JPWO2018070443A1 - FIBER PROCESSING AGENT, AND LIQUID PERMEABLE NONWOVEN FABRICATION COMPRISING THE SAME - Google Patents

FIBER PROCESSING AGENT, AND LIQUID PERMEABLE NONWOVEN FABRICATION COMPRISING THE SAME Download PDF

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JPWO2018070443A1
JPWO2018070443A1 JP2018545033A JP2018545033A JPWO2018070443A1 JP WO2018070443 A1 JPWO2018070443 A1 JP WO2018070443A1 JP 2018545033 A JP2018545033 A JP 2018545033A JP 2018545033 A JP2018545033 A JP 2018545033A JP WO2018070443 A1 JPWO2018070443 A1 JP WO2018070443A1
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nonwoven fabric
carbon atoms
component
processing agent
woven fabric
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JP7146641B2 (en
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早織 田中
早織 田中
矢放 正広
正広 矢放
一史 加藤
一史 加藤
文明 山下
文明 山下
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Asahi Kasei Corp
Nicca Chemical Co Ltd
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Nicca Chemical Co Ltd
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/51Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
    • A61F13/511Topsheet, i.e. the permeable cover or layer facing the skin
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/144Alcohols; Metal alcoholates
    • D06M13/148Polyalcohols, e.g. glycerol or glucose
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/165Ethers
    • D06M13/17Polyoxyalkyleneglycol ethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53Polyethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • D06M15/647Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing polyether sequences

Abstract

不織布の濡れ戻り性と繰返し透水性を改善するための繊維加工剤、該繊維加工剤を付与した繊維から構成される液透過性不織布、並びに該液透過性不織布を用いた衛生材料の提供。下記一般式(1):HO−(A1O)p−H{式中、A1は、炭素数2〜4のアルキレン基であり、そしてpは、1〜3の整数である。}で表される成分(A);及び該成分(A)とは異なる下記一般式(2):R1−O−(A2O)l−{C(O)R2C(O)−(A3O)m}n−R3{式中、R1、R2、R3、A2、A3、l、m、nは、特許請求の範囲に規定する。}で表される成分(B);を含有する繊維加工剤、並びに該繊維加工剤を含有する液透過性不織布、及び該液透過性不織布を用いたてなる衛生材料。Provided are a fiber processing agent for improving the wettability and repeated water permeability of a nonwoven fabric, a liquid-permeable nonwoven fabric composed of fibers to which the fiber-processing agent is applied, and a sanitary material using the liquid-permeable nonwoven fabric. The following general formula (1): HO- (A1O) p-H (wherein, A1 is an alkylene group having 2 to 4 carbon atoms, and p is an integer of 1 to 3). Component (A) represented by the following general formula (2) different from said component (A): R1-O- (A2O) 1- {C (O) R2C (O)-(A3O) m} n-R 3 [wherein, R 1, R 2, R 3, A 2, A 3, l, m, n are defined in the claims. And a liquid-permeable nonwoven fabric containing the fiber-processing agent, and a sanitary material made of the liquid-permeable nonwoven fabric.

Description

本発明は、不織布に対して、優れた濡れ戻り性と繰返し透水性を付与することができる繊維加工剤、該繊維加工剤を含有する液透過性不織布、並びに該液透過性不織布を用いた衛生材料に関する。   The present invention provides a fiber processing agent capable of imparting excellent wettability and recurrent water permeability to a nonwoven fabric, a liquid-permeable nonwoven fabric containing the fiber-processing agent, and hygiene using the liquid-permeable nonwoven fabric. It relates to the material.

近年、使い捨ておむつや生理用ナプキンなどの普及はめざましく、要求される品質や性能は向上してきている。例えば、使い捨ておむつでは1回の着用で必ずしも1回の排泄物が処理されるとは限られず、数回の排泄に対する不快感の回避が必要とされ、排泄物、汗、体液などを吸収体に素早く移行させる液透過性(初期透水性)のほかに、特に濡れ戻りの少ないこと(濡れ戻り性)、透水性能の耐久性(繰返し透水性)が強く要求されている。   In recent years, the spread of disposable diapers and sanitary napkins has been remarkable, and the required quality and performance have been improved. For example, disposable diapers do not necessarily treat one excrement at one time of wear, and it is necessary to avoid discomfort for several excretions, and excrement, sweat, body fluid, etc. In addition to liquid permeability (initial permeability) to be rapidly transferred, in particular, the need for low reversion (removal) and durability of water permeability (repetitive permeability) are strongly required.

これらの要求に応えるため、例えば、以下の特許文献1には、特定のポリエーテルとポリエーテル変性シリコーンとを含有する親水性処理剤を付与したポリオレフィン系不織布が提案されている。しかしながら、特許文献1に記載のポリオレフィン系不織布では、初期透水は良好なものの、濡れ戻り性と繰返し透水性は未だ十分ではない。   In order to meet these requirements, for example, Patent Document 1 below proposes a polyolefin-based non-woven fabric provided with a hydrophilic treatment agent containing a specific polyether and a polyether-modified silicone. However, in the polyolefin-based non-woven fabric described in Patent Document 1, although the initial water permeability is good, the wettability and the repeated water permeability are still not sufficient.

特開平10−53955号公報JP 10-53955 A

前記した従来技術の問題に鑑み、本発明が解決しようとする課題は、不織布の濡れ戻り性と繰返し透水性を改善することができる繊維加工剤、並びに該繊維加工剤を付与した繊維から構成された不織布を提供することである。   In view of the above-mentioned problems of the prior art, the problem to be solved by the present invention is composed of a fiber processing agent capable of improving the wettability and cyclic water permeability of the non-woven fabric, and fibers provided with the fiber processing agent Providing a non-woven fabric.

かかる課題を解決すべく、本発明者らは鋭意検討し実験を重ねた結果、一般式(1)で表される特定の成分(A)と一般式(2)で表される特定の成分(B)とを併用することにより、親水性と疎水性のバランスを保ち、不織布に対する親和性と尿などの体液に対する親和性とを両立し、初期透水性、濡れ戻り性、及び繰り返し透水性に優れる不織布を提供することができきることを見出し、本発明を完成するに至ったものである。   As a result of intensive investigations and experiments conducted by the present inventors to solve such problems, the specific component (A) represented by the general formula (1) and the specific component represented by the general formula (2) By using in combination with B), the balance between hydrophilicity and hydrophobicity is maintained, and the affinity to the non-woven fabric and the affinity to the body fluid such as urine are compatible, and the initial permeability, the wettability, and the repetitive permeability are excellent. The inventors have found that it is possible to provide a non-woven fabric and have completed the present invention.

すなわち、本発明は下記の通りのものである。
[1]下記一般式(1):
HO−(AO)−H …一般式(1)
{式中、Aは、炭素数2〜4のアルキレン基であり、そしてpは、1〜3の整数である。}で表される成分(A);及び
該成分(A)とは異なる下記一般式(2):
−O−(AO)−{C(O)RC(O)−(AO)−R …一般式(2)
{式中、RとRは、互いに独立に、水素原子、炭素数1〜24のアルキル基、炭素数2〜24のアルケニル基、炭素数2〜24のアルカノイル基、炭素数2〜24のアルケノイル基又は−C(O)−R−COOX(ここで、Rは、炭素数1〜12のアルキレン基、炭素数2〜12のアルケニレン基又は炭素数6〜12のアリーレン基であり、そしてXは、水素原子又はアニオンである。)であり、Rは、炭素数1〜12のアルキレン基、炭素数2〜12のアルケニレン基又は炭素数6〜12のアリーレン基であり、AとAは、互いにに独立に、炭素数2〜4のアルキレン基であり、lは、0又は1〜1000の整数であり、mは、0又は1〜1000の整数であり、そしてnは、0又は1〜100の整数である。但し、l+nは1以上である。}で表される成分(B);
を含有する繊維加工剤。
[2]成分(C)としてポリエーテル変性シリコーンをさらに含有する、前記[1]に記載の繊維加工剤。
[3]前記[1]又は[2]に記載の繊維加工剤の純分付着量が0.1〜1.5重量%である液透過性不織布。
[4]前記液透過性不織布が、熱可塑性繊維から構成される不織布である、前記[3]に記載の液透過性不織布。
[5]前記不織布が、繊度0.45〜5.0dtexの繊維で構成されたものである、前記[3]又は[4]に記載の液透過性不織布。
[6]前記不織布繊維が、長繊維不織布である、前記[3]〜[5]のいずれかに記載の液透過性不織布。
[7]前記液透過性不織布の繰返し透水性が、4回目で70%以上である、前記[3]〜[6]のいずれかに記載の液透過性不織布。
[8]前記液透過性不織布の濡れ戻り性が、0.5g以下である、前記[3]〜[7]のいずれかに記載の液透過性不織布。
[9]前記[3]〜[8]のいずれかに記載の液透過性不織布を用いてなる衛生材料。
That is, the present invention is as follows.
[1] The following general formula (1):
HO- (A 1 O) p -H ... the general formula (1)
Wherein A 1 is an alkylene group having 2 to 4 carbon atoms, and p is an integer of 1 to 3. And a component (A) represented by the following general formula (2) different from the component (A):
R 1 -O- (A 2 O) l - {C (O) R 2 C (O) - (A 3 O) m} n -R 3 ... Formula (2)
[Wherein, R 1 and R 3 each independently represent a hydrogen atom, an alkyl group having 1 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, an alkanoyl group having 2 to 24 carbon atoms, or 2 to 24 carbon atoms Alkenoyl group or -C (O) -R 4 -COOX (wherein R 4 is an alkylene group having 1 to 12 carbon atoms, an alkenylene group having 2 to 12 carbon atoms or an arylene group having 6 to 12 carbon atoms) And X is a hydrogen atom or an anion), R 2 is an alkylene group having 1 to 12 carbon atoms, an alkenylene group having 2 to 12 carbon atoms or an arylene group having 6 to 12 carbon atoms, 2 and A 3 are each independently a C 2 -C 4 alkylene group, l is an integer of 0 or 1 to 1000, m is an integer of 0 or 1 to 1000, and n Is an integer of 0 or 1 to 100. However, l + n is 1 or more. Component (B) represented by
A fiber processing agent containing
[2] The fiber processing agent according to the above [1], which further contains a polyether-modified silicone as the component (C).
[3] A liquid-permeable non-woven fabric in which the net adhesion amount of the fiber processing agent according to [1] or [2] is 0.1 to 1.5% by weight.
[4] The liquid-permeable nonwoven fabric according to [3], wherein the liquid-permeable nonwoven fabric is a nonwoven fabric composed of thermoplastic fibers.
[5] The liquid-permeable non-woven fabric according to [3] or [4], wherein the non-woven fabric is composed of fibers with a fineness of 0.45 to 5.0 dtex.
[6] The liquid-permeable nonwoven fabric according to any one of the above [3] to [5], wherein the nonwoven fabric fiber is a long fiber nonwoven fabric.
[7] The liquid-permeable nonwoven fabric according to any one of the above [3] to [6], wherein the liquid-pervious nonwoven fabric has a repetitive water permeability of 70% or more at the fourth time.
[8] The liquid-permeable nonwoven fabric according to any one of the above [3] to [7], wherein the wettability of the liquid-permeable nonwoven fabric is 0.5 g or less.
[9] A sanitary material comprising the liquid-permeable nonwoven fabric according to any one of the above [3] to [8].

本発明に係る繊維加工剤を塗布した不織布は、初期透水性、濡れ戻り性、及び繰り返し透水性に優れるため、衛生材料、例えば、生理用ナプキン、失禁パット、使い捨ておむつ等のトップシートやセカンドシートとして好適に使用することができ、あるいは、例えば、マスク、カイロ、テープ基材、貼布薬基材、緊急絆創膏、包装材、ワイプ製品、医療用ガウン、包帯、衣料、スキンケア用シートなどにも好適に使用することができる。   The non-woven fabric coated with the fiber processing agent according to the present invention is excellent in initial water permeability, wet reversion property, and repeated water permeability, and therefore it is a hygienic material, for example, a top sheet or second sheet such as a sanitary napkin, incontinence pad, disposable diaper Can be suitably used as, or, for example, masks, body warmers, tape substrates, patch medicine substrates, emergency plasters, packaging materials, wipes products, medical gowns, bandages, clothing, skin care sheets etc. It can be used suitably.

以下、本発明の実施形態について詳細に説明する。
本実施形態の繊維加工剤は、下記一般式(1):
HO−(AO)−H …一般式(1)
{式中、Aは、炭素数2〜4のアルキレン基であり、そしてpは、1〜3の整数である。}で表される成分(A);及び
該成分(A)とは異なる下記一般式(2):
−O−(AO)−{C(O)RC(O)−(AO)−R …一般式(2)
{式中、RとRは、互いに独立に、水素原子、炭素数1〜24のアルキル基、炭素数2〜24のアルケニル基、炭素数2〜24のアルカノイル基、炭素数2〜24のアルケノイル基又は−C(O)−R−COOX(ここで、Rは、炭素数1〜12のアルキレン基、炭素数2〜12のアルケニレン基又は炭素数6〜12のアリーレン基であり、そしてXは、水素原子又はアニオンである。)であり、Rは、炭素数1〜12のアルキレン基、炭素数2〜12のアルケニレン基又は炭素数6〜12のアリーレン基であり、AとAは、互いにに独立に、炭素数2〜4のアルキレン基であり、lは、0又は1〜1000の整数であり、mは、0又は1〜1000の整数であり、そしてnは、0又は1〜100の整数である。但し、l+nは1以上である。}で表される成分(B);
を含有する。
Hereinafter, embodiments of the present invention will be described in detail.
The fiber processing agent of the present embodiment has the following general formula (1):
HO- (A 1 O) p -H ... the general formula (1)
Wherein A 1 is an alkylene group having 2 to 4 carbon atoms, and p is an integer of 1 to 3. And a component (A) represented by the following general formula (2) different from the component (A):
R 1 -O- (A 2 O) l - {C (O) R 2 C (O) - (A 3 O) m} n -R 3 ... Formula (2)
[Wherein, R 1 and R 3 each independently represent a hydrogen atom, an alkyl group having 1 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, an alkanoyl group having 2 to 24 carbon atoms, or 2 to 24 carbon atoms Alkenoyl group or -C (O) -R 4 -COOX (wherein R 4 is an alkylene group having 1 to 12 carbon atoms, an alkenylene group having 2 to 12 carbon atoms or an arylene group having 6 to 12 carbon atoms) And X is a hydrogen atom or an anion), R 2 is an alkylene group having 1 to 12 carbon atoms, an alkenylene group having 2 to 12 carbon atoms or an arylene group having 6 to 12 carbon atoms, 2 and A 3 are each independently a C 2 -C 4 alkylene group, l is an integer of 0 or 1 to 1000, m is an integer of 0 or 1 to 1000, and n Is an integer of 0 or 1 to 100. However, l + n is 1 or more. Component (B) represented by
Contains

まず、一般式(1)で表される成分(A)について説明する。
一般式(1)中、Aは、炭素数2〜4のアルキレン基であり、そしてpは、1〜3の整数である。Aは、炭素数2〜4のアルキレン基であるが、濡れ戻り性と繰返し透水性の観点から、炭素数3〜4のアルキレン基が好ましく、炭素数3のアルキレン基がより好ましい。pは、(AO)で表されるアルキレンオキシ基の重合度を示し、1〜3の整数であるが、濡れ戻り性と繰返し透水性の観点から、1〜2が好ましく、1がより好ましい。
First, the component (A) represented by the general formula (1) will be described.
In the general formula (1), A 1 is an alkylene group having 2 to 4 carbon atoms, and p is an integer of 1 to 3. A 1 is an alkylene group having 2 to 4 carbon atoms, but from the viewpoint of wettability and repetitive water permeability, an alkylene group having 3 to 4 carbon atoms is preferable, and an alkylene group having 3 carbon atoms is more preferable. p represents the degree of polymerization of the alkyleneoxy group represented by (A 1 O), and is an integer of 1 to 3, preferably 1 to 2, more preferably 1 from the viewpoint of wettability and cyclic permeability. preferable.

成分(A)は、例えば、エチレングリコール、プロピレングリコール、ブチレングリコールなどの炭素数2〜4のアルキレングリコールに、塩基触媒のもとで、80〜200℃でエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイドなどの炭素数2〜4のアルキレンオキサイドを付加させることにより得ることができる。塩基触媒としては、例えば、水酸化カリウム、水酸化ナトリウム等を使用することができる。市販のエチレングリコール、プロピレングリコール、ブチレングリコール、ジエチレングリコール、ジプロピレングリコール、ジブチレングリコール、トリエチレングリコール、トリプロピレングリコール、トリブチレングリコールなどを用いてもよい。   Component (A) is, for example, an alkylene glycol having 2 to 4 carbon atoms such as ethylene glycol, propylene glycol or butylene glycol under a base catalyst at 80 to 200 ° C. such as ethylene oxide, propylene oxide or butylene oxide It can be obtained by adding an alkylene oxide having 2 to 4 carbon atoms. As a base catalyst, potassium hydroxide, sodium hydroxide etc. can be used, for example. Commercially available ethylene glycol, propylene glycol, butylene glycol, diethylene glycol, dipropylene glycol, dibutylene glycol, triethylene glycol, tripropylene glycol, tributylene glycol and the like may be used.

一般式(2)中、RとRは、互いに独立に、水素原子、炭素数1〜24のアルキル基、炭素数2〜24のアルケニル基、炭素数2〜24のアルカノイル基、炭素数2〜24のアルケノイル基又は−C(O)−R−COOX(ここで、Rは、炭素数1〜12のアルキレン基、炭素数2〜12のアルケニレン基又は炭素数6〜12のアリーレン基であり、そしてXは、水素原子又はアニオンである。)であり、Rは、炭素数1〜12のアルキレン基、炭素数2〜12のアルケニレン基又は炭素数6〜12のアリーレン基であり、AとAは、互いに独立に、炭素数2〜4のアルキレン基であり、lは、0又は1〜1000の整数であり、mは、0又は1〜1000の整数であり、nは、0又は1〜100の整数である。但し、l+nは1以上であり、また、成分(B)は、成分(A)と異なる化合物であるため、本明細書中、一般式(2)は、一般式(1)を除いたものとする。In the general formula (2), R 1 and R 3 are, independently of each other, a hydrogen atom, an alkyl group having 1 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, an alkanoyl group having 2 to 24 carbon atoms, 2 to 24 alkenoyl group or -C (O) -R 4 -COOX (wherein R 4 is an alkylene group having 1 to 12 carbon atoms, an alkenylene group having 2 to 12 carbon atoms or an arylene having 6 to 12 carbon atoms And X is a hydrogen atom or an anion), and R 2 is an alkylene group having 1 to 12 carbon atoms, an alkenylene group having 2 to 12 carbon atoms, or an arylene group having 6 to 12 carbon atoms. And A 2 and A 3 are each independently an alkylene group having 2 to 4 carbon atoms, l is an integer of 0 or 1 to 1000, and m is an integer of 0 or 1 to 1000, n is an integer of 0 or 1 to 100. However, since l + n is 1 or more, and component (B) is a compound different from component (A), general formula (2) in the present specification excludes general formula (1) Do.

濡れ戻り性と繰返し透水性の観点から、RとRのうちいずれか一方は、炭素数1〜24のアルキル基、炭素数2〜24のアルケニル基、炭素数2〜24のアルカノイル基又は炭素数2〜24のアルケノイル基であることが好ましい。この場合、同様の観点から、炭素数は8〜22であることが好ましく、12〜18であることがより好ましい。これらのアルキル基、アルケニル基、アルカノイル基及びアルケノイル基は、直鎖状であっても分岐鎖状であってもよい。From the viewpoint of wettability and cyclic permeability, one of R 1 and R 3 is an alkyl group having 1 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, an alkanoyl group having 2 to 24 carbon atoms, or It is preferable that it is a C2-C24 alkenoyl group. In this case, the carbon number is preferably 8 to 22 and more preferably 12 to 18 from the same viewpoint. These alkyl group, alkenyl group, alkanoyl group and alkenoyl group may be linear or branched.

とAは、互いに独立に、炭素数2〜4のアルキレン基であるが、濡れ戻り性と繰返し透水性、加工浴安定性の観点から、炭素数2〜3のアルキレン基であることが好ましい。
また、同様の観点から、(AO)、(AO)で表されるポリアルキレンオキシ基は、炭素数2のアルキレンオキシ基(エチレンオキシ基)と炭素数3のアルキレンオキシ基(プロピレンオキシ基)とを併用することがより好ましい。この場合、エチレンオキシ基とプロピレンオキシ基の配合比率はモル比で、エチレンオキシ基:プロピレンオキシ基=5:95〜50:50が好ましく、5:95〜40:60がより好ましく、10:90〜30:70がさらに好ましい。
A 2 and A 3, independently of one another, is a alkylene group having 2 to 4 carbon atoms, and wetting return property and repeated water permeability, from the viewpoint of processability bath stability, an alkylene group having 2 to 3 carbon atoms Is preferred.
In addition, from the same viewpoint, the polyalkyleneoxy group represented by (A 2 O) 1 and (A 3 O) m is an alkyleneoxy group having 2 carbon atoms (ethyleneoxy group) and an alkyleneoxy group having 3 carbon atoms It is more preferable to use (propyleneoxy group) in combination. In this case, the mixing ratio of ethyleneoxy group to propyleneoxy group is preferably molar ratio ethyleneoxy group: propyleneoxy group = 5: 95 to 50:50, more preferably 5:95 to 40:60, 10:90 -30: 70 are more preferred.

(AO)、(AO)で表されるポリアルキレンオキシ基が複数のアルキレンオキシ基からなる場合、その付加方法はブロック付加であってもランダム付加であってもよい。lとmはそれぞれ、(AO)と(AO)で表されるポリアルキレンオキシ基の重合度を表し、lは、0又は1〜1000の整数を表し、mは、0又は1〜1000の整数を表すが、濡れ戻り性と繰返し透水性の観点から、lとmは、共に10〜200が好ましい。
また、一般式(2)で表される成分(B)は、取り扱いの容易さの観点から、平均分子量10万以下であることが好ましい。
When the polyalkyleneoxy group represented by (A 2 O) 1 or (A 3 O) m consists of a plurality of alkyleneoxy groups, the addition method may be block addition or random addition. l and m each represent the polymerization degree of the polyalkyleneoxy group represented by (A 2 O) 1 and (A 3 O) m , l represents an integer of 0 or 1 to 1000, and m is 0 Or although the integer of 1-1000 is represented, 10-200 are preferable as l and m from a viewpoint of the reversion property and a repetition water permeability.
The component (B) represented by the general formula (2) preferably has an average molecular weight of 100,000 or less from the viewpoint of ease of handling.

成分(B)としては、例えば、ポリアルキレグリコール(B1)、ポリオキシアルキレンアルキルエーテル(B2)、2価カルボン酸のアルキレンオキシ基付加物(B3)、それらのエステル化物(B4)などを挙げることができる。
ポリアルキレグリコール(B1)は、例えば、2価のアルコールにアルキレンオキサイドを付加させることにより得ることができる。また、ポリオキシアルキレンアルキルエーテル(B2)は、例えば、1価のアルコールにアルキレンオキサイドを付加させることにより得ることができる。この場合、常法に従い、例えば、水酸化カリウム、水酸化ナトリウムなどの塩基触媒を使用して、80〜200℃で行えばよい。2価のアルコールとしては、例えば、エチレングリコール、プロピレングリコール、ブチレングリコール等を挙げることができる。1価のアルコールとしては、炭素数1〜24のアルコールを挙げることができる。このようなアルコールは分岐や二重結合を持っていても構わない。アルキレンオキサイドとしては、エチレンオキサイド、プロピレンオキサイド、ブチレンオキサイドなどの炭素数2〜4のアルキレンオキサイドを使用することができる。2種以上のアルキレンオキサイドを使用する場合は、付加方法はブロックであってもランダムであってもよい。
Examples of the component (B) include polyalkylene glycol (B1), polyoxyalkylene alkyl ether (B2), alkylene oxy group adduct of divalent carboxylic acid (B3), esterified products thereof (B4) and the like. be able to.
The polyalkylene glycol (B1) can be obtained, for example, by adding an alkylene oxide to a dihydric alcohol. The polyoxyalkylene alkyl ether (B2) can be obtained, for example, by adding an alkylene oxide to a monohydric alcohol. In this case, the reaction may be performed at 80 to 200 ° C. according to a conventional method, for example, using a base catalyst such as potassium hydroxide or sodium hydroxide. Examples of dihydric alcohols include ethylene glycol, propylene glycol, butylene glycol and the like. As a monohydric alcohol, a C1-C24 alcohol can be mentioned. Such alcohol may have a branch or a double bond. As an alkylene oxide, C2-C4 alkylene oxides, such as ethylene oxide, a propylene oxide, a butylene oxide, can be used. When two or more alkylene oxides are used, the addition method may be block or random.

2価カルボン酸のアルキレンオキシ基付加物(B3)は、例えば、2価カルボン酸にアルキレンオキサイドを付加させる方法、又は2価カルボン酸とポリアルキレングリコールと反応させることで得ることができる。
前記エステル化物(B4)は、例えば、前記で得られた、ポリアルキレグリコール(B1)、ポリオキシアルキレンアルキルエーテル(B2)、及び/又は2価カルボン酸のアルキレンオキシ基付加物(B3)と、1価及び/又は2価のカルボン酸を、常法に従って100〜300℃程度で反応することにより得ることができる。この反応は、無触媒でも構わないし、硫酸やパラトルエンスルホン酸等の触媒を使用してもよい。
The alkyleneoxy group adduct (B3) of a divalent carboxylic acid can be obtained, for example, by a method in which an alkylene oxide is added to a divalent carboxylic acid, or by reacting a divalent carboxylic acid with a polyalkylene glycol.
The esterified product (B4) is obtained, for example, by the polyalkylene glycol (B1), polyoxyalkylene alkyl ether (B2), and / or alkylene oxy group adduct of divalent carboxylic acid (B3) obtained above. Monovalent and / or divalent carboxylic acids can be obtained by reacting at about 100 to 300 ° C. according to a conventional method. This reaction may be non-catalytic, or a catalyst such as sulfuric acid or p-toluenesulfonic acid may be used.

1価カルボン酸としては、炭素数1〜24のカルボン酸が挙げられる。このようなカルボン酸は分岐や二重結合を持っていても構わない。2価カルボン酸としては、例えば、テレフタル酸、イソフタル酸、フタル酸等の芳香族ジカルボン酸、1,4−シクロヘキサンジカルボン酸、アジピン酸、セバシン酸、マレイン酸、コハク酸等の脂肪族ジカルボン酸を挙げることができる。この中でも濡れ戻り性と繰返し透水性の観点から、脂肪族ジカルボン酸が好ましく用いられ、より好ましくはアジピン酸、コハク酸が用いられる。   As monovalent carboxylic acid, C1-C24 carboxylic acid is mentioned. Such a carboxylic acid may have a branch or a double bond. Examples of divalent carboxylic acids include aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid and phthalic acid, and aliphatic dicarboxylic acids such as 1,4-cyclohexanedicarboxylic acid, adipic acid, sebacic acid, maleic acid and succinic acid. It can be mentioned. Among them, aliphatic dicarboxylic acids are preferably used, and adipic acid and succinic acid are more preferably used, from the viewpoint of wettability and cyclic permeability.

濡れ戻り性と繰返し透水性の観点から、繊維加工剤中の、成分(A)と成分(B)との配合比率は質量比で、成分(A):成分(B)=1:99〜90:10が好ましく、5:95〜50:50がより好ましい。成分(A)の配合比率が下限値未満であると、濡れ戻り性が低下する傾向があり、成分(A)の配合比率が上限値を上回ると、繰返し透水性が低下する傾向がある。   From the viewpoint of rewetting and cyclic permeability, the blending ratio of component (A) to component (B) in the fiber processing agent is the mass ratio, component (A): component (B) = 1:99 to 90 10 is preferable, and 5:95 to 50:50 is more preferable. If the blending ratio of the component (A) is less than the lower limit, the wettability tends to decrease, and if the blending ratio of the component (A) exceeds the upper limit, the cyclic permeability tends to decrease.

本実施形態の繊維加工剤には、成分(A)、成分(B)の他に初期透水性(45度傾斜流長)を改善する成分(C)としてポリエーテル変性シリコーンをさらに配合することもできる。濡れ戻り性と45度傾斜流長の観点から、成分(C)の配合比率は、成分(A)と成分(B)の合計量に対して、5質量%〜50質量%が好ましく、10質量%〜30質量%がより好ましい。   In the fiber processing agent of the present embodiment, in addition to the component (A) and the component (B), a polyether modified silicone may be further blended as a component (C) for improving the initial water permeability (45 degree inclined flow length). it can. From the viewpoint of wettability and 45 degree inclined flow length, the blending ratio of the component (C) is preferably 5% by mass to 50% by mass with respect to the total amount of the component (A) and the component (B), 10% % To 30% by mass is more preferable.

成分(C)としては、市販のポリエーテル変性シリコーンを用いることができる。例えば、信越化学工業株式会社のKF−351A、KF−352A、KF−353、KF−355A、KF−615A、KF−642、KF−6204、KF−6011、KF−6012、KF−6013;東レ・ダウコーニング株式会社の、SH8700、SH8410、SH8400、L−7002、FZ−2104、FZ−77、L−7604;モメンティブパフォーマンスマテリアルズジャパン合同会社の、TSF4440、TSF4441、TSF4452、SF1188A、SF1288、Silsoft840、Silsoft860、Silsoft870、Silsoft875、Silsoft880、Silsoft895などを用いることができる。成分(C)として用いるポリエーテル変性シリコーンは特に制限されるものではないが、濡れ戻り性と繰返し透水性と45度傾斜流長の観点から、HLBが5〜15のものが好適に用いられ、また、粘度50〜10000cStのものが好適に用いられる。   A commercially available polyether modified silicone can be used as a component (C). For example, KF-351A, KF-352A, KF-353, KF- 615A, KF-642, KF-6204, KF-6011, KF-6012, KF-6013 of Shin-Etsu Chemical Co., Ltd .; Dow Corning Corporation's SH8700, SH8410, SH8400, L-7002, FZ-2104, FZ-77, L-7604; Momentive Performance Materials Japan LLC, TSF 4440, TSF 4441, TSF 4252, SF 1188 A, SF 1288, Silsoft 840, Silsoft 860 , Silsoft 870, Silsoft 875, Silsoft 880, Silsoft 895, etc. can be used. The polyether-modified silicone to be used as the component (C) is not particularly limited, but from the viewpoint of rewetting property, repetitive permeability and 45 degree inclined flow length, one having an HLB of 5 to 15 is suitably used, Moreover, the thing of viscosity 50-10000 cSt is used suitably.

本実施形態の繊維加工剤には、成分(A)、成分(B)、成分(C)の他に、所望の効果を損なわない限り、所望の目的に応じて他の化合物を配合しても構わない。例えば、乳化剤、柔軟剤、平滑剤、帯電防止剤、消泡剤としての各種界面活性剤を適宜含有させることができる。   In addition to the component (A), the component (B), and the component (C), the fiber processing agent of the present embodiment may be blended with other compounds according to the desired purpose as long as the desired effect is not impaired. I do not care. For example, various surfactants as an emulsifier, a softener, a leveling agent, an antistatic agent, and an antifoaming agent can be appropriately contained.

繊維加工剤の付着量は、目的とする用途によって異なるが、例えば、衛生材料用としては、必須成分であるA成分とB成分の合計量が不織布に対して0.05重量%から1.50重量%付着する様に塗布することが好ましい。成分Aおよび成分B、成分C、その他の化合物を混合した繊維加工剤の付着量は水等の加工剤を希釈する溶媒を除いた純分(純分付着量)で0.10重量%〜1.50重量%の範囲が好ましく、より好ましくは0.15重量%〜1.20重量%である。0.05重量%未満では満足する透水性能は得られにくく、他方、1.50重量%を超えると肌へのかぶれや、しっしんが発生する可能性がある。   Although the adhesion amount of the fiber processing agent varies depending on the intended application, for example, for sanitary materials, the total amount of the A component and the B component which are essential components is 0.05% by weight to 1.50% to the non-woven fabric It is preferable to apply | coat so that weight% may adhere. The adhesion amount of the fiber processing agent in which the component A, the component B, the component C and the other compound are mixed is 0.10% by weight to 1% by weight as a pure portion (net amount of adhesion) excluding the solvent for diluting the processing agent such as water. The range of .50 wt% is preferable, and more preferably 0.15 wt% to 1.20 wt%. If the amount is less than 0.05% by weight, satisfactory water permeability can not be obtained. On the other hand, if the amount is more than 1.50% by weight, rash or skin may occur on the skin.

繊維加工剤を不織布に付与するに際し、成分(A)、成分(B)、成分(C)の各々を、あるいはこれらを混合して一剤としたものを不織布に直接付与することも有効であるが、予め混合し、水等の溶媒で希釈し、繊維加工剤水溶液として不織布に付与することが好ましい。本実施形態の繊維加工剤は、成分(A)と成分(B)と、場合により、成分(C)と、上記の他の化合物とを好ましくは融点以上の温度で混合均一とすることで得ることができる。
不織布への繊維加工剤の付与方法としては、浸漬法、噴霧法、コーティング法等の既知の方法が採用でき、繊維加工剤付与後、熱風、熱ロールなどの乾燥手段を用いて乾燥してもよい。また、繊維加工剤付与前にコロナ放電処理、常圧プラズマ放電処理などの処理も必要に応じて採用してもよい。
When applying the fiber processing agent to the non-woven fabric, it is also effective to directly apply the component (A), the component (B) and the component (C) or a mixture thereof to one component directly to the non-woven fabric. However, it is preferable that they are mixed in advance, diluted with a solvent such as water, and applied to the non-woven fabric as a fiber processing agent aqueous solution. The fiber processing agent of the present embodiment is obtained by mixing and homogenizing the component (A), the component (B), and optionally, the component (C) and the other compounds described above, preferably at a temperature above the melting point. be able to.
As a method of applying the fiber processing agent to the non-woven fabric, known methods such as a dipping method, a spraying method, and a coating method can be adopted, and after applying the fiber processing agent, drying may be performed using a drying means such as hot air or a hot roll. Good. Further, before application of the fiber processing agent, treatments such as corona discharge treatment and atmospheric pressure plasma discharge treatment may be adopted as necessary.

不織布製造設備の高速化に伴う乾燥工程における乾燥不足などを発生させないために、繊維加工剤水溶液の塗布量は少ない方が好ましい。不織布に対する塗布量(重量%)は、前記付与方法のいずれにおいても1.0重量%〜65重量%が好ましく、より好ましくは3.0重量%〜60重量%であり、更に好ましくは5.0重量%〜50重量%である。1.0重量%未満では均一な塗布は得られず、他方、65重量%を超えると、必要な乾燥能力が大きくなり、設備コストが増大し、また乾燥不足を生じかねない。尚、塗布する繊維加工剤の濃度は0.05重量%以上〜100重量%が好ましい。   In order not to cause insufficient drying or the like in the drying process due to the speeding up of the nonwoven fabric manufacturing equipment, it is preferable that the application amount of the aqueous fiber processing agent solution be small. The application amount (% by weight) to the non-woven fabric is preferably 1.0% by weight to 65% by weight, more preferably 3.0% by weight to 60% by weight in any of the above-mentioned application methods, and still more preferably 5.0 % By weight to 50% by weight. If it is less than 1.0% by weight, uniform coating can not be obtained, while if it exceeds 65% by weight, the necessary drying capacity may be increased, the cost of equipment may be increased, and underdrying may occur. The concentration of the fiber processing agent to be applied is preferably 0.05% by weight to 100% by weight.

繊維加工剤の付与方式はコーティングによる方法が一般的である。公知のコーティング法として、キスコーター、ダイ等が挙げられるが、繊維加工剤を不織布幅方向に均一に付与できることからグラビアによる付与方式を使用することが好ましい。
グラビアロールの柄は、格子型やピラミッド型でもよいが、グラビアのセル底に繊維加工剤が残りにくい斜線型が好ましい。セル容積は、5cm/m〜40cm/mが好ましい。5cm/m未満では、塗布量が少なすぎるため、繊維加工剤の均一な塗布が困難となる。他方、40cm/mを超えると、塗布量が多くなりすぎるため乾燥工程での乾燥不足やマイグレーションによる繊維加工剤の付着斑が生じるなどの問題が発生する。
前記グラビアロールのセルの深さは、10μm〜80μmが好ましく、その間隔は、80メッシュ〜250メッシュの範囲内で、上記セル容積となるように設計するのが好ましい。
The fiber processing agent is generally applied by coating. As a known coating method, a kiss coater, a die, etc. may be mentioned, but it is preferable to use a method of applying by gravure because a fiber processing agent can be uniformly applied in the width direction of the nonwoven fabric.
The pattern of the gravure roll may be a lattice type or a pyramid type, but preferably is a diagonal type in which the fiber processing agent does not easily remain at the cell bottom of the gravure. Cell volume is preferably 5cm 3 / m 2 ~40cm 3 / m 2. If it is less than 5 cm 3 / m 2 , the application amount is too small, so that uniform application of the fiber processing agent becomes difficult. On the other hand, if it exceeds 40 cm 3 / m 2 , the coating amount is too large, which causes problems such as insufficient drying in the drying step and adhesion spots of the fiber processing agent due to migration.
The depth of cells of the gravure roll is preferably 10 μm to 80 μm, and the spacing is preferably designed to be the cell volume within the range of 80 mesh to 250 mesh.

グラビアロール表面の液をかき取るための方式は、一般的な焼入鋼板製のドクターを用いるドクターブレード方式や表面がゴム製のロールを用いるゴムロール方式であってもよい。ドクターブレード方式の場合の抑え圧としては0.5kg/cm〜1.0kg/cmが好ましく、0.6kg/cm〜0.8kg/cmがより好ましい。ゴムロール方式の場合はゴム硬度60°以上80°以下の範囲内において、抑え圧は1.0kg/cm以上5.0kg/cm以下が好ましく、1.5kg/cm以上3.5kg/cm以下がより好ましい。いずれの方式でも抑え圧が前記範囲内であると、不織布幅方向に均一に抑えられるため、繊維加工剤の塗布量のばらつきが少なくなる。   The system for scraping off the solution on the surface of the gravure roll may be a doctor blade system using a common hardened steel plate doctor or a rubber roll system using a roll whose surface is rubber. As a pressing pressure in the case of a doctor blade system, 0.5 kg / cm-1.0 kg / cm are preferable, and 0.6 kg / cm-0.8 kg / cm are more preferable. In the case of the rubber roll system, the holding pressure is preferably 1.0 kg / cm or more and 5.0 kg / cm or less, more preferably 1.5 kg / cm or more and 3.5 kg / cm or less within a range of rubber hardness 60 ° or more and 80 ° or less. preferable. In any of the systems, when the pressing pressure is in the above range, the variation in the amount of application of the fiber processing agent is reduced because the pressure is uniformly suppressed in the width direction of the nonwoven fabric.

また、設備の高速化に対応でき、効率良く塗布できること、且つ不織布の厚みを維持しやすいことから噴霧法での付与方式も好ましい。噴霧法としては、公知のエア圧縮による吹付け法や、繊維加工剤水溶液を直接圧縮して噴霧する方法でもよいが、不織布に均一に塗布できる観点から、ローターダンプニング方式が好ましい。塗布時の繊維加工剤水溶液の飛散防止策を施すことで設備の高速時でも塗布が可能である。ローターダンプニング方式とは、回転しているローター上に繊維加工剤水溶液を供給し、ローター回転の遠心力を用いて繊維加工剤水溶液を噴霧する方法である。ローターダンプニング方式では、塗布する方向にローター回転によって飛ばされる繊維加工剤水溶液の液粒子を塗布する不織布側にのみ噴霧できるよう、且つ不織布の幅方向に均一に塗布できるように開口部が限定され、ローター回転数により噴霧粒子径を調整することが可能である。   Moreover, the application method by the spray method is also preferable because it can cope with speeding up of equipment, can be applied efficiently, and can easily maintain the thickness of the non-woven fabric. As the spraying method, a known spraying method by air compression or a method of directly compressing and spraying a fiber processing agent aqueous solution may be used, but a rotor dampening method is preferable from the viewpoint of uniformly applying to a non-woven fabric. By applying measures to prevent the aqueous solution of fiber processing agent from scattering during application, application is possible even at high speeds of equipment. The rotor dampening system is a method of supplying an aqueous fiber processing agent solution onto a rotating rotor and spraying the aqueous fiber processing agent solution using the centrifugal force of the rotor rotation. In the rotor dampening method, the opening is limited so that spraying can be performed only on the side of the non-woven fabric to which liquid particles of the fiber processing agent aqueous solution to be sprayed by rotor rotation are applied in the coating direction. The spray particle diameter can be adjusted by the rotor rotational speed.

前記ローターダンプニング方式の場合、例えば、ローターの直径は40mm〜100mmのものを選定し、塗布する不織布の幅方向に繊維加工剤水溶液が均一に付着できるように、塗布する不織布面とローターの中心との距離を設定する。隣のローターから噴霧される塗布分布範囲の2分の1が重なるように設定されることが好ましい。また、ローターは幅方向に60mm〜220mmの範囲において等間隔で配置させ、2段にすることが好ましい。   In the case of the rotor dampening system, for example, the rotor diameter of 40 mm to 100 mm is selected, and the center of the non-woven fabric surface to be coated and the rotor so that the aqueous solution of fiber processing agent can uniformly adhere in the width direction of the non-woven fabric to be coated. And set the distance. It is preferable that one half of the application distribution range sprayed from the next rotor be set to overlap. Moreover, it is preferable to arrange a rotor at equal intervals in the range of 60 mm-220 mm in the width direction, and to set it as 2 steps.

均一に塗布するポイントは、塗布する不織布の内部にまで噴霧粒子を行き届かせることであり、その噴霧粒子径は10μm〜200μmが好ましく、30μm〜70μmがより好ましい。最適な噴霧粒子径を形成するには繊維加工剤水溶液の表面張力が重要となり、噴霧粒子径は下記式:
噴霧粒子径(μm)={100000×√(表面張力(N/m))}/(ローター直径(mm)×ローター回転数(rpm))
により算出される。
The point of uniform application is to allow the spray particles to reach the inside of the non-woven fabric to be applied, and the diameter of the spray particles is preferably 10 μm to 200 μm, and more preferably 30 μm to 70 μm. The surface tension of the aqueous solution of the fiber processing agent is important to form the optimum spray particle size, and the spray particle size has the following formula:
Spray particle size (μm) = {100000 × √ (surface tension (N / m))} / (rotor diameter (mm) × rotor rotational speed (rpm))
Calculated by

また、これら塗布方法における繊維加工剤水溶液の温度は、5℃〜50℃が好ましく、溶液の均一分散、安定性の観点から、12℃〜40℃がより好ましい。繊維加工剤水溶液の粘度は、0.5mPa・s〜50mPa・sであることが好ましく、より均一に塗布しやすい観点から、0.8mPa・s〜20mPa・sがより好ましい。粘度が50mPa・sを超えると、繊維加工剤水溶液の不織布への浸透性が劣り、均一な塗布が困難となる傾向がある。   In addition, the temperature of the aqueous fiber processing agent aqueous solution in these coating methods is preferably 5 ° C to 50 ° C, and more preferably 12 ° C to 40 ° C from the viewpoint of uniform dispersion of the solution and stability. The viscosity of the aqueous fiber processing agent solution is preferably 0.5 mPa · s to 50 mPa · s, and from the viewpoint of facilitating uniform application, 0.8 mPa · s to 20 mPa · s is more preferable. When the viscosity exceeds 50 mPa · s, the permeability of the aqueous solution of the fiber processing agent to the non-woven fabric tends to be poor, and uniform coating tends to be difficult.

繊維加工剤水溶液の塗布後の乾燥には、慣用の乾燥方式を用いることができ、特に限定されるものではなく、対流伝熱、伝導伝熱、放射伝熱等を利用した既知の方法が採用でき、熱風循環型、熱風貫通型、赤外線ヒーター型、不織布の両面に熱風を吹き付ける方法、加熱気体中に導入する方法等、各種の乾燥方法を用いることができる。   A conventional drying method can be used for drying after application of the fiber processing agent aqueous solution, and is not particularly limited, and a known method using convective heat transfer, conductive heat transfer, radiative heat transfer, etc. is adopted It is possible to use various drying methods such as a hot air circulation type, a hot air penetration type, an infrared heater type, a method of blowing hot air to both surfaces of a non-woven fabric, a method of introducing into heated gas, and the like.

本実施形態の不織布は熱可塑性繊維から成り、スパンボンド法により製造された長繊維不織布であっても、カード法や湿式抄造法などで製造された短繊維不織布であってもよい。しかしながら、強度、生産性の観点、不織布表面構造に特徴を持たせ、肌への刺激低減などの観点から、ウェブを構成する繊維としては、スパンボンド法により製造された長繊維が好ましい。本明細書中、長繊維とは、繊維長が55mm以上のものをいう。また、熱可塑性繊維の形態としては、丸形断面のものだけでなく、断面が扁平やY型などの異型断面繊維、中空糸や捲縮糸などの特殊な形態のものを用いることができ、特に限定されるものではない。   The nonwoven fabric of the present embodiment may be a long fiber nonwoven fabric made of thermoplastic fibers and manufactured by a spunbond method, or may be a staple fiber nonwoven fabric manufactured by a card method, a wet paper forming method, or the like. However, from the viewpoints of strength, productivity, surface characteristics of non-woven fabric and reduction of skin irritation, long fibers produced by a spun bond method are preferable as fibers constituting a web. In the present specification, a long fiber means one having a fiber length of 55 mm or more. Further, as the form of the thermoplastic fiber, not only a round cross section but also special cross section fibers such as flat or Y-shaped cross section fibers, hollow fibers and crimped yarns can be used, It is not particularly limited.

ウェブは1層単体でもよいが、スパンボンド法(S)により形成されたウェブの上に、メルトブロウン法(M)により溶融紡糸されるウェブを吹付けて積層してもよい。積層の状態は生産性の観点からSS、SSS、SSSSと積層したり、SM、SMS、SMMS、SMSMSのように積層したりしてもよい。また、各層毎に異なる目付や繊維径、繊維形態に形成しても構わない。   The web may be a single layer, or may be laminated by spraying a melt-spun web (M) onto the web formed by the spunbond method (S). The state of lamination may be laminated with SS, SSS, SSSS from the viewpoint of productivity, or may be laminated like SM, SMS, SMMS, SMSMS. Also, each layer may be formed to have a different basis weight, fiber diameter, and fiber form.

積層するウェブの接合方法としては、接着剤を用いて接合する方法、低融点繊維や複合繊維により接着する方法、ホットメルトバインダーをウェブ形成中に散布して溶融接合する方法、ニードルパンチ、水流等で交絡する等の機械交絡や、熱風による接合などの方法のいずれでも構わない。しかしながら、高速生産性の点からは、部分熱圧着により接合するのが好ましい。例えば、ピンポイント状、楕円形状、ダイヤ形状、矩形状などの接合点を付与できる加熱したエンボス/フラットロール間にウェブを通して接合することができる。部分熱圧着における熱圧着面積率は、強度保持及び柔軟性の点から5〜40%が好ましく、より好ましくは5〜25%である。また、不織布の嵩を維持し、衛生材料のトップシートとして好まれるクッション性のある風合いを得ることができる観点から、熱風を用いて接合するのも好ましい。熱風を用いた接合方式として熱風循環型、熱風貫通型、不織布の両面に熱風をふきつける方法であれば、特に限定せず用いることができる。   As a method of bonding the webs to be laminated, a method of bonding using an adhesive, a method of bonding using low melting point fibers and composite fibers, a method of spraying and melting a hot melt binder during web formation, needle punching, water flow, etc. Any of mechanical entanglement such as entanglement, and bonding by hot air may be used. However, in terms of high-speed productivity, it is preferable to bond by partial thermocompression bonding. For example, the web can be bonded between the heated embossing / flat rolls which can provide bonding points such as pinpoint shape, oval shape, diamond shape, rectangular shape and the like. The thermal compression bonding area ratio in partial thermal compression bonding is preferably 5 to 40%, and more preferably 5 to 25% in terms of strength retention and flexibility. Moreover, it is also preferable to join using a hot air from a viewpoint which can maintain the bulk of a nonwoven fabric and can obtain the texture with cushioning property preferable as a top sheet of a sanitary material. As a bonding method using hot air, any method can be used without particular limitation, as long as it is a hot air circulation type, a hot air penetration type, and a method of applying hot air to both surfaces of a non-woven fabric.

本実施形態の熱可塑性繊維を構成する熱可塑性樹脂としては、例えば、ポリエチレン、ポリプロピレン、共重合ポリプロピレンなどのポリオレフィン系樹脂、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、共重合ポリエステルなどのポリエステル系樹脂、ナイロン−6、ナイロン−66、共重合ナイロンなどのポリアミド系樹脂、及び、ポリ乳酸、ポリブチレンサクシネート、ポリエチレンサクシネートなどの生分解性樹脂が挙げられ、特に制限されない。不織布の風合いの観点と、使用される用途の多くが使い捨て材料であり、汎用、回収の利便性の観点から、ポリオレフィン系樹脂が好ましい。また、繊維は1種類でも、サイドバイサイドや鞘芯など、2種類以上の樹脂を組み合わせたものでも構わない。   Examples of the thermoplastic resin constituting the thermoplastic fiber of the present embodiment include polyolefin resins such as polyethylene, polypropylene and copolymerized polypropylene, and polyester resins such as polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate and copolymerized polyester. And polyamide-based resins such as nylon-6, nylon-66 and copolymer nylon, and biodegradable resins such as polylactic acid, polybutylene succinate and polyethylene succinate. The viewpoint of the feel of the non-woven fabric and most of the uses to be used are disposable materials, and from the viewpoint of general use and convenience of recovery, polyolefin resins are preferable. The fibers may be of one type or a combination of two or more types of resins such as side-by-side and sheath core.

不織布の繊維の平均繊度は0.45dtex〜10.0dtexであることが好ましく、より好ましくは0.55dtex〜8.0dtex、更に好ましくは0.86dtex〜5.0dtexである。紡糸安定性の観点から、平均繊度は0.45dtex以上であることが好ましく、他方、衛生材料に使用される不織布の風合いの観点から、10.0dtex以下であることが好ましい。   The average fineness of the non-woven fabric is preferably 0.45 dtex to 10.0 dtex, more preferably 0.55 dtex to 8.0 dtex, and still more preferably 0.86 dtex to 5.0 dtex. The average fineness is preferably 0.45 dtex or more from the viewpoint of spinning stability, and is preferably 10.0 dtex or less from the viewpoint of the feel of the non-woven fabric used for sanitary materials.

不織布の目付は8g/m〜80g/mが好ましく、より好ましくは10g/m〜40g/m以下、更に好ましくは10g/m〜30g/mである。目付が8g/m以上であれば、衛生材料に使用される不織布としては強力を満足し、他方、80g/m以下であれば、衛生材料に使用される不織布の風合いを満足し、外観的に厚ぼったい印象を与えにくい傾向がある。Basis weight of the nonwoven fabric is preferably 8g / m 2 ~80g / m 2 , more preferably 10g / m 2 ~40g / m 2 or less, more preferably from 10g / m 2 ~30g / m 2 . If the fabric weight is 8 g / m 2 or more, the nonwoven fabric used for the hygiene material satisfies the strength, while if 80 g / m 2 or less, the texture of the nonwoven fabric used for the hygiene material is satisfied, the appearance It tends to be difficult to give a very thick impression.

本実施形態の繊維加工剤が付与された不織布は、尿や体液などをよどみなく吸収する為に、下記のような特性を有することが好ましい。   The non-woven fabric to which the fiber processing agent of the present embodiment is applied preferably has the following characteristics in order to absorb urine and body fluid without stagnation.

本実施形態の不織布の透水性の指標となる繰り返し透水性は、4回目で70%以上であることが好ましい。排尿毎におむつを交換することはないため、トップシートやセカンドシートなどに使用される不織布には2回目、3回目と繰返しの排尿に対しても、澱みなく尿等の体液を通水する必要がある。4回目の繰返し透水性の値が70%未満では、例えば、使い捨ておむつのトップシートやセカンドシートなどに用いた場合、2回目以降の尿に対し十分に通水できないことから尿漏れの原因となる可能性がある。   It is preferable that the repetition water permeability which becomes a parameter | index of the water permeability of the nonwoven fabric of this embodiment is 70% or more by 4th time. Since diapers are not replaced every time urination is done, it is necessary for non-woven fabrics used for top sheets and second sheets to pass body fluid such as urine without stagnation for second and third urination. There is. If the value of the fourth repeated permeability is less than 70%, for example, when it is used for the top sheet or second sheet of a disposable diaper, it can not sufficiently flow water to the second and subsequent urine, which causes urine leakage. there is a possibility.

本実施形態の不織布の透水性の指標となる濡れ戻り性は、0.5g以下であることが好ましい。濡れ戻り性の値が0.5gを超えると、例えば、使い捨ておむつの表面材に用いた場合、排尿後、肌に表面材が触れたとき非常に湿った感触があり使用感が悪くなる他、かぶれを引き起こす原因となる可能性がある。濡れ戻り性は低いほど良いが、0.01g以下の値は測定下限値である。   It is preferable that the wetback property used as the parameter | index of the water permeability of the nonwoven fabric of this embodiment is 0.5 g or less. When the value of the rewetability exceeds 0.5 g, for example, when used as a surface material of a disposable diaper, after urination, when the surface material touches the skin, the feeling of being very moist and the feeling of use worsens, It may cause rash. The lower the rewetability, the better, but a value of 0.01 g or less is the lower limit of measurement.

本実施形態の不織布の透水性の指標となる45度傾斜流長は、30mm以下が好ましく、より好ましくは25mm以下である。45度傾斜流長が30mmを超えると、例えば、使い捨ておむつなどの表面材に用いた場合、表面の液流れが多くなり、尿漏れを起こしやすくなる。   The 45-degree inclined flow length, which is an indicator of water permeability of the nonwoven fabric of the present embodiment, is preferably 30 mm or less, and more preferably 25 mm or less. When the 45-degree inclined flow length exceeds 30 mm, for example, when it is used for a surface material such as a disposable diaper, the liquid flow on the surface increases and urine leakage tends to occur.

以下、実施例、比較例により本発明を具体的に説明するが、本発明は以下の実施例のみに限定されるものではない。尚、各特性の評価方法は下記のとおりであり、得られた不織布の物性を以下の表2に示す。以下、不織布製造における流れ方向をMD方向、その方向と直角方向で幅方向をCD方向という。   Hereinafter, the present invention will be specifically described by way of examples and comparative examples, but the present invention is not limited to only the following examples. In addition, the evaluation method of each characteristic is as follows, and the physical property of the obtained nonwoven fabric is shown in the following Table 2. Hereinafter, the flow direction in nonwoven fabric production is referred to as the MD direction, and the direction perpendicular to the direction is referred to as the CD direction.

1.平均繊度(dtex)
不織布のCD方向に5等分して1cm角の試験片を採取し、キーエンス社製マイクロスコープVHX−700Fで繊維の直径を各20点ずつ測定し、その平均値から単糸繊度を算出した。
1. Average fineness (dtex)
A test piece of 1 cm square was obtained by dividing the nonwoven fabric into five equally in the CD direction, the diameter of the fiber was measured at 20 points each with a microscope VHX-700F manufactured by Keyence Corporation, and the single yarn fineness was calculated from the average value.

2.不織布の目付(g/m
JIS−L1906に準じ、MD方向20cm×CD方向5cmの試験片を不織布のCD方向に採取位置が均等になるように5枚採取して質量を測定し、その平均値を単位面積あたりの重量に換算して目付(g/m)として求めた。
2. Non-woven fabric weight (g / m 2 )
According to JIS-L1906, test pieces of 20 cm in the MD direction and 5 cm in the CD direction are collected five pieces so that the sampling positions become uniform in the CD direction of the non-woven fabric, the mass is measured, and the average value is the weight per unit area It converted and calculated | required as a fabric weight (g / m < 2 >).

3.繊維加工剤水溶液の塗布量(重量%)
繊維加工剤水溶液付与加工1時間分の繊維加工剤水溶液の消費量から下記式:
繊維加工剤水溶液塗布量(重量%)=繊維加工剤水溶液消費量(g)/{不織布目付(g/m)×幅(m)×加工速度(m/min)×60(min)}×100
により算出した値を繊維加工剤水溶液の塗布量(重量%)とした。
3. Coating amount of fiber processing agent aqueous solution (% by weight)
From the consumption of the fiber processing agent aqueous solution for 1 hour of fiber processing agent aqueous solution application processing, the following formula:
Fiber processing agent aqueous solution application amount (% by weight) = fiber processing agent aqueous solution consumption amount (g) / {non-woven fabric weight (g / m 2 ) × width (m) × processing speed (m / min) × 60 (min)} × 100
The value calculated by this was made into the application quantity (weight%) of fiber processing agent aqueous solution.

4.純分付着量は、塗布量(重量%)から下記式:
純分付着量(重量%)= 塗布量(重量%)×(繊維加工剤の水溶液濃度(重量%))÷100により算出した値を繊維加工剤(全成分)の純分付着量とした。
また、成分(A)と成分(B)の純分付着量は、塗布量(重量%)から下記式:
成分(A)と成分(B)の純分付着量(重量%)= 塗布量(重量%)×(繊維加工剤水溶液の成分(A)の成分濃度(重量%)+繊維加工剤水溶液の成分(B)の成分濃度(重量%))÷100
により算出した。
4. The net amount of adhesion is the following formula:
Net adhesion amount (% by weight) = application amount (% by weight) × (water solution concentration of fiber processing agent (% by weight)) / the value calculated by 100 was taken as the net adhesion amount of the fiber processing agent (all components).
Moreover, the pure amount adhesion amount of a component (A) and a component (B) is a following formula from a coating amount (weight%):
Component (A) and component (B) net adhesion amount (% by weight) = coated amount (% by weight) × (component concentration of component (A) in fiber processing agent aqueous solution) + component of fiber processing agent aqueous solution Component concentration of (B) (% by weight)) 100
Calculated by

5.濡れ戻り性(g)
吸収体として吸収体の特性を一定化しておくため、特定濾紙(Ahlstrоm社製 GRADE:989)3枚の上に試験布を置く。さらにその上に10cm角で中央に直径25mmの穴を開けた板(約800g)を置き、中央穴の上部25mm高さより、生理食塩水(吸収体重量の4.0倍の液量)を滴下し、吸収させる。次に、試験布の上の板を取り除き、3.5kgの錘(10cm角)をしずかに載せて3分間かけ、吸収体中の液の分布を一定化する。次いで、3.5kgの錘を一旦取り除き、試験布の上に予め秤量した測定用濾紙(HOLLINGSWORTH&VOSE.CONPANY製 ERTMWWSSHEETS 12.5cm角)2枚を速やかに置き、再度3.5kgの錘を静かに載せる。2分後にその測定濾紙の重量増加を秤量する。その増加分の値(g)を濡れ戻り性とした。
5. Rewetability (g)
In order to keep the characteristics of the absorber constant as an absorber, place a test cloth on 3 sheets of specified filter paper (GRADE: 989 manufactured by Ahlstrоm). Furthermore, place a plate (approx. 800 g) with a hole of 25 mm in diameter and 10 cm square on top of it and drop saline (4.0 times the weight of the absorbent body) from the top 25 mm height of the center hole. To absorb. Next, the plate on the test cloth is removed, and a 3.5 kg weight (10 cm square) is gently placed for 3 minutes to make the distribution of the liquid in the absorber constant. Then, 3.5 kg of the weight is once removed, and 2 sheets of measurement filter paper (ERTM WWSSHEETS 12.5 cm square made by HOLLINGSWORTH & VOSE. CONPANY), which has been pre-weighed, are quickly placed on the test cloth, and 3.5 kg of the weight is silently loaded. . After 2 minutes, measure the weight gain of the filter paper. The value of the increase (g) was taken as the wettability.

6.繰返し透水性(%)
吸収体としてトイレットペーパー(イトマン株式会社製ハードシングル1R55m)を10枚重ねて、その上に試験布(20cm×30cm)を置く。さらにその上に直径1.5cmの穴を等間隔に10ヶ所開けたステンレス製の板を置き、それぞれの穴に位置する布の上方10mmの高さから生理食塩水0.05gを滴下し、3分経過後、再度同様に滴下する。4回目の滴下後、10秒以内に吸収される穴の数(a)を数える。これを同じ試料の40ヶ所について試験し{((a)/(穴10ヶ所×試料40ヶ所)×100)}を4回目の繰返し透水性(%)とした。また、継続して5回目の滴下後も4回目と同様に10秒以内に吸収される穴の数(b)を数え、{((b)/(穴10ヶ所×試料40ヶ所)×100)}を5回目の繰返し透水性(%)とした。
6. Repeated permeability (%)
10 sheets of toilet paper (hard single 1R 55 m manufactured by Itoman Co., Ltd.) are stacked as an absorber, and a test cloth (20 cm × 30 cm) is placed thereon. Furthermore, place a stainless steel plate in which 10 holes of 1.5 cm in diameter are opened at equal intervals on it, and 0.05 g of physiological saline is dropped from the height of 10 mm above the cloth located in each hole. After the lapse of a minute, the same drips again. After the fourth drop, count the number of holes (a) absorbed within 10 seconds. This was tested about 40 places of the same sample, and {((a) / (10 holes x 40 samples) x 100)} was made into the 4th repetition water permeability (%). Also, count the number (b) of holes absorbed within 10 seconds in the same manner as for the fourth drop, even after the fifth drop, {((b) / (10 holes x 40 samples) x 100) } Was made the 5th repetition permeability (%).

7.45度傾斜流長(mm)
45度に傾斜した板上に吸収体としてトイレットペーパー(イトマン株式会社製ハードシングル1R55m)を10枚重ねて、その上に試験布(20cm角)を置いてセットし、布の上方10mmの高さから0.05gの生理食塩水を滴下した。滴下位置から吸収終了までの生理食塩水が流れ落ちた距離を読み取った。この測定を試験布内で任意に20点行い、その平均値を透水45度傾斜流長(mm)とした。
7.45 degree inclined flow length (mm)
10 pieces of toilet paper (hard single 1R55m manufactured by Itoman Co., Ltd. 1R 55m) are stacked as an absorber on a plate inclined at 45 degrees, and a test cloth (20 cm square) is placed on it and set, and the height 10 mm above the cloth And 0.05 g of physiological saline was added dropwise. The distance from which the saline flowed from the dropping position to the end of absorption was read. This measurement was arbitrarily performed at 20 points in the test cloth, and the average value thereof was taken as the 45-degree water-permeable inclined flow length (mm).

<不織布の製造(1)>
メルトフローレート(MFR)が55g/10分(JIS−K7210に準じ、温度230℃、荷重2.16kgで測定)のポリプロピレン(PP)樹脂を吐出量0.88g/分・hоleとなる様にスパンボンド法で、紡糸温度220℃で押出し、このフィラメント群をエアジェットによる高速牽引装置を使用して、移動捕集面に向けて押出し、平均繊維径2.8dtexの長繊維ウェブを調製した。
次いで、得られた長繊維ウェブを上下温度135℃、圧力60kg/cmでのフラットロールとエンボスロール(パターン仕様:直径0.425mm円形、千鳥配列、横ピッチ2.1mm、縦ピッチ1.1mm、圧着面積率6.3%)の間に通して繊維同士を部分圧着して、目的とする目付が18g/mとなる様にライン速度を調整し、長繊維不織布(1)を得た。
<Production of non-woven fabric (1)>
The melt flow rate (MFR) is 55 g / 10 min (measured according to JIS-K 7210, measured at a temperature of 230 ° C and a load of 2.16 kg) and the polypropylene (PP) resin has a discharge amount of 0.88 g / min · hole and span In the bonding method, extrusion was carried out at a spinning temperature of 220 ° C., and this filament group was extruded toward a moving collection surface using a high speed pulling device by air jet to prepare a long fiber web having an average fiber diameter of 2.8 dtex.
Next, the obtained long fiber web is used as a flat roll and an embossing roll at a temperature of 135 ° C. and a pressure of 60 kg / cm (pattern specification: diameter 0.425 mm circular, staggered array, horizontal pitch 2.1 mm, vertical pitch 1.1 mm, The fibers were partially crimped through a crimped area ratio of 6.3%), and the line speed was adjusted so that the intended basis weight was 18 g / m 2 , to obtain a long-fiber non-woven fabric (1).

<不織布の製造(2)>
エチレン成分含有量が4.3モル%、MFRが24のエチレン・プロピレンランダム共重合体樹脂(r−PP)を吐出量0.84g/分・hоleとなる様にスパンボンド法で、紡糸温度230℃で押出し、このフィラメント群をエアジェットによる高速牽引装置を使用して、移動捕集面に向けて押出し、平均繊維径2.3dtexの長繊維ウェブを作製した。次いで、得られた長繊維ウェブを不織布の製造(1)で使用したものと同じフラットロール/エンボスロールを用いて上下温度135℃、圧力60kg/cmの条件で、繊維同士を部分圧着して、目的とする目付が30g/mとなる様にライン速度を調整し、長繊維不織布(2)を得た。
<Manufacture of non-woven fabric (2)>
A spinning temperature of 230 with an ethylene / propylene random copolymer resin (r-PP) having an ethylene component content of 4.3 mol% and an MFR of 24 so that the discharge amount is 0.84 g / min · hole. C. The filaments were extruded at a moving collection surface using an air jet high speed pulling device to produce a long fiber web with an average fiber diameter of 2.3 dtex. Then, using the same flat roll / emboss roll as the one used in the production (1) of the non-woven fabric, the obtained long fiber web is partially crimped with each other at a temperature of 135 ° C. and a pressure of 60 kg / cm. The line speed was adjusted so that the target fabric weight was 30 g / m 2 , to obtain a long-fiber non-woven fabric (2).

<不織布の製造(3)>
MFRが38g/10分のポリプロピレン(PP)を、ハ型異型ノズルを配置した紡糸口金を用いて紡糸温度240℃、吐出量が0.80g/分・hоleで押出し、このフィラメント群をエアジェットによる高速気流牽引装置を使用して、移動捕集面に向けて押出し、平均繊維径2.5dtexの長繊維ウェブを得た。
次いで、得られた長繊維ウェブを温度135℃、圧力60kg/cmに設定したフラットロールとエンボスロール(パターン仕様:直径1.00mm円形、千鳥配列、横ピッチ4.4mm、縦ピッチ4.4mm、圧着面積率7.9%)の間に通して繊維同士を部分的に接着し、目付15g/m、捲縮数28個/インチの長繊維不織布(3)を得た。
<Manufacture of non-woven fabric (3)>
MFR extrudes 38 g / 10 min of polypropylene (PP) at a spinning temperature of 240 ° C. and a discharge rate of 0.80 g / min · holee using a spinneret provided with a C-shaped deformed nozzle, and this filament group is air jetted. Using a high-speed air flow pulling device, it was extruded toward the moving collection surface to obtain a long fiber web with an average fiber diameter of 2.5 dtex.
Next, a flat roll and an embossing roll set to a temperature of 135 ° C. and a pressure of 60 kg / cm (pattern specification: circular 1.00 mm diameter, staggered arrangement, horizontal pitch 4.4 mm, vertical pitch 4.4 mm,) The fibers were partially adhered to each other by passing through a crimped area ratio of 7.9% to obtain a non-woven fabric (3) having a basis weight of 15 g / m 2 and a crimp number of 28 / inch.

<不織布の製造(4)>
MFRが55g/10分(JIS−K7210に準じ、温度230℃、荷重2.16kgで測定)のポリプロピレン(PP)樹脂を第1成分とし、メルトインデックス(MI)が26g/10分(JIS−K7210に準じ、温度190℃、荷重2.16kgで測定)の高密度ポリエチレン(HDPE)樹脂を第2成分とし、第1成分の吐出量が0.54g/分・hоle、第2成分の吐出量が0.26g/分・hоleで全吐出量が0.8g/分・hоleであり、第1成分と第2成分の比が約2/1となる繊維をスパンボンド法により紡糸温度220℃で押出し、このフィラメント群をエアジェットによる高速気流牽引装置を使用して、移動捕集面に向けて押出し平均繊維径2.0dtexの偏芯鞘芯型複合長繊維ウェブを調製した。
次いで、得られた長繊維ウェブを不織布の製造(3)で使用したものと同じフラットロール/エンボスロールを用いて、上下温度135℃、圧力60kg/cmの条件で、繊維同士を部分圧着して、目的とする目付が15g/mとなる様にライン速度を調整して、長繊維不織布(4)を得た。
<Manufacture of non-woven fabric (4)>
A polypropylene (PP) resin with an MFR of 55 g / 10 min (measured at a temperature of 230 ° C. and a load of 2.16 kg according to JIS-K7210) as the first component, and a melt index (MI) of 26 g / 10 min (JIS-K7210 According to the above, high density polyethylene (HDPE) resin of temperature 190 ° C and load 2.16 kg) is used as the second component, and the discharge amount of the first component is 0.54 g / min · hole and the discharge amount of the second component is The fiber is extruded at a spinning temperature of 220 ° C by a spun bond method, and the total discharge amount is 0.8 g / min · hole at 0.26 g / min · hole and the ratio of the first component to the second component is about 2/1. Then, this filament group was extruded toward the moving collection surface using a high-speed air flow pulling device by air jet, and an eccentric sheath-core type composite long fiber web with an average fiber diameter of 2.0 dtex was prepared.
Then, using the same flat roll / emboss roll as the one used in the production (3) of the non-woven fabric, the obtained long fiber web is partially crimped with each other at a temperature of 135 ° C. and a pressure of 60 kg / cm. The line speed was adjusted so that the target fabric weight was 15 g / m 2 , to obtain a long-fiber non-woven fabric (4).

<不織布の製造(5)>
MFRが55g/10分(JIS−K7210に準じ、温度230℃、荷重2.16kgで測定)のポリプロピレン(PP)樹脂を第1成分とし、MIが26g/10分(JIS−K7210に準じ、温度190℃、荷重2.16kgで測定)の高密度ポリエチレン(HDPE)樹脂を第2成分とし、第1成分の吐出量が0.4g/分・hоle、第2成分の吐出量が0.4g/分・hоleで全吐出量が0.8g/分・hоleであり、第1成分と第2成分の比が1/1となる繊維をスパンボンド法により紡糸温度220℃で押出し、このフィラメント群をエアジェットによる高速気流牽引装置を使用して、移動捕集面に向けて押出し平均繊維径2.3dtexの偏芯鞘芯型複合長繊維ウェブを調製した。
次いで、得られた偏芯鞘芯型複合長繊維不織ウェブを100℃のフラットロールとエンボスロール(パターン仕様:直径1.00mm円形、千鳥配列、横ピッチ4.4mm、縦ピッチ4.4mm、圧着面積率7.9%)の間に通して繊維同士を仮接着し、次いで、熱風温度142℃、熱風風速0.7m/sの熱風により繊維同士を接着し、目付25g/m、捲縮数17個/インチの複合長繊維不織布(5)を得た。
<Manufacture of non-woven fabric (5)>
A polypropylene (PP) resin with an MFR of 55 g / 10 min (measured at a temperature of 230 ° C. and a load of 2.16 kg according to JIS-K7210) as the first component, and an MI of 26 g / 10 min (according to JIS-K7210, a temperature High-density polyethylene (HDPE) resin (measured at 190 ° C and a load of 2.16 kg) is used as the second component, and the discharge amount of the first component is 0.4 g / min · hole, and the discharge amount of the second component is 0.4 g / hour The filament group is extruded at a spinning temperature of 220 ° C. by a spunbond method by extruding a fiber having a total discharge amount of 0.8 g / min · holole in min · holole and a ratio of the first component to the second component of 1/1. Using an air jet high speed air flow pulling device, an eccentric sheath-core type composite long fiber web having an average fiber diameter of 2.3 dtex was extruded toward the moving collection surface.
Then, the obtained eccentric sheath-core type composite long fiber non-woven web was subjected to a flat roll at 100 ° C. and an embossing roll (pattern specification: circular 1.00 mm diameter, zigzag array, horizontal pitch 4.4 mm, vertical pitch 4.4 mm, The fibers are temporarily bonded by passing through a crimped area ratio of 7.9%, and then the fibers are bonded by a hot air with a hot air temperature of 142 ° C. and a hot air velocity of 0.7 m / s, and the fabric weight is 25 g / m 2 A composite long fiber non-woven fabric (5) with a number of crimps of 17 / inch was obtained.

<不織布の製造(6)>
不織布の製造(5)の製造で用いたものと同じポリマーを用いて、第1成分(ポリプロピレン)の吐出量が0.40g/分・hоle、第2成分(ポリエチレン)の吐出量が0.40g/分・hоleで全吐出量が0.8g/分・hоleであり、第1成分と第2成分の比が1:1となる繊維をスパンボンド法により紡糸温度220℃で押出した。押出したフィラメントは、移動捕集面の吸引力を利用して牽引ゾーン内で延伸させた後、ディフューザーを通し移動捕集面に堆積させて、平均繊維径3.0dtexのサイドバイサイド型複合長繊維ウェブを調製した。得られたサイドバイサイド型複合長繊維ウェブを熱風温度142℃、熱風風速0.7m/sの熱風により繊維同士を接着し、目付15g/m、捲縮数15個/インチの複合長繊維不織布(6)を得た。
<Manufacture of non-woven fabric (6)>
The discharge amount of the first component (polypropylene) is 0.40 g / min · hole, and the discharge amount of the second component (polyethylene) is 0.40 g using the same polymer as that used in the production of nonwoven fabric (5). A fiber having a total discharge amount of 0.8 g / min · hole in h / min · hole and a ratio of the first component to the second component of 1: 1 was extruded at a spinning temperature of 220 ° C. by a spun bonding method. The extruded filaments are drawn in the pulling zone using the suction force of the moving collection surface and then deposited through the diffuser on the moving collection surface to obtain a side-by-side type composite long fiber web with an average fiber diameter of 3.0 dtex. Was prepared. The resulting side-by-side type composite long fiber web is bonded to each other by a hot air with a hot air temperature of 142 ° C. and a hot air velocity of 0.7 m / s, and a composite long fiber nonwoven fabric with a basis weight of 15 g / m 2 and a crimp number of 15 pieces / inch I got 6).

<不織布の製造(7)>
MFRが36g/10分(JIS−K7210に準じ、温度230℃、荷重2.16kgで測定)のポリプロピレン(PP)樹脂を第1成分とし、MIが17g/10分(JIS−K7210に準じ、温度190℃、荷重2.16kgで測定)の直鎖上低密度直鎖ポリエチレン(LLDPE)樹脂を第2成分とし、第1成分の吐出量が0.50g/分・hоle、第2成分の吐出量が0.25g/分・hоleで全吐出量が0.75g/分・hоleであり、第1成分と第2成分の比が2/1となる繊維をスパンボンド法により紡糸温度220℃で押出し、このフィラメント群をエアジェットによる高速気流牽引装置を使用して、移動捕集面に向けて押出し平均繊維径2.8dtexの偏芯鞘芯型複合長繊維ウェブを調製した。
次いで、熱風温度120℃、熱風風速1.0m/sの熱風により繊維同士を接着し、目付20g/m、捲縮数25個/インチの複合長繊維不織布(7)を得た。
<Manufacture of non-woven fabric (7)>
A polypropylene (PP) resin having an MFR of 36 g / 10 min (measured at a temperature of 230 ° C. and a load of 2.16 kg according to JIS-K7210) as the first component, and an MI of 17 g / 10 min (according to JIS-K7210, a temperature Linear low density linear polyethylene (LLDPE) resin (measured at 190 ° C. under a load of 2.16 kg) as the second component, and the discharge amount of the first component is 0.50 g / min · hole, the discharge amount of the second component The fiber is extruded at a spinning temperature of 220 ° C by the spun bond method, and the total discharge amount is 0.75 g / min · hole with 0.25 g / min · hole and the ratio of the first component to the second component is 2/1. Then, this filament group was extruded toward the moving collection surface using a high-speed air flow pulling device by air jet, and an eccentric sheath-core type composite long fiber web having an average fiber diameter of 2.8 dtex was prepared.
Subsequently, the fibers were adhered to each other by a hot air having a hot air temperature of 120 ° C. and a hot air velocity of 1.0 m / s to obtain a composite long-fiber non-woven fabric (7) having a basis weight of 20 g / m 2 and a crimp number of 25 / inch.

<不織布の製造(8)>
溶液粘度ηsp/c0.75のポリエチレンテレフタレート(PET)樹脂を第1成分とし、MIが26g/10分(JIS−K7210に準じ、温度190℃、荷重2.16kgで測定)の高密度ポリエチレン(HDPE)樹脂を第2成分とし、第1成分の吐出量が0.50g/分・hоle、第2成分の吐出量が0.25g/分・hоleで全吐出量が0.75g/分・hоleであり、第1成分と第2成分の比が2:1となる繊維をスパンボンド法により紡糸温度220℃で押出した。押出したフィラメントは、移動捕集面の吸引力を利用して牽引ゾーン内で延伸させた後、ディフューザーを通し移動捕集面に堆積させて、平均繊維径4.0dtexの偏芯鞘芯型複合長繊維ウェブを調製した。得られた偏芯鞘芯型複合長繊維ウェブを熱風温度130℃、熱風風速0.7m/sの熱風により繊維同士を接着し、目付30g/m、捲縮数13個/インチの複合長繊維不織布(8)を得た。
<Manufacture of non-woven fabric (8)>
High density polyethylene (HDPE) having a solution viscosity η sp / c 0.75 polyethylene terephthalate (PET) resin as the first component and having an MI of 26 g / 10 min (measured according to JIS-K 7210 at a temperature of 190 ° C. and a load of 2.16 kg) The resin is used as the second component, and the discharge amount of the first component is 0.50 g / min · hole, the discharge amount of the second component is 0.25 g / min · hole, and the total discharge amount is 0.75 g / min · hole The fiber having a ratio of the first component to the second component of 2: 1 was extruded at a spinning temperature of 220 ° C. by a spunbond method. The extruded filaments are drawn in the pulling zone using the suction force of the moving collection surface, and then deposited through the diffuser on the moving collection surface to form an eccentric sheath-core type composite having an average fiber diameter of 4.0 dtex. A long fiber web was prepared. The resulting eccentric sheath-core type composite long fiber web is bonded to each other with a hot air temperature of 130 ° C. and a hot air velocity of 0.7 m / s to bond the fibers together to a combined length of 30 g / m 2 and 13 crimps / inch. A fibrous nonwoven fabric (8) was obtained.

<成分(A)>
成分A−1:株式会社ADEKA製のプロピレングリコールを用いた。
成分A−2:株式会社ADEKA製のジプロピレングリコールを用いた。
<Component (A)>
Component A-1: Propylene glycol manufactured by ADEKA Co., Ltd. was used.
Component A-2: Dipropylene glycol manufactured by ADEKA Co., Ltd. was used.

<成分(B)>
成分B−1:プロピレングリコールに、常法に従い、プロピレンオキサイド30モル、次いでエチレンオキサイド8モルを付加してポリオキシアルキレングリコールを得た。次いで、このポリオキシアルキレングリコール1モルと、ラウリン酸1.5モルとを反応させて成分B−1を得た。成分B−1は、一般式(2)において、nが0であり、RとRが炭素数11のアルケノイル基であり、(AO)がプロピレンオキサイド31モルの両末端に合計8モルのエチレンオキサイドが付加した基(lが39)である化合物と、一般式(2)において、nが0であり、RとRのいずれか一方が炭素数11のアルケノイル基であり、(AO)がプロピレンオキサイド31モルの両末端に合計8モルのエチレンオキサイドが付加した基(lが39)である化合物と、の1:1混合物である。
<Component (B)>
Component B-1: 30 mol of propylene oxide and then 8 mol of ethylene oxide were added to propylene glycol according to a conventional method to obtain a polyoxyalkylene glycol. Next, 1 mol of this polyoxyalkylene glycol was reacted with 1.5 mol of lauric acid to obtain a component B-1. Component B-1 is the general formula (2) where n is 0, R 1 and R 3 are alkenoyl groups having 11 carbon atoms, and (A 2 O) 1 is the total of both ends of 31 moles of propylene oxide In the general formula (2), n is 0 and one of R 1 and R 3 is an alkenoyl group having 11 carbon atoms in the compound represented by the general formula (2), which is a group to which 8 moles of ethylene oxide is added (I is 39) (A 2 O) 1 is a 1: 1 mixture with a compound in which a total of 8 moles of ethylene oxide is added to both ends of 31 moles of propylene oxide (1 is 39).

成分B−2:プロピレングリコールに、常法に従い、プロピレンオキサイド50モル、次いで、エチレンオキサイド15モルを付加してポリオキシアルキレングリコールを得た。次いで、このポリオキシアルキレングリコール1モルとステアリン酸1.8モルとを反応させて成分B−2を得た。成分B−2は、一般式(2)において、nが0であり、RとRが炭素数17のアルケノイル基であり、(AO)がプロピレンオキサイド51モルの両末端に合計15モルのエチレンオキサイドが付加した基(lが66)である化合物と、一般式(2)において、nが0であり、RとRのいずれか一方が炭素数17のアルケノイル基であり、(AO)がプロピレンオキサイド51モルの両末端に合計15モルのエチレンオキサイドが付加した基(lが66)である化合物と、の9:1混合物である。Component B-2: 50 moles of propylene oxide and then 15 moles of ethylene oxide were added to propylene glycol according to a conventional method to obtain a polyoxyalkylene glycol. Next, 1 mol of this polyoxyalkylene glycol was reacted with 1.8 mol of stearic acid to obtain Component B-2. Component B-2 has n in the general formula (2), R 1 and R 3 each being an alkenoyl group having 17 carbon atoms, and (A 2 O) 1 is a total of 51 mol of propylene oxide at both ends In the general formula (2), n is 0 and one of R 1 and R 3 is an alkenoyl group having 17 carbon atoms in the compound represented by general formula (2) in which 15 moles of ethylene oxide is added (I is 66) And (A 2 O) 1 is a 9: 1 mixture of a compound in which a total of 15 moles of ethylene oxide is added to both ends of 51 moles of propylene oxide (1 is 66).

成分B−3:プロピレングリコールに、常法に従い、プロピレンオキサイド30モル、次いで、エチレンオキサイド8モルを付加してポリオキシアルキレングリコールを得た。次いで、このポリオキシアルキレングリコール3モルとアジピン酸2モルとを反応させた。次いで、この反応物とラウリン酸1モルとを反応させて成分B−3を得た。
成分B−3は、一般式(2)において、RとRのいずれか一方が炭素数11のアルケノイル基であり、(AO)がプロピレンオキサイド31モルの両末端に合計8モルのエチレンオキサイドが付加した基(lが39)であり、Rが炭素数4のアルキレン基であり、(AO)がプロピレンオキサイド31モルの両末端に合計8モルのエチレンオキサイドが付加した基(mが39)であり、nが2である化合物である。
Component B-3: 30 mol of propylene oxide and then 8 mol of ethylene oxide were added to propylene glycol according to a conventional method to obtain a polyoxyalkylene glycol. Subsequently, 3 moles of this polyoxyalkylene glycol were reacted with 2 moles of adipic acid. Next, this reactant was reacted with 1 mole of lauric acid to obtain Component B-3.
Component B-3 is a general formula (2), one of R 1 and R 3 is an alkenoyl group having 11 carbon atoms, and (A 2 O) 1 is a total of 8 moles at both ends of 31 moles of propylene oxide. Is a group to which ethylene oxide has been added (l is 39), R 2 is an alkylene group having 4 carbon atoms, and (A 3 O) m has a total of 8 moles of ethylene oxide added to both ends of 31 moles of propylene oxide A compound wherein m is 39 and n is 2.

成分B−4:プロピレングリコールに、常法に従い、プロピレンオキサイド30モル、次いで、エチレンオキサイド8モルを付加してポリオキシアルキレングリコールを得た。次いで、このポリオキシアルキレングリコール5モルとアジピン酸4モルとを反応させて、成分B−4を得た。成分B−4は、一般式(2)において、RとRが水素であり、(AO)がプロピレンオキサイド31モルの両末端に合計8モルのエチレンオキサイドが付加した基(lが39)であり、Rが炭素数4のアルキレン基であり、(AO)がプロピレンオキサイド31モルの両末端に合計8モルのエチレンオキサイドが付加した基(mが39)であり、nが4である化合物である。Component B-4: 30 mol of propylene oxide and then 8 mol of ethylene oxide were added to propylene glycol according to a conventional method to obtain a polyoxyalkylene glycol. Subsequently, 5 mol of this polyoxyalkylene glycol and 4 mol of adipic acid were reacted to obtain a component B-4. Component B-4 is a group in which R 1 and R 3 are hydrogen in the general formula (2), and (A 2 O) 1 is a total of 8 moles of ethylene oxide added to both ends of 31 moles of propylene oxide Is 39), R 2 is an alkylene group having 4 carbon atoms, and (A 3 O) m is a group (m is 39) in which a total of 8 moles of ethylene oxide is added to both ends of 31 moles of propylene oxide , N is 4.

成分B−5:ラウリルアルコールに、常法に従い、プロピレンオキサイド24モルを付加して成分B−5を得た。
成分B−5は、一般式(2)において、nが0であり、RとRが炭素数12のアルキル基であり、(AO)がプロピレンオキサイド24モルの基(lが24)である化合物である。
Component B-5: 24 mol of propylene oxide was added to lauryl alcohol according to a conventional method to obtain component B-5.
Component B-5 is a group in which n is 0, R 1 and R 3 are alkyl groups having 12 carbon atoms, and (A 2 O) 1 is 24 moles of propylene oxide in the general formula (2) 24).

<成分(C)>
ポリエーテル変性シリコーンとして、KF−6013(信越化学工業株式会社製、HLB=10、粘度は400cSt)を用いた。
<Component (C)>
As polyether modified silicone, KF-6013 (manufactured by Shin-Etsu Chemical Co., Ltd., HLB = 10, viscosity 400 cSt) was used.

グリセリンとして、ミヨシ油脂株式会社製の化粧品用濃グリセリンを用いた。   As glycerin, concentrated glycerin for cosmetics made by Miyoshi Yushi Co., Ltd. was used.

<ポリエーテル>
水にプロピレンオキシドを付加重合して平均重合度85のポリプロピレングリコールを得た。次いで、該ポリプロピレングリコールにエチレンオキシドを平均重合度25となるように付加重合して、平均分子量約6000の(プロピレンオキシド)85・(エチレンオキシド)25のブロックポリエーテル化合物を得た。
<Polyether>
Propylene oxide was addition-polymerized to water to obtain polypropylene glycol having an average polymerization degree of 85. Then, ethylene glycol was addition-polymerized to the polypropylene glycol so as to give an average polymerization degree of 25 to obtain a block polyether compound of (propylene oxide) 85 (ethylene oxide) 25 having an average molecular weight of about 6000.

<グリセリン縮合物>
グリセリン縮合物として、ヘキサグリセリンモノステアリン酸エステル(阪本薬品工業株式会社製、商品名:SYグリスターMS−5S)を用いた。
<Glycerin condensate>
Hexaglycerin monostearate (manufactured by Sakamoto Yakuhin Kogyo Co., Ltd., trade name: SY Glyster MS-5S) was used as the glycerin condensate.

<ポリオキシアルキレンひまし油エーテル>
ポリオキシアルキレンひまし油エーテルとして、ポリオキシエチレン(20)硬化ひまし油(日光ケミカル株式会社製、商品名:NIKKOL HCO−20)を用いた。
<Polyoxyalkylene Castor Oil Ether>
As polyoxyalkylene castor oil ether, polyoxyethylene (20) hydrogenated castor oil (manufactured by Nikko Chemical Co., Ltd., trade name: NIKKOL HCO-20) was used.

[実施例1]
成分(A)として成分A−1:25質量部、成分(B)として成分B−1:55質量部、成分(C):20質量部、を30℃で混合均一とし、実施例1の繊維加工剤(1)を得た。各成分の配合比率を以下の表1に示す。
Example 1
Component A-1: 25 parts by mass as component (A), 55 parts by mass of component B-1 as component (B), 20 parts by mass of component (C), uniformly mixed at 30 ° C., fiber of Example 1 The processing agent (1) was obtained. The compounding ratio of each component is shown in Table 1 below.

[実施例2〜10、比較例1〜7]
成分(A)、成分(B)、成分(C)、その他の成分の配合比率を、以下の表1に示すように変更した他は実施例1と同様にして実施例2〜10の繊維加工剤(2)〜(10)、及び比較例1〜7の繊維加工剤(比較1)〜(比較7)を得た。各成分の配合比率を以下の表1に示す。
[Examples 2 to 10, Comparative Examples 1 to 7]
Fiber processing of Examples 2 to 10 in the same manner as Example 1 except that the blending ratio of the component (A), the component (B), the component (C) and the other components is changed as shown in Table 1 below. Fiber processing agents (comparative 1) to (comparative 7) of agents (2) to (10) and comparative examples 1 to 7 were obtained. The compounding ratio of each component is shown in Table 1 below.

Figure 2018070443
Figure 2018070443

[実施例11]
前記不織布(1)に、実施例1の繊維加工剤(1)の3重量%水溶液を、液温20℃に調整し、塗布量が10重量%となるように、ローターダンプニング方式にて上記不織布に塗布し125℃のエアスルードライヤーに通して乾燥させ巻き取った。使用したローターダンプニング装置のローターの直径は80mmであり、各ローターは、CD方向に115mm間隔、塗布する不織布とのローター中心の距離を180mmとなるように配置した。また、ローター回転数を調整し、噴霧される繊維加工剤の噴霧粒子径が35μmとなるようにした。得られた不織布の各種測定結果を以下の表2−1に示す。
[Example 11]
The 3% by weight aqueous solution of the fiber processing agent (1) of Example 1 is adjusted to a liquid temperature of 20 ° C. in the non-woven fabric (1) and the coating amount is 10% by weight by the rotor dampening method. The nonwoven fabric was applied, dried through a 125 ° C. air through dryer, and wound up. The diameter of the rotor of the rotor dampening apparatus used was 80 mm, and each rotor was disposed at intervals of 115 mm in the CD direction such that the distance between the non-woven fabric to be coated and the center of the rotor was 180 mm. In addition, the rotor rotational speed was adjusted so that the diameter of the sprayed particles of the fiber processing agent to be sprayed was 35 μm. The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例12]
前記不織布(1)に、実施例2の繊維加工剤(2)を、実施例11と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2−1に示す。
[Example 12]
The fiber processing agent (2) of Example 2 was applied to the non-woven fabric (1) in the same manner as in Example 11. The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例13]
前記不織布(1)に、実施例3の繊維加工剤(3)を、実施例11と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2−1に示す。
[Example 13]
The fiber processing agent (3) of Example 3 was applied to the non-woven fabric (1) in the same manner as in Example 11. The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例14]
前記不織布(1)に、実施例2の繊維加工剤(2)の5重量%水溶液を、液温20℃で調整し、塗布量が10重量%となるようにした他は、実施例11と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2−1に示す。
Example 14
A 5% by weight aqueous solution of the fiber processing agent (2) of Example 2 was prepared at the liquid temperature of 20 ° C. in the non-woven fabric (1), and the coating amount was 10% by weight. It applied to the non-woven fabric in the same manner. The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例15]
前記不織布(1)に、実施例4の繊維加工剤(4)の3.4重量%水溶液を、液温20℃に調整し、塗布量が30重量%となるように、斜線柄120メッシュ、セル容積22cm/mのグラビアロールを用いて塗布し、次いで、120℃のシリンダードライヤーに通して乾燥させ巻き取った。得られた不織布の各種測定結果を以下の表2−1に示す。
[Example 15]
In the non-woven fabric (1), a 3.4 wt% aqueous solution of the fiber processing agent (4) of Example 4 is adjusted to a liquid temperature of 20 ° C., and a hatching pattern 120 mesh so that the coating amount is 30 wt% It apply | coated using the gravure roll of 22 cm < 3 > / m < 2 > of cell volume, and then it dried and wound up through a cylinder drier of 120 degreeC. The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例16]
前記不織布(1)に、実施例5の繊維加工剤(5)の10重量%水溶液を、液温20℃で調整し、塗布量が10重量%となるようにした他は、実施例11と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2−1に示す。
[Example 16]
A 10% by weight aqueous solution of the fiber processing agent (5) of Example 5 was prepared at the liquid temperature of 20 ° C. in the non-woven fabric (1), and the coating amount was 10% by weight. It applied to the non-woven fabric in the same manner. The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例17]
前記不織布の製造(1)において、目付を8g/mとなるようにライン速度を調整したこと以外は同様にして不織布を得た。得られた不織布に、不織布の濡れ張力が35〜39mN/mとなる様にコロナ処理を行った後、実施例4の繊維加工剤(4)の0.34重量%水溶液を液温20℃で調製した他は、実施例15と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2−1に示す。
[Example 17]
A non-woven fabric was obtained in the same manner as in the production (1) of the non-woven fabric, except that the line speed was adjusted to a basis weight of 8 g / m 2 . The obtained non-woven fabric was subjected to corona treatment so that the non-woven fabric had a wetting tension of 35 to 39 mN / m, and then a 0.34% by weight aqueous solution of the fiber processing agent (4) of Example 4 was used at a liquid temperature of 20 ° C. A nonwoven fabric was provided in the same manner as in Example 15 except that it was prepared. The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例18]
前記不織布の製造(1)において、目付を15g/mとなるようにライン速度を調整したこと以外は同様にして不織布を得た。得られた不織布に、実施例4の繊維加工剤(4)の1.67重量%水溶液を液温20℃で調整した他は、実施例15と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2−1に示す。
[Example 18]
A non-woven fabric was obtained in the same manner as in the production (1) of the non-woven fabric, except that the line speed was adjusted to a basis weight of 15 g / m 2 . The obtained non-woven fabric was applied to the non-woven fabric in the same manner as in Example 15, except that a 1.67% by weight aqueous solution of the fiber processing agent (4) of Example 4 was prepared at a liquid temperature of 20 ° C. The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例19]
前記不織布(2)に、実施例4の繊維加工剤(4)の10重量%水溶液を、液温20℃で調整し、塗布量が10重量%となるようにした他は、実施例11と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2−1に示す。
[Example 19]
A 10% by weight aqueous solution of the fiber processing agent (4) of Example 4 was prepared at the liquid temperature of 20 ° C. in the non-woven fabric (2), and the coating amount was 10% by weight. It applied to the non-woven fabric in the same manner. The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例20]
前記繊維加工剤(6)を用いた他は、実施例19と同様の方法で不織布を作製した。得られた不織布の各種測定結果を以下の表2−1に示す。
[Example 20]
A nonwoven fabric was produced in the same manner as in Example 19 except that the fiber processing agent (6) was used. The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例21]
前記不織布の製造(2)において、目付を18g/mとなるようにライン速度を調整したこと以外は同様にして不織布を得た。得られた不織布に、実施例7の繊維加工剤(7)の1.0重量%水溶液を液温20℃で調整した他は、実施例15と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2−1に示す。
[Example 21]
A non-woven fabric was obtained in the same manner as in the production (2) of the non-woven fabric, except that the line speed was adjusted so that the fabric weight was 18 g / m 2 . The obtained non-woven fabric was applied to the non-woven fabric in the same manner as in Example 15, except that a 1.0 wt% aqueous solution of the fiber processing agent (7) of Example 7 was prepared at a liquid temperature of 20 ° C. The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例22]
前記不織布の製造(1)において、目付を15g/mとなるようにライン速度を調整したこと以外は同様にして不織布を得た。また、繊維加工剤(8)を用いた他は、実施例21と同様の方法で不織布を作製した。得られた不織布の各種測定結果を以下の表2−1に示す。
Example 22
A non-woven fabric was obtained in the same manner as in the production (1) of the non-woven fabric, except that the line speed was adjusted to a basis weight of 15 g / m 2 . A nonwoven fabric was produced in the same manner as in Example 21 except that the fiber processing agent (8) was used. The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例23]
前記不織布(3)に、繊維加工剤(7)の0.67重量%水溶液を液温20℃で調整した他は、実施例15と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2−1に示す。
[Example 23]
A non-woven fabric was provided in the same manner as in Example 15 except that a 0.67% by weight aqueous solution of a fiber processing agent (7) was prepared at the liquid temperature of 20 ° C. to the non-woven fabric (3). The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例24]
前記不織布(4)を用いた他は、実施例23と同様にして不織布を作製した。得られた不織布の各種測定結果を以下の表2−1に示す。
[Example 24]
A nonwoven fabric was produced in the same manner as in Example 23, except that the above-mentioned nonwoven fabric (4) was used. The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例25]
前記不織布(5)に繊維加工剤(7)の2重量%水溶液を、液温20℃で調整し、塗布量が10重量%となるようにした他は、実施例11と同様にして不織布を作製した。得られた不織布の各種測定結果を以下の表2−1に示す。
[Example 25]
A non-woven fabric (5) was prepared in the same manner as in Example 11 except that a 2% by weight aqueous solution of fiber processing agent (7) was adjusted at a liquid temperature of 20 ° C. and the coating amount was 10% by weight. Made. The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例26]
前記不織布(6)を用いた他は、実施例25と同様にして繊不織布を作製した。得られた不織布の各種測定結果を以下の表2−1に示す。
[Example 26]
A non-woven fabric was produced in the same manner as in Example 25 except that the non-woven fabric (6) was used. The various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.

[実施例27]
前記不織布(7)に繊維加工剤(4)の10重量%水溶液を、液温20℃で調製し、塗布量が5重量%となるようにした他は、実施例11と同様にして不織布を作製した。得られた不織布の各種測定結果を以下の表2−2に示す。
[Example 27]
A non-woven fabric (7) was prepared in the same manner as in Example 11 except that a 10% by weight aqueous solution of fiber processing agent (4) was prepared at a liquid temperature of 20 ° C. and the coating amount was 5% by weight. Made. The various measurement results of the obtained non-woven fabric are shown in Table 2-2 below.

[実施例28]
前記不織布(8)に繊維加工剤(4)の6重量%水溶液を、液温20℃で調製し、塗布量が5重量%となるようにした他は、実施例11と同様にして不織布を作製した。得られた不織布の各種測定結果を以下の表2−2に示す。
[Example 28]
A 6% by weight aqueous solution of fiber processing agent (4) was prepared at the liquid temperature of 20 ° C. in the non-woven fabric (8), and the non-woven fabric was prepared in the same manner as in Example 11 except that the coating amount was 5% by weight. Made. The various measurement results of the obtained non-woven fabric are shown in Table 2-2 below.

[実施例29]
前記不織布(5)に繊維加工剤(4)の0.67重量%水溶液を、液温20℃で調製し、塗布量が30重量%となるようにキスロール(φ400mm)を用いて塗布し、次いで、130℃のシリンダードライヤーに通して乾燥させ巻き取った。得られた不織布の各種測定結果を以下の表2−2に示す。
[Example 29]
A 0.67% by weight aqueous solution of a fiber processing agent (4) is prepared at the liquid temperature of 20 ° C. and coated using a kiss roll (φ 400 mm) so that the coated amount is 30% by weight on the non-woven fabric (5), and then The product was dried and wound through a cylinder dryer at 130 ° C. The various measurement results of the obtained non-woven fabric are shown in Table 2-2 below.

[実施例30]
前記不織布(1)に、繊維加工剤(9)の5重量%水溶液を、液温20℃で調製し、塗布量が10重量%となるようにした他は、実施例11と同様にして不織布を作製した。得られた不織布の各種測定結果を以下の表2−2に示す。
[Example 30]
A 5% by weight aqueous solution of fiber processing agent (9) was prepared at the liquid temperature of 20 ° C. in the non-woven fabric (1), and the non-woven fabric was prepared in the same manner as in Example 11 except that the coating amount was 10% by weight. Was produced. The various measurement results of the obtained non-woven fabric are shown in Table 2-2 below.

[実施例31]
前記不織布(1)に、実施例10の繊維加工剤(10)の3重量%水溶液を、液温20℃で調製し、塗布量が10重量%となるようにした他は、実施例11と同様にして不織布を作製した。得られた不織布の各種測定結果を以下の表2−2に示す。
[Example 31]
A 3% by weight aqueous solution of the fiber processing agent (10) of Example 10 was prepared at the liquid temperature of 20 ° C. in the non-woven fabric (1), and the coating amount was 10% by weight. A nonwoven fabric was produced in the same manner. The various measurement results of the obtained non-woven fabric are shown in Table 2-2 below.

[比較例11]
前記不織布(1)に、比較例1の繊維加工剤(比較(1))を、実施例14と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2−2に示す。
Comparative Example 11
The fiber processing agent of Comparative Example 1 (Comparative (1)) was applied to the non-woven fabric (1) in the same manner as Example 14. The various measurement results of the obtained non-woven fabric are shown in Table 2-2 below.

[比較例12]
比較例2の繊維加工剤(比較(2))を用いた他は、比較例11と同様にして不織布を得た。得られた不織布の各種測定結果を以下の表2−2に示す。
Comparative Example 12
A nonwoven fabric was obtained in the same manner as in Comparative Example 11 except that the fiber processing agent of Comparative Example 2 (Comparative (2)) was used. The various measurement results of the obtained non-woven fabric are shown in Table 2-2 below.

[比較例13]
比較例3の繊維加工剤(比較(3))を用いた他は、比較例11と同様にして不織布を得た。得られた不織布の各種測定結果を以下の表2−2に示す。
Comparative Example 13
A nonwoven fabric was obtained in the same manner as in Comparative Example 11 except that the fiber processing agent of Comparative Example 3 (Comparative (3)) was used. The various measurement results of the obtained non-woven fabric are shown in Table 2-2 below.

[比較例14]
前記不織布(1)に、比較例4の繊維加工剤(比較(4))1.67重量%水溶液を、液温20℃で調製した他は、実施例15と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2−2に示す。
Comparative Example 14
The non-woven fabric (1) was applied to the non-woven fabric in the same manner as in Example 15, except that the 1.67 wt% aqueous solution of the fiber processing agent of Comparative Example 4 (Comparative (4)) was prepared at a liquid temperature of 20 ° C. The various measurement results of the obtained non-woven fabric are shown in Table 2-2 below.

[比較例15]
前記不織布(1)に、比較例5の繊維加工剤(比較(5))1.0重量%水溶液を、液温20℃で調製した他は、実施例15と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2−2に示す。
Comparative Example 15
The non-woven fabric (1) was applied to the non-woven fabric in the same manner as in Example 15, except that a 1.0 wt% aqueous solution of the fiber processing agent of Comparative Example 5 (Comparative (5)) was prepared at a liquid temperature of 20 ° C. The various measurement results of the obtained non-woven fabric are shown in Table 2-2 below.

[比較例16]
前記不織布(1)に、比較例6の繊維加工剤(比較(6))1.67重量%水溶液を、液温20℃で調製した他は、実施例15と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2−2に示す。
Comparative Example 16
The non-woven fabric (1) was applied to the non-woven fabric in the same manner as in Example 15, except that the 1.67 wt% aqueous solution of the fiber processing agent of Comparative Example 6 (Comparative (6)) was prepared at a liquid temperature of 20 ° C. The various measurement results of the obtained non-woven fabric are shown in Table 2-2 below.

[比較例17]
比較例7の繊維加工剤(比較(7))を用いた他は、実施例11と同様にして不織布を作製した。得られた不織布の各種測定結果を以下の表2−2に示す。
Comparative Example 17
A nonwoven fabric was produced in the same manner as in Example 11 except that the fiber processing agent of Comparative Example 7 (Comparative (7)) was used. The various measurement results of the obtained non-woven fabric are shown in Table 2-2 below.

Figure 2018070443
Figure 2018070443

Figure 2018070443
Figure 2018070443

本発明に係る繊維加工剤を塗布した不織布は、初期透水性、濡れ戻り性、及び繰り返し透水性に優れるため、衛生材料、例えば、生理用ナプキン、失禁パット、使い捨ておむつ等のトップシートやセカンドシートとして好適に利用可能であり、あるいは、例えば、マスク、カイロ、テープ基材、貼布薬基材、緊急絆創膏、包装材、ワイプ製品、医療用ガウン、包帯、衣料、スキンケア用シートなどにも好適に利用可能である。   The non-woven fabric coated with the fiber processing agent according to the present invention is excellent in initial water permeability, wet reversion property, and repeated water permeability, and therefore it is a hygienic material, for example, a top sheet or second sheet such as a sanitary napkin, incontinence pad, disposable diaper Or suitable for use as, for example, a mask, a heat shield, a tape base, a patch medicine base, an emergency plaster, a packaging material, a wipe product, a medical gown, a bandage, a garment, a skin care sheet, etc. Available to

Claims (9)

下記一般式(1):
HO−(AO)−H …一般式(1)
{式中、Aは、炭素数2〜4のアルキレン基であり、そしてpは、1〜3の整数である。}で表される成分(A);及び
該成分(A)とは異なる下記一般式(2):
−O−(AO)−{C(O)RC(O)−(AO)−R …一般式(2)
{式中、RとRは、互いに独立に、水素原子、炭素数1〜24のアルキル基、炭素数2〜24のアルケニル基、炭素数2〜24のアルカノイル基、炭素数2〜24のアルケノイル基又は−C(O)−R−COOX(ここで、Rは、炭素数1〜12のアルキレン基、炭素数2〜12のアルケニレン基又は炭素数6〜12のアリーレン基であり、そしてXは、水素原子又はアニオンである。)であり、Rは、炭素数1〜12のアルキレン基、炭素数2〜12のアルケニレン基又は炭素数6〜12のアリーレン基であり、AとAは、互いに独立に、炭素数2〜4のアルキレン基であり、lは、0又は1〜1000の整数であり、mは、0又は1〜1000の整数であり、そしてnは、0又は1〜100の整数である。但し、l+nは1以上である。}で表される成分(B);
を含有する繊維加工剤。
The following general formula (1):
HO- (A 1 O) p -H ... the general formula (1)
Wherein A 1 is an alkylene group having 2 to 4 carbon atoms, and p is an integer of 1 to 3. And a component (A) represented by the following general formula (2) different from the component (A):
R 1 -O- (A 2 O) l - {C (O) R 2 C (O) - (A 3 O) m} n -R 3 ... Formula (2)
[Wherein, R 1 and R 3 each independently represent a hydrogen atom, an alkyl group having 1 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, an alkanoyl group having 2 to 24 carbon atoms, or 2 to 24 carbon atoms Alkenoyl group or -C (O) -R 4 -COOX (wherein R 4 is an alkylene group having 1 to 12 carbon atoms, an alkenylene group having 2 to 12 carbon atoms or an arylene group having 6 to 12 carbon atoms) And X is a hydrogen atom or an anion), R 2 is an alkylene group having 1 to 12 carbon atoms, an alkenylene group having 2 to 12 carbon atoms or an arylene group having 6 to 12 carbon atoms, 2 and A 3 are each independently an alkylene group having 2 to 4 carbon atoms, l is an integer of 0 or 1 to 1000, m is an integer of 0 or 1 to 1000, and n is , 0 or an integer of 1 to 100. However, l + n is 1 or more. Component (B) represented by
A fiber processing agent containing
成分(C)としてポリエーテル変性シリコーンをさらに含有する、請求項1に記載の繊維加工剤。   The fiber processing agent according to claim 1, further comprising a polyether modified silicone as the component (C). 請求項1又は2に記載の繊維加工剤の純分付着量が0.1〜1.5重量%である液透過性不織布。   The liquid-permeable nonwoven fabric which is 0.1 to 1.5 weight% of a net amount adhesion amount of the fiber processing agent of Claim 1 or 2. 前記液透過性不織布が、熱可塑性繊維から構成される不織布である、請求項3に記載の液透過性不織布。   The liquid permeable nonwoven fabric according to claim 3, wherein the liquid permeable nonwoven fabric is a nonwoven fabric composed of thermoplastic fibers. 前記不織布が、繊度0.45〜5.0dtexの繊維で構成されたものである、請求項3又は4に記載の液透過性不織布。   The liquid-permeable non-woven fabric according to claim 3 or 4, wherein the non-woven fabric is composed of fibers having a fineness of 0.45 to 5.0 dtex. 前記不織布が、長繊維不織布である、請求項3〜5のいずれか1項に記載の液透過性不織布。   The liquid-permeable nonwoven fabric according to any one of claims 3 to 5, wherein the nonwoven fabric is a long fiber nonwoven fabric. 前記液透過性不織布の繰返し透水性が、4回目で70%以上である、請求項3〜6のいずれか1項に記載の液透過性不織布。   The liquid-permeable nonwoven fabric according to any one of claims 3 to 6, wherein a repetitive water permeability of the liquid-permeable nonwoven fabric is 70% or more at the fourth time. 前記液透過性不織布の濡れ戻り性が、0.5g以下である、請求項3〜7のいずれか1項に記載の液透過性不織布。   The liquid-permeable nonwoven fabric according to any one of claims 3 to 7, wherein the wettability of the liquid-permeable nonwoven fabric is 0.5 g or less. 請求項3〜8のいずれか1項に記載の液透過性不織布を用いてなる衛生材料。   A sanitary material comprising the liquid-permeable nonwoven fabric according to any one of claims 3 to 8.
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