JPWO2019189570A1 - Cosmetic material - Google Patents

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JPWO2019189570A1
JPWO2019189570A1 JP2020509317A JP2020509317A JPWO2019189570A1 JP WO2019189570 A1 JPWO2019189570 A1 JP WO2019189570A1 JP 2020509317 A JP2020509317 A JP 2020509317A JP 2020509317 A JP2020509317 A JP 2020509317A JP WO2019189570 A1 JPWO2019189570 A1 JP WO2019189570A1
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JP7294321B2 (en
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寛詠 臼井
寛詠 臼井
博文 菰口
博文 菰口
好真 小椋
好真 小椋
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Dai Nippon Printing Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M3/00Printing processes to produce particular kinds of printed work, e.g. patterns
    • B41M3/06Veined printings; Fluorescent printings; Stereoscopic images; Imitated patterns, e.g. tissues, textiles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B1/00Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
    • E06B1/04Frames for doors, windows, or the like to be fixed in openings
    • E06B1/34Coverings, e.g. protecting against weather, for decorative purposes
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/30Coverings, e.g. protecting against weather, for decorative purposes

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  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Textile Engineering (AREA)
  • Vascular Medicine (AREA)
  • Wing Frames And Configurations (AREA)
  • Printing Methods (AREA)
  • Laminated Bodies (AREA)
  • Finishing Walls (AREA)

Abstract

突付柄の絵柄と突付柄の凹凸柄を重ねてなる化粧材であって、突付部が目視上で違和感を生じさせない化粧材を提供する。絵柄と凹凸柄を重ねて有する化粧材であって、下記条件1又はこれに類する条件を満たす。条件1:前記絵柄は、少なくとも2つの異なる絵柄領域D1、D2と、該絵柄領域D1と該絵柄領域D2の間にあって双方の絵柄領域D1、D2と隣接する緩衝絵柄領域D1+2を有し、前記凹凸柄は、少なくとも2つの異なる凹凸柄領域d1、d2を隣接して有し、該凹凸柄領域d1と該凹凸柄領域d2の突付部を、前記緩衝絵柄領域D1+2に重ねて配置した。Provided is a decorative material obtained by superimposing a pattern of a bumping pattern and an uneven pattern of a bumping pattern, and the decorative material does not cause a visual discomfort at the bumping portion. It is a decorative material having a pattern and an uneven pattern superimposed, and satisfies the following condition 1 or a similar condition. Condition 1: The pattern has at least two different pattern areas D1 and D2, and a buffer pattern area D1 + 2 between the pattern areas D1 and the pattern area D2 and adjacent to both of the pattern areas D1 and D2, and the unevenness. The pattern has at least two different uneven pattern regions d1 and d2 adjacent to each other, and the concave-convex pattern region d1 and the abutting portion of the concave-convex pattern region d2 are arranged so as to overlap the buffer pattern region D1 + 2.

Description

本発明は、化粧材に関する。 The present invention relates to a decorative material.

建材、家具、家電製品等の表面の加飾に用いる化粧材では、一般的に、より自然の材質に近い意匠表現を実現することが求められる。 In decorative materials used for decorating the surface of building materials, furniture, home appliances, etc., it is generally required to realize a design expression closer to that of natural materials.

これらの需要に応える化粧材として、例えば、木目等の絵柄模様(以下、絵柄という)を印刷したフィルムに、その絵柄に合わせた凹凸形状による柄模様(以下、凹凸柄という)を付与するための凹凸形状を有するエンボス型板を用いて熱圧成形を行い、絵柄と凹凸柄を同調させて形成したものが知られている(特許文献1)。 As a decorative material that meets these demands, for example, a film printed with a pattern such as wood grain (hereinafter referred to as a pattern) is provided with a pattern pattern (hereinafter referred to as an uneven pattern) having an uneven shape matching the pattern. It is known that an embossed template having a concavo-convex shape is subjected to thermal pressure molding to synchronize the pattern with the concavo-convex pattern (Patent Document 1).

前記のフィルムとしてオレフィン系や塩化ビニル系の熱可塑性樹脂からなる化成品フィルムを用いた場合、エンボス型板を用いた熱圧成形によるエンボス加工の際に、フィルムが加熱により軟化する。化粧材を工業的に量産する場合は、絵柄と凹凸柄を形成すべき熱可塑性樹脂フィルムは長尺の帯状フィルムとして供給される。該帯状フィルムは張力をかけて搬送しつつ絵柄を印刷され、又張力をかけて搬送し且つ熱可塑性樹脂を加熱軟化させた状態で凹凸柄をエンボス加工される。このような場合、一般的には、帯状フィルムの長手方向(即ち、延在方向)にはフィルム寸法の伸長が発生し、同時に帯状フィルムの幅方向(即ち、延在方向と直交方向)には収縮が発生する。フィルムの収縮に伴って、フィルムに印刷された絵柄も収縮するため絵柄と凹凸柄を安定して同調させる(即ち、見当を合わせる)ことが困難である。
木目模様、ヘアライン、縞模様等のようにフィルムの長手方向に連続するパターンの場合は、長手方向に於ける絵柄と凹凸柄との位置同調の誤差は、元来、目立ち難い為、絵柄と凹凸柄との位置同調精度は問題とならない場合も多い。
但し、其の場合に於いてもなお、幅方向に於ける絵柄と凹凸柄との位置同調の誤差は目立つ。其の為、帯状のフィルムを基材とする場合に於いて、幅方向に於ける、絵柄と凹凸柄との位置同調精度が課題となっていた。
When a chemical product film made of an olefin-based or vinyl chloride-based thermoplastic resin is used as the film, the film is softened by heating during embossing by thermal pressure molding using an embossed template. In the case of industrial mass production of decorative materials, the thermoplastic resin film on which the pattern and the uneven pattern should be formed is supplied as a long strip film. The strip-shaped film is printed with a pattern while being conveyed under tension, and the uneven pattern is embossed while being conveyed under tension and the thermoplastic resin is heated and softened. In such a case, in general, the film size is stretched in the longitudinal direction (that is, the extending direction) of the strip film, and at the same time, in the width direction of the strip film (that is, the direction orthogonal to the extending direction). Shrinkage occurs. As the film shrinks, the pattern printed on the film also shrinks, so it is difficult to stably synchronize (that is, register) the pattern with the uneven pattern.
In the case of patterns that are continuous in the longitudinal direction of the film, such as wood grain patterns, hairlines, and striped patterns, the error in the positional synchronization between the pattern and the uneven pattern in the longitudinal direction is originally inconspicuous, so the pattern and unevenness are inherently inconspicuous. In many cases, the accuracy of positioning with the handle does not matter.
However, even in that case, the error in the positional synchronization between the pattern and the uneven pattern in the width direction is still conspicuous. Therefore, when the strip-shaped film is used as the base material, the accuracy of positioning the pattern and the uneven pattern in the width direction has been an issue.

特開2011−83908号公報Japanese Unexamined Patent Publication No. 2011-83908

特許文献1は、エンボス加工時の変形を加味して、エンボス型板の寸法を調整する方法を開示している。
しかし、特に絵柄が、図3の如き木目羽目板模様、タイル貼り模様、レンガ積み模様、石積み模様等のように、複数の異なる模様を化粧材の幅方向に隣接して付き合わせた柄(以下、突付柄ともいう。)である場合、その異なる模様を付き合わせた継ぎ目箇所(以下、突付部ともいう)のうち、特に幅方向に於ける絵柄と凹凸柄との位置同調の誤差は目立ち易い。そして、複数個所在る突付部(継ぎ目箇所)の全てにおいて絵柄と凹凸柄を安定して同調させることは至難の業である。そのため、製造後の化粧材を目視した際、絵柄と凹凸柄にズレが生じた箇所に違和感が残り、意匠性向上の妨げとなるという問題があった。
Patent Document 1 discloses a method of adjusting the dimensions of an embossed template in consideration of deformation during embossing.
However, in particular, the pattern is a pattern in which a plurality of different patterns are adjacent to each other in the width direction of the decorative material, such as a wood grain siding pattern, a tiled pattern, a brickwork pattern, and a masonry pattern as shown in FIG. In the case of a bumped pattern), the error in the positional synchronization between the pattern and the uneven pattern, especially in the width direction, is conspicuous among the seams (hereinafter, also referred to as bumped parts) where the different patterns are combined. easy. Then, it is extremely difficult to stably synchronize the pattern and the uneven pattern at all of the abutting portions (seam locations) that are present at a plurality of locations. Therefore, when the decorative material after production is visually inspected, there is a problem that a sense of incongruity remains in the portion where the pattern and the uneven pattern are misaligned, which hinders the improvement of the design.

本発明は、突付柄の絵柄と突付柄の凹凸柄を重ねてなる化粧材であって、突付部が目視上で違和感を生じさせない、特に幅方向の継目に於いても突付部の目視上の違和感を生じさせ無い化粧材を提供することを目的とする。
本発明において、突付柄とは、異なる絵柄からなる複数の領域を付き合わせた柄及び/又は異なる凹凸柄からなる複数の領域を付き合わせた柄を意味し、突付部とは、前記突付柄を構成する各領域の境界を意味する。
The present invention is a decorative material obtained by superimposing a pattern of a bumping pattern and an uneven pattern of a bumping pattern, and the bumping portion does not cause a visual discomfort, especially even at a seam in the width direction. It is an object of the present invention to provide a decorative material that does not cause a visual discomfort.
In the present invention, the bumping pattern means a pattern in which a plurality of regions composed of different patterns are combined and / or a pattern in which a plurality of regions consisting of different uneven patterns are associated, and the bumping portion is the bumping portion. It means the boundary of each area that constitutes the pattern.

上記課題を解決するために、本発明者らは鋭意研究した結果、絵柄の突付部に緩衝絵柄領域を設けて、その緩衝絵柄領域に凹凸柄の突付部を重ねて配置する構成により上記課題を解決することを見出した。すなわち、本発明は、下記[1]〜[19]の化粧材を提供する。 As a result of diligent research in order to solve the above-mentioned problems, the present inventors have made a configuration in which a buffer pattern region is provided in the bumping portion of the pattern and the bumping portion of the uneven pattern is overlapped in the cushioning pattern region. I found that I could solve the problem. That is, the present invention provides the following decorative materials [1] to [19].

[1] 絵柄と凹凸柄を重ねて有する化粧材であって、前記絵柄は、少なくとも2つの異なる絵柄領域D、Dと、該絵柄領域Dと該絵柄領域Dの間にあって双方の絵柄領域D、Dと隣接する緩衝絵柄領域D1+2を有し、前記凹凸柄は、少なくとも2つの異なる凹凸柄領域d、dを隣接して有し、該凹凸柄領域dと該凹凸柄領域dの突付部を、前記緩衝絵柄領域D1+2に重ねて配置した、化粧材。
[2] 前記絵柄領域Dの絵柄Pと前記絵柄領域Dの絵柄Pは異なる柄からなり、前記緩衝絵柄領域D1+2の絵柄P1+2は、絵柄Pの特徴の少なくとも一部と絵柄Pの特徴の少なくとも一部を備え、前記特徴が、色及び柄密度の少なくとも何れかを含む外観的特徴である、[1]に記載の化粧材。
[3] 前記絵柄P1+2と前記絵柄Pが連続的に接続し、前記絵柄P1+2と前記絵柄Pが連続的に接続する、[2]に記載の化粧材。
[4] 前記緩衝絵柄領域D1+2のうち、前記絵柄領域Dに隣接する幅方向領域ΔD1+2´の絵柄P1+2´の特徴を抽出して数値化した特徴量n1+2´は、前記ΔD1+2´の幅の縮小とともに、前記絵柄Pの特徴を抽出して数値化した特徴量nに収束し、前記緩衝絵柄領域D1+2のうち、前記絵柄領域Dに隣接する幅方向領域ΔD1+2″の絵柄P1+2″の特徴を抽出して数値化した特徴量n1+2″は、前記ΔD1+2″の幅の縮小とともに、前記絵柄Pの特徴を抽出して数値化した特徴量nに収束する、[3]に記載の化粧材。
[5] 前記特徴量が、色の濃度及び柄の密度の少なくとも何れか抽出された特徴量である、[4] 記載の化粧材。
[6] 前記絵柄領域Dの幅方向長さ(W)と、該絵柄領域Dの幅方向長さ(W)と、前記緩衝絵柄領域D1+2の前記幅方向長さ(W1+2)が、W1+2<WかつW1+2<Wの関係を満たす、[1]〜[5]の何れかに記載の化粧材。
[7] 基材、前記基材の一方の面に積層された印刷層と、前印刷層の上に積層された透明層を有し、前記印刷層に前記絵柄を備え、前記透明層に前記凹凸柄を備える、[2]〜[6]の何れかに記載の化粧材。
[8] 絵柄と凹凸柄を重ねて有する化粧材であって、前記凹凸柄は、少なくとも2つの異なる凹凸柄領域d、dと、該凹凸柄領域dと該凹凸柄領域dの間にあって双方の絵柄領域d、dと隣接する緩衝凹凸柄領域d1+2を有し、前記絵柄は、少なくとも2つの異なる絵柄領域D、Dを隣接して有し、該絵柄領域Dと該絵柄領域Dの突付部を、前記緩衝凹凸柄領域d1+2に重ねて配置した、化粧材。
[9] 絵柄と凹凸柄を重ねて有する化粧材であって、前記凹凸柄は、少なくとも2つの異なる凹凸柄領域d、dと、該凹凸柄領域dと該凹凸柄領域dの間にあって双方の絵柄領域d、dと隣接する緩衝凹凸柄領域d1+2を有し、前記絵柄は、少なくとも2つの異なる絵柄領域D、Dと、該絵柄領域Dと該絵柄領域Dの間にあって双方の絵柄領域D、Dと隣接する緩衝絵柄領域D1+2を有し、前記緩衝凹凸柄領域d1+2と前記緩衝絵柄領域D1+2の少なくとも一部を重ねて配置した、化粧材。
[10] 前記凹凸柄領域dの凹凸柄pと該凹凸柄領域dの凹凸柄pは異なる柄からなり、前記緩衝凹凸柄領域d1+2の凹凸柄p1+2は、前記凹凸柄pの特徴の少なくとも一部と前記凹凸柄pの特徴の少なくとも一部を備え、前記特徴が、表面粗さを含む表面性状の特徴である、[8]又は[9]に記載の化粧材。
[11] 前記凹凸柄p1+2と前記凹凸柄pが連続的に接続し、前記凹凸柄p1+2と前記凹凸柄pが連続的に接続する、[10]に記載の化粧材。
[12] 前記凹凸柄領域d1+2のうち、前記凹凸柄領域dに隣接する幅方向領域Δd1+2´の凹凸柄p1+2´の特徴を抽出して数値化した特徴量n1+2´は、前記Δd1+2´の幅の縮小とともに、前記凹凸柄領域dの凹凸柄pの特徴を抽出して数値化した特徴量nに収束し、
前記凹凸柄領域d1+2のうち、前記凹凸柄領域dに隣接する幅方向領域Δd1+2″の凹凸柄p1+2″の特徴を抽出して数値化した特徴量n1+2″は、前記Δd1+2″の幅の縮小とともに、前記凹凸柄領域dの凹凸柄pの特徴を抽出して数値化した特徴量nに収束する、[11]に記載の化粧材。
[13] 前記凹凸柄領域dの幅方向長さ(w)と、該凹凸柄領域dの幅方向長さ(w)と、前記緩衝凹凸柄領域d1+2の前記幅方向長さ(w1+2)が、w1+2<wかつw1+2<wの関係を満たす、[8]〜[12]の何れかに記載の化粧材。
[14] 前記絵柄領域Dの絵柄Pと前記絵柄領域Dの絵柄Pは異なる柄からなり、前記緩衝絵柄領域D1+2の絵柄P1+2は、絵柄Pの特徴の少なくとも一部と絵柄Pの特徴の少なくとも一部を備え、前記特徴が、色及び柄密度の少なくとも何れかを含む外観的特徴である、[9]に記載の化粧材。
[15] 前記絵柄P1+2と前記絵柄Pが連続的に接続し、前記絵柄P1+2と前記絵柄Pが連続的に接続する、[14]に記載の化粧材。
[16] 前記緩衝絵柄領域D1+2のうち、前記絵柄領域Dに隣接する幅方向領域ΔD1+2´の絵柄P1+2´の特徴を抽出して数値化した特徴量n1+2´は、前記ΔD1+2´の幅の縮小とともに、前記絵柄Pの特徴を抽出して数値化した特徴量nに収束し、前記緩衝絵柄領域D1+2のうち、前記絵柄領域Dに隣接する幅方向領域ΔD1+2″の絵柄P1+2″の特徴を抽出して数値化した特徴量n1+2″は、前記ΔD1+2″の縮小とともに、前記絵柄Pの特徴を抽出して数値化した特徴量nに収束する、[15]に記載の化粧材。
[17] 前記特徴量が、色の濃度及び柄の密度の少なくとも何れかから抽出された特徴量である、[16]に記載の化粧材。
[18] 前記絵柄領域Dの幅方向長さ(W)と、該絵柄領域Dの幅方向長さ(W)と、前記緩衝絵柄領域D1+2の前記幅方向長さ(W1+2)が、W1+2<WかつW1+2<Wの関係を満たす、[14]〜[17]の何れかに記載の化粧材。
[19] 基材と、前記基材の一方の面に積層された印刷層と、前印刷層の上に積層された透明層を有し、前記印刷層に前記絵柄を備え、前記透明層に前記凹凸柄を備える、[8]〜[18]の何れかに記載の化粧材。
[1] A decorative material having a pattern and an uneven pattern superimposed on each other, wherein the pattern is located between at least two different pattern areas D 1 and D 2 and between the pattern area D 1 and the pattern area D 2 . It has a buffer pattern area D 1 + 2 adjacent to the pattern areas D 1 and D 2, and the uneven pattern has at least two different uneven pattern areas d 1 and d 2 adjacent to each other, and the uneven pattern area d 1 and A decorative material in which the abutting portion of the uneven pattern region d 2 is arranged so as to overlap the buffer pattern region D 1 + 2.
[2] The consists picture area D picture P 2 of the picture P 1 and the picture area D 2 of 1 different patterns, the buffer pattern region D 1 + 2 of the picture P 1 + 2 includes at least a portion of the feature pattern P 1 comprising at least some of the features of the pattern P 2, the feature is an external feature comprises at least one of color and pattern density, decorative material according to [1].
[3] The decorative material according to [2], wherein the pattern P 1 + 2 and the pattern P 1 are continuously connected, and the pattern P 1 + 2 and the pattern P 2 are continuously connected.
[4] the out buffer picture area D 1 + 2, the picture area widthwise region [Delta] D 1 + 2 'pattern P 1 + 2' of the feature quantity n 1 + 2 was quantified by extracting the features of the adjacent D 1 ', the [Delta] D 1 + 2 with reduction in the width of 'the picture by extracting features of P 1 converge in the feature quantity n 1 in which numeric values, the buffer of the picture area D 1 + 2, the width direction region [Delta] D 1 + 2 adjacent to the picture area D 2 The feature amount n 1 + 2 ″ obtained by extracting and quantifying the features of the pattern P 1 + 2 ″ is reduced to the feature amount n 2 obtained by extracting and quantifying the features of the pattern P 2 as the width of the ΔD 1 + 2 ″ is reduced. The decorative material according to [3], which converges.
[5] The decorative material according to [4], wherein the feature amount is a feature amount extracted from at least one of a color density and a pattern density.
[6] widthwise length of the picture area D 1 and (W 1),該絵Pattern width direction length of the region D 2 (W 2) and the buffer pattern region D 1 + 2 in the width direction length (W 1 + 2 ) Satisfy the relationship of W 1 + 2 <W 1 and W 1 + 2 <W 2 , according to any one of [1] to [5].
[7] It has a base material, a print layer laminated on one surface of the base material, and a transparent layer laminated on the pre-print layer, the print layer is provided with the pattern, and the transparent layer is said to have the above-mentioned pattern. The decorative material according to any one of [2] to [6], which has an uneven pattern.
[8] A decorative material having a pattern and a concave-convex pattern superimposed on each other, wherein the concave-convex pattern has at least two different concave-convex pattern regions d 1 and d 2, and the concave-convex pattern region d 1 and the concave-convex pattern region d 2 . The pattern has at least two different pattern areas D 1 and D 2 adjacent to each other and has a buffer uneven pattern area d 1 + 2 adjacent to both pattern areas d 1 and d 2, and the pattern area D. A decorative material in which 1 and the abutting portion of the pattern area D 2 are arranged so as to overlap the cushioning uneven pattern area d 1 + 2.
[9] A decorative material having a pattern and a concave-convex pattern superimposed on each other, wherein the concave-convex pattern has at least two different concave-convex pattern regions d 1 and d 2, and the concave-convex pattern region d 1 and the concave-convex pattern region d 2 . in time has a buffer uneven pattern region d 1 + 2 adjacent to both the picture area d 1, d 2, the said picture is picture area D 1 of at least two different, and D 2,該絵pattern regions D 1 and該絵pattern region be between D 2 has a buffer picture area D 1 + 2 adjacent to both the picture area D 1, D 2, and placed the buffer uneven pattern region d 1 + 2 and the buffer pattern region D 1 + 2 of overlap at least a portion, Cosmetic material.
[10] uneven pattern p 1 and uneven pattern p 2 of the irregular pattern region d 2 of the concave-convex pattern region d 1 consists different patterns, uneven pattern p 1 + 2 of the buffer uneven pattern region d 1 + 2, the uneven pattern p It includes first and at least a portion of said at least a portion of the concavo-convex pattern p 2 wherein the feature is a characteristic of surface quality, including surface roughness, decorative material according to [8] or [9] ..
[11] The decorative material according to [10], wherein the uneven pattern p 1 + 2 and the uneven pattern p 1 are continuously connected, and the uneven pattern p 1 + 2 and the uneven pattern p 2 are continuously connected.
[12] The out of uneven pattern region d 1 + 2, the uneven patterns widthwise region [Delta] d 1 + 2 'uneven pattern p 1 + 2' of the feature quantity n 1 + 2 was quantified by extracting the features of the adjacent regions d 1 ', the with reduction in the width of Δd 1 + 2 ', converges to quantify feature amount n 1 extracts a feature of the uneven pattern p 1 of the uneven pattern region d 1,
Of the uneven pattern region d 1 + 2 , the feature amount n 1 + 2 ″ obtained by extracting and quantifying the characteristics of the concave-convex pattern p 1 + 2 ″ in the width direction region Δd 1 + 2 ″ adjacent to the concave-convex pattern region d 2 is the Δd 1 + 2 ″. with reduction of the width of, converges to the feature quantity n 2 was quantified by extracting the characteristic of the concavo-convex pattern region d 2 of the concave-convex pattern p 2, the decorative material according to [11].
[13] the uneven pattern region widthwise length of d 1 and (w 1), the length in the width direction of the irregular pattern region d 2 (w 2) and the widthwise length of the buffer uneven pattern region d 1 + 2 The decorative material according to any one of [8] to [12], wherein (w 1 + 2 ) satisfies the relationship of w 1 + 2 <w 1 and w 1 + 2 <w 2.
[14] the result pattern P 2 of the the picture P 1 of the picture area D 1 picture area D 2 are different patterns, the buffer pattern region D 1 + 2 of the picture P 1 + 2 includes at least a portion of the feature pattern P 1 comprising at least some of the features of the pattern P 2, the feature is an external feature comprises at least one of color and pattern density, decorative material according to [9].
[15] The decorative material according to [14], wherein the pattern P 1 + 2 and the pattern P 1 are continuously connected, and the pattern P 1 + 2 and the pattern P 2 are continuously connected.
[16] The buffer of the picture area D 1 + 2, the width direction region [Delta] D 1 + 2 'pattern P 1 + 2' of the feature quantity n 1 + 2 was quantified by extracting the features of the adjacent picture area D 1 ', the [Delta] D 1 + 2 with reduction in the width of 'the picture by extracting features of P 1 converge in the feature quantity n 1 in which numeric values, the buffer of the picture area D 1 + 2, the width direction region [Delta] D 1 + 2 adjacent to the picture area D 2 The feature amount n 1 + 2 ″ extracted and quantified from the features of the pattern P 1 + 2 ″ of ″ converges to the feature amount n 2 quantified by extracting the features of the pattern P 2 with the reduction of ΔD 1 + 2 ″. , [15].
[17] The decorative material according to [16], wherein the feature amount is a feature amount extracted from at least one of a color density and a pattern density.
[18] widthwise length of the picture area D 1 and (W 1),該絵Pattern width direction length of the region D 2 (W 2) and the buffer pattern region D 1 + 2 in the width direction length (W 1 + 2 ) Is the cosmetic material according to any one of [14] to [17], which satisfies the relationship of W 1 + 2 <W 1 and W 1 + 2 <W 2.
[19] The transparent layer has a base material, a print layer laminated on one surface of the base material, and a transparent layer laminated on the pre-print layer, and the print layer is provided with the pattern. The decorative material according to any one of [8] to [18], which comprises the uneven pattern.

本発明によれば、突付柄の絵柄と突付柄の凹凸柄を重ねてなる化粧材であって、突付部が目視上で違和感を生じさせない、特に幅方向の継目に於いても突付部の目視上の違和感を生じさせ無い化粧材を提供することができる。 According to the present invention, it is a decorative material obtained by superimposing a pattern of a bumping pattern and an uneven pattern of a bumping pattern, and the bumping portion does not cause a visual discomfort, especially at a seam in the width direction. It is possible to provide a decorative material that does not cause a visual discomfort of the attached portion.

実施形態Aに係る化粧材の概略断面図である。It is the schematic sectional drawing of the decorative material which concerns on Embodiment A. 実施形態B1及びB2に係る化粧材の概略断面図である。It is the schematic sectional drawing of the decorative material which concerns on Embodiment B1 and B2. 実施形態Aに係る化粧材の絵柄と凹凸柄の構成を説明する平面図である。It is a top view explaining the structure of the pattern of the decorative material and the uneven pattern which concerns on Embodiment A. 実施形態Aに係る化粧材の概略上面図である。It is a schematic top view of the decorative material which concerns on Embodiment A. 緩衝絵柄領域D1+2を構成する絵柄P1+2の作成方法の説明図である。Is an illustration of the pattern P 1 + 2 creating constituting the buffer pattern area D 1 + 2. 緩衝絵柄領域D1+2を構成する絵柄P1+2の作成方法の説明図である。Is an illustration of the pattern P 1 + 2 creating constituting the buffer pattern area D 1 + 2. 実施形態B1に係る化粧材の絵柄と凹凸柄の構成を説明する平面図である。It is a top view explaining the structure of the pattern and the concavo-convex pattern of the decorative material according to the embodiment B1. 実施形態B1に係る化粧材の平面図である。It is a top view of the decorative material which concerns on Embodiment B1. 実施形態B2に係る化粧材の絵柄と凹凸柄の構成を説明する平面図である。It is a top view explaining the structure of the pattern and the uneven pattern of the decorative material which concerns on Embodiment B2.

[化粧材]
本発明の化粧材は、絵柄と凹凸柄を重ねて有する化粧材であって、下記条件1〜3の何れかを満たす。
尚、化粧材が長手方向及びこれと直交する幅方向(乃至短手方向)とを有する場合は、特に、絵柄領域DとD及び凹凸柄領域dとdとが幅方向に隣接して突き合わせられる部分に於いて、本発明は其の效果を顕著に奏する。例えば、化粧材の平面視形状が長方形の場合は、該長方形の長辺の延在方向が長手方向、該長方形の短辺の延在方向が幅方向となる。
条件1:前記絵柄は、少なくとも2つの異なる絵柄領域D、Dと、該絵柄領域Dと該絵柄領域Dの間にあって双方の絵柄領域D、Dと隣接する緩衝絵柄領域D1+2を有し、前記凹凸柄は、少なくとも2つの異なる凹凸柄領域d、dを隣接して有し、該凹凸柄領域dと該凹凸柄領域dの突付部を、前記緩衝絵柄領域D1+2に重ねて配置した。
条件2:前記凹凸柄は、少なくとも2つの異なる凹凸柄領域d、dと、該凹凸柄領域dと該凹凸柄領域dの間にあって双方の絵柄領域d、dと隣接する緩衝凹凸柄領域d1+2を有し、前記絵柄は、少なくとも2つの異なる絵柄領域D、Dを隣接して有し、該絵柄領域Dと該絵柄領域Dの突付部を、前記緩衝凹凸柄領域d1+2に重ねて配置した。
条件3:前記凹凸柄は、少なくとも2つの異なる凹凸柄領域d、dと、該凹凸柄領域dと該凹凸柄領域dの間にあって双方の絵柄領域d、dと隣接する緩衝凹凸柄領域d1+2を有し、前記絵柄は、少なくとも2つの異なる絵柄領域D、Dと、該絵柄領域Dと該絵柄領域Dの間にあって双方の絵柄領域D、Dと隣接する緩衝絵柄領域D1+2を有し、前記緩衝凹凸柄領域d1+2と前記緩衝絵柄領域D1+2の少なくとも一部を重ねて配置した。
[Cosmetic material]
The decorative material of the present invention is a decorative material having a pattern and an uneven pattern superimposed on each other, and satisfies any of the following conditions 1 to 3.
When the decorative material has a longitudinal direction and a width direction (or a lateral direction) orthogonal to the longitudinal direction, the pattern areas D 1 and D 2 and the uneven pattern areas d 1 and d 2 are particularly adjacent to each other in the width direction. The present invention remarkably exerts its effect in the portion to be abutted with each other. For example, when the shape of the decorative material in a plan view is rectangular, the extending direction of the long side of the rectangle is the longitudinal direction, and the extending direction of the short side of the rectangle is the width direction.
Condition 1: The pattern is located between at least two different pattern areas D 1 and D 2 , and between the pattern area D 1 and the pattern area D 2 , and is adjacent to both pattern areas D 1 and D 2 and is adjacent to the buffer pattern area D. The concavo-convex pattern has 1 + 2 , and the concavo-convex pattern has at least two different concavo-convex pattern regions d 1 and d 2 adjacent to each other, and the abutting portion of the concavo-convex pattern region d 1 and the concavo-convex pattern region d 2 is buffered. It was placed so as to overlap the pattern area D 1 + 2.
Condition 2: the uneven pattern is adjacent to the concave-convex pattern region d 1, d 2 at least two different, and the irregular pattern region d 1 and both the picture area d 1, d 2 be between the irregular pattern region d 2 has a buffer uneven pattern region d 1 + 2, the pattern has adjacent the at least two different picture area D 1, D 2, the突付portion of該絵pattern regions D 1 and該絵pattern regions D 2, wherein It was placed so as to overlap the cushioning uneven pattern region d 1 + 2.
Condition 3: the uneven pattern is adjacent to the concave-convex pattern region d 1, d 2 at least two different, and the irregular pattern region d 1 and both the picture area d 1, d 2 be between the irregular pattern region d 2 It has a buffered concave-convex pattern region d 1 + 2 , and the pattern is located between at least two different pattern areas D 1 and D 2 and the pattern area D 1 and the pattern area D 2 , and both pattern areas D 1 and D 2 are provided. It has a buffer pattern region D 1 + 2 adjacent to the buffer pattern region D 1 + 2, and at least a part of the buffer pattern uneven pattern region d 1 + 2 and the buffer pattern region D 1 + 2 are arranged so as to overlap each other.

条件1において、「突付部を、前記緩衝絵柄領域D1+2に重ねて配置した」とは、化粧材を表面から視た平面視形状で、緩衝絵柄領域D1+2に突付部が位置することを意味する。
条件2において、「絵柄領域の突付部を、前記緩衝凹凸柄領域d1+2に重ねて配置した」とは、化粧材を表面から視た平面視形状で、緩衝凹凸柄領域d1+2に絵柄領域の突付部が位置することを意味する。
条件3において、前記緩衝凹凸柄領域d1+2と前記緩衝絵柄領域D1+2は完全に重複することがより好ましい。
In condition 1, "the abutting portion is arranged so as to overlap the buffer pattern region D 1 + 2 " means that the abutting portion is located in the buffer pattern region D 1 + 2 in a plan view shape when the decorative material is viewed from the surface. Means.
In the condition 2, "the abutment portion of the pattern region is arranged so as to overlap the buffer uneven pattern region d 1 + 2 " is a plan view shape of the decorative material viewed from the surface, and the pattern region is located on the buffer uneven pattern region d 1 + 2. It means that the abutment part of is located.
Under condition 3, it is more preferable that the buffered concave-convex pattern region d 1 + 2 and the buffered pattern region D 1 + 2 completely overlap.

本発明の化粧材の層構成は特に限定されないが、例えば、図1又は図2に示すように、基材1と、基材1の一方の面に積層されて、前記絵柄を印刷した印刷層2と、印刷層2の上に積層されて、表面に凹凸柄3を形成した透明層4からなる構成とすることができる。その他の構成として、例えば、印刷層2の表面に凹凸柄を形成することもできる。
化粧材10は、印刷及びエンボス加工の量産性の観点から、長尺帯状の形態、即ち、長辺が特に長い長方形形状で製造されることが多い。因みに、図1又は図2は、長方形の化粧材10の幅方向と厚み方向とに直交委する仮想的接断面で切断した断面図である。長方形の化粧材10の短辺である幅方向は同図の左右方向(同図添記の座標軸のX軸方向)、長方形の化粧材10の長辺である長手方向は紙面表裏方向(同図添記のY軸方向)、及び該化粧材10の厚み方向は同図の上下方向(同図添記のZ軸方向)が短辺となる
The layer structure of the decorative material of the present invention is not particularly limited, but for example, as shown in FIG. 1 or 2, a printing layer laminated on one surface of the base material 1 and the base material 1 and printed with the pattern. 2 and a transparent layer 4 which is laminated on the print layer 2 and has an uneven pattern 3 formed on the surface thereof can be formed. As another configuration, for example, an uneven pattern can be formed on the surface of the print layer 2.
From the viewpoint of mass productivity of printing and embossing, the decorative material 10 is often manufactured in a long strip shape, that is, a rectangular shape having a particularly long long side. Incidentally, FIG. 1 or FIG. 2 is a cross-sectional view of the rectangular decorative material 10 cut at a virtual tangential cross section that is orthogonal to the width direction and the thickness direction. The width direction, which is the short side of the rectangular decorative material 10, is the left-right direction in the figure (X-axis direction of the coordinate axes in the figure), and the long side, which is the long side of the rectangular decorative material 10, is the front and back directions of the paper (the figure). (Y-axis direction in the appendix) and the thickness direction of the decorative material 10 are short sides in the vertical direction (Z-axis direction in the figure) in the figure.

<基材1>
基材1は、其の材料及び厚み形態については特に制限されないが、基材の材料としては、ポリエチレンテレフタレート、ポリブチレンテレフタレート、エチレングリコール−テレフタル酸−イソフタル酸共重合体、ポリエステル系熱可塑性エラストマー等のポリエステル系樹脂、ポリエチレン、ポリプロピレン、ポリブテン、エチレン/プロピレン共重合体、エチレン/プロピレン/ブテン共重合体、オレフィン熱可塑性エラストマー等のポリオレフィン系樹脂、ポリスチレン、アクリロニトリル−スチレン共重合体(AS樹脂)、アクリロニトリル−ブタジエン−スチレン共重合体(ABS樹脂)等のスチレン系樹脂、ポリカーボネート系樹脂、ポリ塩化ビニル系樹脂等のプラスチックフィルム、紙類、鉄、銅、アルミニウム、チタニウム、或いはこれら金属を含む合金等の金属、セメント、石膏、陶磁器、硝子等の窯業系無機材料あるいはこれらの複合体等が挙げられる。これらの中でも、樹脂、特にポリオレフィン樹脂又はポリ塩化ビニル系樹脂からなるフィルム乃至シートが製造のし易さ、各種後加工適性、化粧材としての性能、製造原価等の点で好ましい。耐候性や、耐擦傷性等の表面保護特性の観点からは、ポリプロピレンが好ましい。これら基材は、意匠性の観点から着色されていてもよい。
また、基材1としてプラスチックを用いる場合、機械的強度の観点から、二軸延伸されたものが好適である。
基材1の厚さは、機械的強度及び取り扱い性の観点から、20〜200μmが好ましく、40〜160μmがより好ましく、40〜100μmがさらに好ましい。
<Base material 1>
The material and thickness form of the base material 1 are not particularly limited, but the base material includes polyethylene terephthalate, polybutylene terephthalate, ethylene glycol-terephthalic acid-isophthalic acid copolymer, polyester-based thermoplastic elastomer, and the like. Polyester resin, polyethylene, polypropylene, polybutene, ethylene / propylene copolymer, ethylene / propylene / butene copolymer, polyolefin resin such as olefin thermoplastic elastomer, polystyrene, acrylonitrile-styrene copolymer (AS resin), Acrylonitrile-butadiene-styrene copolymer (ABS resin) and other styrene resins, polycarbonate resins, polyvinyl chloride resins and other plastic films, papers, iron, copper, aluminum, titanium, or alloys containing these metals, etc. Examples thereof include ceramic inorganic materials such as metals, cements, plasters, ceramics, and glass, or composites thereof. Among these, resins, particularly films or sheets made of polyolefin resins or polyvinyl chloride resins, are preferable in terms of ease of manufacture, suitability for various post-processing, performance as a decorative material, manufacturing cost, and the like. Polypropylene is preferable from the viewpoint of surface protection properties such as weather resistance and scratch resistance. These base materials may be colored from the viewpoint of designability.
When a plastic is used as the base material 1, a biaxially stretched one is preferable from the viewpoint of mechanical strength.
The thickness of the base material 1 is preferably 20 to 200 μm, more preferably 40 to 160 μm, and even more preferably 40 to 100 μm from the viewpoint of mechanical strength and handleability.

ポリプロピレン樹脂としては、ホモポリプロピレン樹脂、ランダムポリプロピレン樹脂、ブロックポリプロピレン樹脂、あるいはポリプロピレン結晶部を有し、かつプロピレン以外の炭素素2〜20のα−オレフィン共重合体等が好ましく挙げられる。その他、エチレン、1−ブテン、1−ヘキセン、1−オクテン、3−メチル−1−ブテン、4−メチル−1−ペンテン等を15モル%以上含むプロピレン−α−オレフィン共重合体、例えばエチレン/プロピレン共重合体、エチレン/プロピレン/ブテン共重合体等も挙げられる。 As the polypropylene resin, a homopolypropylene resin, a random polypropylene resin, a block polypropylene resin, an α-olefin copolymer having a polypropylene crystal portion and 2 to 20 carbon elements other than propylene, and the like are preferably mentioned. In addition, a propylene-α-olefin copolymer containing 15 mol% or more of ethylene, 1-butene, 1-hexene, 1-octene, 3-methyl-1-butene, 4-methyl-1-pentene and the like, for example, ethylene / Examples include propylene copolymers and ethylene / propylene / butene copolymers.

基材1に用いる紙類としては、薄葉紙、クラフト紙、チタン紙等が挙げられる。これらの紙基材は、紙基材の繊維間ないしは他層と紙基材との層間強度を強化したり、ケバ立ち防止のため、これら紙基材に、更に、アクリル樹脂、スチレンブタジエンゴム、メラミン樹脂、ウレタン樹脂等の樹脂を添加(抄造後樹脂含浸、又は抄造時に内填)させたものでもよい。例えば、紙間強化紙、樹脂含浸紙等である。
これらの他、リンター紙、板紙、石膏ボード用原紙、又は紙の表面に塩化ビニル樹脂層を設けたビニル壁紙原反等、建材分野で使われることの多い各種紙が挙げられる。さらには、事務分野や通常の印刷、包装等に用いられるコート紙、アート紙、硫酸紙、グラシン紙、パーチメント紙、パラフィン紙、又は和紙等を用いることもできる。また、これらの紙とは区別されるが、紙に似た外観と性状を持つ各種繊維の織布や不織布も基材として使用することができる。各種繊維としてはガラス繊維、石綿繊維、チタン酸カリウム繊維、アルミナ繊維、シリカ繊維、若しくは炭素繊維等の無機質繊維、又はポリエステル繊維、アクリル繊維、若しくはビニロン繊維等の合成樹脂繊維が挙げられる。これらの紙類は、凹凸柄の賦形適性の点から、賦形適性に優れるプラスチック基材と積層して用いることが好ましい。
Examples of the papers used for the base material 1 include thin paper, kraft paper, titanium paper and the like. In order to strengthen the interlayer strength between the fibers of the paper base material or between other layers and the paper base material, and to prevent fluffing, these paper base materials are further added to acrylic resin, styrene-butadiene rubber, and the like. Resins such as melamine resin and urethane resin may be added (impregnated with resin after papermaking or internally filled at the time of papermaking). For example, inter-paper reinforced paper, resin-impregnated paper, and the like.
In addition to these, various types of paper often used in the field of building materials such as linter paper, paperboard, base paper for gypsum board, and vinyl wallpaper raw fabric having a vinyl chloride resin layer on the surface of the paper can be mentioned. Further, coated paper, art paper, parchment paper, glassine paper, parchment paper, paraffin paper, Japanese paper and the like used in the office field and ordinary printing, packaging and the like can also be used. Further, although distinguished from these papers, woven fabrics and non-woven fabrics of various fibers having an appearance and properties similar to paper can also be used as a base material. Examples of various fibers include inorganic fibers such as glass fibers, asbestos fibers, potassium titanate fibers, alumina fibers, silica fibers, and carbon fibers, and synthetic resin fibers such as polyester fibers, acrylic fibers, and vinylon fibers. From the viewpoint of the shapeability of the uneven pattern, these papers are preferably used by laminating with a plastic base material having excellent shapeability.

<印刷層2>
印刷層2は、化粧材の意匠性を高める機能を有する。図1又は図2に示すように、印刷層2は、例えば基材1と透明層4との間に設けられる。
印刷層2は、絵柄層を含み、その他、着色層を含むこともできる。これらの層は、同一種または異種の層を積層する等して、適宜組み合わせて用いてもよい。
<Print layer 2>
The print layer 2 has a function of enhancing the design of the decorative material. As shown in FIG. 1 or 2, the print layer 2 is provided between, for example, the base material 1 and the transparent layer 4.
The print layer 2 includes a pattern layer, and may also include a colored layer. These layers may be used in appropriate combinations by laminating layers of the same type or different types.

絵柄層は印刷等で形成される。絵柄層の模様(絵柄パターン)としては、木目模様、大理石模様(例えばトラバーチン大理石板表面の凹陥部模様)、花崗岩板表面の劈開面等の岩石の表面を模した石目模様、布目や布状の模様を模した布地模様、タイル貼模様、煉瓦積模様等があり、これらを複合した寄木、パッチワーク等の模様もある。これらの模様は通常の黄色、赤色、青色、および黒色のプロセスカラーによる多色印刷によって形成される他、模様を構成する個々の色の版を用意して行う特色による多色印刷等によっても形成される。絵柄層を用いるインキは、着色層と同様のものを用いることができる。 The pattern layer is formed by printing or the like. The pattern of the pattern layer (pattern) includes a wood grain pattern, a marble pattern (for example, a concave pattern on the surface of a travertin marble plate), a stone pattern that imitates the surface of a rock such as an open surface on the surface of a granite plate, and a texture or cloth pattern. There are fabric patterns, tiled patterns, brickwork patterns, etc. that imitate the patterns of the above, and there are also patterns such as parquet, patchwork, etc. that combine these patterns. These patterns are formed by multicolor printing with ordinary yellow, red, blue, and black process colors, and also by multicolor printing with special colors, which is performed by preparing plates of the individual colors that make up the pattern. Will be done. As the ink using the pattern layer, the same ink as the colored layer can be used.

着色層は、全面ベタのベタ印刷層であり、主として隠蔽性を付与する目的を有する。着色層は、印刷等で形成することができる。
着色層の形成に用いられるインキとしては、バインダーに顔料、染料等の着色剤、体質顔料、溶剤、安定剤、可塑剤、触媒、硬化剤等を適宜混合したものが使用される。
バインダーとしては特に制限はなく、例えば、アクリル系樹脂、スチレン系樹脂、ポリエステル系樹脂、ウレタン系樹脂、塩素化ポリオレフィン系樹脂、塩化ビニル−酢酸ビニル共重合体系樹脂、ポリビニルブチラール樹脂、アルキド系樹脂、石油系樹脂、ケトン樹脂、エポキシ系樹脂、メラミン系樹脂、フッ素系樹脂、シリコーン系樹脂、繊維素誘導体、ゴム系樹脂等が挙げられる。これらの樹脂は、単独又は2種以上を混合して使用できる。
着色剤としては、化粧材の用途や絵柄層との色の相性等から適宜選択すればよいが、例えばカーボンブラック(墨)、鉄黒、チタン白、アンチモン白、黄鉛、チタン黄、弁柄、カドミウム赤、群青、コバルトブルー等の無機顔料、キナクリドンレッド、イソインドリノンイエロー、フタロシアニンブルー等の有機顔料又は染料、アルミニウム、真鍮等の鱗片状箔片からなる金属顔料、二酸化チタン被覆雲母、塩基性炭酸鉛等の鱗片状箔片からなる真珠光沢(パール)顔料等が挙げられる。
The colored layer is a solid printing layer that is solid on the entire surface, and mainly has the purpose of imparting concealment. The colored layer can be formed by printing or the like.
As the ink used for forming the colored layer, an ink in which a binder is appropriately mixed with a colorant such as a pigment or a dye, an extender pigment, a solvent, a stabilizer, a plasticizer, a catalyst, a curing agent or the like is used.
The binder is not particularly limited, and for example, acrylic resin, styrene resin, polyester resin, urethane resin, chlorinated polyolefin resin, vinyl chloride-vinyl acetate copolymer resin, polyvinyl butyral resin, alkyd resin, etc. Examples thereof include petroleum-based resins, ketone resins, epoxy-based resins, melamine-based resins, fluorine-based resins, silicone-based resins, fibrous derivatives, and rubber-based resins. These resins can be used alone or in admixture of two or more.
The colorant may be appropriately selected from the purpose of the decorative material and the color compatibility with the pattern layer. For example, carbon black (black), iron black, titanium white, antimony white, yellow lead, titanium yellow, and valve pattern. , Inorganic pigments such as cadmium red, ultramarine blue, cobalt blue, organic pigments or dyes such as quinacridone red, isoindolinone yellow, phthalocyanine blue, metal pigments consisting of scaly foil pieces such as aluminum and brass, titanium dioxide coated mica, base Examples thereof include pearl gloss pigments made of scaly foil pieces such as lead carbonate.

絵柄層により付与する意匠が木目模様の場合、ベタ印刷層は木肌模様(木目模様を構成する模様のうち、導管溝模様及び/又は節目模様以外の部分)とすることが好ましい。また、絵柄層によりにより付与する意匠がトラバーチン等の石の模様の場合、ベタ印刷層は凹陥部以外の模様とすることが好ましい。また、絵柄層によりにより付与する意匠がタイル模様又はレンガ模様の場合、ベタ印刷層はタイル部分又はレンガ部分とすることが好ましい。
なお、ベタ印刷層は、単層であってもよいし、複数のベタ印刷層を積層してもよい。
When the design imparted by the pattern layer is a wood grain pattern, the solid printing layer is preferably a wood surface pattern (a portion of the pattern constituting the wood grain pattern other than the conduit groove pattern and / or the knot pattern). Further, when the design given by the pattern layer is a stone pattern such as travertine, it is preferable that the solid printing layer has a pattern other than the recessed portion. Further, when the design given by the pattern layer is a tile pattern or a brick pattern, the solid printing layer is preferably a tile portion or a brick portion.
The solid printing layer may be a single layer, or a plurality of solid printing layers may be laminated.

印刷層2の厚みは、0.1〜20μm程度の範囲で適宜調整することができる。意匠層中には、本発明の効果を阻害しない範囲で、酸化防止剤、紫外線吸収剤等の添加剤を含有しても良い。
印刷層2の厚みは、例えば、透過型電子顕微鏡(TEM)又は走査透過型電子顕微鏡(STEM)を用いて撮影した断面の画像から20箇所の厚みを測定し、20箇所の値の平均値から算出できる。測定する膜厚がμmオーダーの場合、SEMを用いることが好ましく、nmオーダーの場合、TEM又はSTEMを用いることが好ましい。SEMの場合、加速電圧は1〜10kV、倍率は1000〜7000倍とすることが好ましく、TEM又はSTEMの場合、加速電圧は10〜30kV、倍率は5万〜30万倍とすることが好ましい。後述する透明層4及び接着剤層等の厚みも同様にして算出できる。
The thickness of the print layer 2 can be appropriately adjusted in the range of about 0.1 to 20 μm. The design layer may contain additives such as an antioxidant and an ultraviolet absorber as long as the effects of the present invention are not impaired.
The thickness of the printing layer 2 is determined by measuring the thickness at 20 points from a cross-sectional image taken with, for example, a transmission electron microscope (TEM) or a scanning transmission electron microscope (STEM), and from the average value of the values at the 20 points. Can be calculated. When the film thickness to be measured is on the order of μm, it is preferable to use SEM, and when the film thickness is on the order of nm, it is preferable to use TEM or STEM. In the case of SEM, the acceleration voltage is preferably 1 to 10 kV and the magnification is preferably 1000 to 7000 times, and in the case of TEM or STEM, the acceleration voltage is preferably 10 to 30 kV and the magnification is preferably 50,000 to 300,000 times. The thickness of the transparent layer 4 and the adhesive layer, which will be described later, can be calculated in the same manner.

<透明層4>
透明層4は、表面保護層及び/又は熱可塑性樹脂層としての機能を有する。
また、透明層4は、多層構成であってもよい。
透明層4の総厚みは、付与する凹凸形状、あるいは透明層4よりも基材側に位置する層(熱可塑性樹脂層等)の構成により異なるため一概には言えないが、5〜250μmが好ましく、10〜180μmがより好ましく、10〜120μmがさらに好ましい。
<Transparent layer 4>
The transparent layer 4 has a function as a surface protective layer and / or a thermoplastic resin layer.
Further, the transparent layer 4 may have a multi-layer structure.
The total thickness of the transparent layer 4 varies depending on the uneven shape to be applied or the composition of the layer (thermoplastic resin layer, etc.) located closer to the base material than the transparent layer 4, and therefore cannot be unequivocally determined, but is preferably 5 to 250 μm. , 10-180 μm is more preferable, and 10-120 μm is even more preferable.

《表面保護層》
表面保護層は、樹脂成分を含むことが好ましく、必要に応じてさらに粒子を含むことが好ましい。樹脂成分は、熱硬化性樹脂組成物又は電離放射線硬化性樹脂組成物を含むことが好ましく、機械的強度をより良くする観点から、電離放射線硬化性樹脂組成物を含むことがより好ましく、その中でも電子線硬化性樹脂組成物を含むことがさらに好ましい。
熱硬化性樹脂組成物は、少なくとも熱硬化性樹脂を含む組成物であり、加熱により、硬化する樹脂組成物である。
熱硬化性樹脂としては、アクリル樹脂、ウレタン樹脂、フェノール樹脂、尿素メラミン樹脂、エポキシ樹脂、不飽和ポリエステル樹脂、シリコーン樹脂等が挙げられる。熱硬化性樹脂組成物には、これら硬化性樹脂に、必要に応じて硬化剤が添加される。
《Surface protection layer》
The surface protective layer preferably contains a resin component, and more preferably contains particles as needed. The resin component preferably contains a thermosetting resin composition or an ionizing radiation curable resin composition, and more preferably contains an ionizing radiation curable resin composition from the viewpoint of improving mechanical strength. It is more preferable to include an electron beam curable resin composition.
The thermosetting resin composition is a composition containing at least a thermosetting resin, and is a resin composition that is cured by heating.
Examples of the thermosetting resin include acrylic resin, urethane resin, phenol resin, urea melamine resin, epoxy resin, unsaturated polyester resin, and silicone resin. In the thermosetting resin composition, a curing agent is added to these curable resins as needed.

《熱可塑性樹脂層》
熱可塑性樹脂層は、基材1や印刷層2の保護のために、必要に応じて、基材1と印刷層2との間、あるいは印刷層2と透明層4との間に設けられる。
熱可塑性樹脂層を形成する熱可塑性樹脂としては、各種熱可塑性樹脂を用いることができるが、ポリオレフィン樹脂が好適である。
ポリオレフィン樹脂としては、基材を構成する材料として例示したポリオレフィン樹脂を好ましく採用することができる。これらのポリオレフィン樹脂のうち、ポリプロピレン樹脂が好ましく、ホモポリプロピレン樹脂がより好ましい。
熱可塑性樹脂層は、必要に応じて、着色剤を含んだ熱可塑性樹脂組成物により構成されていてもよく、意匠層の視認性が確保されていれば半透明であってもよい。また、熱可塑性樹脂組成物は、必要に応じて、その他の添加剤、例えば、充填剤、難燃剤、酸化防止剤、滑剤、発泡剤、紫外線吸収剤、光安定剤等を含んでいてもよい。
熱可塑性樹脂層の厚さは、基材や意匠層の保護、機械的強度、取り扱い性等の観点から、5〜200μmであることが好ましく、10〜150μmであることがより好ましく、10〜100μmであることがさらに好ましい。
<< Thermoplastic resin layer >>
The thermoplastic resin layer is provided between the base material 1 and the printing layer 2 or between the printing layer 2 and the transparent layer 4 as necessary to protect the base material 1 and the printing layer 2.
As the thermoplastic resin forming the thermoplastic resin layer, various thermoplastic resins can be used, but a polyolefin resin is preferable.
As the polyolefin resin, the polyolefin resin exemplified as the material constituting the base material can be preferably adopted. Among these polyolefin resins, polypropylene resin is preferable, and homopolypropylene resin is more preferable.
If necessary, the thermoplastic resin layer may be composed of a thermoplastic resin composition containing a colorant, or may be translucent as long as the visibility of the design layer is ensured. Further, the thermoplastic resin composition may contain other additives such as a filler, a flame retardant, an antioxidant, a lubricant, a foaming agent, an ultraviolet absorber, a light stabilizer and the like, if necessary. ..
The thickness of the thermoplastic resin layer is preferably 5 to 200 μm, more preferably 10 to 150 μm, and more preferably 10 to 100 μm from the viewpoint of protection of the base material and the design layer, mechanical strength, handleability, and the like. Is more preferable.

<接着剤層>
化粧材は、必要に応じて接着剤層を有することができる。
接着剤層を構成する接着剤としては、例えば、ウレタン系接着剤、アクリル系接着剤、エポキシ系接着剤、ゴム系接着剤等が挙げられ、中でも、ウレタン系接着剤が接着力の点で好ましい。なお、ウレタン系接着剤としては、例えば、ポリエーテルポリオール、ポリエステルポリオール、アクリルポリオール、ポリカーボネートジオール等の各種ポリオール化合物と、上記の各種イソシアネート化合物等の硬化剤とを含む2液硬化型ウレタン樹脂を利用した接着剤が挙げられる。また、アクリル−ポリエステル−塩酢ビ系樹脂等も加熱により容易に接着性を発現し、高温での使用でも接着強度を維持し得る好適な接着剤である。
<Adhesive layer>
The decorative material can have an adhesive layer, if desired.
Examples of the adhesive constituting the adhesive layer include urethane-based adhesives, acrylic-based adhesives, epoxy-based adhesives, rubber-based adhesives, and the like, and among them, urethane-based adhesives are preferable in terms of adhesive strength. .. As the urethane-based adhesive, for example, a two-component curable urethane resin containing various polyol compounds such as polyether polyol, polyester polyol, acrylic polyol, and polycarbonate diol and a curing agent such as the above-mentioned various isocyanate compounds is used. Examples include the adhesive used. Further, acrylic-polyester-vinyl acetate resin and the like are also suitable adhesives that easily develop adhesiveness by heating and can maintain adhesive strength even when used at high temperatures.

接着剤層の厚さは、十分な接着性が得られる観点から、好ましくは0.1μm以上、より好ましくは1μm以上、さらに好ましくは2μm以上であり、上限として好ましくは20μm以下、より好ましくは10μm以下である。 The thickness of the adhesive layer is preferably 0.1 μm or more, more preferably 1 μm or more, still more preferably 2 μm or more, and the upper limit is preferably 20 μm or less, more preferably 10 μm, from the viewpoint of obtaining sufficient adhesiveness. It is as follows.

[用途]
本発明の化粧材は、表面に印刷層2を形成した基材の裏面を下記の被着材と積層し、例えば、壁、天井、床等の建築物の内裝表面を化粧する内装材;窓枠、扉枠、玄関ドア等の扉、手すり、廻り縁、間仕切、腰壁等の建具乃至造作部材;たんす、机、食卓、食器棚等の家具;TV受像機、冷蔵庫等の家電製品、OA機器等の筐体;玄関ドア等の表面化粧材、外壁、屋根、外裝用建具乃至造作部材等の表面を化粧する外装材として好ましく用いることができる。なかでも建築物の内装材として用いることが好ましく、そのなかでも突付柄が多く用いられる建築物の外裝又は内裝材用に用いることが好ましい。化粧材の総厚みは、特に限定は無く適宜であり、フィルム乃至シート、板の何れの形態でも良いが、一般的には、20μm〜100000μm(10cm)が好ましく、50〜10000μmがより好ましく、特に適宜被着対象の表面に積層して化粧する形態で用いる場合は、20〜1000μmのフィルム乃至シート形態がさらに好ましい。
尚、化粧材及び前述の基材の形態に於けるフィルム、シート、或いは板の区別については、一般的には、厚みが比較的薄いものから、順次、フィルム、シート、板と呼称される。但し、本発明に於いては、これらの厚み形態の差異は本質的事項では無く重要事項でも無い。其の為、本明細書中に於いてはフィルム、シート、及び板の何れかの用語は適宜他の用語に読み換えても本発明の本質も特許請求の範囲の解釈も不変である。
[Use]
The decorative material of the present invention is an interior material in which the back surface of a base material having a printed layer 2 formed on the front surface is laminated with the following adherend, for example, to decorate the inner surface of a building such as a wall, ceiling, or floor; Doors such as window frames, door frames, entrance doors, handrails, surrounding edges, partitions, waist walls and other fittings or building members; furniture such as tanks, desks, dining tables, cupboards; home appliances such as TV receivers and refrigerators, Housing for OA equipment, etc .; It can be preferably used as a surface decorative material for entrance doors, etc., and as an exterior material for decorating the surface of outer walls, roofs, fittings for exterior furniture, building members, and the like. Among them, it is preferable to use it as an interior material of a building, and among them, it is preferable to use it as an outer or inner material of a building in which a bumping pattern is often used. The total thickness of the decorative material is not particularly limited and is appropriate, and may be in any form of a film, a sheet, or a plate, but in general, 20 μm to 100,000 μm (10 cm) is preferable, 50 to 10,000 μm is more preferable, and in particular. When used in a form of appropriately laminating on the surface of the object to be adhered and making up, a film or sheet form of 20 to 1000 μm is more preferable.
Regarding the distinction between the film, the sheet, and the board in the form of the decorative material and the above-mentioned base material, generally, the film, the sheet, and the board are sequentially referred to from the one having a relatively thin thickness. However, in the present invention, these differences in thickness form are neither essential nor important. Therefore, in the present specification, the essence of the present invention and the interpretation of the claims remain unchanged even if any of the terms film, sheet, and plate is appropriately read as another term.

被着材は、例えば、木材単板、木材合板、パーチクルボード、MDF(中密度繊維板)等の木質板;石膏板、石膏スラグ板等の石膏系板;珪酸カルシウム板、石綿スレート板、軽量発泡コンクリート板、中空押出セメント板等のセメント板;パルプセメント板、石綿セメント板、木片セメント板等の繊維セメント板;陶器、磁器、土器、硝子、琺瑯等のセラミックス板;鉄板、亜鉛メッキ鋼板、ポリ塩化ビニルゾル塗布鋼板、アルミニウム板、銅板等の金属板;ポリオレフィン樹脂板、アクリル樹脂板、ABS板、ポリカーボネート板等の熱可塑性樹脂板;フェノール樹脂板、尿素樹脂板、不飽和ポリエステル樹脂板、ポリウレタン樹脂板、エポキシ樹脂板、メラミン樹脂板等の熱硬化型樹脂板;フェノール樹脂、尿素樹脂、不飽和ポリエステル樹脂、ポリウレタン樹脂、エポキシ樹脂、メラミン樹脂、ジアリルフタレート樹脂等の樹脂を、硝子繊維不織布、布帛、紙、その他の各種繊維質基材に含浸硬化して複合化したいわゆるFRP板等が挙げられ、これらを単独で用いてもよく、これらの2種以上を積層した複合基板として用いてもよい。 The adherend is, for example, a wood board such as a single wood board, a wood plywood, a particle board, or an MDF (medium density fiber board); a plaster-based board such as a plaster board or a plaster slag board; a calcium silicate board, an asbestos slate board, and a lightweight foam. Cement plates such as concrete plates and hollow extruded cement plates; Fiber cement plates such as pulp cement plates, asbestos cement plates, and wood piece cement plates; Ceramic plates such as pottery, porcelain, earthenware, glass, and amber; Metal plates such as vinyl chloride sol coated steel plate, aluminum plate, copper plate; thermoplastic resin plates such as polyolefin resin plate, acrylic resin plate, ABS plate, polycarbonate plate; phenol resin plate, urea resin plate, unsaturated polyester resin plate, polyurethane resin Thermo-curable resin plate such as plate, epoxy resin plate, melamine resin plate; resin such as phenol resin, urea resin, unsaturated polyester resin, polyurethane resin, epoxy resin, melamine resin, diallyl phthalate resin, glass fiber non-woven fabric, cloth , Paper, and other so-called FRP plates impregnated and cured by impregnating and curing various fibrous substrates, and these may be used alone or as a composite substrate in which two or more of these are laminated. ..

化粧材の各種被着材への積層方法としては特に限定されるものではなく、例えば接着剤によりシートを被着材に貼着する方法等を採用することができる。接着剤は、被着材の種類等に応じて公知の接着剤から適宜選択すれば良い。例えば、ポリ酢酸ビニル、ポリ塩化ビニル、塩化ビニル−酢酸ビニル共重合体、エチレン−アクリル酸共重合体、アイオノマー等のほか、ブタジエン−アクリルニトリルゴム、ネオプレンゴム、天然ゴム等が挙げられる。 The method of laminating the decorative material on various adherends is not particularly limited, and for example, a method of attaching the sheet to the adherend with an adhesive or the like can be adopted. The adhesive may be appropriately selected from known adhesives according to the type of adherend and the like. For example, polyvinyl acetate, polyvinyl chloride, vinyl chloride-vinyl acetate copolymer, ethylene-acrylic acid copolymer, ionomer and the like, as well as butadiene-acrylic nitrile rubber, neoprene rubber, natural rubber and the like can be mentioned.

以下、本発明の化粧材に関して、上記条件1を満たす実施形態A、上記条件2を満たす実施形態B及び上記条件3を満たす実施形態Cを例に取り説明する。 Hereinafter, the decorative material of the present invention will be described by taking as an example an embodiment A satisfying the above condition 1, an embodiment B satisfying the above condition 2, and an embodiment C satisfying the above condition 3.

〔実施形態A〕
[層構成]
図3には、化粧材10の構成層のうち印刷層2を上面(座標軸のZ軸方向)からみた平面視による説明図と、透明層4を上面からみた説明図を示している。透明層4に於ける突付部の境界線A´、B´、C´が、それぞれ、印刷層2に於ける突付部の境界線A、B、Cと重なるように、印刷層2の上に積層される。このとき、図4に示すように、透明層4の突付部が、印刷層2の緩衝絵柄領域D1+2に重ねて配置される。
尚、図3に於いては、各突付部の境界線は図示上目立ち、認識し易いように太線で誇張して図示してあるが、実際の化粧材に於いては、必ずしも突付部の各境界線は太線等の目立つ外観を呈するとは限ら無い。
又、化粧材10自体(全体)は、図1及び図2の説明の際に前記の通り、厚み方向であるZ軸方向から見た平面視形状が、長辺がY方向で短辺がX方向の長方形をなす。但し、図示の簡素化と見易さを考慮して、図3に於いては、基材1、印刷層2、及び透明層4の積層体である化粧材10の平面視形状である長方形形状の外観の図示は省略し、該積層体中の印刷層2及び透明層4の2層のみを、各々単層で、且つ長手方向(Y軸方向)の全長のうちの一部分のみを抽出して、概念図として、図示した平面図である。
[Embodiment A]
[Layer structure]
FIG. 3 shows an explanatory view of the print layer 2 among the constituent layers of the decorative material 10 in a plan view from the upper surface (Z-axis direction of the coordinate axes) and an explanatory view of the transparent layer 4 seen from the upper surface. The boundary lines A', B', and C'of the abutting portion in the transparent layer 4 overlap with the boundary lines A, B, and C of the abutting portion in the print layer 2, respectively. Stacked on top. At this time, as shown in FIG. 4, the abutting portion of the transparent layer 4 is arranged so as to overlap the buffer pattern region D 1 + 2 of the print layer 2.
In addition, in FIG. 3, the boundary line of each abutting portion is conspicuous in the drawing and is exaggerated with a thick line for easy recognition, but in the actual decorative material, the abutting portion is not necessarily shown. Each boundary line does not always show a conspicuous appearance such as a thick line.
Further, the decorative material 10 itself (whole) has a plan view shape seen from the Z-axis direction, which is the thickness direction, as described above in the description of FIGS. 1 and 2, and the long side is the Y direction and the short side is X. Make a rectangle in the direction. However, in consideration of simplification and legibility of the illustration, in FIG. 3, a rectangular shape which is a plan view shape of the decorative material 10 which is a laminated body of the base material 1, the printing layer 2, and the transparent layer 4. The appearance of the above is omitted, and only a part of the total length in the longitudinal direction (Y-axis direction) is extracted from only the two layers of the print layer 2 and the transparent layer 4 in the laminate. , As a conceptual diagram, is a illustrated plan view.

(絵柄)
図3に示すように、印刷層2の絵柄領域Dを構成する絵柄Pと、絵柄領域Dを構成する絵柄Pは異なる柄からなり、図3に於いて幅方向(同図に於けるX軸方向)に交互に2組が、D、D、D、Dの如く互に隙間無く隣接して配置されてなる。又、絵柄領域Dと絵柄領域Dとは幅方向Xと直交する長手方向Yに延在しておりZ軸方向から視た所謂平面視に於いて、絵柄領域D、Dとも長方形形状をなす。尚、本発明に於いて、幅方向及び長手方向の用語は相対的な長短を意味するものでは無く、単に直交する2方向を互に識別する意味で用いる。又、図3の絵柄領域は、あくまでも1実施形態の例であり、本発明に於ける絵柄領域は最低2種類以上あれば良く、3種類、4種類、或いは5種類以上の絵柄領域の配置から構成されていても良い。又、絵柄領域D、D等の形状も長方形とは限らず、3角形、正方形、菱形等の他の4角形、6角形等の多角形、或いは多角形以外の形状であっても良い。
絵柄は特に限定されないが、例えば、杉、檜、松、楢、樫、チーク等の各種樹木の板材表面の木目模様、大理石模様(例えばトラバーチン大理石板表面の凹陥部模様)、花崗岩板表面の劈開面等の岩石の表面を模した石目模様、布目や布の繊維の織目乃至編目模様を模した布地模様、タイル貼模様、煉瓦積模様等があり、これらを複合した寄木、パッチワーク等の模様もある。
これらの模様は通常の黄色、赤色、青色、および黒色のプロセスカラーによる多色印刷によって形成される他、模様を構成する個々の色の版(以下、複数の分色版)を用意して行う多色印刷等によっても形成される。
絵柄層の形成には、着色層と同様のインキを用いることができる。
印刷方法としては、グラビア印刷、フレキソ印刷、シルクスクリーン印刷、インキジェット印刷等の各種印刷方法が適用可能である。
(Pattern)
As shown in FIG. 3, the pattern P 1 constituting the pattern area D 1 of the print layer 2 and the pattern P 2 forming the pattern area D 2 are composed of different patterns, and in FIG. 3, the width direction (in the same figure). In the X-axis direction), two sets are alternately arranged adjacent to each other without a gap , such as D 1 , D 2 , D 1 , and D 2. Further, the pattern area D 1 and the pattern area D 2 extend in the longitudinal direction Y orthogonal to the width direction X, and both the pattern areas D 1 and D 2 are rectangular in the so-called plan view viewed from the Z-axis direction. Make a shape. In the present invention, the terms in the width direction and the longitudinal direction do not mean relative lengths and shorts, but are used simply to distinguish two orthogonal directions from each other. Further, the pattern area of FIG. 3 is merely an example of one embodiment, and the pattern area in the present invention may be at least two types, and from the arrangement of three types, four types, or five or more types of pattern areas. It may be configured. Further, the shapes of the pattern areas D 1 and D 2 are not limited to rectangles, and may be other polygons such as triangles, squares and rhombuses, polygons such as hexagons, or shapes other than polygons. ..
The pattern is not particularly limited, but for example, a wood grain pattern on the surface of various trees such as cedar, cypress, pine, oak, oak, and teak, a marble pattern (for example, a concave pattern on the surface of a travertin marble plate), and an opening on the surface of a granite There are stone patterns that imitate the surface of rocks such as surfaces, fabric patterns that imitate the texture or stitch pattern of cloth and cloth fibers, tiled patterns, brick pile patterns, etc., and parquet, patchwork, etc. that combine these patterns. There is also a pattern of.
These patterns are formed by multicolor printing using ordinary yellow, red, blue, and black process colors, and plates of the individual colors that make up the pattern (hereinafter referred to as multiple color separation plates) are prepared. It is also formed by multicolor printing and the like.
The same ink as the colored layer can be used to form the pattern layer.
As the printing method, various printing methods such as gravure printing, flexographic printing, silk screen printing, and ink jet printing can be applied.

双方の絵柄領域D、Dと隣接する緩衝絵柄領域D1+2を構成する絵柄P1+2は、絵柄Pの特徴の少なくとも一部と絵柄Pの特徴の少なくとも一部を備えることが好ましい。
前記絵柄の特徴とは、色、或いは導管溝や年輪を有する木目模様のように導管溝や年輪の如き特徴的なパターンを含む絵柄の場合は該特徴的パターンの柄密度から選ばれる外観的特徴を意味する。
It is preferable that the picture P 1 + 2 constituting the buffer picture area D 1 + 2 adjacent to both picture areas D 1 and D 2 includes at least a part of the features of the picture P 1 and at least a part of the features of the picture P 2.
The feature of the pattern is a color, or an external feature selected from the pattern density of the characteristic pattern in the case of a pattern including a characteristic pattern such as a conduit groove or an annual ring such as a wood grain pattern having a conduit groove or an annual ring. Means.

絵柄P1+2と絵柄Pが突付部で連続的に接続し、絵柄P1+2と絵柄Pが突付部で連続的に接続することが好ましい。
上記の「絵柄P1+2と絵柄Pが突付部で連続的に接続」とは、緩衝絵柄領域D1+2のうち、絵柄領域Dに隣接する幅方向領域ΔD1+2´の絵柄P1+2´の特徴を抽出して数値化した特徴量n1+2´が、ΔD1+2´の幅の縮小とともに(すなわち、ΔD1+2´の面積が小さくなり、よりDに近い領域のみで構成されるようになるにつれて)、絵柄Pの特徴を抽出して数値化した特徴量nに収束することを意味する。
上記の「絵柄P1+2と絵柄Pが突付部で連続的に接続する」とは、緩衝絵柄領域D1+2のうち、絵柄領域Dに隣接する幅方向領域ΔD1+2″の絵柄P1+2″の特徴を抽出して数値化した特徴量n1+2″が、ΔD1+2″の幅(すなわち、ΔD1+2″の面積が小さくなり、よりDに近い領域のみで構成されるようになるにつれて)の縮小とともに、絵柄Pの特徴を抽出して数値化した特徴量nに収束することを意味する。
上記の特徴量は、色の濃度及び/又は柄の密度の少なくとも何れから抽出された特徴量であることが好ましい。
It is preferable that the picture P 1 + 2 and the picture P 1 are continuously connected at the abutting portion, and the picture P 1 + 2 and the picture P 2 are continuously connected at the abutting part.
The above-mentioned "the pattern P 1 + 2 and the pattern P 1 are continuously connected at the abutting portion" means that the pattern P 1 + 2 ′ of the width direction region ΔD 1 + 2 ′ adjacent to the pattern area D 1 in the buffer pattern area D 1 + 2 As the feature amount n 1 + 2 ′, which is obtained by extracting and quantifying the features, becomes smaller as the width of ΔD 1 + 2 ′ decreases (that is, the area of ΔD 1 + 2 ′ becomes smaller and is composed only of the region closer to D 1). ), It means that the features of the pattern P 1 are extracted and converged to the quantified feature amount n 1.
The above as "picture P 1 + 2 and the picture P 2 is continuously connected with突付portion", among the buffer picture area D 1 + 2, the width direction region [Delta] D 1 + 2 adjacent to the picture area D 2 "pattern P 1 + 2 for" The feature amount n 1 + 2 ″, which is obtained by extracting and quantifying the features of, has a width of ΔD 1 + 2 ″ (that is, as the area of ΔD 1 + 2 ″ becomes smaller and is composed only of a region closer to D 2). It means that the features of the pattern P 2 are extracted and converged to the quantified feature amount n 2 with the reduction.
The above-mentioned feature amount is preferably a feature amount extracted from at least one of the color density and / or the pattern density.

「色の濃度」の特徴量は、絵柄の存在する平面をXY平面としたときに、絵柄の各位置座標(通常は、該絵柄を構成する各画素乃至網点で代表される)に於ける色を特定する指標を用いて抽出することができる。代表的には、CIE(国際照明委員会)既定のL表色系の数値;L(x、y)、a(x、y)、b(x、y)を用いることができる。其の他、スペクトル3刺激値;(X(x、y)、Y(x、y)、Z(x、y)を用いることができる。尚、大文字は3刺激値、小文字は位置座標を意味する。
これら数値から算出した印刷版の製版画像データに於ける各分色の濃度値n(例えば、黄、赤、藍、墨の4色刷りの場合は;n黄(x、y)、n赤(x、y)、n藍(x、y)、n墨(x、y))を、特徴量の抽出に用いることもできる。
The feature amount of "color density" is in each position coordinate of the pattern (usually represented by each pixel or halftone dot constituting the pattern) when the plane in which the pattern exists is the XY plane. It can be extracted using an index that identifies the color. Typically, the CIE (Commission Internationale de l'Eclairage) default L * a * b * color system values; L * (x, y), a * (x, y), b * (x, y) Can be used. In addition, spectrum 3 stimulus values; (X (x, y), Y (x, y), Z (x, y) can be used. Uppercase letters mean 3 stimulus values, lowercase letters mean position coordinates. To do.
The density value n of each color separation in the plate-making image data of the printing plate calculated from these numerical values (for example, in the case of four-color printing of yellow, red, indigo, and ink; n yellow (x, y), n red (x). , Y), n indigo (x, y), n ink (x, y)) can also be used for extracting the feature amount.

「特徴的パターンの柄密度」の特徴量は、一般的には、面積占有率、即ち、当該領域内に於ける単位面積内に於ける該特徴パターンの面積の合計の占める比率を用いて抽出することができる。尚、特に導管溝や年輪のような線状パターンの場合は、該パターンの線密度、即ち、単位面積中の本数、又は該線状パターンの延在方向と直交する方向に於ける単位長さ当たりの本数が用いられる。 The feature amount of "characteristic pattern density" is generally extracted using the area occupancy, that is, the ratio of the total area of the characteristic pattern within the unit area in the area. can do. In particular, in the case of a linear pattern such as a conduit groove or an annual ring, the linear density of the pattern, that is, the number of lines in the unit area or the unit length in the direction orthogonal to the extending direction of the linear pattern. The number of hits is used.

前記のように、図3の透明層4に於ける突付部の境界線A´、B´、C´が、それぞれ、印刷層2に於ける突付部の境界線A、B、Cと重なるように積層すると、凹凸柄領域の突付部が、緩衝絵柄領域D1+2に重なる位置に配置される。
絵柄と凹凸柄を重ねて有する化粧材において、突付部が目視上で違和感を生じさせる要因として、凹凸柄形成時のエンボス型板を用いた熱圧成形の際に基材に収縮又は伸長が発生して、絵柄の突付部と、凹凸柄領域の突付部にズレが生じることが考えられる。本発明の上記構成によれば、凹凸柄形成時のエンボス型板を用いた熱圧成形の際に、基材に収縮又は伸長が発生したとしても、凹凸柄領域の突付部は緩衝絵柄領域D1+2と重なる範囲に配置されている限り、前記のズレに起因する違和感を回避することができる即ち、斯かる緩衝絵柄領域D1+2は絵柄と凹凸柄との位置同調誤差(見当誤差、見当ズレ等とも呼称される)の影響(外観上の違和感)を吸収する機能を有する。
As described above, the boundary lines A', B', and C'of the abutting portion in the transparent layer 4 of FIG. 3 are the boundary lines A, B, and C of the abutting portion in the print layer 2, respectively. When laminated so as to overlap, the abutting portion of the uneven pattern region is arranged at a position where it overlaps with the buffer pattern region D 1 + 2.
In a decorative material having a pattern and an uneven pattern overlapped, one of the factors that causes a visual discomfort at the abutting portion is that the base material shrinks or expands during thermal pressure molding using an embossed template when forming the uneven pattern. It is conceivable that this will occur and the abutting portion of the pattern and the abutting portion of the uneven pattern region will be misaligned. According to the above configuration of the present invention, even if the base material shrinks or expands during thermal pressure molding using the embossed template at the time of forming the concave-convex pattern, the abutting portion of the concave-convex pattern region is a buffer pattern region. as long as it is disposed in a range overlapping the D 1 + 2, it is possible to avoid the discomfort caused by the misalignment that is, such a buffer picture area D 1 + 2 position tuning error between the picture and the uneven pattern (misregister, misregister It has a function to absorb the influence (uncomfortable appearance).

絵柄P1+2と絵柄Pの類似度、及び、絵柄P1+2と絵柄Pの類似度を、何れも、絵柄Pと絵柄Pの類似度よりも高くすることで、より上記効果を高めることができる。
本明細書において、「類似度」とは心理的類似度を意味する。「類似度」は、例えば、画像分析装置で、色、形状、テクスチャなどの特徴量を抽出して数値化したものを対比して測定することができる。
The above effect is further enhanced by increasing the similarity between the picture P 1 + 2 and the picture P 1 and the similarity between the picture P 1 + 2 and the picture P 2 higher than the similarity between the picture P 1 and the picture P 2. be able to.
As used herein, "similarity" means psychological similarity. The "similarity" can be measured, for example, by comparing and quantifying the feature quantities such as color, shape, and texture extracted by an image analyzer.

絵柄P1+2と絵柄Pの類似度、及び、絵柄P1+2と絵柄Pの類似度を、何れも、絵柄Pと絵柄Pの類似度よりも高くするための具体的方法は特に限定されないが、例えば、以下の方法1又は方法2やその組み合わせを例示することができる。The specific method for increasing the similarity between the picture P 1 + 2 and the picture P 1 and the similarity between the picture P 1 + 2 and the picture P 2 is higher than the similarity between the picture P 1 and the picture P 2 is particularly limited. However, for example, the following method 1 or method 2 or a combination thereof can be exemplified.

《方法1》
図5に示すように、絵柄領域DとDを並べた後、絵柄領域Dの絵柄Pの任意の位置の微小部分を一部を切り取って絵柄領域Dの絵柄P中の任意の位置に貼り付けること、及び、絵柄領域Dの絵柄Pの任意の位置の微小部分を一部を切り取って絵柄領域Dの絵柄P中の任意の位置に貼り付けることを繰り返して、境界を馴染ませる方法。所謂、スクランブル処理を行う方法。
《方法2》
図6に示すように、絵柄領域DとDを並べた後、柄の境界付近における絵柄PとPの色の濃度及び/又は柄の密度d(x、y)を、
(1)先ず、図6左のように、絵柄領域Dに於ける絵柄Pの色の濃度及び/又は柄の密度d(x、y)が、元来、絵柄領域Dと絵柄領域Dとの境界で絵柄領域DからDに向うに從ってd(x、y)が不連続的に0に変化するものであったものを、図6右のように、絵柄領域Dの濃度d(x、y)が絵柄領域Dと絵柄領域Dとの境界を挾んで絵柄領域DからDに向うに從ってd(x、y)が連続的に0に收束するように変化させる。
(2)一方、図示は略すが、絵柄領域Dの絵柄Pに於ける色の濃度及び/又は柄の密度d(x、y)についても、同樣に、元来、絵柄領域Dと絵柄領域Dとの境界で絵柄領域DからDに向うに從ってd(x、y)が不連続的に0に変化するものであったものを、d(x、y)が絵柄領域Dと絵柄領域Dとの境界を挾んで絵柄領域DからDに向うに從ってd(x、y)が連続的に0に收束するように変化させる。
(3)而かる後、境界近傍での変化を連続化したd(x、y)及びd(x、y)を平面内で加算したd(x、y)+d(x、y)を絵柄領域D及びDに於ける濃度及び/又は柄の密度とする。
(4)以上により、境界上の絵柄の濃度変化が緩やかになるように処理する方法。所謂、透かし合成処理を行う方法。
<< Method 1 >>
As shown in FIG. 5, after arranging the pattern areas D 1 and D 2 , a small part of the pattern P 1 in the pattern area D 1 at an arbitrary position is cut off to form a pattern P 2 in the pattern area D 2. be pasted into any position, and repeats the cut and paste some small portion of any position of the pattern P 2 of the pattern regions D 2 at an arbitrary position in the picture P 1 of the picture area D 1 How to make the boundaries fit. A method of performing so-called scrambling.
<< Method 2 >>
As shown in FIG. 6, after arranging the pattern areas D 1 and D 2 , the color density and / or the pattern density d (x, y) of the patterns P 1 and P 2 near the boundary of the pattern is determined.
(1) First, as shown in the left 6, the concentration of the color in the picture P 1 in picture area D 1 and / or stalks of the density d 1 (x, y) is, originally, picture area D 1 and the picture As shown in the right side of FIG. 6, d 1 (x, y) changed to 0 discontinuously from the pattern area D 1 to D 2 at the boundary with the area D 2. concentration of picture area D 1 d 1 (x, y ) d 1 I obedience to the direction from picture area D 1 to D 2 across the boundary between the picture area D 1 and the picture area D 2 (x, y) is It is changed so as to be continuously focused on 0.
(2) On the other hand, although not shown, the color density and / or the pattern density d 2 (x, y) in the pattern P 2 of the pattern area D 2 is also originally the pattern area D 2 a picture area D 1 and the boundary d 2 I obey the picture area D 2 in toward the D 1 (x, y) what were those changes to discontinuously 0, d 2 (x, y) changes so that d 2 (x, y) is continuously focused on 0 along the boundary between the pattern area D 2 and the pattern area D 1 from the pattern area D 2 to D 1. Let me.
(3) After that, d 1 (x, y) + d 2 (x, y ) obtained by adding d 1 (x, y) and d 2 (x, y), which are continuous changes in the vicinity of the boundary, in the plane. ) Is the density and / or the density of the pattern in the pattern areas D 1 and D 2.
(4) A method of processing so that the density change of the pattern on the boundary becomes gentle as described above. A method of performing so-called watermark composition processing.

上記の各処理は、具体的には、例えば、演算制御装置とメモリと入力インタフェイスを含む画像処理装置を用い、入力インタフェイスを介してPとPの画像データをメモリに記憶し、メモリから読み出したデータを、所定の演算式を用いて演算制御装置で演算処理し、合成データを作成することで行うことができる。Specifically, each of the above processes uses, for example, an arithmetic control device, a memory, and an image processing device including an input interface, and stores the image data of P 1 and P 2 in the memory via the input interface. It can be performed by performing arithmetic processing on the data read from the memory by the arithmetic control device using a predetermined arithmetic formula and creating synthetic data.

絵柄領域Dの幅方向長さ(W)と、絵柄領域Dの幅方向長さ(W)と、緩衝絵柄領域D1+2の幅方向長さ(W1+2)が、W1+2<WかつW1+2<Wの関係を満たすことが好ましい。
1+2の下限は、凹凸柄の形成に用いるエンボス加工機の幅方向の見当誤差である。
また、0.05<W1+2/W<0.1かつ0.05<W1+2/W<0.1の関係を満たすことがより好ましい。
Widthwise length of the picture area D 1 and (W 1), the length in the width direction of the pattern region D 2 and (W 2), the width direction length of the buffer picture area D 1 + 2 (W 1 + 2) is, W 1 + 2 <W It is preferable that the relationship of 1 and W 1 + 2 <W 2 is satisfied.
The lower limit of W 1 + 2 is the registration error in the width direction of the embossing machine used for forming the uneven pattern.
Further, it is more preferable to satisfy the relationship of 0.05 <W 1 + 2 / W 1 <0.1 and 0.05 <W 1 + 2 / W 2 <0.1.

(凹凸柄)
本発明は、絵柄のデザインと、凹凸柄のデザインを同一のものとして重ね合わせた、所謂「同調」タイプの化粧版に限定されず、例えば、絵柄は木目模様で構成し、凹凸柄は非木目模様(例えばマット部)で構成することができる。
凹凸柄をマット部で構成する場合、マット部を構成する微凹部は、レーザ加工やエッチング加工で表面を凹凸化したエンボスロールや、マット剤を含む塗布液で表面を凹凸化したエンボスロールを用いたエンボス加工により形成することができる。特に、レーザ加工を用いることにより、微細な加工を実現することができる。
凹凸柄をマット部で構成する場合、凹凸柄領域dとdは、それぞれ、以下の条件を満たすことが好ましい。
カットオフ値を8mmとした際のJIS B0601:1994での十点平均粗さ(dのRziとdのRzi+1)は、それぞれの間に10μm以上の差があると好ましいが、凹凸柄のパターンによってはこの限りではない。
(Concave and convex pattern)
The present invention is not limited to the so-called "synchronization" type decorative plate in which the design of the pattern and the design of the uneven pattern are superposed as the same one. For example, the pattern is composed of a wood grain pattern, and the uneven pattern is a non-wood grain pattern. It can be composed of a pattern (for example, a matte portion).
When the uneven pattern is composed of a matte portion, the fine recesses constituting the matte portion are embossed rolls whose surface is made uneven by laser processing or etching processing, or embossed rolls whose surface is made uneven by a coating liquid containing a matting agent. It can be formed by embossing. In particular, by using laser processing, fine processing can be realized.
When the concavo-convex pattern is composed of a matte portion, it is preferable that the concavo-convex pattern regions d 1 and d 2 satisfy the following conditions, respectively.
The ten-point average roughness (Rz i of d 1 and Rz i + 1 of d 2 ) at JIS B0601: 1994 when the cutoff value is 8 mm is preferably a difference of 10 μm or more between them, but unevenness. This does not apply depending on the pattern of the pattern.

[製造方法]
以下に説明する製造方法には、フィルム形態の基材(以下、これを基材フィルムとも呼称する)の表面に絵柄を印刷して印刷層2を形成する工程(A工程)と、印刷層2に透明層4を積層する工程(B工程)と、透明層4に凹凸柄3を形成する工程(C工程)を含む。
[Production method]
The manufacturing method described below includes a step (step A) of printing a pattern on the surface of a base material in the form of a film (hereinafter, also referred to as a base film) to form a print layer 2 and a print layer 2 A step of laminating the transparent layer 4 on the transparent layer 4 (step B) and a step of forming the uneven pattern 3 on the transparent layer 4 (step C) are included.

(A工程)
2軸延伸ポリエステル樹脂(PET−G)フィルムよりなる基材フィルム11の一方の面に、印刷ロール(図示せず)を用いて印刷層2を形成、すなわち絵柄を印刷する。例えば、グラビア印刷で、多色刷りにより木目模様を形成することができる。
絵柄の印刷は、原稿画像を作製する工程を含む。原稿画像はデジタルデータであることが好ましいため、デジタルデータでない場合には写真やスキャナ等を用いることによりデジタルデータ化する。また、初めから模様をCAD等を用いてデジタルデータを利用して設計していた場合にはそのデジタルデータを用いることができる。これで、デジタルデータとして原稿画像が得られる。
原稿画像を作製する工程では、絵柄領域Dを構成する絵柄Pと、絵柄領域Dを構成する絵柄Pを取得するとともに、画像分析装置で、絵柄Pと絵柄Pの特徴を抽出して、絵柄Pの特徴の少なくとも一部と絵柄Pの特徴の少なくとも一部を備える絵柄P1+2を決定して、絵柄領域Dと絵柄領域Dの間に絵柄P1+2を有する緩衝絵柄領域D1+2を設けた原稿画像を作製する。
(Step A)
A printing roll (not shown) is used to form a printing layer 2 on one surface of a base film 11 made of a biaxially stretched polyester resin (PET-G) film, that is, a pattern is printed. For example, in gravure printing, a wood grain pattern can be formed by multicolor printing.
Printing a pattern includes a step of producing a manuscript image. Since the manuscript image is preferably digital data, if it is not digital data, it is converted into digital data by using a photograph, a scanner, or the like. Further, when the pattern is designed by using digital data using CAD or the like from the beginning, the digital data can be used. With this, the original image can be obtained as digital data.
In the process of producing the manuscript image, the picture P 1 constituting the picture area D 1 and the picture P 2 forming the picture area D 2 are acquired, and the features of the picture P 1 and the picture P 2 are captured by the image analyzer. extracting and determines a pattern P 1 + 2 with at least a portion of at least a portion of the pattern P 2, wherein the characteristic pattern P 1, having a pattern P 1 + 2 between the picture area D 1 and the picture area D 2 A manuscript image provided with the buffered pattern region D 1 + 2 is prepared.

(B工程)
A工程で形成した印刷層2の上に透明樹脂フィルムを貼着して透明層4を積層する。すなわち、オーバーレイヤーを形成する。例えば、印刷面の上から、透明樹脂フィルム(PET−G)を、(2液硬化型)接着剤でドライラミネートにて貼り合わせることで、透明層4を積層形成することができる。
(Step B)
A transparent resin film is attached onto the print layer 2 formed in step A, and the transparent layer 4 is laminated. That is, an overlayer is formed. For example, the transparent layer 4 can be laminated and formed by laminating a transparent resin film (PET-G) on the printed surface with a (two-component curable) adhesive by dry lamination.

(C工程)
透明層4の表面に、凹凸柄を有するエンボスロールにて、凹凸柄領域dと凹凸柄領域dの突付部が緩衝絵柄領域D1+2に重ねて配置されるように位置合わせをして、エンボス加工を施す。
エンボス加工に用いるエンボスロールは、例えば、以下の方法で得ることができる。
《原稿画像を作製する工程》
原稿画像を作製する工程は、凹凸柄として表現すべき模様を取得してこれを原稿画像とする。原稿画像は画像濃度の平面内分布のデジタルデータであることが好ましいため、原稿として杉板目の木材板と杉柾目の木材板とを用意し、両者の木目をデジタルスキャナを用いて読み込むことによりTIFF形式で8bitの画像濃淡階調(256階調)で2540dpiの解像度の濃淡画像のデジタルデータを得る。
《版を作製する工程》
版を作製する工程では、版下画像に基づいてエンボス版(化粧材用成形型)の作製を行う。具体的には以下の手順(1)〜(5)からなる。
(C step)
On the surface of the transparent layer 4, an embossing roll having an uneven pattern is used to align the abutting portions of the uneven pattern area d 1 and the uneven pattern area d 2 so as to be overlapped with the buffer pattern area D 1 + 2. , Emboss.
The embossing roll used for embossing can be obtained by, for example, the following method.
<< Process of creating a manuscript image >>
In the process of producing a manuscript image, a pattern to be expressed as an uneven pattern is acquired and used as a manuscript image. Since it is preferable that the manuscript image is digital data of the in-plane distribution of image density, a wood board of cedar grain and a wood board of cedar grain are prepared as manuscripts, and both wood grains are read by using a digital scanner. Digital data of a shade image having a resolution of 2540 dpi is obtained in a TIFF format with an 8-bit image shade gradation (256 gradations).
<< Process of making a plate >>
In the step of producing the plate, an embossed plate (molding mold for decorative material) is produced based on the block copy image. Specifically, it comprises the following procedures (1) to (5).

(1)濃淡階調版下画像作成工程
《原稿画像を作製する工程》で得た原稿画像デジタルデータを用い、杉板目の画像データから幅25cmで長さ90cmの部分を切り抜き、これを図3における凹凸柄領域d1の画像とする。
又、杉柾目の画像データからも幅25cmで長さ90cmの部分を切り抜き、これを図3に於ける凹凸柄領域d2の画像とする。
更に、凹凸柄領域d1の右端の幅5cmの部分と杉柾目の画像データの左端の幅5cmの部分を選び両者の画像データについて、図6及び前記明細書にて記載の如き連続濃度化の処理を施した上で、凹凸柄領域d1の右端の幅5cmの部分と杉柾目の画像データの左端の幅5cmの部分とを合成(加算)して透かし合成処理を行い、これを以って、図3に於ける緩衝凹凸柄領域d1+2の画像データとする。
而かる後、斯くして得た凹凸柄領域d1の画像データ、凹凸柄領域d2の画像データ、及び緩衝凹凸柄領域d1+2の画像データを、図3の如き配置で合成した画像データからエンボス版の濃淡階調版下画像データを作成する。この濃淡階調版下画像データを凹凸模様画像データともいう。
(2)金属ロール準備工程
上記工程(1)と並行して、エンボス版彫刻用の金属ロールを準備する。
(3)レーザ光彫刻工程
レーザ光直接彫刻機を用い、工程(2)で用意した金属ロールの表面を工程(1)で作成した凹凸模様画像データに基づき彫刻する。これによりその表面に化粧材表面の凹凸模様と同一平面視形状で且つ逆凹凸(化粧材の凸に対応する部分がエンボス版面上では凹となる関係)の凹凸形状を形成する。
金属ロールをその回転駆動軸を介して駆動し、回転駆動軸を中心軸として回転する。レーザヘッドから出射される発振波長1024nm、レーザスポット径10μm、出力600Wのファイバーレーザ光Lで金属ロールの表面の全面を走査する。その際には工程(1)で作成した凹凸模様画像データの濃度値に応じてレーザ光をON−OFF切換(照射又は非照射の切換)を行い、照射位置にはレーザ光による金属の蒸発で深さ10μmの凹部を形成する。かかるレーザ光による金属ロール表面に対する走査を複数回繰り返す。また、蒸発した金属が粉体となって金属ロールの表面に残留又は付着することを防止するため、彫刻液吐出ヘッドから彫刻液Tを金属ロールの表面のレーザ光照射領域に吹き付けた状態でレーザ光照射を行うことが好ましい。例えば、凹凸模様画像データ上で版深50μmに対応する画像濃度の位置座標においては、合計10回の走査のうち、最初の5回分のみレーザ光を照射(ON)し、残り5回分については、レーザ光は非照射(OFF)となるよう制御する。かかるレーザ光の走査を完了させ、金属ロールの表面に所望の凹凸形状を形成する。
その際、レーザ光直接彫刻機を制御する電子計算機により、絵柄領域Dの最大濃度データを版深200μm、絵柄領域Dの最大濃度データを版深200μmに変換の上、レーザ光の照射回数を制御する。
(4)電界研磨工程
彫刻液を洗浄した後、電解研磨を行い、金属ロールの表面に付着した金属の残渣を除去する。
(5)クロムメッキ工程
工程(4)の後、該金属ロール表面にメッキによりクロム層を形成する。
以上により凹凸層の表面に形成された凹凸模様の凹凸が反転した凹凸形状を表面に備える版(化粧材用成形型、本形態ではエンボス版)を得ることができる。
(1) Image creation process for shade gradation block copy Using the original image digital data obtained in << Process for creating original image >>, a part with a width of 25 cm and a length of 90 cm is cut out from the image data of the cedar plate, and this is shown in the figure. Let it be an image of the uneven pattern region d1 in 3.
Further, a portion having a width of 25 cm and a length of 90 cm is cut out from the image data of the cedar grain, and this is used as an image of the uneven pattern region d2 in FIG.
Further, a portion having a width of 5 cm at the right end of the uneven pattern region d1 and a portion having a width of 5 cm at the left end of the image data of the cedar grain are selected, and both image data are subjected to continuous densification processing as described in FIG. 6 and the above specification. After applying, the right end of the uneven pattern area d1 with a width of 5 cm and the left end of the image data of the cedar grain with a width of 5 cm are combined (added) to perform watermark composition processing. Let it be the image data of the buffered uneven pattern region d1 + 2 in FIG.
After that, the image data of the concavo-convex pattern region d1, the image data of the concavo-convex pattern region d2, and the image data of the buffered concavo-convex pattern region d1 + 2 thus obtained are combined from the image data in the arrangement as shown in FIG. Create image data under the grayscale gradation plate. This shading gradation block copy image data is also referred to as uneven pattern image data.
(2) Metal roll preparation step In parallel with the above step (1), a metal roll for embossing plate engraving is prepared.
(3) Laser light engraving process Using a laser light direct engraving machine, the surface of the metal roll prepared in step (2) is engraved based on the uneven pattern image data created in step (1). As a result, a concavo-convex shape having the same plan view shape as the concavo-convex pattern on the surface of the decorative material and having an inverted concavo-convex shape (the portion corresponding to the convexity of the decorative material becomes concave on the embossed plate surface) is formed on the surface.
The metal roll is driven via the rotation drive shaft, and rotates around the rotation drive shaft as a central axis. The entire surface of the metal roll is scanned with a fiber laser beam L having an oscillation wavelength of 1024 nm, a laser spot diameter of 10 μm, and an output of 600 W emitted from the laser head. In that case, the laser beam is switched ON-OFF (switching between irradiation and non-irradiation) according to the density value of the uneven pattern image data created in step (1), and the irradiation position is determined by evaporation of metal by the laser beam. A recess with a depth of 10 μm is formed. Scanning of the metal roll surface with the laser beam is repeated a plurality of times. Further, in order to prevent the evaporated metal from becoming powder and remaining or adhering to the surface of the metal roll, the laser is in a state where the engraving liquid T is sprayed from the engraving liquid discharge head onto the laser light irradiation region on the surface of the metal roll. It is preferable to irradiate with light. For example, in the position coordinates of the image density corresponding to the plate depth of 50 μm on the uneven pattern image data, the laser beam is irradiated (ON) only for the first 5 scans out of a total of 10 scans, and the remaining 5 scans are irradiated (ON). The laser beam is controlled so as not to be irradiated (OFF). The scanning of the laser beam is completed to form a desired uneven shape on the surface of the metal roll.
At that time, the electronic computer which controls the laser beam directly engraving machine, maximum density data plate depth 200 [mu] m in the pattern region D 1, on the converted maximum density data of picture area D 2 in plate depth 200 [mu] m, irradiation frequency of the laser beam To control.
(4) Electric field polishing step After cleaning the engraving liquid, electrolytic polishing is performed to remove metal residues adhering to the surface of the metal roll.
(5) Chromium Plating Step After the step (4), a chrome layer is formed on the surface of the metal roll by plating.
As described above, it is possible to obtain a plate (molding mold for decorative material, embossed plate in this embodiment) having an uneven shape in which the unevenness of the uneven pattern formed on the surface of the uneven layer is inverted.

〔実施形態B1〕
[層構成]
図7には、印刷層2を上面(座標軸のZ軸方向)からみた平面視による説明図と、透明層4を上面からみた説明図を示している。透明層4に於ける突付部の境界線A´、B´、C´が、それぞれ、印刷層2に於ける突付部の境界線A、B、Cと重なるように、印刷層2の上に積層される。このとき、図8に示すように、印刷層2の突付部が、透明層4の緩衝凹凸柄領域d1+2に重ねて配置される。
尚、図7に於いては、各突付部の境界線は図示上目立ち、認識し易いように太線で誇張して図示してあるが、実際の化粧材に於いては、必ずしも突付部の各境界線は太線等の目立つ外観を呈するとは限ら無い。
[Embodiment B1]
[Layer structure]
FIG. 7 shows an explanatory view of the print layer 2 viewed from the upper surface (Z-axis direction of the coordinate axes) in a plan view and an explanatory view of the transparent layer 4 viewed from the upper surface. The boundary lines A', B', and C'of the abutting portion in the transparent layer 4 overlap with the boundary lines A, B, and C of the abutting portion in the print layer 2, respectively. Stacked on top. At this time, as shown in FIG. 8, the abutting portion of the print layer 2 is arranged so as to overlap the cushioning uneven pattern region d 1 + 2 of the transparent layer 4.
In addition, in FIG. 7, the boundary line of each abutting portion is conspicuous in the drawing and is exaggerated with a thick line for easy recognition, but in the actual decorative material, the abutting portion is not necessarily shown. Each boundary line does not always show a conspicuous appearance such as a thick line.

(凹凸柄)
本発明は、絵柄のデザインと、凹凸柄のデザインを同一のものとして重ね合わせた、所謂「同調」タイプの化粧版に限定されず、例えば、絵柄は木目模様で構成し、凹凸柄は非木目模様(例えばマット部)で構成することができる。
凹凸柄をマット部で構成する場合、マット部を構成する微凹部は、レーザ加工やエッチング加工で表面を凹凸化したエンボスロールや、マット剤を含む塗布液で表面を凹凸化したエンボスロールを用いたエンボス加工により形成することができる。特に、レーザ加工を用いることにより、微細な加工を実現することができる。
凹凸柄をマット部で構成する場合、凹凸柄領域dとdは、それぞれ、以下の条件を満たすことが好ましい。
カットオフ値を8mmとした際のJIS B0601:1994での十点平均粗さ(dのRziとdのRzi+1)は、それぞれの間に10μm以上の差があると好ましいが、凹凸柄のパターンによってはこの限りではない。
(Concave and convex pattern)
The present invention is not limited to the so-called "synchronization" type decorative plate in which the design of the pattern and the design of the uneven pattern are superposed as the same one. For example, the pattern is composed of a wood grain pattern, and the uneven pattern is a non-wood grain pattern. It can be composed of a pattern (for example, a matte portion).
When the uneven pattern is composed of a matte portion, the fine recesses constituting the matte portion are embossed rolls whose surface is made uneven by laser processing or etching processing, or embossed rolls whose surface is made uneven by a coating liquid containing a matting agent. It can be formed by embossing. In particular, by using laser processing, fine processing can be realized.
When the concavo-convex pattern is composed of a matte portion, it is preferable that the concavo-convex pattern regions d 1 and d 2 satisfy the following conditions, respectively.
The ten-point average roughness (Rz i of d 1 and Rz i + 1 of d 2 ) at JIS B0601: 1994 when the cutoff value is 8 mm is preferably a difference of 10 μm or more between them, but unevenness. This does not apply depending on the pattern of the pattern.

双方の凹凸柄領域d、dと隣接する緩衝凹凸柄領域d1+2を構成する凹凸柄p1+2は、凹凸柄領域dの凹凸柄pの特徴の少なくとも一部と凹凸柄領域dの凹凸柄pの特徴の少なくとも一部を備えることが好ましい。
前記凹凸柄の特徴とは、表面粗さを含む表面性状の特徴を意味する。
The concavo-convex pattern p 1 + 2 constituting the buffer concavo-convex pattern region d 1 + 2 adjacent to both concavo-convex pattern regions d 1 and d 2 is at least a part of the features of the concavo-convex pattern p 1 of the concavo-convex pattern region d 1 and the concavo-convex pattern region d 2 it is preferable to provide at least some of the features of the uneven pattern p 2.
The characteristic of the uneven pattern means a characteristic of surface texture including surface roughness.

凹凸柄p1+2と凹凸柄pが連続的に接続し、凹凸柄p1+2と凹凸柄pが連続的に接続することが好ましい。
上記の「凹凸柄p1+2と凹凸柄pが連続的に接続」とは、凹凸柄領域d1+2のうち、凹凸柄領域dに隣接する幅方向領域Δd1+2´の凹凸柄p1+2´の特徴を抽出して数値化した特徴量n1+2´が、Δd1+2´の幅の縮小とともに、前記凹凸柄領域dの凹凸柄pの特徴を抽出して数値化した特徴量nに収束することを意味する。
上記の「凹凸柄p1+2と凹凸柄pが連続的に接続」とは、凹凸柄領域d1+2のうち、凹凸柄領域dに隣接する幅方向領域Δd1+2″の凹凸柄p1+2″の特徴を抽出して数値化した特徴量n1+2″が、Δd1+2″の幅の縮小とともに、前記凹凸柄領域dの凹凸柄pの特徴を抽出して数値化した特徴量nに収束することを意味する。
上記の特徴量は、表面粗さを含む表面性状の特徴から抽出された特徴量であることが好ましい。
It is preferable that the concave-convex pattern p 1 + 2 and the concave-convex pattern p 1 are continuously connected, and the concave-convex pattern p 1 + 2 and the concave-convex pattern p 2 are continuously connected.
The above "concave and convex pattern p 1 + 2 and uneven pattern p 1 are continuously connected" means that, of the uneven pattern area d 1 + 2 , the uneven pattern p 1 + 2 ′ of the width direction region Δd 1 + 2 ′ adjacent to the concave and convex pattern area d 1 The feature amount n 1 + 2 ′ extracted and quantified by the feature is converged to the feature amount n 1 obtained by extracting and quantifying the feature of the uneven pattern p 1 of the uneven pattern area d 1 as the width of Δd 1 + 2 ′ is reduced. Means to do.
The above "concave-convex pattern p 1 + 2 and concavo-convex pattern p 2 are continuously connected" means that of the concavo-convex pattern region d 1 + 2 , the concavo-convex pattern p 1 + 2 "in the width direction region Δd 1 + 2 " adjacent to the concavo-convex pattern region d 2. The feature amount n 1 + 2 ″ extracted and quantified from the features converges to the feature amount n 2 quantified by extracting the features of the uneven pattern p 2 in the uneven pattern region d 2 as the width of Δd 1 + 2 ″ is reduced. Means to do.
The above-mentioned feature amount is preferably a feature amount extracted from the feature of surface texture including surface roughness.

前記のように、図7の透明層4に於ける突付部の境界線A´、B´、C´が、それぞれ、印刷層2に於ける突付部の境界線A、B、Cと重なるように積層すると、凹凸柄領域の突付部が、透明層4の緩衝凹凸柄領域d1+2に重なる位置に配置される。
絵柄と凹凸柄を重ねて有する化粧材において、突付部が目視上で違和感を生じさせる要因として、凹凸柄形成時のエンボス型板を用いた熱圧成形の際に基材に収縮又は伸長が発生して、絵柄の突付部と、凹凸柄領域の突付部にズレが生じることが考えられる。絵柄領域の突付部が、透明層4の緩衝凹凸柄領域d1+2に重なる範囲に配置されている限り、凹凸柄形成時のエンボス型板を用いた熱圧成形の際に、基材に収縮又は伸長が発生したとしても、前記のズレに起因する違和感を回避することができる。即ち、斯かる緩衝凹凸柄領域d1+2は絵柄と凹凸柄との位置同調誤差(見当誤差、見当ズレ等とも呼称される)の影響(外観上の違和感)を吸収する機能を有する。
As described above, the boundary lines A', B', and C'of the abutting portion in the transparent layer 4 of FIG. 7 are the boundary lines A, B, and C of the abutting portion in the print layer 2, respectively. When laminated so as to overlap, the abutting portion of the concave-convex pattern region is arranged at a position overlapping the buffer concave-convex pattern region d 1 + 2 of the transparent layer 4.
In a decorative material having a pattern and an uneven pattern overlapped, one of the factors that causes a visual discomfort at the abutting portion is that the base material shrinks or expands during thermal pressure molding using an embossed template when forming the uneven pattern. It is conceivable that this will occur and the abutting portion of the pattern and the abutting portion of the uneven pattern region will be misaligned. As long as the abutting portion of the pattern region is arranged in a range that overlaps the cushioning concave-convex pattern region d 1 + 2 of the transparent layer 4, the base material shrinks during thermal pressure molding using the embossed template when forming the concave-convex pattern. Alternatively, even if the elongation occurs, the discomfort caused by the above-mentioned deviation can be avoided. That is, the buffered concave-convex pattern region d 1 + 2 has a function of absorbing the influence (appearance discomfort) of the positional synchronization error (also referred to as registration error, registration deviation, etc.) between the pattern and the uneven pattern.

凹凸柄p1+2と凹凸柄pの類似度、及び、凹凸柄p1+2と凹凸柄pの類似度を、何れも、凹凸柄pと凹凸柄pの類似度よりも高くすることで、より上記効果を高めることができる。
本明細書において、「類似度」とは心理的類似度を意味する。「類似度」は、例えば、画像分析装置で、色、形状、テクスチャなどの特徴量を抽出して数値化したものを対比して測定することができる。
By making the similarity between the uneven pattern p 1 + 2 and the concave-convex pattern p 1 and the similarity between the concave-convex pattern p 1 + 2 and the uneven pattern p 2 higher than the similarity between the concave-convex pattern p 1 and the uneven pattern p 2. , The above effect can be further enhanced.
As used herein, "similarity" means psychological similarity. The "similarity" can be measured, for example, by comparing and quantifying the feature quantities such as color, shape, and texture extracted by an image analyzer.

凹凸柄p1+2と凹凸柄pの類似度、及び、凹凸柄p1+2と凹凸柄pの類似度を、何れも、凹凸柄pと凹凸柄pの類似度よりも高くするための具体的方法は特に限定されないが、例えば、以下の方法1、2やその組み合わせを例示することができる。To make the similarity between the uneven pattern p 1 + 2 and the concave-convex pattern p 1 and the similarity between the concave-convex pattern p 1 + 2 and the uneven pattern p 2 higher than the similarity between the concave-convex pattern p 1 and the uneven pattern p 2. The specific method is not particularly limited, and for example, the following methods 1 and 2 and combinations thereof can be exemplified.

《方法1》dとdを並べた後、dの一部を切り取ってdに貼り付けること、及び、dの一部を切り取ってdに貼り付けることを繰り返して、境界を馴染ませる方法。
《方法2》dとdを並べた後、柄の境界付近におけるdとdの凹凸十点平均粗さRz及び/又は凹凸周期を変化させ、境界上の濃度変化が緩やかになるように処理する方法。
<< Method 1 >> After arranging d 1 and d 2 , a part of d 1 is cut out and pasted on d 2 , and a part of d 2 is cut out and pasted on d 1 by repeating the boundary. How to get used to.
"Method 2" After arranging the d 1 and d 2, to change the d 1 and irregularities ten-point average roughness d 2 Rz and / or roughness frequency in the vicinity of the boundary of the pattern, density change on the boundary becomes gentle How to handle it.

凹凸柄領域dの幅方向長さ(w)と、凹凸柄領域dの幅方向長さ(w)と、緩衝凹凸柄領域d1+2の前記幅方向長さ(w1+2)が、w1+2<wかつw1+2<wの関係を満たすことが好ましい。
また、0.05<w1+2/w<0.10かつ0.05<w1+2/w<0.10の関係を満たすことがより好ましい。
Uneven pattern region widthwise length of d 1 and (w 1), uneven pattern region d 2 in the width direction length and (w 2), the widthwise length of the buffer uneven pattern region d 1 + 2 (w 1 + 2) is, It is preferable to satisfy the relationship of w 1 + 2 <w 1 and w 1 + 2 <w 2.
Further, it is more preferable to satisfy the relationship of 0.05 <w 1 + 2 / w 1 <0.10 and 0.05 <w 1 + 2 / w 2 <0.10.

(絵柄)
図7に示すように、印刷層2の絵柄領域Dを構成する絵柄Pと、絵柄領域Dを構成する絵柄Pは異なる柄からなり、図7に於いて幅方向(同図に於けるX軸方向)に交互に2組が、D、D、D、Dの如く互に隙間無く隣接して配置されてなる。又、絵柄領域Dと絵柄領域Dとは幅方向Xと直交する長手方向Yに延在しておりZ軸方向から視た所謂平面視に於いて、絵柄領域D、Dとも長方形形状をなす。尚、本発明に於いて、幅方向及び長手方向の用語は相対的な長短を意味するものでは無く、単に直交する2方向を互に識別する意味で用いる。又、図7の絵柄領域は、あくまでも1実施形態の例であり、本発明に於ける絵柄領域は最低2種類以上あれば良く、3種類、4種類、或いは5種類以上の絵柄領域の配置から構成されていても良い。又、絵柄領域D、D等の形状も長方形とは限らず、3角形、正方形、菱形等の他の4角形、6角形等の多角形、或いは多角形以外の形状であっても良い。
絵柄は特に限定されないが、例えば、杉、檜、松、楢、樫、チーク等の各種樹木の板材表面の木目模様、大理石模様(例えばトラバーチン大理石板表面の凹陥部模様)、花崗岩板表面の劈開面等の岩石の表面を模した石目模様、布目や布状の模様を模した布地模様、タイル貼模様、煉瓦積模様等があり、これらを複合した寄木、パッチワーク等の模様もある。
これらの模様は通常の黄色、赤色、青色、および黒色のプロセスカラーによる多色印刷によって形成される他、模様を構成する個々の色の版(以下、複数の分色版)を用意して行う多色印刷等によっても形成される。
絵柄層の形成には、着色層と同様のインキを用いることができる。
印刷方法としては、グラビア印刷、シルクスクリーン印刷、インキジェット印刷等の各種印刷方法が適用可能である。
(Pattern)
As shown in FIG. 7, the pattern P 1 constituting the pattern area D 1 of the print layer 2 and the pattern P 2 forming the pattern area D 2 are composed of different patterns, and in FIG. 7, the width direction (in the same figure). In the X-axis direction), two sets are alternately arranged adjacent to each other without a gap , such as D 1 , D 2 , D 1 , and D 2. Further, the pattern area D 1 and the pattern area D 2 extend in the longitudinal direction Y orthogonal to the width direction X, and both the pattern areas D 1 and D 2 are rectangular in the so-called plan view viewed from the Z-axis direction. Make a shape. In the present invention, the terms in the width direction and the longitudinal direction do not mean relative lengths and shorts, but are used simply to distinguish two orthogonal directions from each other. Further, the pattern area of FIG. 7 is merely an example of one embodiment, and the pattern area in the present invention may be at least two types, and from the arrangement of three types, four types, or five or more types of pattern areas. It may be configured. Further, the shapes of the pattern areas D 1 and D 2 are not limited to rectangles, and may be other polygons such as triangles, squares and rhombuses, polygons such as hexagons, or shapes other than polygons. ..
The pattern is not particularly limited, but for example, a wood grain pattern on the surface of various trees such as cedar, cypress, pine, oak, oak, and teak, a marble pattern (for example, a concave pattern on the surface of a travertin marble plate), and an opening on the surface of a granite plate. There are stone grain patterns that imitate the surface of rocks such as surfaces, fabric patterns that imitate the texture and cloth-like patterns, tiled patterns, brick pile patterns, etc., and there are also patterns such as parquet and patchwork that combine these.
These patterns are formed by multicolor printing using ordinary yellow, red, blue, and black process colors, and plates of the individual colors that make up the pattern (hereinafter referred to as multiple color separation plates) are prepared. It is also formed by multicolor printing and the like.
The same ink as the colored layer can be used to form the pattern layer.
As the printing method, various printing methods such as gravure printing, silk screen printing, and ink jet printing can be applied.

[製造方法]
以下に説明する製造方法には、フィルム形態の基材(以下、これを基材フィルムとも呼称する)の表面に絵柄を印刷して印刷層2を形成する工程(A工程)と、印刷層2に透明層4を積層する工程(B工程)と、透明層4に凹凸柄3を形成する工程(C工程)を含む。
[Production method]
The manufacturing method described below includes a step (step A) of printing a pattern on the surface of a base material in the form of a film (hereinafter, also referred to as a base film) to form a print layer 2 and a print layer 2 A step of laminating the transparent layer 4 on the transparent layer 4 (step B) and a step of forming the uneven pattern 3 on the transparent layer 4 (step C) are included.

(A工程)
2軸延伸ポリエステル樹脂(PET−G)フィルムよりなる基材フィルム11の一方の面に、印刷ロール(図示せず)を用いて印刷層2を形成、すなわち絵柄を印刷する。例えば、グラビア印刷で、多色刷りにより木目模様を形成することができる。
絵柄の印刷は、原稿画像を作製する工程を含む。原稿画像はデジタルデータであることが好ましいため、デジタルデータでない場合には写真やスキャナ等を用いることによりデジタルデータ化する。また、初めから模様をCAD等を用いてデジタルデータを利用して設計していた場合にはそのデジタルデータを用いることができる。これで、デジタルデータとして原稿画像が得られる。
(Step A)
A printing roll (not shown) is used to form a printing layer 2 on one surface of a base film 11 made of a biaxially stretched polyester resin (PET-G) film, that is, a pattern is printed. For example, in gravure printing, a wood grain pattern can be formed by multicolor printing.
Printing a pattern includes a step of producing a manuscript image. Since the manuscript image is preferably digital data, if it is not digital data, it is converted into digital data by using a photograph, a scanner, or the like. Further, when the pattern is designed by using digital data using CAD or the like from the beginning, the digital data can be used. With this, the original image can be obtained as digital data.

(B工程)
実施形態Aで説明した手法と同様の手法で、透明層4を積層形成する。
(Step B)
The transparent layer 4 is laminated and formed by the same method as that described in the A embodiment.

(C工程)
透明層4の表面に、凹凸柄を有するエンボスロールにて、絵柄領域Dと絵柄領域Dの突付部が、緩衝凹凸柄領域d1+2に重ねて配置されるように位置合わせをして、エンボス加工を施す。
エンボス加工に用いるエンボスロールは、例えば、以下の方法で得ることができる。
《原稿画像を作製する工程》
原稿画像を作製する工程は、凹凸柄として表現すべき模様を取得してこれを原稿画像とする。原稿画像は画像濃度の平面内分布のデジタルデータであることが好ましいため、原稿として杉板目の木材板と杉柾目の木材板とを用意し、両者の木目をデジタルスキャナを用いて読み込むことによりTIFF形式で8bitの画像濃淡階調(256階調)で2540dpiの解像度の濃淡画像のデジタルデータを得る。
原稿画像を作製する工程では、凹凸柄領域dを構成する凹凸柄pと、凹凸柄領域dを構成する凹凸柄pを取得するとともに、画像分析装置で、凹凸柄pと凹凸柄pの特徴を抽出して、凹凸柄pの特徴の少なくとも一部と凹凸柄pの特徴の少なくとも一部を備える凹凸柄p1+2を決定して、凹凸柄領域dと凹凸柄領域dの間に凹凸柄p1+2を有する緩衝凹凸柄領域d1+2を設けた原稿画像を作製する。
《エッジングデータを作成する工程》
エッジングデータを作製する工程では、得られた原稿画像を元に複数段のエッジングデータ(何段目のエッジングで凹凸をつけるかに関するデータ)を作成する。
《版を作製する工程》
版を作製する工程では、エッジングデータに基づいてエンボス版(化粧材用成形型)の作製を行う。具体的には以下の手順(1)〜(5)からなる。
(C step)
On the surface of the transparent layer 4, an embossing roll having an uneven pattern is used to align the abutting portions of the pattern area D 1 and the pattern area D 2 so as to be overlapped with the cushioning uneven pattern area d 1 + 2. , Emboss.
The embossing roll used for embossing can be obtained by, for example, the following method.
<< Process of creating a manuscript image >>
In the process of producing a manuscript image, a pattern to be expressed as an uneven pattern is acquired and used as a manuscript image. Since it is preferable that the manuscript image is digital data of the in-plane distribution of image density, a wood board of cedar grain and a wood board of cedar grain are prepared as manuscripts, and both wood grains are read by using a digital scanner. Digital data of a shade image having a resolution of 2540 dpi is obtained in a TIFF format with an 8-bit image shade gradation (256 gradations).
In the step of preparing an original image, an uneven pattern p 1 configuring the irregular pattern region d 1, obtains the unevenness pattern p 2 configuring the irregular pattern region d 2, an image analyzer, unevenness pattern p 1 and uneven and extracting features of the handle p 2, to determine the uneven pattern p 1 + 2 with at least some of the features of at least some of the features of the uneven pattern p 1 and uneven pattern p 2, uneven pattern region d 1 and uneven pattern producing a document image having a buffer uneven pattern region d 1 + 2 having the uneven pattern p 1 + 2 between the region d 2.
<< Process of creating edging data >>
In the step of creating the edging data, a plurality of stages of edging data (data relating to the number of stages of edging to make unevenness) are created based on the obtained original image.
<< Process of making a plate >>
In the step of producing the plate, an embossed plate (molding mold for decorative material) is produced based on the edging data. Specifically, it comprises the following procedures (1) to (5).

(1)濃淡階調版下画像作成工程
《原稿画像を作製する工程》で得た原稿画像デジタルデータを用い、杉板目の画像データから幅25cmで長さ90cmの部分を切り抜き、これを図7における凹凸柄領域dの画像とする。
又、杉柾目の画像データからも幅25cmで長さ90cmの部分を切り抜き、これを図7に於ける凹凸柄領域dの画像とする。
更に、凹凸柄領域dの右端の幅5cmの部分と杉柾目の画像データの左端の幅5cmの部分を選び両者の画像データについて、図6及び前記記載の如き連続濃度化の処理を施した上で、凹凸柄領域dの右端の幅5cmの部分と杉柾目の画像データの左端の幅5cmの部分とを合成(加算)して透かし合成処理を行い、これを以って、図7に於ける緩衝凹凸柄領域d1+2の画像データとする。
而かる後、斯くして得た凹凸柄領域dの画像データ、凹凸柄領域dの画像データ、及び緩衝凹凸柄領域d1+2の画像データを図7の如き配置で合成した画像データからエンボス版の濃淡階調版下画像データを作成する。この濃淡階調版下画像データを凹凸模様画像データともいう。
(2)金属ロール準備工程、(3)レーザ光彫刻工程、(4)電界研磨工程及び(5)クロムメッキ工程は、実施形態Aで説明した手法と同様の手法で行うことができる。
(1) Image creation process for shade gradation block copy Using the original image digital data obtained in << Process for creating original image >>, a part with a width of 25 cm and a length of 90 cm is cut out from the image data of the cedar plate, and this is shown in the figure. the image of the uneven pattern region d 1 in 7.
Further, a portion having a width of 25 cm and a length of 90 cm is cut out from the image data of the cedar grain, and this is used as the image of the uneven pattern region d 2 in FIG.
Furthermore, the uneven pattern region d 1 of the rightmost width 5cm of parts and to select the width 5cm portion of the left end of the image data of cedar straight grain both image data, subjected to the processing of such continuous concentration of 6 and the claimed above, performs watermarking synthesis process and left width 5cm portion of the image data of the rightmost 5cm wide portion of the concavo-convex pattern region d 1 and cedar straight grain are synthesized (added), drives out this, Figure 7 It is used as the image data of the buffered uneven pattern region d 1 + 2 in the above.
After that, the image data of the concave-convex pattern region d 1 obtained in this way, the image data of the concave-convex pattern region d 2 and the image data of the buffer concave-convex pattern region d 1 + 2 are embossed from the image data synthesized in the arrangement as shown in FIG. Create the image data under the shade gradation plate of the plate. This shading gradation block copy image data is also referred to as uneven pattern image data.
The (2) metal roll preparation step, (3) laser light engraving step, (4) electric field polishing step, and (5) chrome plating step can be performed by the same method as the method described in the A embodiment.

〔実施形態B2〕
[層構成]
本実施形態は、絵柄と凹凸柄の双方に緩衝領域を設けたものであり、絵柄を下記構成とした他は、上記実施形態B1と同様である。
図9には、印刷層2を上面(座標軸のZ軸方向)からみた平面視による説明図と、透明層4を上面からみた説明図を示している。透明層4に於ける突付部の境界線A´、B´、C´が、それぞれ、印刷層2に於ける突付部の境界線A、B、Cと重なるように、印刷層2の上に積層される。このとき、透明層4の緩衝凹凸柄領域d1+2の少なくとも一部が、印刷層2の緩衝絵柄領域D1+2に重ねて配置される。
尚、図9に於いては、各突付部の境界線は図示上目立ち、認識し易いように太線で誇張して図示してあるが、実際の化粧材に於いては、必ずしも突付部の各境界線は太線等の目立つ外観を呈するとは限ら無い。
[Embodiment B2]
[Layer structure]
The present embodiment is the same as the above-described embodiment B1 except that a buffer region is provided on both the pattern and the uneven pattern, and the pattern has the following configuration.
FIG. 9 shows an explanatory view of the print layer 2 viewed from the upper surface (Z-axis direction of the coordinate axis) in a plan view and an explanatory view of the transparent layer 4 viewed from the upper surface. The boundary lines A', B', and C'of the abutting portion in the transparent layer 4 overlap with the boundary lines A, B, and C of the abutting portion in the print layer 2, respectively. Stacked on top. At this time, at least a part of the buffer pattern region d 1 + 2 of the transparent layer 4 is arranged so as to overlap the buffer pattern region D 1 + 2 of the print layer 2.
In addition, in FIG. 9, the boundary line of each abutting portion is conspicuous in the drawing and is exaggerated with a thick line for easy recognition, but in the actual decorative material, the abutting portion is not necessarily shown. Each boundary line does not always show a conspicuous appearance such as a thick line.

(絵柄)
図9に示すように、印刷層2の絵柄領域Dを構成する絵柄Pと、絵柄領域Dを構成する絵柄Pは異なる柄からなり、図9に於いて幅方向(同図に於けるX軸方向)に交互に2組が、D、D、D、Dの如く互に隙間無く隣接して配置されてなる。又、絵柄領域Dと絵柄領域Dとは幅方向Xと直交する長手方向Yに延在しておりZ軸方向から視た所謂平面視に於いて、絵柄領域D、Dとも長方形形状をなす。尚、本発明に於いて、幅方向及び長手方向の用語は相対的な長短を意味するものでは無く、単に直交する2方向を互に識別する意味で用いる。又、図9の絵柄領域は、あくまでも1実施形態の例であり、本発明に於ける絵柄領域は最低2種類以上あれば良く、3種類、4種類、或いは5種類以上の絵柄領域の配置から構成されていても良い。又、絵柄領域D、D等の形状も長方形とは限らず、(流れ方向と平行に走る柄の境界線が含まれている形であれば)多角形の形状であっても良い。
絵柄は特に限定されないが、例えば、杉、檜、松、楢、樫、チーク等の各種樹木の板材表面の木目模様、大理石模様(例えばトラバーチン大理石模様)等の岩石の表面を模した石目模様、布目や布状の模様を模した布地模様、タイル貼模様、煉瓦積模様等があり、これらを複合した寄木、パッチワーク等の模様もある。
これらの模様は通常の黄色、赤色、青色、および黒色のプロセスカラーによる多色印刷によって形成される他、模様を構成する個々の色の版(以下、複数の分色版)を用意して行う多色印刷等によっても形成される。
絵柄層の形成には、着色層と同様のインキを用いることができる。
印刷方法としては、グラビア印刷、シルクスクリーン印刷、インキジェット印刷等の各種印刷方法が適用可能である。
(Pattern)
As shown in FIG. 9, the pattern P 1 constituting the pattern area D 1 of the print layer 2 and the pattern P 2 forming the pattern area D 2 are composed of different patterns, and in FIG. 9, the width direction (in the same figure). In the X-axis direction), two sets are alternately arranged adjacent to each other without a gap , such as D 1 , D 2 , D 1 , and D 2. Further, the pattern area D 1 and the pattern area D 2 extend in the longitudinal direction Y orthogonal to the width direction X, and both the pattern areas D 1 and D 2 are rectangular in the so-called plan view viewed from the Z-axis direction. Make a shape. In the present invention, the terms in the width direction and the longitudinal direction do not mean relative lengths and shorts, but are used simply to distinguish two orthogonal directions from each other. Further, the pattern area of FIG. 9 is merely an example of one embodiment, and the pattern area in the present invention may be at least two types, and from the arrangement of three types, four types, or five or more types of pattern areas. It may be configured. Further, the shapes of the pattern areas D 1 and D 2 and the like are not necessarily rectangular, and may be polygonal (as long as the shape includes the boundary line of the pattern running parallel to the flow direction).
The pattern is not particularly limited, but for example, a wood grain pattern on the surface of various trees such as cedar, cypress, pine, oak, oak, and teak, and a stone pattern that imitates the surface of rock such as a marble pattern (for example, Travertin marble pattern). , There are fabric patterns, tiled patterns, brickwork patterns, etc. that imitate the texture and cloth-like patterns, and there are also patterns such as parquet, patchwork, etc. that combine these.
These patterns are formed by multicolor printing using ordinary yellow, red, blue, and black process colors, and plates of the individual colors that make up the pattern (hereinafter referred to as multiple color separation plates) are prepared. It is also formed by multicolor printing and the like.
The same ink as the colored layer can be used to form the pattern layer.
As the printing method, various printing methods such as gravure printing, silk screen printing, and ink jet printing can be applied.

双方の絵柄領域D、Dと隣接する緩衝絵柄領域D1+2を構成する絵柄P1+2は、絵柄Pの特徴の少なくとも一部と絵柄Pの特徴の少なくとも一部を備えることが好ましい。
前記絵柄の特徴とは、色、或いは導管溝や年輪を有する木目模樣のように導管溝や年輪の如き特徴的なパターンを含む絵柄の場合は該特徴的パターンの柄密度から選ばれる外観的特徴を意味する。
It is preferable that the picture P 1 + 2 constituting the buffer picture area D 1 + 2 adjacent to both picture areas D 1 and D 2 includes at least a part of the features of the picture P 1 and at least a part of the features of the picture P 2.
The feature of the pattern is the appearance feature selected from the pattern density of the characteristic pattern in the case of a pattern including a characteristic pattern such as a conduit groove or an annual ring such as a wood grain imitation having a conduit groove or an annual ring. Means.

絵柄P1+2と絵柄Pが突付部で連続的に接続し、絵柄P1+2と絵柄Pが突付部で連続的に接続することが好ましい。
上記の「絵柄P1+2と絵柄Pが突付部で連続的に接続」とは、緩衝絵柄領域D1+2のうち、絵柄領域Dに隣接する幅方向領域ΔD1+2´の絵柄P1+2´の特徴を抽出して数値化した特徴量n1+2´が、ΔD1+2´の幅の縮小とともに(すなわち、ΔD1+2´の面積が小さくなり、よりDに近い領域のみで構成されるようになるにつれて)、絵柄Pの特徴を抽出して数値化した特徴量nに収束することを意味する。
上記の「絵柄P1+2と絵柄Pが突付部で連続的に接続する」とは、緩衝絵柄領域D1+2のうち、絵柄領域Dに隣接する幅方向領域ΔD1+2″の絵柄P1+2″の特徴を抽出して数値化した特徴量n1+2″が、ΔD1+2″の幅(すなわち、ΔD1+2″の面積が小さくなり、よりDに近い領域のみで構成されるようになるにつれて)の縮小とともに、絵柄Pの特徴を抽出して数値化した特徴量nに収束することを意味する。
上記の特徴量は、色の濃度及び/又は柄の密度の少なくとも何れから抽出された特徴量であることが好ましい。
It is preferable that the picture P 1 + 2 and the picture P 1 are continuously connected at the abutting portion, and the picture P 1 + 2 and the picture P 2 are continuously connected at the abutting part.
The above-mentioned "the pattern P 1 + 2 and the pattern P 1 are continuously connected at the abutting portion" means that the pattern P 1 + 2 ′ of the width direction region ΔD 1 + 2 ′ adjacent to the pattern area D 1 in the buffer pattern area D 1 + 2 As the feature amount n 1 + 2 ′, which is obtained by extracting and quantifying the features, becomes smaller as the width of ΔD 1 + 2 ′ decreases (that is, the area of ΔD 1 + 2 ′ becomes smaller and is composed only of the region closer to D 1). ), It means that the features of the pattern P 1 are extracted and converged to the quantified feature amount n 1.
The above as "picture P 1 + 2 and the picture P 2 is continuously connected with突付portion", among the buffer picture area D 1 + 2, the width direction region [Delta] D 1 + 2 adjacent to the picture area D 2 "pattern P 1 + 2 for" The feature amount n 1 + 2 ″, which is obtained by extracting and quantifying the features of, has a width of ΔD 1 + 2 ″ (that is, as the area of ΔD 1 + 2 ″ becomes smaller and is composed only of a region closer to D 2). It means that the features of the pattern P 2 are extracted and converged to the quantified feature amount n 2 with the reduction.
The above-mentioned feature amount is preferably a feature amount extracted from at least one of the color density and / or the pattern density.

「色の濃度」の特徴量及び「特徴的パターンの柄密度」の特徴量は、実施形態Aで説明した手法を同様の手法で抽出することができる。 The feature amount of "color density" and the feature amount of "characteristic pattern density" can be extracted by the same method as the method described in Embodiment A.

前記のように、図9の透明層4に於ける突付部の境界線A´、B´、C´が、それぞれ、印刷層2に於ける突付部の境界線A、B、Cと重なるように、印刷層2の上に積層される。このとき、透明層4の緩衝凹凸柄領域d1+2の少なくとも一部が、印刷層2の緩衝絵柄領域D1+2に重ねて配置される。
絵柄と凹凸柄を重ねて有する化粧材において、突付部が目視上で違和感を生じさせる要因として、凹凸柄形成時のエンボス型板を用いた熱圧成形の際に基材に熱収縮が発生して、絵柄の突付部と、凹凸柄領域の突付部にズレが生じることが考えられる。透明層4の緩衝凹凸柄領域d1+2が、印刷層2の緩衝絵柄領域D1+2と重なる範囲に配置されている限り、凹凸柄形成時のエンボス型板を用いた熱圧成形の際に、基材に熱収縮が発生したとしても、前記のズレに起因する違和感を回避することができる。
As described above, the boundary lines A', B', and C'of the abutting portion in the transparent layer 4 of FIG. 9 are the boundary lines A, B, and C of the abutting portion in the print layer 2, respectively. It is laminated on the print layer 2 so as to overlap. At this time, at least a part of the buffer pattern region d 1 + 2 of the transparent layer 4 is arranged so as to overlap the buffer pattern region D 1 + 2 of the print layer 2.
In a decorative material having a pattern and an uneven pattern overlapped, heat shrinkage occurs in the base material during thermal pressure molding using an embossed template when forming the uneven pattern as a factor that causes a visual discomfort at the abutting portion. Therefore, it is conceivable that the abutting portion of the pattern and the abutting portion of the uneven pattern region may be misaligned. As long as the buffered concave-convex pattern region d 1 + 2 of the transparent layer 4 is arranged in a range overlapping with the buffered pattern region D 1 + 2 of the print layer 2, the base is used during thermal pressure molding using the embossed template when forming the concave-convex pattern. Even if heat shrinkage occurs in the material, it is possible to avoid the discomfort caused by the above-mentioned deviation.

絵柄P1+2と絵柄Pの類似度、及び、絵柄P1+2と絵柄Pの類似度を、何れも、絵柄Pと絵柄Pの類似度よりも高くすることで、より上記効果を高めることができる。The above effect is further enhanced by increasing the similarity between the picture P 1 + 2 and the picture P 1 and the similarity between the picture P 1 + 2 and the picture P 2 higher than the similarity between the picture P 1 and the picture P 2. be able to.

絵柄P1+2と絵柄Pの類似度、及び、絵柄P1+2と絵柄Pの類似度を、何れも、絵柄Pと絵柄Pの類似度よりも高くするための具体的方法は特に限定されないが、例えば、実施形態Aで説明した方法を例示することができる。The specific method for increasing the similarity between the picture P 1 + 2 and the picture P 1 and the similarity between the picture P 1 + 2 and the picture P 2 is higher than the similarity between the picture P 1 and the picture P 2 is particularly limited. However, for example, the method described in the A embodiment can be exemplified.

絵柄領域Dの幅方向長さ(W)と、絵柄領域Dの幅方向長さ(W)と、緩衝絵柄領域D1+2の幅方向長さ(W1+2)が、W1+2<WかつW1+2<Wの関係を満たすことが好ましい。
1+2の下限は、凹凸柄の形成に用いるエンボス加工機の幅方向の見当誤差である。
また、0.05<W1+2/W<0.10かつ0.05<W1+2/W<0.10の関係を満たすことがより好ましい。
Widthwise length of the picture area D 1 and (W 1), the length in the width direction of the pattern region D 2 and (W 2), the width direction length of the buffer picture area D 1 + 2 (W 1 + 2) is, W 1 + 2 <W It is preferable that the relationship of 1 and W 1 + 2 <W 2 is satisfied.
The lower limit of W 1 + 2 is the registration error in the width direction of the embossing machine used for forming the uneven pattern.
Further, it is more preferable to satisfy the relationship of 0.05 <W 1 + 2 / W 1 <0.10 and 0.05 <W 1 + 2 / W 2 <0.10.

[製造方法]
以下に説明する製造方法には、フィルム形態の基材(以下、これを基材フィルムとも呼称する)の表面に絵柄を印刷して印刷層2を形成する工程(A工程)と、印刷層2に透明層4を積層する工程(B工程)と、透明層4に凹凸柄3を形成する工程(C工程)を含む。
[Production method]
The manufacturing method described below includes a step (step A) of printing a pattern on the surface of a base material in the form of a film (hereinafter, also referred to as a base film) to form a print layer 2 and a print layer 2 A step of laminating the transparent layer 4 on the transparent layer 4 (step B) and a step of forming the uneven pattern 3 on the transparent layer 4 (step C) are included.

(A工程)
実施形態Aで説明した方法と同様の方法で、絵柄領域Dと絵柄領域Dの間に絵柄P1+2を有する緩衝絵柄領域D1+2を設けた原稿画像を作製する。
(Step A)
Carried in a manner similar to that described in Embodiment A, to prepare a document image in which a buffer picture area D 1 + 2 having a pattern P 1 + 2 between the picture area D 1 and the picture region D 2.

(B工程)
実施形態Aで説明した方法と同様の方法で、透明層4を積層形成する。
(Step B)
The transparent layer 4 is laminated and formed by the same method as that described in the A embodiment.

(C工程)
透明層4の表面に、凹凸柄を有するエンボスロールにて、透明層4の緩衝凹凸柄領域d1+2が少なくとも一部で、印刷層2の緩衝絵柄領域D1+2に重なる位置に配置されるように位置合わせをして、エンボス加工を施す。
エンボス加工に用いるエンボスロールは、例えば、以下の方法で得ることができる。
《原稿画像を作製する工程》
原稿画像を作製する工程は、凹凸柄として表現すべき模様を取得してこれを原稿画像とする。原稿画像は画像濃度の平面内分布のデジタルデータであることが好ましいため、原稿として杉板目の木材板と杉柾目の木材板とを用意し、両者の木目をデジタルスキャナを用いて読み込むことによりTIFF形式で8bitの画像濃淡階調(256階調)で2540dpiの解像度の濃淡画像のデジタルデータを得る。
《版を作製する工程》
版を作製する工程では、版下画像に基づいてエンボス版(化粧材用成形型)の作製を行う。具体的には以下の手順(1)〜(5)からなる。
(C step)
An embossed roll having an uneven pattern on the surface of the transparent layer 4 is arranged so that at least a part of the buffer uneven pattern area d 1 + 2 of the transparent layer 4 overlaps with the buffer pattern area D 1 + 2 of the print layer 2. Align and emboss.
The embossing roll used for embossing can be obtained by, for example, the following method.
<< Process of creating a manuscript image >>
In the process of producing a manuscript image, a pattern to be expressed as an uneven pattern is acquired and used as a manuscript image. Since it is preferable that the manuscript image is digital data of the in-plane distribution of image density, a wood board of cedar grain and a wood board of cedar grain are prepared as manuscripts, and both wood grains are read by using a digital scanner. Digital data of a shade image having a resolution of 2540 dpi is obtained in a TIFF format with an 8-bit image shade gradation (256 gradations).
<< Process of making a plate >>
In the step of producing the plate, an embossed plate (molding mold for decorative material) is produced based on the block copy image. Specifically, it comprises the following procedures (1) to (5).

(1)濃淡階調版下画像作成工程
《原稿画像を作製する工程》で得た原稿画像デジタルデータを用い、杉板目の画像データから幅25cmで長さ90cmの部分を切り抜き、これを図9における凹凸柄領域dの画像とする。
又、杉柾目の画像データからも幅25cmで長さ90cmの部分を切り抜き、これを図9に於ける凹凸柄領域dの画像とする。
更に、凹凸柄領域dの右端の幅5cmの部分と杉柾目の画像データの左端の幅5cmの部分を選び両者の画像データについて、図6及び前記明細書にて記載の如き連続濃度化の処理を施した上で、凹凸柄領域dの右端の幅5cmの部分と杉柾目の画像データの左端の幅5cmの部分とを合成(加算)して透かし合成処理を行い、これを以って、図9に於ける緩衝凹凸柄領域d1+2の画像データとする。
而かる後、斯くして得た凹凸柄領域dの画像データ、凹凸柄領域dの画像データ、及び緩衝凹凸柄領域d1+2の画像データを図9の如き配置で合成した画像データからエンボス版の濃淡階調版下画像データを作成する。この濃淡階調版下画像データを凹凸模様画像データともいう。
(2)金属ロール準備工程、(3)レーザ光彫刻工程、(4)電界研磨工程及び(5)クロムメッキ工程は、実施形態Aで説明した手法と同様の手法で行うことができる。
(1) Image creation process for shade gradation block copy Using the original image digital data obtained in << Process for creating original image >>, a part with a width of 25 cm and a length of 90 cm is cut out from the image data of the cedar plate, and this is shown in the figure. the image of the uneven pattern region d 1 in 9.
Further, a portion having a width of 25 cm and a length of 90 cm is cut out from the image data of the cedar grain, and this is used as the image of the uneven pattern region d 2 in FIG.
Further, for both of the image data to select the width 5cm portion of the left end of the image data portion and cedar edge grain of the rightmost width 5cm of uneven pattern region d 1, of such continuous concentration of the described in FIG. 6 and the description after applying the treatment, performs watermarking synthesis process and left width 5cm portion of the image data of the rightmost 5cm wide portion of the concavo-convex pattern region d 1 and cedar straight grain synthesized (added) to, Tsu this The image data of the buffered uneven pattern region d 1 + 2 in FIG. 9 is used.
After that, the image data of the concave-convex pattern region d 1 obtained in this way, the image data of the concave-convex pattern region d 2 and the image data of the buffer concave-convex pattern region d 1 + 2 are embossed from the image data synthesized in the arrangement as shown in FIG. Create the image data under the shade gradation plate of the plate. This shading gradation block copy image data is also referred to as uneven pattern image data.
The (2) metal roll preparation step, (3) laser light engraving step, (4) electric field polishing step, and (5) chrome plating step can be performed by the same method as the method described in the A embodiment.

本発明の化粧材は、突付柄の突付部が目視上で違和感を生じさせないことが求められる分野で有用である。 The decorative material of the present invention is useful in a field where it is required that the abutting portion of the abutting handle does not cause a visual discomfort.

1:基材(乃至基材フィルム)
2:印刷層
3:凹凸柄
4:透明層
10:化粧材
1: Base material (or base film)
2: Printing layer 3: Concavo-convex pattern 4: Transparent layer 10: Decorative material

Claims (19)

絵柄と凹凸柄を重ねて有する化粧材であって、
前記絵柄は、少なくとも2つの異なる絵柄領域D、Dと、該絵柄領域Dと該絵柄領域Dの間にあって双方の絵柄領域D、Dと隣接する緩衝絵柄領域D1+2を有し、
前記凹凸柄は、少なくとも2つの異なる凹凸柄領域d、dを隣接して有し、該凹凸柄領域dと該凹凸柄領域dの突付部を、前記緩衝絵柄領域D1+2に重ねて配置した、化粧材。
It is a decorative material that has a pattern and an uneven pattern on top of each other.
The pattern is used, the number and pattern area D 1, D 2 of at least two different, a該絵pattern regions D 1 and該絵pattern region buffer picture area D 1 + 2 where D be between 2 adjacent to both the picture area D 1, D 2 And
The concavo-convex pattern has at least two different concavo-convex pattern regions d 1 and d 2 adjacent to each other, and the abutting portion of the concavo-convex pattern region d 1 and the concavo-convex pattern region d 2 is formed in the buffer pattern region D 1 + 2 . Decorative materials placed on top of each other.
前記絵柄領域Dの絵柄Pと前記絵柄領域Dの絵柄Pは異なる柄からなり、
前記緩衝絵柄領域D1+2の絵柄P1+2は、絵柄Pの特徴の少なくとも一部と絵柄Pの特徴の少なくとも一部を備え、
前記特徴が、色及び柄密度の少なくとも何れかを含む外観的特徴である、請求項1に記載の化粧材。
The picture P 2 of the the picture P 1 of the picture area D 1 picture area D 2 is made different patterns,
The picture P 1 + 2 of the buffer picture area D 1 + 2 includes at least a part of the features of the picture P 1 and at least a part of the features of the picture P 2 .
The decorative material according to claim 1, wherein the feature is an appearance feature including at least one of a color and a pattern density.
前記絵柄P1+2と前記絵柄Pが連続的に接続し、前記絵柄P1+2と前記絵柄Pが連続的に接続する、請求項2に記載の化粧材。The decorative material according to claim 2, wherein the pattern P 1 + 2 and the pattern P 1 are continuously connected, and the pattern P 1 + 2 and the pattern P 2 are continuously connected. 前記緩衝絵柄領域D1+2のうち、前記絵柄領域Dに隣接する幅方向領域ΔD1+2´の絵柄P1+2´の特徴を抽出して数値化した特徴量n1+2´は、前記ΔD1+2´の幅の縮小とともに、前記絵柄Pの特徴を抽出して数値化した特徴量nに収束し、
前記緩衝絵柄領域D1+2のうち、前記絵柄領域Dに隣接する幅方向領域ΔD1+2″の絵柄P1+2″の特徴を抽出して数値化した特徴量n1+2″は、前記ΔD1+2″の幅の縮小とともに、前記絵柄Pの特徴を抽出して数値化した特徴量nに収束する、請求項3に記載の化粧材。
Of the buffered pattern area D 1 + 2 , the feature amount n 1 + 2 ′ obtained by extracting and quantifying the features of the pattern P 1 + 2 ′ in the width direction region ΔD 1 + 2 ′ adjacent to the pattern area D 1 is the width of the ΔD 1 + 2 ′. Along with the reduction of, the features of the pattern P 1 are extracted and converged to the quantified feature amount n 1.
Of the buffered pattern area D 1 + 2 , the feature amount n 1 + 2 ″ obtained by extracting and quantifying the features of the pattern P 1 + 2 ″ in the width direction region ΔD 1 + 2 ″ adjacent to the pattern area D 2 is the width of the ΔD 1 + 2 ″. The decorative material according to claim 3 , wherein the features of the pattern P 2 are extracted and converged to a quantified feature amount n 2 as the size of the pattern P 2 is reduced.
前記特徴量が、色の濃度及び柄の密度の少なくとも何れか抽出された特徴量である、請求項4に記載の化粧材。 The decorative material according to claim 4, wherein the feature amount is a feature amount extracted from at least one of a color density and a pattern density. 前記絵柄領域Dの幅方向長さ(W)と、該絵柄領域Dの幅方向長さ(W)と、前記緩衝絵柄領域D1+2の前記幅方向長さ(W1+2)が、W1+2<WかつW1+2<Wの関係を満たす、請求項1〜5の何れかに記載の化粧材。And the picture area D widthwise length of 1 (W 1),該絵pattern regions D widthwise length of 2 (W 2), the buffer pattern region D 1 + 2 in the width direction length (W 1 + 2) is, The decorative material according to any one of claims 1 to 5, which satisfies the relationship of W 1 + 2 <W 1 and W 1 + 2 <W 2. 基材、前記基材の一方の面に積層された印刷層と、前印刷層の上に積層された透明層を有し、
前記印刷層に前記絵柄を備え、前記透明層に前記凹凸柄を備える、請求項2〜6の何れかに記載の化粧材。
It has a base material, a printing layer laminated on one surface of the base material, and a transparent layer laminated on the pre-printing layer.
The decorative material according to any one of claims 2 to 6, wherein the printing layer is provided with the pattern, and the transparent layer is provided with the uneven pattern.
絵柄と凹凸柄を重ねて有する化粧材であって、
前記凹凸柄は、少なくとも2つの異なる凹凸柄領域d、dと、該凹凸柄領域dと該凹凸柄領域dの間にあって双方の絵柄領域d、dと隣接する緩衝凹凸柄領域d1+2を有し、
前記絵柄は、少なくとも2つの異なる絵柄領域D、Dを隣接して有し、該絵柄領域Dと該絵柄領域Dの突付部を、前記緩衝凹凸柄領域d1+2に重ねて配置した、化粧材。
It is a decorative material that has a pattern and an uneven pattern on top of each other.
The uneven pattern has an uneven pattern region d 1, d 2 at least two different, the irregular pattern region d 1 and both the picture area d 1 be between the irregular pattern region d 2, d 2 and the adjacent buffer uneven pattern Has region d 1 + 2 and has
The pattern has at least two different pattern areas D 1 and D 2 adjacent to each other, and the abutting portion of the pattern area D 1 and the pattern area D 2 is arranged so as to overlap the buffer concave-convex pattern area d 1 + 2. The cosmetic material.
絵柄と凹凸柄を重ねて有する化粧材であって、
前記凹凸柄は、少なくとも2つの異なる凹凸柄領域d、dと、該凹凸柄領域dと該凹凸柄領域dの間にあって双方の絵柄領域d、dと隣接する緩衝凹凸柄領域d1+2を有し、
前記絵柄は、少なくとも2つの異なる絵柄領域D、Dと、該絵柄領域Dと該絵柄領域Dの間にあって双方の絵柄領域D、Dと隣接する緩衝絵柄領域D1+2を有し、
前記緩衝凹凸柄領域d1+2と前記緩衝絵柄領域D1+2の少なくとも一部を重ねて配置した、化粧材。
It is a decorative material that has a pattern and an uneven pattern on top of each other.
The uneven pattern has an uneven pattern region d 1, d 2 at least two different, the irregular pattern region d 1 and both the picture area d 1 be between the irregular pattern region d 2, d 2 and the adjacent buffer uneven pattern Has region d 1 + 2 and has
The pattern is used, the number and pattern area D 1, D 2 of at least two different, a該絵pattern regions D 1 and該絵pattern region buffer picture area D 1 + 2 where D be between 2 adjacent to both the picture area D 1, D 2 And
A decorative material in which at least a part of the buffered concave-convex pattern region d 1 + 2 and the buffered pattern region D 1 + 2 are overlapped and arranged.
前記凹凸柄領域dの凹凸柄pと該凹凸柄領域dの凹凸柄pは異なる柄からなり、
前記緩衝凹凸柄領域d1+2の凹凸柄p1+2は、前記凹凸柄pの特徴の少なくとも一部と前記凹凸柄pの特徴の少なくとも一部を備え、
前記特徴が、表面粗さを含む表面性状の特徴である、請求項8又は9に記載の化粧材。
Uneven patterns p 1 and uneven pattern p 2 of the irregular pattern region d 2 of the concave-convex pattern region d 1 consists different patterns,
The concavo-convex pattern p 1 + 2 of the buffered concavo-convex pattern region d 1 + 2 includes at least a part of the features of the concavo-convex pattern p 1 and at least a part of the features of the concavo-convex pattern p 2 .
The decorative material according to claim 8 or 9, wherein the feature is a feature of surface texture including surface roughness.
前記凹凸柄p1+2と前記凹凸柄pが連続的に接続し、前記凹凸柄p1+2と前記凹凸柄pが連続的に接続する、請求項10に記載の化粧材。The decorative material according to claim 10, wherein the uneven pattern p 1 + 2 and the uneven pattern p 1 are continuously connected, and the uneven pattern p 1 + 2 and the uneven pattern p 2 are continuously connected. 前記凹凸柄領域d1+2のうち、前記凹凸柄領域dに隣接する幅方向領域Δd1+2´の凹凸柄p1+2´の特徴を抽出して数値化した特徴量n1+2´は、前記Δd1+2´の幅の縮小とともに、前記凹凸柄領域dの凹凸柄pの特徴を抽出して数値化した特徴量nに収束し、
前記凹凸柄領域d1+2のうち、前記凹凸柄領域dに隣接する幅方向領域Δd1+2″の凹凸柄p1+2″の特徴を抽出して数値化した特徴量n1+2″は、前記Δd1+2″の幅の縮小とともに、前記凹凸柄領域dの凹凸柄pの特徴を抽出して数値化した特徴量nに収束する、請求項11に記載の化粧材。
Of the uneven pattern region d 1 + 2 , the feature amount n 1 + 2 ′ obtained by extracting and quantifying the characteristics of the concave-convex pattern p 1 + 2 ′ in the width direction region Δd 1 + 2 ′ adjacent to the concave-convex pattern region d 1 is the Δd 1 + 2 ′. with reduction in the width of, and converge to quantify feature amount n 1 extracts a feature of the uneven pattern p 1 of the uneven pattern region d 1,
Of the uneven pattern region d 1 + 2 , the feature amount n 1 + 2 ″ obtained by extracting and quantifying the characteristics of the concave-convex pattern p 1 + 2 ″ in the width direction region Δd 1 + 2 ″ adjacent to the concave-convex pattern region d 2 is the Δd 1 + 2 ″. with reduction of the width of, converges to the feature quantity n 2 was quantified by extracting the characteristic of the concavo-convex pattern region d 2 of the concave-convex pattern p 2, the decorative material according to claim 11.
前記凹凸柄領域dの幅方向長さ(w)と、該凹凸柄領域dの幅方向長さ(w)と、前記緩衝凹凸柄領域d1+2の前記幅方向長さ(w1+2)が、w1+2<wかつw1+2<wの関係を満たす、請求項8〜12の何れかに記載の化粧材。The uneven pattern region widthwise length of d 1 and (w 1), the length in the width direction of the irregular pattern region d 2 (w 2) and the buffer uneven pattern region d 1 + 2 in the width direction length (w 1 + 2 ) Satisfy the relationship of w 1 + 2 <w 1 and w 1 + 2 <w 2 , according to any one of claims 8 to 12. 前記絵柄領域Dの絵柄Pと前記絵柄領域Dの絵柄Pは異なる柄からなり、
前記緩衝絵柄領域D1+2の絵柄P1+2は、絵柄Pの特徴の少なくとも一部と絵柄Pの特徴の少なくとも一部を備え、
前記特徴が、色及び柄密度の少なくとも何れかを含む外観的特徴である、請求項9に記載の化粧材。
The picture P 2 of the the picture P 1 of the picture area D 1 picture area D 2 is made different patterns,
The picture P 1 + 2 of the buffer picture area D 1 + 2 includes at least a part of the features of the picture P 1 and at least a part of the features of the picture P 2 .
The decorative material according to claim 9, wherein the feature is an appearance feature including at least one of a color and a pattern density.
前記絵柄P1+2と前記絵柄Pが連続的に接続し、前記絵柄P1+2と前記絵柄Pが連続的に接続する、請求項14に記載の化粧材。The decorative material according to claim 14, wherein the pattern P 1 + 2 and the pattern P 1 are continuously connected, and the pattern P 1 + 2 and the pattern P 2 are continuously connected. 前記緩衝絵柄領域D1+2のうち、前記絵柄領域Dに隣接する幅方向領域ΔD1+2´の絵柄P1+2´の特徴を抽出して数値化した特徴量n1+2´は、前記ΔD1+2´の幅の縮小とともに、前記絵柄Pの特徴を抽出して数値化した特徴量nに収束し、
前記緩衝絵柄領域D1+2のうち、前記絵柄領域Dに隣接する幅方向領域ΔD1+2″の絵柄P1+2″の特徴を抽出して数値化した特徴量n1+2″は、前記ΔD1+2″の幅の縮小とともに、前記絵柄Pの特徴を抽出して数値化した特徴量nに収束する、請求項15に記載の化粧材。
Of the buffered pattern area D 1 + 2 , the feature amount n 1 + 2 ′ obtained by extracting and quantifying the features of the pattern P 1 + 2 ′ in the width direction region ΔD 1 + 2 ′ adjacent to the pattern area D 1 is the width of the ΔD 1 + 2 ′. Along with the reduction of, the features of the pattern P 1 are extracted and converged to the quantified feature amount n 1.
Of the buffered pattern area D 1 + 2 , the feature amount n 1 + 2 ″ obtained by extracting and quantifying the features of the pattern P 1 + 2 ″ in the width direction region ΔD 1 + 2 ″ adjacent to the pattern area D 2 is the width of the ΔD 1 + 2 ″. The decorative material according to claim 15 , wherein the features of the pattern P 2 are extracted and converged to a quantified feature amount n 2 as the size of the pattern P 2 is reduced.
前記特徴量が、色の濃度及び柄の密度の少なくとも何れかから抽出された特徴量である、請求項16に記載の化粧材。 The decorative material according to claim 16, wherein the feature amount is a feature amount extracted from at least one of a color density and a pattern density. 前記絵柄領域Dの幅方向長さ(W)と、該絵柄領域Dの幅方向長さ(W)と、前記緩衝絵柄領域D1+2の前記幅方向長さ(W1+2)が、W1+2<WかつW1+2<Wの関係を満たす、請求項14〜17の何れかに記載の化粧材。And the picture area D widthwise length of 1 (W 1),該絵pattern regions D widthwise length of 2 (W 2), the buffer pattern region D 1 + 2 in the width direction length (W 1 + 2) is, The decorative material according to any one of claims 14 to 17, which satisfies the relationship of W 1 + 2 <W 1 and W 1 + 2 <W 2. 基材と、前記基材の一方の面に積層された印刷層と、前印刷層の上に積層された透明層を有し、
前記印刷層に前記絵柄を備え、前記透明層に前記凹凸柄を備える、請求項8〜18の何れかに記載の化粧材。
It has a base material, a printing layer laminated on one surface of the base material, and a transparent layer laminated on the pre-printing layer.
The decorative material according to any one of claims 8 to 18, wherein the printing layer is provided with the pattern, and the transparent layer is provided with the uneven pattern.
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