KR100365579B1 - How to make furniture door through processing and polishing artificial marble plate. - Google Patents

How to make furniture door through processing and polishing artificial marble plate. Download PDF

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KR100365579B1
KR100365579B1 KR1020000057538A KR20000057538A KR100365579B1 KR 100365579 B1 KR100365579 B1 KR 100365579B1 KR 1020000057538 A KR1020000057538 A KR 1020000057538A KR 20000057538 A KR20000057538 A KR 20000057538A KR 100365579 B1 KR100365579 B1 KR 100365579B1
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plate
wood
mdf
door
artificial
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KR20010000446A (en
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이재현
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이재현
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/002Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising natural stone or artificial stone
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/042Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2479/00Furniture

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Ceramic Engineering (AREA)
  • Securing Of Glass Panes Or The Like (AREA)

Abstract

본 발명은 인조대리석을 가공및 제작 공정을 거쳐 가구문짝으로 만들어 사용할수있도록 발명한 것이다.The present invention has been invented so that the artificial marble can be made into a furniture door through the processing and manufacturing process.

본 발명에 따르면 일반적인 문짝소재를 사용 하지않고 기존 인조대리석 판재를 타소재와 접착 및 가공을 통하여 무게를 가겹게 하였으며 문짝에 기존 경첩을 장착할수 있도록 발명 하였다.According to the present invention, the existing artificial marble plate without overlapping with the other materials and the weight of the existing through the bonding and processing of the other material and invented so that the existing hinge can be mounted on the door.

Description

인조 대리석 판재를 가공 및 연마를 통한 가구문짝 제작 방법.{.}How to make furniture doors by processing and polishing artificial marble plates. {.}

서기1987년도 에 미국의 듀폰사에서 개발한 인조대리석 상판판재(원석과 아크릴성분이 혼합된 인조대리석)가 처음으로 국내 또는 해외 시장에서 세면대,씽크대 상판으로 널리 보급되었다. 본인이 가구업종에 종사하면서 1989년 말부터 가구문짝소재로 사용 하고자 하였으나 무게가 기존 문짝의 약 4배 이상이 나감과 동시에 경첩이 지탱을 할수가 없어 실패를 하게 되었다. 그후 1996년이후 국내의 각 화학회사 에서 기술제휴를 하여 국내에서도 판재가 양산단계에 접어들게 되었다.In 1987, artificial marble top plate material developed by DuPont in the United States (artificial marble mixed with raw materials and acrylics) was first widely distributed as a sink and sink top plate in the domestic or overseas market. While working in the furniture industry, I tried to use it as a furniture door material from the end of 1989, but it weighed about four times more than the existing door and failed because the hinge could not support it. Since 1996, domestic chemical companies have made technical alliances, and plate materials have entered mass production in Korea.

초창기에는 13t두께의 판재가 주류를 이루어 가공과 제작에서의 원하던 문짝으로서의 제품이 가능하지가 못하였다.In the early days, 13t-thick boards were the mainstream, which could not be used as the desired door in processing and manufacturing.

그후 제조 기술의 발전으로 국내에서 원하던 6t 두께의 판재가 생산되어 가공과 연마시 원하던 제품으로의 가능성이 비춰지기 시작하였으나 기존의 기계로 서는 한계가 있어 본인이 가공과 접합시에 필요한 인조대리석 가공시의 기계와 가구 가공시에 쓰이는 기계류를 직접 체험코져 각공장 견학과 직접 생산직을 임시직으로 거치면서 기술을 습득 응용하여 가장 문제점으로 남아있던 부분을 해결하게 되었다.Afterwards, 6t-thick sheet material was produced in Korea due to the development of manufacturing technology, and the possibility of the desired product was begun to be processed and polished. However, the existing machine has its limitations. We experienced the machinery used in the processing of machines and furniture, and went through temporary tours of each factory and direct production.

첫째, 기존문짝 규격 21tx300x400 시의 무게가 약1.9kg~약2kg 나갔으나 같은 규격으로 인조대리석를 제작할시는 약4.3kg 나가던 부분의 무게를 가공과 접합공정및 제작공정을 거치자 1,55kg~1.75kg(두께에따라 차이남)으로 더욱 가겹게 제작이 됨으로서 무게를 가볍게 하였다.First, the weight of the existing door specification 21tx300x400 weighed about 1.9kg ~ 2kg, but when manufacturing artificial marble according to the same standard, the weight of about 4.3kg went through processing, bonding process and manufacturing process. The weight is lighter as it is made even thinner).

둘째,기존 가구용 경첩을 장착 할수있고,전면의 인조대리석과 하나가 되어 수축과 팽창이 없어야 하는 과제를 기존소재를 접목 가공 및 접합공정을 거치면서 해결이 되었다.Second, the existing furniture hinges can be installed and the one with the artificial marble on the front has to be solved by grafting and joining existing materials.

셋째, 문을여닫을때 소음을 기존의 하니콤 공법으로는 해결이 되지가 않았으나 주택의 모형제작시 사용하는 우드락을 넣으므로서 외부의 충격과 소음을 흡수하는 효과를 얻게되었다.(기존 문짝의 1/3 정도 소음이 남)Third, the noise of opening and closing the door was not solved by the existing honeycomb method, but by absorbing the external shock and noise by inserting the wood lock used in the modeling of the house. / 3 degree noise)

위와같이 최종적인 과정을 거치면서 인조대리석의 미려함과 무광 또는 고광택을 냄으로서 기존의 문짝과의 차별성을 지니게 되었다.Through the final process as above, it has a distinctiveness from the existing door by giving the beautiful marble and matt or high gloss.

인조대리석 자체에 바이오칩이 내장되어 주거생활에 더욱더 청결함을 주고져 함이며, 어느한 부분에 국한되지 않고 광범위에 사용함으로서 생활의 윤택함과 편안한 주거공간을 만들고저 하였다.The artificial marble itself has a built-in biochip, which is intended to give more and more cleanness to the living life. It is not limited to any part, but it is used in a wide range to create a rich and comfortable living space.

각가공 공정을 자동화 및 반자동 라인을 인조대리석 가공및 접합 연마공정으로 재구축및 하는 응용기술과 새로운 시스템을 도입하게 되었다.Introduced new technology and application technology to automate and process semi-automatic lines for artificial marble processing and bonded polishing.

일반적인 문짝은 원목,무뉘목,메라민,도장 류 의 소재를 이용하여 원판재를 가공 문짝으로 만듬.Common doors are made of solid wood, munu wood, melamine, and painting materials to form a door.

본 고안의 목적은 가구에 부착하여 주거 생활의 새로운 분위기 창출에 일임을 하고자 함이며,가공과 제작과정을 거쳐 전면 문짝의 디자인이 개선되는 효과와 수분으로 인한,수축 팽창이 없으며, 기름때나 먼지가 끼더라도 세제로 딱았을시 원상태로 복원 되도록 표면 가공을 하였다.The purpose of the present invention is to attach to furniture to create a new atmosphere of residential life, and through the process of manufacturing and manufacturing, the design of the front door is improved, and there is no shrinkage swelling due to moisture, Even if worn, the surface was processed so that it was restored to its original state when it was attached with detergent.

인조대리석의 무게를 낮추기 위하여 판재가공Plate processing to reduce the weight of artificial marble

외부 뒤틀림을 방지하기 위하여 측 4면을 인조석을 가공 접착.Processed artificial stone on the four sides to prevent external distortion.

경첩(흰지)를 부착 할수 있도록 MDF 판재를 인조석 판재MDF plate artificial stone plate to attach hinge (white paper)

후면에 접착 고정.Adhesive fixing on the back.

(도면의 주요부분에 대한 부호의 설명)(Explanation of symbols for the main parts of the drawing)

2. 인조석판재 3.인조석판재 파내기.2. Artificial stone board 3. Digging artificial stone board.

4. MDF 판재 가공. 5.우드락.4. MDF plate processing. 5.Wood Rock.

6. 접합부. 7.절단가공 및 접합부.6. Connections. 7. Cutting and joining.

8. 전면 루터가공. 9. 도색 가공.8. Front luthering. 9. Painting process.

10.상기 실시 예(조립전계도).10.The embodiment (assembly electric field diagram).

본 발명에 따르면 문짝 표면이 미려하고 문짝내부에 충격을 흡수하게끔 우드락을 넣었으며 도아 후면에는 MDF 판재를 가공 하여 접착 부위를 강력순간접착제 및 목재용본드와 오공목재본드를 각부위에 접착 하여 견고하게 제작이 되었다.According to the present invention, the door surface is beautiful and the wood lock is put to absorb the shock inside the door, and the back surface of the door is processed by MDF plate to bond the strong instant adhesive and the wood bond and the wood bond to each part, making it firmly manufactured. It became.

이하, 본 고안의 바람직한 실시예를 첨부한 도면에 의거하여 설명하면 다음과 같다.Hereinafter, described with reference to the accompanying drawings, preferred embodiments of the present invention is as follows.

도 2는 본고안에 따른 전면 판제로 인조대리석 시트를 규격사이즈로 절단 하여 후면을 곱게 사포질을 하였다.Figure 2 is a front plate made of artificial marble sheet was cut to the standard size in the front plate was sanded finely.

도 3는 인조석 판제(2)의 후면 일정부위를 NC 루터를 사용 판재의 무게를 약80% 낮추도록 파내기를 하였다.3 was excavated to reduce the weight of the plate about 80% by using the NC luther in a certain portion of the back of the artificial stone plate (2).

도 4는 MDF 판재를 일정크기로 제단 가공하여 4번 형태로 목재용 본드로 접착후 일정시간 동안 프레스로 눌러준다.4 is a step of cutting the MDF plate to a certain size and then pressed by a press for a certain time after bonding to the wood bond in the form of No. 4.

도 5는 일정한 두께와 크기를 가진 우드락을 인조석 판재(3)와 MDF 판재(4) 내부에 목재용 본드를 이용 접착한다.FIG. 5 is a wood lock having a certain thickness and size is bonded to the artificial stone plate 3 and the MDF plate 4 using a wood bond.

도 6는 인조석 판재(3)와 MDF 판재(4)를 치구위에 놓고 목재용 본드를 이용하여 접착 한다.Figure 6 is a synthetic stone plate 3 and the MDF plate 4 is placed on the jig and bonded using a bond for wood.

도 7는 인조 대리석 판재를 일정크기로 절단 가공을 하여 순간 접착재를 사용 접착을 한다.Figure 7 is a synthetic marble plate is cut to a certain size to bond using the instant adhesive material.

도 8는 인조 대리석 판재 전면을 NC루터로 4면을 가공을 하여 무게를 약15% 정도 감소를 시키므로서 비로소 문짝 형태를 갖추게 되었다.Figure 8 is to process the four sides of the surface of the artificial marble plate with NC routers to reduce the weight by about 15% until finally to have a door shape.

도 9는 MDF위에 우레낱 도장을하여 문짝후면의 미려함을 유지하며,경첩을 장착할 수 있도록 보링기로 보링을 하였다.FIG. 9 was applied to the MDF to maintain the beauty of the rear of the door by painting the urine, boring with a boring so that the hinge can be mounted.

도 10는 상기 실시예의 도시한 부분상세도.(제작 조립도)Fig. 10 is a partial detailed view of the above embodiment.

도 1는 가공 및 연마를하여 완성된 무광 및 고광택 문짝을 도시 하였다.Figure 1 shows a matt and high gloss door finished by processing and polishing.

이상에서와 같이 본 발명에 의하면 가구문짝이 기존의 소재를 응용 및 신소재를 접목시켜 새로운 문짝으로 사용할시 표면이 수막이 형성되어 물에강하며, 불연재 소재를 사용한 판재를 사용하므로서 열에강하며, 표면 연마를 하므로서 기름때나 찌들어라도 세재나 표면을 재가공 함으로서 원상태를 유지할 수가 있어 실용성과 영구성을 갖추게 되었다.As described above, according to the present invention, when the furniture door is used as a new door by applying the existing material and the new material, the surface is formed with a water film, which is resistant to water, and it is resistant to heat by using a plate using a non-combustible material. By polishing, reprocessing the cleaning materials and surface even in the case of grease or stains, it is possible to maintain the original state, thus providing practicality and permanence.

또한 문을 여닫을시 외부충격을 흡수 함으로서 주거공간의 소음을 줄이는 효과를 가지게 되었다.In addition, by opening and closing the door to absorb the external shock has the effect of reducing the noise of the residential space.

기존의 MDF나 원목문짝 보다 가볍게 제작 됨으로서 경첩의 수명을 늘리는 효과를 얻게 되었다.It is made lighter than conventional MDF or wooden doors, which has the effect of increasing the life of the hinge.

Claims (1)

전면 판제로 인조대리서 시트를 규격 사이즈로 절단하여 후면을 곱게 사포질 단계.Step of cutting the artificial proxy sheet to the standard size with the front plate and sanding the back finely. 인조석판제(2)의 후면 일정부위를 NC 루터를 사용 판재의 무게를 약 80% 낮추도록 파내기 단계.Digging a portion of the back of the artificial stone board (2) to reduce the weight of the plate by about 80% using NC luther. MDF판재를 일정크기로 제단 가공하여 4번 형태로 목재용 본드로 접착후 일정시간 동안 프레스로 눌러 주는 단계.The step of cutting the MDF plate material to a certain size and pressing it with a press for a certain time after adhering with wood bond in the form of No. 4 일정한 두께와 크기를 가진 우드락을 인조석 판재(3)와 MDF판재(4)내부에 목재용 본드를 이용 접착단계.Bonding wood rock with a certain thickness and size using wood bond inside artificial stone board (3) and MDF board (4). 인조석 판재(3)와 MDF 판재 (4)를 치구위에 놓고 목재용 본드를 이용하여 접착단계.Placing artificial stone plate (3) and MDF plate (4) on the jig and bonding step using a bond for wood. 인조 대리석 판재를 일정크기로 절단 가공을하여 순간 접착재를 사용 접착단계.Bonding step using instant adhesive material by cutting the artificial marble sheet to a certain size. 인조대리석 판재 전면을 NC루터로 4면을 가공을하여 무게를 약 15% 정도 감소 시키는 단계.4 steps of NC marble on the front surface of artificial marble plate to reduce the weight by about 15%. MDF 위에 우레탄 도장을하여 문짝후면의 미려함을 유지하며, 경첩을 장착할 수 있도록 보링기로 보링단계.Urethane coating is applied on the MDF to maintain the beauty of the rear of the door, and boring step with a boring so that the hinge can be mounted. 상기 실시예의 도시한 제작 조립도 단계 가공 및 연마를하여 완성 단계.Fabrication and assembly steps shown in the above embodiment, and completed by processing and polishing step. 각단계로 이루어진 이조대리석 가구문짝 제작방법.How to make Ijo marble furniture door in each stage.
KR1020000057538A 2000-09-29 2000-09-29 How to make furniture door through processing and polishing artificial marble plate. KR100365579B1 (en)

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Citations (3)

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Publication number Priority date Publication date Assignee Title
KR920019692A (en) * 1991-04-24 1992-11-19 이복명 Artificial Marble, Laminated Plate Using Artificial Marble and Manufacturing Method Thereof
JPH05208445A (en) * 1992-01-30 1993-08-20 Cleanup Corp Manufacture of imitation marble panel and furniture or builiding using the panel
KR19990084365A (en) * 1998-05-06 1999-12-06 강신종 Building Interior and Exterior Plates

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR920019692A (en) * 1991-04-24 1992-11-19 이복명 Artificial Marble, Laminated Plate Using Artificial Marble and Manufacturing Method Thereof
JPH05208445A (en) * 1992-01-30 1993-08-20 Cleanup Corp Manufacture of imitation marble panel and furniture or builiding using the panel
KR19990084365A (en) * 1998-05-06 1999-12-06 강신종 Building Interior and Exterior Plates

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