JP7146641B2 - Textile processing agent and liquid-permeable nonwoven fabric containing the same - Google Patents
Textile processing agent and liquid-permeable nonwoven fabric containing the same Download PDFInfo
- Publication number
- JP7146641B2 JP7146641B2 JP2018545033A JP2018545033A JP7146641B2 JP 7146641 B2 JP7146641 B2 JP 7146641B2 JP 2018545033 A JP2018545033 A JP 2018545033A JP 2018545033 A JP2018545033 A JP 2018545033A JP 7146641 B2 JP7146641 B2 JP 7146641B2
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- JP
- Japan
- Prior art keywords
- nonwoven fabric
- carbon atoms
- component
- group
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004745 nonwoven fabric Substances 0.000 title claims description 177
- 238000012545 processing Methods 0.000 title claims description 74
- 239000004753 textile Substances 0.000 title description 13
- 239000000835 fiber Substances 0.000 claims description 119
- 239000003795 chemical substances by application Substances 0.000 claims description 83
- 125000004432 carbon atom Chemical group C* 0.000 claims description 77
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 39
- 230000035699 permeability Effects 0.000 claims description 37
- 125000002947 alkylene group Chemical group 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 15
- 125000002252 acyl group Chemical group 0.000 claims description 12
- 125000000217 alkyl group Chemical group 0.000 claims description 9
- 125000003342 alkenyl group Chemical group 0.000 claims description 8
- 125000004450 alkenylene group Chemical group 0.000 claims description 8
- 229920001296 polysiloxane Polymers 0.000 claims description 7
- 125000000732 arylene group Chemical group 0.000 claims description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 6
- 229920001169 thermoplastic Polymers 0.000 claims description 5
- 239000004416 thermosoftening plastic Substances 0.000 claims description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 4
- 239000001257 hydrogen Substances 0.000 claims description 4
- 239000007864 aqueous solution Substances 0.000 description 40
- 238000000034 method Methods 0.000 description 37
- 238000005259 measurement Methods 0.000 description 32
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 30
- 230000000052 comparative effect Effects 0.000 description 28
- -1 emergency bandages Substances 0.000 description 26
- 238000000576 coating method Methods 0.000 description 25
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 24
- 239000007788 liquid Substances 0.000 description 22
- 239000011248 coating agent Substances 0.000 description 21
- 208000028659 discharge Diseases 0.000 description 19
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 17
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 17
- 238000004519 manufacturing process Methods 0.000 description 17
- 239000004743 Polypropylene Substances 0.000 description 14
- 229920001155 polypropylene Polymers 0.000 description 13
- 239000004744 fabric Substances 0.000 description 11
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 11
- 239000002131 composite material Substances 0.000 description 10
- 238000001035 drying Methods 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 239000011347 resin Substances 0.000 description 9
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 8
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 8
- 239000002245 particle Substances 0.000 description 8
- 238000009987 spinning Methods 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 125000005529 alkyleneoxy group Chemical group 0.000 description 7
- 238000007796 conventional method Methods 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 210000002700 urine Anatomy 0.000 description 6
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 5
- 150000001735 carboxylic acids Chemical class 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 238000005304 joining Methods 0.000 description 5
- 238000005507 spraying Methods 0.000 description 5
- 238000009988 textile finishing Methods 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 239000001361 adipic acid Substances 0.000 description 4
- 235000011037 adipic acid Nutrition 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- 150000005215 alkyl ethers Chemical class 0.000 description 4
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 4
- 235000011187 glycerol Nutrition 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 4
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- 230000002745 absorbent Effects 0.000 description 3
- 239000002250 absorbent Substances 0.000 description 3
- 210000001124 body fluid Anatomy 0.000 description 3
- 239000010839 body fluid Substances 0.000 description 3
- 239000004359 castor oil Substances 0.000 description 3
- 235000019438 castor oil Nutrition 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000004049 embossing Methods 0.000 description 3
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 3
- 239000002504 physiological saline solution Substances 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- 208000010201 Exanthema Diseases 0.000 description 2
- 206010021639 Incontinence Diseases 0.000 description 2
- 239000005639 Lauric acid Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 150000001450 anions Chemical group 0.000 description 2
- 238000003851 corona treatment Methods 0.000 description 2
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000007606 doctor blade method Methods 0.000 description 2
- 201000005884 exanthem Diseases 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000027939 micturition Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 229920005672 polyolefin resin Polymers 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 206010037844 rash Diseases 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000001384 succinic acid Substances 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 1
- LCZVSXRMYJUNFX-UHFFFAOYSA-N 2-[2-(2-hydroxypropoxy)propoxy]propan-1-ol Chemical compound CC(O)COC(C)COC(C)CO LCZVSXRMYJUNFX-UHFFFAOYSA-N 0.000 description 1
- 201000004624 Dermatitis Diseases 0.000 description 1
- 229910000760 Hardened steel Inorganic materials 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- MMQZBEXYFLXHEN-UHFFFAOYSA-N OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.CCCCCCCCCCCCCCCCCC(O)=O Chemical compound OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.CCCCCCCCCCCCCCCCCC(O)=O MMQZBEXYFLXHEN-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000012644 addition polymerization Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 208000010668 atopic eczema Diseases 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229920006167 biodegradable resin Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000029142 excretion Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000012510 hollow fiber Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000007794 irritation Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000013500 performance material Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920000747 poly(lactic acid) Polymers 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920002961 polybutylene succinate Polymers 0.000 description 1
- 239000004631 polybutylene succinate Substances 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 239000004626 polylactic acid Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 231100000046 skin rash Toxicity 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 230000004584 weight gain Effects 0.000 description 1
- 235000019786 weight gain Nutrition 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/51—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers of the pads
- A61F13/511—Topsheet, i.e. the permeable cover or layer facing the skin
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/144—Alcohols; Metal alcoholates
- D06M13/148—Polyalcohols, e.g. glycerol or glucose
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/165—Ethers
- D06M13/17—Polyoxyalkyleneglycol ethers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/53—Polyethers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
- D06M15/647—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing polyether sequences
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Heart & Thoracic Surgery (AREA)
- Epidemiology (AREA)
- Biomedical Technology (AREA)
- Emergency Medicine (AREA)
- Vascular Medicine (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Absorbent Articles And Supports Therefor (AREA)
- Nonwoven Fabrics (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Description
本発明は、不織布に対して、優れた濡れ戻り性と繰返し透水性を付与することができる繊維加工剤、該繊維加工剤を含有する液透過性不織布、並びに該液透過性不織布を用いた衛生材料に関する。 The present invention provides a fiber processing agent capable of imparting excellent rewetting properties and repeated water permeability to a nonwoven fabric, a liquid-permeable nonwoven fabric containing the fiber processing agent, and a sanitary fabric using the liquid-permeable nonwoven fabric. Regarding materials.
近年、使い捨ておむつや生理用ナプキンなどの普及はめざましく、要求される品質や性能は向上してきている。例えば、使い捨ておむつでは1回の着用で必ずしも1回の排泄物が処理されるとは限られず、数回の排泄に対する不快感の回避が必要とされ、排泄物、汗、体液などを吸収体に素早く移行させる液透過性(初期透水性)のほかに、特に濡れ戻りの少ないこと(濡れ戻り性)、透水性能の耐久性(繰返し透水性)が強く要求されている。 In recent years, the spread of disposable diapers and sanitary napkins has been remarkable, and the required quality and performance have been improving. For example, wearing disposable diapers does not necessarily treat excrement once, and it is necessary to avoid discomfort caused by excretion several times. In addition to rapid liquid permeability (initial water permeability), particularly low rewetting (rewetting property) and durability of water permeability performance (repeated water permeability) are strongly required.
これらの要求に応えるため、例えば、以下の特許文献1には、特定のポリエーテルとポリエーテル変性シリコーンとを含有する親水性処理剤を付与したポリオレフィン系不織布が提案されている。しかしながら、特許文献1に記載のポリオレフィン系不織布では、初期透水は良好なものの、濡れ戻り性と繰返し透水性は未だ十分ではない。 In order to meet these demands, for example, Patent Document 1 below proposes a polyolefin nonwoven fabric provided with a hydrophilic treatment agent containing a specific polyether and polyether-modified silicone. However, although the polyolefin-based nonwoven fabric described in Patent Document 1 has good initial water permeability, it is still insufficient in rewetting property and repeated water permeability.
前記した従来技術の問題に鑑み、本発明が解決しようとする課題は、不織布の濡れ戻り性と繰返し透水性を改善することができる繊維加工剤、並びに該繊維加工剤を付与した繊維から構成された不織布を提供することである。 In view of the problems of the prior art described above, the problem to be solved by the present invention is a fiber processing agent capable of improving the rewetting property and repeated water permeability of a nonwoven fabric, and a fiber comprising the fiber processing agent to which the fiber processing agent is applied. It is to provide a nonwoven fabric that is
かかる課題を解決すべく、本発明者らは鋭意検討し実験を重ねた結果、一般式(1)で表される特定の成分(A)と一般式(2)で表される特定の成分(B)とを併用することにより、親水性と疎水性のバランスを保ち、不織布に対する親和性と尿などの体液に対する親和性とを両立し、初期透水性、濡れ戻り性、及び繰り返し透水性に優れる不織布を提供することができきることを見出し、本発明を完成するに至ったものである。 In order to solve this problem, the present inventors conducted extensive studies and repeated experiments, and found that a specific component (A) represented by the general formula (1) and a specific component (A) represented by the general formula (2) By using B) in combination, the balance between hydrophilicity and hydrophobicity is maintained, affinity for nonwoven fabric and affinity for body fluids such as urine are compatible, and excellent initial water permeability, rewetting property, and repeated water permeability. The inventors have found that a nonwoven fabric can be provided, and have completed the present invention.
すなわち、本発明は下記の通りのものである。
[1]下記一般式(1):
HO-(A1O)p-H …一般式(1)
{式中、A1は、炭素数2~4のアルキレン基であり、そしてpは、1~3の整数である。}で表される成分(A);及び
該成分(A)とは異なる下記一般式(2):
R1-O-(A2O)l-{C(O)R2C(O)-O-(A3O)m}n-R3 …一般式(2)
{式中、R1とR3は、互いに独立に、水素原子、炭素数1~24のアルキル基、炭素数2~24のアルケニル基、炭素数2~24のアルカノイル基、炭素数2~24のアルケノイル基であり、ここで、R
1
とR
3
の一方のみが非水素であるものをモノ体、R
1
とR
3
のいずれもが非水素であるものをジ体とした場合、モノ体とジ体の比率が、モノ体:ジ体=10:0~1:9であり、R2は、炭素数1~12のアルキレン基、炭素数2~12のアルケニレン基又は炭素数6~12のアリーレン基であり、A2とA3は、互いに独立に、炭素数2又は3のアルキレン基であり、lは、10~200の整数であり、mは、39の整数であり、そしてnは、0又は1~2の整数である。但し、R1とR3のいずれか1方は、炭素数1~24のアルキル基、炭素数2~24のアルケニル基、炭素数2~24のアルカノイル基又は炭素数2~24のアルケノイル基であり、l+nは1以上であり、かつ、A2とA3の全てが炭素数2のアルキレン基ではない。}で表される成分(B);及び
ポリエーテル変性シリコーンである成分(C);
を含有し、前記成分(C)が、前記成分(A)と成分(B)の合計量に対して、10質量%~30質量%である、繊維加工剤。
[2]前記[1]に記載の繊維加工剤の純分付着量が0.1~1.5重量%である液透過性不織布。
[3]前記液透過性不織布が、熱可塑性繊維から構成される不織布である、前記[2]に記載の液透過性不織布。
[4]前記不織布が、繊度0.45~5.0dtexの繊維で構成されたものである、前記[2]又は[3]に記載の液透過性不織布。
[5]前記不織布繊維が、長繊維不織布である、前記[2]~[4]のいずれかに記載の液透過性不織布。
[6]前記液透過性不織布の繰返し透水性が、4回目で70%以上である、前記[2]~[5]のいずれかに記載の液透過性不織布。
[7]前記液透過性不織布の濡れ戻り性が、0.5g以下である、前記[2]~[6]のいずれかに記載の液透過性不織布。
[8]前記[2]~[7]のいずれかに記載の液透過性不織布を用いてなる衛生材料。
That is, the present invention is as follows.
[1] the following general formula (1):
HO—(A 1 O) p —H General formula (1)
{In the formula, A 1 is an alkylene group having 2 to 4 carbon atoms, and p is an integer of 1 to 3. } and the following general formula (2) different from the component (A):
R 1 —O—(A 2 O) 1 —{C(O)R 2 C(O)—O—(A 3 O) m } n —R 3 General formula (2)
{In the formula, R 1 and R 3 are each independently a hydrogen atom, an alkyl group having 1 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, an alkanoyl group having 2 to 24 carbon atoms, or an alkanoyl group having 2 to 24 carbon atoms. where only one of R 1 and R 3 is non-hydrogen is a mono-form, and where both R 1 and R 3 are non-hydrogen is a di-form, the mono-form and the ratio of the di-form is mono-form: di-form = 10:0 to 1:9, and R 2 is an alkylene group having 1 to 12 carbon atoms, an alkenylene group having 2 to 12 carbon atoms or an alkenylene group having 6 to 12 carbon atoms. is an arylene group, A 2 and A 3 are each independently an alkylene group having 2 or 3 carbon atoms, l is an integer of 10 to 200, m is an integer of 39 , and n is an integer of 0 or 1-2 . provided that either one of R 1 and R 3 is an alkyl group having 1 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, an alkanoyl group having 2 to 24 carbon atoms, or an alkenoyl group having 2 to 24 carbon atoms; and l+n is 1 or more, and not all of A 2 and A 3 are alkylene groups having 2 carbon atoms. } component (B) represented by; and component (C) which is a polyether-modified silicone;
and the component (C) is 10% by mass to 30% by mass with respect to the total amount of the component (A) and the component (B).
[2] A liquid-permeable nonwoven fabric in which the amount of the fiber processing agent described in [1] above is 0.1 to 1.5% by weight.
[3] The liquid-permeable nonwoven fabric according to [2], wherein the liquid-permeable nonwoven fabric is a nonwoven fabric made of thermoplastic fibers.
[4] The liquid-permeable nonwoven fabric according to [2] or [3], wherein the nonwoven fabric is composed of fibers having a fineness of 0.45 to 5.0 dtex.
[5] The liquid-permeable nonwoven fabric according to any one of [2] to [4], wherein the nonwoven fabric is a long-fiber nonwoven fabric.
[6] The liquid-permeable nonwoven fabric according to any one of [2] to [5], wherein the repeated water permeability of the liquid-permeable nonwoven fabric is 70% or more at the fourth time.
[7] The liquid-permeable nonwoven fabric according to any one of [2] to [6], wherein the liquid-permeable nonwoven fabric has a rewetting property of 0.5 g or less.
[8] A sanitary material using the liquid-permeable nonwoven fabric according to any one of [2] to [7].
本発明に係る繊維加工剤を塗布した不織布は、初期透水性、濡れ戻り性、及び繰り返し透水性に優れるため、衛生材料、例えば、生理用ナプキン、失禁パット、使い捨ておむつ等のトップシートやセカンドシートとして好適に使用することができ、あるいは、例えば、マスク、カイロ、テープ基材、貼布薬基材、緊急絆創膏、包装材、ワイプ製品、医療用ガウン、包帯、衣料、スキンケア用シートなどにも好適に使用することができる。 Since the nonwoven fabric coated with the fiber processing agent according to the present invention has excellent initial water permeability, rewetting property, and repeated water permeability, it can be used as a top sheet or second sheet for sanitary materials such as sanitary napkins, incontinence pads, and disposable diapers. Alternatively, for example, masks, body warmers, tape bases, patch bases, emergency bandages, packaging materials, wipe products, medical gowns, bandages, clothing, skin care sheets, etc. It can be used preferably.
以下、本発明の実施形態について詳細に説明する。
本実施形態の繊維加工剤は、下記一般式(1):
HO-(A1O)p-H …一般式(1)
{式中、A1は、炭素数2~4のアルキレン基であり、そしてpは、1~3の整数である。}で表される成分(A);及び
該成分(A)とは異なる下記一般式(2):
R1-O-(A2O)l-{C(O)R2C(O)-(A3O)m}n-R3 …一般式(2)
{式中、R1とR3は、互いに独立に、水素原子、炭素数1~24のアルキル基、炭素数2~24のアルケニル基、炭素数2~24のアルカノイル基、炭素数2~24のアルケノイル基又は-C(O)-R4-COOX(ここで、R4は、炭素数1~12のアルキレン基、炭素数2~12のアルケニレン基又は炭素数6~12のアリーレン基であり、そしてXは、水素原子又はアニオンである。)であり、R2は、炭素数1~12のアルキレン基、炭素数2~12のアルケニレン基又は炭素数6~12のアリーレン基であり、A2とA3は、互いにに独立に、炭素数2~4のアルキレン基であり、lは、0又は1~1000の整数であり、mは、0又は1~1000の整数であり、そしてnは、0又は1~100の整数である。但し、l+nは1以上である。}で表される成分(B);
を含有する。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described in detail.
The fiber processing agent of this embodiment has the following general formula (1):
HO—(A 1 O) p —H General formula (1)
{In the formula, A 1 is an alkylene group having 2 to 4 carbon atoms, and p is an integer of 1 to 3. } and the following general formula (2) different from the component (A):
R 1 —O—(A 2 O) 1 —{C(O)R 2 C(O)—(A 3 O) m } n —R 3 General formula (2)
{In the formula, R 1 and R 3 are each independently a hydrogen atom, an alkyl group having 1 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, an alkanoyl group having 2 to 24 carbon atoms, or an alkanoyl group having 2 to 24 carbon atoms. or —C(O)—R 4 —COOX (wherein R 4 is an alkylene group having 1 to 12 carbon atoms, an alkenylene group having 2 to 12 carbon atoms, or an arylene group having 6 to 12 carbon atoms. , and X is a hydrogen atom or an anion); R 2 is an alkylene group having 1 to 12 carbon atoms, an alkenylene group having 2 to 12 carbon atoms or an arylene group having 6 to 12 carbon atoms; 2 and A 3 are each independently an alkylene group having 2 to 4 carbon atoms, l is 0 or an integer of 1 to 1000, m is 0 or an integer of 1 to 1000, and n is an integer of 0 or 1-100. However, l+n is 1 or more. } Component (B) represented by;
contains
まず、一般式(1)で表される成分(A)について説明する。
一般式(1)中、A1は、炭素数2~4のアルキレン基であり、そしてpは、1~3の整数である。A1は、炭素数2~4のアルキレン基であるが、濡れ戻り性と繰返し透水性の観点から、炭素数3~4のアルキレン基が好ましく、炭素数3のアルキレン基がより好ましい。pは、(A1O)で表されるアルキレンオキシ基の重合度を示し、1~3の整数であるが、濡れ戻り性と繰返し透水性の観点から、1~2が好ましく、1がより好ましい。First, the component (A) represented by general formula (1) will be described.
In general formula (1), A 1 is an alkylene group having 2-4 carbon atoms, and p is an integer of 1-3. A 1 is an alkylene group having 2 to 4 carbon atoms, preferably an alkylene group having 3 to 4 carbon atoms, more preferably 3 carbon atoms, from the viewpoint of rewetting property and repeated water permeability. p represents the degree of polymerization of the alkyleneoxy group represented by (A 1 O) and is an integer of 1 to 3, but from the viewpoint of rewetting property and repeated water permeability, 1 to 2 is preferable, and 1 is more preferable.
成分(A)は、例えば、エチレングリコール、プロピレングリコール、ブチレングリコールなどの炭素数2~4のアルキレングリコールに、塩基触媒のもとで、80~200℃でエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイドなどの炭素数2~4のアルキレンオキサイドを付加させることにより得ることができる。塩基触媒としては、例えば、水酸化カリウム、水酸化ナトリウム等を使用することができる。市販のエチレングリコール、プロピレングリコール、ブチレングリコール、ジエチレングリコール、ジプロピレングリコール、ジブチレングリコール、トリエチレングリコール、トリプロピレングリコール、トリブチレングリコールなどを用いてもよい。 Component (A) is, for example, an alkylene glycol having 2 to 4 carbon atoms, such as ethylene glycol, propylene glycol, and butylene glycol, in the presence of a base catalyst, at 80 to 200° C., ethylene oxide, propylene oxide, butylene oxide, and the like. It can be obtained by adding an alkylene oxide having 2 to 4 carbon atoms. Examples of basic catalysts that can be used include potassium hydroxide and sodium hydroxide. Commercially available ethylene glycol, propylene glycol, butylene glycol, diethylene glycol, dipropylene glycol, dibutylene glycol, triethylene glycol, tripropylene glycol, tributylene glycol, etc. may be used.
一般式(2)中、R1とR3は、互いに独立に、水素原子、炭素数1~24のアルキル基、炭素数2~24のアルケニル基、炭素数2~24のアルカノイル基、炭素数2~24のアルケノイル基又は-C(O)-R4-COOX(ここで、R4は、炭素数1~12のアルキレン基、炭素数2~12のアルケニレン基又は炭素数6~12のアリーレン基であり、そしてXは、水素原子又はアニオンである。)であり、R2は、炭素数1~12のアルキレン基、炭素数2~12のアルケニレン基又は炭素数6~12のアリーレン基であり、A2とA3は、互いに独立に、炭素数2~4のアルキレン基であり、lは、0又は1~1000の整数であり、mは、0又は1~1000の整数であり、nは、0又は1~100の整数である。但し、l+nは1以上であり、また、成分(B)は、成分(A)と異なる化合物であるため、本明細書中、一般式(2)は、一般式(1)を除いたものとする。In general formula (2), R 1 and R 3 each independently represent a hydrogen atom, an alkyl group having 1 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, an alkanoyl group having 2 to 24 carbon atoms, or an alkanoyl group having 2 to 24 carbon atoms. 2 to 24 alkenoyl groups or —C(O)—R 4 —COOX (wherein R 4 is an alkylene group having 1 to 12 carbon atoms, an alkenylene group having 2 to 12 carbon atoms, or an arylene group having 6 to 12 carbon atoms and X is a hydrogen atom or an anion), and R 2 is an alkylene group having 1 to 12 carbon atoms, an alkenylene group having 2 to 12 carbon atoms, or an arylene group having 6 to 12 carbon atoms. and A 2 and A 3 are each independently an alkylene group having 2 to 4 carbon atoms, l is 0 or an integer of 1 to 1000, m is 0 or an integer of 1 to 1000, n is 0 or an integer from 1 to 100; However, l+n is 1 or more, and the component (B) is a compound different from the component (A). do.
濡れ戻り性と繰返し透水性の観点から、R1とR3のうちいずれか一方は、炭素数1~24のアルキル基、炭素数2~24のアルケニル基、炭素数2~24のアルカノイル基又は炭素数2~24のアルケノイル基であることが好ましい。この場合、同様の観点から、炭素数は8~22であることが好ましく、12~18であることがより好ましい。これらのアルキル基、アルケニル基、アルカノイル基及びアルケノイル基は、直鎖状であっても分岐鎖状であってもよい。From the viewpoint of wettability and repeated water permeability, either one of R 1 and R 3 is an alkyl group having 1 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, an alkanoyl group having 2 to 24 carbon atoms, or An alkenoyl group having 2 to 24 carbon atoms is preferred. In this case, the number of carbon atoms is preferably 8-22, more preferably 12-18, from the same viewpoint. These alkyl groups, alkenyl groups, alkanoyl groups and alkenoyl groups may be linear or branched.
A2とA3は、互いに独立に、炭素数2~4のアルキレン基であるが、濡れ戻り性と繰返し透水性、加工浴安定性の観点から、炭素数2~3のアルキレン基であることが好ましい。
また、同様の観点から、(A2O)l、(A3O)mで表されるポリアルキレンオキシ基は、炭素数2のアルキレンオキシ基(エチレンオキシ基)と炭素数3のアルキレンオキシ基(プロピレンオキシ基)とを併用することがより好ましい。この場合、エチレンオキシ基とプロピレンオキシ基の配合比率はモル比で、エチレンオキシ基:プロピレンオキシ基=5:95~50:50が好ましく、5:95~40:60がより好ましく、10:90~30:70がさらに好ましい。A 2 and A 3 are each independently an alkylene group having 2 to 4 carbon atoms, but from the viewpoint of rewetting properties, repeated water permeability, and stability in working baths, they should be alkylene groups having 2 to 3 carbon atoms. is preferred.
From the same point of view, the polyalkyleneoxy groups represented by (A 2 O) l and (A 3 O) m are an alkyleneoxy group having 2 carbon atoms (ethyleneoxy group) and an alkyleneoxy group having 3 carbon atoms. (Propyleneoxy group) is more preferably used in combination. In this case, the molar ratio of the ethyleneoxy group to the propyleneoxy group is preferably ethyleneoxy group:propyleneoxy group = 5:95 to 50:50, more preferably 5:95 to 40:60, and 10:90. ~30:70 is more preferred.
(A2O)l、(A3O)mで表されるポリアルキレンオキシ基が複数のアルキレンオキシ基からなる場合、その付加方法はブロック付加であってもランダム付加であってもよい。lとmはそれぞれ、(A2O)lと(A3O)mで表されるポリアルキレンオキシ基の重合度を表し、lは、0又は1~1000の整数を表し、mは、0又は1~1000の整数を表すが、濡れ戻り性と繰返し透水性の観点から、lとmは、共に10~200が好ましい。
また、一般式(2)で表される成分(B)は、取り扱いの容易さの観点から、平均分子量10万以下であることが好ましい。When the polyalkyleneoxy group represented by (A 2 O) 1 and (A 3 O) m consists of a plurality of alkyleneoxy groups, the addition method may be block addition or random addition. l and m respectively represent the degree of polymerization of the polyalkyleneoxy groups represented by (A 2 O) l and (A 3 O) m , l represents 0 or an integer of 1 to 1000, m is 0 Alternatively, it represents an integer of 1 to 1000, but both l and m are preferably 10 to 200 from the viewpoint of rewetting property and repeated water permeability.
Moreover, the component (B) represented by the general formula (2) preferably has an average molecular weight of 100,000 or less from the viewpoint of ease of handling.
成分(B)としては、例えば、ポリアルキレグリコール(B1)、ポリオキシアルキレンアルキルエーテル(B2)、2価カルボン酸のアルキレンオキシ基付加物(B3)、それらのエステル化物(B4)などを挙げることができる。
ポリアルキレグリコール(B1)は、例えば、2価のアルコールにアルキレンオキサイドを付加させることにより得ることができる。また、ポリオキシアルキレンアルキルエーテル(B2)は、例えば、1価のアルコールにアルキレンオキサイドを付加させることにより得ることができる。この場合、常法に従い、例えば、水酸化カリウム、水酸化ナトリウムなどの塩基触媒を使用して、80~200℃で行えばよい。2価のアルコールとしては、例えば、エチレングリコール、プロピレングリコール、ブチレングリコール等を挙げることができる。1価のアルコールとしては、炭素数1~24のアルコールを挙げることができる。このようなアルコールは分岐や二重結合を持っていても構わない。アルキレンオキサイドとしては、エチレンオキサイド、プロピレンオキサイド、ブチレンオキサイドなどの炭素数2~4のアルキレンオキサイドを使用することができる。2種以上のアルキレンオキサイドを使用する場合は、付加方法はブロックであってもランダムであってもよい。Examples of the component (B) include polyalkylglycols (B1), polyoxyalkylene alkyl ethers (B2), alkyleneoxy adducts of divalent carboxylic acids (B3), esters thereof (B4), and the like. be able to.
Polyalkylglycol (B1) can be obtained, for example, by adding an alkylene oxide to a dihydric alcohol. Also, the polyoxyalkylene alkyl ether (B2) can be obtained, for example, by adding an alkylene oxide to a monohydric alcohol. In this case, the reaction may be carried out at 80 to 200° C. according to a conventional method using a base catalyst such as potassium hydroxide or sodium hydroxide. Examples of dihydric alcohols include ethylene glycol, propylene glycol, and butylene glycol. Examples of monohydric alcohols include alcohols having 1 to 24 carbon atoms. Such alcohols may have branches or double bonds. As the alkylene oxide, alkylene oxides having 2 to 4 carbon atoms such as ethylene oxide, propylene oxide and butylene oxide can be used. When two or more alkylene oxides are used, the method of addition may be block or random.
2価カルボン酸のアルキレンオキシ基付加物(B3)は、例えば、2価カルボン酸にアルキレンオキサイドを付加させる方法、又は2価カルボン酸とポリアルキレングリコールと反応させることで得ることができる。
前記エステル化物(B4)は、例えば、前記で得られた、ポリアルキレグリコール(B1)、ポリオキシアルキレンアルキルエーテル(B2)、及び/又は2価カルボン酸のアルキレンオキシ基付加物(B3)と、1価及び/又は2価のカルボン酸を、常法に従って100~300℃程度で反応することにより得ることができる。この反応は、無触媒でも構わないし、硫酸やパラトルエンスルホン酸等の触媒を使用してもよい。The alkyleneoxy group adduct (B3) of divalent carboxylic acid can be obtained, for example, by adding alkylene oxide to divalent carboxylic acid, or by reacting divalent carboxylic acid with polyalkylene glycol.
The esterified product (B4) is, for example, the polyalkyleglycol (B1), the polyoxyalkylene alkyl ether (B2), and/or the alkyleneoxy group adduct (B3) of a divalent carboxylic acid obtained above. , a monovalent and/or divalent carboxylic acid can be obtained by reacting them at about 100 to 300° C. according to a conventional method. This reaction may be carried out without a catalyst, or with a catalyst such as sulfuric acid or p-toluenesulfonic acid.
1価カルボン酸としては、炭素数1~24のカルボン酸が挙げられる。このようなカルボン酸は分岐や二重結合を持っていても構わない。2価カルボン酸としては、例えば、テレフタル酸、イソフタル酸、フタル酸等の芳香族ジカルボン酸、1,4-シクロヘキサンジカルボン酸、アジピン酸、セバシン酸、マレイン酸、コハク酸等の脂肪族ジカルボン酸を挙げることができる。この中でも濡れ戻り性と繰返し透水性の観点から、脂肪族ジカルボン酸が好ましく用いられ、より好ましくはアジピン酸、コハク酸が用いられる。 Examples of monovalent carboxylic acids include carboxylic acids having 1 to 24 carbon atoms. Such carboxylic acids may have branches or double bonds. Examples of divalent carboxylic acids include aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid and phthalic acid, and aliphatic dicarboxylic acids such as 1,4-cyclohexanedicarboxylic acid, adipic acid, sebacic acid, maleic acid and succinic acid. can be mentioned. Among these, aliphatic dicarboxylic acids are preferably used, and adipic acid and succinic acid are more preferably used from the viewpoint of rewetting property and repeated water permeability.
濡れ戻り性と繰返し透水性の観点から、繊維加工剤中の、成分(A)と成分(B)との配合比率は質量比で、成分(A):成分(B)=1:99~90:10が好ましく、5:95~50:50がより好ましい。成分(A)の配合比率が下限値未満であると、濡れ戻り性が低下する傾向があり、成分(A)の配合比率が上限値を上回ると、繰返し透水性が低下する傾向がある。 From the viewpoint of rewetting property and repeated water permeability, the blending ratio of component (A) and component (B) in the fiber finishing agent is component (A):component (B)=1:99-90 by mass ratio. :10 is preferred, and 5:95 to 50:50 is more preferred. If the blending ratio of component (A) is less than the lower limit, rewetting properties tend to decrease, and if the blending ratio of component (A) exceeds the upper limit, repeated water permeability tends to decrease.
本実施形態の繊維加工剤には、成分(A)、成分(B)の他に初期透水性(45度傾斜流長)を改善する成分(C)としてポリエーテル変性シリコーンをさらに配合することもできる。濡れ戻り性と45度傾斜流長の観点から、成分(C)の配合比率は、成分(A)と成分(B)の合計量に対して、5質量%~50質量%が好ましく、10質量%~30質量%がより好ましい。 In addition to the components (A) and (B), the fiber processing agent of the present embodiment may further contain a polyether-modified silicone as a component (C) that improves the initial water permeability (45-degree inclined flow length). can. From the viewpoint of rewetting property and 45-degree inclined flow length, the blending ratio of component (C) is preferably 5% by mass to 50% by mass, and 10% by mass with respect to the total amount of component (A) and component (B). % to 30% by mass is more preferable.
成分(C)としては、市販のポリエーテル変性シリコーンを用いることができる。例えば、信越化学工業株式会社のKF-351A、KF-352A、KF-353、KF-355A、KF-615A、KF-642、KF-6204、KF-6011、KF-6012、KF-6013;東レ・ダウコーニング株式会社の、SH8700、SH8410、SH8400、L-7002、FZ-2104、FZ-77、L-7604;モメンティブパフォーマンスマテリアルズジャパン合同会社の、TSF4440、TSF4441、TSF4452、SF1188A、SF1288、Silsoft840、Silsoft860、Silsoft870、Silsoft875、Silsoft880、Silsoft895などを用いることができる。成分(C)として用いるポリエーテル変性シリコーンは特に制限されるものではないが、濡れ戻り性と繰返し透水性と45度傾斜流長の観点から、HLBが5~15のものが好適に用いられ、また、粘度50~10000cStのものが好適に用いられる。 A commercially available polyether-modified silicone can be used as component (C). For example, Shin-Etsu Chemical Co., Ltd. KF-351A, KF-352A, KF-353, KF-355A, KF-615A, KF-642, KF-6204, KF-6011, KF-6012, KF-6013; Dow Corning SH8700, SH8410, SH8400, L-7002, FZ-2104, FZ-77, L-7604; Momentive Performance Materials Japan LLC TSF4440, TSF4441, TSF4452, SF1188A, SF1288, Silsoft840, Silsoft860 , Silsoft 870, Silsoft 875, Silsoft 880, Silsoft 895, etc. can be used. The polyether-modified silicone used as the component (C) is not particularly limited, but from the viewpoint of rewetting property, repeated water permeability and 45° inclined flow length, those having an HLB of 5 to 15 are preferably used, Moreover, one having a viscosity of 50 to 10000 cSt is preferably used.
本実施形態の繊維加工剤には、成分(A)、成分(B)、成分(C)の他に、所望の効果を損なわない限り、所望の目的に応じて他の化合物を配合しても構わない。例えば、乳化剤、柔軟剤、平滑剤、帯電防止剤、消泡剤としての各種界面活性剤を適宜含有させることができる。 In addition to the components (A), (B), and (C), the fiber processing agent of the present embodiment may contain other compounds depending on the desired purpose, as long as the desired effect is not impaired. I do not care. For example, various surfactants such as emulsifiers, softeners, smoothing agents, antistatic agents, and antifoaming agents can be appropriately contained.
繊維加工剤の付着量は、目的とする用途によって異なるが、例えば、衛生材料用としては、必須成分であるA成分とB成分の合計量が不織布に対して0.05重量%から1.50重量%付着する様に塗布することが好ましい。成分Aおよび成分B、成分C、その他の化合物を混合した繊維加工剤の付着量は水等の加工剤を希釈する溶媒を除いた純分(純分付着量)で0.10重量%~1.50重量%の範囲が好ましく、より好ましくは0.15重量%~1.20重量%である。0.05重量%未満では満足する透水性能は得られにくく、他方、1.50重量%を超えると肌へのかぶれや、しっしんが発生する可能性がある。 The amount of the fiber processing agent adhered varies depending on the intended use. It is preferable to apply so as to adhere by weight %. The adherence amount of the fiber processing agent, which is a mixture of component A, component B, component C, and other compounds, is 0.10% by weight to 1% by weight in terms of the pure content (pure adherence amount) excluding a solvent such as water that dilutes the processing agent. A range of 0.50 wt % is preferred, more preferably 0.15 wt % to 1.20 wt %. If it is less than 0.05% by weight, it is difficult to obtain a satisfactory water permeability, while if it exceeds 1.50% by weight, skin rashes and eczema may occur.
繊維加工剤を不織布に付与するに際し、成分(A)、成分(B)、成分(C)の各々を、あるいはこれらを混合して一剤としたものを不織布に直接付与することも有効であるが、予め混合し、水等の溶媒で希釈し、繊維加工剤水溶液として不織布に付与することが好ましい。本実施形態の繊維加工剤は、成分(A)と成分(B)と、場合により、成分(C)と、上記の他の化合物とを好ましくは融点以上の温度で混合均一とすることで得ることができる。
不織布への繊維加工剤の付与方法としては、浸漬法、噴霧法、コーティング法等の既知の方法が採用でき、繊維加工剤付与後、熱風、熱ロールなどの乾燥手段を用いて乾燥してもよい。また、繊維加工剤付与前にコロナ放電処理、常圧プラズマ放電処理などの処理も必要に応じて採用してもよい。When applying the fiber processing agent to the nonwoven fabric, it is also effective to directly apply each of the component (A), the component (B) and the component (C), or a mixture thereof, to the nonwoven fabric. However, it is preferable to mix them in advance, dilute them with a solvent such as water, and apply them to the nonwoven fabric as an aqueous solution of the fiber processing agent. The fiber processing agent of the present embodiment is obtained by uniformly mixing the component (A), the component (B), optionally the component (C), and the above-mentioned other compounds at a temperature equal to or higher than the melting point. be able to.
As a method for applying the fiber processing agent to the nonwoven fabric, known methods such as the dipping method, the spray method, and the coating method can be employed. good. In addition, a treatment such as a corona discharge treatment or a normal pressure plasma discharge treatment may be employed before application of the fiber processing agent, if necessary.
不織布製造設備の高速化に伴う乾燥工程における乾燥不足などを発生させないために、繊維加工剤水溶液の塗布量は少ない方が好ましい。不織布に対する塗布量(重量%)は、前記付与方法のいずれにおいても1.0重量%~65重量%が好ましく、より好ましくは3.0重量%~60重量%であり、更に好ましくは5.0重量%~50重量%である。1.0重量%未満では均一な塗布は得られず、他方、65重量%を超えると、必要な乾燥能力が大きくなり、設備コストが増大し、また乾燥不足を生じかねない。尚、塗布する繊維加工剤の濃度は0.05重量%以上~100重量%が好ましい。 In order not to cause insufficient drying in the drying process that accompanies the speeding up of the nonwoven fabric manufacturing equipment, it is preferable that the amount of the aqueous solution of the fiber processing agent applied is small. The amount (% by weight) applied to the nonwoven fabric is preferably 1.0% by weight to 65% by weight, more preferably 3.0% by weight to 60% by weight, and still more preferably 5.0% by weight in any of the above application methods. % to 50% by weight. If the amount is less than 1.0% by weight, a uniform coating cannot be obtained, while if the amount exceeds 65% by weight, a large drying capacity is required, the equipment cost increases, and insufficient drying may occur. The concentration of the applied fiber processing agent is preferably 0.05% by weight to 100% by weight.
繊維加工剤の付与方式はコーティングによる方法が一般的である。公知のコーティング法として、キスコーター、ダイ等が挙げられるが、繊維加工剤を不織布幅方向に均一に付与できることからグラビアによる付与方式を使用することが好ましい。
グラビアロールの柄は、格子型やピラミッド型でもよいが、グラビアのセル底に繊維加工剤が残りにくい斜線型が好ましい。セル容積は、5cm3/m2~40cm3/m2が好ましい。5cm3/m2未満では、塗布量が少なすぎるため、繊維加工剤の均一な塗布が困難となる。他方、40cm3/m2を超えると、塗布量が多くなりすぎるため乾燥工程での乾燥不足やマイグレーションによる繊維加工剤の付着斑が生じるなどの問題が発生する。
前記グラビアロールのセルの深さは、10μm~80μmが好ましく、その間隔は、80メッシュ~250メッシュの範囲内で、上記セル容積となるように設計するのが好ましい。The method of applying the fiber processing agent is generally a coating method. Known coating methods include a kiss coater, a die, and the like, but it is preferable to use a gravure application method because the fiber processing agent can be uniformly applied in the width direction of the nonwoven fabric.
The handle of the gravure roll may be of a lattice type or a pyramid type, but is preferably of a slanted line type because the fiber processing agent is less likely to remain on the bottom of the gravure cell. The cell volume is preferably 5 cm 3 /m 2 to 40 cm 3 /m 2 . If it is less than 5 cm 3 /m 2 , the coating amount is too small, making uniform coating of the fiber processing agent difficult. On the other hand, if it exceeds 40 cm 3 /m 2 , the coating amount becomes too large, which causes problems such as insufficient drying in the drying process and uneven adhesion of the fiber finishing agent due to migration.
The cell depth of the gravure roll is preferably 10 μm to 80 μm, and the interval between the cells is preferably designed to be within the range of 80 mesh to 250 mesh so as to achieve the above cell volume.
グラビアロール表面の液をかき取るための方式は、一般的な焼入鋼板製のドクターを用いるドクターブレード方式や表面がゴム製のロールを用いるゴムロール方式であってもよい。ドクターブレード方式の場合の抑え圧としては0.5kg/cm~1.0kg/cmが好ましく、0.6kg/cm~0.8kg/cmがより好ましい。ゴムロール方式の場合はゴム硬度60°以上80°以下の範囲内において、抑え圧は1.0kg/cm以上5.0kg/cm以下が好ましく、1.5kg/cm以上3.5kg/cm以下がより好ましい。いずれの方式でも抑え圧が前記範囲内であると、不織布幅方向に均一に抑えられるため、繊維加工剤の塗布量のばらつきが少なくなる。 The method for scraping off the liquid on the surface of the gravure roll may be a doctor blade method using a general hardened steel plate doctor or a rubber roll method using a roll with a rubber surface. In the case of the doctor blade method, the holding pressure is preferably 0.5 kg/cm to 1.0 kg/cm, more preferably 0.6 kg/cm to 0.8 kg/cm. In the case of the rubber roll method, the holding pressure is preferably 1.0 kg/cm or more and 5.0 kg/cm or less, more preferably 1.5 kg/cm or more and 3.5 kg/cm or less, within the range of rubber hardness of 60° or more and 80° or less. preferable. In any method, when the pressing pressure is within the above range, it is uniformly suppressed in the width direction of the non-woven fabric, so that the variation in the amount of the fiber processing agent applied is reduced.
また、設備の高速化に対応でき、効率良く塗布できること、且つ不織布の厚みを維持しやすいことから噴霧法での付与方式も好ましい。噴霧法としては、公知のエア圧縮による吹付け法や、繊維加工剤水溶液を直接圧縮して噴霧する方法でもよいが、不織布に均一に塗布できる観点から、ローターダンプニング方式が好ましい。塗布時の繊維加工剤水溶液の飛散防止策を施すことで設備の高速時でも塗布が可能である。ローターダンプニング方式とは、回転しているローター上に繊維加工剤水溶液を供給し、ローター回転の遠心力を用いて繊維加工剤水溶液を噴霧する方法である。ローターダンプニング方式では、塗布する方向にローター回転によって飛ばされる繊維加工剤水溶液の液粒子を塗布する不織布側にのみ噴霧できるよう、且つ不織布の幅方向に均一に塗布できるように開口部が限定され、ローター回転数により噴霧粒子径を調整することが可能である。 In addition, a spraying method is also preferable because it can be applied to high-speed equipment, can be applied efficiently, and can easily maintain the thickness of the nonwoven fabric. As the spraying method, a known spraying method using air compression or a method of directly compressing and spraying the aqueous solution of the fiber processing agent may be used, but the rotor dampening method is preferable from the viewpoint of uniform application to the nonwoven fabric. By taking measures to prevent scattering of the textile processing agent aqueous solution during application, it is possible to apply even when the equipment is operating at high speed. The rotor dampening method is a method in which an aqueous solution of a textile processing agent is supplied onto a rotating rotor, and the aqueous solution of a textile processing agent is sprayed using the centrifugal force of the rotation of the rotor. In the rotor dampening method, the openings are limited so that the liquid particles of the aqueous solution of the textile processing agent blown by the rotation of the rotor in the direction of application can be sprayed only on the side of the nonwoven fabric to be applied, and can be uniformly applied in the width direction of the nonwoven fabric. , it is possible to adjust the spray particle diameter by the rotor rotation speed.
前記ローターダンプニング方式の場合、例えば、ローターの直径は40mm~100mmのものを選定し、塗布する不織布の幅方向に繊維加工剤水溶液が均一に付着できるように、塗布する不織布面とローターの中心との距離を設定する。隣のローターから噴霧される塗布分布範囲の2分の1が重なるように設定されることが好ましい。また、ローターは幅方向に60mm~220mmの範囲において等間隔で配置させ、2段にすることが好ましい。 In the case of the rotor dampening method, for example, a rotor with a diameter of 40 mm to 100 mm is selected, and the nonwoven fabric surface to be applied and the center of the rotor are arranged so that the aqueous solution of the textile processing agent can adhere uniformly in the width direction of the nonwoven fabric to be applied. Set the distance from It is preferable to set so that half of the application distribution range sprayed from the adjacent rotor overlaps. Further, it is preferable that the rotors are arranged at equal intervals in the range of 60 mm to 220 mm in the width direction and arranged in two stages.
均一に塗布するポイントは、塗布する不織布の内部にまで噴霧粒子を行き届かせることであり、その噴霧粒子径は10μm~200μmが好ましく、30μm~70μmがより好ましい。最適な噴霧粒子径を形成するには繊維加工剤水溶液の表面張力が重要となり、噴霧粒子径は下記式:
噴霧粒子径(μm)={100000×√(表面張力(N/m))}/(ローター直径(mm)×ローター回転数(rpm))
により算出される。The point of uniform application is to ensure that the sprayed particles reach the inside of the nonwoven fabric to be applied, and the sprayed particle diameter is preferably 10 μm to 200 μm, more preferably 30 μm to 70 μm. The surface tension of the textile processing agent aqueous solution is important for forming the optimum spray particle size, and the spray particle size is calculated by the following formula:
Spray particle diameter (μm) = {100000 × √ (surface tension (N / m))} / (rotor diameter (mm) × rotor speed (rpm))
Calculated by
また、これら塗布方法における繊維加工剤水溶液の温度は、5℃~50℃が好ましく、溶液の均一分散、安定性の観点から、12℃~40℃がより好ましい。繊維加工剤水溶液の粘度は、0.5mPa・s~50mPa・sであることが好ましく、より均一に塗布しやすい観点から、0.8mPa・s~20mPa・sがより好ましい。粘度が50mPa・sを超えると、繊維加工剤水溶液の不織布への浸透性が劣り、均一な塗布が困難となる傾向がある。 The temperature of the aqueous solution of the fiber processing agent in these coating methods is preferably 5° C. to 50° C., more preferably 12° C. to 40° C. from the viewpoint of uniform dispersion and stability of the solution. The viscosity of the aqueous solution of the fiber processing agent is preferably 0.5 mPa·s to 50 mPa·s, and more preferably 0.8 mPa·s to 20 mPa·s from the viewpoint of easier uniform application. If the viscosity exceeds 50 mPa·s, the permeability of the aqueous solution of the fiber processing agent into the nonwoven fabric tends to be poor, making uniform application difficult.
繊維加工剤水溶液の塗布後の乾燥には、慣用の乾燥方式を用いることができ、特に限定されるものではなく、対流伝熱、伝導伝熱、放射伝熱等を利用した既知の方法が採用でき、熱風循環型、熱風貫通型、赤外線ヒーター型、不織布の両面に熱風を吹き付ける方法、加熱気体中に導入する方法等、各種の乾燥方法を用いることができる。 A conventional drying method can be used for drying after applying the textile processing agent aqueous solution, and there is no particular limitation, and a known method using convective heat transfer, conductive heat transfer, radiant heat transfer, etc. is adopted. Various drying methods such as a hot air circulation type, a hot air penetration type, an infrared heater type, a method of blowing hot air on both sides of a nonwoven fabric, and a method of introducing into a heated gas can be used.
本実施形態の不織布は熱可塑性繊維から成り、スパンボンド法により製造された長繊維不織布であっても、カード法や湿式抄造法などで製造された短繊維不織布であってもよい。しかしながら、強度、生産性の観点、不織布表面構造に特徴を持たせ、肌への刺激低減などの観点から、ウェブを構成する繊維としては、スパンボンド法により製造された長繊維が好ましい。本明細書中、長繊維とは、繊維長が55mm以上のものをいう。また、熱可塑性繊維の形態としては、丸形断面のものだけでなく、断面が扁平やY型などの異型断面繊維、中空糸や捲縮糸などの特殊な形態のものを用いることができ、特に限定されるものではない。 The nonwoven fabric of this embodiment is made of thermoplastic fibers, and may be a long-fiber nonwoven fabric produced by a spunbond method or a short-fiber nonwoven fabric produced by a carding method, a wet papermaking method, or the like. However, from the viewpoint of strength and productivity, and from the viewpoint of imparting characteristics to the non-woven fabric surface structure and reducing irritation to the skin, as the fibers constituting the web, long fibers produced by the spunbond method are preferable. As used herein, long fibers refer to fibers having a fiber length of 55 mm or more. In addition, as for the form of thermoplastic fibers, not only those having a round cross section, but also those having a special shape such as a flat or Y-shaped cross section fiber, a hollow fiber, a crimped fiber, etc. can be used. It is not particularly limited.
ウェブは1層単体でもよいが、スパンボンド法(S)により形成されたウェブの上に、メルトブロウン法(M)により溶融紡糸されるウェブを吹付けて積層してもよい。積層の状態は生産性の観点からSS、SSS、SSSSと積層したり、SM、SMS、SMMS、SMSMSのように積層したりしてもよい。また、各層毎に異なる目付や繊維径、繊維形態に形成しても構わない。 The web may be a single layer, or a web formed by the spunbond method (S) may be laminated by spraying a melt-spun web by the meltblown method (M). From the viewpoint of productivity, the lamination state may be SS, SSS, SSSS, or SM, SMS, SMMS, SMSMS. Also, each layer may be formed with a different basis weight, fiber diameter, and fiber shape.
積層するウェブの接合方法としては、接着剤を用いて接合する方法、低融点繊維や複合繊維により接着する方法、ホットメルトバインダーをウェブ形成中に散布して溶融接合する方法、ニードルパンチ、水流等で交絡する等の機械交絡や、熱風による接合などの方法のいずれでも構わない。しかしながら、高速生産性の点からは、部分熱圧着により接合するのが好ましい。例えば、ピンポイント状、楕円形状、ダイヤ形状、矩形状などの接合点を付与できる加熱したエンボス/フラットロール間にウェブを通して接合することができる。部分熱圧着における熱圧着面積率は、強度保持及び柔軟性の点から5~40%が好ましく、より好ましくは5~25%である。また、不織布の嵩を維持し、衛生材料のトップシートとして好まれるクッション性のある風合いを得ることができる観点から、熱風を用いて接合するのも好ましい。熱風を用いた接合方式として熱風循環型、熱風貫通型、不織布の両面に熱風をふきつける方法であれば、特に限定せず用いることができる。 Methods for joining laminated webs include a method of joining using an adhesive, a method of joining with low-melting-point fibers or composite fibers, a method of melting and joining by sprinkling a hot-melt binder during web formation, needle punching, water flow, etc. Either mechanical entanglement such as entanglement with hot air or joining by hot air may be used. However, from the viewpoint of high-speed productivity, it is preferable to join by partial thermocompression bonding. For example, the web can be passed between heated embossing/flat rolls that can provide pinpoint, elliptical, diamond, rectangular, etc. bonding points. The thermocompression bonding area ratio in partial thermocompression bonding is preferably 5 to 40%, more preferably 5 to 25%, from the viewpoint of strength retention and flexibility. It is also preferable to use hot air for bonding from the viewpoint of maintaining the bulk of the nonwoven fabric and obtaining a cushioning texture that is preferred as a top sheet of sanitary materials. Any bonding method using hot air is not particularly limited, as long as it is a hot air circulation type, a hot air penetration type, or a method in which hot air is sprayed on both sides of the nonwoven fabric.
本実施形態の熱可塑性繊維を構成する熱可塑性樹脂としては、例えば、ポリエチレン、ポリプロピレン、共重合ポリプロピレンなどのポリオレフィン系樹脂、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、共重合ポリエステルなどのポリエステル系樹脂、ナイロン-6、ナイロン-66、共重合ナイロンなどのポリアミド系樹脂、及び、ポリ乳酸、ポリブチレンサクシネート、ポリエチレンサクシネートなどの生分解性樹脂が挙げられ、特に制限されない。不織布の風合いの観点と、使用される用途の多くが使い捨て材料であり、汎用、回収の利便性の観点から、ポリオレフィン系樹脂が好ましい。また、繊維は1種類でも、サイドバイサイドや鞘芯など、2種類以上の樹脂を組み合わせたものでも構わない。 Examples of the thermoplastic resin that constitutes the thermoplastic fiber of the present embodiment include polyolefin resins such as polyethylene, polypropylene, and copolymerized polypropylene; and polyester resins such as polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, and copolymerized polyester. , nylon-6, nylon-66, copolymer nylon, and biodegradable resins such as polylactic acid, polybutylene succinate, polyethylene succinate, and the like, but are not particularly limited. Polyolefin-based resins are preferable from the viewpoint of texture of non-woven fabrics, and from the viewpoints of general purpose and convenience of collection, since many of the uses are disposable materials. Also, the fiber may be of one type, or a combination of two or more types of resin such as side-by-side or sheath-core.
不織布の繊維の平均繊度は0.45dtex~10.0dtexであることが好ましく、より好ましくは0.55dtex~8.0dtex、更に好ましくは0.86dtex~5.0dtexである。紡糸安定性の観点から、平均繊度は0.45dtex以上であることが好ましく、他方、衛生材料に使用される不織布の風合いの観点から、10.0dtex以下であることが好ましい。 The average fineness of fibers of the nonwoven fabric is preferably 0.45 dtex to 10.0 dtex, more preferably 0.55 dtex to 8.0 dtex, still more preferably 0.86 dtex to 5.0 dtex. From the viewpoint of spinning stability, the average fineness is preferably 0.45 dtex or more, and on the other hand, from the viewpoint of the texture of nonwoven fabrics used for sanitary materials, it is preferably 10.0 dtex or less.
不織布の目付は8g/m2~80g/m2が好ましく、より好ましくは10g/m2~40g/m2以下、更に好ましくは10g/m2~30g/m2である。目付が8g/m2以上であれば、衛生材料に使用される不織布としては強力を満足し、他方、80g/m2以下であれば、衛生材料に使用される不織布の風合いを満足し、外観的に厚ぼったい印象を与えにくい傾向がある。The basis weight of the nonwoven fabric is preferably 8 g/m 2 to 80 g/m 2 , more preferably 10 g/m 2 to 40 g/m 2 or less, still more preferably 10 g/m 2 to 30 g/m 2 . A basis weight of 8 g/m 2 or more satisfies strength as a nonwoven fabric used for sanitary materials. It tends to be difficult to give a thick impression.
本実施形態の繊維加工剤が付与された不織布は、尿や体液などをよどみなく吸収する為に、下記のような特性を有することが好ましい。 The nonwoven fabric to which the fiber processing agent of the present embodiment is applied preferably has the following characteristics in order to absorb urine, body fluids, and the like without stagnation.
本実施形態の不織布の透水性の指標となる繰り返し透水性は、4回目で70%以上であることが好ましい。排尿毎におむつを交換することはないため、トップシートやセカンドシートなどに使用される不織布には2回目、3回目と繰返しの排尿に対しても、澱みなく尿等の体液を通水する必要がある。4回目の繰返し透水性の値が70%未満では、例えば、使い捨ておむつのトップシートやセカンドシートなどに用いた場合、2回目以降の尿に対し十分に通水できないことから尿漏れの原因となる可能性がある。 The repeated water permeability, which is an index of the water permeability of the nonwoven fabric of the present embodiment, is preferably 70% or more at the fourth time. Since diapers are not changed after each urination, the non-woven fabric used for the top sheet and second sheet must pass body fluids such as urine without stagnation even after repeated urination. There is If the value of the fourth repeated water permeability is less than 70%, for example, when used as a top sheet or second sheet of a disposable diaper, urine cannot pass through the second and subsequent times sufficiently, which causes urine leakage. there is a possibility.
本実施形態の不織布の透水性の指標となる濡れ戻り性は、0.5g以下であることが好ましい。濡れ戻り性の値が0.5gを超えると、例えば、使い捨ておむつの表面材に用いた場合、排尿後、肌に表面材が触れたとき非常に湿った感触があり使用感が悪くなる他、かぶれを引き起こす原因となる可能性がある。濡れ戻り性は低いほど良いが、0.01g以下の値は測定下限値である。 The rewetting property, which is an index of the water permeability of the nonwoven fabric of the present embodiment, is preferably 0.5 g or less. If the rewetting property exceeds 0.5 g, for example, when the surface material is used as a surface material of a disposable diaper, when the surface material touches the skin after urinating, the surface material feels very wet, resulting in poor usability. It may cause a rash. The lower the rewetting property, the better, but a value of 0.01 g or less is the lower limit of measurement.
本実施形態の不織布の透水性の指標となる45度傾斜流長は、30mm以下が好ましく、より好ましくは25mm以下である。45度傾斜流長が30mmを超えると、例えば、使い捨ておむつなどの表面材に用いた場合、表面の液流れが多くなり、尿漏れを起こしやすくなる。 The 45-degree inclined flow length, which is an index of water permeability of the nonwoven fabric of the present embodiment, is preferably 30 mm or less, more preferably 25 mm or less. If the 45-degree inclined flow length exceeds 30 mm, for example, when it is used as a surface material of a disposable diaper or the like, the liquid flow on the surface increases, and urine leakage is likely to occur.
以下、実施例、比較例により本発明を具体的に説明するが、本発明は以下の実施例のみに限定されるものではない。尚、各特性の評価方法は下記のとおりであり、得られた不織布の物性を以下の表2に示す。以下、不織布製造における流れ方向をMD方向、その方向と直角方向で幅方向をCD方向という。 EXAMPLES The present invention will be specifically described below with reference to examples and comparative examples, but the present invention is not limited only to the following examples. The evaluation methods for each property are as follows, and the physical properties of the obtained nonwoven fabric are shown in Table 2 below. Hereinafter, the machine direction in the production of nonwoven fabric is called the MD direction, and the width direction perpendicular to that direction is called the CD direction.
1.平均繊度(dtex)
不織布のCD方向に5等分して1cm角の試験片を採取し、キーエンス社製マイクロスコープVHX-700Fで繊維の直径を各20点ずつ測定し、その平均値から単糸繊度を算出した。1. Average fineness (dtex)
The nonwoven fabric was divided into 5 equal parts in the CD direction to obtain 1 cm square test pieces, and the diameter of each fiber was measured at 20 points with a microscope VHX-700F manufactured by Keyence Corporation, and the single filament fineness was calculated from the average value.
2.不織布の目付(g/m2)
JIS-L1906に準じ、MD方向20cm×CD方向5cmの試験片を不織布のCD方向に採取位置が均等になるように5枚採取して質量を測定し、その平均値を単位面積あたりの重量に換算して目付(g/m2)として求めた。2. Fabric weight of nonwoven fabric (g/m 2 )
According to JIS-L1906, 5 test pieces of 20 cm in the MD direction × 5 cm in the CD direction are collected so that the collection positions are even in the CD direction of the nonwoven fabric, the mass is measured, and the average value is the weight per unit area. It was calculated as a basis weight (g/m 2 ) by conversion.
3.繊維加工剤水溶液の塗布量(重量%)
繊維加工剤水溶液付与加工1時間分の繊維加工剤水溶液の消費量から下記式:
繊維加工剤水溶液塗布量(重量%)=繊維加工剤水溶液消費量(g)/{不織布目付(g/m2)×幅(m)×加工速度(m/min)×60(min)}×100
により算出した値を繊維加工剤水溶液の塗布量(重量%)とした。3. Coating amount of textile processing agent aqueous solution (% by weight)
The following formula is obtained from the consumption of the aqueous solution of the textile finishing agent for one hour during the application of the textile finishing agent aqueous solution:
Textile processing agent aqueous solution application amount (% by weight) = Textile processing agent aqueous solution consumption amount (g)/{Nonwoven fabric basis weight (g/m 2 ) × width (m) × processing speed (m/min) × 60 (min)} × 100
The value calculated by was used as the coating amount (% by weight) of the textile processing agent aqueous solution.
4.純分付着量は、塗布量(重量%)から下記式:
純分付着量(重量%)= 塗布量(重量%)×(繊維加工剤の水溶液濃度(重量%))÷100により算出した値を繊維加工剤(全成分)の純分付着量とした。
また、成分(A)と成分(B)の純分付着量は、塗布量(重量%)から下記式:
成分(A)と成分(B)の純分付着量(重量%)= 塗布量(重量%)×(繊維加工剤水溶液の成分(A)の成分濃度(重量%)+繊維加工剤水溶液の成分(B)の成分濃度(重量%))÷100
により算出した。4. The pure content adhesion amount is calculated from the application amount (% by weight) by the following formula:
The pure amount of the textile finishing agent (wt%) was calculated from the following formula: Amount of coating (wt%) x (Concentration of aqueous solution of textile processing agent (% by weight))/100.
Further, the pure coating amount of component (A) and component (B) is calculated from the coating amount (% by weight) by the following formula:
Pure attachment amount (% by weight) of component (A) and component (B) = coating amount (% by weight) x (component concentration (% by weight) of component (A) in textile finishing agent aqueous solution + component in textile finishing agent aqueous solution Component concentration of (B) (% by weight)) / 100
Calculated by
5.濡れ戻り性(g)
吸収体として吸収体の特性を一定化しておくため、特定濾紙(Ahlstrоm社製 GRADE:989)3枚の上に試験布を置く。さらにその上に10cm角で中央に直径25mmの穴を開けた板(約800g)を置き、中央穴の上部25mm高さより、生理食塩水(吸収体重量の4.0倍の液量)を滴下し、吸収させる。次に、試験布の上の板を取り除き、3.5kgの錘(10cm角)をしずかに載せて3分間かけ、吸収体中の液の分布を一定化する。次いで、3.5kgの錘を一旦取り除き、試験布の上に予め秤量した測定用濾紙(HOLLINGSWORTH&VOSE.CONPANY製 ERTMWWSSHEETS 12.5cm角)2枚を速やかに置き、再度3.5kgの錘を静かに載せる。2分後にその測定濾紙の重量増加を秤量する。その増加分の値(g)を濡れ戻り性とした。5. Rewetting property (g)
A test cloth is placed on three sheets of specific filter paper (GRADE: 989 manufactured by Ahlstrom) in order to keep the properties of the absorbent constant. Place a plate (about 800 g) with a 10 cm square hole with a diameter of 25 mm in the center on top of it, and drop physiological saline (4.0 times the weight of the absorber) from a height of 25 mm above the central hole. and absorb. Next, the plate on the test cloth is removed, and a weight of 3.5 kg (10 cm square) is gently placed on the cloth for 3 minutes to stabilize the liquid distribution in the absorbent. Next, remove the weight of 3.5 kg once, quickly place two pieces of pre-weighed filter paper for measurement (ERTMWWSSHEETS 12.5 cm square manufactured by HOLLINGSWORTH & VOSE.COMPANY) on the test cloth, and gently place the weight of 3.5 kg again. . After 2 minutes the weight gain of the measurement filter paper is weighed. The value of the increase (g) was taken as the rewetting property.
6.繰返し透水性(%)
吸収体としてトイレットペーパー(イトマン株式会社製ハードシングル1R55m)を10枚重ねて、その上に試験布(20cm×30cm)を置く。さらにその上に直径1.5cmの穴を等間隔に10ヶ所開けたステンレス製の板を置き、それぞれの穴に位置する布の上方10mmの高さから生理食塩水0.05gを滴下し、3分経過後、再度同様に滴下する。4回目の滴下後、10秒以内に吸収される穴の数(a)を数える。これを同じ試料の40ヶ所について試験し{((a)/(穴10ヶ所×試料40ヶ所)×100)}を4回目の繰返し透水性(%)とした。また、継続して5回目の滴下後も4回目と同様に10秒以内に吸収される穴の数(b)を数え、{((b)/(穴10ヶ所×試料40ヶ所)×100)}を5回目の繰返し透水性(%)とした。6. Repeated water permeability (%)
Ten sheets of toilet paper (Hard Single 1R55m, manufactured by Itoman Co., Ltd.) are piled up as absorbents, and a test cloth (20 cm×30 cm) is placed thereon. A stainless steel plate with 10 holes of 1.5 cm in diameter is placed on top of it, and 0.05 g of physiological saline is dripped from a height of 10 mm above the cloth located in each hole. After a minute has passed, add dropwise again in the same manner. Count the number of holes (a) that are absorbed within 10 seconds after the fourth drop. This was tested at 40 locations on the same sample, and {((a)/(10 holes×40 samples)×100)} was taken as the water permeability (%) of the fourth repetition. In addition, after the fifth drop, the number of holes (b) absorbed within 10 seconds was counted in the same manner as the fourth drop, {((b) / (10 holes x 40 samples) x 100). } was defined as the fifth repeated water permeability (%).
7.45度傾斜流長(mm)
45度に傾斜した板上に吸収体としてトイレットペーパー(イトマン株式会社製ハードシングル1R55m)を10枚重ねて、その上に試験布(20cm角)を置いてセットし、布の上方10mmの高さから0.05gの生理食塩水を滴下した。滴下位置から吸収終了までの生理食塩水が流れ落ちた距離を読み取った。この測定を試験布内で任意に20点行い、その平均値を透水45度傾斜流長(mm)とした。7.45 degree inclined flow length (mm)
10 sheets of toilet paper (Hard Single 1R55m manufactured by Itoman Co., Ltd.) are stacked as absorbers on a plate inclined at 45 degrees, and a test cloth (20 cm square) is placed on it and set at a height of 10 mm above the cloth. 0.05 g of physiological saline was added dropwise. The distance that the saline ran down from the dripping position to the end of absorption was read. This measurement was performed arbitrarily at 20 points in the test cloth, and the average value was taken as the water permeability 45° inclined flow length (mm).
<不織布の製造(1)>
メルトフローレート(MFR)が55g/10分(JIS-K7210に準じ、温度230℃、荷重2.16kgで測定)のポリプロピレン(PP)樹脂を吐出量0.88g/分・hоleとなる様にスパンボンド法で、紡糸温度220℃で押出し、このフィラメント群をエアジェットによる高速牽引装置を使用して、移動捕集面に向けて押出し、平均繊維径2.8dtexの長繊維ウェブを調製した。
次いで、得られた長繊維ウェブを上下温度135℃、圧力60kg/cmでのフラットロールとエンボスロール(パターン仕様:直径0.425mm円形、千鳥配列、横ピッチ2.1mm、縦ピッチ1.1mm、圧着面積率6.3%)の間に通して繊維同士を部分圧着して、目的とする目付が18g/m2となる様にライン速度を調整し、長繊維不織布(1)を得た。<Production of nonwoven fabric (1)>
Polypropylene (PP) resin with a melt flow rate (MFR) of 55 g/10 minutes (measured at a temperature of 230°C and a load of 2.16 kg according to JIS-K7210) is spun so that the discharge amount is 0.88 g/minute・hole A filament group was extruded at a spinning temperature of 220° C. by a bond method, and the filament group was extruded toward a moving collection surface using a high-speed air jet pulling device to prepare a filament web having an average fiber diameter of 2.8 dtex.
Then, the obtained filament web was flat-rolled and embossed-rolled at a top and bottom temperature of 135° C. and a pressure of 60 kg/cm (pattern specifications: circle diameter 0.425 mm, staggered arrangement, horizontal pitch 2.1 mm, vertical pitch 1.1 mm, The line speed was adjusted so that the fibers were partially pressed against each other by passing the fibers through the compressed area ratio of 6.3%, and the target basis weight was 18 g/m 2 , to obtain a long fiber nonwoven fabric (1).
<不織布の製造(2)>
エチレン成分含有量が4.3モル%、MFRが24のエチレン・プロピレンランダム共重合体樹脂(r-PP)を吐出量0.84g/分・hоleとなる様にスパンボンド法で、紡糸温度230℃で押出し、このフィラメント群をエアジェットによる高速牽引装置を使用して、移動捕集面に向けて押出し、平均繊維径2.3dtexの長繊維ウェブを作製した。次いで、得られた長繊維ウェブを不織布の製造(1)で使用したものと同じフラットロール/エンボスロールを用いて上下温度135℃、圧力60kg/cmの条件で、繊維同士を部分圧着して、目的とする目付が30g/m2となる様にライン速度を調整し、長繊維不織布(2)を得た。<Production of nonwoven fabric (2)>
An ethylene/propylene random copolymer resin (r-PP) having an ethylene component content of 4.3 mol% and an MFR of 24 was spun-bonded at a spinning temperature of 230 at a discharge rate of 0.84 g/min.hole. ℃, and this filament group was extruded toward a moving collection surface using a high-speed pulling device with an air jet to produce a long fiber web having an average fiber diameter of 2.3 dtex. Next, using the same flat roll/embossing roll as used in the production of the nonwoven fabric (1), the obtained filament web was partially pressed against each other under the conditions of a top and bottom temperature of 135°C and a pressure of 60 kg/cm, The line speed was adjusted so that the target basis weight was 30 g/m 2 to obtain a long fiber nonwoven fabric (2).
<不織布の製造(3)>
MFRが38g/10分のポリプロピレン(PP)を、ハ型異型ノズルを配置した紡糸口金を用いて紡糸温度240℃、吐出量が0.80g/分・hоleで押出し、このフィラメント群をエアジェットによる高速気流牽引装置を使用して、移動捕集面に向けて押出し、平均繊維径2.5dtexの長繊維ウェブを得た。
次いで、得られた長繊維ウェブを温度135℃、圧力60kg/cmに設定したフラットロールとエンボスロール(パターン仕様:直径1.00mm円形、千鳥配列、横ピッチ4.4mm、縦ピッチ4.4mm、圧着面積率7.9%)の間に通して繊維同士を部分的に接着し、目付15g/m2、捲縮数28個/インチの長繊維不織布(3)を得た。<Production of nonwoven fabric (3)>
Polypropylene (PP) with an MFR of 38 g/10 min is extruded at a spinning temperature of 240° C. and a discharge rate of 0.80 g/min·hole using a spinneret equipped with a C-shaped nozzle. Using a high-speed airflow traction device, the material was extruded toward a moving collection surface to obtain a filament web having an average fiber diameter of 2.5 dtex.
Then, the obtained filament web was flat-rolled and embossed-rolled at a temperature of 135° C. and a pressure of 60 kg/cm (pattern specifications: circle diameter 1.00 mm, staggered arrangement, horizontal pitch 4.4 mm, vertical pitch 4.4 mm, The fibers were partially adhered to each other by passing the fibers through a pressure-bonding area ratio of 7.9%) to obtain a filament nonwoven fabric (3) having a basis weight of 15 g/m 2 and a number of crimps of 28/inch.
<不織布の製造(4)>
MFRが55g/10分(JIS-K7210に準じ、温度230℃、荷重2.16kgで測定)のポリプロピレン(PP)樹脂を第1成分とし、メルトインデックス(MI)が26g/10分(JIS-K7210に準じ、温度190℃、荷重2.16kgで測定)の高密度ポリエチレン(HDPE)樹脂を第2成分とし、第1成分の吐出量が0.54g/分・hоle、第2成分の吐出量が0.26g/分・hоleで全吐出量が0.8g/分・hоleであり、第1成分と第2成分の比が約2/1となる繊維をスパンボンド法により紡糸温度220℃で押出し、このフィラメント群をエアジェットによる高速気流牽引装置を使用して、移動捕集面に向けて押出し平均繊維径2.0dtexの偏芯鞘芯型複合長繊維ウェブを調製した。
次いで、得られた長繊維ウェブを不織布の製造(3)で使用したものと同じフラットロール/エンボスロールを用いて、上下温度135℃、圧力60kg/cmの条件で、繊維同士を部分圧着して、目的とする目付が15g/m2となる様にライン速度を調整して、長繊維不織布(4)を得た。<Production of nonwoven fabric (4)>
A polypropylene (PP) resin with an MFR of 55 g/10 minutes (measured at a temperature of 230° C. and a load of 2.16 kg according to JIS-K7210) is used as the first component, and a melt index (MI) of 26 g/10 minutes (JIS-K7210 Measured at a temperature of 190 ° C and a load of 2.16 kg) as the second component, the discharge amount of the first component is 0.54 g / min hole, and the discharge amount of the second component is A fiber having a total discharge rate of 0.8 g/min.hole at 0.26 g/min.hole and a ratio of the first component to the second component of about 2/1 was extruded at a spinning temperature of 220°C by a spunbond method. Using a high-speed airflow drawing device with an air jet, this filament group was extruded toward a moving collecting surface to prepare an eccentric sheath-core type composite filament web having an average fiber diameter of 2.0 dtex.
Next, using the same flat roll/embossing roll as used in the production of the nonwoven fabric (3), the obtained filament web was partially pressed against each other under the conditions of a top and bottom temperature of 135°C and a pressure of 60 kg/cm. A long fiber nonwoven fabric (4) was obtained by adjusting the line speed so that the target basis weight was 15 g/m 2 .
<不織布の製造(5)>
MFRが55g/10分(JIS-K7210に準じ、温度230℃、荷重2.16kgで測定)のポリプロピレン(PP)樹脂を第1成分とし、MIが26g/10分(JIS-K7210に準じ、温度190℃、荷重2.16kgで測定)の高密度ポリエチレン(HDPE)樹脂を第2成分とし、第1成分の吐出量が0.4g/分・hоle、第2成分の吐出量が0.4g/分・hоleで全吐出量が0.8g/分・hоleであり、第1成分と第2成分の比が1/1となる繊維をスパンボンド法により紡糸温度220℃で押出し、このフィラメント群をエアジェットによる高速気流牽引装置を使用して、移動捕集面に向けて押出し平均繊維径2.3dtexの偏芯鞘芯型複合長繊維ウェブを調製した。
次いで、得られた偏芯鞘芯型複合長繊維不織ウェブを100℃のフラットロールとエンボスロール(パターン仕様:直径1.00mm円形、千鳥配列、横ピッチ4.4mm、縦ピッチ4.4mm、圧着面積率7.9%)の間に通して繊維同士を仮接着し、次いで、熱風温度142℃、熱風風速0.7m/sの熱風により繊維同士を接着し、目付25g/m2、捲縮数17個/インチの複合長繊維不織布(5)を得た。<Production of nonwoven fabric (5)>
The first component is a polypropylene (PP) resin with an MFR of 55 g/10 minutes (according to JIS-K7210, measured at a temperature of 230 ° C and a load of 2.16 kg), and an MI of 26 g/10 minutes (according to JIS-K7210, temperature (measured at 190 ° C. and a load of 2.16 kg) is used as the second component, the discharge amount of the first component is 0.4 g / min hole, the discharge amount of the second component is 0.4 g / A fiber having a total discharge amount of 0.8 g/min.hole and a ratio of the first component to the second component of 1/1 is extruded by a spunbond method at a spinning temperature of 220 ° C., and this filament group is formed. An eccentric sheath-core type composite filament web having an average fiber diameter of 2.3 dtex was prepared by extruding toward a moving collecting surface using a high-speed airflow drawing device with an air jet.
Next, the obtained eccentric sheath-core type composite long fiber nonwoven web was rolled at 100° C. with a flat roll and an embossed roll (pattern specifications: circle diameter 1.00 mm, staggered arrangement, horizontal pitch 4.4 mm, vertical pitch 4.4 mm, The fibers are temporarily bonded together by passing them through a crimping area ratio of 7.9%), and then the fibers are bonded together by hot air with a hot air temperature of 142 ° C. and a hot air velocity of 0.7 m / s. A composite long fiber nonwoven fabric (5) with a shrinkage number of 17 pieces/inch was obtained.
<不織布の製造(6)>
不織布の製造(5)の製造で用いたものと同じポリマーを用いて、第1成分(ポリプロピレン)の吐出量が0.40g/分・hоle、第2成分(ポリエチレン)の吐出量が0.40g/分・hоleで全吐出量が0.8g/分・hоleであり、第1成分と第2成分の比が1:1となる繊維をスパンボンド法により紡糸温度220℃で押出した。押出したフィラメントは、移動捕集面の吸引力を利用して牽引ゾーン内で延伸させた後、ディフューザーを通し移動捕集面に堆積させて、平均繊維径3.0dtexのサイドバイサイド型複合長繊維ウェブを調製した。得られたサイドバイサイド型複合長繊維ウェブを熱風温度142℃、熱風風速0.7m/sの熱風により繊維同士を接着し、目付15g/m2、捲縮数15個/インチの複合長繊維不織布(6)を得た。<Production of nonwoven fabric (6)>
Using the same polymer as used in the production of nonwoven fabric (5), the discharge amount of the first component (polypropylene) is 0.40 g/min.hole, and the discharge amount of the second component (polyethylene) is 0.40 g. A fiber having a total discharge rate of 0.8 g/min·hole and a ratio of the first component to the second component of 1:1 was extruded at a spinning temperature of 220° C. by a spunbond method. The extruded filaments are stretched in the pulling zone using the suction force of the moving collection surface, passed through a diffuser and deposited on the moving collection surface to form a side-by-side type composite continuous fiber web having an average fiber diameter of 3.0 dtex. was prepared. The obtained side-by-side type conjugate long-fiber web was bonded with hot air at a hot-air temperature of 142° C. and a hot-air speed of 0.7 m/s to form a conjugate long-fiber nonwoven fabric having a basis weight of 15 g/m 2 and a number of crimps of 15/inch ( 6) was obtained.
<不織布の製造(7)>
MFRが36g/10分(JIS-K7210に準じ、温度230℃、荷重2.16kgで測定)のポリプロピレン(PP)樹脂を第1成分とし、MIが17g/10分(JIS-K7210に準じ、温度190℃、荷重2.16kgで測定)の直鎖上低密度直鎖ポリエチレン(LLDPE)樹脂を第2成分とし、第1成分の吐出量が0.50g/分・hоle、第2成分の吐出量が0.25g/分・hоleで全吐出量が0.75g/分・hоleであり、第1成分と第2成分の比が2/1となる繊維をスパンボンド法により紡糸温度220℃で押出し、このフィラメント群をエアジェットによる高速気流牽引装置を使用して、移動捕集面に向けて押出し平均繊維径2.8dtexの偏芯鞘芯型複合長繊維ウェブを調製した。
次いで、熱風温度120℃、熱風風速1.0m/sの熱風により繊維同士を接着し、目付20g/m2、捲縮数25個/インチの複合長繊維不織布(7)を得た。<Production of nonwoven fabric (7)>
The first component is a polypropylene (PP) resin with an MFR of 36 g/10 minutes (according to JIS-K7210, measured at a temperature of 230 ° C and a load of 2.16 kg), and an MI of 17 g/10 minutes (according to JIS-K7210, temperature 190 ° C., a load of 2.16 kg) linear low-density linear polyethylene (LLDPE) resin is used as the second component, the discharge amount of the first component is 0.50 g / min.hole, the discharge amount of the second component is 0.25 g/min.hole, the total discharge rate is 0.75 g/min.hole, and the ratio of the first component to the second component is 2/1. Using a high-speed airflow drawing device with an air jet, this filament group was extruded toward a moving collecting surface to prepare an eccentric sheath-core type composite filament web having an average fiber diameter of 2.8 dtex.
Then, the fibers were bonded together by hot air at a hot air temperature of 120° C. and a hot air velocity of 1.0 m/s to obtain a composite filament nonwoven fabric (7) having a basis weight of 20 g/m 2 and a number of crimps of 25/inch.
<不織布の製造(8)>
溶液粘度ηsp/c0.75のポリエチレンテレフタレート(PET)樹脂を第1成分とし、MIが26g/10分(JIS-K7210に準じ、温度190℃、荷重2.16kgで測定)の高密度ポリエチレン(HDPE)樹脂を第2成分とし、第1成分の吐出量が0.50g/分・hоle、第2成分の吐出量が0.25g/分・hоleで全吐出量が0.75g/分・hоleであり、第1成分と第2成分の比が2:1となる繊維をスパンボンド法により紡糸温度220℃で押出した。押出したフィラメントは、移動捕集面の吸引力を利用して牽引ゾーン内で延伸させた後、ディフューザーを通し移動捕集面に堆積させて、平均繊維径4.0dtexの偏芯鞘芯型複合長繊維ウェブを調製した。得られた偏芯鞘芯型複合長繊維ウェブを熱風温度130℃、熱風風速0.7m/sの熱風により繊維同士を接着し、目付30g/m2、捲縮数13個/インチの複合長繊維不織布(8)を得た。<Production of nonwoven fabric (8)>
A polyethylene terephthalate (PET) resin with a solution viscosity of ηsp/c of 0.75 is used as the first component, and MI is 26 g/10 min (according to JIS-K7210, measured at a temperature of 190 ° C. and a load of 2.16 kg). ) The resin is used as the second component, the discharge amount of the first component is 0.50 g/min.hole, the discharge amount of the second component is 0.25 g/min.hole, and the total discharge amount is 0.75 g/min.hole A fiber having a ratio of the first component to the second component of 2:1 was extruded at a spinning temperature of 220°C by a spunbond method. The extruded filaments are stretched in the traction zone using the suction force of the moving collection surface, then passed through a diffuser and deposited on the moving collection surface to form an eccentric sheath-core composite with an average fiber diameter of 4.0 dtex. A long fiber web was prepared. The obtained eccentric sheath-core type conjugate long fiber web was bonded with hot air at a hot air temperature of 130° C. and a hot air velocity of 0.7 m/s to obtain a composite length with a basis weight of 30 g/m 2 and a number of crimps of 13/inch. A fibrous nonwoven fabric (8) was obtained.
<成分(A)>
成分A-1:株式会社ADEKA製のプロピレングリコールを用いた。
成分A-2:株式会社ADEKA製のジプロピレングリコールを用いた。<Component (A)>
Component A-1: Propylene glycol manufactured by ADEKA Corporation was used.
Component A-2: Dipropylene glycol manufactured by ADEKA Corporation was used.
<成分(B)>
成分B-1:プロピレングリコールに、常法に従い、プロピレンオキサイド30モル、次いでエチレンオキサイド8モルを付加してポリオキシアルキレングリコールを得た。次いで、このポリオキシアルキレングリコール1モルと、ラウリン酸1.5モルとを反応させて成分B-1を得た。成分B-1は、一般式(2)において、nが0であり、R1とR3が炭素数11のアルケノイル基であり、(A2O)lがプロピレンオキサイド31モルの両末端に合計8モルのエチレンオキサイドが付加した基(lが39)である化合物と、一般式(2)において、nが0であり、R1とR3のいずれか一方が炭素数11のアルケノイル基であり、(A2O)lがプロピレンオキサイド31モルの両末端に合計8モルのエチレンオキサイドが付加した基(lが39)である化合物と、の1:1混合物である。<Component (B)>
Component B-1: Polyoxyalkylene glycol was obtained by adding 30 mol of propylene oxide and then 8 mol of ethylene oxide to propylene glycol according to a conventional method. Then, 1 mol of this polyoxyalkylene glycol was reacted with 1.5 mol of lauric acid to obtain Component B-1. Component B-1 is represented by general formula (2), wherein n is 0, R 1 and R 3 are alkenoyl groups having 11 carbon atoms, and (A 2 O) 1 is a total of 31 mol of propylene oxide at both ends. A compound in which 8 mol of ethylene oxide is added (l is 39), and in general formula (2), n is 0 and either one of R 1 and R 3 is an alkenoyl group having 11 carbon atoms; , (A 2 O) l is a group (l is 39) in which a total of 8 moles of ethylene oxide is added to both ends of 31 moles of propylene oxide.
成分B-2:プロピレングリコールに、常法に従い、プロピレンオキサイド50モル、次いで、エチレンオキサイド15モルを付加してポリオキシアルキレングリコールを得た。次いで、このポリオキシアルキレングリコール1モルとステアリン酸1.8モルとを反応させて成分B-2を得た。成分B-2は、一般式(2)において、nが0であり、R1とR3が炭素数17のアルケノイル基であり、(A2O)lがプロピレンオキサイド51モルの両末端に合計15モルのエチレンオキサイドが付加した基(lが66)である化合物と、一般式(2)において、nが0であり、R1とR3のいずれか一方が炭素数17のアルケノイル基であり、(A2O)lがプロピレンオキサイド51モルの両末端に合計15モルのエチレンオキサイドが付加した基(lが66)である化合物と、の9:1混合物である。Component B-2: Polyoxyalkylene glycol was obtained by adding 50 mol of propylene oxide and then 15 mol of ethylene oxide to propylene glycol in accordance with a conventional method. Then, 1 mol of this polyoxyalkylene glycol was reacted with 1.8 mol of stearic acid to obtain Component B-2. Component B-2 is represented by general formula (2), wherein n is 0, R 1 and R 3 are alkenoyl groups having 17 carbon atoms, and (A 2 O) 1 is a total of 51 mol of propylene oxide at both ends. 15 moles of ethylene oxide-added group (l is 66), and in general formula (2), n is 0 and either one of R 1 and R 3 is an alkenoyl group having 17 carbon atoms; , (A 2 O) l is a group (1 is 66) in which a total of 15 moles of ethylene oxide is added to both ends of 51 moles of propylene oxide.
成分B-3:プロピレングリコールに、常法に従い、プロピレンオキサイド30モル、次いで、エチレンオキサイド8モルを付加してポリオキシアルキレングリコールを得た。次いで、このポリオキシアルキレングリコール3モルとアジピン酸2モルとを反応させた。次いで、この反応物とラウリン酸1モルとを反応させて成分B-3を得た。
成分B-3は、一般式(2)において、R1とR3のいずれか一方が炭素数11のアルケノイル基であり、(A2O)lがプロピレンオキサイド31モルの両末端に合計8モルのエチレンオキサイドが付加した基(lが39)であり、R2が炭素数4のアルキレン基であり、(A3O)mがプロピレンオキサイド31モルの両末端に合計8モルのエチレンオキサイドが付加した基(mが39)であり、nが2である化合物である。Component B-3: Polyoxyalkylene glycol was obtained by adding 30 mol of propylene oxide and then 8 mol of ethylene oxide to propylene glycol according to a conventional method. Then, 3 mol of this polyoxyalkylene glycol and 2 mol of adipic acid were reacted. Then, this reactant was reacted with 1 mol of lauric acid to obtain Component B-3.
In component B-3, in the general formula (2), either one of R 1 and R 3 is an alkenoyl group having 11 carbon atoms, and (A 2 O) 1 is 8 mol in total at both ends of 31 mol of propylene oxide. is a group to which ethylene oxide is added (l is 39), R 2 is an alkylene group having 4 carbon atoms, and (A 3 O) m is a total of 8 mol of ethylene oxide added to both ends of 31 mol of propylene oxide. (m is 39) and n is 2.
成分B-4:プロピレングリコールに、常法に従い、プロピレンオキサイド30モル、次いで、エチレンオキサイド8モルを付加してポリオキシアルキレングリコールを得た。次いで、このポリオキシアルキレングリコール5モルとアジピン酸4モルとを反応させて、成分B-4を得た。成分B-4は、一般式(2)において、R1とR3が水素であり、(A2O)lがプロピレンオキサイド31モルの両末端に合計8モルのエチレンオキサイドが付加した基(lが39)であり、R2が炭素数4のアルキレン基であり、(A3O)mがプロピレンオキサイド31モルの両末端に合計8モルのエチレンオキサイドが付加した基(mが39)であり、nが4である化合物である。Component B-4: Polyoxyalkylene glycol was obtained by adding 30 mol of propylene oxide and then 8 mol of ethylene oxide to propylene glycol in accordance with a conventional method. Then, 5 mol of this polyoxyalkylene glycol and 4 mol of adipic acid were reacted to obtain Component B-4. Component B - 4 is a group ( l is 39), R 2 is an alkylene group having 4 carbon atoms, and (A 3 O) m is a group obtained by adding a total of 8 mol of ethylene oxide to both ends of 31 mol of propylene oxide (m is 39). , n is 4.
成分B-5:ラウリルアルコールに、常法に従い、プロピレンオキサイド24モルを付加して成分B-5を得た。
成分B-5は、一般式(2)において、nが0であり、R1とR3が炭素数12のアルキル基であり、(A2O)lがプロピレンオキサイド24モルの基(lが24)である化合物である。Component B-5: Component B-5 was obtained by adding 24 mol of propylene oxide to lauryl alcohol according to a conventional method.
Component B-5 is represented by general formula (2), wherein n is 0, R 1 and R 3 are alkyl groups having 12 carbon atoms, and (A 2 O) l is a group containing 24 moles of propylene oxide (l is 24).
<成分(C)>
ポリエーテル変性シリコーンとして、KF-6013(信越化学工業株式会社製、HLB=10、粘度は400cSt)を用いた。<Component (C)>
KF-6013 (manufactured by Shin-Etsu Chemical Co., Ltd., HLB=10, viscosity 400 cSt) was used as the polyether-modified silicone.
グリセリンとして、ミヨシ油脂株式会社製の化粧品用濃グリセリンを用いた。 Concentrated glycerin for cosmetics manufactured by Miyoshi Oil Co., Ltd. was used as glycerin.
<ポリエーテル>
水にプロピレンオキシドを付加重合して平均重合度85のポリプロピレングリコールを得た。次いで、該ポリプロピレングリコールにエチレンオキシドを平均重合度25となるように付加重合して、平均分子量約6000の(プロピレンオキシド)85・(エチレンオキシド)25のブロックポリエーテル化合物を得た。<Polyether>
Polypropylene glycol having an average degree of polymerization of 85 was obtained by addition polymerization of propylene oxide to water. Next, ethylene oxide was added to the polypropylene glycol so as to have an average degree of polymerization of 25 to obtain a block polyether compound of (propylene oxide) 85.(ethylene oxide) 25 having an average molecular weight of about 6,000.
<グリセリン縮合物>
グリセリン縮合物として、ヘキサグリセリンモノステアリン酸エステル(阪本薬品工業株式会社製、商品名:SYグリスターMS-5S)を用いた。<Glycerin condensate>
As the glycerin condensate, hexaglycerin monostearate (manufactured by Sakamoto Yakuhin Kogyo Co., Ltd., trade name: SY Glystar MS-5S) was used.
<ポリオキシアルキレンひまし油エーテル>
ポリオキシアルキレンひまし油エーテルとして、ポリオキシエチレン(20)硬化ひまし油(日光ケミカル株式会社製、商品名:NIKKOL HCO-20)を用いた。<Polyoxyalkylene Castor Oil Ether>
Polyoxyethylene (20) hydrogenated castor oil (manufactured by Nikko Chemical Co., Ltd., trade name: NIKKOL HCO-20) was used as the polyoxyalkylene castor oil ether.
[実施例1]
成分(A)として成分A-1:25質量部、成分(B)として成分B-1:55質量部、成分(C):20質量部、を30℃で混合均一とし、実施例1の繊維加工剤(1)を得た。各成分の配合比率を以下の表1に示す。[Example 1]
Component A-1: 25 parts by mass as component (A), component B-1: 55 parts by mass as component (B), and component (C): 20 parts by mass are uniformly mixed at 30 ° C. The fiber of Example 1 A processing agent (1) was obtained. The blending ratio of each component is shown in Table 1 below.
[実施例2~7、9、参考例8、10、比較例1~7]
成分(A)、成分(B)、成分(C)、その他の成分の配合比率を、以下の表1に示すように変更した他は実施例1と同様にして実施例2~7、9、参考例8、10の繊維加工剤(2)~(10)、及び比較例1~7の繊維加工剤(比較1)~(比較7)を得た。各成分の配合比率を以下の表1に示す。
[Examples 2 to 7, 9, Reference Examples 8, 10, Comparative Examples 1 to 7]
Examples 2 to 7, 9, Fiber finishing agents (2) to (10) of Reference Examples 8 and 10 and fiber finishing agents (Comparative 1) to (Comparative 7) of Comparative Examples 1 to 7 were obtained. The blending ratio of each component is shown in Table 1 below.
[実施例11]
前記不織布(1)に、実施例1の繊維加工剤(1)の3重量%水溶液を、液温20℃に調整し、塗布量が10重量%となるように、ローターダンプニング方式にて上記不織布に塗布し125℃のエアスルードライヤーに通して乾燥させ巻き取った。使用したローターダンプニング装置のローターの直径は80mmであり、各ローターは、CD方向に115mm間隔、塗布する不織布とのローター中心の距離を180mmとなるように配置した。また、ローター回転数を調整し、噴霧される繊維加工剤の噴霧粒子径が35μmとなるようにした。得られた不織布の各種測定結果を以下の表2-1に示す。[Example 11]
A 3% by weight aqueous solution of the fiber processing agent (1) of Example 1 was applied to the nonwoven fabric (1) at a liquid temperature of 20° C., and the coating amount was 10% by weight by the rotor dampening method. It was applied to a non-woven fabric, passed through an air-through dryer at 125°C, dried, and wound up. The diameter of the rotors of the rotor dampening apparatus used was 80 mm, and the rotors were arranged at intervals of 115 mm in the CD direction so that the distance between the center of the rotor and the nonwoven fabric to be applied was 180 mm. In addition, the rotor rotation speed was adjusted so that the spray particle size of the sprayed fiber processing agent was 35 μm. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[実施例12]
前記不織布(1)に、実施例2の繊維加工剤(2)を、実施例11と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2-1に示す。[Example 12]
The fiber processing agent (2) of Example 2 was added to the nonwoven fabric (1) in the same manner as in Example 11. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[実施例13]
前記不織布(1)に、実施例3の繊維加工剤(3)を、実施例11と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2-1に示す。[Example 13]
The fiber processing agent (3) of Example 3 was added to the nonwoven fabric (1) in the same manner as in Example 11. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[実施例14]
前記不織布(1)に、実施例2の繊維加工剤(2)の5重量%水溶液を、液温20℃で調整し、塗布量が10重量%となるようにした他は、実施例11と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2-1に示す。[Example 14]
A 5% by weight aqueous solution of the fiber processing agent (2) of Example 2 was applied to the nonwoven fabric (1) at a liquid temperature of 20° C., except that the coating amount was 10% by weight. It was applied to the nonwoven fabric in the same manner. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[実施例15]
前記不織布(1)に、実施例4の繊維加工剤(4)の3.4重量%水溶液を、液温20℃に調整し、塗布量が30重量%となるように、斜線柄120メッシュ、セル容積22cm3/m2のグラビアロールを用いて塗布し、次いで、120℃のシリンダードライヤーに通して乾燥させ巻き取った。得られた不織布の各種測定結果を以下の表2-1に示す。[Example 15]
A 3.4% by weight aqueous solution of the fiber processing agent (4) of Example 4 was applied to the nonwoven fabric (1) at a liquid temperature of 20° C., and a slanting pattern of 120 mesh was applied so that the coating amount was 30% by weight. It was applied using a gravure roll with a cell volume of 22 cm 3 /m 2 , then dried through a cylinder dryer at 120° C. and wound up. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[実施例16]
前記不織布(1)に、実施例5の繊維加工剤(5)の10重量%水溶液を、液温20℃で調整し、塗布量が10重量%となるようにした他は、実施例11と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2-1に示す。[Example 16]
A 10% by weight aqueous solution of the fiber processing agent (5) of Example 5 was applied to the nonwoven fabric (1) at a liquid temperature of 20° C., except that the coating amount was 10% by weight. It was applied to the nonwoven fabric in the same manner. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[実施例17]
前記不織布の製造(1)において、目付を8g/m2となるようにライン速度を調整したこと以外は同様にして不織布を得た。得られた不織布に、不織布の濡れ張力が35~39mN/mとなる様にコロナ処理を行った後、実施例4の繊維加工剤(4)の0.34重量%水溶液を液温20℃で調製した他は、実施例15と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2-1に示す。[Example 17]
A nonwoven fabric was obtained in the same manner as in the production (1) of the nonwoven fabric, except that the line speed was adjusted so that the basis weight was 8 g/m 2 . The obtained nonwoven fabric was subjected to corona treatment so that the wet tension of the nonwoven fabric was 35 to 39 mN/m, and then a 0.34% by weight aqueous solution of the fiber processing agent (4) of Example 4 was added at a liquid temperature of 20 ° C. It was applied to the nonwoven fabric in the same manner as in Example 15, except for the preparation. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[実施例18]
前記不織布の製造(1)において、目付を15g/m2となるようにライン速度を調整したこと以外は同様にして不織布を得た。得られた不織布に、実施例4の繊維加工剤(4)の1.67重量%水溶液を液温20℃で調整した他は、実施例15と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2-1に示す。[Example 18]
A nonwoven fabric was obtained in the same manner as in the production (1) of the nonwoven fabric, except that the line speed was adjusted so that the basis weight was 15 g/m 2 . A 1.67% by weight aqueous solution of the fiber processing agent (4) of Example 4 was applied to the obtained nonwoven fabric in the same manner as in Example 15, except that the liquid temperature was adjusted to 20°C. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[実施例19]
前記不織布(2)に、実施例4の繊維加工剤(4)の10重量%水溶液を、液温20℃で調整し、塗布量が10重量%となるようにした他は、実施例11と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2-1に示す。[Example 19]
The nonwoven fabric (2) was coated with a 10% by weight aqueous solution of the fiber processing agent (4) of Example 4 at a liquid temperature of 20° C., except that the coating amount was 10% by weight. It was applied to the nonwoven fabric in the same manner. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[実施例20]
前記繊維加工剤(6)を用いた他は、実施例19と同様の方法で不織布を作製した。得られた不織布の各種測定結果を以下の表2-1に示す。[Example 20]
A nonwoven fabric was produced in the same manner as in Example 19, except that the fiber processing agent (6) was used. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[実施例21]
前記不織布の製造(2)において、目付を18g/m2となるようにライン速度を調整したこと以外は同様にして不織布を得た。得られた不織布に、実施例7の繊維加工剤(7)の1.0重量%水溶液を液温20℃で調整した他は、実施例15と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2-1に示す。[Example 21]
A nonwoven fabric was obtained in the same manner as in the production (2) of the nonwoven fabric, except that the line speed was adjusted so that the basis weight was 18 g/m 2 . The resulting nonwoven fabric was applied to the nonwoven fabric in the same manner as in Example 15, except that a 1.0% by weight aqueous solution of the fiber processing agent (7) of Example 7 was adjusted at a liquid temperature of 20°C. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[参考例22]
前記不織布の製造(1)において、目付を15g/m2となるようにライン速度を調整したこと以外は同様にして不織布を得た。また、繊維加工剤(8)を用いた他は、実施例21と同様の方法で不織布を作製した。得られた不織布の各種測定結果を以下の表2-1に示す。
[ Reference Example 22]
A nonwoven fabric was obtained in the same manner as in the production (1) of the nonwoven fabric, except that the line speed was adjusted so that the basis weight was 15 g/m 2 . A nonwoven fabric was produced in the same manner as in Example 21, except that the fiber processing agent (8) was used. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[実施例23]
前記不織布(3)に、繊維加工剤(7)の0.67重量%水溶液を液温20℃で調整した他は、実施例15と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2-1に示す。[Example 23]
A 0.67% by weight aqueous solution of the fiber processing agent (7) was applied to the nonwoven fabric (3) in the same manner as in Example 15, except that the solution temperature was 20°C. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[実施例24]
前記不織布(4)を用いた他は、実施例23と同様にして不織布を作製した。得られた不織布の各種測定結果を以下の表2-1に示す。[Example 24]
A nonwoven fabric was produced in the same manner as in Example 23, except that the nonwoven fabric (4) was used. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[実施例25]
前記不織布(5)に繊維加工剤(7)の2重量%水溶液を、液温20℃で調整し、塗布量が10重量%となるようにした他は、実施例11と同様にして不織布を作製した。得られた不織布の各種測定結果を以下の表2-1に示す。[Example 25]
A nonwoven fabric was prepared in the same manner as in Example 11, except that a 2% by weight aqueous solution of the fiber processing agent (7) was applied to the nonwoven fabric (5) at a liquid temperature of 20° C. so that the coating amount was 10% by weight. made. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[実施例26]
前記不織布(6)を用いた他は、実施例25と同様にして繊不織布を作製した。得られた不織布の各種測定結果を以下の表2-1に示す。[Example 26]
A fibrous nonwoven fabric was produced in the same manner as in Example 25, except that the nonwoven fabric (6) was used. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below.
[実施例27]
前記不織布(7)に繊維加工剤(4)の10重量%水溶液を、液温20℃で調製し、塗布量が5重量%となるようにした他は、実施例11と同様にして不織布を作製した。得られた不織布の各種測定結果を以下の表2-2に示す。[Example 27]
A nonwoven fabric was prepared in the same manner as in Example 11, except that a 10% by weight aqueous solution of the fiber processing agent (4) was applied to the nonwoven fabric (7) at a liquid temperature of 20° C. so that the coating amount was 5% by weight. made. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below.
[実施例28]
前記不織布(8)に繊維加工剤(4)の6重量%水溶液を、液温20℃で調製し、塗布量が5重量%となるようにした他は、実施例11と同様にして不織布を作製した。得られた不織布の各種測定結果を以下の表2-2に示す。[Example 28]
A nonwoven fabric was prepared in the same manner as in Example 11, except that a 6% by weight aqueous solution of the fiber processing agent (4) was prepared on the nonwoven fabric (8) at a liquid temperature of 20° C. so that the coating amount was 5% by weight. made. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below.
[実施例29]
前記不織布(5)に繊維加工剤(4)の0.67重量%水溶液を、液温20℃で調製し、塗布量が30重量%となるようにキスロール(φ400mm)を用いて塗布し、次いで、130℃のシリンダードライヤーに通して乾燥させ巻き取った。得られた不織布の各種測定結果を以下の表2-2に示す。[Example 29]
A 0.67% by weight aqueous solution of the fiber processing agent (4) was prepared at a liquid temperature of 20° C. and applied to the nonwoven fabric (5) using a kiss roll (φ400 mm) so that the coating amount was 30% by weight. , through a cylinder dryer at 130° C. and wound up. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below.
[実施例30]
前記不織布(1)に、繊維加工剤(9)の5重量%水溶液を、液温20℃で調製し、塗布量が10重量%となるようにした他は、実施例11と同様にして不織布を作製した。得られた不織布の各種測定結果を以下の表2-2に示す。[Example 30]
Nonwoven fabric in the same manner as in Example 11, except that a 5% by weight aqueous solution of the fiber processing agent (9) was applied to the nonwoven fabric (1) at a liquid temperature of 20 ° C. so that the coating amount was 10% by weight. was made. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below.
[参考例31]
前記不織布(1)に、参考例10の繊維加工剤(10)の3重量%水溶液を、液温20℃で調製し、塗布量が10重量%となるようにした他は、実施例11と同様にして不織布を作製した。得られた不織布の各種測定結果を以下の表2-2に示す。
[ Reference Example 31]
A 3% by weight aqueous solution of the fiber processing agent (10) of Reference Example 10 was applied to the nonwoven fabric (1) at a liquid temperature of 20° C., except that the coating amount was 10% by weight. A nonwoven fabric was produced in the same manner. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below.
[比較例11]
前記不織布(1)に、比較例1の繊維加工剤(比較(1))を、実施例14と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2-2に示す。[Comparative Example 11]
The fiber processing agent of Comparative Example 1 (Comparative (1)) was applied to the nonwoven fabric (1) in the same manner as in Example 14. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below.
[比較例12]
比較例2の繊維加工剤(比較(2))を用いた他は、比較例11と同様にして不織布を得た。得られた不織布の各種測定結果を以下の表2-2に示す。[Comparative Example 12]
A nonwoven fabric was obtained in the same manner as in Comparative Example 11, except that the fiber processing agent of Comparative Example 2 (Comparative (2)) was used. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below.
[比較例13]
比較例3の繊維加工剤(比較(3))を用いた他は、比較例11と同様にして不織布を得た。得られた不織布の各種測定結果を以下の表2-2に示す。[Comparative Example 13]
A nonwoven fabric was obtained in the same manner as in Comparative Example 11, except that the fiber processing agent of Comparative Example 3 (Comparative (3)) was used. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below.
[比較例14]
前記不織布(1)に、比較例4の繊維加工剤(比較(4))1.67重量%水溶液を、液温20℃で調製した他は、実施例15と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2-2に示す。[Comparative Example 14]
A 1.67% by weight aqueous solution of the fiber processing agent (comparative (4)) of Comparative Example 4 was applied to the nonwoven fabric (1) in the same manner as in Example 15, except that the liquid temperature was 20°C. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below.
[比較例15]
前記不織布(1)に、比較例5の繊維加工剤(比較(5))1.0重量%水溶液を、液温20℃で調製した他は、実施例15と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2-2に示す。[Comparative Example 15]
A 1.0% by weight aqueous solution of the fiber processing agent of Comparative Example 5 (Comparative (5)) was applied to the nonwoven fabric (1) in the same manner as in Example 15, except that the liquid temperature was 20°C. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below.
[比較例16]
前記不織布(1)に、比較例6の繊維加工剤(比較(6))1.67重量%水溶液を、液温20℃で調製した他は、実施例15と同様にして不織布に付与した。得られた不織布の各種測定結果を以下の表2-2に示す。[Comparative Example 16]
A 1.67% by weight aqueous solution of the fiber processing agent of Comparative Example 6 (Comparative (6)) was applied to the nonwoven fabric (1) in the same manner as in Example 15, except that the liquid temperature was 20°C. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below.
[比較例17]
比較例7の繊維加工剤(比較(7))を用いた他は、実施例11と同様にして不織布を作製した。得られた不織布の各種測定結果を以下の表2-2に示す。[Comparative Example 17]
A nonwoven fabric was produced in the same manner as in Example 11, except that the fiber processing agent of Comparative Example 7 (Comparative (7)) was used. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below.
本発明に係る繊維加工剤を塗布した不織布は、初期透水性、濡れ戻り性、及び繰り返し透水性に優れるため、衛生材料、例えば、生理用ナプキン、失禁パット、使い捨ておむつ等のトップシートやセカンドシートとして好適に利用可能であり、あるいは、例えば、マスク、カイロ、テープ基材、貼布薬基材、緊急絆創膏、包装材、ワイプ製品、医療用ガウン、包帯、衣料、スキンケア用シートなどにも好適に利用可能である。 Since the nonwoven fabric coated with the fiber processing agent according to the present invention has excellent initial water permeability, rewetting property, and repeated water permeability, it can be used as a top sheet or second sheet for sanitary materials such as sanitary napkins, incontinence pads, and disposable diapers. Alternatively, for example, masks, body warmers, tape bases, patch bases, emergency bandages, packaging materials, wipe products, medical gowns, bandages, clothing, skin care sheets, etc. available for
Claims (8)
HO-(A1O)p-H …一般式(1)
{式中、A1は、炭素数2~4のアルキレン基であり、そしてpは、1~3の整数である。}で表される成分(A);及び
該成分(A)とは異なる下記一般式(2):
R1-O-(A2O)l-{C(O)R2C(O)-O-(A3O)m}n-R3 …一般式(2)
{式中、R1とR3は、互いに独立に、水素原子、炭素数1~24のアルキル基、炭素数2~24のアルケニル基、炭素数2~24のアルカノイル基、炭素数2~24のアルケノイル基であり、ここで、R 1 とR 3 の一方のみが非水素であるものをモノ体、R 1 とR 3 のいずれもが非水素であるものをジ体とした場合、モノ体とジ体の比率が、モノ体:ジ体=10:0~1:9であり、R2は、炭素数1~12のアルキレン基、炭素数2~12のアルケニレン基又は炭素数6~12のアリーレン基であり、A2とA3は、互いに独立に、炭素数2又は3のアルキレン基であり、lは、10~200の整数であり、mは、39の整数であり、そしてnは、0又は1~2の整数である。但し、R1とR3のいずれか1方は、炭素数1~24のアルキル基、炭素数2~24のアルケニル基、炭素数2~24のアルカノイル基又は炭素数2~24のアルケノイル基であり、l+nは1以上であり、かつ、A2とA3の全てが炭素数2のアルキレン基ではない。}で表される成分(B);及び
ポリエーテル変性シリコーンである成分(C);
を含有し、前記成分(C)が、前記成分(A)と成分(B)の合計量に対して、10質量%~30質量%である、繊維加工剤。 The following general formula (1):
HO—(A 1 O) p —H General formula (1)
{In the formula, A 1 is an alkylene group having 2 to 4 carbon atoms, and p is an integer of 1 to 3. } and the following general formula (2) different from the component (A):
R 1 —O—(A 2 O) 1 —{C(O)R 2 C(O)—O—(A 3 O) m } n —R 3 General formula (2)
{In the formula, R 1 and R 3 are each independently a hydrogen atom, an alkyl group having 1 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, an alkanoyl group having 2 to 24 carbon atoms, or an alkanoyl group having 2 to 24 carbon atoms. where only one of R 1 and R 3 is non-hydrogen is a mono-form, and where both R 1 and R 3 are non-hydrogen is a di-form, the mono-form and the ratio of the di-form is mono-form: di-form = 10:0 to 1:9, and R 2 is an alkylene group having 1 to 12 carbon atoms, an alkenylene group having 2 to 12 carbon atoms or an alkenylene group having 6 to 12 carbon atoms. is an arylene group, A 2 and A 3 are each independently an alkylene group having 2 or 3 carbon atoms, l is an integer of 10 to 200, m is an integer of 39 , and n is an integer of 0 or 1-2 . provided that either one of R 1 and R 3 is an alkyl group having 1 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, an alkanoyl group having 2 to 24 carbon atoms, or an alkenoyl group having 2 to 24 carbon atoms; and l+n is 1 or more, and not all of A 2 and A 3 are alkylene groups having 2 carbon atoms. } component (B) represented by; and component (C) which is a polyether-modified silicone;
and the component (C) is 10% by mass to 30% by mass with respect to the total amount of the component (A) and the component (B).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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JP2016202114 | 2016-10-13 | ||
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WO2021251402A1 (en) * | 2020-06-11 | 2021-12-16 | 松本油脂製薬株式会社 | Water permeability imparting agent and use thereof |
JP7544617B2 (en) | 2021-01-26 | 2024-09-03 | 花王株式会社 | Method for manufacturing absorbent article sheet |
JPWO2023149286A1 (en) * | 2022-02-01 | 2023-08-10 | ||
JP2024064573A (en) | 2022-10-28 | 2024-05-14 | 株式会社豊田自動織機 | Power source system |
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US20020161347A1 (en) | 2001-02-15 | 2002-10-31 | Arie Besemer | Absorbent article |
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US5607760A (en) * | 1995-08-03 | 1997-03-04 | The Procter & Gamble Company | Disposable absorbent article having a lotioned topsheet containing an emollient and a polyol polyester immobilizing agent |
JP3313280B2 (en) * | 1996-05-08 | 2002-08-12 | 旭化成株式会社 | Hydrophilicity improver for polyolefin fibers |
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JP3340624B2 (en) * | 1996-06-24 | 2002-11-05 | 旭化成株式会社 | Hygienic materials with excellent water permeability |
JP3313284B2 (en) * | 1996-08-02 | 2002-08-12 | 旭化成株式会社 | Polyolefin-based nonwoven fabric with hydrophilic treatment agent |
JP4748560B2 (en) * | 2001-05-28 | 2011-08-17 | Jnc株式会社 | Thermally adhesive composite fiber and fiber product using the same |
JP4141486B2 (en) * | 2006-08-04 | 2008-08-27 | 旭化成せんい株式会社 | Polyolefin-based long-fiber nonwoven fabric for sanitary materials |
JP5650991B2 (en) * | 2010-11-09 | 2015-01-07 | 松本油脂製薬株式会社 | Water permeability imparting agent, water permeable fiber to which it is attached, and method for producing nonwoven fabric |
IN2014KN00864A (en) * | 2011-11-02 | 2015-10-02 | Asahi Kasei Fibers Corp | |
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JPWO2018070443A1 (en) | 2019-06-24 |
CN109844214A (en) | 2019-06-04 |
JP2022173264A (en) | 2022-11-18 |
JP2020190067A (en) | 2020-11-26 |
TWI651448B (en) | 2019-02-21 |
TW201816225A (en) | 2018-05-01 |
WO2018070443A1 (en) | 2018-04-19 |
CN109844214B (en) | 2022-09-16 |
JP7140803B2 (en) | 2022-09-21 |
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