TW201816225A - Fiber processing agent and liquid permeable nonwoven fabric containing same - Google Patents

Fiber processing agent and liquid permeable nonwoven fabric containing same Download PDF

Info

Publication number
TW201816225A
TW201816225A TW106134679A TW106134679A TW201816225A TW 201816225 A TW201816225 A TW 201816225A TW 106134679 A TW106134679 A TW 106134679A TW 106134679 A TW106134679 A TW 106134679A TW 201816225 A TW201816225 A TW 201816225A
Authority
TW
Taiwan
Prior art keywords
nonwoven fabric
component
carbon atoms
processing agent
fiber processing
Prior art date
Application number
TW106134679A
Other languages
Chinese (zh)
Other versions
TWI651448B (en
Inventor
田中早織
矢放正広
加藤一史
山下文明
Original Assignee
日商旭化成股份有限公司
日商日華化學股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日商旭化成股份有限公司, 日商日華化學股份有限公司 filed Critical 日商旭化成股份有限公司
Publication of TW201816225A publication Critical patent/TW201816225A/en
Application granted granted Critical
Publication of TWI651448B publication Critical patent/TWI651448B/en

Links

Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/51Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the outer layers
    • A61F13/511Topsheet, i.e. the permeable cover or layer facing the skin
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/144Alcohols; Metal alcoholates
    • D06M13/148Polyalcohols, e.g. glycerol or glucose
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/165Ethers
    • D06M13/17Polyoxyalkyleneglycol ethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/53Polyethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • D06M15/647Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing polyether sequences

Abstract

The purpose of the present invention is to provide a fiber processing agent for improving rewetting properties and repeat liquid permeability of nonwoven fabric, a liquid permeable nonwoven fabric comprising fibers to which the fiber processing agent has been imparted, and a hygienic material using the liquid permeable nonwoven fabric. Provided is a fiber processing agent contains component (A) represented by general formula (1): HO-(A1O)p-H wherein A1 is an alkylene group having 2 - 4 carbons and p is an integer of 1 - 3, and component (B), which is different from component (A), represented by general formula (2): R1-O-(A2O)l-{C(O)R2C(O)-(A3O)m}n - R3 wherein R1, R2, R3, A2, A3, l, m, and n are specified in the claims. Also provided are a liquid permeable nonwoven fabric that contains the fiber processing agent, and a hygienic material that uses the liquid permeable nonwoven fabric.

Description

纖維加工劑、及含有其之液體通透性不織布Fiber processing agent and liquid-permeable nonwoven fabric containing the same

本發明係關於一種可對不織布賦予優異之回滲性及反覆透水性之纖維加工劑、含有該纖維加工劑之液體通透性不織布、以及使用有該液體通透性不織布之衛生材料。The present invention relates to a fiber processing agent capable of imparting excellent permeability and repeated water permeability to a nonwoven fabric, a liquid-permeable nonwoven fabric containing the fiber processing agent, and a sanitary material using the liquid-permeable nonwoven fabric.

近年來,拋棄式尿布或經期衛生棉等之普及異常顯著,所要求之品質或性能正在提昇。例如,在拋棄式尿布中,1次穿著並不一定限於處理1次排泄物,需要避免對於數次排泄之不快感,除使排泄物、汗、體液等快速移行至吸收體之液體通透性(初始透水性)以外,亦特別強烈要求回滲較少(回滲性)、透水性能之耐久性(反覆透水性)。 為了應對該等要求,例如,在以下之專利文獻1中,提出有賦予有親水性處理劑之聚烯烴系不織布,上述親水性處理劑含有特定之聚醚及聚醚改性矽酮。然而,於專利文獻1中記載之聚烯烴系不織布中,雖初始透水良好,但回滲性及反覆透水性尚不充分。 [先前技術文獻] [專利文獻] [專利文獻1]日本專利特開平10-53955號公報In recent years, the popularity of disposable diapers or menstrual tampons has been remarkable, and the required quality or performance is improving. For example, in disposable diapers, one wear is not necessarily limited to handling one excrement. It is necessary to avoid the unpleasant feeling of several excretions, in addition to the rapid permeability of excreta, sweat, body fluids, etc. to the liquid permeability of the absorbent In addition to (initial water permeability), there is a strong demand for less rewet (repermeable) and durability (repeated water permeability) of water permeability. In order to meet these requirements, for example, in the following Patent Document 1, a polyolefin-based nonwoven fabric provided with a hydrophilic treatment agent is proposed, and the hydrophilic treatment agent contains a specific polyether and a polyether-modified silicone. However, in the polyolefin-based nonwoven fabric described in Patent Document 1, although initial water permeability is good, the permeability and repeated water permeability are not sufficient. [Prior Art Document] [Patent Document] [Patent Document 1] Japanese Patent Laid-Open No. 10-53955

[發明所欲解決之問題] 鑒於上述先前技術之問題,本發明所欲解決之課題在於提供一種可改善不織布之回滲性及反覆透水性之纖維加工劑、以及包含賦予有該纖維加工劑之纖維之不織布。 [解決問題之技術方法] 為了解決該課題,本發明者等人反覆進行了努力研究,結果發現藉由併用通式(1)所表示之特定之成分(A)及通式(2)所表示之特定之成分(B),而可提供一種保持親水性與疎水性之平衡,兼顧對不織布之親和性與對尿等體液之親和性,初始透水性、回滲性、及反覆透水性優異之不織布,從而完成本發明。 即,本發明係如下所述者。 一種纖維加工劑, 其含有[1]下述通式(1): HO-(A1 O)p -H 通式(1) {式中,A1 係碳數2~4之伸烷基,而且p係1~3之整數}所表示之成分(A);及 與該成分(A)不同之下述通式(2): R1 -O-(A2 O)l -{C(O)R2 C(O)-(A3 O)m }n -R3 通式(2) {式中,R1 與R3 相互獨立地為氫原子、碳數1~24之烷基、碳數2~24之烯基、碳數2~24之烷醯基、碳數2~24之烯醯基或-C(O)-R4 -COOX(此處,R4 為碳數1~12之伸烷基、碳數2~12之伸烯基或碳數6~12之伸芳基,而且X為氫原子或陰離子),R2 為碳數1~12之伸烷基、碳數2~12之伸烯基或碳數6~12之伸芳基,A2 與A3 相互獨立地為碳數2~4之伸烷基,l為0或1~1000之整數,m為0或1~1000之整數,而且n為0或1~100之整數。其中,l+n為1以上}所表示之成分(B)。 [2]如上述[1]中記載之纖維加工劑,其進而含有聚醚改性矽酮作為成分(C)。 [3]一種液體通透性不織布,其中上述[1]或[2]中記載之纖維加工劑之純分附著量為0.1~1.5重量%。 [4]如上述[3]中記載之液體通透性不織布,其中上述液體通透性不織布係包含熱塑性纖維之不織布。 [5]如上述[3]或[4]中記載之液體通透性不織布,其中上述不織布係包含纖度0.45~5.0 dtex之纖維者。 [6]如上述[3]至[5]中任一項所記載之液體通透性不織布,其中上述不織布纖維係長纖維不織布。 [7]如上述[3]至[6]中任一項所記載之液體通透性不織布,其中上述液體通透性不織布之反覆透水性於第4次為70%以上。 [8]如上述[3]至[7]中任一項所記載之液體通透性不織布,其中上述液體通透性不織布之回滲性為0.5 g以下。 [9]一種衛生材料,其係使用如上述[3]至[8]中任一項所記載之液體通透性不織布而成者。 [發明之效果] 塗佈有本發明之纖維加工劑之不織布由於初始透水性、回滲性、及反覆透水性優異,故而可適合用作衛生材料例如經期衛生棉、失禁襯墊、拋棄式尿布等之頂部薄片或第二片材,或者,亦可適合用於例如遮罩、懷爐、帶基材、貼膏藥基材、急救繃帶、包裝材、擦拭紙製品、醫療用長袍、繃帶、衣物、護膚用片材等。[Problems to be Solved by the Invention] In view of the problems of the prior art described above, a problem to be solved by the present invention is to provide a fiber processing agent capable of improving the permeability and repeated water permeability of a non-woven fabric, and a fiber processing agent containing the fiber processing agent. Non-woven fabric. [Technical method for solving the problem] In order to solve this problem, the inventors of the present invention have repeatedly studied hard, and as a result, found that the specific component (A) and the general formula (2) represented by the general formula (1) are used in combination. The specific component (B) can provide a balance between maintaining hydrophilicity and water retention, taking into account the affinity for non-woven fabrics and the affinity for body fluids such as urine, and excellent initial water permeability, reverse permeability, and repeated water permeability. Non-woven fabric, thus completing the present invention. That is, the present invention is as described below. A fiber processing agent containing [1] the following general formula (1): HO- (A 1 O) p -H general formula (1) {wherein A 1 is an alkylene group having 2 to 4 carbon atoms, Moreover, p is an ingredient (A) represented by an integer of 1 to 3; and the following general formula (2) different from the ingredient (A): R 1 -O- (A 2 O) l- {C (O ) R 2 C (O)-(A 3 O) m } n -R 3 General formula (2) {where R 1 and R 3 are independently a hydrogen atom, an alkyl group having 1 to 24 carbon atoms, and carbon Alkenyl groups having 2 to 24 carbon atoms, alkenyl groups having 2 to 24 carbon atoms, alkenyl groups having 2 to 24 carbon atoms, or -C (O) -R 4 -COOX (here, R 4 is 1 to 12 carbon atoms) Alkylene, carbonene with 2 to 12 or arylene with 6 to 12 carbons, and X is hydrogen atom or anion), R 2 is alkylene with 1 to 12 carbons, carbon 2 Alkenyl group of -12 or arylene group of 6 to 12 carbons, A 2 and A 3 are independently of each other an alkylene group of 2 to 4 carbon atoms, l is an integer of 0 or 1 to 1000, and m is 0 or An integer of 1 to 1000, and n is an integer of 0 or 1 to 100. Here, l + n is a component (B) represented by 1}. [2] The fiber processing agent according to the above [1], which further contains polyether-modified silicone as the component (C). [3] A liquid-permeable non-woven fabric, wherein the pure attachment amount of the fiber processing agent according to the above [1] or [2] is 0.1 to 1.5% by weight. [4] The liquid-permeable nonwoven fabric according to the above [3], wherein the liquid-permeable nonwoven fabric is a nonwoven fabric containing thermoplastic fibers. [5] The liquid-permeable nonwoven fabric according to the above [3] or [4], wherein the nonwoven fabric is a fiber containing a fineness of 0.45 to 5.0 dtex. [6] The liquid-permeable nonwoven fabric according to any one of the above [3] to [5], wherein the nonwoven fabric fiber is a long-fiber nonwoven fabric. [7] The liquid-permeable nonwoven fabric according to any one of the above [3] to [6], wherein the repeated water permeability of the liquid-permeable nonwoven fabric is 70% or more at the fourth time. [8] The liquid-permeable nonwoven fabric according to any one of the above [3] to [7], wherein the liquid-permeable nonwoven fabric has an osmotic property of 0.5 g or less. [9] A sanitary material obtained by using the liquid-permeable non-woven fabric according to any one of the above [3] to [8]. [Effects of the Invention] The nonwoven fabric coated with the fiber processing agent of the present invention is excellent in initial water permeability, permeability, and repeated water permeability, and thus can be suitably used as sanitary materials such as menstrual tampons, incontinence pads, and disposable diapers. It can also be used as a top sheet or a second sheet, or it can be suitable for use in, for example, masks, furnaces, tape substrates, plaster substrates, emergency bandages, packaging materials, wipes, medical gowns, bandages, and clothing , Sheet for skin care, etc.

以下,對本發明之實施形態進行詳細說明。 本實施形態之纖維加工劑含有下述通式(1): HO-(A1 O)p -H 通式(1) {式中,A1 係碳數2~4之伸烷基,而且p係1~3之整數}所表示之成分(A);及 與該成分(A)不同之下述通式(2): R1 -O-(A2 O)l -{C(O)R2 C(O)-(A3 O)m }n -R3 通式(2) {式中,R1 與R3 相互獨立地為氫原子、碳數1~24之烷基、碳數2~24之烯基、碳數2~24之烷醯基、碳數2~24之烯醯基或-C(O)-R4 -COOX(此處,R4 為碳數1~12之伸烷基、碳數2~12之伸烯基或碳數6~12之伸芳基,而且X為氫原子或陰離子),R2 為碳數1~12之伸烷基、碳數2~12之伸烯基或碳數6~12之伸芳基,A2 與A3 相互獨立地為碳數2~4之伸烷基,l為0或1~1000之整數,m為0或1~1000之整數,而且n為0或1~100之整數。其中,l+n為1以上}所表示之成分(B)。 首先,對通式(1)所表示之成分(A)進行說明。 通式(1)中,A1 係碳數2~4之伸烷基,而且p係1~3之整數。A1 係碳數2~4之伸烷基,但就回滲性及反覆透水性之觀點而言,較佳為碳數3~4之伸烷基,更佳為碳數3之伸烷基。p表示(A1 O)所表示之伸烷基氧基之聚合度,為1~3之整數,就回滲性及反覆透水性之觀點而言,較佳為1~2,更佳為1。 成分(A)可藉由例如於鹼觸媒之存在下,於80~200℃下,使環氧乙烷、環氧丙烷、環氧丁烷等碳數2~4之環氧烷與乙二醇、丙二醇、丁二醇等碳數2~4之伸烷基二醇加成而獲得。作為鹼觸媒,例如,可使用氫氧化鉀、氫氧化鈉等。亦可使用市售之乙二醇、丙二醇、丁二醇、二乙二醇、二丙二醇、二丁二醇、三乙二醇、三丙二醇、三丁二醇等。 通式(2)中,R1 與R3 相互獨立地為氫原子、碳數1~24之烷基、碳數2~24之烯基、碳數2~24之烷醯基、碳數2~24之烯醯基或-C(O)-R4 -COOX(此處,R4 為碳數1~12之伸烷基、碳數2~12之伸烯基或碳數6~12之伸芳基,而且X為氫原子或陰離子),R2 為碳數1~12之伸烷基、碳數2~12之伸烯基或碳數6~12之伸芳基,A2 與A3 相互獨立地為碳數2~4之伸烷基,l為0或1~1000之整數,m為0或1~1000之整數,n為0或1~100之整數。其中,l+n為1以上,又,成分(B)係與成分(A)不同之化合物,因此,本說明書中,通式(2)係設為除通式(1)以外者。 就回滲性及反覆透水性之觀點而言,較佳為R1 與R3 中之任一者為碳數1~24之烷基、碳數2~24之烯基、碳數2~24之烷醯基或碳數2~24之烯醯基。於該情形時,就相同之觀點而言,碳數較佳為8~22,更佳為12~18。該等烷基、烯基、烷醯基及烯醯基可為直鏈狀亦可為支鏈狀。 A2 與A3 相互獨立地為碳數2~4之伸烷基,就回滲性及反覆透水性、加工浴穩定性之觀點而言,較佳為碳數2~3之伸烷基。 又,就相同之觀點而言,(A2 O)l 、(A3 O)m 所表示之聚伸烷基氧基更佳為併用碳數2之伸烷基氧基(伸乙氧基)與碳數3之伸烷基氧基(伸丙氧基)。於該情形時,伸乙氧基與伸丙氧基之調配比率以莫耳比計較佳為伸乙氧基:伸丙氧基=5:95~50:50,更佳為5:95~40:60,進而較佳為10:90~30:70。 於(A2 O)l 、(A3 O)m 所表示之聚伸烷基氧基包括複數個伸烷基氧基之情形時,其加成方法可為嵌段加成亦可為無規加成。l及m分別表示(A2 O)l 及(A3 O)m 所表示之聚伸烷基氧基之聚合度,l表示0或1~1000之整數,m表示0或1~1000之整數,就回滲性及反覆透水性之觀點而言,l及m均較佳為10~200。 又,就操作之容易性之觀點而言,通式(2)所表示之成分(B)較佳為平均分子量10萬以下。 作為成分(B),例如,可列舉聚伸烷基二醇(B1)、聚氧伸烷基烷基醚(B2)、2元羧酸之伸烷基氧基加成物(B3)、其等之酯化物(B4)等。 聚伸烷基二醇(B1)可藉由例如使環氧烷與2元醇加成而獲得。又,聚氧伸烷基烷基醚(B2)可藉由例如使環氧烷與1元醇加成而獲得。於該情形時,可按照常規方法,例如,使用氫氧化鉀、氫氧化鈉等鹼觸媒,於80~200℃下進行。作為2元醇,例如,可列舉乙二醇、丙二醇、丁二醇等。作為1元醇,可列舉碳數1~24之醇。此種醇亦可具有支鏈或雙鍵。作為環氧烷,可使用環氧乙烷、環氧丙烷、環氧丁烷等碳數2~4之環氧烷。於使用2種以上之環氧烷之情形時,加成方法可為嵌段亦可為無規。 2元羧酸之伸烷基氧基加成物(B3)可藉由例如使環氧烷與2元羧酸加成之方法、或使2元羧酸與聚伸烷基二醇進行反應而獲得。 上述酯化物(B4)可藉由例如使上述所獲得之聚伸烷基二醇(B1)、聚氧伸烷基烷基醚(B2)、及/或2元羧酸之伸烷基氧基加成物(B3)與1元及/或2元羧酸按照常規方法於100~300℃左右進行反應而獲得。該反應可無觸媒,亦可使用硫酸或對甲苯磺酸等觸媒。 作為1元羧酸,可列舉碳數1~24之羧酸。此種羧酸亦可具有支鏈或雙鍵。作為2元羧酸,例如,可列舉對苯二甲酸、間苯二甲酸、鄰苯二甲酸等芳香族二羧酸、1,4-環己烷二羧酸、己二酸、癸二酸、順丁烯二酸、丁二酸等脂肪族二羧酸。其中,就回滲性及反覆透水性之觀點而言,較佳為使用脂肪族二羧酸,更佳為使用己二酸、丁二酸。 就回滲性及反覆透水性之觀點而言,纖維加工劑中之成分(A)與成分(B)之調配比率以質量比計,較佳為成分(A):成分(B)=1:99~90:10,更佳為5:95~50:50。若成分(A)之調配比率未達下限值,則有回滲性下降之傾向,若成分(A)之調配比率超過上限值,則有反覆透水性下降之傾向。 於本實施形態之纖維加工劑中,除成分(A)、成分(B)以外,亦可進而調配聚醚改性矽酮作為改善初始透水性(45度斜流長度)之成分(C)。就回滲性及45度斜流長度之觀點而言,成分(C)之調配比率相對於成分(A)與成分(B)之合計量,較佳為5質量%~50質量%,更佳為10質量%~30質量%。 作為成分(C),可使用市售之聚醚改性矽酮。例如,可使用:信越化學工業股份有限公司之KF-351A、KF-352A、KF-353、KF-355A、KF-615A、KF-642、KF-6204、KF-6011、KF-6012、KF-6013;東麗道康寧股份有限公司之SH8700、SH8410、SH8400、L-7002、FZ-2104、FZ-77、L-7604;邁圖高新材料日本有限公司之TSF4440、TSF4441、TSF4452、SF1188A、SF1288、Silsoft840、Silsoft860、Silsoft870、Silsoft875、Silsoft880、Silsoft895等。用作成分(C)之聚醚改性矽酮並無特別限制,就回滲性、反覆透水性及45度斜流長度之觀點而言,適合使用HLB為5~15者,又,適合使用黏度50~10000 cSt者。 於本實施形態之纖維加工劑中,除成分(A)、成分(B)、成分(C)以外,只要無損所需之效果,則亦可根據所需之目的調配其他化合物。例如,可使其適當含有作為乳化劑、柔軟劑、平滑劑、抗靜電劑、消泡劑之各種界面活性劑。 纖維加工劑之附著量根據目標用途而有所不同,例如,作為衛生材料用,較佳為以作為必須成分之A成分與B成分之合計量相對於不織布附著0.05重量%至1.50重量%之方式進行塗佈。將成分A及成分B、成分C、其他化合物混合而成之纖維加工劑之附著量較佳為以除掉水等稀釋加工劑之溶劑之純分(純分附著量)計,為0.10重量%~1.50重量%之範圍,更佳為0.15重量%~1.20重量%。若未達0.05重量%則不易獲得令人滿足之透水性能,另一方面,若超過1.50重量%,則有使肌膚產生斑疹或濕疹之可能性。 於將纖維加工劑賦予至不織布時,將成分(A)、成分(B)、成分(C)之各者、或者將該等混合製成一劑者直接賦予至不織布之方法亦較為有效,但較佳為預先進行混合並利用水等溶劑進行稀釋後以纖維加工劑水溶液之形式賦予至不織布。本實施形態之纖維加工劑可藉由將成分(A)及成分(B),根據情況,亦將成分(C)及上述其他化合物,以較佳為熔點以上之溫度混合均勻而獲得。 作為向不織布賦予纖維加工劑之方法,可採用浸漬法、噴霧法、塗佈法等已知之方法,亦可於賦予纖維加工劑後,使用熱風、熱輥等乾燥方法進行乾燥。又,亦可於賦予纖維加工劑前,視需要採用電暈放電處理、常壓電漿放電處理等處理。 為了不使伴隨不織布製造設備之高速化產生之乾燥步驟中之乾燥不足等產生,纖維加工劑水溶液之塗佈量較佳為較少。對不織布之塗佈量(重量%)於上述賦予方法之任一者中均較佳為1.0重量%~65重量%,更佳為3.0重量%~60重量%,進而較佳為5.0重量%~50重量%。若未達1.0重量%,則無法獲得均勻之塗佈,另一方面,若超過65重量%,則所需之乾燥能力變大,而設備成本增加,又,可能產生乾燥不足。再者,塗佈之纖維加工劑之濃度較佳為0.05重量%以上~100重量%。 纖維加工劑之賦予方式一般為利用塗佈進行賦予之方法。作為公知之塗佈法,可列舉接觸式塗佈機、模嘴等,由於可沿不織布寬度方向均勻地賦予纖維加工劑,故而較佳為使用利用凹版進行賦予之賦予方式。 凹版輥之柄亦可為格子型或稜錐型,較佳為纖維加工劑不易殘留於凹版之單元底之斜線型。單元體積較佳為5 cm3 /m2 ~40 cm3 /m2 。若未達5 cm3 /m2 ,則塗佈量過少,因此,難以進行纖維加工劑之均勻之塗佈。另一方面,若超過40 cm3 /m2 ,則塗佈量變得過多,因此,會產生因乾燥步驟中之乾燥不足或遷移導致產生纖維加工劑之附著斑等問題。 上述凹版輥之單元之深度較佳為10 μm~80 μm,其間隔較佳為在80目~250目之範圍內以成為上述單元體積之方式進行設計。 用以刮取凹版輥表面之液體之方式亦可為使用一般之淬火鋼板製之刮刀之刮刀方式或使用表面為橡膠製之輥之橡膠輥方式。作為刮刀方式之情形時之擠壓壓力,較佳為0.5 kg/cm~1.0 kg/cm,更佳為0.6 kg/cm~0.8 kg/cm。於橡膠輥方式之情形時,於橡膠硬度60°以上且80°以下之範圍內,擠壓壓力較佳為1.0 kg/cm以上且5.0 kg/cm以下,更佳為1.5 kg/cm以上且3.5 kg/cm以下。若於任一方式中擠壓壓力均為上述範圍內,則可沿不織布寬度方向均勻地擠壓,因此,纖維加工劑之塗佈量之偏差變少。 又,由於可應對設備之高速化、可高效地進行塗佈且容易維持不織布之厚度,故而亦較佳為利用噴霧法之賦予方式。作為噴霧法,亦可為公知之利用空氣壓縮進行之吹送法或將纖維加工劑水溶液直接壓縮後進行噴霧之方法,就可均勻地塗佈於不織布之觀點而言,較佳為轉子潤濕方式。藉由實施塗佈時之纖維加工劑水溶液之散射防止對策,而於設備之高速時亦能夠進行塗佈。所謂轉子潤濕方式,係指將纖維加工劑水溶液供給至旋轉之轉子上,使用轉子旋轉之離心力噴霧纖維加工劑水溶液之方法。於轉子潤濕方式中,以可沿塗佈的方向僅對塗佈之不織布側噴霧藉由轉子旋轉飛散之纖維加工劑水溶液之液體粒子之方式、且可沿不織布之寬度方向均勻地進行塗佈之方式限定開口部,能夠根據轉子轉數調整噴霧粒徑。 於上述轉子潤濕方式之情形時,例如,轉子之直徑選定40 mm~100 mm者,以纖維加工劑水溶液可沿塗佈之不織布之寬度方向均勻地附著之方式,設定塗佈之不織布面與轉子之中心之距離。較佳為以自相鄰之轉子噴霧之塗佈分佈範圍之2分之1重疊之方式進行設定。又,轉子較佳為沿寬度方向在60 mm~220 mm之範圍內等間隔地配置且設為2段。 均勻地進行塗佈之要點在於使噴霧粒子進入直至塗佈之不織布之內部,其噴霧粒徑較佳為10 μm~200 μm,更佳為30 μm~70 μm。對形成最佳之噴霧粒徑而言,纖維加工劑水溶液之表面張力較重要,噴霧粒徑係藉由下述式: 噴霧粒徑(μm)={100000×√(表面張力(N/m))}/(轉子直徑(mm)×轉子轉數(rpm)) 算出。 又,該等塗佈方法中之纖維加工劑水溶液之溫度較佳為5℃~50℃,就溶液之均勻分散、穩定性之觀點而言,更佳為12℃~40℃。纖維加工劑水溶液之黏度較佳為0.5 mPa·s~50 mPa·s,就容易更均勻地進行塗佈之觀點而言,更佳為0.8 mPa·s~20 mPa·s。若黏度超過50 mPa·s,則有纖維加工劑水溶液向不織布之浸透性變差,而難以進行均勻之塗佈之傾向。 纖維加工劑水溶液之塗佈後之乾燥可使用慣用之乾燥方式,並無特別限定,可採用利用對流傳熱、傳導傳熱、放射傳熱等之已知之方法,可使用熱風循環型、熱風貫通型、紅外線加熱器型、對不織布之兩面吹送熱風之方法、導入至加熱氣體中之方法等各種乾燥方法。 本實施形態之不織布包括熱塑性纖維,可為藉由紡黏法製造之長纖維不織布,亦可為藉由梳棉法或濕式抄紙法等製造之短纖維不織布。然而,就強度、生產性之觀點、使不織布表面結構具有特徵、對肌膚之刺激減少等之觀點而言,作為構成織物之纖維,較佳為藉由紡黏法製造之長纖維。本說明書中,所謂長纖維,係指纖維長度為55 mm以上者。又,作為熱塑性纖維之形態,不僅可使用圓形剖面者,亦可使用剖面為扁平或Y型等之異形剖面纖維、中空纖維或捲縮纖維等特殊之形態者,並無特別限定。 織物可為1層單體,亦可於藉由紡黏法(S)形成之織物之上,吹送藉由熔噴法(M)熔融紡絲之織物而進行積層。就生產性之觀點而言,積層之狀態亦可積層為SS、SSS、SSSS或以SM、SMS、SMMS、SMSMS之方式進行積層。又,亦可形成為各層不同之單位面積重量或纖維徑、纖維形態。 作為積層之織物之接合方法,亦可為使用接著劑進行接合之方法、利用低熔點纖維或複合纖維進行接著之方法、使熱熔黏合劑於織物形成中散佈而進行熔融接合之方法、利用針刺、水流等進行交絡等機械交絡或利用熱風進行之接合等方法之任一者。然而,就高速生產性之方面而言,較佳為藉由局部熱壓接進行接合。例如,可使織物於可賦予針點狀、橢圓形狀、菱形狀、矩形狀等之接合點之經加熱之壓紋/平滑輥間穿過以進行接合。就強度保持及柔軟性之方面而言,局部熱壓接中之熱壓接面積率較佳為5~40%,更佳為5~25%。又,就維持不織布之體積,可獲得作為衛生材料之頂部薄片較理想之具有緩衝性之質地之觀點而言,亦較佳為使用熱風進行接合。作為使用熱風之接合方式,只要為熱風循環型、熱風貫通型、對不織布之兩面吹送熱風之方法,則可無特別限定地加以使用。 作為構成本實施形態之熱塑性纖維之熱塑性樹脂,例如,可列舉聚乙烯、聚丙烯、共聚聚丙烯等聚烯烴系樹脂、聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯、共聚聚酯等聚酯系樹脂、尼龍-6、尼龍-66、共聚尼龍等聚醯胺系樹脂、及聚乳酸、聚丁二酸丁二酯、聚丁二酸乙二酯等生物降解性樹脂,並無特別限制。就不織布之質地之觀點、及所使用之用途大多為拋棄式材料、通用、回收之方便性之觀點而言,較佳為聚烯烴系樹脂。又,纖維可為1種,亦可為並列或芯鞘等將2種以上之樹脂組合而成者。 不織布之纖維之平均纖度較佳為0.45 dtex~10.0 dtex,更佳為0.55 dtex~8.0 dtex、進而較佳為0.86 dtex~5.0 dtex。就紡絲穩定性之觀點而言,平均纖度較佳為0.45 dtex以上,另一方面,就衛生材料所使用之不織布之質地之觀點而言,較佳為10.0 dtex以下。 不織布之單位面積重量較佳為8 g/m2 ~80 g/m2 ,更佳為10 g/m2 ~40 g/m2 以下,進而較佳為10 g/m2 ~30 g/m2 。若單位面積重量為8 g/m2 以上,則作為衛生材料所使用之不織布,滿足韌度,另一方面,若為80 g/m2 以下,則有滿足衛生材料所使用之不織布之質地且外觀上不易給人很厚之印象之傾向。 賦予有本實施形態之纖維加工劑之不織布為了流暢地吸收尿或體液等,較佳為具有如下所述之特性。 成為本實施形態之不織布之透水性之指標之反覆透水性較佳為於第4次為70%以上。由於不會每次排尿時都更換尿布,故而對於頂部薄片或第二片材等所使用之不織布,對第2次、第3次反覆之排尿,亦需要流暢地使尿等體液透水。若第4次之反覆透水性之值未達70%,則於用於例如拋棄式尿布之頂部薄片或第二片材等之情形時,對第2次以後之尿無法充分地通水,因此,有成為漏尿之原因之可能性。 成為本實施形態之不織布之透水性之指標之回滲性較佳為0.5 g以下。若回滲性之值超過0.5 g,則於用於例如拋棄式尿布之表面材之情形時,排尿後,在表面材接觸肌膚時有非常濕之觸感而使用感變差,此外,有成為引起斑疹之原因之可能性。回滲性越低越好,但0.01 g以下之值為測定下限值。 成為本實施形態之不織布之透水性之指標之45度斜流長度較佳為30 mm以下,更佳為25 mm以下。若45度斜流長度超過30 mm,則於用於例如拋棄式尿布等之表面材之情形時,表面之液流變多,而容易引起漏尿。 [實施例] 以下,利用實施例、比較例對本發明進行具體說明,但本發明並不僅限定於以下之實施例。再者,各特性之評價方法如下所述,將所獲得之不織布之物性示於以下之表2。以下,將不織布製造中之流動方向稱為MD方向,將與該方向成直角之方向且寬度方向稱為CD方向。 1.平均纖度(dtex) 沿不織布之CD方向分成5等分,採取1 cm見方之試片,利用KEYENCE公司製造之顯微鏡VHX-700F,對纖維之直徑各測定20處,根據其平均值算出單紗纖度。 2.不織布之單位面積重量(g/m2 ) 依據JIS-L1906,沿不織布之CD方向,以採取位置成為均等之方式採取5片MD方向20 cm×CD方向5 cm之試片,並測定質量,將其平均值換算為每單位面積之重量而作為單位面積重量(g/m2 )求出。 3.纖維加工劑水溶液之塗佈量(重量%) 將根據纖維加工劑水溶液賦予加工1小時之纖維加工劑水溶液之消耗量且藉由下述式: 纖維加工劑水溶液塗佈量(重量%)=纖維加工劑水溶液消耗量(g)/{不織布單位面積重量(g/m2 )×寬度(m)×加工速度(m/min)×60(min)}×100 算出之值作為纖維加工劑水溶液之塗佈量(重量%)。 4.純分附著量係將根據塗佈量(重量%)且藉由下述式: 純分附著量(重量%)=塗佈量(重量%)×(纖維加工劑之水溶液濃度(重量%))÷100算出之值作為纖維加工劑(總成分)之純分附著量。 又,成分(A)與成分(B)之純分附著量係根據塗佈量(重量%)且藉由下述式: 成分(A)與成分(B)之純分附著量(重量%)=塗佈量(重量%)×(纖維加工劑水溶液之成分(A)之成分濃度(重量%)+纖維加工劑水溶液之成分(B)之成分濃度(重量%))÷100 算出。 5.回滲性(g) 作為吸收體為了預先使吸收體之特性固定化,而在3片特定濾紙(Ahlstrоm公司製造之GRADE:989)之上放置試驗布。進而於其上放置10 cm見方且在中央開有直徑25 mm之孔之板(約800 g),從中央孔之上部25 mm高度,滴加生理鹽水(吸收體重量之4.0倍之液體量),使其吸收。繼而,除去試驗布之上之板,輕輕地載置3.5 kg之砝碼(10 cm見方),歷時3分鐘使吸收體中之液體之分佈固定化。繼而,將3.5 kg之砝碼暫時除去,於試驗布之上迅速地放置2片預先稱重之測定用濾紙(HOLLINGSWORTH&VOSE.CONPANY製造之ERTMWWSSHEETS,12.5 cm見方),再次輕輕地載置3.5 kg之砝碼。於2分鐘後稱重該測定濾紙之重量增加。將其增加之值(g)作為回滲性。 6.反覆透水性(%) 作為吸收體將10片衛生紙(Itoman股份有限公司製造之hard single 1R55m)重疊,於其上放置試驗布(20 cm×30 cm)。進而於其上放置等間隔地開有10處直徑1.5 cm之孔之不鏽鋼製之板,自位於各孔之布之上方10 mm之高度滴加生理鹽水0.05 g,經過3分鐘後,再次同樣地進行滴加。第4次之滴加後,數於10秒以內被吸收之孔之數(a)。對相同之試樣之40處進行此試驗,將{((a)/(孔10處×試樣40處)×100)}設為第4次之反覆透水性(%)。又,繼續於第5次之滴加後亦與第4次同樣地數於10秒以內被吸收之孔之數(b),將{((b)/(孔10處×試樣40處)×100)}作為第5次之反覆透水性(%)。 7.45度斜流長度(mm) 於45度地傾斜之板上重疊10片衛生紙(Itoman股份有限公司製造之hard single 1R55m)作為吸收體,於其上放置試驗布(20 cm見方)並進行固定,自布之上方10 mm之高度滴加0.05 g之生理鹽水。讀取滴加位置至吸收結束之生理鹽水流下之距離。於試驗布內任意20處進行該測定,將其平均值作為透水45度斜流長度(mm)。 <不織布之製造(1)> 將熔體流動速率(MFR,melt mass flow rate)為55 g/10分鐘(依據JIS-K7210,於溫度230℃、負載2.16 kg下測定)之聚丙烯(PP,polypropylene)樹脂,以成為噴出量0.88 g/分鐘·孔之方式,利用紡黏法,於紡絲溫度220℃下擠出,使用利用空氣噴射之高速牽引裝置,將該絲群朝向移動捕獲面擠出,而製備平均纖維徑2.8 dtex之長纖維織物。 繼而,使所獲得之長纖維織物於上下溫度135℃、壓力60 kg/cm下之平滑輥與壓紋輥(圖案規格:直徑0.425 mm圓形、鋸齒排列、橫間距2.1 mm、縱間距1.1 mm、壓接面積率6.3%)之間穿過,而將纖維彼此局部壓接,以目標單位面積重量成為18 g/m2 之方式調整線速度,而獲得長纖維不織布(1)。 <不織布之製造(2)> 將乙烯成分含量為4.3莫耳%、MFR為24之乙烯-丙烯無規共聚體樹脂(r-PP),以成為噴出量0.84 g/分鐘·孔之方式,藉由紡黏法,於紡絲溫度230℃下擠出,使用利用空氣噴射之高速牽引裝置,將該絲群朝向移動捕獲面擠出,而製作平均纖維徑2.3 dtex之長纖維織物。繼而,針對所獲得之長纖維織物,使用與不織布之製造(1)中所使用者相同之平滑輥/壓紋輥,於上下溫度135℃、壓力60 kg/cm之條件下,將纖維彼此局部壓接,以目標單位面積重量成為30 g/m2 之方式調整線速度,而獲得長纖維不織布(2)。 <不織布之製造(3)> 將MFR為38 g/10分之聚丙烯(PP),使用配置有“八”型異形噴嘴之紡絲頭,於紡絲溫度240℃、噴出量為0.80 g/分鐘·孔下擠出,使用利用空氣噴射之高速氣流牽引裝置,將該絲群朝向移動捕獲面擠出,而獲得平均纖維徑2.5 dtex之長纖維織物。 繼而,使所獲得之長纖維織物於設定為溫度135℃、壓力60 kg/cm之平滑輥與壓紋輥(圖案規格:直徑1.00 mm圓形、鋸齒排列、橫間距4.4 mm、縱間距4.4 mm、壓接面積率7.9%)之間穿過,而將纖維彼此局部地接著,而獲得單位面積重量15 g/m2 、捲縮數28個/英吋之長纖維不織布(3)。 <不織布之製造(4)> 將MFR為55 g/10分鐘(依據JIS-K7210,於溫度230℃、負載2.16 kg下測定)之聚丙烯(PP)樹脂作為第1成分,將熔融指數(MI,Melt Flow Index)為26 g/10分鐘(依據JIS-K7210,於溫度190℃、負載2.16 kg下測定)之高密度聚乙烯(HDPE,High Density Polyethylene)樹脂作為第2成分,藉由紡黏法,將第1成分之噴出量為0.54 g/分鐘·孔、第2成分之噴出量為0.26 g/分鐘·孔而總噴出量為0.8 g/分鐘·孔且第1成分與第2成分之比成為約2/1之纖維,於紡絲溫度220℃下擠出,使用利用空氣噴射之高速氣流牽引裝置,將該絲群朝向移動捕獲面擠出,而製備平均纖維徑2.0 dtex之偏芯芯鞘型複合長纖維織物。 繼而,針對所獲得之長纖維織物,使用與不織布之製造(3)中所使用者相同之平滑輥/壓紋輥,於上下溫度135℃、壓力60 kg/cm之條件下,將纖維彼此局部壓接,以目標單位面積重量成為15 g/m2 之方式調整線速度,而獲得長纖維不織布(4)。 <不織布之製造(5)> 將MFR為55 g/10分鐘(依據JIS-K7210,於溫度230℃、負載2.16 kg下測定)之聚丙烯(PP)樹脂作為第1成分,將MI為26 g/10分鐘(依據JIS-K7210,於溫度190℃、負載2.16 kg下測定)之高密度聚乙烯(HDPE)樹脂作為第2成分,藉由紡黏法,將第1成分之噴出量為0.4 g/分鐘·孔、第2成分之噴出量為0.4 g/分鐘·孔而總噴出量為0.8 g/分鐘·孔且第1成分與第2成分之比成為1/1之纖維,於紡絲溫度220℃下擠出,使用利用空氣噴射之高速氣流牽引裝置,將該絲群朝向移動捕獲面擠出,而製備平均纖維徑2.3 dtex之偏芯芯鞘型複合長纖維織物。 繼而,使所獲得之偏芯芯鞘型複合長纖維不織物於100℃之平滑輥與壓紋輥(圖案規格:直徑1.00 mm圓形、鋸齒排列、橫間距4.4 mm、縱間距4.4 mm、壓接面積率7.9%)之間穿過,而使纖維彼此暫時接著,繼而,利用熱風溫度142℃、熱風風速0.7 m/s之熱風使纖維彼此接著,而獲得單位面積重量25 g/m2 、捲縮數17個/英吋之複合長纖維不織布(5)。 <不織布之製造(6)> 使用與不織布之製造(5)之製造中所使用者相同之聚合物,藉由紡黏法,將第1成分(聚丙烯)之噴出量為0.40 g/分鐘·孔、第2成分(聚乙烯)之噴出量為0.40 g/分鐘·孔而總噴出量為0.8 g/分鐘·孔且第1成分與第2成分之比成為1:1之纖維,於紡絲溫度220℃下擠出。針對所擠出的絲,利用移動捕獲面之吸引力使其在牽引區域內延伸之後,使其穿過擴散器沈積於移動捕獲面,而製備平均纖維徑3.0 dtex之並列型複合長纖維織物。針對所獲得之並列型複合長纖維織物,利用熱風溫度142℃、熱風風速0.7 m/s之熱風使纖維彼此接著,而獲得單位面積重量15 g/m2 、捲縮數15個/英吋之複合長纖維不織布(6)。 <不織布之製造(7)> 將MFR為36 g/10分鐘(依據JIS-K7210,於溫度230℃、負載2.16 kg下測定)之聚丙烯(PP)樹脂作為第1成分,將MI為17 g/10分鐘(依據JIS-K7210,於溫度190℃、負載2.16 kg下測定)之直鏈狀低密度直鏈聚乙烯(LLDPE,Linear low-density polyethylene)樹脂作為第2成分,藉由紡黏法,將第1成分之噴出量為0.50 g/分鐘·孔、第2成分之噴出量為0.25 g/分鐘·孔而總噴出量為0.75 g/分鐘·孔且第1成分與第2成分之比成為2/1之纖維,於紡絲溫度220℃下擠出,使用利用空氣噴射之高速氣流牽引裝置,將該絲群朝向移動捕獲面擠出,而製備平均纖維徑2.8 dtex之偏芯芯鞘型複合長纖維織物。 繼而,利用熱風溫度120℃、熱風風速1.0 m/s之熱風使纖維彼此接著,而獲得單位面積重量20 g/m2 、捲縮數25個/英吋之複合長纖維不織布(7)。 <不織布之製造(8)> 將溶液黏度ηsp/c0.75之聚對苯二甲酸乙二酯(PET,Polyethylene terephthalate)樹脂作為第1成分,將MI為26 g/10分鐘(依據JIS-K7210,於溫度190℃、負載2.16 kg下測定)之高密度聚乙烯(HDPE)樹脂作為第2成分,藉由紡黏法,將第1成分之噴出量為0.50 g/分鐘·孔、第2成分之噴出量為0.25 g/分鐘·孔而總噴出量為0.75 g/分鐘·孔且第1成分與第2成分之比成為2:1之纖維,於紡絲溫度220℃下擠出。針對所擠出的絲,利用移動捕獲面之吸引力使其於牽引區域內延伸之後,穿過擴散器沈積於移動捕獲面,而製備平均纖維徑4.0 dtex之偏芯芯鞘型複合長纖維織物。針對所獲得之偏芯芯鞘型複合長纖維織物,利用熱風溫度130℃、熱風風速0.7 m/s之熱風使纖維彼此接著,而獲得單位面積重量30 g/m2 、捲縮數13個/英吋之複合長纖維不織布(8)。 <成分(A)> 成分A-1:使用ADEKA股份有限公司製造之丙二醇。 成分A-2:使用ADEKA股份有限公司製造之二丙二醇。 <成分(B)> 成分B-1:按照常規方法,使環氧丙烷30莫耳、繼而環氧乙烷8莫耳與丙二醇加成,而獲得聚氧伸烷基二醇。繼而,使該聚氧伸烷基二醇1莫耳與月桂酸1.5莫耳進行反應而獲得成分B-1。成分B-1係在通式(2)中,n為0,R1 與R3 為碳數11之烯醯基,(A2 O)l 為於環氧丙烷31莫耳之兩末端加成合計8莫耳之環氧乙烷而成之基(l為39)之化合物與在通式(2)中,n為0,R1 與R3 之任一者為碳數11之烯醯基,(A2 O)l 為於環氧丙烷31莫耳之兩末端加成合計8莫耳之環氧乙烷而成之基(l為39)之化合物之1:1混合物。 成分B-2:按照常規方法,使環氧丙烷50莫耳、繼而環氧乙烷15莫耳與丙二醇加成,而獲得聚氧伸烷基二醇。繼而,使該聚氧伸烷基二醇1莫耳與硬脂酸1.8莫耳進行反應而獲得成分B-2。成分B-2係在通式(2)中,n為0,R1 與R3 為碳數17之烯醯基,(A2 O)l 為於環氧丙烷51莫耳之兩末端加成合計15莫耳之環氧乙烷而成之基(l為66)之化合物與在通式(2)中,n為0,R1 與R3 之任一者為碳數17之烯醯基,(A2 O)l 為於環氧丙烷51莫耳之兩末端加成合計15莫耳之環氧乙烷而成之基(l為66)之化合物之9:1混合物。 成分B-3:按照常規方法,使環氧丙烷30莫耳、繼而環氧乙烷8莫耳與丙二醇加成,而獲得聚氧伸烷基二醇。繼而,使該聚氧伸烷基二醇3莫耳與己二酸2莫耳進行反應。繼而,使該反應物與月桂酸1莫耳進行反應而獲得成分B-3。 成分B-3係如下化合物:在通式(2)中,R1 與R3 之任一者為碳數11之烯醯基,(A2 O)l 為於環氧丙烷31莫耳之兩末端加成合計8莫耳之環氧乙烷而成之基(l為39),R2 為碳數4之伸烷基,(A3 O)m 為於環氧丙烷31莫耳之兩末端加成合計8莫耳之環氧乙烷而成之基(m為39),n為2。 成分B-4:按照常規方法,使環氧丙烷30莫耳、繼而環氧乙烷8莫耳與丙二醇加成,而獲得聚氧伸烷基二醇。繼而,使該聚氧伸烷基二醇5莫耳與己二酸4莫耳進行反應而獲得成分B-4。成分B-4係如下化合物:在通式(2)中,R1 與R3 為氫,(A2 O)l 為於環氧丙烷31莫耳之兩末端加成合計8莫耳之環氧乙烷而成之基(l為39),R2 為碳數4之伸烷基,(A3 O)m 為於環氧丙烷31莫耳之兩末端加成合計8莫耳之環氧乙烷而成之基(m為39),n為4。 成分B-5:按照常規方法,使環氧丙烷24莫耳與月桂醇加成而獲得成分B-5。 成分B-5係如下化合物:在通式(2)中,n為0,R1 與R3 為碳數12之烷基,(A2 O)l 為環氧丙烷24莫耳之基(l為24)。 <成分(C)> 使用KF-6013(信越化學工業股份有限公司製造,HLB=10,黏度為400 cSt)作為聚醚改性矽酮。 使用MIYOSHI OIL&FAT股份有限公司製造之化妝品用濃甘油作為甘油。 <聚醚> 使環氧丙烷與水加成聚合而獲得平均聚合度85之聚丙二醇。繼而,以成為平均聚合度25之方式使環氧乙烷與該聚丙二醇加成聚合,而獲得平均分子量約6000之(環氧丙烷)85-(環氧乙烷)25之嵌段聚醚化合物。 <甘油縮合物> 使用六甘油單硬脂酸酯(Sakamoto Yakuhin kogyo股份有限公司製造,商品名:SY GLISTER MS-5S)作為甘油縮合物。 <聚氧伸烷基蓖麻油醚> 使用聚氧乙烯(20)氫化蓖麻油(Nikko Chemical股份有限公司製造,商品名:NIKKOL HCO-20)作為聚氧伸烷基蓖麻油醚。 [實施例1] 將作為成分(A)之成分A-1:25質量份、作為成分(B)之成分B-1:55質量份、成分(C):20質量份,於30℃下混合均勻,而獲得實施例1之纖維加工劑(1)。將各成分之調配比率示於以下之表1。 [實施例2~10、比較例1~7] 按以下之表1所示之方式變更成分(A)、成分(B)、成分(C)、其他成分之調配比率,除此以外,以與實施例1相同之方式獲得實施例2~10之纖維加工劑(2)~(10)、及比較例1~7之纖維加工劑(比較1)~(比較7)。將各成分之調配比率示於以下之表1。 [表1] [實施例11] 針對上述不織布(1),將實施例1之纖維加工劑(1)之3重量%水溶液調整為液溫20℃,以塗佈量成為10重量%之方式,藉由轉子潤濕方式塗佈於上述不織布,使其穿過空氣穿透乾燥機而使其乾燥並進行捲取。所使用之轉子潤濕裝置之轉子之直徑為80 mm,各轉子係以於CD方向上為115 mm間隔、轉子中心與塗佈之不織布之距離成為180 mm之方式配置。又,調整轉子轉數,使所噴霧之纖維加工劑之噴霧粒徑成為35 μm。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例12] 針對上述不織布(1),將實施例2之纖維加工劑(2)以與實施例11相同之方式賦予至不織布。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例13] 針對上述不織布(1),將實施例3之纖維加工劑(3)以與實施例11相同之方式賦予至不織布。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例14] 針對上述不織布(1),將實施例2之纖維加工劑(2)之5重量%水溶液以液溫20℃進行調整,使塗佈量成為10重量%,除此以外,以與實施例11相同之方式賦予至不織布。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例15] 針對上述不織布(1),將實施例4之纖維加工劑(4)之3.4重量%水溶液調整為液溫20℃,以塗佈量成為30重量%之方式,使用斜線柄120目、單元體積22 cm3 /m2 之凹版輥進行塗佈,繼而,使其穿過120℃之滾筒乾燥機而使其乾燥並進行捲取。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例16] 針對上述不織布(1),將實施例5之纖維加工劑(5)之10重量%水溶液以液溫20℃進行調整,使塗佈量成為10重量%,除此以外,以與實施例11相同之方式賦予至不織布。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例17] 於上述不織布之製造(1)中,以使單位面積重量成為8 g/m2 之方式調整線速度,除此以外,以相同之方式獲得不織布。針對所獲得之不織布,以不織布之潤濕張力成為35~39 mN/m之方式進行電暈處理之後,於液溫20℃下製備實施例4之纖維加工劑(4)之0.34重量%水溶液,除此以外,以與實施例15相同之方式賦予至不織布。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例18] 於上述不織布之製造(1)中,以使單位面積重量成為15 g/m2 之方式調整線速度,除此以外,以相同之方式獲得不織布。針對所獲得之不織布,於液溫20℃下調整實施例4之纖維加工劑(4)之1.67重量%水溶液,除此以外,以與實施例15相同之方式賦予至不織布。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例19] 針對上述不織布(2),於液溫20℃下調整實施例4之纖維加工劑(4)之10重量%水溶液,使塗佈量成為10重量%,除此以外,以與實施例11相同之方式賦予至不織布。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例20] 使用上述纖維加工劑(6),除此以外,藉由與實施例19相同之方法製作不織布。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例21] 於上述不織布之製造(2)中,以使單位面積重量成為18 g/m2 之方式調整線速度,除此以外,以相同之方式獲得不織布。針對所獲得之不織布,於液溫20℃下調整實施例7之纖維加工劑(7)之1.0重量%水溶液,除此以外,以與實施例15相同之方式賦予至不織布。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例22] 於上述不織布之製造(1)中,以使單位面積重量成為15 g/m2 之方式調整線速度,除此以外,以相同之方式獲得不織布。又,使用纖維加工劑(8),除此以外,藉由與實施例21相同之方法製作不織布。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例23] 針對上述不織布(3),於液溫20℃下調整纖維加工劑(7)之0.67重量%水溶液,除此以外,以與實施例15相同之方式賦予至不織布。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例24] 使用上述不織布(4),除此以外,以與實施例23相同之方式製作不織布。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例25] 針對上述不織布(5),於液溫20℃下調整纖維加工劑(7)之2重量%水溶液,使塗佈量成為10重量%,除此以外,以與實施例11相同之方式製作不織布。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例26] 使用上述不織布(6),除此以外,以與實施例25相同之方式製作不織布。將所獲得之不織布之各種測定結果示於以下之表2-1。 [實施例27] 針對上述不織布(7),於液溫20℃下製備纖維加工劑(4)之10重量%水溶液,使塗佈量成為5重量%,除此以外,以與實施例11相同之方式製作不織布。將所獲得之不織布之各種測定結果示於以下之表2-2。 [實施例28] 針對上述不織布(8),於液溫20℃下製備纖維加工劑(4)之6重量%水溶液,使塗佈量成為5重量%,除此以外,以與實施例11相同之方式製作不織布。將所獲得之不織布之各種測定結果示於以下之表2-2。 [實施例29] 針對上述不織布(5),於液溫20℃下製備纖維加工劑(4)之0.67重量%水溶液,以塗佈量成為30重量%之方式,使用接觸輥(f400 mm)進行塗佈,繼而,使其穿過130℃之滾筒乾燥機而使其乾燥並進行捲取。將所獲得之不織布之各種測定結果示於以下之表2-2。 [實施例30] 針對上述不織布(1),於液溫20℃下製備纖維加工劑(9)之5重量%水溶液,使塗佈量成為10重量%,除此以外,以與實施例11相同之方式製作不織布。將所獲得之不織布之各種測定結果示於以下之表2-2。 [實施例31] 針對上述不織布(1),於液溫20℃下製備實施例10之纖維加工劑(10)之3重量%水溶液,使塗佈量成為10重量%,除此以外,以與實施例11相同之方式製作不織布。將所獲得之不織布之各種測定結果示於以下之表2-2。 [比較例11] 針對上述不織布(1),將比較例1之纖維加工劑(比較(1))以與實施例14相同之方式賦予至不織布。將所獲得之不織布之各種測定結果示於以下之表2-2。 [比較例12] 使用比較例2之纖維加工劑(比較(2)),除此以外,以與比較例11相同之方式獲得不織布。將所獲得之不織布之各種測定結果示於以下之表2-2。 [比較例13] 使用比較例3之纖維加工劑(比較(3)),除此以外,以與比較例11相同之方式獲得不織布。將所獲得之不織布之各種測定結果示於以下之表2-2。 [比較例14] 針對上述不織布(1),於液溫20℃下製備比較例4之纖維加工劑(比較(4))1.67重量%水溶液,除此以外,以與實施例15相同之方式賦予至不織布。將所獲得之不織布之各種測定結果示於以下之表2-2。 [比較例15] 針對上述不織布(1),於液溫20℃下製備比較例5之纖維加工劑(比較(5))1.0重量%水溶液,除此以外,以與實施例15相同之方式賦予至不織布。將所獲得之不織布之各種測定結果示於以下之表2-2。 [比較例16] 針對上述不織布(1),於液溫20℃下製備比較例6之纖維加工劑(比較(6))1.67重量%水溶液,除此以外,以與實施例15相同之方式賦予至不織布。將所獲得之不織布之各種測定結果示於以下之表2-2。 [比較例17] 使用比較例7之纖維加工劑(比較(7)),除此以外,以與實施例11相同之方式製作不織布。將所獲得之不織布之各種測定結果示於以下之表2-2。 [表2-1] [表2-2] [產業上之可利用性] 塗佈有本發明之纖維加工劑之不織布之初始透水性、回滲性及反覆透水性優異,因此,可適合用作衛生材料例如經期衛生棉、失禁襯墊、拋棄式尿布等之頂部薄片或第二片材,或者亦可適合用於例如遮罩、懷爐、帶基材、貼膏藥基材、急救繃帶、包裝材、擦拭紙製品、醫療用長袍、繃帶、衣物、護膚用片材等。Hereinafter, embodiments of the present invention will be described in detail. The fiber processing agent of this embodiment contains the following general formula (1): HO- (A 1 O) p -H General formula (1) {where A 1 Component (A) represented by an alkylene group having 2 to 4 carbon atoms, and p is an integer of 1 to 3}; and the following general formula (2) different from the component (A): R 1 -O- (A 2 O) l -(C (O) R 2 C (O)-(A 3 O) m } n -R 3 Formula (2) {where R 1 With R 3 Independently of each other are a hydrogen atom, an alkyl group having 1 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, an alkylalkyl group having 2 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, or -C (O) -R 4 -COOX (here, R 4 Is an alkylene group having 1 to 12 carbon atoms, an alkenyl group having 2 to 12 carbon atoms or an arylene group having 6 to 12 carbon atoms, and X is a hydrogen atom or an anion), R 2 Is an alkylene group having 1 to 12 carbon atoms, an alkenyl group having 2 to 12 carbon atoms or an arylene group having 6 to 12 carbon atoms, A 2 With A 3 Each of them is an alkylene group having 2 to 4 carbon atoms, l is an integer of 0 or 1 to 1000, m is an integer of 0 or 1 to 1000, and n is an integer of 0 or 1 to 100. Here, l + n is a component (B) represented by 1}. First, the component (A) represented by General formula (1) is demonstrated. In the general formula (1), A 1 It is an alkylene group having 2 to 4 carbon atoms, and p is an integer of 1 to 3. A 1 It is an alkylene group having 2 to 4 carbon atoms, but from the viewpoints of permeability and repeated water permeability, an alkylene group having 3 to 4 carbon atoms is preferred, and an alkylene group having 3 carbon atoms is more preferred. p means (A 1 The degree of polymerization of the alkyleneoxy group represented by O) is an integer of 1 to 3, and from the viewpoints of permeability and repeated water permeability, it is preferably 1 to 2, and more preferably 1. The component (A) can be, for example, ethylene oxide, propylene oxide, butylene oxide, and the like having a carbon number of 2 to 4 at 80 to 200 ° C. in the presence of an alkali catalyst. It is obtained by addition of an alkylene glycol having 2 to 4 carbon atoms such as alcohol, propylene glycol, and butanediol. Examples of the alkali catalyst include potassium hydroxide and sodium hydroxide. Commercially available ethylene glycol, propylene glycol, butanediol, diethylene glycol, dipropylene glycol, dibutylene glycol, triethylene glycol, tripropylene glycol, tributylene glycol, and the like can also be used. In the general formula (2), R 1 With R 3 Independently of each other are a hydrogen atom, an alkyl group having 1 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, an alkylene group having 2 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms or -C (O) -R 4 -COOX (here, R 4 Is an alkylene group having 1 to 12 carbon atoms, an alkenyl group having 2 to 12 carbon atoms or an arylene group having 6 to 12 carbon atoms, and X is a hydrogen atom or an anion), R 2 Is an alkylene group having 1 to 12 carbon atoms, an alkenyl group having 2 to 12 carbon atoms or an arylene group having 6 to 12 carbon atoms, A 2 With A 3 Each of them is an alkylene group having 2 to 4 carbon atoms, l is an integer of 0 or 1 to 1000, m is an integer of 0 or 1 to 1000, and n is an integer of 0 or 1 to 100. Among them, l + n is 1 or more, and the component (B) is a compound different from the component (A). Therefore, in the present specification, the general formula (2) refers to a compound other than the general formula (1). From the viewpoints of permeable properties and repeated water permeability, R is preferred 1 With R 3 Any of these is an alkyl group having 1 to 24 carbon atoms, an alkenyl group having 2 to 24 carbon atoms, an alkylfluorenyl group having 2 to 24 carbon atoms, or an alkenyl group having 2 to 24 carbon atoms. In this case, from the same viewpoint, the carbon number is preferably 8 to 22, and more preferably 12 to 18. The alkyl, alkenyl, alkylfluorenyl, and alkenyl groups may be linear or branched. A 2 With A 3 The alkylene group having 2 to 4 carbon atoms independently of each other is preferably an alkylene group having 2 to 3 carbon atoms from the viewpoints of repermeableness, repeated water permeability, and stability of the processing bath. From the same point of view, (A 2 O) l , (A 3 O) m The polyalkyleneoxy group represented is more preferably a combination of an alkyleneoxy group (carbonoxy group 2) and an alkyleneoxy group (carbonoxy group 3). In this case, the blending ratio of ethoxyl and propyleneoxy is preferably ethoxyl in terms of molar ratio: propyleneoxy = 5:95 to 50:50, more preferably 5:95 to 40 : 60, more preferably 10:90 to 30:70. In (A 2 O) l , (A 3 O) m When the indicated polyalkyleneoxy group includes a plurality of alkyleneoxy groups, the addition method may be a block addition or a random addition. l and m represent (A 2 O) l And (A 3 O) m The degree of polymerization of the polyalkyleneoxy group indicated, l is an integer of 0 or 1 to 1000, and m is an integer of 0 or 1 to 1000. From the viewpoints of permeability and repeated water permeability, both l and m are both It is preferably 10 to 200. From the viewpoint of ease of handling, the component (B) represented by the general formula (2) is preferably an average molecular weight of 100,000 or less. Examples of the component (B) include polyalkylene glycol (B1), polyoxyalkylene alkyl ether (B2), alkyleneoxy adduct (B3) of a dicarboxylic acid, and the like Ester (B4) and the like. The polyalkylene glycol (B1) can be obtained, for example, by adding an alkylene oxide to a dihydric alcohol. The polyoxyalkylene alkyl ether (B2) can be obtained, for example, by adding an alkylene oxide to a monohydric alcohol. In this case, it can be performed at 80 to 200 ° C. in accordance with a conventional method, for example, using an alkali catalyst such as potassium hydroxide or sodium hydroxide. Examples of the dihydric alcohol include ethylene glycol, propylene glycol, and butanediol. Examples of the monohydric alcohol include alcohols having 1 to 24 carbon atoms. This alcohol may also have branched or double bonds. As the alkylene oxide, an alkylene oxide having 2 to 4 carbon atoms such as ethylene oxide, propylene oxide, and butylene oxide can be used. When two or more kinds of alkylene oxide are used, the addition method may be block or random. The alkyleneoxy adduct (B3) of a dicarboxylic acid can be added, for example, by a method of adding an alkylene oxide to a dicarboxylic acid, or by reacting a dicarboxylic acid with a polyalkylene glycol. obtain. The esterified product (B4) can be obtained by, for example, obtaining the polyalkylene glycol (B1), polyoxyalkylene alkyl ether (B2), and / or the dialkyloxy group of the dicarboxylic acid obtained above. The adduct (B3) is obtained by reacting a mono- and / or di-carboxylic acid at about 100 to 300 ° C according to a conventional method. This reaction may be catalyst-free, and catalysts such as sulfuric acid or p-toluenesulfonic acid may also be used. Examples of the monocarboxylic acid include carboxylic acids having 1 to 24 carbon atoms. Such carboxylic acids may also have branched or double bonds. Examples of the dicarboxylic acid include aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, and phthalic acid, 1,4-cyclohexanedicarboxylic acid, adipic acid, sebacic acid, and the like. Aliphatic dicarboxylic acids such as maleic acid and succinic acid. Among these, from the viewpoints of osmotic property and repeated water permeability, an aliphatic dicarboxylic acid is preferably used, and adipic acid and succinic acid are more preferably used. From the viewpoints of permeability and repeated water permeability, the blending ratio of the component (A) and the component (B) in the fiber processing agent is based on the mass ratio, and the component (A): component (B) = 1 is preferred: 99 to 90:10, more preferably 5:95 to 50:50. If the blending ratio of the component (A) does not reach the lower limit value, the permeability tends to decrease. If the blending ratio of the component (A) exceeds the upper limit value, the water permeability tends to decrease repeatedly. In the fiber processing agent of this embodiment, in addition to the component (A) and the component (B), a polyether-modified silicone may be further formulated as a component (C) for improving initial water permeability (45-degree oblique flow length). From the viewpoints of osmotic property and 45-degree oblique flow length, the blending ratio of the component (C) is preferably 5 to 50% by mass relative to the total amount of the component (A) and the component (B), and more preferably It is 10% by mass to 30% by mass. As component (C), a commercially available polyether-modified silicone can be used. For example, you can use: KF-351A, KF-352A, KF-353, KF-355A, KF-615A, KF-642, KF-6204, KF-6011, KF-6012, KF- 6013; SH8700, SH8410, SH8400, L-7002, FZ-2104, FZ-77, L-7604 of Toray Dow Corning Co., Ltd .; TSF4440, TSF4441, TSF4452, SF1188A, SF1288, Silsoft840 of Momentive Advanced Materials Japan Co., Ltd. , Silsoft860, Silsoft870, Silsoft875, Silsoft880, Silsoft895, etc. The polyether-modified silicone used as the component (C) is not particularly limited. From the viewpoints of permeability, repeated water permeability, and 45-degree oblique flow length, those having an HLB of 5 to 15 are suitable, and suitable for use. Those with viscosity of 50 ~ 10000 cSt. In the fiber processing agent of the present embodiment, in addition to the component (A), the component (B), and the component (C), as long as the desired effect is not impaired, other compounds can be formulated according to the desired purpose. For example, various surfactants can be appropriately contained as emulsifiers, softeners, smoothing agents, antistatic agents, and antifoaming agents. The adhesion amount of the fiber processing agent varies depending on the intended use. For example, as a sanitary material, it is preferable that the total amount of the A component and the B component as an essential component is 0.05% to 1.50% by weight relative to the non-woven fabric. Perform coating. The adhesion amount of the fiber processing agent obtained by mixing the component A, the component B, the component C, and other compounds is preferably 0.10% by weight based on the pure content (pure content adhesion amount) of the solvent in which the diluting processing agent such as water is removed The range is from 1.50% by weight, more preferably from 0.15% by weight to 1.20% by weight. If it is less than 0.05% by weight, it is difficult to obtain satisfactory water permeability. On the other hand, if it exceeds 1.50% by weight, skin rash or eczema may occur. In the case of imparting a fiber processing agent to a nonwoven fabric, it is also effective to directly apply each of the component (A), the component (B), and the component (C) to the nonwoven fabric, but a method of directly imparting it to the nonwoven fabric, but It is preferable to mix and dilute with a solvent, such as water, and to give it as a fiber processing agent aqueous solution to a nonwoven fabric in advance. The fiber processing agent of this embodiment can be obtained by mixing the component (A) and the component (B) and, depending on the case, the component (C) and the other compounds mentioned above at a temperature of preferably a melting point or more. As a method for imparting a fiber processing agent to the non-woven fabric, a known method such as a dipping method, a spray method, or a coating method may be adopted. After the fiber processing agent is applied, drying may be performed using a drying method such as hot air or a hot roll. In addition, before applying the fiber processing agent, if necessary, a treatment such as a corona discharge treatment or an ordinary piezoelectric slurry discharge treatment may be applied. The application amount of the fiber processing agent aqueous solution is preferably small so as not to cause insufficient drying in the drying step and the like caused by the high-speed production of the nonwoven fabric manufacturing equipment. The coating amount (% by weight) on the non-woven fabric is preferably 1.0% to 65% by weight, more preferably 3.0% to 60% by weight, and still more preferably 5.0% by weight to any one of the above-mentioned application methods. 50% by weight. If it is less than 1.0% by weight, uniform coating cannot be obtained. On the other hand, if it exceeds 65% by weight, the required drying capacity becomes large, the equipment cost increases, and insufficient drying may occur. The concentration of the applied fiber processing agent is preferably from 0.05% by weight to 100% by weight. The application method of a fiber processing agent is generally a method of application by coating. Examples of known coating methods include a contact coater, a die, and the like. Since the fiber processing agent can be uniformly applied in the width direction of the nonwoven fabric, it is preferable to use a method of applying using a gravure. The handle of the gravure roll may also be a lattice type or a pyramidal shape, and it is preferably an oblique line type in which the fiber processing agent does not easily remain on the bottom of the unit of the gravure. Unit volume is preferably 5 cm 3 / m 2 ~ 40 cm 3 / m 2 . Up to 5 cm 3 / m 2 If the coating amount is too small, it is difficult to uniformly apply the fiber processing agent. On the other hand, if it exceeds 40 cm 3 / m 2 , The coating amount becomes excessive, and therefore, problems such as adhesion spots of the fiber processing agent due to insufficient drying or migration in the drying step may occur. The depth of the unit of the gravure roll is preferably 10 μm to 80 μm, and the interval is preferably designed in the range of 80 mesh to 250 mesh so as to become the above-mentioned cell volume. The method for scraping the liquid on the surface of the gravure roller may also be a doctor blade method using a general blade made of hardened steel plate or a rubber roller method using a roller made of rubber. The squeezing pressure in the case of the doctor blade method is preferably 0.5 kg / cm to 1.0 kg / cm, and more preferably 0.6 kg / cm to 0.8 kg / cm. In the case of the rubber roller method, the compression pressure is preferably 1.0 kg / cm or more and 5.0 kg / cm or less, more preferably 1.5 kg / cm or more and 3.5 in a rubber hardness range of 60 ° to 80 °. kg / cm or less. If the extrusion pressure is within the above range in either method, the nonwoven fabric can be uniformly squeezed in the width direction of the nonwoven fabric. Therefore, the variation in the application amount of the fiber processing agent is reduced. In addition, since it can cope with the increase in the speed of the equipment, can efficiently coat, and easily maintain the thickness of the non-woven fabric, it is also preferable to use a spraying method. As the spray method, a known blowing method using air compression or a method of spraying a fiber processing agent aqueous solution directly before spraying may be used. From the viewpoint of being uniformly applied to a non-woven fabric, a rotor wetting method is preferred. . By implementing measures to prevent scattering of the fiber processing agent aqueous solution at the time of coating, coating can also be performed at high speed of the equipment. The so-called rotor wetting method refers to a method of supplying a fiber processing agent aqueous solution to a rotating rotor and spraying the fiber processing agent aqueous solution using the centrifugal force of the rotor rotation. In the rotor wetting method, only the coated nonwoven fabric side can be sprayed with the liquid particles of the fiber processing agent aqueous solution scattered by the rotor's rotation in the coating direction, and the coating can be uniformly applied in the width direction of the nonwoven fabric. This method limits the opening portion, and the spray particle size can be adjusted according to the number of revolutions of the rotor. In the case of the above-mentioned rotor wetting method, for example, if the diameter of the rotor is selected from 40 mm to 100 mm, the coated nonwoven fabric surface and the coated nonwoven fabric are set in such a manner that the fiber processing agent aqueous solution can adhere uniformly along the width direction of the coated nonwoven fabric. The distance from the center of the rotor. It is preferable to set it so that 1/2 of the coating distribution range sprayed from the adjacent rotor may overlap. The rotor is preferably arranged at equal intervals in the range of 60 mm to 220 mm in the width direction and is provided in two stages. The main point of uniform coating is that the spray particles enter the interior of the coated nonwoven fabric. The spray particle diameter is preferably 10 μm to 200 μm, and more preferably 30 μm to 70 μm. For forming the optimal spray particle diameter, the surface tension of the fiber processing agent aqueous solution is more important. The spray particle diameter is based on the following formula: Spray particle diameter (μm) = {100000 × √ (surface tension (N / m)) )} / (Rotor diameter (mm) x rotor revolutions (rpm)). The temperature of the fiber processing agent aqueous solution in these coating methods is preferably 5 ° C to 50 ° C, and from the viewpoint of uniform dispersion and stability of the solution, it is more preferably 12 ° C to 40 ° C. The viscosity of the fiber processing agent aqueous solution is preferably 0.5 mPa · s to 50 mPa · s, and from the viewpoint of easy and uniform application, it is more preferably 0.8 mPa · s to 20 mPa · s. When the viscosity exceeds 50 mPa · s, the permeability of the aqueous fiber processing agent solution to the nonwoven fabric is deteriorated, and it is difficult to perform uniform coating. The conventional drying method can be used for the drying of the fiber processing agent aqueous solution after coating, and known methods such as convective heat transfer, conductive heat transfer, and radiant heat transfer can be used. Hot air circulation type and hot air penetration can be used. Various types of drying methods, such as the method of blowing hot air on both sides of the non-woven fabric, the method of introducing an infrared heater, the method of introducing hot air to both sides of the non-woven fabric. The non-woven fabric of this embodiment includes thermoplastic fibers, and may be a long-fiber non-woven fabric manufactured by a spunbond method, or a short-fiber non-woven fabric manufactured by a carding method or a wet papermaking method. However, from the viewpoints of strength and productivity, characteristics of the surface structure of the non-woven fabric, and reduction of irritation to the skin, long fibers produced by a spunbond method are preferred as the fibers constituting the fabric. In this specification, the term "long fiber" refers to a fiber having a length of 55 mm or more. In addition, the shape of the thermoplastic fiber is not limited to those having a circular cross section, and special shapes such as deformed cross section fibers having a flat or Y-shaped cross section, hollow fibers, or crimped fibers. The fabric may be a single layer, or it may be laminated by blowing on the fabric formed by the spunbond method (S), and blowing the fabric melt-spun by the meltblown method (M). From the viewpoint of productivity, the state of the lamination can also be laminated as SS, SSS, SSSS or laminated in the manner of SM, SMS, SMMS, SMSMS. Moreover, it can also be set as the basis weight, fiber diameter, and fiber morphology of each layer. As a method of joining laminated fabrics, a method of joining using an adhesive, a method of joining using a low melting point fiber or a composite fiber, a method of dispersing a hot-melt adhesive during the formation of the fabric, and a method of performing fusion joining, and a needle Any of methods such as entanglement, water flow, mechanical entanglement, or joining by hot air. However, in terms of high-speed productivity, it is preferable to perform bonding by local thermocompression bonding. For example, the fabric can be passed between heated embossing / smoothing rollers that can give stitch points such as dots, ellipses, rhombuses, rectangles, and the like for bonding. In terms of strength retention and flexibility, the area ratio of the thermocompression bonding in the local thermocompression bonding is preferably 5 to 40%, and more preferably 5 to 25%. From the viewpoint of maintaining the volume of the non-woven fabric and obtaining a cushioning texture which is ideal as a top sheet of a sanitary material, it is also preferable to use hot air for bonding. As the joining method using hot air, any method can be used without particular limitation as long as it is a hot air circulation type, a hot air penetration type, and a method of blowing hot air to both sides of the nonwoven fabric. Examples of the thermoplastic resin constituting the thermoplastic fiber of the present embodiment include polyolefin resins such as polyethylene, polypropylene, and copolymerized polypropylene, polyethylene terephthalate, polybutylene terephthalate, and polyethylene. Polyester resins such as ethylene naphthalate, copolyester, polyamide resins such as nylon-6, nylon-66, and copolyamide, and polylactic acid, polybutylene succinate, and polyethylene succinate There are no particular restrictions on biodegradable resins such as diesters. From the viewpoint of the texture of the non-woven fabric and the point of view that most of the applications used are disposable materials, general purpose, and convenience of recycling, polyolefin resins are preferred. The fiber may be one type, or a combination of two or more types of resins, such as side-by-side or core-sheath. The average fineness of the nonwoven fabric is preferably 0.45 dtex to 10.0 dtex, more preferably 0.55 dtex to 8.0 dtex, and still more preferably 0.86 dtex to 5.0 dtex. From the viewpoint of spinning stability, the average fineness is preferably 0.45 dtex or more. On the other hand, from the viewpoint of the texture of the non-woven fabric used for sanitary materials, the average fineness is preferably 10.0 dtex or less. The unit weight of non-woven fabric is preferably 8 g / m 2 ~ 80 g / m 2 , More preferably 10 g / m 2 ~ 40 g / m 2 Below, more preferably 10 g / m 2 ~ 30 g / m 2 . If the weight per unit area is 8 g / m 2 Above, the non-woven fabric used as a sanitary material satisfies the toughness. On the other hand, if it is 80 g / m 2 In the following, there is a tendency to satisfy the texture of the non-woven fabric used in the sanitary material and not to give a strong impression in appearance. The nonwoven fabric to which the fiber processing agent of this embodiment is provided preferably has the following characteristics in order to smoothly absorb urine, body fluids, and the like. The repeated water permeability which is an index of the water permeability of the non-woven fabric of this embodiment is preferably 70% or more at the fourth time. Since diapers are not changed every time you urinate, the non-woven fabrics used for the top sheet or the second sheet also need to smoothly urinate body fluids such as urine for the second and third urination. If the value of the water permeability at the fourth time is less than 70%, when it is used in, for example, a top sheet or a second sheet of a disposable diaper, sufficient water cannot be passed through the urine after the second time. , There may be a cause of leakage. The permeability of the nonwoven fabric which is an index of the water permeability of this embodiment is preferably 0.5 g or less. If the value of the osmotic property exceeds 0.5 g, when it is used for a surface material of a disposable diaper, for example, after urination, the surface material has a very wet touch when the surface material contacts the skin, and the use feeling becomes worse. Possibility of the cause of macular rash. The lower the permeability, the better, but the value below 0.01 g is the lower limit of measurement. The 45-degree oblique flow length, which is an index of the water permeability of the nonwoven fabric of this embodiment, is preferably 30 mm or less, and more preferably 25 mm or less. If the length of the 45-degree oblique flow exceeds 30 mm, when it is used for a surface material such as a disposable diaper, the liquid flow on the surface will increase, and urine leakage will easily occur. [Examples] Hereinafter, the present invention will be specifically described using examples and comparative examples, but the present invention is not limited to the following examples. In addition, the evaluation method of each characteristic is as follows, and the physical property of the obtained nonwoven fabric is shown in Table 2 below. Hereinafter, the direction of flow in the production of nonwoven fabrics is referred to as the MD direction, and the direction perpendicular to the direction and the width direction are referred to as the CD direction. 1. The average fineness (dtex) is divided into 5 equal parts along the CD direction of the non-woven fabric, and a 1 cm square test piece is taken. Using a microscope VHX-700F manufactured by KEYENCE, the diameter of the fiber is measured at 20 locations each, and a single unit is calculated based on the average Yarn fineness. 2.Weight per unit area of non-woven fabric (g / m 2 ) According to JIS-L1906, along the CD direction of the non-woven fabric, take 5 pieces of MD 20 cm × CD 5 cm test pieces in an equal position, and measure the mass. Convert the average value to the weight per unit area. And as the weight per unit area (g / m 2 ) Find out. 3. Application amount of fiber processing agent aqueous solution (% by weight) The amount of fiber processing agent aqueous solution applied to the processing for one hour according to the consumption amount of fiber processing agent aqueous solution is given by the following formula: Application amount of fiber processing agent aqueous solution (% by weight) = Consumption of aqueous solution of fiber processing agent (g) / {Unit weight of non-woven fabric (g / m 2 ) × width (m) × processing speed (m / min) × 60 (min)} × 100 The calculated value is taken as the coating amount (% by weight) of the aqueous fiber processing agent solution. 4. The pure adhesion amount will be based on the coating amount (% by weight) and by the following formula: Pure adhesion amount (% by weight) = coating amount (% by weight) × (aqueous solution concentration of the fiber processing agent (% by weight) The value calculated by)) ÷ 100 is taken as the pure adhesion amount of the fiber processing agent (total component). The pure adhesion amount of the component (A) and the component (B) is based on the coating amount (% by weight) and is expressed by the following formula: The pure adhesion amount (% by weight) of the component (A) and the component (B) = Coating amount (% by weight) × (component concentration (% by weight) of the component (A) of the fiber processing agent aqueous solution) + component concentration (% by weight) of the component (B) of the fiber processing agent aqueous solution) ÷ 100 is calculated. 5. Penetrability (g) As an absorber, a test cloth was placed on three specific filter papers (GRADE: 989, manufactured by Ahlström Corporation) in order to fix the characteristics of the absorber in advance. Then place a 10 cm square plate (about 800 g) with a hole with a diameter of 25 mm in the center, and add saline (a liquid amount of 4.0 times the weight of the absorbent body) dropwise from a height of 25 mm above the center hole. To make it absorb. Then, the plate on the test cloth was removed, and a 3.5 kg weight (10 cm square) was gently placed, and the distribution of the liquid in the absorbent body was fixed for 3 minutes. Then, temporarily remove the 3.5 kg weight, and quickly place two pieces of pre-weighed filter paper for measurement (ERTMWWSSHEETS, 12.5 cm square manufactured by HOLLINGSWORTH & VOSE.CONPANY) on the test cloth, and gently place the 3.5 kg weight again. Weight. After 2 minutes, the weight of the measurement filter paper was weighed. The increased value (g) was taken as the permeability. 6. Repeated water permeability (%) As an absorber, 10 sheets of toilet paper (hard single 1R55m manufactured by Itoman Co., Ltd.) were stacked, and a test cloth (20 cm × 30 cm) was placed thereon. Further, a stainless steel plate having 10 holes with a diameter of 1.5 cm at equal intervals was placed thereon, and 0.05 g of physiological saline was added dropwise from a height of 10 mm above the cloth of each hole. After 3 minutes, the same was performed again. Add dropwise. After the fourth dropwise addition, the number of pores (a) absorbed within 10 seconds was counted. This test was performed on 40 places of the same sample, and {((a) / (hole 10 places × sample 40 places) × 100)} was set as the 4th repeated water permeability (%). In addition, after the fifth dropwise addition, the number of holes (b) absorbed within 10 seconds was counted in the same manner as the fourth time, and {((b) / (10 holes × 40 samples)) × 100)} as the 5th repeated water permeability (%). 7.45 degree oblique flow length (mm) 10 sheets of toilet paper (hard single 1R55m manufactured by Itoman Co., Ltd.) are superimposed on a 45-degree inclined plate as an absorber, and a test cloth (20 cm square) is placed thereon and fixed. 0.05 g of physiological saline was added dropwise from a height of 10 mm above the cloth. Read the distance from the drip position to the end of the saline solution flowing down. The measurement was performed at any 20 locations in the test cloth, and the average value was defined as a 45-degree water-permeable oblique flow length (mm). 〈Manufacture of non-woven fabrics (1)〉 Polypropylene (PP, with a melt flow rate (MFR, melt mass flow rate) of 55 g / 10 minutes (measured at 230 ° C under a load of 2.16 kg in accordance with JIS-K7210) Polypropylene) resin is extruded at a spinning temperature of 220 ° C using a spunbond method so that the ejection amount is 0.88 g / min · hole. The high-speed traction device using air spray is used to squeeze the silk group toward the moving capture surface. A long fiber fabric having an average fiber diameter of 2.8 dtex was prepared. Then, smooth rollers and embossing rollers (pattern specifications: diameter 0.425 mm circular, zigzag arrangement, horizontal distance 2.1 mm, vertical distance 1.1 mm) of the obtained long-fiber fabric at an upper and lower temperature of 135 ° C and a pressure of 60 kg / cm , Crimping area ratio 6.3%), and the fibers are partially crimped to each other, and the target unit area weight becomes 18 g / m 2 In this way, the linear velocity was adjusted to obtain a long-fiber nonwoven fabric (1). <Manufacture of non-woven fabric (2)> An ethylene-propylene random copolymer resin (r-PP) having an ethylene content of 4.3 mol% and an MFR of 24 was used to obtain a discharge amount of 0.84 g / min · hole. Spunbond was extruded at a spinning temperature of 230 ° C, and a high-speed traction device using air jet was used to extrude the filament group toward the moving capture surface to produce a long-fiber fabric with an average fiber diameter of 2.3 dtex. Then, for the obtained long-fiber fabric, the same smooth roll / embossing roll as those used in the manufacture of the non-woven fabric (1) was used, and the fibers were partially localized at a temperature of 135 ° C and a pressure of 60 kg / cm. Crimp to 30 g / m at target weight 2 In this way, the linear velocity was adjusted to obtain a long-fiber nonwoven fabric (2). 〈Manufacture of non-woven fabrics (3)〉 A polypropylene head (PP) with an MFR of 38 g / 10 parts was used, and a spinning head equipped with a "eight" shaped nozzle was used at a spinning temperature of 240 ° C and an ejection amount of 0.80 g / Extrude under the hole and use a high-speed airflow traction device using air jets to extrude the filament group toward the moving capture surface to obtain a long fiber fabric with an average fiber diameter of 2.5 dtex. Next, the obtained long-fiber fabric was set at a temperature of 135 ° C and a pressure of 60 kg / cm of smooth rollers and embossing rollers (pattern specification: diameter 1.00 mm circular, zigzag arrangement, horizontal pitch 4.4 mm, vertical pitch 4.4 mm , Crimping area ratio 7.9%), and the fibers are locally bonded to each other to obtain a weight per unit area of 15 g / m 2 Long-fiber non-woven fabric with a crimp number of 28 per inch (3). <Production of Nonwoven Fabric (4)> A polypropylene (PP) resin having an MFR of 55 g / 10 minutes (measured at 230 ° C and a load of 2.16 kg in accordance with JIS-K7210) was used as the first component, and the melt index (MI) , High Density Polyethylene (HDPE) resin with a Melt Flow Index of 26 g / 10 minutes (measured at 190 ° C and a load of 2.16 kg in accordance with JIS-K7210) as the second component, and spunbond Method, the ejection amount of the first component is 0.54 g / minute · hole, the ejection amount of the second component is 0.26 g / minute · hole and the total ejection amount is 0.8 g / minute · hole, and the amount of the first component and the second component is The fiber with a ratio of about 2/1 is extruded at a spinning temperature of 220 ° C, and a high-speed airflow traction device using air jet is used to extrude the filament group toward the moving capture surface to prepare an eccentric core with an average fiber diameter of 2.0 dtex. Core-sheath composite long fiber fabric. Then, for the obtained long-fiber fabric, the same smooth roller / embossing roller as those used in the manufacturing of the non-woven fabric (3) was used, and the fibers were partially localized at a temperature of 135 ° C and a pressure of 60 kg / cm. Crimp to 15 g / m at target weight 2 In this way, the linear velocity was adjusted to obtain a long-fiber nonwoven fabric (4). <Production of non-woven fabric (5)> A polypropylene (PP) resin having an MFR of 55 g / 10 minutes (measured at 230 ° C and a load of 2.16 kg in accordance with JIS-K7210) was used as the first component, and the MI was 26 g High-density polyethylene (HDPE) resin for 10 minutes (measured under JIS-K7210 at a temperature of 190 ° C and a load of 2.16 kg) was used as the second component, and the amount of the first component was 0.4 g by the spunbond method Fibers per minute · holes and the second component with an ejection amount of 0.4 g / min · holes with a total ejection amount of 0.8 g / min · holes and fibers with a ratio of the first component to the second component of 1/1 at the spinning temperature It was extruded at 220 ° C, and a high-speed air current traction device using air jet was used to extrude the silk group toward the moving capture surface to prepare a core-sheath composite long-fiber fabric with an average fiber diameter of 2.3 dtex. Then, the obtained eccentric core-sheath composite long-fiber non-woven fabric was smoothed and embossed at 100 ° C (pattern specification: diameter 1.00 mm circular, sawtooth arrangement, horizontal pitch 4.4 mm, vertical pitch 4.4 mm, pressure 7.9%), and the fibers were temporarily bonded to each other. Then, the fibers were bonded to each other using hot air with a hot air temperature of 142 ° C and a hot air speed of 0.7 m / s to obtain a basis weight of 25 g / m. 2 Composite long-fiber non-woven fabric with a crimp number of 17 per inch (5). <Manufacture of non-woven fabric (6)> Using the same polymer as that used in the manufacture of non-woven fabric (5), the amount of the first component (polypropylene) to be ejected was 0.40 g / min by the spunbond method. A fiber with a hole and a second component (polyethylene) with an ejection amount of 0.40 g / min · holes and a total ejection amount of 0.8 g / min · holes with a ratio of the first component to the second component of 1: 1 is used for spinning Extruded at 220 ° C. For the extruded yarn, the attraction of the moving capture surface is used to extend it in the traction area, and then it is deposited on the moving capture surface through the diffuser to prepare a side-by-side composite long fiber fabric with an average fiber diameter of 3.0 dtex. For the obtained side-by-side composite long-fiber fabric, the fibers were adhered to each other by a hot air having a hot air temperature of 142 ° C and a hot air speed of 0.7 m / s to obtain a basis weight of 15 g / m. 2 Composite long-fiber non-woven fabric with a crimp number of 15 per inch (6). <Production of non-woven fabric (7)> A polypropylene (PP) resin having an MFR of 36 g / 10 minutes (measured at 230 ° C and a load of 2.16 kg in accordance with JIS-K7210) was used as the first component, and the MI was 17 g A linear low-density polyethylene (LLDPE, linear low-density polyethylene) resin (LLDPE, linear low-density polyethylene) resin for 10 minutes (measured at 190 ° C and a load of 2.16 kg in accordance with JIS-K7210) as the second component by the spunbond method , The ejection amount of the first component is 0.50 g / minute · hole, the ejection amount of the second component is 0.25 g / minute · hole and the total ejection amount is 0.75 g / minute · hole, and the ratio of the first component to the second component is The fiber that becomes 2/1 is extruded at a spinning temperature of 220 ° C, and the filament group is extruded toward the moving capture surface by using a high-speed airflow traction device using air spray to prepare an eccentric core sheath with an average fiber diameter of 2.8 dtex Type composite long fiber fabric. Then, the fibers were adhered to each other by a hot air having a hot air temperature of 120 ° C and a hot air speed of 1.0 m / s to obtain a weight per unit area of 20 g / m. 2 Composite long-fiber non-woven fabric with a crimp number of 25 per inch (7). < Production of non-woven fabric (8) > Polyethylene terephthalate (PET) resin with solution viscosity ηsp / c0.75 is used as the first component, and MI is 26 g / 10 minutes (based on JIS-K7210 , Measured at a temperature of 190 ° C and a load of 2.16 kg) as a second component, and by the spunbond method, the ejection amount of the first component is 0.50 g / min · hole, the second component A fiber having an ejection amount of 0.25 g / min · hole and a total ejection amount of 0.75 g / min · hole and a ratio of the first component to the second component of 2: 1 was extruded at a spinning temperature of 220 ° C. For the extruded yarn, the attractive force of the moving capture surface was used to extend it in the traction area, and then deposited on the moving capture surface through the diffuser to prepare a core-sheath composite long-fiber fabric with an average fiber diameter of 4.0 dtex. . For the obtained eccentric core-sheath composite long-fiber fabric, the fibers were bonded to each other by a hot air having a hot air temperature of 130 ° C and a hot air speed of 0.7 m / s to obtain a weight per unit area of 30 g / m 2 Composite long-fiber non-woven fabric (8) with a crimp number of 13 per inch. <Component (A)> Component A-1: Propylene glycol manufactured by ADEKA Corporation was used. Ingredient A-2: Dipropylene glycol manufactured by ADEKA Corporation is used. <Component (B)> Component B-1: Polyoxyalkylene glycol was obtained by adding 30 mol of propylene oxide and 8 mol of ethylene oxide to propylene glycol according to a conventional method. Then, 1 mol of this polyoxyalkylene glycol was reacted with 1.5 mol of lauric acid to obtain component B-1. Component B-1 is in the general formula (2), n is 0, and R is 1 With R 3 Is an alkenyl group having 11 carbon atoms, (A 2 O) l A compound obtained by adding a total of 8 mol of ethylene oxide to both ends of 31 mol of propylene oxide (1 is 39) and n is 0 and R in the general formula (2) 1 With R 3 Any one is an alkenyl group having 11 carbon atoms, (A 2 O) l It is a 1: 1 mixture of a compound (1 is 39) obtained by adding a total of 8 mol of ethylene oxide to both ends of 31 mol of propylene oxide. Component B-2: 50 mol of propylene oxide and 15 mol of ethylene oxide were added to propylene glycol according to a conventional method to obtain polyoxyalkylene glycol. Then, 1 mol of this polyoxyalkylene glycol was reacted with 1.8 mol of stearic acid to obtain component B-2. Component B-2 is in the general formula (2), n is 0, and R is 1 With R 3 Is an alkenyl group with 17 carbon atoms, (A 2 O) l A compound obtained by adding a total of 15 mols of ethylene oxide to both ends of 51 mol of propylene oxide (1 is 66), and in the general formula (2), n is 0, R 1 With R 3 Any of them is an alkenyl group having 17 carbon atoms, (A 2 O) l It is a 9: 1 mixture of compounds (1 = 66) obtained by adding a total of 15 mol of ethylene oxide to both ends of 51 mol of propylene oxide. Component B-3: According to a conventional method, 30 mol of propylene oxide and 8 mol of ethylene oxide were added to propylene glycol to obtain polyoxyalkylene glycol. Then, 3 mol of the polyoxyalkylene glycol was reacted with 2 mol of adipic acid. Then, this reactant was reacted with 1 mole of lauric acid to obtain component B-3. Component B-3 is a compound: In the general formula (2), R 1 With R 3 Any one is an alkenyl group having 11 carbon atoms, (A 2 O) l It is a group formed by adding a total of 8 mol of ethylene oxide to both ends of 31 mol of propylene oxide (l is 39). R 2 Is an alkylene group having 4 carbon atoms, (A 3 O) m It is a group formed by adding 8 mol of ethylene oxide to both ends of 31 mol of propylene oxide (m is 39), and n is 2. Component B-4: According to a conventional method, 30 mol of propylene oxide and 8 mol of ethylene oxide were added to propylene glycol to obtain polyoxyalkylene glycol. Then, 5 mol of this polyoxyalkylene glycol was reacted with 4 mol of adipic acid to obtain component B-4. Component B-4 is a compound: In the general formula (2), R 1 With R 3 For hydrogen, (A 2 O) l It is a group formed by adding a total of 8 mol of ethylene oxide to both ends of 31 mol of propylene oxide (l is 39). R 2 Is an alkylene group having 4 carbon atoms, (A 3 O) m It is a group formed by adding 8 mol of ethylene oxide to both ends of 31 mol of propylene oxide (m is 39), and n is 4. Component B-5: According to a conventional method, 24 mol of propylene oxide was added to lauryl alcohol to obtain component B-5. Component B-5 is a compound: in the general formula (2), n is 0, and R is 1 With R 3 Is an alkyl group having 12 carbon atoms, (A 2 O) l It is a 24 mol group of propylene oxide (1 is 24). <Component (C)> As the polyether-modified silicone, KF-6013 (manufactured by Shin-Etsu Chemical Industry Co., Ltd., HLB = 10, viscosity 400 cSt) was used. As a glycerin, thick glycerin for cosmetics manufactured by MIYOSHI OIL & FAT Co., Ltd. was used. <Polyether> A polypropylene glycol having an average polymerization degree of 85 was obtained by addition polymerization of propylene oxide and water. Then, ethylene oxide and the polypropylene glycol were subjected to addition polymerization in such a manner that the average degree of polymerization was 25 to obtain a (polypropylene oxide) 85- (ethylene oxide) 25 block polyether compound having an average molecular weight of about 6000 . <Glycerin Condensate> As the glycerol condensate, hexaglycerol monostearate (manufactured by Sakamoto Yakuhin Kogyo Co., Ltd., trade name: SY GLISTER MS-5S) was used. <Polyoxyalkylene castor oil ether> Polyoxyethylene (20) hydrogenated castor oil (manufactured by Nikko Chemical Co., Ltd., trade name: NIKKOL HCO-20) was used as the polyoxyalkylene castor oil ether. [Example 1] Component A-1 as component (A): 25 parts by mass, component B-1 as component (B): 55 parts by mass, and component (C): 20 parts by mass, mixed at 30 ° C Uniform, and the fiber processing agent (1) of Example 1 was obtained. The blending ratio of each component is shown in Table 1 below. [Examples 2 to 10, Comparative Examples 1 to 7] The blending ratios of component (A), component (B), component (C), and other components were changed as shown in Table 1 below. The fiber processing agents (2) to (10) of Examples 2 to 10 and the fiber processing agents (Comparative 1) to (Comparative 7) of Comparative Examples 1 to 7 were obtained in the same manner as in Example 1. The blending ratio of each component is shown in Table 1 below. [Table 1] [Example 11] Regarding the above-mentioned non-woven fabric (1), a 3% by weight aqueous solution of the fiber processing agent (1) of Example 1 was adjusted to a liquid temperature of 20 ° C, and the coating amount was 10% by weight. The wet-coating method is applied to the non-woven fabric, and it is passed through an air penetrating dryer to be dried and wound up. The diameter of the rotor of the rotor wetting device used is 80 mm, and each rotor is arranged in such a way that the distance in the CD direction is 115 mm, and the distance between the rotor center and the coated non-woven fabric is 180 mm. The number of rotations of the rotor was adjusted so that the sprayed particle diameter of the sprayed fiber processing agent was 35 μm. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 12] A fiber processing agent (2) of Example 2 was applied to the nonwoven fabric (1) in the same manner as in Example 11 with respect to the nonwoven fabric (1). Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 13] The fiber processing agent (3) of Example 3 was applied to the nonwoven fabric (1) in the same manner as in Example 11 with respect to the nonwoven fabric (1). Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 14] Regarding the aforementioned non-woven fabric (1), a 5 wt% aqueous solution of the fiber processing agent (2) of Example 2 was adjusted at a liquid temperature of 20 ° C so that the coating amount became 10 wt%. It was imparted to the nonwoven fabric in the same manner as in Example 11. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 15] Regarding the above-mentioned non-woven fabric (1), a 3.4% by weight aqueous solution of the fiber processing agent (4) of Example 4 was adjusted to a liquid temperature of 20 ° C, and a coating amount of 30% by weight was used, and a diagonal handle 120 was used. Mesh, unit volume 22 cm 3 / m 2 The coating was performed on a gravure roll, and then it was passed through a 120 ° C. drum dryer to be dried and taken up. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 16] Regarding the above-mentioned non-woven fabric (1), a 10% by weight aqueous solution of the fiber processing agent (5) of Example 5 was adjusted at a liquid temperature of 20 ° C so that the coating amount became 10% by weight. It was imparted to the nonwoven fabric in the same manner as in Example 11. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 17] In the above-mentioned production (1) of the nonwoven fabric, the basis weight was set to 8 g / m 2 In addition to adjusting the linear velocity in the same manner, a non-woven fabric was obtained in the same manner. After the corona treatment was performed on the obtained nonwoven fabric so that the wetting tension of the nonwoven fabric became 35 to 39 mN / m, a 0.34 wt% aqueous solution of the fiber processing agent (4) of Example 4 was prepared at a liquid temperature of 20 ° C. Except for this, it was imparted to the nonwoven fabric in the same manner as in Example 15. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 18] In the above-mentioned production (1) of the nonwoven fabric, the weight per unit area was 15 g / m 2 In addition to adjusting the linear velocity in the same manner, a non-woven fabric was obtained in the same manner. Regarding the obtained non-woven fabric, a 1.67% by weight aqueous solution of the fiber processing agent (4) of Example 4 was adjusted at a liquid temperature of 20 ° C, and the non-woven fabric was provided in the same manner as in Example 15. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 19] Regarding the above-mentioned non-woven fabric (2), a 10% by weight aqueous solution of the fiber processing agent (4) of Example 4 was adjusted at a liquid temperature of 20 ° C so that the coating amount became 10% by weight. Example 11 was imparted to the nonwoven fabric in the same manner. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 20] A nonwoven fabric was produced in the same manner as in Example 19 except that the fiber processing agent (6) was used. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 21] In the above-mentioned non-woven fabric manufacturing (2), the weight per unit area was 18 g / m 2 In addition to adjusting the linear velocity in the same manner, a non-woven fabric was obtained in the same manner. The obtained nonwoven fabric was given to the nonwoven fabric in the same manner as in Example 15 except that the 1.0% by weight aqueous solution of the fiber processing agent (7) in Example 7 was adjusted at a liquid temperature of 20 ° C. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 22] In the above-mentioned production (1) of the nonwoven fabric, the basis weight was set to 15 g / m 2 In addition to adjusting the linear velocity in the same manner, a non-woven fabric was obtained in the same manner. A nonwoven fabric was produced in the same manner as in Example 21 except that the fiber processing agent (8) was used. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 23] A nonwoven fabric (3) was added to the nonwoven fabric in the same manner as in Example 15 except that the 0.67 wt% aqueous solution of the fiber processing agent (7) was adjusted at a liquid temperature of 20 ° C. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 24] A nonwoven fabric was produced in the same manner as in Example 23 except that the above-mentioned nonwoven fabric (4) was used. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 25] The same procedure as in Example 11 was carried out except that the 2% by weight aqueous solution of the fiber processing agent (7) was adjusted to the above-mentioned nonwoven fabric (5) at a liquid temperature of 20 ° C so that the coating amount became 10% by weight. Way to make non-woven fabrics. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 26] A nonwoven fabric was produced in the same manner as in Example 25 except that the above-mentioned nonwoven fabric (6) was used. Various measurement results of the obtained nonwoven fabric are shown in Table 2-1 below. [Example 27] A 10% by weight aqueous solution of the fiber processing agent (4) was prepared for the above-mentioned nonwoven fabric (7) at a liquid temperature of 20 ° C, and the coating amount was changed to 5% by weight. Way to make non-woven fabrics. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below. [Example 28] A 6% by weight aqueous solution of the fiber processing agent (4) was prepared for the above-mentioned nonwoven fabric (8) at a liquid temperature of 20 ° C, and the coating amount was changed to 5% by weight. Way to make non-woven fabrics. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below. [Example 29] A 0.67 wt% aqueous solution of the fiber processing agent (4) was prepared for the above-mentioned nonwoven fabric (5) at a liquid temperature of 20 ° C, and the coating amount was 30% by weight using a contact roller (f400 mm). After coating, it was passed through a drum dryer at 130 ° C. to be dried and coiled. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below. [Example 30] A 5% by weight aqueous solution of the fiber processing agent (9) was prepared for the above-mentioned nonwoven fabric (1) at a liquid temperature of 20 ° C, and the coating amount was changed to 10% by weight. Way to make non-woven fabrics. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below. [Example 31] A 3% by weight aqueous solution of the fiber processing agent (10) of Example 10 was prepared at a liquid temperature of 20 ° C for the above-mentioned nonwoven fabric (1), and the coating amount was 10% by weight. In the same manner as in Example 11, a nonwoven fabric was produced. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below. [Comparative Example 11] A fiber processing agent (Comparative (1)) of Comparative Example 1 was applied to the nonwoven fabric in the same manner as in Example 14 with respect to the nonwoven fabric (1). Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below. [Comparative Example 12] A nonwoven fabric was obtained in the same manner as in Comparative Example 11 except that the fiber processing agent of Comparative Example 2 (Comparative (2)) was used. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below. [Comparative Example 13] A nonwoven fabric was obtained in the same manner as in Comparative Example 11 except that the fiber processing agent (Comparative (3)) of Comparative Example 3 was used. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below. [Comparative Example 14] A fibrous processing agent of Comparative Example 4 (Comparative (4)) was prepared at a liquid temperature of 20 ° C at a liquid temperature of 20% and a 1.67 wt% aqueous solution was prepared. To non-woven. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below. [Comparative Example 15] A fibrous processing agent of Comparative Example 5 (Comparative (5)) 1.0% by weight aqueous solution was prepared for the above-mentioned nonwoven fabric (1) at a liquid temperature of 20 ° C. To non-woven. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below. [Comparative Example 16] A fibrous processing agent of Comparative Example 6 (Comparative (6)) was prepared at a liquid temperature of 20 ° C at a liquid temperature of 20% and a 1.67 wt% aqueous solution was prepared. To non-woven. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below. [Comparative Example 17] A nonwoven fabric was produced in the same manner as in Example 11 except that the fiber processing agent of Comparative Example 7 (Comparative (7)) was used. Various measurement results of the obtained nonwoven fabric are shown in Table 2-2 below. [table 2-1] [Table 2-2] [Industrial Applicability] The nonwoven fabric coated with the fiber processing agent of the present invention is excellent in initial water permeability, permeability and repeated water permeability, and is therefore suitable for use as sanitary materials such as menstrual sanitary napkins, incontinence pads, Top sheet or second sheet of disposable diapers, etc., or suitable for masks, stoves, tape substrates, plaster substrates, emergency bandages, packaging materials, wipes, medical gowns, bandages , Clothing, sheet for skin care, etc.

Claims (9)

一種纖維加工劑, 其含有下述通式(1): HO-(A1 O)p -H 通式(1) {式中,A1 係碳數2~4之伸烷基,而且p係1~3之整數}所表示之成分(A);及 與該成分(A)不同之下述通式(2): R1 -O-(A2 O)l -{C(O)R2 C(O)-(A3 O)m }n -R3 通式(2) {式中,R1 與R3 相互獨立地為氫原子、碳數1~24之烷基、碳數2~24之烯基、碳數2~24之烷醯基、碳數2~24之烯醯基或-C(O)-R4 -COOX(此處,R4 為碳數1~12之伸烷基、碳數2~12之伸烯基或碳數6~12之伸芳基,而且X為氫原子或陰離子),R2 為碳數1~12之伸烷基、碳數2~12之伸烯基或碳數6~12之伸芳基,A2 與A3 相互獨立地為碳數2~4之伸烷基,l為0或1~1000之整數,m為0或1~1000之整數,而且n為0或1~100之整數;其中,l+n為1以上}所表示之成分(B)。A fiber processing agent containing the following general formula (1): HO- (A 1 O) p -H general formula (1) {where A 1 is an alkylene group having 2 to 4 carbon atoms, and p is Component (A) represented by an integer of 1 to 3; and the following general formula (2) different from the component (A): R 1 -O- (A 2 O) l- {C (O) R 2 C (O)-(A 3 O) m } n -R 3 General formula (2) {In the formula, R 1 and R 3 are each independently a hydrogen atom, an alkyl group having 1 to 24 carbon atoms, and a carbon number 2 to Alkenyl group of 24, alkanoyl group of 2 to 24 carbon atoms, alkenyl group of 2 to 24 carbon atoms or -C (O) -R 4 -COOX (here, R 4 is an alkylene group of 1 to 12 carbon atoms) Group, an alkenyl group having 2 to 12 carbon atoms or an arylene group having 6 to 12 carbon atoms, and X is a hydrogen atom or an anion), R 2 is an alkylene group having 1 to 12 carbon atoms, and 2 to 12 carbon atoms An alkenyl group or an arylene group having 6 to 12 carbon atoms, A 2 and A 3 are independently an alkylene group having 2 to 4 carbon atoms, l is an integer of 0 or 1 to 1000, and m is 0 or 1 to 1000 Is an integer, and n is an integer of 0 or 1 to 100; where l + n is 1 or more} (B). 如請求項1之纖維加工劑,其進而含有聚醚改性矽酮作為成分(C)。The fiber processing agent according to claim 1, further comprising polyether-modified silicone as component (C). 一種液體通透性不織布,其中如請求項1或2之纖維加工劑之純分附著量為0.1~1.5重量%。A liquid-permeable non-woven fabric, wherein the pure content of the fiber processing agent according to claim 1 or 2 is 0.1 to 1.5% by weight. 如請求項3之液體通透性不織布,其中上述液體通透性不織布係包含熱塑性纖維之不織布。The liquid-permeable nonwoven fabric according to claim 3, wherein the liquid-permeable nonwoven fabric is a nonwoven fabric containing thermoplastic fibers. 如請求項3或4之液體通透性不織布,其中上述不織布係包含纖度0.45~5.0 dtex之纖維者。For example, the liquid-permeable non-woven fabric of claim 3 or 4, wherein the above-mentioned non-woven fabric includes fibers having a fineness of 0.45 to 5.0 dtex. 如請求項3至5中任一項之液體通透性不織布,其中上述不織布係長纖維不織布。The liquid-permeable nonwoven fabric according to any one of claims 3 to 5, wherein the nonwoven fabric is a long-fiber nonwoven fabric. 如請求項3至6中任一項之液體通透性不織布,其中上述液體通透性不織布之反覆透水性於第4次為70%以上。For example, the liquid-permeable nonwoven fabric according to any one of claims 3 to 6, wherein the repeated water permeability of the liquid-permeable nonwoven fabric is 70% or more at the fourth time. 如請求項3至7中任一項之液體通透性不織布,其中上述液體通透性不織布之回滲性為0.5 g以下。For example, the liquid-permeable nonwoven fabric according to any one of claims 3 to 7, wherein the liquid-permeable nonwoven fabric has an osmotic property of 0.5 g or less. 一種衛生材料,其係使用如請求項3至8中任一項之液體通透性不織布而成者。A sanitary material obtained by using a liquid-permeable non-woven fabric according to any one of claims 3 to 8.
TW106134679A 2016-10-13 2017-10-11 Fiber processing agent, and liquid permeability non-woven fabric containing the same TWI651448B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2016202114 2016-10-13
JP??2016-202114 2016-10-13

Publications (2)

Publication Number Publication Date
TW201816225A true TW201816225A (en) 2018-05-01
TWI651448B TWI651448B (en) 2019-02-21

Family

ID=61905494

Family Applications (1)

Application Number Title Priority Date Filing Date
TW106134679A TWI651448B (en) 2016-10-13 2017-10-11 Fiber processing agent, and liquid permeability non-woven fabric containing the same

Country Status (4)

Country Link
JP (3) JP7146641B2 (en)
CN (1) CN109844214B (en)
TW (1) TWI651448B (en)
WO (1) WO2018070443A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115698420A (en) * 2020-06-11 2023-02-03 松本油脂制药株式会社 Water permeability-imparting agent and use thereof
WO2023149286A1 (en) * 2022-02-01 2023-08-10 旭化成株式会社 Nonwoven-fabric processing agent and nonwoven fabric containing same

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5607760A (en) * 1995-08-03 1997-03-04 The Procter & Gamble Company Disposable absorbent article having a lotioned topsheet containing an emollient and a polyol polyester immobilizing agent
JP3313280B2 (en) * 1996-05-08 2002-08-12 旭化成株式会社 Hydrophilicity improver for polyolefin fibers
JP3362348B2 (en) * 1996-05-15 2003-01-07 旭化成株式会社 Polyolefin nonwoven fabric for sanitary materials
JP3340624B2 (en) * 1996-06-24 2002-11-05 旭化成株式会社 Hygienic materials with excellent water permeability
JP3313284B2 (en) * 1996-08-02 2002-08-12 旭化成株式会社 Polyolefin-based nonwoven fabric with hydrophilic treatment agent
US20020161347A1 (en) 2001-02-15 2002-10-31 Arie Besemer Absorbent article
JP4748560B2 (en) * 2001-05-28 2011-08-17 Jnc株式会社 Thermally adhesive composite fiber and fiber product using the same
JP4141486B2 (en) * 2006-08-04 2008-08-27 旭化成せんい株式会社 Polyolefin-based long-fiber nonwoven fabric for sanitary materials
EP1992366B1 (en) * 2007-05-15 2011-07-06 The Procter & Gamble Company Use of a lotion composition on an absorbent article for reducing adherence of feces or menses to the skin
JP5650991B2 (en) * 2010-11-09 2015-01-07 松本油脂製薬株式会社 Water permeability imparting agent, water permeable fiber to which it is attached, and method for producing nonwoven fabric
MY167412A (en) * 2011-11-02 2018-08-27 Asahi Kasei Fibers Corp Permeable Nonwoven Fabric
JP5213291B1 (en) * 2012-09-28 2013-06-19 竹本油脂株式会社 Synthetic fiber treatment agent, synthetic fiber treatment aqueous solution, synthetic fiber treatment method and synthetic fiber
MY166229A (en) * 2013-04-19 2018-06-22 Kao Corp Nonwoven fabric and textile treating agent
JP6360399B2 (en) * 2013-12-12 2018-07-18 花王株式会社 Long fiber nonwoven fabric
JP6714982B2 (en) * 2014-08-15 2020-07-01 旭化成株式会社 Bulky composite long fiber non-woven fabric

Also Published As

Publication number Publication date
JP2020190067A (en) 2020-11-26
JP7146641B2 (en) 2022-10-04
JP2022173264A (en) 2022-11-18
JP7140803B2 (en) 2022-09-21
CN109844214A (en) 2019-06-04
WO2018070443A1 (en) 2018-04-19
JPWO2018070443A1 (en) 2019-06-24
TWI651448B (en) 2019-02-21
CN109844214B (en) 2022-09-16

Similar Documents

Publication Publication Date Title
TWI535903B (en) Permeable nonwovens
JP2022173264A (en) Fiber processing agent and liquid permeable nonwoven fabric containing same
CN106062449B (en) Check valve non-woven material
CN104394816B (en) Absorbent commodity
CN107075790A (en) Fibre finish, it is attached with the water penetration fiber of the fibre finish and the manufacture method of non-woven fabrics
JP2019218651A (en) Hydrophilizing agent
JP6778308B2 (en) Hydrophilic bulky non-woven fabric
CN109312530A (en) Non-woven fabrics
JP5818636B2 (en) Non-woven fabric with excellent thermal stability and flexibility
JP2005139594A (en) Non-woven fabric and method for producing the same
JP6960231B2 (en) Hydrophilic non-woven fabric
JP5731948B2 (en) Thermoplastic nonwoven fabric
JP4411667B2 (en) Durable hydrophilic fiber and fiber molded body using the same
TWI717037B (en) Non-woven fabric that inhibits hot melt penetration
JP2011084824A (en) Hydrophilizing agent for fiber and fiber containing the same
JP4028958B2 (en) Durable hydrophilic fiber and non-woven fabric using the same
TW202336314A (en) Nonwoven-fabric processing agent and nonwoven fabric containing same
JP6092578B2 (en) Weakly acid permeable nonwoven fabric
CN109219679A (en) Non-woven fabrics