KR100554965B1 - Core spandex yarn dyeing for jeans and a method thereof - Google Patents
Core spandex yarn dyeing for jeans and a method thereof Download PDFInfo
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- KR100554965B1 KR100554965B1 KR1020030025662A KR20030025662A KR100554965B1 KR 100554965 B1 KR100554965 B1 KR 100554965B1 KR 1020030025662 A KR1020030025662 A KR 1020030025662A KR 20030025662 A KR20030025662 A KR 20030025662A KR 100554965 B1 KR100554965 B1 KR 100554965B1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
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Abstract
본 본 발명은 청바지와 같은 진(Jean) 의류등의 염색사로 사용되는 경사를 신축성이 있는 코어스판덱스사 염색사로 제조하는 수단으로 청바지의 경ㆍ위사방향으로 코어스판덱스사를 제직하여 경ㆍ위사가 함께 신축성을 갖도록 하는 청바지용 코어스판덱스 염색사 및 그 제조방법에 관한 것이다.The present invention is a means for manufacturing the inclined yarn used in dyed yarns such as jeans (Jean clothing), such as jeans, elastic core spandex yarn dyed yarn as a means of weaving the core spandex yarn in the light and weft direction of the jeans, the light and weft yarn together It relates to a core spandex dyed yarn for jeans to have elasticity and a method of manufacturing the same.
즉, 코어스판덱스 면사를 장력이 가해진 연신상태로 사(絲)의 표면에 염료와 호제가 혼합된 염호액을 피복하고 상기 염료가 피복된 사(絲)를 건조하여 염료를 고착시켜 코어스판덱스사 표면에만 염착되어 있는 링상의 염색사로 제조하게 됨을 특징으로 하는 청바지용 코어스판덱스 염색사의 제조방법이다.That is, the core spandex cotton yarn is coated in a stretched state in which tension is applied to the surface of the yarn to coat a salt solution mixed with a dye and an agent, and the dye-coated yarn is dried to fix the dye to fix the surface of the core spandex yarn. It is a method of manufacturing a core spandex dye yarn for jeans, characterized in that it is produced in a ring-shaped dye yarn dyed only.
청바지, 경사, 코어스판덱스 염색사, 신축성, 염료 Jeans, Inclined, Core Spandex Dyed Yarn, Elastic, Dye
Description
도 1은 본 발명에 따른 코어 스판덱스 염색 단면도1 is a cross-sectional view of the core spandex staining according to the present invention
도 2는 본 발명에 따른 염색고정을 나타낸 개략도이다.Figure 2 is a schematic diagram showing the dyeing fixing according to the present invention.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
10 : 빔 11 : 공급롤러10
12 : 염호액조 13 : 염호액12: salt bath 13: salt bath
14 : 염호제롤러 15 : 드래프트롤러14: salt control roller 15: draft controller
16 : 건조실 17 : 빔16: drying chamber 17: beam
20 : 코어스판덱스 염색사 21 : 심사20: core spandex dye yarn 21: screening
22 : 면사 22a : 염색부22:
본 발명은 청바지와 같은 진(Jean) 의류등의 염색사로 사용되는 경사를 신축성이 있는 코어스판덱스사 염색사로 제조하는 수단으로 청바지의 경ㆍ위사방향으로 코어스판덱스사를 제직하여 경ㆍ위사가 함께 신축성을 갖도록 하는 청바지용 코어스판덱스 염색사 및 그 제조방법에 관한 것이다.The present invention is a means for manufacturing the warp yarn used as a dyed yarn of jeans (Jean clothing, such as jeans) with elastic core spandex yarn dyed yarn by weaving the core spandex yarn in the direction of light and weft of jeans stretch and weft together The present invention relates to a core spandex dyed yarn for jeans and a method of manufacturing the same.
일반적으로 신축성이 부여된 청바지등을 제조할때는 종래에는 염색사로 사용되는 경사와 염색사를 사용하지 않는 위사로 된 조직으로 제직하되 경사는 신축성을 갖지 않는 면사를 사용하고 위사에만 신축성을 갖는 코어스판덱스사를 사용하게 되므로 위사방향으로만 신축성을 갖도록 되어 있고 경ㆍ위사가 함께 신축성을 갖도록 한 것은 없었다.In general, when manufacturing stretchy jeans etc., weaving is made of a warp yarn that is conventionally used as a dyed yarn and a weft yarn that does not use a dyed yarn, but a warp yarn uses a non-elastic cotton yarn and a core spandex yarn having elasticity only to the weft yarn. Since it is used, it has elasticity only in the weft direction, and none of the light and weft yarns have elasticity together.
즉, 청바지등의 진의류의 경사용으로 사용되는 면사를 크릴(Creel)에 걸고 크릴에서 실을 끌어내어 볼 와인더(Ball Winder)에 실을 감고, 볼에 감은 볼사를 여러개 합본(合本)하되 총 경사본수와 같도록 한 공정과 상기 합본 볼설치대에서 실을 차례로 풀어내면서 청바지(Blue Jean) 경사전용 염색기로 염색하게되며 이때 염액통에 사(絲)를 침지하되 염액에 침지된 후 사(絲)가 공기와 접촉되도록 장치하고 이와같이 침지와 공기 노출공정을 수회 반복시켜 사(絲) 표면에서 염료가 공기와의 반응에 의하여 표면에만 염착이 이루어지도록하여 표면 염색사를 얻는다.In other words, a cotton yarn used for inclining jeans, etc. is worn on a creel, a thread is pulled out of the krill, the yarn is wound on a ball winder, and a plurality of ball yarns wound on the ball are combined. However, the process of making it equal to the total number of warp yarns and the yarns from the combined ball mounting stand in turn are dyed with a blue jeans warp dyeing machine.At this time, the yarns are immersed in the salt solution tank and Iv) is placed in contact with air, and the immersion and air exposure processes are repeated several times in this way, so that dyes are formed on the surface by reaction with air on the dead surface to obtain surface dyed sand.
그러나 상기와 같은 염색방법은 일반적인 면사의 경우에만 염색이 가능하고 폴리우레탄 심사를 가진 코어스판덱스사의 경우에는 코어스판덱스사의 신축성 때문에 이를 염색할 수 있는 수단이 없어서 청바지의 염색사로 사용되는 경사에는 면사를 사용하고 위사에만 코어스판덱스사를 사용하게 되므로 청바지의 신축성뿐만 아니라 착용감, 편의성, 실용성을 크게 향상시키는데 어려움이 있었다.However, the dyeing method as described above can be dyed only in general cotton yarn, and in the case of core spandex yarn with polyurethane screening, there is no means to dye it because of elasticity of core spandex yarn. And since the use of the core spandex yarn only in the weft, it was difficult to greatly improve the fit, convenience, practicality as well as the elasticity of the jeans.
본 발명은 이러한 문제점을 해결하기 위하여 코어스판덱스사를 크릴에서 일정한 장력을 주어 풀어내면서 염료와 호제가 혼합되어 점도가 있는 염호액조의 염호액이 묻어있는 염호제 롤러 사이로 연신된 상태의 코어스판덱스면사를 통과시켜 사표면에 염호액이 도포되도록하고 이를 건조실내에서 고온처리하여 염료가 사표면에 고착되도록 하여서된 코어스판덱스 염색사 및 그 제조방법으로 된 것이다.The present invention is to solve the problem of the core spandex yarn while giving a constant tension in the krill to the core spandex cotton yarn stretched between the dye roller and the salt roller of the salt solution of the salt bath with viscosity mixed with the dye solution It is a core spandex dyeing yarn and a method for manufacturing the same, wherein the salt solution is applied to the dead surface, and the dye is adhered to the dead surface by high temperature treatment in a drying chamber.
본 발명은 청바지와 같은 진(Jean) 의류등의 염색사로 사용되는 경사의 표면에 염색을 하되 염색사로 사용되는 경사를 신축성이 있는 코어스판덱스사를 염색사로 제조하는 수단으로 경ㆍ위사방향으로 코어스판덱스사를 제직하여 신축성이 있는 청바지를 제직할 수 있게 한 것이다.The present invention is a means for dyeing the surface of the warp yarn used as a dyed yarn, such as jeans (Jean) garments, such as jeans, the core spandex yarn in the light and weft direction as a means for producing a stretched core spandex yarn dyed yarn Weaving yarns made it possible to weave elastic jeans.
이하 본 발명에 따른 바람직한 실시예를 첨부도면에 의하여 상세히 설명하되 본 발명을 설명함에 있어서 관련된 공지기술에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴수 있다고 판단되는 경우 그 상세한 설명을 생략한다.DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, in the following description of the present invention, when it is determined that the detailed description of the related known technology may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted.
본 발명은 도 2와 같이 폴리우레탄 심사(21)가 있는 코어스판덱스 면사 5수∼30수를 크릴(Creel)에 코어스판덱스제조시의 드래프트(draft)율과 같은 비율에 해당하는 10gr∼100gr의 일정 장력을 주어 크릴로부터 실을 인출하면서 연신된 상태로 빔(10)에 권취시킨다.The present invention is a constant of 10gr ~ 100gr corresponding to the same draft rate as the core spandex manufacturing process 5 to 30 core spandex cotton yarn with
상기 코어스판덱스 면사가 권취된 빔(10)에서 일정장력을 갖는 상태로 실을 풀어내어 공급롤러(11)를 통해 일반적으로 사용되는 염료와 호제가 혼합되어 점도가 있는 염호액을 가진 염호액조(12)에서 염호액(13)을 묻혀 회전하는 염호제롤러(14) 사이로 일정한 장력을 가한 연신상태의 코어스판덱스면사가 통과하면서 염호액을 코어스판덱스 면사(22) 표면에 도포시킨다.A salt bath (12) having a salt solution having a viscous salt solution by dissolving the yarn in a state in which the core spandex cotton yarn has a predetermined tension in the wound beam (10) and mixing a dye and a common agent through a feed roller (11) ) And the salt solution is applied to the surface of the core
상기 염호액이 도포될때 코어스판덱스 면사는 드래프트롤러(15)에 의해 2∼4배로 연신된 상태를 유지하게 되며, 이어서 건조실(16)로 염호액이 도포된 코어스판덱스 면사가 보내지고 건조실(16)에서 80℃∼180℃정도의 온도에서 충분하게 건조시키는 수단으로 염료를 고착시켜 사(絲)의 표면에만 염착이 되어 있는 염색부(22a)를 갖는 링상 염색사를 제조한 다음 이를 다시 빔(17)에 권취시킨다.When the salt solution is applied, the core spandex cotton yarn is maintained in the stretched state 2 to 4 times by the
상기와 같이 일정한 장력이 유지된 연신상태에서 염착된 코어스판덱스 염색사를 경사로 하고, 염색되지 않은 코어스판덱스사를 위사로 하여 제직기에 얹어 제직 경ㆍ위사방향으로 신축성을 가진 청바지 원단을 제조하게 되며, 이때 조직은 임의조직으로하여 위사밀도는 30본/인치∼80본/인치로 타입(打入)함이 바람직하다.
이렇게 하여 제직된 청바지와 같은 진의류는 경ㆍ위사방향으로 코어스판덱스사가 제직되어 경ㆍ위사가 함께 신축성을 갖게 되는 특징이 있고 코어스판덱스염색사는 장력이 가해진 연식상태에서 염색되어 있으므로 충분한 색상발현이 이루어진다.In the stretched state in which a constant tension is maintained as described above, the dyed core spandex dyed yarn is inclined, and the unwoven dyed core spandex yarn is used as a weft, and the jeans are fabricated with elasticity in the weaving diameter and weft direction. The tissue is an arbitrary tissue, and the weft density is preferably in the form of 30 bones / inch to 80 bones / inch.
Jeans such as woven jeans are characterized in that the core spandex yarns are woven in the warp and weft directions so that the warp and weft yarns are stretched together. The core spandex dye yarns are dyed in a soft state under tension, and thus sufficient color expression is achieved. .
이상에서 본 발명은 상기 실시예를 참고하여 설명하였지만 본 발명의 기술사상범위내에서 다양한 변형실시가 가능함은 물론이다.In the above, the present invention has been described with reference to the above embodiments, but various modifications are possible within the technical scope of the present invention.
이와같이 본 발명은 청바지와 같은 진(Jean) 의류등에 경사로 사용되는 염색사는 일정한 장력이 가해진 연신된 상태에서 염색된 코어스판덱스염색사를 제조하는 수단으로 청바지의 경ㆍ위사방향으로 코어스판덱스사를 제직하여 경ㆍ위사가 함께 신축성을 갖게 함으로서 착용감과 편의성, 실용성등을 갖게 된다.As such, the present invention is a means for producing a core spandex dyed yarn dyed in a stretched state under a constant tension applied to the jeans (Jean) clothing such as jeans as a means for weaving the core spandex yarn in the light and weft direction of jeans. ㆍ Weft has elasticity together, so it has a feeling of wearing, convenience and practicality.
또한, 청바지의 신축성이 크게 향상되어 진(Jean) 의류의 활용범위 및 상품가치를 높일 수 있는 이점이 있다.
In addition, the elasticity of the jeans is greatly improved, there is an advantage that can increase the utilization range and product value of Jean (Jean) clothing.
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KR102447197B1 (en) | 2022-04-29 | 2022-09-26 | 주식회사 로니엘 | Wide pants with improved fit and manufacturing method thereof |
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WO1992000324A1 (en) * | 1990-06-29 | 1992-01-09 | Hoechst Japan Limited | Novel protein capable of causing differential growth of cell and production thereof by genetic engineering technology |
JPH05321128A (en) * | 1992-05-18 | 1993-12-07 | Osaka Bobin Kk | Method for dyeing core spun yarn |
KR19990012381A (en) * | 1997-07-29 | 1999-02-25 | 김윤 | Manufacturing method and apparatus for polyester pre-dyed yarn by continuous processing and dyeing method |
KR19990012857A (en) * | 1997-07-31 | 1999-02-25 | 김윤 | Continuous yarn dyeing method of polyester fiber |
KR20000018168A (en) * | 2000-01-15 | 2000-04-06 | 이호웅 | Machine and manufacturing method of dyed yarn |
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Patent Citations (5)
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WO1992000324A1 (en) * | 1990-06-29 | 1992-01-09 | Hoechst Japan Limited | Novel protein capable of causing differential growth of cell and production thereof by genetic engineering technology |
JPH05321128A (en) * | 1992-05-18 | 1993-12-07 | Osaka Bobin Kk | Method for dyeing core spun yarn |
KR19990012381A (en) * | 1997-07-29 | 1999-02-25 | 김윤 | Manufacturing method and apparatus for polyester pre-dyed yarn by continuous processing and dyeing method |
KR19990012857A (en) * | 1997-07-31 | 1999-02-25 | 김윤 | Continuous yarn dyeing method of polyester fiber |
KR20000018168A (en) * | 2000-01-15 | 2000-04-06 | 이호웅 | Machine and manufacturing method of dyed yarn |
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KR102447197B1 (en) | 2022-04-29 | 2022-09-26 | 주식회사 로니엘 | Wide pants with improved fit and manufacturing method thereof |
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