KR100575252B1 - Manufacturing method for building panel of yellow earth - Google Patents

Manufacturing method for building panel of yellow earth Download PDF

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KR100575252B1
KR100575252B1 KR1020030083022A KR20030083022A KR100575252B1 KR 100575252 B1 KR100575252 B1 KR 100575252B1 KR 1020030083022 A KR1020030083022 A KR 1020030083022A KR 20030083022 A KR20030083022 A KR 20030083022A KR 100575252 B1 KR100575252 B1 KR 100575252B1
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weight
ocher
building
panel
mixing
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KR20050049136A (en
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한우석
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한우석
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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/36—Inorganic materials not provided for in groups C04B14/022 and C04B14/04 - C04B14/34
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/003—Oil-based binders, e.g. containing linseed oil
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/006—Waste materials as binder
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34—Non-shrinking or non-cracking materials
    • C04B2111/346—Materials exhibiting reduced plastic shrinkage cracking

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Finishing Walls (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

본 발명은 황토를 사용하여 제조된 건축용 황토 패널 제조방법 및 이에 의해 제조된 황토패널에 관한 것으로서, 더욱 상세하게는 식물성 접착제 또는 동물성 접착제인 아교 4~10 중량%와 식물성 유지 2~5 중량%, 다시마추출물 2~5 중량%, 전분 2~5 중량% 및 물 76~90 중량%를 혼합하는 재료혼합공정; 상기 혼합된 재료 30~50 중량%에 황토미분 40~60 중량%와 솔잎 2~10 중량%중량%고루 섞어 반죽하는 반죽공정; 상기의 반죽된 황토혼합물을 성형틀에서 일정 형상으로 압축하는 성형공정을 포함하여 이루어진 것을 특징으로 하는 건축용 황토패널 제조방법과 이에 의해 제조된 황토패널에 관한 것으로서, 황토를 이용하여 건축물의 내장재 및 바닥재를 제조하여도 균열이 생기지 않고 황토가 묻어나지 않도록 내장강도를 증진시키고 외관의 장식과 더불어 멸균처리를 함으로서, 종래의 건축용 내장재로서 사용되고 있는 시멘트 몰탈이나 석고보드의 대용으로 사용되어 환경오염을 방지하고 시멘트의 유해성분에 노출되지 않으면서 인체에 유익한 건축용 황토패널의 제조방법과 이에 의해 제조된 건축용 황토패널을 제공할 수 있는 효과가 있다.The present invention relates to a method for manufacturing ocher panels for building and ocher panels manufactured by using ocher, and more specifically, 4 to 10% by weight of glue or vegetable oil and 2 to 5% by weight of vegetable oil, A material mixing step of mixing 2 to 5% by weight of kelp extract, 2 to 5% by weight of starch and 76 to 90% by weight of water; A kneading step of kneading the mixture of 30 to 50% by weight of the red clay powder 40 to 60% by weight and pine needles 2 to 10% by weight; It relates to a manufacturing method of the ocher panel for building and the ocher panel manufactured by the same, comprising a molding process of compressing the kneaded ocher mixture into a predetermined shape in a molding mold, and the interior and flooring material of the building using ocher. It is used as a substitute for cement mortar or gypsum board, which is used as interior materials for construction, by enhancing the internal strength to prevent cracking and the appearance of yellow soil even if manufactured. There is an effect that can provide a method for producing a building ocher panel for the benefit of the human body without being exposed to the harmful components of cement and the building ocher panel manufactured thereby.

황토, 식물성 유지, 다시마추출물, 건축용 패널Ocher, vegetable oil, kelp extract, building panel

Description

건축용 황토 패널 제조방법 {Manufacturing method for building panel of yellow earth}Manufacturing method for building ocher panel {Manufacturing method for building panel of yellow earth}

본 발명은 황토를 사용하여 제조된 건축용 황토 패널 제조방법에 관한 것으로서, 더욱 상세하게는 식물성 접착제 또는 동물성 접착제인 아교와 식물성 유지, 다시마추출물, 전분 및 물을 일정비율로 혼합하여 얻어진 혼합재료와 황토미분을 솔잎과 함께 반죽하고, 금속판이나 직물과 같은 보강부재를 패널 성형시 개재시켜 황토패널을 제조함으로써, 황토패널의 강도를 강화함과 아울러 여러 기능성부재를 통하여 황토패널을 고급화시키는 황토패널의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing ocher panel for building manufactured by using ocher, and more particularly, a mixture material and ocher obtained by mixing vegetable glue or animal glue, vegetable oil, kelp extract, starch and water in a proportion. Kneading fine powder together with pine needles and manufacturing ocher panels by interposing reinforcing members such as metal plates or fabrics during panel forming, to enhance the strength of ocher panels and to improve ocher panels through various functional members. It is about.

일반적으로 사용되고 있는 건축용 내장재 또는 바닥재는 주로 시멘트 몰탈 또는 시멘트나 석고분에 석면을 혼합한 석고보드가 주로 사용되어져 왔다. 그러나 이들은 소재 자체에 독성 및 발암물질 등의 유해물질을 함유하고 있고, 따라서 이들 소재가 사용된 건물에서 생활하는 사람들이 이러한 각종 유해물질에 노출되는 것으로 알려져 있어 경계시 되고 있다. 또한 건물의 철거 및 폐기시에도 상기 건축재료들은 환경을 오염시키는 문제가 있다.Construction materials or flooring materials that are generally used is mainly used as a cement mortar or gypsum board mixed with asbestos in cement or gypsum powder. However, they contain harmful substances such as toxic and carcinogens in the materials themselves, and therefore people living in buildings where these materials are used are known to be exposed to these various harmful substances. In addition, even when the building is demolished and disposed, the building materials have a problem of polluting the environment.

이러한 문제점들을 해결하기 위하여 다양한 종류의 건축용 내장재 및 바닥재 등의 개발이 시도되고 있다.In order to solve these problems, development of various kinds of interior materials and flooring materials has been attempted.

그 중 황토는 잘 알려진 바와 같이, 원적외선 방사효과와 내항균성이 우수하고 신진대사의 촉진, 피로회복, 단열, 보온, 방음 등의 효과가 있어 건축물에 사용될 경우 여름에는 시원하고, 겨울에는 따뜻하며 실내의 곰팡이 발생을 방지하는 등 그 뛰어난 효과로 인하여 옛 선조 때부터 이용되어 왔다.Among them, ocher, as it is well known, has excellent far-infrared radiation effect and antibacterial resistance, and it has the effect of promoting metabolism, fatigue recovery, heat insulation, heat insulation, sound insulation, etc. It has been used since ancient ancestors because of its excellent effect, such as to prevent the occurrence of mold.

그러나 이러한 뛰어난 효능에도 불구하고 황토는 내장강도가 약하여 성형하기가 쉽지 않고, 균열이나 파손의 위험이 있어, 실제로 주택이나 아파트 등의 건물에 사용되는데는 어려움이 있다.However, in spite of such excellent efficacy, loess is not easy to be molded due to its weak internal strength, and there is a risk of cracking or damage, so that it is difficult to actually use in buildings such as houses or apartments.

이러한 황토의 강도를 강화하기 위하여 짚과 해조류, 물 등을 혼합하여 전통가옥 등의 건물의 벽이나 바닥에 사용하여 왔으나, 강도가 약하고 습기에 약하여 잘 부스러지고 묻어나고 미관상으로도 좋지 못함과 아울러, 멸균처리 측면에서 만족스럽지 못하였다.In order to enhance the strength of the loess, straw, algae, water, etc. have been mixed and used on the walls or floors of buildings such as traditional houses. Not satisfactory in terms of sterilization.

본 발명자는 상기와 같은 문제점을 해결하기 위하여 연구한 결과 황토 자체의 우수한 효과를 극대화시키는 한편 내장강도를 증진시키면서도 심미감을 줄 수 있는 동시에 멸균효과가 있는 본 발명을 완성하게 되었다.The present inventors have completed the present invention having a sterilization effect while maximizing the excellent effect of the loess itself while enhancing the visceral strength while providing aesthetics.

따라서 본 발명은 상기와 같은 문제점을 해결하기 위하여 발명한 것으로, 황토를 이용하여 건축물의 내장재 및 바닥재를 제조하여도 균열이 생기지 않고 묻어나지 않도록 내장강도를 증진시키고 외관의 장식과 더불어 멸균처리를 함으로서, 종래의 건축용 내장재로서 사용되고 있는 시멘트 몰탈이나 석고보드의 대용으로 사용되어 환경오염을 방지하고 시멘트의 유해성분에 노출되지 않으면서 인체에 유익한 건축용 황토패널의 제조방법과 이에 의해 제조된 건축용 황토패널을 제공하는 데 그 목적이 있다.Therefore, the present invention has been invented to solve the above problems, by making the interior material and flooring material of the building using ocher to enhance the interior strength so as not to be buried and buried by sterilization treatment with the decoration of the exterior It is used as a substitute for cement mortar or gypsum board, which is used as a building interior material of the prior art, to prevent environmental pollution and to be exposed to harmful components of cement. The purpose is to provide.

상기와 같은 목적을 달성하기 위한 본 발명은, The present invention for achieving the above object,

식물성 접착제 또는 동물성 접착제인 아교 4~10 중량%와 식물성 유지 2~5 중량%, 다시마추출물 2~5 중량%, 전분 2~5 중량% 및 물 76~90 중량%를 혼합하는 재료혼합공정;A material mixing process of mixing 4-10% by weight of a vegetable adhesive or animal adhesive, 2-5% by weight of vegetable oil, 2-5% by weight of kelp extract, 2-5% by weight of starch, and 76-90% by weight of water;

상기 재료혼합공정에서 혼합된 혼합재료 30~50 중량%와 황토미분 40~60 중량% 및 솔잎 2~10 중량%를 골고루 섞어 반죽하는 반죽공정;A kneading step of mixing and mixing the mixed material 30 to 50% by weight, the loess fine powder 40 to 60% by weight and the pine needle 2 to 10% by weight evenly mixed in the material mixing step;

상기 반죽공정에서 반죽된 황토혼합물을 성형틀에서 일정형상으로 압축하는 성형공정을 포함하는 건축용 황토 패널 제조방법을 제공한다.It provides a building ocher panel manufacturing method comprising a molding step of compressing the loess mixture kneaded in the kneading process in a mold in a predetermined shape.

또한 본 발명은 상기와 같이 제조된 건축용 황토패널을 제공한다.In another aspect, the present invention provides a building ocher panel manufactured as described above.

본 발명의 건축용 황토 패널의 형상을 갖추기 위한 내장강도를 형성시켜주기 위하여 우선 식물성 접착제 또는 동물성 접착제인 아교와 식물성 유지, 다시마추출물, 전분 및 물을 혼합한다. 이 때 열을 가해주면 상기 재료의 혼합이 보다 용이하며 식물성 접착제 또는 동물성 접착제인 아교의 접착성능이 향상된다.In order to form internal strength for forming the shape of the building ocher panel of the present invention, first, a vegetable adhesive or an animal adhesive glue and vegetable oil, kelp extract, starch and water are mixed. Applying heat at this time facilitates the mixing of the materials and improves the adhesive performance of the glue, which is a vegetable adhesive or an animal adhesive.

상기 식물성 접착제 또는 동물성 접착제인 아교는 황토패널이 건축자재로 기능할 수 있도록 하는 내구성 강화에 가장 큰 기여를 하는 성분으로, 4~10 중량% 사용됨이 바람직하다. 상기의 식물성 유지로서 콩기름 등이 사용될 수 있는데, 이는 황토패널의 감촉이 부드러워지도록 해주는 역할을 하며 패널의 연성을 증가시켜 균열이 생기지 않도록 해주는 성분으로, 2~5 중량% 함유함이 바람직하다. 상기의 다시마추출물과 전분은 황토와 식물성 접착제 또는 동물성 접착제인 아교가 잘 엉기도록 해주는 역할을 하여 황토를 더욱 견고하게 해주는 성분으로, 각각 2~5 중량% 함유하도록 함이 바람직하다. 상기 물은 통상 사용되는 수돗물을 사용할 수도 있지만 미네랄 성분이 다량 함유되어 있는 해수를 사용하는 경우 황토가 부드러워지는 효과가 있으며 사용량은 76~90 중량%가 바람직하다.Glue, which is the vegetable adhesive or animal adhesive, is a component that contributes the most to enhance the durability to enable the ocher panel to function as a building material, and 4 to 10% by weight is preferably used. Soybean oil or the like may be used as the vegetable oil, which serves to soften the texture of the ocher panel and increases the ductility of the panel so as not to cause cracks, and preferably contains 2 to 5% by weight. The kelp extract and starch serves as a component that makes the loess and the glue, which is a vegetable adhesive or an animal glue, entangle well, and more preferably, 2 to 5 wt% of the loess. The water may be used tap water is usually used, but when using the seawater containing a large amount of mineral components has the effect of softening the ocher, the amount is preferably 76 to 90% by weight.

상기와 같이 혼합된 재료 30~50 중량%에 황토를 잘게 부순 황토 미분 40~60 중량%를 섞고 여기에 역시 강도를 보강해주는 솔잎 2~10 중량%를 골고루 섞어 반죽해준다.Mix 30 ~ 50% by weight of the mixed material as described above, and finely mix the 40 ~ 60% by weight of finely divided ocher powder and mix it evenly by mixing 2 ~ 10% by weight of pine needles which also reinforces the strength.

반죽된 황토혼합물을 제조하고자 하는 모양의 성형틀에 투입하고 압력을 가하여 패널을 성형한다. 이 때 성형틀의 외측면 또는 내부에 보강부재를 설치할 수 있다. 본 황토 패널이 바닥재로 제조되는 경우 상기 보강부재는 금속판, 특히 알루미늄판이나 동판이 사용될 수 있으며, 내장재로 제조되는 경우 합성섬유나 천연섬유 등의 소재로 된 망상 직물을 포함하는 직물이 사용될 수 있다.The kneaded ocher mixture is put into a mold of the shape to be prepared and pressure is applied to form a panel. At this time, the reinforcing member may be installed on the outer surface or the inside of the molding die. When the ocher panel is made of flooring, the reinforcing member may be a metal plate, in particular an aluminum plate or a copper plate, and when the interior material is manufactured, a fabric including a mesh fabric made of a material such as synthetic fiber or natural fiber may be used. .

특히 황토패널이 바닥재로 사용될 경우, 상기 보강부재로 바닥 내부의 보일러 내관을 통한 바닥 상측으로의 열전도도 및 보전성을 향상시키기 위하여 금속판을 사용하며, 황토 패널의 내부보다는 바닥면과 접촉되는 외측면 부위에 위치하는 것이 바람직하다.In particular, when the ocher panel is used as a flooring material, a metal plate is used as the reinforcing member to improve thermal conductivity and integrity to the upper side through the inner tube of the boiler inside the bottom, and the outer surface portion which is in contact with the bottom surface rather than the inside of the ocher panel. It is preferable to be located at.

또한 황토패널이 내장재로 사용될 때 패널을 건축물의 벽면에 부착시공하는 경우를 고려하여 접착을 용이하게 하기 위하여 보강부재로 천연섬유 및 합성섬유 등의 직물을 사용하는 것이 바람직하다.In addition, when the ocher panel is used as interior materials, it is preferable to use fabrics such as natural fibers and synthetic fibers as reinforcing members in order to facilitate adhesion in consideration of the case in which the panel is attached to the wall of the building.

또한 상기의 황토 패널의 성형시 성형된 황토 패널의 외측면 또는 내부에 기능성 부재로 쑥, 녹차, 참숯, 맥반석, 천연옥, 세라믹, 자석 중 선택된 부재가 설치되도록 하여 원적외선 효과 및 탈취 효과, 뿐만 아니라 황토 패널의 외관상 심미감을 주어 소비자의 취향과 욕구를 만족시켜줄 수 있다.In addition, the selected member of the mugwort, green tea, charcoal, ganban stone, natural jade, ceramics, magnets as a functional member is installed on the outer surface or inside of the molded ocher panel during the molding of the ocher panel, so that not only the far infrared effect and the deodorizing effect, but also the ocher The aesthetic appearance of the panel can satisfy the taste and desires of consumers.

한편, 상기의 황토 패널을 성형한 후 증기멸균기로 멸균함으로서 곰팡이를 비롯한 각종 세균을 통한 세균감염을 원천적으로 차단할 수 있다.On the other hand, by molding the ocher panel after sterilization with a steam sterilizer can be fundamentally blocked bacterial infection through various bacteria, including mold.

상기와 같이 성형된 황토 패널은 열건조 및 자연건조 등의 통상의 건조과정 후 외측면을 천연코팅제로 엷게 코팅처리한다.The ocher panel molded as described above is lightly coated on the outer surface with a natural coating agent after a general drying process such as heat drying and natural drying.

이상에서 설명한 바와 같이, 본 발명은 황토를 이용하여 건축물의 내장재 및 바닥재를 제조하여도 균열이 생기지 않고 묻어나지 않도록 내장강도를 증진시키고 외관의 장식과 더불어 멸균처리를 함으로서, 종래의 건축용 내장재로서 사용되고 있는 시멘트 몰탈이나 석고보드의 대용으로 사용이 가능하여 환경오염을 방지하고 시멘트의 유해성분에 노출되지 않으면서 인체에 유익한 건축용 황토패널의 제조방법과 이에 의해 제조된 건축용 황토패널을 제공할 수 있다.As described above, the present invention is used as a conventional building interior material by enhancing the interior strength and sterilization with the appearance of the decoration so as not to be cracked and buried even when manufacturing the interior material and flooring material of the building using ocher It can be used as a substitute for cement mortar or gypsum board which can prevent environmental pollution and provide a manufacturing method of the ocher panel for building that is beneficial to the human body without being exposed to harmful components of cement and the ocher panel for building manufactured thereby.

Claims (6)

삭제delete 삭제delete 식물성 접착제 또는 동물성 접착제인 아교 4~10 중량%와 식물성 유지 2~5 중량%, 다시마추출물 2~5 중량%, 전분 2~5 중량% 및 물 76~90 중량%를 혼합하는 재료혼합공정;A material mixing process of mixing 4-10% by weight of a vegetable adhesive or animal adhesive, 2-5% by weight of vegetable oil, 2-5% by weight of kelp extract, 2-5% by weight of starch, and 76-90% by weight of water; 상기 재료혼합공정에서 혼합된 혼합재료 30~50 중량%와 황토미분 40~60 중량% 및 솔잎 2~10 중량%을 골고루 섞어 반죽하는 반죽공정;A kneading step of mixing and mixing the mixed material 30 to 50% by weight, the loess fine powder 40 to 60% by weight and the pine needle 2 to 10% by weight evenly mixed in the material mixing step; 상기 반죽공정에서 반죽된 황토혼합물을 성형틀에서 일정형상으로 압축하는 성형공정; 및 A molding step of compressing the loess mixture kneaded in the kneading step into a predetermined shape in a molding die; And 성형된 황토 패널의 외측면 또는 내부에 보강부재가 설치되도록 보강부재 개재공정을 포함하고, It includes a reinforcing member interposition process so that the reinforcing member is installed on the outer surface or inside of the molded ocher panel, 상기 보강부재는 금속판인 것을 특징으로 하는 건축용 황토 패널 제조방법.The reinforcing member is a construction ocher panel manufacturing method, characterized in that the metal plate. 삭제delete 삭제delete 삭제delete
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Publication number Priority date Publication date Assignee Title
KR101870942B1 (en) * 2017-01-05 2018-06-25 학교법인 송원대학교 composition for sound absorbing material and manufacturing method of sound-absorbing material
KR101948232B1 (en) 2017-09-15 2019-05-09 주식회사 하우이씨엠 Manufacturing method of light-weight pannel using non-cement binder and light-weight pannel manufactured by the method

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KR100729503B1 (en) * 2005-06-03 2007-06-15 주식회사 엘지화학 Environment-friendly board using green tea and wood-based plate-shaped product comprising the same
KR100869910B1 (en) * 2007-09-17 2008-11-21 박영환 Pine needles yellow earth for bedclothes boll and the manufacturing method
KR100941180B1 (en) * 2007-12-27 2010-02-10 김기종 Insulating Material using Natural Fiber and Manufacturing Method Thereof
KR101044363B1 (en) * 2010-08-23 2011-06-29 주식회사 월드퍼니처 Environment-friendly loess panel with improved mechanical strength

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101870942B1 (en) * 2017-01-05 2018-06-25 학교법인 송원대학교 composition for sound absorbing material and manufacturing method of sound-absorbing material
KR101948232B1 (en) 2017-09-15 2019-05-09 주식회사 하우이씨엠 Manufacturing method of light-weight pannel using non-cement binder and light-weight pannel manufactured by the method

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