KR100545741B1 - Manufacturing method of shred sea tangle and that of fine cutting apparatus - Google Patents
Manufacturing method of shred sea tangle and that of fine cutting apparatus Download PDFInfo
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- KR100545741B1 KR100545741B1 KR1020030064922A KR20030064922A KR100545741B1 KR 100545741 B1 KR100545741 B1 KR 100545741B1 KR 1020030064922 A KR1020030064922 A KR 1020030064922A KR 20030064922 A KR20030064922 A KR 20030064922A KR 100545741 B1 KR100545741 B1 KR 100545741B1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2300/00—Processes
- A23V2300/10—Drying, dehydrating
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Abstract
본 발명은 채다시마의 제조방법에 관한 것으로, 특히 요오드, 알긴산, 칼슘, 라미닌, 타우린, 칼륨, 후코이단, 각종 비타민과 미네랄 등의 영양소가 풍부하게 함유되어 있는 다시마를 가공하여 볶음이나 무침이나 샐러드등으로 먹을 수 있도록 한 것에 관한 것이다. The present invention relates to a method for preparing chadamashima, and in particular, kelp, which is rich in nutrients such as iodine, alginic acid, calcium, laminin, taurine, potassium, fucoidan, various vitamins and minerals, is processed to stir-fry, toppings, salads, etc. It is about being able to eat with.
이를 위해, 채취된 다시마를 깨끗이 손질하여 끊는물에 데치는 제 1 공정과, 데친 후 염도 23-25%로 염장하는 제2공정과, 탈수하여 냉장 보관하는 제3공정과, 폭 1.5mm-2mm, 길이 7cm로 절단하는 제4공정과, 1차 건조 후 분리하는 제5공정과, 2차 건조후 분리하는 제6공정과, 상기 6공정 후 3차로 건조하는 제7공정을 포함하여 순차적으로 이루어 지게 된다.To this end, the first step of cleansing and removing the collected kelp to clean water, the second step of salting at 23-25% salinity, the third step of dewatering and refrigerating, width 1.5mm-2mm, A fourth step of cutting to 7 cm in length, a fifth step of separating after the first drying, a sixth step of separating after the second drying, and a seventh step of drying the third after the sixth step. do.
1차건조, 2차건조, 3차건조, 염장, 이송벨트, 컨베이어 벨트1st drying, 2nd drying, 3rd drying, salting, conveying belt, conveyor belt
Description
도1은 본 발명의 세절장치의 전체적인 구조를 개략적으로 도시한 사시도.1 is a perspective view schematically showing the overall structure of a cutting device of the present invention.
도2는 본 발명의 세절장치의 구조를 개략적으로 도시한 측단면도. Figure 2 is a side cross-sectional view schematically showing the structure of the cutting device of the present invention.
도3은 본 발명의 세절장치의 절단부를 개략적으로 도시한 사시도.Figure 3 is a perspective view schematically showing a cut portion of the cutting device of the present invention.
도4는 본 발명에 따른 채다시마의 제조순서를 순차적으로 도시한 플로우 챠트.Figure 4 is a flow chart showing in sequence the manufacturing sequence of Chadashima according to the present invention.
본 발명은 요오드, 알긴산, 칼슘, 라미닌, 타우린, 칼륨, 후코이단, 각종 비타민과 미네랄 등의 영양소가 풍부하게 함유되어 있는 다시마를 가공하여 볶음이나 무침이나 샐러드등으로 먹을 수 있도록 한 채다시마의 제조방법에 관한 것이다.The present invention is a method for preparing Chadashima so that the kelp, which is rich in nutrients such as iodine, alginic acid, calcium, laminin, taurine, potassium, fucoidan, and various vitamins and minerals, can be eaten with stir-fry, toppings, salads, etc. It is about.
예로부터 다시마는 각종 성인병을 예방하는 장수식품으로 널리 알려져 음식물 첨가물인 조미료등 식용으로 많이 애용되고 있다. 즉, 다시마, 미역을 비롯한 해조류(특히 갈조류)가 인체에 유익하다는 것은 이미 알려진 사실이며, 그 동안 국내외 세미나 및 학술지 등을 통해서 구체적인 효과가 발표된 바 있으며, 계속해서 입증된 새로운 사실들이 발표되고 있다.Since ancient times, kelp is widely known as a long-lived food that prevents various adult diseases, and is widely used for food, such as seasonings, food additives. In other words, it is already known that kelp, seaweed and other algae (especially brown algae) are beneficial to the human body, and specific effects have been announced through domestic and international seminars and journals, and new and proven facts are being published. .
일반적으로 알려진 것은 다시마의 저장물질 중 요오드의 약리작용에 있어서, 요오드 물질이 조직과 혈중에 흡수되면 일반 전해질의 삼투압 작용을 나타내는 것 외에 병적산물과 염증성산물의 흡수를 촉진시켜 병적변화를 일으킨 조직의 붕괴와 용해작용을 하게 된다.In general, the pharmacological action of iodine in the storage material of kelp, when the iodine material is absorbed into tissues and blood, shows the osmotic action of the common electrolyte, and promotes the absorption of pathological and inflammatory products, causing the change of tissue It will collapse and dissolve.
즉, 다시마가 가지는 인체의 유익한 효과는 첫째, 유해 중금속 및 방사선, 핵(核)종의 체내흡수의 억제작용과 카드늄, 납등의 유해 중금속의 체내축적을 방지하고 방사선, 핵종 스트론튬(SR) 및 세늄(CS)의 흡수억제 효과가 있는 바, 러시아의 체르노빌 원전사고 환자 및 노동자들에 대한 임상 실험결과에서 효과가 입증된 바 있으며, 둘째로 동물실험에 있어서 알긴산을 투여한 군(郡)이 대비군(郡)에 비해 22.2%의 콜레스트롤 억제효과 및 20%의 중성지방 억제효과가 있었으며, 셋째로 혈액이나 세포막속의 과산화 지질함량은 노화과정에 있어서 중요한 지표가 되는데, 알긴산 투여시 체내의 혈중 과산화 지질농도를 감소시키는 효과가 있으며, 넷째로 장기조직의 세포노화를 억제하고 조혈작용이 있어 신진대사를 활발하게 함으로써 피부노화 억제에 효과가 있고, 다섯째 알긴산은 소화효소로 분해되지 않는 성분으로 음식물이 장속에 머무르는 시간을 단축하여 노폐물의 배출을 원활하게 하며, 여섯째 알긴산을 투여하고 비만지수를 측정한 결과 대비군(郡)에 비해 14.4%의 감소효과가 있으며, 일곱째 악성종양의 원인이 되는 물질을 알긴산이 흡착, 결합하여 그대로 변과 함께 배출하여 정상세포의 암세포화를 막는 기능이 있어 암발생 예방효과가 있으며, 여덟째 장내의 알긴산 분자는 음식물 중의 콜레스트롤 및 중성지방 의 체내 흡수 효과가 커서 동맥 경화 등 성인병의 예방에 효과가 있으며, 끝으로 알긴산은 상부 소화기관의 지혈 및 점막 보호를 목적으로 임상적으로 사용하고 있는데, 이는 알긴산이 위 내부에서 점액 층을 형성하여 점막 표면을 보호하기 때문에 위 점막 보호효과가 있다. 상기 기술한 것 이외에도 많은 효과가 발표되고 아울러 입증되고 있는 것이 현실이다.In other words, the beneficial effects of kelp on the human body are as follows: First, the inhibition of the absorption of harmful heavy metals and radiation, nuclear species and the accumulation of harmful heavy metals such as cadmium, lead, and radiation, nuclide strontium (SR) and senium (CS) has been shown to be effective in inhibiting absorption, and has been demonstrated in clinical trials of patients and workers in Chernobyl nuclear accident in Russia. Second, the control group treated with alginic acid in animal experiments was the control group. Compared with (iii), 22.2% inhibited cholesterol and 20% neutral fat. Third, lipid peroxide content in blood and cell membranes was an important indicator in the aging process. Fourth, it is effective in suppressing skin aging by inhibiting cellular aging of organ tissues and activating metabolism because of its hematopoietic effect. The fifth alginic acid is a component that is not decomposed by digestive enzymes, which shortens the time for food to stay in the intestine to facilitate the discharge of waste products. The sixth alginate was administered and the obesity index was measured. The alginate is absorbed and combined with the substance causing the malignant tumor and discharged together with the stools to prevent cancer cell growth of normal cells. The absorption of cholesterol and triglycerides in food is very effective in the prevention of adult diseases such as atherosclerosis. Finally, alginic acid is used clinically for the protection of hemostasis and mucous membranes of the upper digestive system. In order to protect the mucosal surface by forming a mucous layer in the gastric mucosa has a protective effect. In addition to the above, many effects have been published and proven.
상기와 같은 다시마의 효능에도 불구하고 종래에는 다시마의 다양한 가공방법이 개발되지 않아 다시마를 채취한 상태에서 그대로 국 또는 찌개에 첨가물로 넣어 끓여 섭취하거나, 튀겨서 먹고 있는 실정이었다.Despite the efficacy of kelp as described above, various processing methods of kelp have not been developed in the prior art, so that they are ingested as boiled or fried as an additive in soup or stew as they are collected from kelp.
이러한 다시마의 섭취방법은 조리과정에서 다시마가 지니고 있는 여러 종류의 영양소가 파괴되는 문제점이 노출되었음은 물론 한꺼번에 필요한 영양소를 골고루 섭취할 수 없는 폐단이 있었다.This method of intake of kelp was exposed to the problem that the various kinds of nutrients of kelp are destroyed in the cooking process as well as the inability to ingest the necessary nutrients at once.
그리하여 다양한 다시마를 이용한 음식들을 개발하려는 움직임이 현실화 되고 있으며 일례로 대한민국 공개공보 특2002-0039416호는 다시마강정의 제조방법을 소개하고 있으며, 대한민국 공개공보 특2003-0058906호는 다시마·우뭇가사리의 식이 영양식품 제조방법에 대하여 소개하고 있다. Thus, the movement to develop foods using various kelp is becoming a reality. For example, Korean Laid-Open Patent Publication No. 2002-0039416 introduces a method of manufacturing kelp gangjeong, and Korean Laid-Open Publication No. 2003-0058906 discloses dietary nutrition of kelp and walnut. Introduces food manufacturing methods.
또한 위에서 기술한 바와 같이, 인체에 유익한 다시마가 건강보조 식품으로써 널리 식용되지 못 한데에는 다시마는 잘 씹히지 않아 소화에 어려움이 있어 다시마의 영양소가 제대로 인체에 흡수되지 않는다는 점과, 다시마 자체에 많은 염분을 함유하고 있으므로 식용에 어려움이 있으며, 가공과정에서 다시마에 함유된 영양소가 파괴되는 문제점이 있었다.In addition, as described above, kelp, which is beneficial to the human body, is not widely eaten as a dietary supplement, but it is difficult to digest kelp because it is difficult to digest, and the nutrients of kelp are not properly absorbed by the human body. Since it contains salt, it is difficult to eat, and there is a problem that nutrients contained in kelp are destroyed during processing.
본 발명은 종래의 이와 같은 문제점을 해결하기 위해 안출된 것으로서, 다시마에 포함된 영양소가 파괴되지 않도록 다시마를 가공하여 볶음이나 무침이나 샐러드등으로 먹을 수 있는 채 다시마를 제공하고자 하는 것이 목적이다.The present invention has been made in order to solve such a problem in the prior art, and an object of the present invention is to provide a kelp while being eaten as fried or seasoned or salad by processing the kelp so that the nutrients contained in the kelp are not destroyed.
상기 목적을 달성하기 위한 본 발명의 작업공정을 살펴보면, 채취된 다시마를 깨끗이 손질하여 끊는 물에 데치는 제 1 공정과, 데친 후 염도 23-25%로 염장하는 제2공정과, 탈수하여 냉장 보관하는 제3공정과, 폭 1.5mm-2mm, 길이 7cm로 절단하는 제4공정과, 1차 건조 후 분리하는 제5공정과, 2차 건조 후 분리하는 제6공정과, 상기 6공정 후 3차로 건조하는 제7공정을 포함하여 순차적으로 이루어지는 것을 특징으로 하는 체다시마 제조방법과 그 세절장치가 제공된다.Looking at the working process of the present invention for achieving the above object, the first step to clean the collected kelp to clean water to cut off, the second step of salting after salting 23-25% salinity, and dehydrated and stored in cold storage The third step, the fourth step of cutting 1.5mm-2mm in width and 7cm in length, the fifth step of separating after the first drying, the sixth step of separating after the second drying, and the third drying after the sixth step Provided are a cheddar production method and a cutting device comprising the seventh step.
이하, 본 발명의 채다시마의 제조방법과 세절장치의 일 실시예를 첨부된 도면을 참고하여 더욱 상세히 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings, an embodiment of the manufacturing method and the cutting device of chadashima of the present invention will be described in more detail as follows.
첨부된 도면을 살펴보면, 도1은 본 발명의 세절장치의 전체적인 구조를 개략적으로 도시한 사시도이고, 도2는 본 발명의 세절장치의 구조를 개략적으로 도시한 측단면도이며, 도3은 본 발명의 세절장치의 절단부를 개략적으로 도시한 사시도이고, 도4는 본 발명에 따른 채다시마의 제조순서를 순차적으로 도시한 플로우 챠트이다.Referring to the accompanying drawings, Figure 1 is a perspective view schematically showing the overall structure of the cutting device of the present invention, Figure 2 is a side cross-sectional view schematically showing the structure of the cutting device of the present invention, Figure 3 is Fig. 4 is a perspective view schematically showing a cut portion of the cutting device, and Fig. 4 is a flow chart sequentially showing a manufacturing procedure of chadashima according to the present invention.
본 발명의 세절장치의 구조는 사시도인 도1에서 알 수 있듯이, 외주면에 일정간격으로 돌기가 형성된 이송벨트(10)가 제1기어(20)와 회전가능하게 연결되어 있고, 상기 이송벨트(10)의 하단에 위치하는 컨베이어 벨트(30)가 제2기어(40)와 회전가능하게 연결되어 있으며, 상기 이송벨트(10)와 컨베이어 벨트(30)의 사이로 다시마를 투입하게 된다.As the structure of the cutting device of the present invention can be seen in Figure 1, a perspective view, the
또한 상기 이송벨트(10)와 컨베이어 벨트(30)의 전면에는 외주면에 칼날(55)이 형성되어 있는 절단부재(50)와 연결된 제3기어(60)가 모터부(70)의 회전력이 전달되는 구동기어(80)와 연동가능하게 서로 맞물려 있는 구조로 되어 있다.In addition, a
상기 기술한 절단부재(50)는 70개에서 100개의 칼날이 형성되어 있어 투입된 다시마를 세절하게 된다. The
그리고 본 발명의 제조과정을 나타낸 공정도인 도4를 살펴보면, 바다에서 채취한 통상의 다시마를 부드러운 솔로 쓸어서 불순물을 제거한 후 손질하여 이를 가마솥과 같은 가열수단에 넣고 끊는물에 데치는 제 1 공정(S1)을 거친다. Referring to Figure 4 which is a process diagram showing the manufacturing process of the present invention, the first step (S1) to clean the kelp taken from the sea with a soft brush to remove impurities and to clean it and put it in a heating means such as a cauldron Go through
상기 1공정(S1)에서 다시마가 덜 데쳐지면 상기 공정이 완료되더라도 다시마가 딱딱하여 먹을 때 불편하고, 이와는 반대로 과잉으로 데쳐지면 다시마가 너무 물러 씹는 효과가 떨어지게 된다.If the kelp is less poached in the first step (S1), even though the process is completed, the kelp is uncomfortable when eaten, and on the contrary, if the kelp is excessively depleted, the effect of the kelp is too low to chew.
상기 1공정(S1)을 거쳐서 불순물이 제거된 다시마를 염장용기에 넣고 다시마가 잠길 정도로 뒤적이면서 염도 23%-25%로 염장하는 제2공정(S2)을 거친다.Through the first step (S1), the kelp removed from the impurities is placed in a salt container, followed by a second step (S2) of salting at 23% to 25% salinity while the seaweed is soaked.
그리고 탈수하여 냉장 보관하는 제3공정(S3)을 거친 후, 폭 1.5mm-2mm, 길이 7cm로 절단하는 제4공정(S4)을 거치게 된다.After the third step (S3) of dehydration and refrigeration, the fourth step (S4) is cut to a width of 1.5mm-2mm and a length of 7cm.
상기 제4공정(S4)에서는 70개의 날로 형성된 절단기로 냉장보관된 다시마를 절단하고 4회의 세척작업 후 유압기에서 탈수하는 과정을 거쳐 상술한 크기로 절단 을 하게 된다.In the fourth step (S4) is cut to the above-mentioned size through the process of dehydration in the oil press after cutting the kelp stored refrigerated with a cutter formed of 70 blades and four washing operations.
그리고 상기 제4공정(S4)을 거친 후 세절된 다시마를 건조실내의 발에 널어 송풍기와 같은 장치를 이용하여 미풍을 불어넣어 주면서 25℃-30℃로 하여 40분에서 1시간 건조시키는 1차 건조 후 꼬여있거나 덩어리로 엮여 있는 다시마를 분리하는 제5공정(S5)을 거치게 된다. After the fourth step (S4), the finely dried kelp is placed on the foot in the drying chamber, and blows a breeze using a device such as a blower to dry at 40 ° C. for 1 hour at 25 ° C.-30 ° C. for 1 hour. After the fifth step (S5) of separating the kelp twisted or tangled in a lump.
그리고 상기 제5공정(S5)을 거친 후, 건조실내의 온도를 40℃-50℃로 하여 40분에서 1시간 건조하는 2차 건조 후 분리공정인 제6공정(S6)을 거치게 된다.After the fifth step (S5), the second step (S6) is a separation step after the second drying to dry for 1 hour at 40 minutes to 40 ℃ -50 ℃ in the drying chamber temperature.
상기 6공정 후 건조실내의 온도를 70℃-80℃로 하여 2시간동안 건조하는 3차건조 공정인 제7공정(S7)을 포함하여 순차적으로 이루어지게 되며, 상기 공정에 의해 채 다시마는 완전 건조 상태가 된다 .After the sixth step, the temperature in the drying chamber is 70 ° C.-80 ° C., and the third step is a seventh step (S7), which is dried for two hours. The kelp is completely dried by the process. It becomes a state.
상기와 같은 공정을 거친 다시마를 조리할 때에는 물에 5분 내지 10분 가량 담구게 되면 부피가 세절된 채다시마의 부피보다 약 15배로 불어나게 된다. When cooking kelp through the above process, when soaked in water for 5 to 10 minutes, the volume is blown about 15 times larger than the volume of shredded Shidashima.
삭제delete
또한 상기와 같은 공정을 거친 채다시마는 기존의 조미료나 쌈과 같은 용도외에도 냉채나 볶음 뿐만 아니라 무침이나 샐러드등으로 요리하여 섭취할 수 있게 된다. In addition, Chadashima has undergone the same process as the conventional seasonings or assortment can be consumed in addition to cold or fried as well as cooked with a radish or salad.
이상에서와 같이 본 발명은 종래의 방법에 의해 가공된 다시마에 비하여 다음과 같은 장점을 갖는다.As described above, the present invention has the following advantages over the kelp processed by the conventional method.
첫째, 다시마가 갖는 특유의 맛과 향을 그대로 유지시킨 상태에서 다시마를 먹을 수 있다.First, kelp can be eaten while maintaining the unique taste and aroma of kelp.
둘째, 강장작용을 하며, 변비를 없애고, 무기질 및 칼륨 및 칼슘이 풍부하여 성인병을 예방하게 된다.Second, tonic action, eliminating constipation, rich in minerals and potassium and calcium will prevent adult diseases.
셋째, 다시마를 가공하여 일정크기로 세절함으로써 튀김과 냉채와 볶음 및 무침이나 샐러드등의 다양한 음식으로 인체에 섭취할 수 있게 된다.Third, by cutting the kelp into a certain size, it can be ingested into the human body in a variety of foods, such as fried and cold vegetables, stir-fry and radish or salad.
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