JP7100504B2 - Hydrophilizing agent - Google Patents

Hydrophilizing agent Download PDF

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JP7100504B2
JP7100504B2 JP2018115640A JP2018115640A JP7100504B2 JP 7100504 B2 JP7100504 B2 JP 7100504B2 JP 2018115640 A JP2018115640 A JP 2018115640A JP 2018115640 A JP2018115640 A JP 2018115640A JP 7100504 B2 JP7100504 B2 JP 7100504B2
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hydrophilic agent
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water permeability
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JP2019218651A (en
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圭輔 浦田
雅博 鈴木
清丸 高橋
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Toho Chemical Industry Co Ltd
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本発明は、疎水性繊維に対して初期透水性、耐久透水性及び液戻り防止性を付与することができる親水化剤に関するものであり、詳しくは、紙おむつや生理用ナプキン等の透水性の必要な物品に用いられる親水化剤に関するものである。 The present invention relates to a hydrophilic agent capable of imparting initial water permeability, durable water permeability and liquid return prevention property to hydrophobic fibers, and more specifically, the need for water permeability of disposable diapers, menstrual napkins and the like. It relates to a hydrophilic agent used in various articles.

ポリオレフィン系やポリエステル系等の熱可塑性合成繊維は疎水性であるため、従来から透水性を付与する方法が提案されている。特に、紙おむつや生理用ナプキン等の衛生材料の着用時には発汗、尿、体液等による不快感を回避するために、これら製品の表面材が濡れやすく、しかもその濡れやすさが短時間で発揮されることが重要である。更には一度吸収体に吸収された液体が再び表面材上に戻らないこと、すなわち吸収体からの液戻りがないことが重要であると考えられている。そのため、通常、これらの製品の表面材を構成している繊維、例えばポリオレフィン系繊維には、短時間で液を吸収することが要求される。また、紙おむつ等は、自分で排泄物を処理出来ない乳幼児、高齢者、病人等が着用するものであり、吸収容量の増大、濡れ防止性の向上により1回の着用で必ずしも1回の排泄物が処理されるとは限らず、これら衛生材料等の表面材には耐久透水性が強く要求されている。 Since thermoplastic synthetic fibers such as polyolefins and polyesters are hydrophobic, methods for imparting water permeability have been conventionally proposed. In particular, when wearing sanitary materials such as disposable diapers and menstrual napkins, the surface materials of these products are easy to get wet in order to avoid discomfort due to sweating, urine, body fluids, etc., and the ease of getting wet is exhibited in a short time. This is very important. Furthermore, it is considered important that the liquid once absorbed by the absorber does not return to the surface material, that is, there is no liquid return from the absorber. Therefore, it is usually required that the fibers constituting the surface materials of these products, for example, polyolefin fibers, absorb the liquid in a short time. In addition, disposable diapers, etc. are worn by infants, the elderly, the sick, etc. who cannot handle excrement by themselves, and due to the increase in absorption capacity and the improvement of anti-wetting property, one wear does not necessarily mean one excrement. Is not always treated, and durable water permeability is strongly required for surface materials such as these sanitary materials.

従来、上記の表面材等の繊維に透水性を付与する方法としては下記(1)~(3)に示すような方法が知られている。
(1)疎水性樹脂に親水化剤を練り込み、紡糸した繊維により透水性の繊維重合体を得る方法。この方法としては、例えば、ポリマーにポリエチレングリコールを混合し、溶融混練後、繊維を製造する方法(特許文献1)や、アルキルスルホン酸ナトリウム塩を混合し繊維化する方法(特許文献2)等がある。
(2)透水性低分子化合物を付着させる方法。この方法としては、ポリオレフィン系繊維にポリオキシアルキレン変性シリコーンを付着させる方法(特許文献3)、ポリグリセリン脂肪酸エステルを付着させる方法(特許文献4)、アルキル燐酸エステル塩に2種類の両性界面活性剤を併用する方法(特許文献5)等がある。
(3)プラズマ処理、コロナ放電処理等の物理的処理を施す方法。この方法としては、減圧下で酸素を高周波エネルギーで励起して処理し、表面をカルボニル化する方法(特許文献6)等がある。
Conventionally, the methods shown in the following (1) to (3) are known as methods for imparting water permeability to the fibers such as the surface material.
(1) A method in which a hydrophilic agent is kneaded into a hydrophobic resin and a water-permeable fiber polymer is obtained from the spun fibers. Examples of this method include a method of mixing polyethylene glycol with a polymer and melt-kneading to produce fibers (Patent Document 1), a method of mixing an alkyl sulfonic acid sodium salt to form fibers (Patent Document 2), and the like. be.
(2) A method for adhering a water-permeable small molecule compound. Examples of this method include a method of adhering a polyoxyalkylene-modified silicone to a polyolefin fiber (Patent Document 3), a method of adhering a polyglycerin fatty acid ester (Patent Document 4), and two types of amphoteric surfactants to an alkyl phosphate ester salt. (Patent Document 5) and the like.
(3) A method of performing physical treatment such as plasma treatment and corona discharge treatment. As this method, there is a method of carbonylating the surface by exciting oxygen with high frequency energy under reduced pressure (Patent Document 6).

しかしながら、上記(1)の方法は、十分な透水性能を発揮するまで親水化剤を疎水性樹脂に添加すると、樹脂との相溶性の問題で紡糸時に糸切れが発生する等で生産性が著しく低下する。親水化剤が比較的早期に繊維表面にブリードアウトした場合でも、透水性が長期に持続せず耐久性の面で不十分といった問題がある。また、上記(2)の方法は簡便で初期透水性が優れていても、一旦液体が通過すると乾燥された後は透水性が大幅に低下してドライタッチになるのに非常に時間がかかり、液戻り防止性や耐久透水性が不十分となる問題等がある。上記(3)の方法では、改質により生じた極性基の経時変化により、経時的に透水性が劣化しやすく、しかも改質には特殊な装置を使用し多量の熱や電気を要するため経済的ではない。 However, in the method (1) above, when a hydrophilic agent is added to a hydrophobic resin until it exhibits sufficient water permeability, the productivity is remarkably high because yarn breakage occurs during spinning due to the problem of compatibility with the resin. descend. Even if the hydrophilizing agent bleeds out to the fiber surface at a relatively early stage, there is a problem that the water permeability does not last for a long period of time and the durability is insufficient. Further, even if the method (2) is simple and has excellent initial water permeability, once the liquid has passed through, the water permeability is significantly reduced after it is dried, and it takes a very long time to obtain a dry touch. There are problems such as insufficient liquid return prevention and durable water permeability. The method (3) above is economical because the water permeability tends to deteriorate over time due to changes in the polar groups generated by the modification, and a special device is used for the modification, which requires a large amount of heat and electricity. Not the target.

特開昭49-529号公報Japanese Unexamined Patent Publication No. 49-529 特開平5-272006号公報Japanese Unexamined Patent Publication No. 5-272006 特開平1-148879号公報Japanese Unexamined Patent Publication No. 1-1488779 特開平2-216265号公報Japanese Unexamined Patent Publication No. 2-216265 特開2000-170076号報Japanese Patent Laid-Open No. 2000-170076 特開昭50-73976号公報Japanese Unexamined Patent Publication No. 50-73976

本発明の課題は、紙おむつや生理用ナプキン等の衛生材料の表面材を構成する疎水性繊維に対して、初期透水性、耐久透水性及び液戻り防止性のいずれについても優れた性能を付与することができる親水化剤を提供することを目的とする。 An object of the present invention is to impart excellent performance in terms of initial water permeability, durable water permeability, and liquid return prevention property to hydrophobic fibers constituting the surface material of sanitary materials such as disposable diapers and menstrual napkins. It is an object of the present invention to provide a hydrophobizing agent capable.

本発明者らは上記課題を達成するために鋭意研究した結果、疎水性繊維に親和性があるポリオキシアルキレン脂肪族アルコールモノ脂肪酸エステル(A)、親水性の高いスルホコハク酸ジアルキルエステル又はその塩(B)、及び成分(A)と成分(B)に親和性を持ち、耐久透水性向上の効果を持つグリセロールヒドロキシ脂肪酸エステルのアルキレンオキサイド付加物(C)を組み合わせることにより、疎水性繊維に対して初期透水性、耐久透水性及び液戻り防止性のいずれの性能をも付与することができる親水化剤を見出し、本発明を完成するに至った。 As a result of diligent research to achieve the above problems, the present inventors have found that a polyoxyalkylene aliphatic alcohol monofatty acid ester (A) having an affinity for hydrophobic fibers, a highly hydrophilic sulfosuccinic acid dialkyl ester or a salt thereof ( By combining B) and an alkylene oxide adduct (C) of a glycerol hydroxy fatty acid ester having an affinity for the component (A) and the component (B) and having an effect of improving durable water permeability, the hydrophobic fiber can be treated. We have found a hydrophilic agent capable of imparting any of the properties of initial water permeability, durable water permeability and liquid return prevention property, and have completed the present invention.

すなわち本発明は、下記一般式(1)で示されるポリオキシアルキレン脂肪族アルコールモノ脂肪酸エステル(A)、下記一般式(2)で示されるスルホコハク酸ジアルキルエステル又はその塩(B)、及び1~30のオキシアルキレン単位を有するグリセロールヒドロキシ脂肪酸エステルのアルキレンオキサイド付加物である成分(C)を必須成分として含有することを特徴とする親水化剤に関する。 That is, in the present invention, the polyoxyalkylene aliphatic alcohol monofatty acid ester (A) represented by the following general formula (1), the sulfosuccinic acid dialkyl ester represented by the following general formula (2) or a salt thereof (B), and 1 to 1 to The present invention relates to a hydrophilic agent comprising a component (C) which is an alkylene oxide adduct of a glycerol hydroxy fatty acid ester having 30 oxyalkylene units as an essential component.

Figure 0007100504000001
(式中、Rは炭素数8~22のアルキル基又はアルケニル基、Rは炭素数7~21のアルキル基又はアルケニル基、AOは炭素数2のオキシエチレン基、AOは炭素数3~4のオキシアルキレン基を表し、xは1~20の整数、yは10~60の整数である。AO及びAOについてオキシアルキレン基の付加順は限定しておらず、付加する際の付加方法はブロック付加、又はランダム付加のいずれであってもよい。)
Figure 0007100504000001
(In the formula, R 1 is an alkyl group or an alkenyl group having 8 to 22 carbon atoms, R 2 is an alkyl group or an alkenyl group having 7 to 21 carbon atoms, A 1 O is an oxyethylene group having 2 carbon atoms, and A 2 O is an oxyethylene group having 2 carbon atoms. It represents an oxyalkylene group having 3 to 4 carbon atoms, x is an integer of 1 to 20, and y is an integer of 10 to 60. The order of addition of the oxyalkylene group is not limited for A 1 O and A 2 O. , The addition method at the time of addition may be either block addition or random addition.)

Figure 0007100504000002
(式中、R及びRはそれぞれ独立して炭素数6~10のアルキル基、AOは炭素数2のオキシエチレン基、zは1~10の整数、aは1又は2、Mは水素原子、アルカリ金属原子、アルカリ土類金属原子、アンモニウム又は有機アンモニウムを表す。)
Figure 0007100504000002
(In the formula, R 3 and R 4 are independently alkyl groups having 6 to 10 carbon atoms, A 3 O is an oxyethylene group having 2 carbon atoms, z is an integer of 1 to 10, a is 1 or 2, M. Represents a hydrogen atom, an alkali metal atom, an alkaline earth metal atom, ammonium or an organic ammonium.)

本発明はまた、前記親水化剤が付着した熱可塑性合成繊維に関する。 The present invention also relates to a thermoplastic synthetic fiber to which the hydrophilic agent is attached.

本発明はまた、前記親水化剤が付与された不織布に関する。 The present invention also relates to a nonwoven fabric to which the hydrophilizing agent is applied.

本発明の親水化剤を繊維に付与することにより、繊維の初期透水性、耐久透水性及び液戻り防止性のいずれについても優れた性能を発揮することが出来る。従って、本発明の親水化剤は、紙おむつや生理用品等に用いられる不織布等の親水化剤として好適に使用が可能である。 By applying the hydrophilizing agent of the present invention to the fiber, excellent performance can be exhibited in all of the initial water permeability, durable water permeability and liquid return prevention property of the fiber. Therefore, the hydrophilic agent of the present invention can be suitably used as a hydrophilic agent for non-woven fabrics and the like used for disposable diapers, sanitary products and the like.

以下、本発明の内容を具体的に説明する。
前記一般式(1)で示されるポリオキシアルキレン脂肪族アルコールモノ脂肪酸エステル(A)は、耐久透水性と液戻り防止性を発揮する点で重要な成分である。Rは炭素数8~22のアルキル基又はアルケニル基、Rは炭素数7~21のアルキル基又はアルケニル基であり、ヘプチル基、オクチル基、ノニル基、デシル基、デセニル基、ウンデシル基、ドデシル基、トリデシル基、トリデセニル基、テトラデシル基、テトラデセニル基、ペンタデシル基、ヘキサデシル基、へプタデシル基、へプタデセニル基、オクタデシル基、イソオクタデシル基、ノナデシル基、ノナデセニル基、イコシル基、ヘンイコシル基、ドコシル基等が挙げられる。
アルキル基又はアルケニル基の炭素数が7未満の場合、繊維との親和性がなくなり耐久透水性と液戻り性が低下する。一方、アルキル基又はアルケニル基の炭素数が22を超える場合、透水性自体が不十分となり耐久性も得られない。
Hereinafter, the contents of the present invention will be specifically described.
The polyoxyalkylene aliphatic alcohol monofatty acid ester (A) represented by the general formula (1) is an important component in that it exhibits durable water permeability and anti-return property. R 1 is an alkyl group or an alkenyl group having 8 to 22 carbon atoms, and R 2 is an alkyl group or an alkenyl group having 7 to 21 carbon atoms. Dodecyl group, tridecyl group, tridecenyl group, tetradecyl group, tetradecenyl group, pentadecyl group, hexadecyl group, heptadecyl group, heptadecenyl group, octadecyl group, isooctadecyl group, nonadesyl group, nonadecenyl group, icosyl group, henicosyl group, docosyl group. And so on.
When the number of carbon atoms of the alkyl group or the alkenyl group is less than 7, the affinity with the fiber is lost and the durable water permeability and the liquid returnability are lowered. On the other hand, when the number of carbon atoms of the alkyl group or the alkenyl group exceeds 22, the water permeability itself becomes insufficient and durability cannot be obtained.

Oは炭素数2のオキシエチレン基、AOは炭素数3~4のオキシアルキレン基を表す。xは1~20の整数、好ましくは2~18で、xが20を超えると透水性は上がるが耐久透水性と液戻り防止性が低下する。xが1未満であると透水性自体が十分に得られなくなる。yは5~50の整数、好ましくは7~40で、yが5未満であると耐久透水性が不足し、50を超えると疎水性が強くなり過ぎ透水性が十分に得られなくなる。AO及びAOについてオキシアルキレン基の付加順は限定しておらず、付加する際の付加方法はブロック付加、又はランダム付加のいずれであってもよい。また、成分(A)は1種又は2種以上から構成されていてもよい。 A 1 O represents an oxyethylene group having 2 carbon atoms, and A 2 O represents an oxyalkylene group having 3 to 4 carbon atoms. x is an integer of 1 to 20, preferably 2 to 18, and when x exceeds 20, the water permeability increases, but the durable water permeability and the liquid return prevention property decrease. If x is less than 1, water permeability itself cannot be sufficiently obtained. y is an integer of 5 to 50, preferably 7 to 40, and if y is less than 5, durable water permeability is insufficient, and if y is more than 50, the hydrophobicity becomes too strong and sufficient water permeability cannot be obtained. The order of addition of the oxyalkylene group is not limited for A 1 O and A 2 O, and the addition method at the time of addition may be either block addition or random addition. Further, the component (A) may be composed of one kind or two or more kinds.

前記一般式(1)で示される成分(A)の具体例としては、ポリオキシエチレンポリオキシプロピレンオクチルアルコールモノ脂肪酸(C~C22)エステル、ポリオキシプロピレンポリオキシエチレンオクチルアルコールモノ脂肪酸(C~C22)エステル、ポリオキシエチレンポリオキシプロピレンラウリルアルコールモノ脂肪酸(C~C22)エステル、ポリオキシプロピレンポリオキシエチレンラウリルアルコールモノ脂肪酸(C~C22)エステル、ポリオキシエチレンポリオキシプロピレンパルミチルアルコールモノ脂肪酸(C~C22)エステル、ポリオキシプロピレンポリオキシエチレンパルミチルアルコールモノ脂肪酸(C~C22)エステル、ポリオキシエチレンポリオキシプロピレンステアリルアルコールモノ脂肪酸(C~C22)エステル、ポリオキシプロピレンポリオキシエチレンステアリルアルコールモノ脂肪酸(C~C22)エステル、ポリオキシエチレンポリオキシプロピレンオレイルアルコールモノ脂肪酸(C~C22)エステル、ポリオキシプロピレンポリオキシエチレンオレイルアルコールモノ脂肪酸(C~C22)エステル等が挙げられ、これらの中でもより好ましくは、ポリオキシエチレンポリオキシプロピレン2-エチルヘキシルアルコールモノラウレート、ポリオキシプロピレンポリオキシエチレン2-エチルヘキシルアルコールモノオレート、ポリオキシプロピレンポリオキシエチレン2-エチルヘキシルアルコールモノイソステアレート、ポリオキシエチレンポリオキシプロピレンステアリルアルコールモノラウレート、ポリオキシプロピレンポリオキシエチレンステアリルアルコールモノラウレート、ポリオキシエチレンポリオキシプロピレンステアリルアルコールモノオレート、ポリオキシプロピレンポリオキシエチレンステアリルアルコールモノオレート、ポリオキシプロピレンポリオキシエチレンステアリルアルコールモノイソステアレート等が挙げられる。 Specific examples of the component (A) represented by the general formula (1) include a polyoxyethylene polyoxypropylene octyl alcohol monofatty acid (C 8 to C 22 ) ester and a polyoxypropylene polyoxyethylene octyl alcohol monofatty acid (C). 8 to C 22 ) Ester, Polyoxyethylene polyoxypropylene lauryl alcohol monofatty acid ( C8 to C22 ) ester, polyoxypropylene polyoxyethylene lauryl alcohol monofatty acid ( C8 to C22 ) ester, polyoxyethylene polyoxy Propylene palmityl alcohol monofatty acid (C 8 to C 22 ) ester, polyoxypropylene polyoxyethylene palmityl alcohol monofatty acid (C 8 to C 22 ) ester, polyoxyethylene polyoxypropylene stearyl alcohol monofatty acid (C 8 to C 22) 22 ) Ester, Polyoxypropylene Polyoxyethylene Stearyl Alcohol Mono fatty acid (C 8 to C 22 ) ester, Polyoxyethylene polyoxypropylene oleyl alcohol Monofatty acid (C 8 to C 22 ) ester, Polyoxypropylene polyoxyethylene oleyl alcohol Examples thereof include monofatty acid (C 8 to C 22 ) esters, and more preferred among them are polyoxyethylene polyoxypropylene 2-ethylhexyl alcohol monolaurate, polyoxypropylene polyoxyethylene 2-ethylhexyl alcohol monoolate, and poly. Oxypropylene Polyoxyethylene 2-ethylhexyl alcohol monoisostearate, polyoxyethylene polyoxypropylene stearyl alcohol monolaurate, polyoxypropylene polyoxyethylene stearyl alcohol monolaurate, polyoxyethylene polyoxypropylene stearyl alcohol monoolate, poly Examples thereof include oxypropylene polyoxyethylene stearyl alcohol monoolate and polyoxypropylene polyoxyethylene stearyl alcohol monoisostearate.

前記一般式(2)で示されるスルホコハク酸ジアルキルエステル塩(B)は、初期透水性を発揮させる点で重要な成分である。R及びRは炭素数6~10のアルキル基であり、分布があってもよく、直鎖又は分岐のどちらでもよいが、分岐を有した方が初期透水性を向上させる。アルキル基としては、ヘキシル基、へプチル基、オクチル基、2-エチルヘキシル基、ノニル基、デシル基等が挙げられる。
Mは水素原子、アルカリ金属原子、アルカリ土類金属原子、アンモニウム又は有機アンモニウムを表す。また、成分(B)は1種又は2種以上から構成されていてもよい。
The sulfosuccinic acid dialkyl ester salt (B) represented by the general formula (2) is an important component in terms of exhibiting initial water permeability. R 3 and R 4 are alkyl groups having 6 to 10 carbon atoms, which may be distributed and may be linear or branched, but having a branch improves the initial permeability. Examples of the alkyl group include a hexyl group, a heptyl group, an octyl group, a 2-ethylhexyl group, a nonyl group, a decyl group and the like.
M represents a hydrogen atom, an alkali metal atom, an alkaline earth metal atom, ammonium or an organic ammonium. Further, the component (B) may be composed of one kind or two or more kinds.

前記一般式(2)で示される成分(B)の具体例としては、スルホコハク酸ジオクチルNa、スルホコハク酸ジ2-エチルヘキシルNa、スルホコハク酸ジデシルNa等が挙げられる。これらの中でも、スルホコハク酸ジ2-エチルヘキシルNa等が好ましい。 Specific examples of the component (B) represented by the general formula (2) include dioctyl Na sulfosuccinate, di2-ethylhexyl sulfosuccinate Na, and didecyl Na sulfosuccinate. Among these, di2-ethylhexyl Na sulfosuccinate and the like are preferable.

グリセロールヒドロキシ脂肪酸エステルのアルキレンオキサイド付加物である成分(C)は、耐久透水性を向上する点で重要な成分である。グリセロールヒドロキシ脂肪酸エステルとしては、ヒマシ油又は硬化ヒマシ油が挙げられ、アルキレンオキサイドとしてはエチレンオキサイド、プロピレンオキサイド又はブチレンオキサイドが挙げられ、好ましくはエチレンオキサイドである。アルキレンオキサイドの平均付加モル数としては1~30、好ましくは3~20で、付加モル数が30を超えると親水化剤としての耐久透水性付与効果が低下する。付加モル数が1未満であると透水性自体が十分に得られなくなる。 The component (C), which is an alkylene oxide adduct of the glycerol hydroxy fatty acid ester, is an important component in terms of improving durable water permeability. Examples of the glycerol hydroxy fatty acid ester include castor oil and hardened castor oil, and examples of the alkylene oxide include ethylene oxide, propylene oxide and butylene oxide, preferably ethylene oxide. The average number of moles of alkylene oxide added is 1 to 30, preferably 3 to 20, and when the number of moles added exceeds 30, the effect of imparting durable water permeability as a hydrophilic agent decreases. If the number of added moles is less than 1, the water permeability itself cannot be sufficiently obtained.

本発明の親水化剤は、効果を十分に発揮させる為に、前記成分(A)、(B)及び(C)の質量の合計を100質量%としたとき、成分(A)を60~90質量%、成分(B)を5~20質量%、及び成分(C)を5~25質量%含有することが好ましく、更には成分(A)を75~90質量%、成分(B)を5~16質量%、及び成分(C)を7~20質量%含有することが好ましい。成分(A)の割合が90質量%を超え、成分(B)の割合が5質量%未満になる場合、初期透水性が不十分となる。また、成分(A)の割合が60質量%未満となり、成分(B)の割合が20質量%を超える場合、初期透水性は若干向上するが耐久透水性と液戻り防止性は著しく低下する。 In order to fully exert the effect, the hydrophilizing agent of the present invention contains 60 to 90 of the component (A) when the total mass of the components (A), (B) and (C) is 100% by mass. It is preferable to contain% by mass, 5 to 20% by mass of the component (B), and 5 to 25% by mass of the component (C), and further, 75 to 90% by mass of the component (A) and 5 of the component (B). It is preferable to contain ~ 16% by mass and 7 to 20% by mass of the component (C). When the proportion of the component (A) exceeds 90% by mass and the proportion of the component (B) is less than 5% by mass, the initial water permeability becomes insufficient. Further, when the ratio of the component (A) is less than 60% by mass and the ratio of the component (B) exceeds 20% by mass, the initial water permeability is slightly improved, but the durable water permeability and the liquid return prevention property are remarkably lowered.

また、初期透水性、耐久透水性及び液戻り防止性について優れた性能を発揮させる為には、親水化剤の不揮発分全体に占める成分(A)、成分(B)、及び成分(C)の合計の割合は、70~100質量%であることが好ましく、80質量%以上がより好ましい。親水化剤には必要に応じて、浸透剤、乳化剤、帯電防止剤、消泡剤、pH調整剤、防腐剤、酸化防止剤、抗菌剤等の他の成分を含有させてもよいが、親水化剤の不揮発分全体に占める成分(A)、成分(B)、及び成分(C)の合計の割合が70質量%未満となると、初期透水性、耐久透水性及び液戻り防止性のいずれか又は全ての性能を十分に発揮出来なくなる場合がある。 Further, in order to exhibit excellent performance in terms of initial water permeability, durable water permeability and liquid return prevention property, the components (A), components (B) and components (C) in the total non-volatile content of the hydrophilic agent are to be used. The total ratio is preferably 70 to 100% by mass, more preferably 80% by mass or more. The hydrophilizing agent may contain other components such as a penetrant, an emulsifier, an antistatic agent, an antifoaming agent, a pH adjuster, a preservative, an antioxidant, and an antibacterial agent, if necessary, but is hydrophilic. When the total ratio of the component (A), the component (B), and the component (C) to the total non-volatile content of the agent is less than 70% by mass, either the initial water permeability, the durable water permeability, or the liquid return prevention property is obtained. Or, it may not be possible to fully demonstrate all the performance.

本発明の親水化剤の製造方法は特に限定されず、公知の方法を採用出来る。
成分(A)のポリオキシアルキレン脂肪族アルコールモノ脂肪酸エステルは、例えば脂肪族アルコールに通常の条件でアルキレンオキサイドを付加後、脂肪酸とのエステル化反応によって製造することができる。
The method for producing the hydrophilizing agent of the present invention is not particularly limited, and a known method can be adopted.
The polyoxyalkylene fatty alcohol monofatty acid ester of the component (A) can be produced, for example, by adding an alkylene oxide to an aliphatic alcohol under normal conditions and then subjecting it to an esterification reaction with a fatty acid.

成分(B)のスルホコハク酸ジアルキルエステル又はその塩についても、通常の条件で脂肪族アルコールを無水マレイン酸と反応後、重亜硫酸塩と反応させることにより製造出来る。 The sulfosuccinic acid dialkyl ester of the component (B) or a salt thereof can also be produced by reacting an aliphatic alcohol with maleic anhydride and then reacting with a heavy sulfite under normal conditions.

成分(C)のグリセロールヒドロキシ脂肪酸エステルのアルキレンオキサイド付加物についても、通常の条件でヒマシ油又は硬化ヒマシ油にアルキレンオキサイドを付加させることで製造することが出来る。 The alkylene oxide adduct of the glycerol hydroxy fatty acid ester of the component (C) can also be produced by adding alkylene oxide to castor oil or hardened castor oil under normal conditions.

成分(A)、成分(B)及び成分(C)の混合については、容器に各成分を仕込んだ後、40~60℃の温度で均一に混合する。製造される親水化剤には、親水化剤自体の外観安定性や水等への希釈時の溶解性の向上を目的に水及び/又は溶剤を含有していても良い。 Regarding the mixing of the component (A), the component (B) and the component (C), each component is charged in a container and then uniformly mixed at a temperature of 40 to 60 ° C. The produced hydrophilizing agent may contain water and / or a solvent for the purpose of improving the appearance stability of the hydrophilizing agent itself and the solubility at the time of dilution in water or the like.

本発明の親水化剤は、熱可塑性合成繊維としてポリオレフィン繊維、フィブリル化ポリオレフィン繊維、ポリエステル繊維、ナイロン繊維、塩ビ繊維等に使用出来る。その中でもポリオレフィン繊維に用いることが好ましく、ポリプロピレン、ポリエチレン、ポリブテン-1、ポリメチルペンテン、エチレン-プロピレン共重合体、エチレン-プロピレン-ブテン-1共重合体、エチレン-ビニルアルコール共重合体、エチレン-酢酸ビニル共重合体、エチレン-アクリル酸共重合体、エチレン-アクリル酸メチル共重合体などから任意に1あるいは2種以上選択して使用することが出来る。 The hydrophilic agent of the present invention can be used as a thermoplastic synthetic fiber for polyolefin fiber, fibrillated polyolefin fiber, polyester fiber, nylon fiber, vinyl chloride fiber and the like. Among them, it is preferably used for polyolefin fibers, and is preferably used for polypropylene, polyethylene, polybutene-1, polymethylpentene, ethylene-propylene copolymer, ethylene-propylene-butene-1 copolymer, ethylene-vinyl alcohol copolymer, ethylene-. One or two or more kinds can be arbitrarily selected and used from a vinyl acetate copolymer, an ethylene-acrylic acid copolymer, an ethylene-methyl acrylate copolymer and the like.

また、本発明の親水化剤は、不織布、織編物などの布帛に使用することが出来る。不織布の形態としては、サーマルボンド不織布、ケミカルボンド不織布、スパンレース不織布、ニードルパンチ不織布等の主としてステープル繊維からなる不織布、スパンボンド不織布、メルトブロー不織布等の長繊維からなる不織布、湿式抄造法による湿式不織布、エアレイド不織布等の短繊維からなる不織布、あるいはこれらの積層体を用途に応じて決定することが出来る。 Further, the hydrophilic agent of the present invention can be used for fabrics such as non-woven fabrics and woven and knitted fabrics. As the form of the non-woven fabric, a non-woven fabric mainly composed of staple fibers such as thermal bond non-woven fabric, chemical bond non-woven fabric, spunlace non-woven fabric, needle punch non-woven fabric, non-woven fabric made of long fibers such as spunbond non-woven fabric and melt blow non-woven fabric, and wet non-woven fabric by wet method. , A non-woven fabric made of short fibers such as an air-laid non-woven fabric, or a laminate thereof can be determined according to the intended use.

本発明の親水化剤を付与された不織布は、紙おむつや生理用ナプキン等の衛生材料の吸収体を必要とする表面材、お尻拭き、ウェットティッシュ、化粧綿、ワイパー、フィルター、ペット用トイレシート等に用いることが出来る。 The non-woven fabric to which the hydrophilizing agent of the present invention is applied is a surface material that requires an absorber of sanitary materials such as disposable diapers and sanitary napkins, a butt wipe, a wet tissue, a cosmetic cotton, a wiper, a filter, and a toilet sheet for pets. It can be used for such purposes.

上記繊維に親水化剤を付着させる方法としては、水等の溶媒で溶液にして塗布する方法か、予めマスターバッチ等を作製し繊維製造時に樹脂に混練する方法等でもよい。 As a method of adhering the hydrophilic agent to the fiber, a method of applying the solution as a solution with a solvent such as water, a method of preparing a masterbatch or the like in advance, and a method of kneading with the resin at the time of producing the fiber may be used.

本発明の親水化剤を塗布する場合は、水等の溶媒で希釈した溶液、あるいは希釈せず原液を繊維に付着させることができ、上記不織布を製造する際における紡糸工程、延伸工程、捲縮工程等のいずれで行ってもよい。親水化剤を付着させる方法は、通常水等の溶媒で希釈した溶液を用いて、浸漬法、噴霧法、キスコーターやグラビヤコーターによるコーティング法等の既知の方法がある。水溶液の場合には水で0.1~50質量%に希釈するが、必要に応じて乳化剤や可溶化剤を併用しても良い。また、親水化剤の乾燥方法は、熱風や赤外線による乾燥、あるいは熱源に接触させて乾燥させる方法等を用いてもよい。 When the hydrophilizing agent of the present invention is applied, a solution diluted with a solvent such as water or an undiluted solution can be attached to the fiber, and the spinning step, stretching step, and crimping in the production of the above-mentioned non-woven fabric can be performed. It may be carried out by any of the steps and the like. As a method for adhering the hydrophilizing agent, there are known methods such as a dipping method, a spraying method, and a coating method using a kiss coater or a gravure coater, usually using a solution diluted with a solvent such as water. In the case of an aqueous solution, it is diluted with water to 0.1 to 50% by mass, but an emulsifier or a solubilizer may be used in combination if necessary. Further, as a method for drying the hydrophilic agent, a method of drying with hot air or infrared rays, a method of contacting with a heat source for drying, or the like may be used.

塗布する場合の親水化剤の不揮発分の付着量は、ポリオレフィン系不織布に対して、0.05~5.0質量%であり、好ましくは0.1~2.0質量%である。付着量が0.05質量%未満であると、十分な透水性が得られず、付着量が5.0質量%を超えると、繊維をカード処理する時に巻付きが多くなり生産性が大幅に低下し、得られる不織布にベトツキが生じて肌触りが悪くなり、吸収性物品の表面材として適当でなくなる。 The amount of the non-volatile component adhered to the hydrophilic agent at the time of coating is 0.05 to 5.0% by mass, preferably 0.1 to 2.0% by mass, based on the polyolefin-based non-woven fabric. If the amount of adhesion is less than 0.05% by mass, sufficient water permeability cannot be obtained, and if the amount of adhesion exceeds 5.0% by mass, more wrapping occurs when the fiber is card-processed, resulting in significant productivity. It is lowered, and the obtained non-woven fabric becomes sticky and feels poor to the touch, making it unsuitable as a surface material for absorbent articles.

本発明の親水化剤を樹脂に混練する場合は、公知の混合装置を用いればよく、例えば、ヘンシェルミキサー、スーパーミキサーなどで混合し、公知の短軸または2軸押出機等で溶融混合して、予めマスターバッチにしておくと良い。このときポリオレフィン系樹脂には、必要に応じて、酸化防止剤、紫外線防止剤などの安定剤や酸化チタン、金属石けん、カーボンブラック、顔料、抗菌剤、滑剤等の添加剤を混合させることが出来る。 When the hydrophilic agent of the present invention is kneaded into a resin, a known mixing device may be used. For example, the mixture is mixed with a Henshell mixer, a super mixer or the like, and melt-mixed with a known short-screw or twin-screw extruder or the like. , It is good to make a masterbatch in advance. At this time, the polyolefin resin can be mixed with stabilizers such as antioxidants and ultraviolet rays, and additives such as titanium oxide, metal soap, carbon black, pigments, antibacterial agents, and lubricants, if necessary. ..

混練する場合の親水化剤の添加量は、樹脂に対して0.1~30質量%、好ましくは1~20質量%混練する。混練する量が0.1質量%未満では十分な透水性が得られず、30質量%を超えると繊維強度が低下し生産性が大幅に低下するので好ましくない。 The amount of the hydrophilizing agent added in the case of kneading is 0.1 to 30% by mass, preferably 1 to 20% by mass with respect to the resin. If the amount of kneading is less than 0.1% by mass, sufficient water permeability cannot be obtained, and if it exceeds 30% by mass, the fiber strength is lowered and the productivity is significantly lowered, which is not preferable.

親水化剤が混練されたポリオレフィン系樹脂は、公知の溶融紡糸機を用い溶融紡糸される。紡糸温度は、親水化剤が実質的に変質しない温度で実施され、紡糸温度180~300℃で樹脂を押し出し、所定の繊度の紡糸フィラメントを作製する。紡糸フィラメントは、必要に応じて延伸される。延伸は、延伸温度90~130℃、延伸倍率2倍以上で処理すると、繊維強度が向上するので好ましい。得られたフィラメントには、繊維処理剤を付着させてもよい。 The polyolefin-based resin kneaded with the hydrophilic agent is melt-spun using a known melt-spinning machine. The spinning temperature is such that the hydrophilizing agent does not substantially deteriorate, and the resin is extruded at a spinning temperature of 180 to 300 ° C. to prepare a spinning filament having a predetermined fineness. The spun filament is stretched as needed. The stretching is preferably performed at a stretching temperature of 90 to 130 ° C. and a stretching ratio of 2 times or more because the fiber strength is improved. A fiber treatment agent may be attached to the obtained filament.

ポリオレフィン系繊維から不織布を製造するには、溶融紡糸・延伸・捲縮・熱処理・カットの各工程を経て、短繊維(ステープルファイバー)を得て、次いでローラーカード方式で不織布を得る方法、あるいは溶融紡糸で直接的に不織布を作製するスパンボンド法やメルトブロー法、糸条形成過程を経た糸を短くカットし、分散・ウェブ化・交絡工程を経て得る湿式成型法等を採用することが出来る。引張破断強力の高い不織布を得るにはスパンボンド法、目付けの小さい不織布を得るにはメルトブロー法、均質度の極めて高い不織布を得るには湿式成型法が特に好ましい。 To produce a non-woven fabric from polyolefin fibers, short fibers (staple fibers) are obtained through the steps of melt spinning, stretching, crimping, heat treatment, and cutting, and then the non-woven fabric is obtained by the roller card method, or melted. It is possible to adopt a spunbond method or a melt blow method in which a non-woven fabric is directly produced by spinning, a wet molding method in which a yarn that has undergone a thread forming process is cut into short pieces and obtained through a dispersion, webization, and entanglement process. The spunbond method is particularly preferable for obtaining a nonwoven fabric having high tensile breaking strength, the melt blow method for obtaining a nonwoven fabric having a small basis weight, and the wet molding method for obtaining a nonwoven fabric having extremely high homogeneity.

以下、本発明について実施例を挙げて具体的に説明するが、本発明はこれに限定されるものではない。 Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited thereto.

成分(A):ポリオキシアルキレンアルキルアルコールモノ脂肪酸エステルの合成
・成分(A1)の合成
5Lオートクレーブに2-エチルヘキサノール260gと水酸化カリウム6.0gを仕込み、オートクレーブ内を窒素ガスで置換する。300rpmの撹拌速度で130℃まで昇温し、プロピレンオキサイド2320gを同温度で徐々に圧入し付加させる。同温度で3時間熟成し150℃まで昇温後、エチレンオキサイド220gを圧入し付加させる。同温度で1時間熟成し60℃まで冷却後、ラウリン酸400gと水酸化カリウム4.0gを仕込み220℃まで昇温させる。昇温後窒素バブリングを行いながら10時間エステル化を行う。60℃まで冷却後、氷酢酸10.6gにて中和し、釜出しを行い、成分(A1)(ポリオキシプロピレン(20モル)ポリオキシエチレン(5モル)2-エチルヘキサノールモノラウレート)を得た。
Component (A): Synthesis of polyoxyalkylene alkyl alcohol monofatty acid ester-Synthesis of component (A1) 260 g of 2-ethylhexanol and 6.0 g of potassium hydroxide are charged in a 5 L autoclave, and the inside of the autoclave is replaced with nitrogen gas. The temperature is raised to 130 ° C. at a stirring speed of 300 rpm, and 2320 g of propylene oxide is gradually press-fitted and added at the same temperature. After aging at the same temperature for 3 hours and raising the temperature to 150 ° C., 220 g of ethylene oxide is press-fitted and added. After aging at the same temperature for 1 hour and cooling to 60 ° C., 400 g of lauric acid and 4.0 g of potassium hydroxide are charged and the temperature is raised to 220 ° C. After the temperature is raised, esterification is performed for 10 hours while performing nitrogen bubbling. After cooling to 60 ° C., neutralize with 10.6 g of glacial acetic acid, remove from the kettle, and add component (A1) (polyoxypropylene (20 mol) polyoxyethylene (5 mol) 2-ethylhexanol monolaurate). Obtained.

・成分(A2)~(A8)
成分(A1)と同様の合成方法にて、以下の成分(A2)~(A8)を合成した。
成分(A2):ポリオキシプロピレン(20モル)ポリオキシエチレン(5モル)2-エチルヘキサノールモノオレート
成分(A3):ポリオキシエチレン(10モル)ポリオキシプロピレン(20モル)ラウリルアルコールモノラウレート
成分(A4):ポリオキシプロピレン(15モル)ポリオキシエチレン(10モル)ラウリルアルコールモノオレート
成分(A5):ポリオキシプロピレン(10モル)ポリオキシエチレン(10モル)ステアリルアルコールモノオレート
成分(A6):ポリオキシエチレン(10モル)ポリオキシプロピレン(20モル)ステアリルアルコールモノオレート
成分(A7):ポリオキシプロピレン(20モル)ポリオキシエチレン(25モル)2-エチルヘキサノール
成分(A8):ポリオキシプロピレン(50モル)ポリオキシエチレン(5モル)2-エチルヘキサノール
-Ingredients (A2) to (A8)
The following components (A2) to (A8) were synthesized by the same synthesis method as that of the component (A1).
Ingredient (A2): Polyoxypropylene (20 mol) Polyoxyethylene (5 mol) 2-Ethylhexanol monooleate Ingredient (A3): Polyoxyethylene (10 mol) Polyoxypropylene (20 mol) Lauryl alcohol monolaurate component (A4): Polyoxypropylene (15 mol) Polyoxyethylene (10 mol) Lauryl alcohol monooleate component (A5): Polyoxypropylene (10 mol) Polyoxyethylene (10 mol) Stearyl alcohol monooleate component (A6) :. Polyoxyethylene (10 mol) Polyoxypropylene (20 mol) Stearyl alcohol Monooleate component (A7): Polyoxypropylene (20 mol) Polyoxyethylene (25 mol) 2-Ethylhexanol component (A8): Polyoxypropylene (A8) 50 mol) Polyoxyethylene (5 mol) 2-ethylhexanol

成分(B):スルホコハク酸ジアルキル金属塩
・成分(B1)の合成
1Lオートクレーブに2-エチルヘキサノール450gと無水マレイン酸170g、パラトルエンスルホン酸1gを仕込み、250rpmの撹拌速度で窒素バブリングを行いながら徐々に180℃まで昇温し、180℃到達後4時間反応させる。60℃まで冷却後、無水重亜硫酸ソーダ170gを仕込み、窒素バブリングを行いながら110℃まで昇温し2時間反応させ、60℃まで冷却した後釜出しを行い、成分(B1)(スルホコハク酸ジ2-エチルヘキシルNa)を得た。
Component (B): Synthesis of dialkyl sulfosuccinate metal salt / component (B1) 450 g of 2-ethylhexanol, 170 g of maleic anhydride, and 1 g of paratoluenesulfonic acid are charged in a 1 L autoclave, and gradually nitrogen bubbling is performed at a stirring rate of 250 rpm. The temperature is raised to 180 ° C., and after reaching 180 ° C., the reaction is carried out for 4 hours. After cooling to 60 ° C, 170 g of anhydrous sodium bisulfite was charged, the temperature was raised to 110 ° C while nitrogen bubbling, and the reaction was carried out for 2 hours. Ethylhexyl Na) was obtained.

成分(C):グリセロールヒドロキシ脂肪酸エステルのアルキレンオキサイド付加物
・成分(C1)の合成
5Lオートクレーブに硬化ヒマシ油を2640gと水酸化カリウム1.5gを仕込み、釜内を十分に窒素置換を行った後、窒素バブリングを行いながら130℃まで加温を行う。同温度で釜内を減圧とし1時間脱水を行った後、150℃まで昇温を行い、エチレンオキサイド1450gを付加し、成分(C1)(ポリオキシエチレン(10モル)硬化ヒマシ油)を得た。
Component (C): Synthesis of alkylene oxide adduct / component (C1) of glycerol hydroxy fatty acid ester After 2640 g of hardened castor oil and 1.5 g of potassium hydroxide were charged in a 5 L autoclave, and the inside of the kettle was sufficiently replaced with nitrogen. , Warm to 130 ° C while performing nitrogen bubbling. After depressurizing the inside of the kettle at the same temperature and dehydrating for 1 hour, the temperature was raised to 150 ° C., and 1450 g of ethylene oxide was added to obtain component (C1) (polyoxyethylene (10 mol) cured castor oil). ..

・成分(C2)~(C4)
成分(C1)と同様の合成方法にて、以下の成分(C2)~(C4)を合成した。
成分(C2):ポリオキシエチレン(20モル)硬化ヒマシ油
成分(C3):ポリオキシエチレン(10モル)ヒマシ油
成分(C4):ポリオキシエチレン(40モル)硬化ヒマシ油
-Ingredients (C2) to (C4)
The following components (C2) to (C4) were synthesized by the same synthesis method as that of the component (C1).
Component (C2): Polyoxyethylene (20 mol) Hardened castor oil Component (C3): Polyoxyethylene (10 mol) Castor oil component (C4): Polyoxyethylene (40 mol) Hardened castor oil

成分(A1)~(A8)と成分(B1)、成分(C1)~(C4)については、表1及び表2に記載の割合(質量%)にて40℃~50℃に加温し、必要に応じ水及び溶剤を加え均一になるまで混合後、各々の親水化剤とした。 The components (A1) to (A8), the components (B1), and the components (C1) to (C4) were heated to 40 ° C. to 50 ° C. at the ratios (mass%) shown in Tables 1 and 2. If necessary, water and a solvent were added and mixed until uniform, and then each hydrophilizing agent was used.

表1及び表2に示す各親水化剤について、40℃の温水で不揮発分の割合が5質量%濃度になるように水溶液を作製する。次に、各親水化剤の水溶液にポリプロピレン不織布(目付:15gsm)を1分間浸漬後、不織布に対して親水化剤の不揮発分の付着量が0.5質量%となるようマングル試験機を使用して絞る。続いて、各親水化剤の付着した不織布を80℃で30分間乾燥後、恒温恒湿室(20℃、50%RH)で24時間保管し、試験布を得た。 For each of the hydrophilic agents shown in Tables 1 and 2, an aqueous solution is prepared in warm water at 40 ° C. so that the non-volatile content has a concentration of 5% by mass. Next, after immersing the polypropylene non-woven fabric (grain: 15 gsm) in the aqueous solution of each hydrophilic agent for 1 minute, a mangle tester is used so that the amount of the non-woven fabric of the hydrophilic agent adhered to the non-woven fabric is 0.5% by mass. And squeeze. Subsequently, the nonwoven fabric to which each hydrophilic agent was attached was dried at 80 ° C. for 30 minutes and then stored in a constant temperature and humidity chamber (20 ° C., 50% RH) for 24 hours to obtain a test cloth.

試験布に対する親水化剤の付着量(W2)は、親水化剤が付着した不織布サンプル(W1)についてメタノールを用いてソックスレー抽出を行い求めた。そして下記計算式により親水化剤付着率X(%)を求めた。
X(%)=100×W2/W1
The amount of the hydrophilic agent adhered to the test cloth (W2) was determined by performing Soxhlet extraction of the nonwoven fabric sample (W1) to which the hydrophilic agent was attached using methanol. Then, the hydrophilic agent adhesion rate X (%) was obtained by the following calculation formula.
X (%) = 100 × W2 / W1

液流れ試験、初期透水試験、耐久透水試験及び液戻り試験に用いる人工尿については、尿素:NaCl:MgSO:CaCl:水=1.9:0.78:0.078:0.029:97.2%の処方で作製した。 For artificial urine used in the liquid flow test, initial water permeability test, durable water permeability test, and liquid return test, urea: NaCl: regsvr 4 : CaCl 2 : water = 1.9: 0.78: 0.078: 0.029: Made with a 97.2% formulation.

作製した試験布について、下記の試験方法を用いてそれぞれ評価を行った。結果を表3に示す。
(1)液流れ試験
45°の傾斜をつけたアクリルボードに濾紙(ADVANTEC社製No.2、15×30cm)を3枚重ねで取り付ける。次に濾紙上に試験布(15×30cm)を取り付ける。続いて人工尿の滴下位置に線を引き、試験布の1cm上よりピペットを用いて人工尿1ccを滴下する。滴下後、人工尿の流れた縦方向の距離(mm)を測定する。測定値は5回測定の平均値とする。流れた距離が短い程、瞬間透水性が良好である。
The prepared test cloths were evaluated using the following test methods. The results are shown in Table 3.
(1) Liquid flow test Three layers of filter paper (ADVANTEC No. 2, 15 x 30 cm) are attached to an acrylic board with an inclination of 45 °. Next, a test cloth (15 x 30 cm) is attached on the filter paper. Subsequently, a line is drawn at the dropping position of the artificial urine, and 1 cc of the artificial urine is dropped from 1 cm above the test cloth using a pipette. After dripping, the vertical distance (mm) through which artificial urine flows is measured. The measured value shall be the average value of 5 measurements. The shorter the flow distance, the better the instantaneous water permeability.

(2)初期透水試験、耐久透水試験
LENZING TECHNIK社製通液度測定器「LISTER AC」を使用し、EDANA RECOMMENDED TEST METHODのNONWOVENS COVERSTOCK LIQUID STRIKE-THROUGH TIMEに準じた透水試験を行った。濾紙(インテック(株)販売のGRADE:989 10cm角×3枚重ね)上に試験布(10cm角)を置き、その上に通液度測定器付属の通液検知電極を備えた通液検知プレートを置く。次に試験布表面から25mmの高さから5mLの人工尿を25mL/3.5秒の速さで滴下する。滴下から人工尿が試験布表面を通過するまでの時間を通液度測定器で測定し透水時間とした。また、これを3回繰り返し耐久透水試験とした。透水時間が短い程、透水性が良好である。更に2回目、3回目の透水時間が1回目の透水時間と差が無く短い程、耐久透水性が良好である。
(2) Initial water permeability test, durable water permeability test Using a liquid permeability measuring device "LISTER AC" manufactured by LENZING TECHNIK, EDANA RECOMMENDED TEST METHOD's NONWOVENS COVERSTOCK LIQUID STRIKE-THROUGH was performed. A test cloth (10 cm square) is placed on a filter paper (GRADE: 989 10 cm square x 3 sheets stacked) sold by INTEC Inc. Put. Next, 5 mL of artificial urine is dropped from a height of 25 mm from the surface of the test cloth at a rate of 25 mL / 3.5 seconds. The time from dripping to the passage of artificial urine through the surface of the test cloth was measured with a fluidity measuring device and used as the permeability time. Further, this was repeated 3 times to obtain a durable permeability test. The shorter the water permeability, the better the water permeability. Further, the shorter the second and third water permeation times are the same as the first water permeation time, the better the durable water permeation.

(3)液戻り試験
濾紙(ADVANTEC社製No.5A、10cm角)を5枚重ね、濾紙上に試験布(10cm角)を置く。次に試験布上に内径12mmの円筒を固定後、円筒上部から人工尿10mLを注入し、試験布を通して濾紙に吸収させる。濾紙に人工尿が吸収されたら円筒を取り除き、予め秤量した濾紙(ADVANTEC社製No.5A、10cm角)を2枚重ねで試験布上に置く。続いて濾紙の上から3.5kgの荷重を5分間かける。5分経過後に濾紙の重さを計り重量増加分を計算して液戻り量(g) とする。測定値は5回測定の平均値とする。液戻り量が少ない程、液戻り防止性が良好である。
(3) Liquid return test Five filter papers (ADVANTEC No. 5A, 10 cm square) are stacked, and a test cloth (10 cm square) is placed on the filter paper. Next, after fixing a cylinder with an inner diameter of 12 mm on the test cloth, 10 mL of artificial urine is injected from the upper part of the cylinder and absorbed into the filter paper through the test cloth. When the artificial urine is absorbed by the filter paper, remove the cylinder and place two pre-weighed filter papers (ADVANTEC No. 5A, 10 cm square) on the test cloth. Then, a load of 3.5 kg is applied from the top of the filter paper for 5 minutes. After 5 minutes, weigh the filter paper and calculate the weight increase to obtain the liquid return amount (g). The measured value shall be the average value of 5 measurements. The smaller the amount of liquid return, the better the liquid return prevention property.

Figure 0007100504000003
Figure 0007100504000003

Figure 0007100504000004
Figure 0007100504000004

Figure 0007100504000005
Figure 0007100504000005

本発明の親水化剤を繊維に付与することにより、繊維の初期透水性、耐久透水性、液戻り防止性のいずれについても優れた性能を発揮することが出来る。従って本発明の親水化剤は、紙おむつや生理用品等に用いられるポリオレフィン系不織布等の親水化剤として好適に使用が可能である。




By applying the hydrophilizing agent of the present invention to the fiber, excellent performance can be exhibited in all of the initial water permeability, durable water permeability, and liquid return prevention property of the fiber. Therefore, the hydrophilic agent of the present invention can be suitably used as a hydrophilic agent for polyolefin-based non-woven fabrics used for disposable diapers, sanitary products and the like.




Claims (6)

下記一般式(1)で示されるポリオキシアルキレン脂肪族アルコールモノ脂肪酸エステル(A)、下記一般式(2)で示されるスルホコハク酸ジアルキルエステル又はその塩(B)、及び1~30のオキシアルキレン単位を有するグリセロールヒドロキシ脂肪酸エステルのアルキレンオキサイド付加物(C)を必須成分として含有することを特徴とする親水化剤。
Figure 0007100504000006
(式中、Rは炭素数8~22のアルキル基又はアルケニル基、Rは炭素数7~21のアルキル基又はアルケニル基、AOはオキシエチレン基、AOは炭素数3~4のオキシアルキレン基を表し、xは1~20の整数、yは5~50の整数である。AO及びAOについてオキシアルキレン基の付加順は限定しておらず、付加する際の付加方法はブロック付加、又はランダム付加のいずれであってもよい。)
Figure 0007100504000007
(式中、R及びRはそれぞれ独立して炭素数6~10のアルキル基、Mは水素原子、アルカリ金属原子、アルカリ土類金属原子を表す。)
The polyoxyalkylene aliphatic alcohol monofatty acid ester (A) represented by the following general formula (1), the sulfosuccinic acid dialkyl ester represented by the following general formula (2) or a salt thereof (B), and 1 to 30 oxyalkylene units. A hydrophilic agent comprising an alkylene oxide adduct (C) of a glycerol hydroxy fatty acid ester having an essential component.
Figure 0007100504000006
(In the formula, R 1 is an alkyl group or an alkenyl group having 8 to 22 carbon atoms, R 2 is an alkyl group or an alkenyl group having 7 to 21 carbon atoms, A 1 O is an oxyethylene group, and A 2 O is an alkyl group having 3 to 21 carbon atoms. Represents 4 oxyalkylene groups, x is an integer of 1 to 20, y is an integer of 5 to 50. The order of addition of oxyalkylene groups is not limited for A 1 O and A 2 O, and when added. The addition method may be either block addition or random addition.)
Figure 0007100504000007
(In the formula, R 3 and R 4 independently represent an alkyl group having 6 to 10 carbon atoms, and M represents a hydrogen atom, an alkali metal atom, and an alkaline earth metal atom.)
前記成分(A)、(B)及び(C)の質量の合計を100質量%としたとき、成分(A)を60~90質量%、成分(B)を5~20質量%、及び成分(C)を5~25質量%含有する、請求項1に記載の親水化剤。 When the total mass of the components (A), (B) and (C) is 100% by mass, the component (A) is 60 to 90% by mass, the component (B) is 5 to 20% by mass, and the component ( The hydrophilic agent according to claim 1, which contains 5 to 25% by mass of C). 前記親水化剤の不揮発分全体に占める成分(A)、成分(B)及び成分(C)の合計の割合が70~100質量%である、請求項1又は2に記載の親水化剤。 The hydrophilic agent according to claim 1 or 2, wherein the total ratio of the component (A), the component (B) and the component (C) to the total non-volatile content of the hydrophilic agent is 70 to 100% by mass. 熱可塑性合成繊維に用いられる請求項1~3のいずれかに記載の親水化剤。 The hydrophilizing agent according to any one of claims 1 to 3, which is used for thermoplastic synthetic fibers. 請求項1~4のいずれかに記載の親水化剤が付着した熱可塑性合成繊維。 A thermoplastic synthetic fiber to which the hydrophilizing agent according to any one of claims 1 to 4 is attached. 請求項1~4のいずれかに記載の親水化剤が付与された不織布。 A non-woven fabric to which the hydrophilic agent according to any one of claims 1 to 4 is applied.
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