JPWO2019124391A1 - Encapsulation composition and semiconductor device - Google Patents
Encapsulation composition and semiconductor device Download PDFInfo
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- JPWO2019124391A1 JPWO2019124391A1 JP2019561122A JP2019561122A JPWO2019124391A1 JP WO2019124391 A1 JPWO2019124391 A1 JP WO2019124391A1 JP 2019561122 A JP2019561122 A JP 2019561122A JP 2019561122 A JP2019561122 A JP 2019561122A JP WO2019124391 A1 JPWO2019124391 A1 JP WO2019124391A1
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- sealing composition
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- inorganic filler
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- 239000000203 mixture Substances 0.000 title claims abstract description 65
- 239000004065 semiconductor Substances 0.000 title claims description 29
- 238000005538 encapsulation Methods 0.000 title description 2
- 239000002245 particle Substances 0.000 claims abstract description 86
- 238000007789 sealing Methods 0.000 claims abstract description 59
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 37
- 239000011256 inorganic filler Substances 0.000 claims abstract description 37
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract description 37
- 239000003822 epoxy resin Substances 0.000 claims abstract description 27
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 27
- 229910010272 inorganic material Inorganic materials 0.000 claims abstract description 17
- 239000011147 inorganic material Substances 0.000 claims abstract description 17
- -1 aldehyde compound Chemical class 0.000 description 16
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- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
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- 230000020169 heat generation Effects 0.000 description 2
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- 238000005259 measurement Methods 0.000 description 1
- UJNZOIKQAUQOCN-UHFFFAOYSA-N methyl(diphenyl)phosphane Chemical compound C=1C=CC=CC=1P(C)C1=CC=CC=C1 UJNZOIKQAUQOCN-UHFFFAOYSA-N 0.000 description 1
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 description 1
- KBJFYLLAMSZSOG-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)aniline Chemical compound CO[Si](OC)(OC)CCCNC1=CC=CC=C1 KBJFYLLAMSZSOG-UHFFFAOYSA-N 0.000 description 1
- 150000002903 organophosphorus compounds Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical compound NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- RPGWZZNNEUHDAQ-UHFFFAOYSA-N phenylphosphine Chemical compound PC1=CC=CC=C1 RPGWZZNNEUHDAQ-UHFFFAOYSA-N 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 150000007519 polyprotic acids Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000003918 potentiometric titration Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- TUQOTMZNTHZOKS-UHFFFAOYSA-N tributylphosphine Chemical compound CCCCP(CCCC)CCCC TUQOTMZNTHZOKS-UHFFFAOYSA-N 0.000 description 1
- GQIUQDDJKHLHTB-UHFFFAOYSA-N trichloro(ethenyl)silane Chemical compound Cl[Si](Cl)(Cl)C=C GQIUQDDJKHLHTB-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- QLAGHGSFXJZWKY-UHFFFAOYSA-N triphenylborane;triphenylphosphane Chemical compound C1=CC=CC=C1B(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 QLAGHGSFXJZWKY-UHFFFAOYSA-N 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- 239000005050 vinyl trichlorosilane Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 125000002256 xylenyl group Chemical class C1(C(C=CC=C1)C)(C)* 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/40—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/10—Materials in mouldable or extrudable form for sealing or packing joints or covers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
- H01L23/293—Organic, e.g. plastic
- H01L23/295—Organic, e.g. plastic containing a filler
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Materials Engineering (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Sealing Material Composition (AREA)
Abstract
封止組成物は、エポキシ樹脂と、硬化剤と、モース硬度が8以上の無機材料の粒子及びモース硬度が5以下の無機材料の粒子を含む無機充填材と、を含有する。The sealing composition contains an epoxy resin, a curing agent, and an inorganic filler containing particles of an inorganic material having a Mohs hardness of 8 or more and particles of an inorganic material having a Mohs hardness of 5 or less.
Description
本発明は、封止組成物及び半導体装置に関する。 The present invention relates to a sealing composition and a semiconductor device.
近年、半導体パッケージの小型化及び高集積化に伴い、半導体パッケージ内部の発熱が懸念されている。発熱により、半導体パッケージを有する電気部品又は電子部品の性能低下が生じる恐れがある。そのため、半導体パッケージに使用される部材には、高い熱伝導性が求められている。例えば、半導体パッケージの封止材を高熱伝導化することが求められている。
封止材を高熱伝導化する手法の一つとして、封止材に含まれる無機充填材として、シリカ及び高熱伝導性フィラーであるアルミナを用いる方法が挙げられる(例えば、特許文献1参照)。
また、半導体パッケージを封止材により封止する場合、封止後の反りが問題となることがある。この問題は、大判で一括封止となるコンプレッションモールド成形の場合に顕著となりやすい。そのほかにも、封止後の半導体パッケージが様々な熱履歴を受けた際に、半導体パッケージの反り挙動が変わってしまうことがある。その結果、他工程での半導体パッケージのハンドリングが困難になってしまうという懸念が存在する。In recent years, with the miniaturization and high integration of semiconductor packages, there is a concern about heat generation inside the semiconductor package. Due to heat generation, the performance of electrical or electronic components having a semiconductor package may deteriorate. Therefore, the members used in the semiconductor package are required to have high thermal conductivity. For example, it is required to make the encapsulant of a semiconductor package highly thermally conductive.
As one of the methods for increasing the thermal conductivity of the encapsulant, there is a method of using silica and alumina which is a highly thermally conductive filler as the inorganic filler contained in the encapsulant (see, for example, Patent Document 1).
Further, when the semiconductor package is sealed with a sealing material, warpage after sealing may become a problem. This problem tends to be noticeable in the case of compression molding, which is a large format and batch-sealed. In addition, when the sealed semiconductor package undergoes various thermal histories, the warpage behavior of the semiconductor package may change. As a result, there is a concern that the handling of the semiconductor package in other processes will become difficult.
特許文献1に記載の方法では、アルミナに比較して熱伝導率の低いシリカが無機充填材の一部として用いられることから、充分な熱伝導性を得られない場合がある。
また、シリカ及びアルミナは共に硬質のフィラーであることから、硬化物の弾性率が上昇しやすい。硬化物の弾性率が上昇することで、封止後の半導体パッケージに、他工程でのハンドリングが困難になるほどの反りの発生する場合がある。In the method described in Patent Document 1, silica having a lower thermal conductivity than alumina is used as a part of the inorganic filler, so that sufficient thermal conductivity may not be obtained.
Further, since both silica and alumina are hard fillers, the elastic modulus of the cured product tends to increase. As the elastic modulus of the cured product increases, the sealed semiconductor package may be warped to the extent that it becomes difficult to handle in other processes.
本発明の一形態は、上記従来の事情に鑑みてなされたものであり、高い熱伝導性を有し、反りの発生が抑制される封止組成物及びそれを用いた半導体装置を提供することを目的とする。 One embodiment of the present invention has been made in view of the above-mentioned conventional circumstances, and provides a sealing composition having high thermal conductivity and suppressing the occurrence of warpage, and a semiconductor device using the same. With the goal.
前記課題を達成するための具体的手段は以下の通りである。
<1> エポキシ樹脂と、硬化剤と、モース硬度が8以上の無機材料の粒子及びモース硬度が5以下の無機材料の粒子を含む無機充填材と、を含有する封止組成物。
<2> 前記モース硬度が5以下の無機材料の粒子の平均円形度が、0.6以上である<1>に記載の封止組成物。
<3> 前記無機充填材に占める前記モース硬度が5以下の無機材料の粒子の割合が、30質量%未満である<1>又は<2>に記載の封止組成物。
<4> 前記無機充填材の含有率が、88体積%以下である<1>〜<3>のいずれか1項に記載の封止組成物。
<5> 半導体素子と、前記半導体素子を封止してなる<1>〜<4>のいずれか1項に記載の封止組成物の硬化物と、を含む半導体装置。Specific means for achieving the above-mentioned problems are as follows.
<1> A sealing composition containing an epoxy resin, a curing agent, and an inorganic filler containing particles of an inorganic material having a Mohs hardness of 8 or more and particles of an inorganic material having a Mohs hardness of 5 or less.
<2> The sealing composition according to <1>, wherein the particles of the inorganic material having a Mohs hardness of 5 or less have an average circularity of 0.6 or more.
<3> The sealing composition according to <1> or <2>, wherein the proportion of particles of the inorganic material having a Mohs hardness of 5 or less in the inorganic filler is less than 30% by mass.
<4> The sealing composition according to any one of <1> to <3>, wherein the content of the inorganic filler is 88% by volume or less.
<5> A semiconductor device comprising a semiconductor element and a cured product of the sealing composition according to any one of <1> to <4>, which is obtained by sealing the semiconductor element.
本発明の一形態によれば、高い熱伝導性を有し、反りの発生が抑制される封止組成物及びそれを用いた半導体装置を提供することができる。 According to one embodiment of the present invention, it is possible to provide a sealing composition having high thermal conductivity and suppressing the occurrence of warpage, and a semiconductor device using the same.
以下、本発明の封止組成物及び半導体装置を実施するための形態について詳細に説明する。但し、本発明は以下の実施形態に限定されるものではない。以下の実施形態において、その構成要素(要素ステップ等も含む)は、特に明示した場合を除き、必須ではない。数値及びその範囲についても同様であり、本発明を制限するものではない。
本開示において「〜」を用いて示された数値範囲には、「〜」の前後に記載される数値がそれぞれ最小値及び最大値として含まれる。
本開示中に段階的に記載されている数値範囲において、一つの数値範囲で記載された上限値又は下限値は、他の段階的な記載の数値範囲の上限値又は下限値に置き換えてもよい。また、本開示中に記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。
本開示において各成分は該当する物質を複数種含んでいてもよい。組成物中に各成分に該当する物質が複数種存在する場合、各成分の含有率又は含有量は、特に断らない限り、組成物中に存在する当該複数種の物質の合計の含有率又は含有量を意味する。
本開示において各成分に該当する粒子は複数種含んでいてもよい。組成物中に各成分に該当する粒子が複数種存在する場合、各成分の粒子径は、特に断らない限り、組成物中に存在する当該複数種の粒子の混合物についての値を意味する。Hereinafter, a mode for carrying out the sealing composition and the semiconductor device of the present invention will be described in detail. However, the present invention is not limited to the following embodiments. In the following embodiments, the components (including element steps and the like) are not essential unless otherwise specified. The same applies to the numerical values and their ranges, and does not limit the present invention.
The numerical range indicated by using "~" in the present disclosure includes the numerical values before and after "~" as the minimum value and the maximum value, respectively.
In the numerical range described stepwise in the present disclosure, the upper limit value or the lower limit value described in one numerical range may be replaced with the upper limit value or the lower limit value of another numerical range described stepwise. .. Further, in the numerical range described in the present disclosure, the upper limit value or the lower limit value of the numerical range may be replaced with the value shown in the examples.
In the present disclosure, each component may contain a plurality of applicable substances. When a plurality of substances corresponding to each component are present in the composition, the content rate or content of each component is the total content rate or content of the plurality of substances present in the composition unless otherwise specified. Means quantity.
In the present disclosure, a plurality of types of particles corresponding to each component may be contained. When a plurality of particles corresponding to each component are present in the composition, the particle size of each component means a value for a mixture of the plurality of particles present in the composition unless otherwise specified.
<封止組成物>
本開示の封止組成物は、エポキシ樹脂と、硬化剤と、モース硬度が8以上の無機材料(以下、「硬質材料」と称することがある。)の粒子(以下、「硬質粒子」と称することがある。)及びモース硬度が5以下の無機材料(以下、「軟質材料」と称することがある。)の粒子(以下、「軟質粒子」と称することがある。)を含む無機充填材と、を含有する。
本開示の封止組成物は、高い熱伝導性を有し、反りの発生が抑制される。その理由は明確ではないが、以下のように推察される。
封止組成物には、無機充填材として硬質粒子及び軟質粒子が含有される。封止組成物の硬化物中において、硬質粒子同士が接する場合、当該粒子が硬質であるが故に硬質粒子同士の接触は粒子表面での点接触となる。一方、封止組成物の硬化物中において、硬質粒子と軟質粒子とが接触する場合、硬質粒子と接触した軟質粒子が硬質粒子と接触する箇所で変形して、硬質粒子と軟質粒子とは面接触となりやすい。粒子同士が点接触の状態である場合に比較して、粒子同士が面接触する状態であるほうが無機充填材間で形成される熱伝導経路が広くなりやすい。そのため、無機充填材として硬質粒子及び軟質粒子が含有される本開示の封止組成物は、高い熱伝導性を有すると推察される。
また、無機充填材として硬質粒子のみを含有する場合に比較して、硬質粒子と共に軟質粒子を無機充填材として含む本開示の封止組成物では、硬化物の弾性率が低下する。そのため、硬化物内で生じた歪みが緩和されやすく、反りの発生が抑制されると推察される。<Encapsulation composition>
The sealing composition of the present disclosure includes an epoxy resin, a curing agent, and particles of an inorganic material having a Mohs hardness of 8 or more (hereinafter, may be referred to as “hard material”) (hereinafter, referred to as “hard particles”). Inorganic filler containing particles of an inorganic material having a Mohs hardness of 5 or less (hereinafter, may be referred to as "soft material") (hereinafter, may be referred to as "soft particles"). , Contain.
The sealing composition of the present disclosure has high thermal conductivity and the occurrence of warpage is suppressed. The reason is not clear, but it can be inferred as follows.
The sealing composition contains hard particles and soft particles as an inorganic filler. When hard particles come into contact with each other in the cured product of the sealing composition, the contact between the hard particles is a point contact on the particle surface because the particles are hard. On the other hand, when the hard particles come into contact with the soft particles in the cured product of the sealing composition, the soft particles in contact with the hard particles are deformed at the points where the hard particles come into contact, and the hard particles and the soft particles come into contact with each other. Easy to contact. The heat conduction path formed between the inorganic fillers tends to be wider when the particles are in surface contact with each other than when the particles are in point contact with each other. Therefore, it is presumed that the sealing composition of the present disclosure containing hard particles and soft particles as the inorganic filler has high thermal conductivity.
Further, as compared with the case where only the hard particles are contained as the inorganic filler, the elastic modulus of the cured product is lowered in the sealing composition of the present disclosure containing the soft particles as the inorganic filler together with the hard particles. Therefore, it is presumed that the strain generated in the cured product is easily alleviated and the occurrence of warpage is suppressed.
以下、封止組成物を構成する各成分について説明する。本開示の封止組成物は、エポキシ樹脂と、硬化剤と、無機充填材とを含有し、必要に応じてその他の成分を含有してもよい。 Hereinafter, each component constituting the sealing composition will be described. The sealing composition of the present disclosure contains an epoxy resin, a curing agent, and an inorganic filler, and may contain other components if necessary.
−エポキシ樹脂−
封止組成物は、エポキシ樹脂を含有する。エポキシ樹脂の種類は特に限定されず、公知のエポキシ樹脂を使用することができる。
具体的には、例えば、フェノール化合物(例えば、フェノール、クレゾール、キシレノール、レゾルシン、カテコール、ビスフェノールA及びビスフェノールF)並びにナフトール化合物(例えば、α−ナフトール、β−ナフトール及びジヒドロキシナフタレン)からなる群より選択される少なくとも1種と、アルデヒド化合物(例えば、ホルムアルデヒド、アセトアルデヒド、プロピオンアルデヒド、ベンズアルデヒド及びサリチルアルデヒド)と、を酸性触媒下で縮合又は共縮合させて得られるノボラック樹脂をエポキシ化したもの(例えば、フェノールノボラック型エポキシ樹脂及びオルソクレゾールノボラック型エポキシ樹脂);ビスフェノール(例えば、ビスフェノールA、ビスフェノールAD、ビスフェノールF及びビスフェノールS)及びビフェノール(例えば、アルキル置換又は非置換のビフェノール)からなる群より選択される少なくとも1種のジグリシジルエーテル;フェノール・アラルキル樹脂のエポキシ化物;フェノール化合物とジシクロペンタジエン及びテルペン化合物からなる群より選択される少なくとも1種との付加物又は重付加物のエポキシ化物;多塩基酸(例えば、フタル酸及びダイマー酸)とエピクロルヒドリンの反応により得られるグリシジルエステル型エポキシ樹脂;ポリアミン(例えば、ジアミノジフェニルメタン及びイソシアヌル酸)とエピクロルヒドリンとの反応により得られるグリシジルアミン型エポキシ樹脂;オレフィン結合を過酸(例えば、過酢酸)で酸化して得られる線状脂肪族エポキシ樹脂;並びに脂環族エポキシ樹脂が挙げられる。エポキシ樹脂は1種類を単独で使用しても、2種類以上を併用してもよい。-Epoxy resin-
The sealing composition contains an epoxy resin. The type of epoxy resin is not particularly limited, and known epoxy resins can be used.
Specifically, for example, it is selected from the group consisting of phenol compounds (eg, phenol, cresol, xylenol, resorcin, catechol, bisphenol A and bisphenol F) and naphthol compounds (eg, α-naphthol, β-naphthol and dihydroxynaphthalene). Epoxy of novolak resin obtained by condensing or co-condensing at least one of the above and an aldehyde compound (eg, formaldehyde, acetaldehyde, propionaldehyde, benzaldehyde and salicylaldehyde) under an acidic catalyst (eg, phenol). Novolak type epoxy resin and orthocresol novolac type epoxy resin); at least selected from the group consisting of bisphenol (eg, bisphenol A, bisphenol AD, bisphenol F and bisphenol S) and biphenol (eg, alkyl-substituted or unsubstituted biphenol). One diglycidyl ether; an epoxie of a phenol-aralkyl resin; an epoxidate of an adduct or a heavy adduct of a phenol compound and at least one selected from the group consisting of dicyclopentadiene and terpen compounds; polybasic acid ( For example, glycidyl ester type epoxy resin obtained by the reaction of phthalic acid and dimer acid) and epichlorohydrin; glycidylamine type epoxy resin obtained by the reaction of polyamine (for example, diaminodiphenylmethane and isocyanuric acid) and epichlorohydrin; Examples include linear aliphatic epoxy resins obtained by oxidation with (for example, peracetic acid); and alicyclic epoxy resins. One type of epoxy resin may be used alone, or two or more types may be used in combination.
集積回路(Integrated Circuit、IC)等の素子上のアルミニウム配線又は銅配線の腐食防止の観点から、エポキシ樹脂の純度は高い方が好ましく、加水分解性塩素量は少ない方が好ましい。封止組成物の耐湿性の向上の観点からは、加水分解性塩素量は質量基準で500ppm以下であることが好ましい。 From the viewpoint of preventing corrosion of aluminum wiring or copper wiring on an element such as an integrated circuit (IC), the purity of the epoxy resin is preferably high, and the amount of hydrolyzable chlorine is preferably small. From the viewpoint of improving the moisture resistance of the sealing composition, the amount of hydrolyzable chlorine is preferably 500 ppm or less on a mass basis.
ここで、加水分解性塩素量は、試料のエポキシ樹脂1gをジオキサン30mLに溶解し、1N−KOHメタノール溶液5mLを添加して30分間リフラックスした後、電位差滴定により求めた値である。 Here, the amount of hydrolyzable chlorine is a value obtained by dissolving 1 g of the epoxy resin of the sample in 30 mL of dioxane, adding 5 mL of a 1N-KOH methanol solution, refluxing for 30 minutes, and then performing potentiometric titration.
封止組成物に占めるエポキシ樹脂の含有率は、1.5質量%〜20質量%であることが好ましく、2.0質量%〜15質量%であることがより好ましく、3.0質量%〜10質量%であることがさらに好ましい。
無機充填材を除く封止組成物に占めるエポキシ樹脂の含有率は、30質量%〜65質量%であることが好ましく、35質量%〜60質量%であることがより好ましく、40質量%〜55質量%であることがさらに好ましい。The content of the epoxy resin in the sealing composition is preferably 1.5% by mass to 20% by mass, more preferably 2.0% by mass to 15% by mass, and 3.0% by mass to 30% by mass. It is more preferably 10% by mass.
The content of the epoxy resin in the sealing composition excluding the inorganic filler is preferably 30% by mass to 65% by mass, more preferably 35% by mass to 60% by mass, and 40% by mass to 55% by mass. It is more preferably by mass%.
−硬化剤−
封止組成物は、硬化剤を含有する。硬化剤の種類は特に限定されず、公知の硬化剤を使用することができる。
具体的には、例えば、フェノール化合物(例えば、フェノール、クレゾール、レゾルシン、カテコール、ビスフェノールA及びビスフェノールF)並びにナフトール化合物(例えば、α−ナフトール、β−ナフトール及びジヒドロキシナフタレン)からなる群より選択される少なくとも1種と、アルデヒド化合物(例えば、ホルムアルデヒド、アセトアルデヒド、プロピオンアルデヒド、ベンズアルデヒド及びサリチルアルデヒド)とを、酸性触媒下で縮合又は共縮合させて得られるノボラック樹脂;フェノール・アラルキル樹脂;ビフェニル・アラルキル樹脂;トリフェニルメタン型フェノール樹脂;並びにナフトール・アラルキル樹脂;が挙げられる。硬化剤は、1種類を単独で使用しても、2種類以上を併用してもよい。-Hardener-
The sealing composition contains a curing agent. The type of curing agent is not particularly limited, and known curing agents can be used.
Specifically, it is selected from the group consisting of, for example, phenol compounds (eg, phenol, cresol, resorcin, catechol, bisphenol A and bisphenol F) and naphthol compounds (eg, α-naphthol, β-naphthol and dihydroxynaphthalene). A novolak resin obtained by condensing or cocondensing at least one kind with an aldehyde compound (for example, formaldehyde, acetaldehyde, propionaldehyde, benzaldehyde and salicylaldehyde) under an acidic catalyst; phenol-aralkyl resin; biphenyl-aralkyl resin; Examples thereof include triphenylmethane-type phenol resins; and naphthol-aralkyl resins. One type of curing agent may be used alone, or two or more types may be used in combination.
硬化剤の官能基(例えば、ノボラック樹脂の場合にはフェノール性水酸基)の当量がエポキシ樹脂のエポキシ基1当量に対して0.5当量〜1.5当量になるように、硬化剤が配合されることが好ましく、特に、0.7当量〜1.2当量になるように硬化剤が配合されることが好ましい。 The curing agent is blended so that the equivalent of the functional group (for example, phenolic hydroxyl group in the case of novolak resin) of the curing agent is 0.5 equivalent to 1.5 equivalents with respect to 1 equivalent of the epoxy group of the epoxy resin. It is preferable that the curing agent is blended so as to have an amount of 0.7 equivalent to 1.2 equivalent.
−無機充填材−
封止組成物は、モース硬度が8以上の無機材料の粒子及びモース硬度が5以下の無機材料の粒子を含む無機充填材を含有する。封止組成物が無機充填材を含むことで、封止組成物の吸湿性が低減し、硬化状態での強度が向上する傾向にある。-Inorganic filler-
The sealing composition contains an inorganic filler containing particles of an inorganic material having a Mohs hardness of 8 or more and particles of an inorganic material having a Mohs hardness of 5 or less. When the sealing composition contains an inorganic filler, the hygroscopicity of the sealing composition tends to be reduced and the strength in the cured state tends to be improved.
無機充填材の含有率としては、吸湿性、線膨張係数の低減、強度向上及びはんだ耐熱性の観点から、封止組成物全体に対して60体積%以上であることが好ましく、65体積%以上であることがより好ましく、70体積%以上であることがさらに好ましい。無機充填材の含有率は、88体積%以下であることが好ましく、85体積%以下であることがより好ましい。 The content of the inorganic filler is preferably 60% by volume or more, preferably 65% by volume or more, based on the entire sealing composition, from the viewpoints of hygroscopicity, reduction of linear expansion coefficient, strength improvement and solder heat resistance. Is more preferable, and 70% by volume or more is further preferable. The content of the inorganic filler is preferably 88% by volume or less, and more preferably 85% by volume or less.
硬質材料としては、アルミナ(モース硬度:9)、窒化アルミニウム、炭化珪素、ダイヤモンド等が挙げられる。これらの中でも、熱伝導性、流動性及び信頼性の観点から、アルミナが好ましい。硬質材料のモース硬度は8以上であり、9以上であることが好ましい。硬質材料のモース硬度は、10以下であってもよい。
硬質粒子の平均粒子径としては、0.1μm〜80μmであることが好ましく、0.3μm〜50μmであることがより好ましく、1μm〜40μmであることがさらに好ましい。
無機充填材の平均粒子径は、以下の方法により測定することができる。Examples of the hard material include alumina (Mohs hardness: 9), aluminum nitride, silicon carbide, diamond and the like. Among these, alumina is preferable from the viewpoint of thermal conductivity, fluidity and reliability. The Mohs hardness of the hard material is 8 or more, preferably 9 or more. The Mohs hardness of the hard material may be 10 or less.
The average particle size of the hard particles is preferably 0.1 μm to 80 μm, more preferably 0.3 μm to 50 μm, and even more preferably 1 μm to 40 μm.
The average particle size of the inorganic filler can be measured by the following method.
溶媒(純水)に、測定対象の無機充填材を0.01質量%〜0.05質量%の範囲内で添加し、110Wの超音波洗浄機で1分〜5分振動し、無機充填材を分散する。分散液の約10mL程度を測定セルに注入して25℃で測定する。測定装置は、レーザー回折/散乱式粒子径分布測定装置(例えば、株式会社堀場製作所、LA920(商品名))を用い、体積基準の粒度分布を測定する。平均粒子径は、体積基準の粒度分布において小径側からの累積が50%となるときの粒子径(D50%)として求められる。 The inorganic filler to be measured is added to the solvent (pure water) within the range of 0.01% by mass to 0.05% by mass, and vibrated with a 110 W ultrasonic cleaner for 1 to 5 minutes. Disperse. About 10 mL of the dispersion is injected into the measurement cell and measured at 25 ° C. As the measuring device, a laser diffraction / scattering type particle size distribution measuring device (for example, Horiba Seisakusho Co., Ltd., LA920 (trade name)) is used to measure the volume-based particle size distribution. The average particle size is obtained as the particle size (D50%) when the accumulation from the small diameter side is 50% in the volume-based particle size distribution.
無機充填材に占める硬質粒子の割合は、50質量%以上であることが好ましく、60質量%以上であることがより好ましく、70質量%以上であることがさらに好ましい。無機充填材に占める硬質粒子の割合は、95質量%以下であってもよい。
硬質粒子の平均円形度は、0.80以上であることが好ましく、0.85以上であることがより好ましく、0.90以上であることがさらに好ましい。The ratio of the hard particles to the inorganic filler is preferably 50% by mass or more, more preferably 60% by mass or more, and further preferably 70% by mass or more. The ratio of hard particles to the inorganic filler may be 95% by mass or less.
The average circularity of the hard particles is preferably 0.80 or more, more preferably 0.85 or more, and even more preferably 0.90 or more.
無機充填材の円形度とは、無機充填材の投影面積と同じ面積を持つ円の直径である円相当径から算出される円としての周囲長を、無機充填材の投影像から測定される周囲長(輪郭線の長さ)で除して得られる数値であり、下記式で求められる。尚、円形度は真円では1.00となる。
円形度=(相当円の周囲長)/(粒子断面像の周囲長)
具体的に平均円形度は、走査型電子顕微鏡で倍率1000倍に拡大した画像を観察し、任意に10個の無機充填材を選択し、上記方法にて個々の無機充填材の円形度を測定し、その算術平均値として算出される値である。なお、円形度、相当円の周囲長及び粒子の投影像の周囲長は、市販されている画像解析ソフトによって求めることが可能である。The circularity of the inorganic filler is the circumference measured from the projected image of the inorganic filler as the circumference as a circle calculated from the diameter equivalent to a circle, which is the diameter of a circle having the same area as the projected area of the inorganic filler. It is a numerical value obtained by dividing by the length (length of the contour line), and is calculated by the following formula. The circularity is 1.00 in a perfect circle.
Circularity = (peripheral length of equivalent circle) / (peripheral length of particle cross-sectional image)
Specifically, for the average circularity, an image magnified at a magnification of 1000 times is observed with a scanning electron microscope, 10 inorganic fillers are arbitrarily selected, and the circularity of each inorganic filler is measured by the above method. However, it is a value calculated as the arithmetic mean value. The circularity, the peripheral length of the equivalent circle, and the peripheral length of the projected image of the particles can be obtained by commercially available image analysis software.
軟質材料としては、ベーマイト(モース硬度:3.5〜4)、ドロマイト、マイカ、六方晶窒化ホウ素等が挙げられる。これらの中でも、流動性の観点から、ベーマイト及びドロマイトが好ましい。
軟質材料のモース硬度は5以下であり、4以下であることが好ましい。軟質材料のモース硬度は、2以上であってもよい。
軟質粒子の平均粒子径としては、0.1μm〜20μmであることが好ましく、0.3μm〜10μmであることがより好ましく、0.5μm〜5μmであることがさらに好ましい。Examples of the soft material include boehmite (Mohs hardness: 3.5 to 4), dolomite, mica, hexagonal boron nitride and the like. Among these, boehmite and dolomite are preferable from the viewpoint of fluidity.
The Mohs hardness of the soft material is 5 or less, preferably 4 or less. The Mohs hardness of the soft material may be 2 or more.
The average particle size of the soft particles is preferably 0.1 μm to 20 μm, more preferably 0.3 μm to 10 μm, and even more preferably 0.5 μm to 5 μm.
無機充填材に占める軟質粒子の割合は、30質量%未満であることが好ましく、20質量%以下であることがより好ましく、10質量%以下であることがさらに好ましい。無機充填材に占める軟質粒子の割合は、5質量%以上であってもよい。
軟質粒子の平均円形度は、0.6以上であることが好ましく、0.7以上であることがより好ましく、0.8以上であることがさらに好ましい。The ratio of the soft particles to the inorganic filler is preferably less than 30% by mass, more preferably 20% by mass or less, and further preferably 10% by mass or less. The ratio of the soft particles to the inorganic filler may be 5% by mass or more.
The average circularity of the soft particles is preferably 0.6 or more, more preferably 0.7 or more, and even more preferably 0.8 or more.
無機充填材は、硬質粒子及び軟質粒子以外の、モース硬度が5を超え8未満のその他の無機材料の粒子を含んでもよい。その他の無機材料としては、シリカ(モース硬度:7)、酸化マグネシウム、酸化亜鉛等が挙げられる。
無機充填材に占めるその他の無機材料の粒子の割合は、10質量%以下であってもよく、1質量%以下であってもよい。The inorganic filler may contain particles of other inorganic materials having a Mohs hardness of more than 5 and less than 8 other than hard particles and soft particles. Examples of other inorganic materials include silica (Mohs hardness: 7), magnesium oxide, zinc oxide and the like.
The ratio of particles of other inorganic materials to the inorganic filler may be 10% by mass or less, or 1% by mass or less.
(硬化促進剤)
封止組成物は、硬化促進剤をさらに含有してもよい。硬化促進剤の種類は特に制限されず、公知の硬化促進剤を使用することができる。
具体的には、1,8−ジアザ−ビシクロ[5.4.0]ウンデセン−7、1,5−ジアザ−ビシクロ[4.3.0]ノネン、5,6−ジブチルアミノ−1,8−ジアザ−ビシクロ[5.4.0]ウンデセン−7等のシクロアミジン化合物;シクロアミジン化合物に無水マレイン酸、1,4−ベンゾキノン、2,5−トルキノン、1,4−ナフトキノン、2,3−ジメチルベンゾキノン、2,6−ジメチルベンゾキノン、2,3−ジメトキシ−5−メチル−1,4−ベンゾキノン、2,3−ジメトキシ−1,4−ベンゾキノン、フェニル−1,4−ベンゾキノン等のキノン化合物、ジアゾフェニルメタン、フェノール樹脂などのπ結合をもつ化合物を付加してなる分子内分極を有する化合物;ベンジルジメチルアミン、トリエタノールアミン、ジメチルアミノエタノール、トリス(ジメチルアミノメチル)フェノール等の3級アミン化合物、3級アミン化合物の誘導体;2−メチルイミダゾール、2−フェニルイミダゾール、2−フェニル−4−メチルイミダゾール等のイミダゾール化合物、イミダゾール化合物の誘導体;トリブチルホスフィン、メチルジフェニルホスフィン、トリフェニルホスフィン、トリス(4−メチルフェニル)ホスフィン、ジフェニルホスフィン、フェニルホスフィン等の有機ホスフィン化合物;有機ホスフィン化合物に無水マレイン酸、上記キノン化合物、ジアゾフェニルメタン、フェノール樹脂等のπ結合をもつ化合物を付加してなる分子内分極を有するリン化合物;テトラフェニルホスホニウムテトラフェニルボレート、トリフェニルホスフィンテトラフェニルボレート、2−エチル−4−メチルイミダゾールテトラフェニルボレート、N−メチルモルホリンテトラフェニルボレート等のテトラフェニルボロン塩、テトラフェニルボロン塩の誘導体;トリフェニルホスホニウム−トリフェニルボラン、N−メチルモルホリンテトラフェニルホスホニウム−テトラフェニルボレート等のホスフィン化合物とテトラフェニルボロン塩との付加物などが挙げられる。硬化促進剤は、1種類を単独で使用しても、2種類以上を併用してもよい。(Curing accelerator)
The sealing composition may further contain a curing accelerator. The type of the curing accelerator is not particularly limited, and a known curing accelerator can be used.
Specifically, 1,8-diaza-bicyclo [5.4.0] undecene-7, 1,5-diaza-bicyclo [4.3.0] nonene, 5,6-dibutylamino-1,8- Cycloamidine compounds such as diaza-bicyclo [5.4.0] undecene-7; maleic anhydride, 1,4-benzoquinone, 2,5-turquinone, 1,4-naphthoquinone, 2,3-dimethyl as cycloamidine compounds Kinone compounds such as benzoquinone, 2,6-dimethylbenzoquinone, 2,3-dimethoxy-5-methyl-1,4-benzoquinone, 2,3-dimethoxy-1,4-benzoquinone, phenyl-1,4-benzoquinone, diazo Compounds with intramolecular polarization formed by adding compounds with π bonds such as phenylmethane and phenolic resins; tertiary amine compounds such as benzyldimethylamine, triethanolamine, dimethylaminoethanol and tris (dimethylaminomethyl) phenol, Derivatives of tertiary amine compounds; imidazole compounds such as 2-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, derivatives of imidazole compounds; tributylphosphine, methyldiphenylphosphine, triphenylphosphine, tris (4- Methylphenyl) Organic phosphine compounds such as phosphine, diphenylphosphine, and phenylphosphine; Phosphorus compounds: Tetraphenylphosphonium tetraphenylborate, triphenylphosphine tetraphenylborate, 2-ethyl-4-methylimidazole tetraphenylborate, N-methylmorpholin tetraphenylborate and other tetraphenylborone salts, derivatives of tetraphenylborone salts Examples thereof include additions of a phosphine compound such as triphenylphosphonium-triphenylborane and N-methylmorpholintetraphenylphosphonium-tetraphenylborate and a tetraphenylborone salt. As the curing accelerator, one type may be used alone, or two or more types may be used in combination.
硬化促進剤の含有率は、エポキシ樹脂と硬化剤の合計量に対して、0.1質量%〜8質量%であることが好ましい。 The content of the curing accelerator is preferably 0.1% by mass to 8% by mass with respect to the total amount of the epoxy resin and the curing agent.
(イオントラップ剤)
封止組成物は、イオントラップ剤をさらに含有してもよい。
本開示において使用可能なイオントラップ剤は、半導体装置の製造用途に用いられる封止材において、一般的に使用されているイオントラップ剤であれば特に制限されるものではなく、ハイドロタルサイト等が挙げられる。イオントラップ剤としては、例えば、下記一般式(II−1)又は下記一般式(II−2)で表される化合物を用いてもよい。(Ion trap agent)
The sealing composition may further contain an ion trap agent.
The ion trapping agent that can be used in the present disclosure is not particularly limited as long as it is a generally used ion trapping agent in the encapsulant used for manufacturing semiconductor devices, and hydrotalcite and the like are used. Can be mentioned. As the ion trap agent, for example, a compound represented by the following general formula (II-1) or the following general formula (II-2) may be used.
Mg1−aAla(OH)2(CO3)a/2・uH2O (II−1)
(一般式(II−1)中、aは0<a≦0.5であり、uは正数である。)
BiOb(OH)c(NO3)d (II−2)
(一般式(II−2)中、bは0.9≦b≦1.1、cは0.6≦c≦0.8、dは0.2≦d≦0.4である。)Mg 1-a Al a (OH) 2 (CO 3 ) a / 2 · uH 2 O (II-1)
(In the general formula (II-1), a is 0 <a≤0.5 and u is a positive number.)
BiO b (OH) c (NO 3 ) d (II-2)
(In the general formula (II-2), b is 0.9 ≦ b ≦ 1.1, c is 0.6 ≦ c ≦ 0.8, and d is 0.2 ≦ d ≦ 0.4.)
イオントラップ剤は、市販品として入手可能である。一般式(II−1)で表される化合物としては、例えば、「DHT−4A」(協和化学工業株式会社、商品名)が市販品として入手可能である。また、一般式(II−2)で表される化合物としては、例えば、「IXE500」(東亞合成株式会社、商品名)が市販品として入手可能である。 Ion trap agents are available as commercial products. As the compound represented by the general formula (II-1), for example, "DHT-4A" (Kyowa Chemical Industry Co., Ltd., trade name) is available as a commercially available product. Further, as a compound represented by the general formula (II-2), for example, "IXE500" (Toagosei Co., Ltd., trade name) is available as a commercially available product.
また、上記以外のイオントラップ剤として、マグネシウム、アルミニウム、チタン、ジルコニウム、アンチモン等から選ばれる元素の含水酸化物などが挙げられる。
イオントラップ剤は、1種類を単独で使用しても、2種類以上を併用してもよい。Examples of ion trapping agents other than the above include hydrous oxides of elements selected from magnesium, aluminum, titanium, zirconium, antimony and the like.
One type of ion trapping agent may be used alone, or two or more types may be used in combination.
封止組成物がイオントラップ剤を含有する場合、イオントラップ剤の含有量は、充分な耐湿信頼性を実現する観点からは、封止組成物中のエポキシ樹脂100質量部に対し、1質量部以上であることが好ましい。他の成分の効果を充分に発揮する観点からは、イオントラップ剤の含有量は、封止組成物中のエポキシ樹脂100質量部に対し、15質量部以下であることが好ましい。 When the sealing composition contains an ion trapping agent, the content of the ion trapping agent is 1 part by mass with respect to 100 parts by mass of the epoxy resin in the sealing composition from the viewpoint of realizing sufficient moisture resistance and reliability. The above is preferable. From the viewpoint of fully exerting the effects of the other components, the content of the ion trap agent is preferably 15 parts by mass or less with respect to 100 parts by mass of the epoxy resin in the sealing composition.
また、イオントラップ剤の平均粒子径は0.1μm〜3.0μmであることが好ましく、最大粒子径は10μm以下であることが好ましい。イオントラップ剤の平均粒子径は、無機充填材の場合と同様にして測定することができる。 The average particle size of the ion trap agent is preferably 0.1 μm to 3.0 μm, and the maximum particle size is preferably 10 μm or less. The average particle size of the ion trap agent can be measured in the same manner as in the case of the inorganic filler.
(カップリング剤)
封止組成物は、カップリング剤をさらに含有してもよい。カップリング剤の種類は、特に制限されず、公知のカップリング剤を使用することができる。カップリング剤としては、例えば、シランカップリング剤及びチタンカップリング剤が挙げられる。カップリング剤は、1種類を単独で使用しても、2種類以上を併用してもよい。(Coupling agent)
The sealing composition may further contain a coupling agent. The type of coupling agent is not particularly limited, and known coupling agents can be used. Examples of the coupling agent include a silane coupling agent and a titanium coupling agent. One type of coupling agent may be used alone, or two or more types may be used in combination.
シランカップリング剤としては、例えば、ビニルトリクロロシラン、ビニルトリエトキシシラン、ビニルトリス(β−メトキシエトキシ)シラン、γ−メタクリロキシプロピルトリメトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン、γ−グリシドキシプロピルトリメトキシシラン、ビニルトリアセトキシシラン、γ−メルカプトプロピルトリメトキシシラン、γ−アミノプロピルトリエトキシシラン、γ−[ビス(β−ヒドロキシエチル)]アミノプロピルトリエトキシシラン、N−β−(アミノエチル)−γ−アミノプロピルトリメトキシシラン、γ−(β−アミノエチル)アミノプロピルジメトキシメチルシラン、N−(トリメトキシシリルプロピル)エチレンジアミン、N−(ジメトキシメチルシリルイソプロピル)エチレンジアミン、メチルトリメトキシシラン、メチルトリエトキシシラン、N−β−(N−ビニルベンジルアミノエチル)−γ−アミノプロピルトリメトキシシラン、γ−クロロプロピルトリメトキシシラン、ヘキサメチルジシラン、γ−アニリノプロピルトリメトキシシラン(N−フェニル−3−アミノプロピルトリメトキシシラン)、ビニルトリメトキシシラン及びγ−メルカプトプロピルメチルジメトキシシランが挙げられる。 Examples of the silane coupling agent include vinyltrichlorosilane, vinyltriethoxysilane, vinyltris (β-methoxyethoxy) silane, γ-methacryloxypropyltrimethoxysilane, and β- (3,4-epoxycyclohexyl) ethyltrimethoxysilane. , Γ-Glysidoxypropyltrimethoxysilane, vinyltriacetoxysilane, γ-mercaptopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ- [bis (β-hydroxyethyl)] aminopropyltriethoxysilane, N -Β- (Aminoethyl) -γ-aminopropyltrimethoxysilane, γ- (β-aminoethyl) aminopropyldimethoxymethylsilane, N- (trimethoxysilylpropyl) ethylenediamine, N- (dimethoxymethylsilylisopropyl) ethylenediamine, Methyltrimethoxysilane, Methyltriethoxysilane, N-β- (N-vinylbenzylaminoethyl) -γ-aminopropyltrimethoxysilane, γ-chloropropyltrimethoxysilane, hexamethyldisilane, γ-anilinopropyltrimethoxy Examples thereof include silane (N-phenyl-3-aminopropyltrimethoxysilane), vinyltrimethoxysilane and γ-mercaptopropylmethyldimethoxysilane.
チタンカップリング剤としては、例えば、イソプロピルトリイソステアロイルチタネート、イソプロピルトリス(ジオクチルパイロホスフェート)チタネート、イソプロピルトリ(N−アミノエチル−アミノエチル)チタネート、テトラオクチルビス(ジトリデシルホスファイト)チタネート、テトラ(2,2−ジアリルオキシメチル−1−ブチル)ビス(ジトリデシルホスファイト)チタネート、ビス(ジオクチルパイロホスフェート)オキシアセテートチタネート、ビス(ジオクチルパイロホスフェート)エチレンチタネート、イソプロピルトリオクタノイルチタネート、イソプロピルジメタクリルイソステアロイルチタネート、イソプロピルトリドデシルベンゼンスルホニルチタネート、イソプロピルイソステアロイルジアクリルチタネート、イソプロピルトリ(ジオクチルホスフェート)チタネート、イソプロピルトリクミルフェニルチタネート及びテトライソプロピルビス(ジオクチルホスファイト)チタネートが挙げられる。 Examples of the titanium coupling agent include isopropyltriisostearoyl titanate, isopropyltris (dioctylpyrophosphate) titanate, isopropyltri (N-aminoethyl-aminoethyl) titanate, tetraoctylbis (ditridecylphosphite) titanate, and tetra (ditridecylphosphite) titanate. 2,2-Diallyloxymethyl-1-butyl) bis (ditridecylphosphite) titanate, bis (dioctylpyrophosphate) oxyacetate titanate, bis (dioctylpyrophosphate) ethylene titanate, isopropyltrioctanoyl titanate, isopropyldimethacrylic iso Examples thereof include stearoyl titanate, isopropyltridodecylbenzenesulfonyl titanate, isopropylisostearoyl diacrylic titanate, isopropyltri (dioctyl phosphate) titanate, isopropyltricylphenyl titanate and tetraisopropylbis (dioctyl phosphate) titanate.
封止組成物がカップリング剤を含有する場合、カップリング剤の含有率は、封止組成物の全体に対して3質量%以下であることが好ましく、その効果を発揮させる観点からは、0.1質量%以上であることが好ましい。 When the sealing composition contains a coupling agent, the content of the coupling agent is preferably 3% by mass or less with respect to the entire sealing composition, and from the viewpoint of exerting the effect, it is 0. It is preferably 1% by mass or more.
(離型剤)
封止組成物は、離型剤をさらに含有してもよい。離型剤の種類は特に制限されず、公知の離型剤を使用することができる。具体的には、例えば、高級脂肪酸、高級脂肪酸エステル、カルナバワックス及びポリエチレン系ワックスが挙げられる。離型剤は、1種類を単独で使用しても、2種類以上を併用してもよい。
封止組成物が離型剤を含有する場合、離型剤の含有率は、エポキシ樹脂と硬化剤の合計量に対して、10質量%以下であることが好ましく、その効果を発揮させる観点からは、0.5質量%以上であることが好ましい。(Release agent)
The sealing composition may further contain a release agent. The type of release agent is not particularly limited, and a known release agent can be used. Specific examples thereof include higher fatty acids, higher fatty acid esters, carnauba wax and polyethylene wax. As the release agent, one type may be used alone, or two or more types may be used in combination.
When the sealing composition contains a release agent, the content of the release agent is preferably 10% by mass or less with respect to the total amount of the epoxy resin and the curing agent, and from the viewpoint of exerting the effect. Is preferably 0.5% by mass or more.
(着色剤及び改質剤)
封止組成物は、着色剤(例えば、カーボンブラック)を含有してもよい。また、封止組成物は、改質剤(例えば、シリコーン及びシリコーンゴム)を含有してもよい。着色剤及び改質剤は、それぞれ、1種類を単独で使用しても、2種類以上を併用してもよい。(Colorants and modifiers)
The sealing composition may contain a colorant (eg, carbon black). In addition, the sealing composition may contain a modifier (for example, silicone and silicone rubber). As the colorant and the modifier, one type may be used alone, or two or more types may be used in combination.
着色剤としてカーボンブラック等の導電性粒子を用いる場合、導電性粒子は、粒子径10μm以上の粒子の含有率が1質量%以下であることが好ましい。
封止組成物が導電性粒子を含有する場合、導電性粒子の含有率は、エポキシ樹脂と硬化剤の合計量に対して3質量%以下であることが好ましい。When conductive particles such as carbon black are used as the colorant, the content of the conductive particles is preferably 1% by mass or less of particles having a particle diameter of 10 μm or more.
When the sealing composition contains conductive particles, the content of the conductive particles is preferably 3% by mass or less with respect to the total amount of the epoxy resin and the curing agent.
<封止組成物の作製方法>
封止組成物の作製方法は特に制限されず、公知の方法により行うことができる。例えば、所定の配合量の原材料の混合物をミキサー等によって充分混合した後、熱ロール、押出機等によって混練し、冷却、粉砕等の処理を経ることによって作製することができる。封止組成物の状態は特に制限されず、粉末状、固体状、液体状等であってよい。<Method for producing sealing composition>
The method for producing the sealing composition is not particularly limited, and a known method can be used. For example, it can be produced by sufficiently mixing a mixture of raw materials in a predetermined blending amount with a mixer or the like, kneading the mixture with a hot roll, an extruder or the like, cooling, pulverizing or the like. The state of the sealing composition is not particularly limited and may be powdery, solid, liquid or the like.
<半導体装置>
本開示の半導体装置は、半導体素子と、前記半導体素子を封止してなる本開示の封止組成物の硬化物と、を含む。<Semiconductor device>
The semiconductor device of the present disclosure includes a semiconductor element and a cured product of the sealing composition of the present disclosure obtained by sealing the semiconductor element.
封止組成物を用いて半導体素子を封止する方法は特に限定されず、公知の方法を適用することが可能である。例えば、トランスファーモールド法が一般的であるが、コンプレッションモールド法、インジェクション成形法等を用いてもよい。 The method of sealing the semiconductor element using the sealing composition is not particularly limited, and a known method can be applied. For example, the transfer molding method is generally used, but a compression molding method, an injection molding method, or the like may be used.
本開示の半導体装置は、IC、LSI(Large−Scale Integration、大規模集積回路)等として好適である。 The semiconductor device of the present disclosure is suitable as an IC, an LSI (Large-Scale Integration, a large-scale integrated circuit), or the like.
以下に本発明の実施例について説明するが、本発明はこれに限定されるものではない。また、表中の数値は特に断りのない限り「質量部」を意味する。 Examples of the present invention will be described below, but the present invention is not limited thereto. The values in the table mean "parts by mass" unless otherwise specified.
(実施例1〜2及び比較例1〜2)
表1に示す配合の材料を予備混合(ドライブレンド)した後、二軸ロール(ロール表面温度:約80℃)で約15分間混練し、冷却粉砕して粉末状の封止組成物を製造した。(Examples 1 and 2 and Comparative Examples 1 and 2)
After the materials having the formulations shown in Table 1 were premixed (dry blended), they were kneaded with a biaxial roll (roll surface temperature: about 80 ° C.) for about 15 minutes, and cooled and pulverized to produce a powdery sealing composition. ..
表1中の材料の詳細は、それぞれ以下の通りである。
(エポキシ樹脂)
E1:ビフェニル型エポキシ樹脂、エポキシ当量:192g/eq
E2:ビスフェノール型エポキシ樹脂、エポキシ当量:192g/eqThe details of the materials in Table 1 are as follows.
(Epoxy resin)
E1: Biphenyl type epoxy resin, epoxy equivalent: 192 g / eq
E2: Bisphenol type epoxy resin, epoxy equivalent: 192 g / eq
(硬化剤)
H1:多官能フェノール樹脂、水酸基当量が104g/eqのトリフェニルメタン型フェノール樹脂(Hardener)
H1: Polyfunctional phenol resin, triphenylmethane type phenol resin with hydroxyl group equivalent of 104 g / eq
(硬化促進剤)
リン系硬化促進剤(有機リン化合物)
(カップリング剤)
アニリノシラン(N−フェニル−3−アミノプロピルトリメトキシシラン)
(離型剤)
カルナバワックス
(応力緩和剤)
シリコーン樹脂
(着色剤)
カーボン:カーボンブラック(Curing accelerator)
Phosphorus-based curing accelerator (organophosphorus compound)
(Coupling agent)
Anilinosilane (N-Phenyl-3-aminopropyltrimethoxysilane)
(Release agent)
Carnauba wax
(Stress relaxation agent)
Silicone resin (colorant)
Carbon: Carbon black
(無機充填材)
・硬質粒子
HF1:アルミナフィラー(平均粒子径:10μm)
HF2:アルミナフィラー(平均粒子径:0.7μm)
・軟質粒子
SF1:ベーマイト(平均粒子径:1.7μm、平均円形度:0.95)
・シリカ(平均粒子径:1.4μm)(Inorganic filler)
-Hard particles HF1: Alumina filler (average particle size: 10 μm)
HF2: Alumina filler (average particle size: 0.7 μm)
-Soft particles SF1: Boehmite (average particle diameter: 1.7 μm, average circularity: 0.95)
-Silica (average particle size: 1.4 μm)
<熱伝導率の評価>
上記で得られた封止組成物を用いて、圧縮成形機により、金型温度175℃〜180℃、成形圧力7MPa、硬化時間150秒の条件で半導体素子を封止して熱伝導率評価用の試験片を作製した。次いで、試験片の熱伝導率をキセノンフラッシュ(Xe−flash)法により測定した。熱伝導率4.0W/(m・K)以上をAとし、4.0W/(m・K)未満をBとした。<Evaluation of thermal conductivity>
Using the sealing composition obtained above, a semiconductor element is sealed by a compression molding machine under the conditions of a mold temperature of 175 ° C. to 180 ° C., a molding pressure of 7 MPa, and a curing time of 150 seconds for evaluation of thermal conductivity. Test pieces were prepared. Then, the thermal conductivity of the test piece was measured by the xenon flash (Xe-flash) method. A thermal conductivity of 4.0 W / (m · K) or more was designated as A, and a thermal conductivity of less than 4.0 W / (m · K) was designated as B.
<反りの評価>
封止組成物の反りの評価は、下記により行った。具体的には、上記で得られた封止組成物を用いて、金型温度180℃、成形圧力7MPa、硬化時間300秒間の条件でトランスファー成形を行い、40mm×40mmのパッケージを得た。このパッケージについて、レーザー変位計を用いて室温(25℃)での反り量及び250℃で30分加熱後、高温(250℃)での反り量を測定した。また、室温(25℃)での反り量及び高温加熱後の反り量が、共に400μm以下をAとし、少なくとも一方が400μmを超えた場合をBとした。<Evaluation of warpage>
The warp of the sealing composition was evaluated as follows. Specifically, using the sealing composition obtained above, transfer molding was performed under the conditions of a mold temperature of 180 ° C., a molding pressure of 7 MPa, and a curing time of 300 seconds to obtain a package having a size of 40 mm × 40 mm. For this package, the amount of warpage at room temperature (25 ° C.) and the amount of warpage at high temperature (250 ° C.) after heating at 250 ° C. for 30 minutes were measured using a laser displacement meter. Further, both the amount of warpage at room temperature (25 ° C.) and the amount of warpage after high-temperature heating were designated as A when they were 400 μm or less, and B when at least one of them exceeded 400 μm.
表2の結果に示されるように、無機充填材として硬質粒子及び軟質粒子が含有されることで熱伝導率を向上できる。これは、硬質粒子と軟質粒子とが接触する場合、硬質粒子と接触した軟質粒子が硬質粒子と接触する箇所で変形して、硬質粒子と軟質粒子とが面接触を形成しているためと推定される。さらに高弾性のアルミナの充填材比率を低下できるため、硬化物の弾性率が低下して硬化物内で生じた歪みが緩和され、反りの発生が抑制されると推察される。 As shown in the results in Table 2, the thermal conductivity can be improved by containing hard particles and soft particles as the inorganic filler. It is presumed that this is because when the hard particles come into contact with the soft particles, the soft particles in contact with the hard particles are deformed at the points where the hard particles come into contact, and the hard particles and the soft particles form surface contact. Will be done. Further, since the ratio of the filler of highly elastic alumina can be lowered, it is presumed that the elastic modulus of the cured product is lowered, the strain generated in the cured product is alleviated, and the occurrence of warpage is suppressed.
2017年12月22日に出願された日本国特許出願2017−246587号の開示は、その全体が参照により本明細書に取り込まれる。
本明細書に記載された全ての文献、特許出願、及び技術規格は、個々の文献、特許出願、及び技術規格が参照により取り込まれることが具体的かつ個々に記された場合と同程度に、本明細書中に参照により取り込まれる。The disclosure of Japanese Patent Application No. 2017-246587, filed December 22, 2017, is incorporated herein by reference in its entirety.
All documents, patent applications, and technical standards described herein are to the same extent as if the individual documents, patent applications, and technical standards were specifically and individually stated to be incorporated by reference. Incorporated herein by reference.
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WO2013146700A1 (en) * | 2012-03-30 | 2013-10-03 | 三菱瓦斯化学株式会社 | Resin composition, prepreg and laminate |
JP2016000784A (en) * | 2014-06-12 | 2016-01-07 | 日東電工株式会社 | Resin sheet for sealing |
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JPH03273039A (en) * | 1990-03-20 | 1991-12-04 | Toyo Ink Mfg Co Ltd | Sealing material with high thermal conductivity |
JP2918328B2 (en) * | 1990-11-26 | 1999-07-12 | 株式会社デンソー | Method for selecting resin and resin-encapsulated semiconductor device having resin selected by this method |
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WO2011065372A1 (en) * | 2009-11-25 | 2011-06-03 | パナソニック電工株式会社 | Laminate plate, use therefor, and production method thereof |
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JP2013122003A (en) * | 2011-12-09 | 2013-06-20 | Sato Research Co Ltd | Heat conductive filler and manufacturing method thereof |
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CN105073899B (en) * | 2013-01-15 | 2017-08-01 | 三菱瓦斯化学株式会社 | Resin combination, prepreg, plywood, clad with metal foil plywood and printed circuit board (PCB) |
EP3015487B1 (en) * | 2013-06-27 | 2018-04-04 | Hitachi Chemical Co., Ltd. | Resin composition, resin sheet, cured resin sheet, resin sheet structure, cured resin sheet structure, method for producing cured resin sheet structure, semiconductor device, and led device |
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WO2013146700A1 (en) * | 2012-03-30 | 2013-10-03 | 三菱瓦斯化学株式会社 | Resin composition, prepreg and laminate |
JP2016000784A (en) * | 2014-06-12 | 2016-01-07 | 日東電工株式会社 | Resin sheet for sealing |
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JP7238789B2 (en) | 2023-03-14 |
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WO2019124391A1 (en) | 2019-06-27 |
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