KR100467345B1 - Manufacturing method of polyester composite processing - Google Patents

Manufacturing method of polyester composite processing Download PDF

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Publication number
KR100467345B1
KR100467345B1 KR10-1998-0056949A KR19980056949A KR100467345B1 KR 100467345 B1 KR100467345 B1 KR 100467345B1 KR 19980056949 A KR19980056949 A KR 19980056949A KR 100467345 B1 KR100467345 B1 KR 100467345B1
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South Korea
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yarn
polyester
heat
composite
filament
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KR10-1998-0056949A
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Korean (ko)
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KR20000041157A (en
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손양국
유성우
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주식회사 효성
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/62Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/18Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by combining fibres, filaments, or yarns, having different shrinkage characteristics
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/08Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/22Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J13/00Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/32Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/36Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
    • D06M11/38Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/34Material containing ester groups
    • D06P3/52Polyesters
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

본 발명은 폴리에스테르 미연신사를 150 ∼ 210℃로 열처리하면서 1.0~ 1.15배로 연신한후 고수축 폴리에스테르 미연신사와 합사하고, 이것을 고기교락시킨다음 권취하는 폴리에스테르 복합가공사의 제조방법임.The present invention is a method for producing a polyester composite fabricated by stretching the polyester non-drawn yarn to 1.0 ~ 1.15 times while heat-treated at 150 ~ 210 ℃, then fused with a high shrink polyester undrawn yarn, the meat is entangled.

본 발명으로 제조된 복합가공사는 이후의 연사공정에서 연사작업성이 좋으며 염색시에 염색차이를 일으키지 않는다.The composite workpiece manufactured according to the present invention has good twistability in the subsequent twisting process and does not cause dyeing difference during dyeing.

Description

폴리에스테르 복합가공사의 제조방법Manufacturing method of polyester composite processing

본 발명은 폴리에스테르 복합가공사의 제조방법예 관한 것이다.The present invention relates to a method for producing a polyester composite workpiece.

종래의 숭고성이 우수한 심초방식의 다층구조의 복합가연사는 두종류이상의 원사의 신도차이를 이용하여 동일한 가연영역에서 가연정도의 차이를 유발하여 신도가 낮은 원사는 복합가연사의 심(core)구조로 들어가고 신도가 높은 원사는 복합가연사의 초(sheath)구조로 들어가서 심사를 외곽에서 감싸는 구조를 지니게 된다.Conventional multi-layer composite twisted yarns having excellent sublime characteristics induce the difference in flammability in the same flammable area by using the difference in elongation of two or more kinds of yarns, and low elongation yarns enter the core structure of composite twisted yarns. High-yield yarns will enter the sheath structure of the composite twisted yarn and wrap around the screen.

위의 방식으로 제조한 가공사는 보통 심사(내층부)에 단사의 섬도가 큰 원사를 사용하고 초사(외층부)에 단사의 섬도가 작은 원사를 사용한것이므로 원사자체의 부피가 크고 사외층부에 루프가 많으므로 연사공정등에 서 작업성이 떨어져서 양산하는데 어려움이 많기 때문에 실용화하기가 어려웠다.Processed yarns manufactured by the above method usually use yarns with high single yarn fineness for screening (inner layer), and yarns with small fineness of single yarn for super yarn (outer layer). Because of the large number, it was difficult to put into practical use because of difficulty in mass production due to poor workability in the twisting process.

본 발명은 상술한 바와같은 문제점을 해결한 것으로서, 가공사자제의 부피가 적고 염색차를 발생시키지 않으며 연사(twisting)공정까지는 일반원사처럼 표면이 비교적 평할하다가 염색가공시에 루프가 발현되는 폴리에스테르 복합가공사의 제조방법을 제공하는데 그 목적이 있다.The present invention is to solve the problems described above, a small amount of processed yarn, does not cause dyeing difference, and until the twisting (twisting) process, the surface is relatively flat like a normal yarn, the loop is expressed during dyeing processing Its purpose is to provide a method for manufacturing composite processing.

본 발명을 예시한 도면에 의거 상세히 설명하면 아래와 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

본 발명은 복합가연을 하지 않고도 복합가연을 한것과 같은 제품특성을 갖는 복합가공사의 제조방법으로서 열수축성이 큰 폴리에스테르사와 폴리에스테르 미연신사를 단순 열처리, 공기교락을 부여하여 제조함을 특징으로 한다.The present invention is a method of manufacturing a composite workpiece having the same product characteristics as composite composite without performing composite composite, characterized in that it is produced by applying a simple heat treatment, air entrained polyester yarn and polyester non-stretched yarn having a large heat shrinkability .

도 1 된 표시한 바와같이 본 발명은 열수축성이 뛰어난 폴리에스테르필라멘트 연신사(비수수축율 30%이상)와 폴리에스테르 필라멘트 미연신사를 사용한다.As shown in Fig. 1, the present invention uses polyester filament drawn yarn (non-shrinkage ratio of 30% or more) and polyester filament undrawn yarn having excellent heat shrinkability.

즉 복굴절율이 30x10-3 ~ 70x10-3인 폴리에스테르 미연신사를 연신비1.00 ∼ 1.15로 열연신하여 열에 대한 수축성을 없에 주고, 이를 열수축성이 뛰어난 폴리에스테르 필라멘트 연신사와 동일 로울러(FR2)상에서 합사한 다음에 인터레이서에서 공기압력 3.0 ∼ 3.8kg/㎠으로 공기교락을 부여하고 권취하여 복합 가공사를 제조한다.In other words, the non-stretched polyester having a birefringence of 30x10 -3 to 70x10 -3 is thermally stretched at a draw ratio of 1.00 to 1.15 to give no shrinkage to heat, which is then spliced on the same roller (FR 2 ) as the polyester filament drawn yarn having excellent heat shrinkability. Thereafter, air interlock is applied at an interlacer at an air pressure of 3.0 to 3.8 kg / cm 2, and wound to produce a composite yarn.

본 발명에서 후가공시에 미연신사에 의한 염색줄이 발생되지 않도록 온도 및 연신비를 설정해주어야 하는데 열처리온도는 150 ∼ 210℃ 연신비는 1.00 ∼ 1.15로 한다.In the present invention, the temperature and the draw ratio should be set so that the dyeing line by the undrawn yarn does not occur during post-processing, the heat treatment temperature is 150 ~ 210 ℃ draw ratio is 1.00 ~ 1.15.

열처리 온도가 상기 범위를 벗어나면 가공사의 2성분 혼합에 따른 염색성 차이가 발생하고, 연신비가 1.15배를 초과하면 가공사의 촉감이 일반 필라멘트사처럼 불량해져서 숭고성이 뛰어난 가공사를 제조할 수 가 없다.When the heat treatment temperature is out of the above range, the difference in dyeing property due to the mixing of the two components of the processed yarn occurs, and when the draw ratio exceeds 1.15 times, the touch of the processed yarn becomes as bad as that of the normal filament yarn, and thus it is impossible to manufacture the processed yarn having excellent sublime properties.

특히 가공사가 외관상으로 루프등의 불량이 없도록 하기 위해서는 조합되는 사종별로 적정한 연신비와 온도, 공기교락 조건, 권취조건을 설정해 주어야만 한다.In particular, in order to avoid the appearance of loop defects, the processor must set the proper draw ratio, temperature, air entrainment, and winding condition for each type of combination.

본 발명으로 제조한 복합가공사를 연사하여 열고정하고 제직하여 염가공하면 열수축성이 뛰어난 폴리에스테르 연신사가 수축하고 폴리에스테르미연신사는 자발신장하여 숭고성이 뛰어난 원사를 제조할 수 있다.When the composite work manufactured by the present invention is twisted, heat-set, weaved, and salted, polyester drawn yarns having excellent heat shrinkability shrink and polyester undrawn yarns can be spontaneously expanded to produce yarns having excellent sublime properties.

실시예 1Example 1

폴리에스테르 미연신사 160데니어/l92필라멘트(복굴절율 : 50 × 10-3)를 연신비 1.05, 히터온도 200℃에서 열처리한후에 폴리에스테르 고수축 연신사100데니어/24필라멘트와 합사한 다음 공기압력 3.3kp로 교락부여하여 가공사를 제조하였다.After heat-treating polyester undrawn yarn 160 denier / l92 filament (birefringence: 50 × 10 -3 ) at draw ratio 1.05 and heater temperature 200 ℃, it is then blended with polyester high shrink drawn yarn 100 denier / 24 filament and air pressure 3.3kp. Interlaced to give a processed yarn.

위의 방법으로 제조한 가공사를 1,250개/m로 연사하고 80℃ x 60분에서 열고정한후 경사빔에 S, Z교호로 6,900본 정경후 일반 고신축 가연사300데니어/96필라멘트를 위사로 사용하여 위사밀도 50T로 워터제트직기에서 제직하고 로터리워셔에서 120℃ x 30분, 가성소다 0.1 중량% 용액에서 정련, 축소후 190℃ x 1분에서 프리세팅한다. 이를 다시 서큘라감량기에서 가성소다 1.5중량% 용액내에서 95℃ x 20분으로 감량후 염색하였다.After weaving the processed yarn manufactured by the above method at 1,250 pieces / m, heat setting it at 80 ℃ x 60 minutes, and after setting 6,900 pieces with S and Z alternating on the inclined beam, we use the general high-stretchable twisted yarn 300 denier / 96 filament as weft yarn. After weaving in a water jet loom with a weft density of 50T, scouring in a rotary washer at 120 ° C. for 30 minutes and caustic soda in 0.1 wt% solution, shrinking and presetting at 190 ° C. for 1 minute. The dye was again reduced by 95 ° C x 20 minutes in a caustic soda 1.5 wt% solution in a circular reducer.

이를 170℃ x 1분으로 최종열고정하여 제품을 얻었다.The final heat was fixed at 170 ℃ x 1 minutes to obtain a product.

위의 방법으로 제조한 가공사의 물성은 표 1과 같다.Physical properties of the processed yarn prepared by the above method are shown in Table 1.

비교예 1Comparative Example 1

폴리에스테르 미연신사 160데니어/l92필라멘트(복굴절율 : 60x10-3)를 연신비 1.05, 히터온도 220℃에서 열처리한후에 폴리에스테르 고수축 연신사 100 데니어/24필라멘트사와 합사한 다음 공기압력 3.3kp으로 교락부여하여 가공사를 제조하였다.Polyester non-drawn yarn 160 denier / l92 filament (birefringence: 60x10 -3 ) is heat-treated at draw ratio 1.05 and heater temperature 220 ℃, then fused with polyester high shrink drawn yarn 100 denier / 24 filament yarn and impregnated with air pressure 3.3kp. To prepare a processed yarn.

위의 방법으로 제조한 가공사를 1,250개/m으로 연사하여 80℃ x 60분에서 열고정한후 경사빔에, S, Z교호로 6,900본 정경후 일반 고신축 가연사300데니어/96필라멘트를 위사로 사용하여 위사밀도 50T로 워터제트직기에서 제직하고 로터리워셔에서 120℃ x 30분, 가성소다 0.1중량%용액에서 정련, 축소후 190℃ x 1분에서 프리세팅한다. 이를 다시 서큘라감량기에서 가성소다 1.5중량%용액에서 95℃ x 20분으로 감량후 염색하였다.After weaving the processed yarn manufactured by the above method at 1,250 pieces / m, heat setting it at 80 ℃ x 60 minutes, and inclined beam, 6,900 sheets of S, Z alternating diameter, and then general high-stretchable twisted yarn 300 denier / 96 filament Weaving is carried out in a water jet loom with a weft density of 50T, refined in a rotary washer at 120 ° C for 30 minutes and caustic soda at 0.1% by weight, and then pre-set at 190 ° C for 1 minute. The dye was again reduced to 95 ° C. x 20 minutes in 1.5 wt% caustic soda in a circular reducer.

이를 170℃ x 1분으로 최종열고정하여 제품을 얻었다.The final heat was fixed at 170 ℃ x 1 minutes to obtain a product.

위의 방법으로 제조한 가공사의 물성은 표 1 과 같다.Physical properties of the processed yarn prepared by the above method are shown in Table 1.

실시예 2Example 2

폴리에스테르 미연신사 120데니어/36필라멘트(복굴절율 : 30x10-3)를 연신비 1.05, 히터온도 170℃에서 열처리한후 폴리에스테르 고수축 연신사 75데니어/24필라멘트사와 합사한후 공기압력 3.3kp으로 교락부여하여 가공사를 제조하였다.Polyester unstretched yarn 120 denier / 36 filament (birefringence: 30x10 -3 ) is heat-treated at a draw ratio of 1.05 and heater temperature of 170 ° C, then fused with polyester high shrinkage stretched yarn 75 denier / 24 filament yarn It gave and manufactured the processed yarn.

위의 방법으로 제조한 가공사를 1,600개/m으로 연사하여 80℃ x 60분에서 열고정한후 경사빔에 S, Z교호로 7,500본 정경후 일반 고신축 가연사l50데니어/48필라텐트를 위사로 사용하여 위사밀도 65T로 워터제트직기에서 제직하고 로터리위셔에서 120℃ x 25분, 가성소다 0.1중량% 용액에서 정련, 축소후 190℃ x 1분에서 프리세팅한다. 이를 다시 서클라감량기에서 가성소다 1.5중량%용액에서 95℃ x 20분으로 감량후 염색하였다.After weaving the processed yarn manufactured by the above method at 1,600 pieces / m, heat setting it at 80 ℃ x 60min, and setting 7,500 alternating S and Z on the inclined beam, then general high-stretchable twisted yarn l50 denier / 48 fila Weaving is carried out in a water jet loom with a weft density of 65T, refined in a rotary washer at 120 ° C. for 25 minutes, and caustic soda at 0.1% by weight and pre-set at 190 ° C. for 1 minute. The dye was again reduced by 95 ° C. x 20 minutes in 1.5 wt% caustic soda in a circler reducer.

이를 170℃ x 1분으로 최종열고정하여 제품을 얻었다.The final heat was fixed at 170 ℃ x 1 minutes to obtain a product.

위의 방법으로 제조한 가공사의 물성은 표 l 과 같다.Physical properties of the processed yarn prepared by the above method are shown in Table l.

실시예 3Example 3

폴리에스테르 미연신사 150데니어/72필라멘트(복굴절율 : 40x10-3)를 연신비 1.05, 히터온도 210℃에서 열처리한후 폴리에스테르 고수축 연신사 100데니어/24필라멘트와 합사한후 공기압력 3.5kp으로 교락부여하며 가공사를 제조하였다.Polyester undrawn yarn 150 denier / 72 filament (birefringence: 40x10 -3 ) is heat-treated at draw ratio 1.05, heater temperature 210 ℃ and then fused with polyester high shrink drawn yarn 100 denier / 24 filament Processed yarn was prepared.

위의방법으로 제조한 가공사를 1,300개/m으로 연사하여 80℃ x 60분에서 열고정한후 경사빔에 S, Z 교호로 7,200본 정경후 일반 고신축 가연사300데니어/96필라멘트를 위사로 사용하여 위사밀도 50T로 워터제트직기에서 제직하고 로터리워셔에서 120℃ x 30분, 가성소다 0.1중량%용액에서 정련, 축소후 190℃ x 1분에서 프리세팅한다. 이를 다시 서클라감량기에서 가성소다 1.5중량%용액에서 95℃ x 20분으로 감량후 염색하였다.After weaving the processed yarn manufactured by the above method at 1,300 / m, heat setting it at 80 ℃ x 60min, and setting the 7,200 alternating S and Z on the inclined beam, we use the general high-stretchable twisted yarn 300 denier / 96 filament as weft yarn. After weaving in a water jet loom with a weft density of 50T, refining in a rotary washer at 120 ° C for 30 minutes and caustic soda at 0.1% by weight, and pre-setting at 190 ° C for 1 minute. The dye was again reduced by 95 ° C. x 20 min in 1.5 wt% caustic soda in a circler reducer.

이를 170℃ x 1분으로 최종열고정하여 제품을 얻었다. 위의 방법으로 제조한 가공사의 물성은 표 1과 같다.The final heat was fixed at 170 ℃ x 1 minutes to obtain a product. Physical properties of the processed yarn prepared by the above method are shown in Table 1.

본 발명은 제조된 복합가공사의 표면이 평할하기 때문에 연사(twisting)할 때 종래의 것처럼 루프의 발현으로 인한 연사작업성을 해치지않으며 또 염색시에 2종의 원사를 사용함에 따르는 염색차를 일으키지 않을 뿐만아니라 후가공시에 다층구조를 형성시켜서 촉감이 부드럽고 숭고성이 풍부해진다.The present invention does not impair the yarn workability due to the expression of the loops as in the past when twisting because the surface of the manufactured composite fabrication is flat, and does not cause dyeing difference by using two kinds of yarns during dyeing. In addition, by forming a multi-layer structure during post-processing, the touch is soft and rich in sublime properties.

도 1은 본 발명의 제조공정개략도1 is a manufacturing process schematic diagram of the present invention

< 도면의 주요부분에 대한 부호설명 ><Explanation of Signs of Major Parts of Drawings>

FR1 ; 제 1 공급로울러, FR2 ; 제 2 공급로울러,FR 1 ; First feed roller, FR 2 ; Second feed roller,

FR3 : 제 3 공급로울러, W/R ; 권취기FR 3 : third feed roller, W / R; Winder

Claims (1)

복굴절율이 30 ∼ 70 × 10-3인 폴리에스테르 미연신사를 150 ∼ 210℃로 열처리하면서 1.0 ∼ 1.15배로 연신한 다음에 고수축성 폴리에스테르 연신사와 합사시킨후, 이것을 3.0 ∼ 3.8kg/㎠의 공기압으로 공기교락시켜서 권취함을 특징으로 하는 폴리에스테르 복합가공사의 제조방법.After stretching the polyester undrawn yarn having a birefringence of 30 to 70 × 10 -3 at 1.0 to 1.15 times while heat-processing at 150 to 210 ° C., and then blending it with the highly shrinkable polyester drawn yarn, the air pressure of 3.0 to 3.8 kg / cm 2 was obtained. Method of producing a composite composite fabric, characterized in that the air is wound by winding.
KR10-1998-0056949A 1998-12-21 1998-12-21 Manufacturing method of polyester composite processing KR100467345B1 (en)

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