층 구조의 폴리이미드 연성 동박 적층필름.An electric copper plating layer having a thickness of 1 to 50 µm on the copper sputtering layer; Polyimide flexible copper foil laminated film having a two-layer structure, characterized in that formed on both sides.
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