KR100435920B1 - Polycarbonate Resin Composition - Google Patents
Polycarbonate Resin Composition Download PDFInfo
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- KR100435920B1 KR100435920B1 KR1019970034042A KR19970034042A KR100435920B1 KR 100435920 B1 KR100435920 B1 KR 100435920B1 KR 1019970034042 A KR1019970034042 A KR 1019970034042A KR 19970034042 A KR19970034042 A KR 19970034042A KR 100435920 B1 KR100435920 B1 KR 100435920B1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
- C08K5/41—Compounds containing sulfur bound to oxygen
- C08K5/42—Sulfonic acids; Derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/06—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/04—Antistatic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/10—Transparent films; Clear coatings; Transparent materials
Abstract
폴리카보네이트를 주성분으로 하여 하기 일반식(1)의 대전방지제와 상용화제를 사용하는 것을 특징으로 하는 폴리카보네이트계 수지조성물의 제조방법에 관한 것으로 폴리카보네이트 100중량부에 대하여 대전방지제로 하기 일반식(1)의 화합물을 1∼5 중량부, 상용화제로써 폴리스틸렌 주쇄에 반응성기를 가지구조로 가진 고분자 화합물을 1∼5 중량부로 사용하는 것을 특징으로 하는 폴리카보네이트계 수지조성물이다.A method for producing a polycarbonate-based resin composition comprising a polycarbonate as a main component and an antistatic agent and a compatibilizer of the following general formula (1). A polycarbonate-based resin composition comprising 1 to 5 parts by weight of the compound of 1) and 1 to 5 parts by weight of a high molecular compound having a reactive structure in the polystyrene main chain as a compatibilizer.
본 발명으로 제조된 수지조성물은 대전방지성이 우수하면서도 투명한 열가소성 수지조성물이다.The resin composition prepared by the present invention is a transparent thermoplastic resin composition having excellent antistatic properties.
Description
폴리카보네이트는 분자구조상 자체의 강인한 구조로 인하여 내열성, 내충격성등에서 우수한 물성을 나타내어, 전기전자재료, 광학용, 일반 잡화등 여러 분야에서 널리 사용되고 있는 유용한 엔지니어링 플라스틱 소제이다.Polycarbonate is a useful engineering plastic material that is widely used in various fields such as electric and electronic materials, optics, general miscellaneous goods due to its strong structure in terms of heat resistance and impact resistance.
그런데 이러한 폴리카보네이트 수지를 전기전자 부품 등의 저장 및 운반 용기로 적용하고자할 경우에는 일반적인 전자제품의 가공공정의 특징상 용기등이 운반등의 마찰에 의한 발생된정전기 등에 의하여 대전될 경우 이의 순간적인 고전압 방전에 의하여 내용물에 치명적인 손상을 주게된다.However, in the case of applying such a polycarbonate resin as a storage and transport container for electric and electronic parts, when the container is charged by static electricity generated by friction of transport, etc. High voltage discharges cause fatal damage to the contents.
따라서 이러한 전자재료에 폴리카보네이트를 적용할 경우에는 적절한 방법에 의하여 이러한 정전기등에 의한 대전을 방지하여 주어야 한다.Therefore, when the polycarbonate is applied to such electronic materials, it is necessary to prevent the charging by such static electricity by an appropriate method.
이러한 방법의 일환으로서 일본특개평 2-196852 와 일본특개평 2-99559호 에서는 폴리카보네이트에 디글리세린 지방산 에스테르 화합물과 인계 산하방지제를 사용함으로써 대전방지성이 대전방지성이 우수하면서도 투명성이 유지되는 열가소성 수지 조성물을 제공하고 있다.As a part of this method, Japanese Patent Laid-Open Nos. 2-196852 and 2-99559 disclose the use of a diglycerin fatty acid ester compound and a phosphorus-based anti-oxidant for polycarbonate, thereby providing excellent antistatic properties and maintaining transparency. The resin composition is provided.
그러나 이러한 디글리세린 지방산 에스테르 화합물을 대전방지제로 사용할 경우에는 투명성과 대전방지의 목적은 능히 달성되나 대전방지제로 사용되는 화합물 지제의 분자량이 비교적 낮기 때문에 고분자량의 폴리카보네이트와의 용융혼합시 가소제의 첨가시와 같은 효과가 발현되어 제반 기계적 열적 특성 특히 내충격성의 저하가 심각한 문제로 야기 된다.However, when such a diglycerin fatty acid ester compound is used as an antistatic agent, the purpose of transparency and antistatic property is achieved, but since the molecular weight of the compound support used as an antistatic agent is relatively low, the addition of a plasticizer during melt mixing with a high molecular weight polycarbonate The effect such as poetry is manifested, and the overall mechanical and thermal properties, in particular the impact resistance, are a serious problem.
따라서 본 발명에서는 이러한 문제점을 해결하기 위하여 하기 일반식(1)의 폴리스틸렌 계통의 고분자량의 공중합체를 대전방지제로 사용하고 플리스틸렌 계통의 상용화제를 병용함으로써 투명성과 내충격성, 대전방지성이 우수한 열가소성 수지조성물을 제조하였다.Therefore, in the present invention, in order to solve this problem, by using a high molecular weight copolymer of the polystyrene system of the following general formula (1) as an antistatic agent and using a compatibilizing agent of the polystyrene system, it is excellent in transparency, impact resistance and antistatic property. A thermoplastic resin composition was prepared.
본 발명은 대전방지성이 우수하면서도 투명성을 지닌 열가소성 폴리카보네이트계 수지조성물을 얻기 위해 폴리카보네이트를 주성분으로 하여 상기 일반식(1)의 대전방지제와 상용화제를 사용하는 것을 특징으로 하는 열가소성 수지조성물의 제조방법에 관한 것이다.The present invention is to provide a thermoplastic polycarbonate-based resin composition having excellent antistatic properties and transparency, using a polycarbonate as a main component and using an antistatic agent and a compatibilizer of the general formula (1). It relates to a manufacturing method.
본 발명을 보다 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail.
상기 일반식(1)의 화합물은 폴리카보네이트 100 중량부에 대하여 1∼5 중량부로 사용하되 가능하면 고분자량의 것을 사용하는 것이 앞서 설명한 가소제 효과를 최소하 하는 데에 유리하다.The compound of the general formula (1) may be used in an amount of 1 to 5 parts by weight based on 100 parts by weight of polycarbonate, but it is advantageous to use a high molecular weight if possible to minimize the plasticizer effect described above.
만일 상기 일반식(1) 화합물의 첨가량이 풀리카보네이트 100 중량부에 대하여 1 중량부 미만이면 대전방지의 효과가 미미하게 되며, 5 중량부를 초과할 경우에는 제반 기계적특성, 열적특성 및 내충격 특성의 저하를 초래하게 된다.If the amount of the compound of Formula (1) is less than 1 part by weight based on 100 parts by weight of the pulley carbonate, the effect of antistatic will be insignificant, and if it exceeds 5 parts by weight, the overall mechanical properties, thermal properties and impact resistance will be reduced. Will result.
또한 본 발명에서는 첨가된 대전방지제인 폴리스틸렌계의 공중합체와 주성분 수지와의 상용성이 좋지 않아 원하는 제반 물성을 얻을 수 없으므로 이를 개선하기 위하여 상용화제를 폴리카보네이트 100 중량부에 대하여 1∼5 중량부로 사용하는데 그 구조는 주쇄가 폴리스틸렌이며 가지구조에 소량의 반응성기가 주쇄에 대하여 0.1∼10 몰%로 구성된 화합물을 사용한다.In addition, in the present invention, since the compatibility between the added antistatic agent polystyrene copolymer and the main component resin is not good, desired physical properties cannot be obtained, so that the compatibilizer is 1 to 5 parts by weight based on 100 parts by weight of polycarbonate. The structure uses a compound whose main chain is polystyrene and whose branched structure has a small amount of reactive groups of 0.1 to 10 mol% based on the main chain.
만일 상용화제의 함량이 폴리카보네이트 100 중량부에 대하여 1 중량부 미만이면 상용성 개선효과가 미미하게 되며, 5 중량부를 초과할 경우에는 유동성 및 내충격성의 악화를 초래하게된다. If the content of the compatibilizer is less than 1 part by weight based on 100 parts by weight of polycarbonate, the compatibility improvement effect is insignificant. When the content of the compatibilizer exceeds 5 parts by weight, the fluidity and impact resistance are deteriorated.
또한 반응성기의 함량이 주쇄에 대하여 0.1 몰% 미만이면 대전방지제안 주성분 수지인 폴리카보네이트안의 상용성이 나쁘게 되어 제반물성 특히 내충격성의 개선효과가 미약하게 되고, 10 몰%를 초과하게 되면 유동성이 악화되어 압출및 사출성형시에 문제를 초래한다.In addition, when the content of the reactive group is less than 0.1 mol% with respect to the main chain, the compatibility of the polycarbonate which is the main component resin in the antistatic agent becomes poor, and the improvement effect of general properties, particularly impact resistance, is weak. When the content exceeds 10 mol%, the fluidity deteriorates. This causes problems in extrusion and injection molding.
본 발명에서 사용될 수 있는 반응성기로는 말레인산 무수물, 옥사졸린, 글리시딜메타아크릴레이트 등이 있다.Reactive groups that can be used in the present invention include maleic anhydride, oxazoline, glycidyl methacrylate and the like.
실시예 1Example 1
주성분인 폴리카보네이트(삼양화성, TRIREX 3025A) 100중량부에 대해 상기 일반식(1)의 대전방지제(R이 스레아릴기이며 R'가 N-부틸기임)를 2 중량부, 상용화제로 주쇄가 폴리스틸렌이며, 반응성기가 말레인산 무수물로써 주쇄에 대하여 8몰%인 것을 1 중량부 사용하여 제조하였으며 그 물성은 표 1에 기재하였다.2 parts by weight of an antistatic agent of the general formula (1) (R is a thraryl group and R 'is an N-butyl group) based on 100 parts by weight of the main component polycarbonate (Samyang Chemical, TRIREX 3025A), and the main chain is polystyrene The reactive group was prepared by using 1 part by weight of maleic anhydride having 8 mol% of the main chain, and the physical properties thereof are shown in Table 1.
실시예 2Example 2
대전방지제로 말레인산글리세릴모노스테아레이트를 사용하며, 조성물의 함량을 표 1과 같이 한 것을 제외하고는 실시예 1과 동일하게 실시하였다.Glyceryl monostearate maleic acid was used as an antistatic agent, and the same procedure as in Example 1 was conducted except that the content of the composition was as shown in Table 1.
실시예 3Example 3
상용화제로 주쇄가 폴리스틸렌이며 반응성기가 말레인산 무수물로써 주쇄에 대하여 2몰%인것을 1 중량부 사용한 것을 제외하고는 실시예 1과 동일하게 실시하였다.The same procedure as in Example 1 was carried out except that 1 part by weight of polystyrene as a compatibilizer and 2 mol% of the reactive group with respect to the main chain were used as maleic anhydride.
실시예 4Example 4
상용화제 종의 반응성기가 옥사졸린인 것을 제외하고는 실시예 1과 동일하게 실시하였다.The same procedure as in Example 1 was carried out except that the reactive group of the compatibilizer species was oxazoline.
실시예 5Example 5
상용화제 중의 반응성기가 글리시딜메타아크릴레이트인 것을 제외하고는 실시예 2와 동일하게 실시하였다.The same procedure as in Example 2 was carried out except that the reactive group in the compatibilizer was glycidyl methacrylate.
비교예 1∼4Comparative Examples 1 to 4
조성물의 함량을 표 1과 같이 한 것을 제외하고는 실시예 1과 동일하게 실시하였다.Except that the content of the composition as shown in Table 1 was carried out in the same manner as in Example 1.
[표 1]TABLE 1
충격강도는 3.2t 상온에서 ASTM D 256 법으로 측정하였다.Impact strength was measured by ASTM D 256 method at 3.2t room temperature.
열변형온도는 18.6kg에서 ASTM D 638 법으로 측정하였다.The heat deflection temperature was measured by ASTM D 638 at 18.6 kg.
용융지수는 260℃, 2.16kg에서 ASTM D 1238 법으로 측정하였다.The melt index was measured by ASTM D 1238 at 260 ° C. and 2.16 kg.
표면저항은 100㎜의 직경과 3.2㎜두께의 판상형 시편을 사출성형하고 미국 Pinion사의 휴대형 표면저항 측정기인 SRM-110을 사용하였다.The surface resistance was injection molded of 100 mm diameter and 3.2 mm thick plate-shaped specimens, and SRM-110, a portable surface resistance measuring instrument of Pinion, USA was used.
상술한 바와 같이, 본 발명은 주성분 수지로 폴리카보네이트를 사용하고 여기에 상기에서 언급한 상용화제를 사용함으로써 대전방지성이 우수하면서도 투명한 폴리카보네이트 조성물을 제조할 수 있었으며 이러한 수지조성물은 각종 전자부품의 제조공정상의 운반 및 보관용기, 특히 정전기나 먼지등에 의하여 손상을 입을 우려가 있는 정밀 전기전자 부품의 용기등에 적합한 특성을 가졌다.As described above, the present invention was able to prepare a transparent polycarbonate composition having excellent antistatic properties by using polycarbonate as the main component resin and the above-mentioned compatibilizer. It has suitable properties for transportation and storage containers in the manufacturing process, especially for containers of precision electrical and electronic components that may be damaged by static electricity or dust.
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6166731A (en) * | 1984-09-07 | 1986-04-05 | Kao Corp | Antistatic agent |
JPH0381363A (en) * | 1989-08-24 | 1991-04-05 | Takemoto Oil & Fat Co Ltd | Antistatic composition for polycarbonate resin, resin composition containing the same, and prevention of static charge buildup |
JPH04296334A (en) * | 1991-03-27 | 1992-10-20 | Mitsubishi Rayon Co Ltd | Synthetic resin molded article having surface with excellent scratch resistance and antistaticity and its production |
JPH05171024A (en) * | 1991-12-26 | 1993-07-09 | Mitsubishi Kasei Corp | Polycarbonate resin composition |
JPH0762215A (en) * | 1993-08-27 | 1995-03-07 | Mitsubishi Chem Corp | Polycarbonate resin composition |
JPH0987461A (en) * | 1995-09-26 | 1997-03-31 | Mitsubishi Eng Plast Kk | Polycarbonate resin composition |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6166731A (en) * | 1984-09-07 | 1986-04-05 | Kao Corp | Antistatic agent |
JPH0381363A (en) * | 1989-08-24 | 1991-04-05 | Takemoto Oil & Fat Co Ltd | Antistatic composition for polycarbonate resin, resin composition containing the same, and prevention of static charge buildup |
JPH04296334A (en) * | 1991-03-27 | 1992-10-20 | Mitsubishi Rayon Co Ltd | Synthetic resin molded article having surface with excellent scratch resistance and antistaticity and its production |
JPH05171024A (en) * | 1991-12-26 | 1993-07-09 | Mitsubishi Kasei Corp | Polycarbonate resin composition |
JPH0762215A (en) * | 1993-08-27 | 1995-03-07 | Mitsubishi Chem Corp | Polycarbonate resin composition |
JPH0987461A (en) * | 1995-09-26 | 1997-03-31 | Mitsubishi Eng Plast Kk | Polycarbonate resin composition |
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