KR20100130843A - The loess pannel and that manufacturing method - Google Patents

Abstract

PURPOSE: A loess panel and a manufacturing method thereof are provided to prevent the loess panel from being deformed and damaged during drying by securely attaching the loess panel on a wall. CONSTITUTION: A loess panel comprises a bottom panel(3), a first edge panel(4), a core panel(5), a second edge panel(6), and multiple reinforcing members(7). The bottom panel is formed in a rectangular shape. Through holes(31) are formed in the bottom panel at uniform intervals. The core panel is formed in the same shape as the bottom panel. Reinforcing member insertion holes(51) are formed in the core panel at uniform intervals. The reinforcing members are vertically inserted into the reinforcing member insertion holes.

Description

Loess panel and its manufacturing method

The present invention relates to an ocher panel and a method for manufacturing the same. More specifically, the ocher panel developed to more conveniently construct a cumbersome work of making ocher plastering on an inner wall of a building constructed by brick or the like is more robust. The present invention relates to an ocher panel and a method for manufacturing the same, which are developed in order to prevent deformation, such as cracking, and to maintain robustness during construction.

As is generally known, loess is excellent in heat-and-moisture-proof effect and far-infrared radiation effect, and is an excellent material for preventing and treating atopic diseases, which are the most problematic in recent years.

Therefore, various products, such as ocher wallpaper flooring, which can be used as wallpaper in home, have been developed in various beauty products using ocher, and continuous product improvement and research on new products are in progress.

In this situation, as a more fundamental approach, attempts are being made to build a house using loess, like the architectural style of our ancestors in the past, but building a traditional house has various problems such as cost and durability.

The solution was to make walls and ceilings with ordinary concrete or brick and to plaster the surface with ocher dough, but the process was difficult and cumbersome by the plastering process. When used, the thickness of the brick is thick, there was a problem that the interior space is narrow.

Therefore, recently developed ocher panel manufactured in the form of a panel having a thickness of about 3cm, light and convenient construction has been obtained the effect of shortening the air and labor costs.

However, in the ocher panel, the cohesion of the loess is weak, so durability is low, cracks may occur during drying or use, and the ocher surface has a rough surface, so the appearance is not good.

The present invention was developed to solve the above problems, the object is to develop a loess panel and a method for manufacturing the loess that can solve the problem of the weak strength of the loess panel.

In addition, it is to develop a loess panel and a method of manufacturing the same that can reduce the risk of cracking or deformation during drying and transportation.

In addition, the present invention is to develop an ocher panel which can be more firmly attached to a wall or ceiling, and a manufacturing method thereof.

Another object of the present invention is to develop an ocher panel and a method for manufacturing the ocher panel to make the surface of the ocher panel smooth and beautiful.

In order to achieve the above object, the present invention is a ocher panel consisting of a rectangular frame-shaped panel, and an ocher layer which is mixed with ocher and other materials to be filled and dried in the panel;

The panel has a rectangular panel shape having a small thickness, the bottom panel is formed in a constant arrangement of the through-hole penetrating up and down;

A first frame panel having a rectangular frame shape having an outer edge portion identical to the outer edge portion of the bottom panel;

A core panel having the same shape as the bottom panel and having a reinforcing member insertion hole penetrating up and down in a predetermined arrangement;

A second frame panel having the same shape as the first frame panel;

The reinforcing member is inserted perpendicular to the insertion hole, the length of the reinforcing member is formed by assembling several reinforcing members are formed in the same manner as the distance between the upper surface of the bottom panel and the upper end of the second edge panel.

In addition, the top layer of the ocher layer (2) is a plastering layer (21) formed of a seaweed solution prepared by cutting after mixing 260 to 280% by weight of water and 20 to 30% by weight of nori with respect to the total 300% by weight of seaweed solution ) May be further formed.

       In addition, on the upper surface of the ocher layer (2) 68 to 70% by weight of water, 26 to 28% by weight of ocher and 2 to 4% by weight of glutinous rice powder mixed with a plastering layer formed of boiled ocher grass (21) ) May be further formed.

In addition, the plastering layer is formed on the mesh body mounted on the upper surface of the second rim panel.

In addition, the ocher layer is characterized by consisting of 20 to 25% water, 60 to 70% ocher, 10 to 15% finely ground crest 10-15% and 5 to 10% sawdust of functional wood.

In addition, the first rim panel and the core panel and the second rim panel is characterized in that the molded integrally.

In addition, a bottom panel having a narrow thickness and a through-hole penetrating up and down are formed in a constant array, the first edge panel of the rectangular frame shape having the same outer edge as the outer edge of the bottom panel, and the bottom panel The core panel having the same shape as that of the reinforcing member insertion holes penetrated up and down, and formed in a predetermined arrangement, the second edge panel having the same shape as the first edge panel, and is inserted perpendicular to the reinforcing member insertion hole The length of the panel is formed by sequential assembly of several reinforcing members formed to be equal to the distance between the upper surface of the bottom panel and the top of the second rim panel, the ocher and other materials are mixed and filled with the panel In a method for producing a loess panel composed of a loess layer;

Dough with ocher (60 to 70%) in water (weight ratio: 20 to 25%) and finely ground crest (10 to 15%) and sawdust (5 to 10%) of functional wood such as pine, juniper and cypress Ocher dough manufacturing step of manufacturing the ocher dough by adjusting the concentration of;

A rear loess layer filling step of inverting and filling the ocher dough evenly while the first frame and the heart panel are assembled;

A bottom panel joining step of fixing the bottom panel and the first edge panel with nails or screws and inverting the bottom panel;

Reinforcing member insertion step of inserting reinforcing members by selecting one or two of reinforcing member insertion holes of the core panel;

An upper loess layer filling step of filling the ocher dough evenly in the state where the second frame is assembled on the upper surface of the core panel, but filling the ocher dough higher than the upper height of the second frame panel;

A mesh body mounting step of firmly fixing the mesh body on the upper surface of the second edge panel so that the moist ocher particles rise finely to the upper portion of the mesh body;

A drying step of evenly arranging the ocher particles raised to the upper portion of the mesh body and drying them in the shade;

After the drying is characterized in that a series of steps of the finishing step of coating the ocher grass on the top surface is made continuously.

In addition, the finishing step is characterized in that the algae liquid using the algae in the form of a viscous grass when mixed with the seaweed and the water is cut off.

In addition, the filling of the upper ocher layer is made by filling the ocher dough evenly in the state in which the second rim panel is assembled on the upper surface of the core panel, while filling the ocher dough to the upper end of the second rim panel;

Then, the cloth mounting step of covering the fabric having a soft and dense structure on the upper surface, and the algae solution using the algae in the form of viscous grass when boiled in water with water to soak the cloth sufficiently;

Drying step of drying in the shade, including the step of coating the algae solution in the middle again;

It is characterized by a series of steps of finishing to remove the fabric after it is dried.

As described above, the present invention consists of a bottom panel, a first border panel, a core panel, a second border panel, and a reinforcing member in the conventional flat panel frame so that the ocher panel can be more robust to maintain durability. The height is effective.

In addition, the reinforcing member can be fixed to the wall through the reinforcing member as well as the edge part, and the attachment part with the wall surface is more firmly attached without damaging the ocher panel, thereby preventing cracks or deformation during drying and transportation. It works.

In addition, the surface of the ocher panel is treated with ocher grass or algae solution, or the surface is softened by a cloth to have a beautiful appearance.

In addition, by adding rice straw and sawdust to the ocher layer and using the moisture control function and pine, cypress, juniper, etc., there is an effect that can provide an eco-friendly ocher panel that helps children suffering from atopy, dermatitis and the like.

Accordingly, the configuration of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily understand and reproduce.

1 is an exploded perspective view showing the structure of a panel according to an embodiment of the present invention, Figure 2 is a cross-sectional view according to an embodiment of the present invention, a panel 1 of a rectangular frame shape, ocher and other materials are mixed In the ocher panel consisting of the ocher layer (2) which is filled and dried in the panel (1);

The panel (1) is formed in a rectangular plate shape having a small thickness, the bottom panel (3) is formed in a constant arrangement of the through hole 31 penetrating up and down;

A first frame panel (4) having a rectangular frame shape having an outer edge portion identical to the outer edge portion of the bottom panel (3);

A core panel 5 having the same shape as the bottom panel 3 and having a reinforcing member insertion hole 51 penetrating up and down in a predetermined arrangement;

A second frame panel 6 having the same shape as the first frame panel 4;

The reinforcing member insertion hole 51 is inserted perpendicular to the length of the several reinforcing members (7) formed to be equal to the distance between the upper surface of the bottom panel 3 and the upper end of the second edge panel (6) The ocher panel is characterized by being assembled and configured sequentially.

The main feature of the present invention is to have a panel in which a plurality of panels are formed. In particular, the middle core panel 5 reinforces the panel as a whole, and the reinforcing member 7 serves to hold the loess back and forth, so that the ocher panel is It is to maintain more solid.

At this time, the reinforcing member insertion hole 51 and the through hole 31 is a component that serves as an air passage of the ocher layer, the reinforcing member is selectively inserted into some of the reinforcing member insertion hole 51.

In addition, in the embodiment presented herein, the ocher layer 2 is made to be filled in the interior of the panel 1, water 20 to 25%, ocher 60 to 70%, finely crushed crest 10 to 15% and functional wood sawdust 5 It is characterized by consisting of ~ 10% by mixing.

When the ocher and the crest are mixed by such a configuration, the binding force is further strengthened, thereby preventing the crack as much as possible in the process of drying and transportation.

In addition, the reinforcing member 7 is conventionally fixed to the wall or the ceiling to the ocher panel fixed the edge portion by using an air nail, but in this case the part that can be fixed is also fixed through the reinforcement member (7) This makes it possible to fix more firmly.

In addition, the presence of the reinforcing member 7 is fixed to the reinforcing member (7) in the work to form the ocher layer (2) to cover the mesh or cloth to be described later to prevent the phenomenon of bulge and pulled to one side A uniform and flat loess layer 2 can be obtained.

In addition, the functional wood sawdust among the components constituting the ocher layer (2) can be used a variety of wood but phytoncide-rich, one or more of the combination of cypress wood, pine, juniper, etc., they have their own chronic diseases It is effective in migraine, asthma, atopic skin disease, eczema, etc. It is mixed to obtain beneficial effects on human body.

For reference, the ocher layer mixed with rice straw has an excellent moisture absorption ability to have a humidity control effect, and contains a large amount of mineral components such as calcium carbonate, iron oxide, manganese and magnesium, and has a far-infrared radiation effect with heat radiation sound insulation.

Specifically, pine is effective for skin disease, toothache, and sterilization, and juniper is effective for sterilization, insecticide, dandruff, snow white, eczema, athlete's foot, skin disease and high pinching to clear the mind, and cypress is rich in phytoncide ingredient It also helps antibacterial, deodorant, and sedative effects indirectly, such as relieving stress found in forest baths, relieving skin diseases and improving cardiopulmonary function.

In addition, in the present invention, an ocher panel is further formed on the upper surface of the ocher layer 2, in which a plaster layer 21 is formed by applying seaweed, which becomes a viscous grass when boiled with water. In addition, the plastering layer 21 is a mixture of water, ocher and glutinous rice flour in a ratio described later to show another embodiment formed by coating the form of the grass made by boiling.

At this time, the plastering layer may be made of ocher grass or algae liquid, or may be made by applying the algae liquid to the ocher grass layer, based on the applicant's experiments ocher grass is 68 to 70% by weight of water, 26 to 28% by weight ocher It is preferable to include glutinous rice flour 2 to 4% by weight, and if it is out of such a range, the quality and function of the plastering material itself is insufficient, so it is difficult to exhibit the natural function and effect of the plastering.

Specifically, the ocher grass may be prepared by mixing 68 to 70% by weight of water, 26 to 28% by weight of ocher, and 2 to 4% by weight of glutinous rice in a container, but to improve the function of the following: Can be made through the same ocher screening. Fill the container with 50 to 60% of water first, then wrap 30 to 40% of the yellow soil with fine cloth filtered with fine cloth, and then put the cloth in water to dissolve it completely in water, and then after about 5-6 hours In the upper part, clear ocher water is formed in the lower part of the fine ocher layer. At this time, the fine particles of the sediment deposited in the lower part discard the upper part of the ocher, and 68 to 70% by weight of water and 26 to 28% by weight of selected After mixing ocher and 2-4% by weight of glutinous rice flour in a container, the mixture is further stirred by low heat for about 5 to 10 minutes to complete ocher paste, which is optimal in plaster viscosity and function.

At this time, the algae liquid that can be used for the plastering layer 21 is viscous like seaweed and is made using seaweed, such as seaweed, attached to the rock in the water, mainly known as Nori in Japanese.

The seaweed liquid is mixed with 260 to 280% by weight of water and 20 to 30% by weight of nori with respect to 300% by weight of the seaweed solution, and put in a container, stir well in a low heat and stick for about 30 minutes to 1 hour. It is desirable to be made in the form of sticky grass.

When the seaweed liquid is out of the weight ratio of each component, the algae liquid is weakened due to thinning, and thus the function falls as a finishing material.

This plastering layer 21 has the effect of softening the surface of the ocher panel to make the appearance more beautiful and to hide the fine cracks generated during the drying process. Such surface treatment is uncomfortable by the uniform ocher light. If you feel it, you can use Hanji, which has a color and pattern that suits the user's taste, to create a free atmosphere.

3 is an exploded perspective view showing the structure of a panel according to another embodiment of the present invention, Figure 4 is a cross-sectional view according to another embodiment of the present invention, the first frame 4 and the core panel (5) and the second Frame panel 6 is an embodiment that is integrally molded in an assembled state and the plastering layer 21 is an embodiment formed on the mesh body 22 mounted on the upper surface of the second frame panel 6 It was.

The embodiment can be produced in large quantities by injection molding when the shape of the assembled state and the connection has a more robust advantage.

In addition, in the case of the mesh body 22, while hidden by the plastering layer 21 serves to further reinforce the ocher layer 2 and to make the surface roughness.

5 is a block diagram according to an embodiment of the present invention, which forms a rectangular plate shape having a small thickness, and has a bottom panel 3 in which a through hole 31 penetrating up and down is formed in a constant arrangement, and the bottom panel ( The first edge panel 4 having a rectangular frame shape having the same outer edge as the outer edge of 3) and the reinforcing member insertion hole 51 having the same shape as the bottom panel 3 and penetrating up and down are formed in a constant arrangement. The core panel 5, the second edge panel 6 having the same shape as the first edge panel 4, and the reinforcing member insertion hole 51 are inserted perpendicular to the bottom panel 3. Panel 1, which is formed by sequentially assembling several reinforcing members 7 formed equal to the distance between the upper surface of the second edge panel 6 and the top, and the ocher and other materials are mixed to the panel It consists of the ocher layer (2) which is filled and dried in (1). In the manufacturing method of the ocher panel;

Dough with ocher (60 to 70%) in water (weight ratio: 20 to 25%) and finely ground crest (10 to 15%) and sawdust (5 to 10%) of functional wood such as pine, juniper and cypress Ocher dough manufacturing step of manufacturing the ocher dough by adjusting the concentration of;

A rear loess layer filling step of inverting and filling the loess dough evenly while the first frame panel 4 and the core panel 5 are assembled;

A bottom panel coupling step (3) of fixing the bottom panel (3) and the first edge panel (4) with nails or screws and overturning the bottom panel (3);

A reinforcing member insertion step of inserting the reinforcing member (7) by selecting one or two of the reinforcing member insertion holes (51) of the core panel (5);

The upper surface of the core panel 5 is filled with the ocher dough evenly in the state that the second rim panel 6 is assembled, but the ocher dough is filled to rise higher than the top height of the second rim panel 6 Ocher bed filling step;

A mesh body mounting step of firmly fixing the mesh body 22 on the upper surface of the second edge panel 6 so that the moist ocher particles rise finely to the upper portion of the mesh body 22;

A drying step of evenly arranging the ocher particles raised to the upper portion of the mesh body 22 and drying in the shade;

The ocher panel manufacturing method characterized in that a series of steps of the finishing step of coating the ocher grass on the upper surface after drying is successively made.

At this time, in the filling of the upper ocher layer, it is preferable that the ocher dough rises about 5 mm further from the top height of the second edge panel 6.

The greatest advantage in the present application is to rub the fine ocher particles, which penetrates the mesh body 22 in the mesh body mounting step, with a soil knife, etc. It becomes easy.

At this time, in the finishing step, the algae solution using the algae in the form of a viscous grass can be overlaid with water instead of the ocher grass.

Figure 6 is a block diagram according to another embodiment of the present invention, the filling step of the top layer ocher evenly filled with ocher dough in the state in which the second edge panel 6 is assembled on the top surface of the core material panel (5) It is made by filling the dough to the upper end of the second rim panel (6);

Then, the cloth mounting step of covering the fabric having a soft and dense structure on the upper surface, and the algae solution using the algae in the form of viscous grass when boiled in water with water to soak the cloth sufficiently;

Drying step of drying in the shade, including the step of coating the algae solution in the middle again;

The ocher panel manufacturing method characterized in that a series of steps of the finishing step of removing the cloth after drying is made continuously.

In this drying step, it is common to perform the overcoating process of the algae solution after 7-8 days and to remove the cloth after 7-8 days.

The characteristic of this method is that after removing the cloth, the surface has a merit of obtaining a shiny and solid surface with little roughness and cracks.

1 is an exploded perspective view showing the structure of a panel according to an embodiment of the present invention

2 is a cross-sectional view according to an embodiment of the present invention.

Figure 3 is an exploded perspective view showing the structure of the panel according to another embodiment of the present invention

4 is a cross-sectional view according to another embodiment of the present invention.

5 is a block diagram according to an embodiment of the present invention.

6 is a block diagram according to another embodiment of the present invention.

<Explanation of symbols for main parts of the drawings>

1 panel 2 loess layer

21: plastering layer 22: mesh

3: bottom panel 31: through hole

4: first border panel 5: core material panel

51: reinforcing member insertion hole 6: the second border panel

7: reinforcing member

Claims (9)

In the ocher panel consisting of a rectangular frame-shaped panel (1), and an ocher layer (2) formed by mixing ocher and other materials and filling and drying the panel (1); The panel (1) is formed in a rectangular plate shape having a small thickness, the bottom panel (3) is formed in a constant arrangement of the through hole 31 penetrating up and down; A first frame panel (4) having a rectangular frame shape having an outer edge portion identical to the outer edge portion of the bottom panel (3); A core panel 5 having the same shape as the bottom panel 3 and having a reinforcing member insertion hole 51 penetrating up and down in a predetermined arrangement; A second frame panel 6 having the same shape as the first frame panel 4; The reinforcing member insertion hole 51 is inserted perpendicular to the length of the several reinforcing members (7) formed to be equal to the distance between the upper surface of the bottom panel 3 and the upper end of the second edge panel (6) Ocher panel characterized in that the assembly is configured sequentially. According to claim 1, wherein the upper surface of the ocher layer (2) is formed of a seaweed solution prepared by cutting after mixing 260 to 280% by weight of water and 20 to 30% by weight of nori with respect to the total 300% by weight of seaweed solution Ocher panel, characterized in that the additional layer 21 is formed. According to claim 1, wherein the upper surface of the ocher layer (2) is formed of a loess paste prepared by boiling after mixing 68 to 70% by weight of water, 26 to 28% by weight ocher and 2 to 4% by weight of glutinous rice flour Ocher panel, characterized in that the additional layer 21 is formed. The ocher panel according to claim 2 or 3, wherein the plastering layer (21) is formed on the mesh body (22) mounted on the upper surface of the second edge panel (6). The ocher layer according to claim 1, characterized in that the ocher layer (2) is made by mixing 20 to 25% of water, 60 to 70% of ocher, 10 to 15% of finely crushed crests and 5 to 10% of sawdust of functional wood. panel. The ocher panel according to claim 1, wherein the first rim panel (4), the core panel (5) and the second rim panel (6) are integrally molded in an assembled state. The first of the rectangular frame shape having a rectangular plate shape having a small thickness and having a through hole 31 penetrating up and down is formed in a constant arrangement, and the same outer edge portion as the outer edge portion of the bottom panel 3. The core panel 5, the core panel 5 having the same shape as the bottom panel 3, and the reinforcing member insertion hole 51 penetrating up and down is formed in a constant arrangement, and the first edge panel 4 The second edge panel 6 having the same shape as and is inserted perpendicular to the reinforcing member insertion hole 51, the length of which is the upper surface of the bottom panel 3 and the upper end of the second edge panel 6 The panel 1 consists of several reinforcing members 7 which are formed to be equal to the distance between them, and an ocher layer 2 formed by mixing ocher and other materials and filling and drying the panel 1. In the manufacturing method of the ocher panel; Dough with ocher (60 to 70%) in water (weight ratio: 20 to 25%) and finely ground crest (10 to 15%) and sawdust (5 to 10%) of functional wood such as pine, juniper and cypress Ocher dough manufacturing step of manufacturing the ocher dough by adjusting the concentration of; A rear loess layer filling step of inverting and filling the loess dough evenly while the first frame panel 4 and the core panel 5 are assembled; A bottom panel coupling step (3) of fixing the bottom panel (3) and the first edge panel (4) with nails or screws and overturning the bottom panel (3); A reinforcing member insertion step of inserting the reinforcing member (7) by selecting one or two of the reinforcing member insertion holes (51) of the core panel (5); The upper surface of the core panel 5 is filled with the ocher dough evenly in the state that the second rim panel 6 is assembled, but the ocher dough is filled to rise higher than the top height of the second rim panel 6 Ocher bed filling step; A mesh body mounting step of firmly fixing the mesh body 22 on the upper surface of the second edge panel 6 so that the moist ocher particles rise finely to the upper portion of the mesh body 22; A drying step of evenly arranging the ocher particles raised to the upper portion of the mesh body 22 and drying in the shade; Ocher panel manufacturing method characterized in that a series of steps of the finishing step of applying the ocher grass on the upper surface after drying is made continuously. The method of claim 7, wherein the finishing step is ocher panel manufacturing method characterized in that the seaweed liquid using the algae in the form of a viscous grass when boiled in water with water. The method of claim 7, wherein the filling of the upper layer ocher layer is evenly filled with ocher dough in a state in which the second edge panel (6) is assembled on the upper surface of the core panel (5), wherein the ocher dough is the second edge panel (6) Filled to reach the top of); Then, the cloth mounting step of covering the fabric having a soft and dense structure on the upper surface, and the algae solution using the algae in the form of viscous grass when boiled in water with water to soak the cloth sufficiently; Drying step of drying in the shade, including the step of coating the algae solution in the middle again; The ocher panel manufacturing method characterized in that a series of steps of the finishing step of removing the cloth after drying is made continuously.

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