JPWO2013046499A1 - Lead-acid battery for energy storage - Google Patents

Lead-acid battery for energy storage Download PDF

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JPWO2013046499A1
JPWO2013046499A1 JP2012542717A JP2012542717A JPWO2013046499A1 JP WO2013046499 A1 JPWO2013046499 A1 JP WO2013046499A1 JP 2012542717 A JP2012542717 A JP 2012542717A JP 2012542717 A JP2012542717 A JP 2012542717A JP WO2013046499 A1 JPWO2013046499 A1 JP WO2013046499A1
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active material
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JP5190562B1 (en
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静 張
静 張
和成 安藤
和成 安藤
佐々木 健浩
健浩 佐々木
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Matsushita Electric Industrial Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/06Lead-acid accumulators
    • H01M10/12Construction or manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/4235Safety or regulating additives or arrangements in electrodes, separators or electrolyte
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/14Electrodes for lead-acid accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/06Lead-acid accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/021Physical characteristics, e.g. porosity, surface area
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/14Electrodes for lead-acid accumulators
    • H01M4/16Processes of manufacture
    • H01M4/20Processes of manufacture of pasted electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Secondary Cells (AREA)
  • Cell Electrode Carriers And Collectors (AREA)
  • Cell Separators (AREA)

Abstract

エネルギー貯蔵用鉛蓄電池は、極板群と、極板群に含浸された電解液とを備え、前記極板群は、複数の負極と、複数の正極と、複数のセパレータとを備え、前記負極は、負極格子と、前記負極格子に保持される負極活物質とを備え、前記正極は、正極格子と、前記正極格子に保持される正極活物質とを備え、前記セパレータは前記正極と前記負極とを隔てている。前記正極活物質の総細孔容積は0.087〜0.120cm3/gであり、前記負極活物質には3.2〜4.8質量%の硫酸バリウムが含まれている。The lead acid battery for energy storage includes an electrode plate group and an electrolyte impregnated in the electrode plate group, and the electrode plate group includes a plurality of negative electrodes, a plurality of positive electrodes, and a plurality of separators. Comprises a negative electrode lattice and a negative electrode active material held in the negative electrode lattice, the positive electrode comprises a positive electrode lattice and a positive electrode active material held in the positive electrode lattice, and the separator comprises the positive electrode and the negative electrode Is separated. The positive electrode active material has a total pore volume of 0.087 to 0.120 cm 3 / g, and the negative electrode active material contains 3.2 to 4.8% by mass of barium sulfate.

Description

本発明はエネルギー貯蔵用鉛蓄電池に関するものである。詳細には、低温下において優れた放電容量及び充電受入性を有するエネルギー貯蔵用鉛蓄電池に関する。   The present invention relates to a lead storage battery for energy storage. More specifically, the present invention relates to an energy storage lead-acid battery having excellent discharge capacity and charge acceptance at low temperatures.

弁制御型の鉛蓄電池は、低コスト、安定した出力、メンテナンスフリー等の利点を有し、車両の起動、予備電源、エネルギー貯蔵システム等の分野において広く用いられてきた。エネルギー貯蔵システムにおいて用いられる鉛蓄電池(単に「エネルギー貯蔵用鉛蓄電池」と呼ぶ)は、例えば太陽エネルギーや風力エネルギー等の自然界における再生可能エネルギーを直流の電気に変換し、調整後に電力を外部機器へ出力することができる。   The valve-controlled lead-acid battery has advantages such as low cost, stable output, and maintenance-free, and has been widely used in the fields of vehicle start-up, standby power supply, energy storage system, and the like. Lead storage batteries used in energy storage systems (simply called “lead storage batteries for energy storage”) convert renewable energy in the natural world, such as solar energy and wind energy, into direct current electricity, and then adjust the power to external devices. Can be output.

エネルギー貯蔵用鉛蓄電池は長期にわたって自然環境下で動作する必要があるため、良好なサイクル寿命特性を有している必要があるだけでなく、低温下において優れた放電容量及び充電受入性を有していることが要求される。また、通常、エネルギー貯蔵用鉛蓄電池は低い放電率で動作するため、極板を適切に設計することによって低放電率の条件下で所望の電池性能を達成する必要がある。   Lead storage batteries for energy storage need to operate in a natural environment for a long period of time, so they need to have good cycle life characteristics as well as excellent discharge capacity and charge acceptance at low temperatures. It is required that In addition, since lead storage batteries for energy storage usually operate at a low discharge rate, it is necessary to achieve desired battery performance under conditions of a low discharge rate by appropriately designing an electrode plate.

鉛蓄電池の正極については、正極活物質としての二酸化鉛(PbO2)の導電性が比較的劣るため、低温下における放電が困難であるという問題がある。また、正極活物質は化成後に多孔質体となり、その細孔構造も鉛蓄電池の放電特性に大きな影響をもたらすが、その主な原因は、放電過程において正極活物質中に難溶性の硫酸鉛の結晶が生成されることによって、電解液を供給するための細孔が塞がり、放電反応が継続し難くなるためである。As for the positive electrode of the lead storage battery, the conductivity of lead dioxide (PbO 2 ) as a positive electrode active material is relatively inferior, so that there is a problem that discharge at low temperatures is difficult. In addition, the positive electrode active material becomes a porous body after chemical conversion, and its pore structure also has a great influence on the discharge characteristics of the lead-acid battery. The main cause of this is that lead sulfate, which is poorly soluble in the positive electrode active material during the discharge process. This is because the generation of crystals closes the pores for supplying the electrolytic solution, making it difficult for the discharge reaction to continue.

正極活物質の多孔質体においては、細孔の孔径が小さいほど、電極反応に貢献する硫酸イオンが拡散しにくくなり、ハイレート放電特性の劣化を招いてしまうことが知られている。よって、鉛蓄電池の正極の放電性能を向上させるため、通常は正極活物質の総細孔容積、特に孔径の大きな細孔の容積が占める割合を増やし、それによって電解液を拡散させやすくして正極活物質の利用率を上げるという方法が行われる。例えば特許文献1においては、正極活物質の総細孔容積を0.14〜0.18cc/gの範囲に収めるようにし、それによってハイレート放電時の鉛蓄電池の放電容量を向上させることが開示されている。また、電池の高容量化を実現するため、特許文献2においては、正極において孔径1μm以上の細孔の容積を総細孔容積の50%以上にする方法が提案されている。しかしながら、これらの文献は、ともに常温、ハイレート放電の条件下における鉛蓄電池の高容量化に関する発明であり、低温、ローレート放電の条件下における鉛蓄電池の放電特性については検討されていない。   In the porous body of the positive electrode active material, it is known that the smaller the pore diameter, the more difficult the diffusion of sulfate ions contributing to the electrode reaction, leading to deterioration of the high rate discharge characteristics. Therefore, in order to improve the discharge performance of the positive electrode of the lead-acid battery, the ratio of the total pore volume of the positive electrode active material, in particular the volume of pores having a large pore diameter, is increased, thereby making it easier for the electrolyte to diffuse and the positive electrode A method of increasing the utilization rate of the active material is performed. For example, Patent Document 1 discloses that the total pore volume of the positive electrode active material falls within the range of 0.14 to 0.18 cc / g, thereby improving the discharge capacity of the lead-acid battery during high-rate discharge. ing. Further, in order to achieve a higher capacity of the battery, Patent Document 2 proposes a method in which the volume of pores having a pore diameter of 1 μm or more in the positive electrode is set to 50% or more of the total pore volume. However, both of these documents are inventions related to increasing the capacity of lead-acid batteries under normal temperature and high-rate discharge conditions, and the discharge characteristics of lead-acid batteries under low-temperature and low-rate discharge conditions have not been studied.

鉛蓄電池の負極については、負極活物質としての硫酸鉛が固形化しやすいため、低温下での充電受入性が低下しやすいという傾向がある。現在は、電池の低温充電受入性を改善するように負極へ添加剤を加える方法が主に採用されている。例えば特許文献3には、負極活物質に鉛粉末に対して2〜5質量%の硫酸バリウム(BaSO4)を添加することが記載されている。そして、硫酸バリウムは核剤として放電生成物即ち硫酸鉛を微細化させやすくし、それによって低温下における電池の充電受入性を向上させることができる旨が記載されている。About the negative electrode of a lead acid battery, since the lead sulfate as a negative electrode active material tends to solidify, there exists a tendency for the charge acceptance property under low temperature to fall easily. Currently, a method of adding an additive to the negative electrode is mainly employed so as to improve the low-temperature charge acceptability of the battery. For example, Patent Document 3 describes that 2 to 5% by mass of barium sulfate (BaSO 4 ) is added to the negative electrode active material with respect to the lead powder. And it is described that barium sulfate makes it easy to make the discharge product, that is, lead sulfate, fine as a nucleating agent, thereby improving the charge acceptability of the battery at a low temperature.

しかしながら、低温環境下では、たとえBaSO4が添加された負極活物質を用いた負極を採用して鉛蓄電池を作製しても、充電受入性についてはある程度向上させることができても、充電した電気量を放電容量として取り出すことは難しい。これは、高い充電状態(SOC)において、電解液としての硫酸の濃度が高く、且つ、低温下では電解液の粘性が高くなるため、イオン拡散抵抗が大きくなり、このため放電特性が大きな影響を受けてしまうためである。However, in a low-temperature environment, even if a negative electrode using a negative electrode active material to which BaSO 4 is added is used to produce a lead-acid battery, the charge acceptability can be improved to some extent, It is difficult to extract the quantity as a discharge capacity. This is because, in a high state of charge (SOC), the concentration of sulfuric acid as the electrolytic solution is high, and the viscosity of the electrolytic solution is high at low temperatures, so that the ion diffusion resistance is increased, and thus the discharge characteristics are greatly affected. It is for receiving.

よって、これまでのところ、低温環境下で用いられるエネルギー貯蔵用鉛蓄電池の放電容量及び充電受入性は依然として低く、望ましい電池特性を得ることができなかった。   Thus, so far, the discharge capacity and charge acceptance of energy storage lead-acid batteries used in low temperature environments are still low, and desirable battery characteristics cannot be obtained.

特開平11−73950号公報Japanese Patent Laid-Open No. 11-73950 特開平6−140030号公報JP-A-6-140030 特開2003−51307号公報JP 2003-51307 A

上記の問題に鑑み、本発明は、低温下において優れた放電容量及び充電受入性を有するエネルギー貯蔵用鉛蓄電池を提供することを目的とする。   In view of the above problems, an object of the present invention is to provide a lead acid battery for energy storage having excellent discharge capacity and charge acceptance at low temperatures.

本願発明者らは、低温下における鉛蓄電池の放電特性について検討した結果、正極活物質の総細孔容積を増やすだけでは、あるいは、負極活物質中のBaSO4含有量を増やすだけでは、低温下における放電容量を向上させることができないということを発見した。さらに、正極活物質の総細孔容積を適切に低減してそれを適切な範囲に収めるとともに、負極活物質に特定の添加剤を添加することで、良好なサイクル寿命特性を有するだけでなく、低温下において優れた放電容量及び充電受入性を有するエネルギー貯蔵用鉛蓄電池を提供することができるということを発見し、本発明を完成させた。As a result of studying the discharge characteristics of the lead-acid battery at low temperatures, the inventors of the present application have found that the increase in the total pore volume of the positive electrode active material or the increase in the BaSO 4 content in the negative electrode active material does not increase the It was discovered that the discharge capacity cannot be improved. Furthermore, the total pore volume of the positive electrode active material is appropriately reduced and within an appropriate range, and by adding a specific additive to the negative electrode active material, not only has good cycle life characteristics, It was discovered that an energy storage lead-acid battery having excellent discharge capacity and charge acceptance at low temperatures could be provided, and the present invention was completed.

上記の現象が起こる原因は未だ明らかでないが、低温下では電解液の粘性が高くなり、特定の孔径を有する細孔のみが電解液の拡散に対して決定的な役割を果たすためと推測できる。よって、正極活物質の総細孔容積を適切な範囲に収めることで、正極の充放電特性を改善することができる。また、負極活物質に核剤及び/又は他の添加剤を添加することによって、負極の充放電特性を改善し、正負極間の充放電特性のバランスを取り、それによって電池全体の充放電特性及びサイクル寿命特性を向上させることができる。   Although the cause of the above phenomenon is not yet clear, it can be assumed that the viscosity of the electrolytic solution increases at low temperatures, and only the pores having a specific pore diameter play a decisive role for the diffusion of the electrolytic solution. Therefore, the charge / discharge characteristics of the positive electrode can be improved by keeping the total pore volume of the positive electrode active material within an appropriate range. Moreover, by adding a nucleating agent and / or other additives to the negative electrode active material, the charge / discharge characteristics of the negative electrode are improved, and the charge / discharge characteristics between the positive and negative electrodes are balanced, thereby charging and discharging characteristics of the entire battery. In addition, cycle life characteristics can be improved.

具体的に、本発明のエネルギー貯蔵用鉛蓄電池は、極板群と、前記極板群に含浸された電解液とを備え、前記極板群は、複数の負極と、複数の正極と、複数のセパレータとを備え、前記負極は、負極格子と、前記負極格子に保持される負極活物質とを備え、前記正極は、正極格子と、前記正極格子に保持される正極活物質とを備え、前記セパレータは前記正極と前記負極とを隔てているエネルギー貯蔵用鉛蓄電池であって、前記正極活物質の総細孔容積は0.087〜0.120cm3/gであり、前記負極活物質には3.2〜4.8質量%の硫酸バリウムが含まれていることを特徴とする。Specifically, a lead storage battery for energy storage according to the present invention includes an electrode plate group and an electrolytic solution impregnated in the electrode plate group, and the electrode plate group includes a plurality of negative electrodes, a plurality of positive electrodes, and a plurality of positive electrodes. The negative electrode includes a negative electrode lattice and a negative electrode active material held in the negative electrode lattice, the positive electrode includes a positive electrode lattice and a positive electrode active material held in the positive electrode lattice, The separator is an energy storage lead-acid battery that separates the positive electrode and the negative electrode, and the total pore volume of the positive electrode active material is 0.087 to 0.120 cm 3 / g. Is characterized by containing 3.2 to 4.8% by weight of barium sulfate.

前記正極活物質には、孔径0.8μmの細孔が多数存在していることが好ましい。   The positive electrode active material preferably has a large number of pores having a pore diameter of 0.8 μm.

また、前記負極活物質には、0.3〜2.0質量%のアセチレンブラックが含まれていることが好ましい。   Moreover, it is preferable that 0.3-2.0 mass% acetylene black is contained in the said negative electrode active material.

また、前記負極活物質には、0.1〜2.0質量%のリグニン系界面活性剤がさらに含まれていることが好ましい。   The negative electrode active material preferably further contains 0.1 to 2.0% by mass of a lignin surfactant.

また、前記正極活物質に対する前記負極活物質の重量比即ち負極活物質/正極活物質は0.7〜0.95であることが好ましい。   The weight ratio of the negative electrode active material to the positive electrode active material, that is, the negative electrode active material / positive electrode active material is preferably 0.7 to 0.95.

少なくとも前記正極格子にはエキスパンド格子が用いられていることが好ましい。   It is preferable that an expanded lattice is used at least for the positive electrode lattice.

前記セパレータは、親水化処理を施した合成繊維からなる袋状セパレータと、ガラス繊維からなるチップ状セパレータとを備え、前記袋状セパレータには前記正極が収容されており、前記チップ状セパレータは前記袋状セパレータと前記負極との間に挟まれていることが好ましい。その中で、前記合成繊維には、直径0.5μm〜2.0μmのアクリロニトリル系細繊維が少なくとも含まれ、直径2.5μm〜8.0μmのアクリロニトリル系太繊維がさらに含まれている。前記アクリロニトリル系細繊維の含有量は、前記アクリロニトリル系太繊維の含有量より多いことがより好ましい。   The separator includes a bag-shaped separator made of synthetic fiber subjected to a hydrophilic treatment and a chip-shaped separator made of glass fiber, the bag-shaped separator contains the positive electrode, and the chip-shaped separator is It is preferable to be sandwiched between a bag-shaped separator and the negative electrode. Among them, the synthetic fiber includes at least acrylonitrile-based fine fibers having a diameter of 0.5 μm to 2.0 μm, and further includes acrylonitrile-based thick fibers having a diameter of 2.5 μm to 8.0 μm. More preferably, the content of the acrylonitrile-based fine fibers is greater than the content of the acrylonitrile-based thick fibers.

本発明によれば、良好なサイクル寿命特性を有するだけでなく、低温下でも優れた放電容量及び充電受入性が得られるエネルギー貯蔵用鉛蓄電池を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the lead storage battery for energy storage which not only has a favorable cycle life characteristic but can obtain the outstanding discharge capacity and charge acceptance property also at low temperature can be provided.

本発明の鉛蓄電池の構造を模式的に示す斜視図である。It is a perspective view which shows typically the structure of the lead acid battery of this invention. 異なる周囲温度下における、本発明の鉛蓄電池の放電容量と放電率との関係を示すグラフであり、(a)は周囲温度が25℃の場合、(b)は周囲温度が−15℃の場合を示す。It is a graph which shows the relationship between the discharge capacity and discharge rate of the lead storage battery of this invention under different ambient temperature, (a) is when ambient temperature is 25 degreeC, (b) is when ambient temperature is -15 degreeC Indicates. 本発明の正極活物質の細孔分布を示す微分曲線のグラフである。It is a graph of the differential curve which shows the pore distribution of the positive electrode active material of this invention. 本発明の正極活物質の細孔分布を示す積分曲線のグラフである。It is a graph of the integral curve which shows the pore distribution of the positive electrode active material of this invention. 本発明の負極活物質の細孔分布を示す微分曲線のグラフである。It is a graph of the differential curve which shows the pore distribution of the negative electrode active material of this invention.

さまざまな用途に用いられる鉛蓄電池には、さまざまな特性が要求される。よって、必要とする特性を最適化するために、鉛蓄電池に対して各種の異なる設計を行う必要がある。本発明のエネルギー貯蔵用鉛蓄電池は、主に、例えば太陽エネルギーのような自然エネルギーの貯蔵システムに用いるものであり、一般的に、これらのエネルギー貯蔵用鉛蓄電池の使用環境は低温〜常温で、例えば−15〜40℃であり、極端な場合には−30〜50℃に達し得る。よって、本発明のエネルギー貯蔵用鉛蓄電池は、低温下での長期使用に耐える必要がある。また、エネルギー貯蔵用鉛蓄電池が要求する放電率は低い。   Various characteristics are required for lead-acid batteries used in various applications. Therefore, it is necessary to make various different designs for the lead-acid battery in order to optimize the required characteristics. The lead acid battery for energy storage of the present invention is mainly used for a storage system of natural energy such as solar energy. Generally, the use environment of these lead acid batteries for energy storage is low to normal temperature. For example, it is -15-40 degreeC and can reach -30-50 degreeC in an extreme case. Therefore, the lead acid battery for energy storage of this invention needs to endure long-term use under low temperature. Moreover, the discharge rate which the lead storage battery for energy storage requires is low.

エネルギー貯蔵用鉛蓄電池の上記特徴を踏まえ、本願発明者らは、低温且つ低放電率下で如何にして鉛蓄電池の充放電特性及びサイクル寿命を向上させるかについて主に検討した。本明細書において、低温とは−30℃〜0℃の温度範囲を指し、低放電率とは0.01C〜1.0Cの範囲を指す。   Based on the above characteristics of the lead storage battery for energy storage, the inventors of the present application mainly examined how to improve the charge / discharge characteristics and cycle life of the lead storage battery at low temperatures and low discharge rates. In this specification, low temperature refers to a temperature range of −30 ° C. to 0 ° C., and low discharge rate refers to a range of 0.01 C to 1.0 C.

以下、エネルギー貯蔵用鉛蓄電池の各構成要素と結び付けつつ、本発明について詳細に説明する。   Hereinafter, the present invention will be described in detail while being associated with each component of the energy storage lead-acid battery.

(正極)
正極は、耳部を有する正極格子と、正極格子に保持される正極活物質とを備える。正極格子には、鉛蓄電池においてよく用いられるエキスパンド格子及び鋳造格子のうちのいずれか一方を用いてもよく、正極の高容量化という点から見れば、正極にはエキスパンド格子を用いることが好ましい。
(Positive electrode)
The positive electrode includes a positive electrode grid having ears and a positive electrode active material held by the positive electrode grid. As the positive electrode grid, either an expanded grid or a cast grid often used in lead-acid batteries may be used. From the viewpoint of increasing the capacity of the positive electrode, it is preferable to use an expanded grid for the positive electrode.

正極活物質の主原料には公知の鉛粉末を用いることができ、鉛粉末のほかに、導電材料やバインダ等の他の添加剤を少量含んでいてもよい。正極活物質の製造方法は以下の通りである。即ち、原料の鉛粉末(主成分は鉛及び一酸化鉛)を希硫酸と混練した後、形成されたペーストを正極格子に塗布し、乾燥後に化成処理を行って多孔質体を得る。化成処理は極板化成及び電槽化成のうちのいずれか一方であってよい。   A known lead powder can be used as the main raw material of the positive electrode active material, and a small amount of other additives such as a conductive material and a binder may be included in addition to the lead powder. The method for producing the positive electrode active material is as follows. That is, after the raw material lead powder (main components are lead and lead monoxide) is kneaded with dilute sulfuric acid, the formed paste is applied to the positive electrode lattice, and after drying, a chemical conversion treatment is performed to obtain a porous body. The chemical conversion treatment may be any one of electrode plate chemical conversion and battery case chemical conversion.

正極活物質は、化成を経て多孔質体に形成される。該多孔質体の細孔構造は電解液の拡散に影響を及ぼす。一般的に、電池は低温下において性能が低下し、特に正極の放電性能が低下する。これは、低温下の鉛蓄電池では電解液としての硫酸の粘性が高くなり、イオン拡散抵抗が大きくなってしまうためである。そこで、上記の問題を解決するため、正極活物質の細孔構造に改良を加えることで電解液を拡散させやすくし、放電反応が行われやすいようにする必要がある。   The positive electrode active material is formed into a porous body through chemical conversion. The pore structure of the porous body affects the diffusion of the electrolytic solution. In general, the performance of a battery is lowered at a low temperature, and in particular, the discharge performance of the positive electrode is lowered. This is because in a lead-acid battery at a low temperature, the viscosity of sulfuric acid as the electrolyte is increased, and the ion diffusion resistance is increased. Therefore, in order to solve the above problem, it is necessary to improve the pore structure of the positive electrode active material to facilitate the diffusion of the electrolyte and to facilitate the discharge reaction.

<正極活物質の細孔分布>
本発明においては、正極活物質の細孔分布を測定することで正極活物質の細孔構造を表す。水銀圧入法によって、図3に示す正極活物質の細孔分布の微分曲線のグラフ(即ち、細孔容積の孔径別の分布を示す微分曲線)が得られ、これによって細孔容積の孔径による変化率を表す。また、上記の微分曲線に対して積分演算を行うことで、図4に示す積分曲線のグラフが得られ、該積分曲線のグラフから、正極活物質の総細孔容積と、特定の孔径範囲内の細孔容積とを求めることができる。
<Porosity distribution of positive electrode active material>
In the present invention, the pore structure of the positive electrode active material is represented by measuring the pore distribution of the positive electrode active material. By the mercury intrusion method, the graph of the differential curve of the pore distribution of the positive electrode active material shown in FIG. 3 (that is, the differential curve indicating the distribution of the pore volume according to the pore size) is obtained. Represents a rate. Further, by performing an integral operation on the differential curve, the graph of the integral curve shown in FIG. 4 is obtained. From the graph of the integral curve, the total pore volume of the positive electrode active material and the specific pore diameter range are obtained. The pore volume can be determined.

ここでの「細孔容積」という技術用語は、通常用いられる「孔隙率」とは異なるものである。孔隙率は、多孔質体の総体積に対する多孔質体における全ての孔隙の体積の和の比のみを表すが、細孔容積は、総細孔容積、孔径分布、平均孔径等の意味を包含している。「正極活物質の総細孔容積」とは、正極活物質の多孔質体中に存在する全ての細孔の総容積を指し、本明細書においては、「正極活物質の総細孔容積」を単に「正極の細孔容積」と呼ぶこともある。   The term “pore volume” here is different from the commonly used “porosity”. Porosity represents only the ratio of the sum of the volumes of all pores in the porous body to the total volume of the porous body, but the pore volume includes the meanings of total pore volume, pore size distribution, average pore size, etc. ing. The “total pore volume of the positive electrode active material” refers to the total volume of all the pores present in the porous body of the positive electrode active material. In this specification, the “total pore volume of the positive electrode active material” Is sometimes simply referred to as “positive electrode pore volume”.

活物質の細孔分布を調整できる方法は各種知られている。例えば、正極活物質の製造過程において、原料の鉛粉末の粒径を制御する、硫酸の濃度や容量を変更する、或いは硫酸の滴下速度を変更する等の方法により、正極活物質の細孔構造を調整することができる。本発明においては、正極活物質ペースト混練時の水或いは硫酸量を減らすか、又はペーストの密度を増やしさえすれば、正極活物質の総細孔容積が小さくなる傾向がある。   Various methods for adjusting the pore distribution of the active material are known. For example, in the manufacturing process of the positive electrode active material, the pore structure of the positive electrode active material is controlled by a method such as controlling the particle size of the lead powder of the raw material, changing the concentration or capacity of sulfuric acid, or changing the dropping rate of sulfuric acid. Can be adjusted. In the present invention, the total pore volume of the positive electrode active material tends to decrease as the amount of water or sulfuric acid during the kneading of the positive electrode active material paste is reduced or the density of the paste is increased.

(負極)
負極は、耳部を有する負極格子と、負極格子に保持される負極活物質とを備える。負極格子には、鉛蓄電池において通常用いられるエキスパンド格子及び鋳造格子のうちのいずれか一方を用いることができる。負極活物質には金属鉛及び硫酸鉛が主に含まれており、且つ、電池性能を改善するための各種添加剤、又は各物質間の接着力を高めるためのバインダがさらに含まれている。
(Negative electrode)
The negative electrode includes a negative electrode lattice having ears and a negative electrode active material held by the negative electrode lattice. As the negative electrode grid, any one of an expanded grid and a cast grid normally used in lead-acid batteries can be used. The negative electrode active material mainly contains metallic lead and lead sulfate, and further contains various additives for improving battery performance or a binder for increasing the adhesion between the respective materials.

以下、負極活物質中の各種添加剤について説明する。本明細書において、各添加剤の含有量は、すべて負極活物質の総重量を基準にして計算したものである。   Hereinafter, various additives in the negative electrode active material will be described. In this specification, the content of each additive is calculated based on the total weight of the negative electrode active material.

<核剤>
負極活物質中の硫酸鉛は充電中に固形化しやすいため、低温下での充電受入性が低いという問題がある。負極活物質に核剤を添加することで、硫酸鉛を細粉化させ、それによって負極の充電受入性を向上させることができる。
<Nucleating agent>
Since lead sulfate in the negative electrode active material is easily solidified during charging, there is a problem that charge acceptability at low temperatures is low. By adding a nucleating agent to the negative electrode active material, lead sulfate can be made finer, thereby improving the charge acceptability of the negative electrode.

核剤として、例えば硫酸バリウム(BaSO4)、硫酸ストロンチウム(SrSO4)等が挙げられる。負極活物質中の核剤含有量には、適切な範囲が存在する。核剤の含有量が多すぎると、負極活物質の量が相対的に減少し、且つ、構造が緻密になりすぎるため、低温下での充電受入性がかえって悪くなり、電池の放電容量も小さくなってしまう。一方、核剤の含有量が少なすぎると、核剤としての役割を発揮しきれず、固形化した負極活物質の塊が大きくなるため、充電受入性も低くなってしまう。本発明において、核剤は負極活物質における必須の成分であり、負極活物質に対して3.2〜4.8質量%の核剤を添加することが好ましい。Examples of the nucleating agent include barium sulfate (BaSO 4 ) and strontium sulfate (SrSO 4 ). There is an appropriate range for the content of the nucleating agent in the negative electrode active material. If the content of the nucleating agent is too large, the amount of the negative electrode active material is relatively decreased, and the structure becomes too dense, so that the charge acceptability at low temperature is deteriorated, and the discharge capacity of the battery is also small. turn into. On the other hand, when the content of the nucleating agent is too small, the role as the nucleating agent cannot be fully exhibited, and the lump of the solidified negative electrode active material becomes large, so that the charge acceptability is also lowered. In the present invention, the nucleating agent is an essential component in the negative electrode active material, and it is preferable to add 3.2 to 4.8% by mass of the nucleating agent with respect to the negative electrode active material.

<導電材料>
負極活物質には、導電材料を添加してもよい。通常用いられる導電材料には、アセチレンブラック、カーボンブラック、グラファイト等がある。本発明において、導電材料は負極活物質における必須の成分ではないが、導電材料を添加すれば負極の導電性能をさらに向上させることができる。
<Conductive material>
A conductive material may be added to the negative electrode active material. Commonly used conductive materials include acetylene black, carbon black, and graphite. In the present invention, the conductive material is not an essential component in the negative electrode active material, but if a conductive material is added, the conductive performance of the negative electrode can be further improved.

負極活物質中の導電材料含有量は、0.3〜2.0質量%であることが好ましい。導電材料の含有量が少なすぎると、負極の導電性が悪くなり、充放電性能が悪くなってしまう。一方、導電材料の含有量が多すぎると、生産しにくいという問題がある。   The conductive material content in the negative electrode active material is preferably 0.3 to 2.0% by mass. When there is too little content of an electroconductive material, the electroconductivity of a negative electrode will worsen and charge / discharge performance will worsen. On the other hand, when there is too much content of a conductive material, there exists a problem that it is difficult to produce.

<膨張剤>
また、負極活物質に対してさらに膨張剤を添加してもよい。通常用いられる膨張剤として、例えばリグニン系界面活性剤(以下、単にリグニンと呼ぶ)、フミン酸等が挙げられる。リグニンには主に、例えばリグニンスルホン酸ナトリウム、リグニンスルホン酸カルシウム等の、両親媒性イオン性界面活性剤構造を有するリグニンスルホン酸塩等がある。本発明において、膨張剤は負極活物質における必須の成分ではないが、負極活物質に膨張剤を添加することで、負極活物質の収縮を防止し、電池のサイクル寿命をさらに改善することができる。
<Expansion agent>
Moreover, you may add a swelling agent further with respect to a negative electrode active material. Examples of commonly used swelling agents include lignin surfactants (hereinafter simply referred to as lignin) and humic acid. The lignin mainly includes lignin sulfonate having an amphiphilic ionic surfactant structure such as sodium lignin sulfonate and calcium lignin sulfonate. In the present invention, the expansion agent is not an essential component in the negative electrode active material, but by adding the expansion agent to the negative electrode active material, the negative electrode active material can be prevented from contracting and the cycle life of the battery can be further improved. .

負極活物質中の膨張剤含有量は、本分野における通常の含有量の範囲を採用することができ、特に制限はなく、例えば0〜5質量%とすることができるが、0.1〜2.0質量%であれば好ましく、0.2〜0.5質量%であればより好ましい。   The expansion agent content in the negative electrode active material can employ a range of a normal content in this field, and is not particularly limited. For example, the content can be set to 0 to 5% by mass. If it is 0.0 mass%, it is preferable, and if it is 0.2-0.5 mass%, it is more preferable.

(セパレータ)
本発明のエネルギー貯蔵用鉛蓄電池において用いられるセパレータは、ガラス繊維からなるチップ状セパレータを採用するとともに、該チップ状セパレータを正極と負極との間に挟むように積層して極板群を構成するのでもよく、親水化処理を施した合成繊維の不織布からなる袋状セパレータを採用するとともに、正極又は負極を袋状セパレータに入れてから負極又は正極と重ね合わせて極板群を構成するのでもよい。また、上記の袋状セパレータとチップ状セパレータとを組み合わせて用いてもよい。
(Separator)
The separator used in the lead storage battery for energy storage of the present invention employs a chip-like separator made of glass fiber, and constitutes an electrode plate group by laminating the chip-like separator between a positive electrode and a negative electrode. It is also possible to adopt a bag-shaped separator made of a synthetic fiber nonwoven fabric subjected to a hydrophilic treatment, and to form a plate group by putting the positive electrode or the negative electrode in the bag-shaped separator and then overlapping the negative electrode or the positive electrode. Good. Moreover, you may use combining said bag-shaped separator and chip-shaped separator.

電池の安全性を高め、内部短絡を防ぐという観点から、親水化処理を施した合成繊維の不織布からなる袋状セパレータに正極を収容するとともに、ガラス繊維からなるチップ状セパレータを袋状セパレータと負極との間に挟むのが好ましい。   From the standpoint of enhancing battery safety and preventing internal short circuits, the positive electrode is housed in a bag-shaped separator made of a synthetic fiber nonwoven fabric that has been subjected to a hydrophilic treatment, and the chip-shaped separator made of glass fiber is replaced with a bag-shaped separator and a negative electrode Is preferably sandwiched between the two.

親水性を高めるという点から、好ましくは、上記の合成繊維はアクリロニトリル系繊維であり、該合成繊維には直径0.5μm〜2.0μmのアクリロニトリル系細繊維が少なくとも含まれている。該アクリロニトリル系細繊維は、適度な細さを有するとともにその表面に多数のしわがあり、且つ、一定の構造強度も有している。本発明のアクリロニトリル系繊維の不織布セパレータには、上記の直径0.5μm〜2.0μmのアクリロニトリル系細繊維を用いることで、親水性が向上し、電解液がしっかりと保持される。よって、電池の寿命特性を、親水化処理を施したポリオレフィン系繊維の不織布セパレータを用いた従来の電池と同等又はそれより高いレベルにすることができる。このような効果をより良好に実現するという点から、上記アクリロニトリル系細繊維の直径は0.8μm〜1.6μmであることが好ましい。   From the viewpoint of enhancing hydrophilicity, the synthetic fiber is preferably an acrylonitrile fiber, and the synthetic fiber contains at least acrylonitrile fiber having a diameter of 0.5 μm to 2.0 μm. The acrylonitrile-based fine fiber has an appropriate fineness, a number of wrinkles on the surface thereof, and a certain structural strength. The acrylonitrile fiber nonwoven fabric separator of the present invention uses the above acrylonitrile fiber having a diameter of 0.5 μm to 2.0 μm, so that hydrophilicity is improved and the electrolyte is firmly held. Therefore, the life characteristics of the battery can be set to a level equivalent to or higher than that of a conventional battery using a polyolefin fiber nonwoven fabric separator subjected to a hydrophilic treatment. The diameter of the acrylonitrile-based fine fiber is preferably 0.8 μm to 1.6 μm from the viewpoint of realizing such an effect better.

上記の直径0.5μm〜2.0μmのアクリロニトリル系細繊維のほか、同時に直径2.5μm以上のアクリロニトリル系太繊維をさらに用いてもよい。そのようにすれば、セパレータの構造強度がより向上し、該セパレータがより圧しつぶされにくくなるため、電池の寿命特性をさらに向上させることができる。しかし、アクリロニトリル系太繊維の比表面積はアクリロニトリル系細繊維の比表面積より小さいため、表面のしわも相対的に少ない。よって、上記アクリロニトリル系太繊維が太すぎる場合、比表面積が小さくなり、該太繊維表面のしわも少なくなり、電解液を保持して蓄えることが困難になるため、セパレータの性能に悪影響が出てしまい、その結果、電池の寿命特性に影響してしまう。よって、この点から、上記アクリロニトリル系太繊維の直径は2.5μm〜8.0μmであることが好ましく、2.5μm〜7.5μmであることがより好ましい。   In addition to the above acrylonitrile fine fibers having a diameter of 0.5 μm to 2.0 μm, acrylonitrile thick fibers having a diameter of 2.5 μm or more may be further used. By doing so, the structural strength of the separator is further improved, and the separator is less likely to be crushed, so that the life characteristics of the battery can be further improved. However, since the specific surface area of the acrylonitrile-based thick fibers is smaller than that of the acrylonitrile-based fine fibers, the surface wrinkles are relatively small. Therefore, if the acrylonitrile-based thick fiber is too thick, the specific surface area becomes small, wrinkles on the surface of the thick fiber also decrease, and it becomes difficult to hold and store the electrolyte solution, which adversely affects the performance of the separator. As a result, the life characteristics of the battery are affected. Therefore, from this point, the diameter of the acrylonitrile-based thick fiber is preferably 2.5 μm to 8.0 μm, and more preferably 2.5 μm to 7.5 μm.

アクリロニトリル系繊維の親水性、セパレータの構造強度及び電池の寿命特性という三つの点から総合的に考えると、本発明のアクリロニトリル系繊維の不織布セパレータにおいて、アクリロニトリル系細繊維の含有量はアクリロニトリル系太繊維の含有量より多いことが好ましい。   Considering comprehensively from the three points of hydrophilicity of acrylonitrile fiber, separator structural strength and battery life characteristics, the content of acrylonitrile fiber in the nonwoven fabric separator of acrylonitrile fiber of the present invention is acrylonitrile fiber. It is preferable that there is more content than.

上記アクリロニトリル系繊維の親水性及び電池の寿命特性という点から考えると、上記アクリロニトリル系繊維の不織布セパレータにおける上記アクリロニトリル系細繊維の含有量は50質量%〜100質量%であることが好ましい。セパレータの構造強度及び電池の寿命特性という点から考えると、上記アクリロニトリル系繊維の不織布セパレータにおいて、上記アクリロニトリル系太繊維の含有量は0質量%より多く50質量%以下であることが好ましい。   Considering the hydrophilicity of the acrylonitrile fiber and the battery life characteristics, the content of the acrylonitrile fiber in the nonwoven fabric separator of the acrylonitrile fiber is preferably 50% by mass to 100% by mass. In view of the structural strength of the separator and the life characteristics of the battery, in the acrylonitrile fiber nonwoven fabric separator, the content of the acrylonitrile fiber is preferably more than 0% by mass and 50% by mass or less.

また、本発明のアクリロニトリル系繊維の不織布セパレータにおいて、上記アクリロニトリル系太繊維の代わりに、公知の直径2.0μm〜5.0μmであるポリプロピレン繊維等のポリオレフィン系繊維を用いてもよい。この場合でも、得られるセパレータの性能は良好であるが、上記ポリオレフィン系繊維が親水化処理を施していないポリプロピレン繊維のような親水性の低い繊維である場合、アクリロニトリル系繊維の不織布セパレータにおける該ポリプロピレン繊維は25質量%を超えるべきでなく、もし超えればセパレータの性能が低下してしまう。   In the nonwoven fabric separator of acrylonitrile fiber of the present invention, a polyolefin fiber such as a polypropylene fiber having a known diameter of 2.0 μm to 5.0 μm may be used in place of the acrylonitrile thick fiber. Even in this case, the performance of the obtained separator is good, but when the polyolefin fiber is a low hydrophilic fiber such as a polypropylene fiber that has not been hydrophilized, the polypropylene in the nonwoven fabric separator of acrylonitrile fiber is used. The fiber should not exceed 25% by weight, otherwise the separator performance will be degraded.

(鉛蓄電池)
図1は本発明の鉛蓄電池の構造を模式的に示す斜視図である。鉛蓄電池1は、電池ケース2と、該電池ケース2に収容された極板群3とを備える。極板群3は、複数の正極4と複数の負極5とが間にセパレータ6を挟みつつ積層されてなる。本実施形態において、負極5は極板群3の外側に位置し、枚数は正極4よりも1枚多い。正極4は袋状セパレータ6aに収容されており、袋状セパレータ6aと負極5との間にはチップ状セパレータ6bが挟まれている。
(Lead battery)
FIG. 1 is a perspective view schematically showing the structure of the lead storage battery of the present invention. The lead storage battery 1 includes a battery case 2 and an electrode plate group 3 accommodated in the battery case 2. The electrode plate group 3 is formed by laminating a plurality of positive electrodes 4 and a plurality of negative electrodes 5 with a separator 6 interposed therebetween. In the present embodiment, the negative electrode 5 is located outside the electrode plate group 3, and the number thereof is one more than that of the positive electrode 4. The positive electrode 4 is accommodated in a bag-shaped separator 6 a, and a chip-shaped separator 6 b is sandwiched between the bag-shaped separator 6 a and the negative electrode 5.

正極接続部材7の一端は複数の正極4に接続しており、他端は電池キャップに設けられた正極端子(図示せず)に接続されている。負極接続部材8の一端は複数の負極5に接続しており、他端は電池キャップに設けられた負極端子(図示せず)に接続されている。電池キャップ(図示せず)は電池ケース2の開口部に取り付けている。電池キャップに設けられた液体注入口に通気弁が設けられており、この通気弁は電池内部で発生した気体を電池の外へ排出するのに用いられる。   One end of the positive electrode connection member 7 is connected to the plurality of positive electrodes 4, and the other end is connected to a positive electrode terminal (not shown) provided on the battery cap. One end of the negative electrode connection member 8 is connected to the plurality of negative electrodes 5, and the other end is connected to a negative electrode terminal (not shown) provided on the battery cap. A battery cap (not shown) is attached to the opening of the battery case 2. A vent valve is provided at a liquid inlet provided in the battery cap, and this vent valve is used to discharge gas generated inside the battery to the outside of the battery.

本願発明者らは、正極の細孔構造及び負極活物質中の添加剤と、低温下における鉛蓄電池の充放電特性との関係を明らかにするため、それぞれ数種類の試験用鉛蓄電池を作製し、さまざまな温度条件及び放電率において下記の一連の実験を行った。   In order to clarify the relationship between the positive electrode pore structure and the additive in the negative electrode active material, and the charge / discharge characteristics of the lead storage battery at low temperatures, the inventors of the present application produced several types of test lead storage batteries, The following series of experiments were conducted at various temperature conditions and discharge rates.

具体的に、本願発明者らは、正極活物質の混練中に使用する酸の量を変更することで三種類の正極A、B及びCを作製し、化成後における上記三種類の正極の細孔分布について水銀圧入法で測定を行った。このうち、正極Cは通常用いられる正極であり、総細孔容積(0.122cm3/g)は比較的大きい。正極B、Aは混練中に酸の量を順に減らしているため、得られる総細孔容積の数値も順に減少しており、正極Bの細孔容積は0.110cm3/g、正極Aの細孔容積は0.085cm3/gである。また、本願発明者らは、負極活物質に硫酸バリウム、リグニン及びアセチレンブラックを異なる含有量で加えることにより、数種類の異なる負極をそれぞれ試作した。Specifically, the inventors of the present application produced three types of positive electrodes A, B, and C by changing the amount of acid used during the kneading of the positive electrode active material. The pore distribution was measured by the mercury intrusion method. Of these, the positive electrode C is a commonly used positive electrode and has a relatively large total pore volume (0.122 cm 3 / g). Since the positive electrodes B and A are sequentially reduced in the amount of acid during kneading, the numerical value of the total pore volume obtained is also decreasing in order, the pore volume of the positive electrode B is 0.110 cm 3 / g, The pore volume is 0.085 cm 3 / g. In addition, the inventors of the present application prototyped several different types of negative electrodes by adding barium sulfate, lignin, and acetylene black at different contents to the negative electrode active material.

上記作製された正極C及び正極Bをそれぞれ異なる負極と組み合わせ、電池♯1〜♯8を作製した。これらの電池において用いた正極及び負極の具体的なパラメータを表1に示す。これらの電池に対し、それぞれ25℃及び−15℃の周囲温度下において異なる放電率で放電試験を行うとともに、試験結果に基づいて図2(a)〜(b)に示すグラフを作成した。   Batteries # 1 to # 8 were produced by combining the produced positive electrode C and positive electrode B with different negative electrodes. Table 1 shows specific parameters of the positive electrode and the negative electrode used in these batteries. These batteries were subjected to discharge tests at different discharge rates under ambient temperatures of 25 ° C. and −15 ° C., respectively, and graphs shown in FIGS. 2A to 2B were created based on the test results.

表1から、電池♯1と電池♯2との相違は、正極の細孔容積が異なるという点のみであることが分かる。ただ、図2の結果を見ると、低温の場合でも室温の場合でも、正極の細孔容積の増加は電池の放電容量に対して明らかな改善効果をもたらしていない。   From Table 1, it can be seen that the difference between the battery # 1 and the battery # 2 is only that the pore volume of the positive electrode is different. However, looking at the results of FIG. 2, the increase in the pore volume of the positive electrode has no obvious improvement effect on the discharge capacity of the battery, both at low temperatures and at room temperature.

一方、正極の細孔容積がともに0.110cm3/gの電池♯2と電池♯3〜5とを比較してみると、負極活物質中の添加剤含有量を変更しただけの場合にも、電池の放電容量を明らかに改善することはできていない。また、正極の細孔容積がともに0.122cm3/gの電池♯6と電池♯1とを比較してみると、負極活物質中の硫酸バリウム含有量を上げただけの場合においても、放電容量はほとんど改善されていない。On the other hand, comparing the battery # 2 and the batteries # 3 to # 5, in which the pore volume of the positive electrode is both 0.110 cm 3 / g, even when only the additive content in the negative electrode active material is changed, The battery's discharge capacity is not clearly improved. Further, when comparing the battery # 6 and the battery # 1 in which the pore volume of the positive electrode is both 0.122 cm 3 / g, the discharge is performed even when only the barium sulfate content in the negative electrode active material is increased. Capacity has hardly improved.

しかしながら、電池♯1と電池♯5とを比較してみると、電池♯5の正極に比較的小さな細孔容積(0.110cm3/g)を採用する一方、負極活物質中の硫酸バリウム含有量を増やした(4.2質量%)場合、低温(−15℃)下において電池♯5の放電容量に明らかな改善効果が見られた。このことは、低温且つ低放電率時において、正極の細孔容積と負極活物質中の硫酸バリウム含有量との特定の組み合わせが、電池の放電容量向上に相乗効果を生むということを明らかにしている。However, when battery # 1 and battery # 5 are compared, a relatively small pore volume (0.110 cm 3 / g) is adopted for the positive electrode of battery # 5, while the negative electrode active material contains barium sulfate. When the amount was increased (4.2% by mass), a clear improvement effect was observed in the discharge capacity of Battery # 5 at a low temperature (−15 ° C.). This reveals that a specific combination of the positive electrode pore volume and the barium sulfate content in the negative electrode active material has a synergistic effect on improving the discharge capacity of the battery at low temperatures and low discharge rates. Yes.

さらに、電池♯7、♯8に示すように、負極活物質中のアセチレンブラック含有量を適切に増やすことで、低温、低放電率時の電池放電容量が飛躍的に向上した。しかも、この効果は低放電率(0.01〜1.0C)の時にいっそう顕著であった。   Further, as shown in batteries # 7 and # 8, by appropriately increasing the acetylene black content in the negative electrode active material, the battery discharge capacity at low temperature and low discharge rate was dramatically improved. In addition, this effect was more remarkable at a low discharge rate (0.01 to 1.0 C).

また、電池♯8において正負極両方にエキスパンド格子を用いると、放電容量の向上効果がさらに顕著なものとなった。   In addition, when the expanded lattice was used for both positive and negative electrodes in Battery # 8, the effect of improving the discharge capacity became even more remarkable.

上記の現象について本願発明者らはさらに検討を進め、以下の知見を得た。   The inventors of the present application further investigated the above phenomenon and obtained the following knowledge.

図2(a)及び図2(b)を見ると、温度が低いほど放電容量は低くなり、放電率が低下すると放電容量は上昇する傾向を示している。これは、電解液のイオン拡散が温度及び放電率等の要素の影響を受けるため、電池の放電性能に影響が出るということを表している。   As shown in FIGS. 2A and 2B, the discharge capacity decreases as the temperature decreases, and the discharge capacity tends to increase as the discharge rate decreases. This indicates that the ion diffusion of the electrolyte is affected by factors such as temperature and discharge rate, which affects the discharge performance of the battery.

負極活物質中の硫酸バリウム含有量が同じである場合、正極の細孔容積が比較的大きい(0.122cm3/g)電池♯1と正極の細孔容積が比較的小さい(0.110cm3/g)電池♯2とを比較してみると、常温(25℃)下において、放電容量は電池♯1のほうが優れていた。このことは、常温下においては電解液の粘度が低く、電解液量が電池放電容量に影響を及ぼす主な要素となり、正極の細孔容積が大きいほど正極へ流れる電解液量も多くなり、放電性能の向上により有利であることを表している。ただ、温度の低下に伴い、図2(b)に示す通り、電池♯2及び電池♯1の放電容量は基本的に一致する方向へ向かっており、この時に正極の細孔容積を増やしても電池の放電容量を改善できないことを表している。When the content of barium sulfate in the negative electrode active material is the same, the pore volume of the positive electrode is relatively large (0.122 cm 3 / g), and the pore volume of the battery # 1 and the positive electrode is relatively small (0.110 cm 3 / G) When compared with the battery # 2, the battery # 1 was superior in discharge capacity at room temperature (25 ° C.). This is because the electrolyte viscosity is low at room temperature, and the amount of electrolyte affects the battery discharge capacity. The larger the positive electrode pore volume, the greater the amount of electrolyte flowing to the positive electrode. It shows that it is more advantageous to improve performance. However, as the temperature decreases, as shown in FIG. 2B, the discharge capacities of the battery # 2 and the battery # 1 are basically in the same direction, and at this time, even if the pore volume of the positive electrode is increased. This indicates that the discharge capacity of the battery cannot be improved.

また、正極の細孔容積が同じである場合、負極活物質中の硫酸バリウム含有量が4.2質量%の電池♯5と硫酸バリウム含有量が3.0質量%の電池♯2とを比較してみると、常温下(25℃)では電池♯5のほうが放電容量が低いものの、低温(−15℃)下において、電池♯5の放電容量は電池♯2よりある程度高かった。このことは、低温の条件下において、硫酸バリウムは負極の充放電特性をある程度改善できるということを表している。   When the pore volume of the positive electrode is the same, battery # 5 having a barium sulfate content of 4.2 mass% in the negative electrode active material is compared with battery # 2 having a barium sulfate content of 3.0 mass%. As a result, the discharge capacity of battery # 5 was lower at room temperature (25 ° C.), but the discharge capacity of battery # 5 was somewhat higher than that of battery # 2 at low temperature (−15 ° C.). This indicates that barium sulfate can improve the charge / discharge characteristics of the negative electrode to some extent under low temperature conditions.

正極活物質の細孔構造が充放電性能に与える影響のメカニズムをさらに解明するため、本願発明者らは正極A、B及びCの孔径分布について詳細な検討を行った。水銀圧入法に基づき、図3に示す正極活物質の細孔分布の微分曲線のグラフを得た。そして、図3の微分曲線のグラフに対して積分処理を行い、図4に示す積分曲線のグラフを得た。   In order to further elucidate the mechanism of the influence of the pore structure of the positive electrode active material on the charge / discharge performance, the inventors of the present application conducted detailed studies on the pore size distribution of the positive electrodes A, B and C. Based on the mercury intrusion method, the graph of the differential curve of the pore distribution of the positive electrode active material shown in FIG. 3 was obtained. And the integration process was performed with respect to the graph of the differential curve of FIG. 3, and the graph of the integral curve shown in FIG. 4 was obtained.

図3の微分曲線のグラフから、正極活物質の総細孔容積が0.085cm3/gの正極Aについては、孔径0.09μm付近で細孔容積がピークに達していることが分かり、これは孔径0.09μmにおける細孔容積の変化率が最大であることを意味している。一方、総細孔容積が0.110cm3/gの正極Bについては、孔径0.8μm付近で細孔容積がピークに達していることが分かり、総細孔容積が0.122cm3/gの正極Cについては、孔径2μm付近で細孔容積がピークに達していることが分かる。From the graph of the differential curve in FIG. 3, it can be seen that the positive electrode A having a total pore volume of 0.085 cm 3 / g of the positive electrode active material reaches a peak in the vicinity of a pore diameter of 0.09 μm. Means that the change rate of the pore volume at the pore diameter of 0.09 μm is the maximum. On the other hand, a total pore volume for the positive electrode B of 0.110cm 3 / g, see that the pore volume in the vicinity of a pore diameter 0.8μm is peaked, the total pore volume of 0.122cm 3 / g Regarding the positive electrode C, it can be seen that the pore volume reaches a peak in the vicinity of the pore diameter of 2 μm.

また、電池♯1〜♯6の負極活物質の孔径分布についても水銀圧入法によって同様に測定を行った。結果を図5に示す。電池♯7、♯8の負極活物質は電池♯6と同じであるため、図示を省略する。図5に示す通り、負極活物質の細孔容積は、それぞれ孔径1.2μm、1.7μm付近において2つのピークを有しているが、0.8μm付近にはピークが存在していない。   Further, the pore size distribution of the negative electrode active materials of the batteries # 1 to # 6 was similarly measured by a mercury intrusion method. The results are shown in FIG. Since the negative electrode active materials of the batteries # 7 and # 8 are the same as those of the battery # 6, illustration is omitted. As shown in FIG. 5, the pore volume of the negative electrode active material has two peaks in the vicinity of a pore diameter of 1.2 μm and 1.7 μm, respectively, but no peak exists in the vicinity of 0.8 μm.

通常、常温下において、正極活物質の総細孔容積が小さいほど、収容できる電解液量は少なくなり、電極反応に貢献する硫酸イオンの拡散がより困難になる。よって、一般的には、正極の放電特性を高めるために正極活物質の総細孔容積を増やして電解液量を増加させる方法を採り、それによって放電特性を改善している。   Usually, at room temperature, the smaller the total pore volume of the positive electrode active material, the smaller the amount of electrolyte solution that can be accommodated, and the more difficult it is to diffuse sulfate ions that contribute to the electrode reaction. Therefore, in general, in order to improve the discharge characteristics of the positive electrode, a method of increasing the total pore volume of the positive electrode active material to increase the amount of the electrolyte is adopted, thereby improving the discharge characteristics.

しかし、本願発明者らは検討の結果、低温下においては、正極活物質の総細孔容積を増やしても電池の放電特性を改善することができない、ということを発見した。これは、低温下において電解液の粘度が高くなり、孔径有効性が電解液の拡散に影響する主な要素となるからである。細孔容積が0.110cm3/gの正極Bは孔径0.8μmの細孔を多数有しており、該特定の孔径は低温下における硫酸イオンの通過に適しているため、正極に放電反応を行わせやすく、正極の充放電特性を改善できる。However, as a result of investigations, the inventors of the present application have found that the discharge characteristics of the battery cannot be improved even when the total pore volume of the positive electrode active material is increased at low temperatures. This is because the viscosity of the electrolyte increases at low temperatures, and the effectiveness of the pore size is the main factor affecting the diffusion of the electrolyte. The positive electrode B having a pore volume of 0.110 cm 3 / g has many pores having a pore diameter of 0.8 μm, and the specific pore diameter is suitable for the passage of sulfate ions at a low temperature. The charge / discharge characteristics of the positive electrode can be improved.

図3の微分曲線のグラフ及び図4の積分曲線のグラフからは、正極活物質の総細孔容積が大きいほど、微分曲線における細孔容積のピークは孔径の大きいほうへシフトし、総細孔容積が小さいほど、微分曲線における細孔容積のピークは孔径の小さいほうへシフトすることも分かる。正極活物質の総細孔容積の大きさは、正極活物質の多孔質体に多数存在する細孔の孔径の大きさをある程度反映している。よって、本発明においては、正極の細孔容積を適切に低減させて適切な範囲に収めることで、正極活物質の多孔質体が硫酸イオンの通過に適した特定の孔径(0.8μm付近)の細孔を多数有するようにする。   From the differential curve graph of FIG. 3 and the integral curve graph of FIG. 4, the larger the total pore volume of the positive electrode active material, the larger the pore volume peak in the differential curve shifts to the larger pore diameter. It can also be seen that the smaller the volume, the more the pore volume peak in the differential curve shifts to the smaller pore size. The size of the total pore volume of the positive electrode active material reflects to some extent the size of the pore diameter of a large number of pores existing in the porous body of the positive electrode active material. Therefore, in the present invention, the pore volume of the positive electrode is appropriately reduced to fall within an appropriate range so that the porous body of the positive electrode active material is suitable for the passage of sulfate ions (around 0.8 μm). Have a large number of pores.

総細孔容積が大きすぎると、電解液量が増えて正極活物質の利用率が上がるものの、正極活物質間の接着力が低下し、電池のサイクル寿命特性が低下してしまう傾向がある。一方、総細孔容積が小さすぎると、電解液が少なすぎて硫酸イオンの移動が妨げられ、正極活物質の利用率が低下し、サイクル寿命特性も低下してしまう傾向がある。   If the total pore volume is too large, the amount of the electrolyte increases and the utilization factor of the positive electrode active material increases, but the adhesive force between the positive electrode active materials decreases and the cycle life characteristics of the battery tend to deteriorate. On the other hand, if the total pore volume is too small, the electrolyte solution is too small and the movement of sulfate ions is hindered, the utilization rate of the positive electrode active material is lowered, and the cycle life characteristics tend to be lowered.

一方、図5から、負極には該特定の孔径の細孔がないため、電解液のイオン伝導性が劣り、正負極間のイオン伝導性のバランスが崩れてしまうことが分かる。よって、本発明においては、負極活物質中の硫酸バリウム含有量を増やす必要があり、BaSO4含有量を増やすことで放電生成物即ち硫酸鉛を細粉化し、負極と電解液との親和性を高め、負極の充放電特性を改善し、それによって改めて正極と負極との充放電特性のバランスを取り、低温下において優れた放電容量及び充電受入性を有する鉛蓄電池を得ている。On the other hand, it can be seen from FIG. 5 that since the negative electrode does not have pores having the specific pore diameter, the ionic conductivity of the electrolytic solution is inferior, and the balance of ionic conductivity between the positive and negative electrodes is lost. Therefore, in the present invention, it is necessary to increase the content of barium sulfate in the negative electrode active material. By increasing the BaSO 4 content, the discharge product, that is, lead sulfate, is finely divided, and the affinity between the negative electrode and the electrolyte is increased. Thus, the charge / discharge characteristics of the negative electrode are improved, thereby balancing the charge / discharge characteristics of the positive electrode and the negative electrode, and a lead-acid battery having excellent discharge capacity and charge acceptance at low temperatures is obtained.

よって、本発明においては、正極活物質の総細孔容積を0.087〜0.120cm3/gの範囲に収めることが好ましく、0.090〜0.110cm3/gの範囲に収めることがより好ましい。正極活物質の総細孔容積を上記の範囲に収めることで、正極活物質中に孔径0.8μmの細孔が多数存在することを確保できる。該特定の孔径の細孔は、低温下における硫酸イオンの通過に適しているため、正極に放電反応を行わせやすくなる。Therefore, in the present invention, the total pore volume of the positive electrode active material is preferably in the range of 0.087 to 0.120 cm 3 / g, and may be in the range of 0.090 to 0.110 cm 3 / g. More preferred. By keeping the total pore volume of the positive electrode active material within the above range, it can be ensured that a large number of pores having a pore diameter of 0.8 μm are present in the positive electrode active material. Since the pores having the specific pore diameter are suitable for passing sulfate ions at a low temperature, it is easy to cause the positive electrode to perform a discharge reaction.

正極活物質中に孔径0.8μmの細孔が多数存在しているということは、図3に示すような微分曲線のグラフによって確定できる。具体的には、水銀圧入法によって得られた正極活物質の細孔分布を示す微分曲線のグラフにおいて、細孔容積には孔径0.8μm付近においてピークが出現している。ここで述べる0.8μmというのは、その前後0.2μmの範囲も含む、即ち0.6〜1.0μmの範囲であり、好ましくはその前後0.1μmの範囲を含む、即ち0.7〜0.9μmの範囲である。   The fact that a large number of pores having a pore diameter of 0.8 μm are present in the positive electrode active material can be determined by a differential curve graph as shown in FIG. Specifically, in the graph of the differential curve showing the pore distribution of the positive electrode active material obtained by the mercury intrusion method, a peak appears in the pore volume in the vicinity of the pore diameter of 0.8 μm. Here, 0.8 μm includes the range of 0.2 μm before and after that, that is, the range of 0.6 to 1.0 μm, and preferably includes the range of 0.1 μm before and after that, that is, 0.7 to The range is 0.9 μm.

また、正極活物質中に孔径0.8μmの細孔が多数存在しているということは、図4に示すような積分曲線のグラフによっても確定できる。孔径0.8μmの細孔が多数存在しているというのは、孔径0.2〜2.0μmの細孔容積が総細孔容積の45%以上を占めていることを意味し、より好ましくは50%以上であり、特に好ましいのは55%以上である。   In addition, the fact that there are a large number of pores having a pore diameter of 0.8 μm in the positive electrode active material can also be determined by a graph of an integral curve as shown in FIG. The presence of a large number of pores having a pore diameter of 0.8 μm means that the pore volume having a pore diameter of 0.2 to 2.0 μm occupies 45% or more of the total pore volume, and more preferably It is 50% or more, and 55% or more is particularly preferable.

正極の細孔容積の大きさは、電池のサイクル寿命にも影響を及ぼす。細孔容積が大きすぎると、極板の機械的強度が低くなり、電池のサイクル寿命が短くなってしまう。本発明においては、従来技術よりも小さい細孔容積を採用しているため、正極の機械的強度が高くなっており、電池のサイクル寿命向上に有利である。   The size of the pore volume of the positive electrode also affects the cycle life of the battery. When the pore volume is too large, the mechanical strength of the electrode plate is lowered and the cycle life of the battery is shortened. In the present invention, since the pore volume smaller than that of the prior art is adopted, the mechanical strength of the positive electrode is increased, which is advantageous for improving the cycle life of the battery.

一方、本発明の負極においては、負極活物質に対して3.2〜4.8質量%の硫酸バリウムを核剤として添加するのが好ましい。硫酸バリウムの含有量が多すぎると、負極活物質の量が相対的に減少し、且つ、構造が緻密になりすぎるため、低温下での充電受入性がかえって悪くなり、電池の放電容量も小さくなってしまう。一方、負極活物質中の硫酸バリウム含有量が少なすぎると、核剤としての役割を発揮しきれず、固形化した鉛の塊が大きくなるため、充電受入性も低くなってしまう。   On the other hand, in the negative electrode of the present invention, it is preferable to add 3.2 to 4.8% by mass of barium sulfate as a nucleating agent with respect to the negative electrode active material. If the barium sulfate content is too high, the amount of the negative electrode active material is relatively reduced, and the structure becomes too dense, so that the charge acceptability at low temperatures is deteriorated, and the discharge capacity of the battery is also small. turn into. On the other hand, when the content of barium sulfate in the negative electrode active material is too small, the role as a nucleating agent cannot be fully exhibited, and the solidified lead lump becomes large, so that the charge acceptability is also lowered.

本発明においては、正極の細孔容積の範囲と、負極活物質中の硫酸バリウム含有量の範囲とが特定の組み合わせになるようにすることで、低温下において優れた放電容量及び充電受入性を有する鉛蓄電池を得ている。   In the present invention, the range of the pore volume of the positive electrode and the range of the barium sulfate content in the negative electrode active material are in a specific combination, so that an excellent discharge capacity and charge acceptance can be obtained at low temperatures. I have a lead-acid battery that I have.

さらに、負極活物質にアセチレンブラックを添加することによって、負極の導電性を改善し、低温下における鉛蓄電池の放電容量、充電受入性及びサイクル寿命特性を改善することができる。負極活物質中のアセチレンブラック含有量は0.3〜2.0質量%であることが好ましい。アセチレンブラックの含有量が少なすぎると、負極の導電性が悪くなり、充放電性能が悪くなってしまう。一方、アセチレンブラックの含有量が多すぎると、生産しにくいという問題がある。   Furthermore, by adding acetylene black to the negative electrode active material, the conductivity of the negative electrode can be improved, and the discharge capacity, charge acceptance, and cycle life characteristics of the lead-acid battery at low temperatures can be improved. The acetylene black content in the negative electrode active material is preferably 0.3 to 2.0% by mass. When there is too little content of acetylene black, the electroconductivity of a negative electrode will worsen and charge / discharge performance will worsen. On the other hand, when there is too much content of acetylene black, there exists a problem that it is difficult to produce.

また、負極活物質に対してさらにリグニン系界面活性剤を添加してもよい。負極活物質にリグニンを添加することで、負極活物質(Pb)の収縮を防止し、電池のサイクル寿命をさらに改善することができる。負極活物質中のリグニン系界面活性剤含有量には特に制限がなく、例えば0〜5質量%であってもよいが、0.1〜2.0質量%であれば好ましく、0.2〜0.5質量%であればさらに好ましい。ただ、たとえリグニンを添加しなくても、実用上充分なサイクル寿命特性が得られる。   Further, a lignin surfactant may be further added to the negative electrode active material. By adding lignin to the negative electrode active material, shrinkage of the negative electrode active material (Pb) can be prevented, and the cycle life of the battery can be further improved. There is no restriction | limiting in particular in lignin type-surfactant content in a negative electrode active material, For example, although 0-5 mass% may be sufficient, if it is 0.1-2.0 mass%, 0.2- More preferably, it is 0.5 mass%. However, even if lignin is not added, practically sufficient cycle life characteristics can be obtained.

本発明において、一般的には5〜8枚の正極と6〜9枚の負極で極板群を構成する。本願発明者らは、低温下における鉛蓄電池の充放電特性を向上させるには、正極に塗布する正極活物質の総重量に対する負極に塗布する負極活物質の総重量の比(即ち、正極活物質に対する負極活物質の重量比)に適切な範囲が存在することを発見した。該重量比は、0.7〜0.95であることが好ましく、0.75〜0.90であることがさらに好ましい。該重量比は、大きいほど正極活物質の重量が負極活物質に対して相対的に小さいことを表す。よって、該重量比が0.95より大きいと、正極活物質の総細孔容積が小さすぎ、正極に流入する電解液量が少なくなるため、電池自身の放電容量が小さくなってしまう。一方、該重量比が0.7より小さいと、正極活物質の総細孔容積が大きすぎ、ほとんどの電解液が正極に流入して負極に流入する電解液が少なくなってしまうため、イオン伝導性が悪くなり、低温放電容量も低下してしまう。   In the present invention, the electrode plate group is generally composed of 5 to 8 positive electrodes and 6 to 9 negative electrodes. In order to improve the charge / discharge characteristics of a lead-acid battery at a low temperature, the inventors of the present application have a ratio of the total weight of the negative electrode active material applied to the negative electrode to the total weight of the positive electrode active material applied to the positive electrode (that is, the positive electrode active material). It has been found that there is an appropriate range in the weight ratio of the negative electrode active material to the negative electrode active material. The weight ratio is preferably 0.7 to 0.95, and more preferably 0.75 to 0.90. The larger the weight ratio, the smaller the weight of the positive electrode active material relative to the negative electrode active material. Therefore, when the weight ratio is larger than 0.95, the total pore volume of the positive electrode active material is too small, and the amount of the electrolyte flowing into the positive electrode is reduced, so that the discharge capacity of the battery itself is reduced. On the other hand, if the weight ratio is less than 0.7, the total pore volume of the positive electrode active material is too large, and most of the electrolyte flows into the positive electrode and less electrolyte flows into the negative electrode. And the low-temperature discharge capacity also decreases.

実施例
以下、本発明の特徴及び効果をさらに述べるため、実施例及び比較例によって本発明を詳細に説明する。但し、本発明はこれらの具体的な例に限定されない。
実施例1
(正極の作製)
エキスパンド法で作製された、耳部を有するエキスパンド格子を正極格子(縦:137mm、横:140mm、厚さ:2.8mm)とする。また、原料の鉛粉末(酸化度約80%)と硫酸とを100:5の重量比で混合して鉛ペーストを得るとともに、鉛ペーストの混練中に原料の鉛粉末に対して12質量%の水を添加し、正極活物質のペースト(以下、単に正極鉛ペーストと呼ぶ)を得た。
EXAMPLES Hereinafter, the present invention will be described in detail with reference to examples and comparative examples in order to further describe the features and effects of the present invention. However, the present invention is not limited to these specific examples.
Example 1
(Preparation of positive electrode)
An expanded lattice having an ear portion manufactured by the expanding method is defined as a positive electrode lattice (vertical: 137 mm, horizontal: 140 mm, thickness: 2.8 mm). In addition, the lead powder (oxidation degree: about 80%) of raw material and sulfuric acid are mixed at a weight ratio of 100: 5 to obtain a lead paste, and 12% by mass of the lead powder of the raw material during kneading of the lead paste Water was added to obtain a positive electrode active material paste (hereinafter simply referred to as positive electrode lead paste).

エキスパンド格子に対し、格子の長さ方向に沿って183.6gの正極鉛ペーストを充填した。その後、鉛ペーストの充填された格子を所定のサイズ及び形状に裁断し、熟成及び乾燥を行い、未化成の正極(縦:137mm、横:140mm)を得た。   The expanded grid was filled with 183.6 g of positive lead paste along the length of the grid. Thereafter, the grid filled with the lead paste was cut into a predetermined size and shape, and aged and dried to obtain an unformed positive electrode (vertical: 137 mm, horizontal: 140 mm).

(負極の作製)
エキスパンド法で作製された、耳部を有するエキスパンド格子を負極格子(縦:137mm、横:140mm、厚さ:1.8mm)とする。また、原料の鉛粉末(酸化度約80%)と、水と、硫酸とを100:11:2の重量比で混合した。そのほか、該混合物に4.2質量%の硫酸バリウム(青島東風化工有限公司製)、膨張剤として0.2質量%のリグニン(リグニンスルホン酸ナトリウム、サンミック商事株式会社製)及び導電材料として1質量%のアセチレンブラック(宣化化工有限責任公司製)を添加し、混練して負極活物質のペースト(以下、単に負極鉛ペーストと呼ぶ)を得た。
(Preparation of negative electrode)
An expanded lattice having an ear portion manufactured by the expanding method is defined as a negative electrode lattice (vertical: 137 mm, horizontal: 140 mm, thickness: 1.8 mm). In addition, raw material lead powder (oxidation degree: about 80%), water, and sulfuric acid were mixed at a weight ratio of 100: 11: 2. In addition, 4.2% by mass of barium sulfate (manufactured by Qingdao Dongfeng Chemical Co., Ltd.), 0.2% by mass of lignin (sodium lignin sulfonate, manufactured by Sanmic Shoji Co., Ltd.) as an expanding agent and 1% by mass as a conductive material % Of acetylene black (manufactured by Kanka Chemical Co., Ltd.) was added and kneaded to obtain a negative electrode active material paste (hereinafter simply referred to as negative electrode lead paste).

それから、負極格子に145gの負極鉛ペーストを充填した後、熟成及び乾燥を行い、未化成の負極を得た。   Then, after 145 g of negative electrode lead paste was filled in the negative electrode lattice, aging and drying were performed to obtain an unchemically formed negative electrode.

(鉛蓄電池の作製)
親水化処理を施したアクリロニトリル系繊維の不織布からなる7つの袋状セパレータに、上記のようにして得た7枚の正極をそれぞれ挿入するとともに、上記のようにして得た8枚の負極と交互に積層し、袋状セパレータと負極との間にガラス繊維からなるチップ状セパレータを挿入することによって極板群を得た。極板群のうち同極性の極板の耳部をそれぞれ接続部材に溶接し、バスバーを形成した。その後、電池ケース内の隔壁によって区画された6つの単セル槽に極板群を一つずつ収容した。
(Production of lead-acid battery)
The seven positive electrodes obtained as described above were inserted into seven bag-shaped separators made of acrylonitrile-based fiber nonwoven fabric subjected to hydrophilic treatment, and alternately with the eight negative electrodes obtained as described above. And an electrode plate group was obtained by inserting a chip-like separator made of glass fiber between the bag-like separator and the negative electrode. In the electrode plate group, the ears of the electrode plates of the same polarity were welded to the connecting members to form bus bars. Thereafter, the electrode plate groups were accommodated one by one in six single cell tanks partitioned by partition walls in the battery case.

その後、単セル毎に電解液として濃度が1.215g/mlの硫酸を1030ml注入した後、セル槽の開口部に電池キャップ(中蓋及び上蓋)を取り付けて密封し、化成処理を行い、電池容量が100Ahの鉛蓄電池を得た。これを実施例1の電池と記す。   Thereafter, 1030 ml of sulfuric acid having a concentration of 1.215 g / ml as an electrolytic solution is injected into each single cell, and then a battery cap (inner lid and upper lid) is attached to the opening of the cell tank and sealed, and a chemical conversion treatment is performed. A lead storage battery having a capacity of 100 Ah was obtained. This is referred to as the battery of Example 1.

<正極の細孔容積の測定>
水銀圧入法により、以下のステップで正極の細孔容積を測定した。まず、上記のように作製した電池を完全充電状態にした後、電池を分解して電池から極板群を取り出し、極板群を正極と、負極と、セパレータとに分けた。正極及び負極は極板に含まれる硫酸成分を除くため水に浸漬し、その後正極及び負極を乾燥させた。この時、負極については真空中で乾燥させた。乾燥した極板から所定量の活物質を量り取り、水銀圧入式ポロシメータ(米マイクロメリティックス(Micromeritics)社製、AutoPore III9410型全自動水銀圧入式ポロシメータ)で測定した。
<Measurement of pore volume of positive electrode>
The pore volume of the positive electrode was measured by the mercury intrusion method in the following steps. First, after the battery produced as described above was fully charged, the battery was disassembled and the electrode plate group was taken out of the battery, and the electrode plate group was divided into a positive electrode, a negative electrode, and a separator. The positive electrode and the negative electrode were immersed in water to remove the sulfuric acid component contained in the electrode plate, and then the positive electrode and the negative electrode were dried. At this time, the negative electrode was dried in vacuum. A predetermined amount of the active material was weighed from the dried electrode plate and measured with a mercury intrusion porosimeter (manufactured by Micromeritics, AutoPore III9410 type fully automatic mercury intrusion porosimeter).

上記のステップによって測定した実施例1の電池における正極の細孔容積は0.087cm3/gであり、細孔分布の微分曲線のグラフによって、正極活物質中に孔径0.8μmの細孔が比較的多数存在することを確認した。The pore volume of the positive electrode in the battery of Example 1 measured by the above steps was 0.087 cm 3 / g. According to the graph of the differential curve of the pore distribution, pores having a pore diameter of 0.8 μm were present in the positive electrode active material. It was confirmed that a relatively large number existed.

<負極/正極の活物質重量比>
負極及び正極中の活物質の乾燥後重量をそれぞれ量り、負極/正極の活物質重量比を計算した。結果は0.8であった。
<Negative electrode / positive electrode active material weight ratio>
The weight of the active material in the negative electrode and the positive electrode after drying was measured, and the weight ratio of the negative electrode / positive electrode active material was calculated. The result was 0.8.

実施例2:
得られる正極の細孔容積が0.110cm3/gになるように、正極鉛ペーストの混練において水の添加量を変更した。それ以外は実施例1と同様に正極を作製し、且つ実施例1と同様の方法で負極及び鉛蓄電池を作製した。細孔分布の微分曲線のグラフによって、正極活物質中に孔径0.8μmの細孔が多数存在することを確認した。
Example 2:
The amount of water added was changed in the kneading of the positive electrode lead paste so that the pore volume of the positive electrode obtained was 0.110 cm 3 / g. Otherwise, a positive electrode was produced in the same manner as in Example 1, and a negative electrode and a lead storage battery were produced in the same manner as in Example 1. It was confirmed by the graph of the differential curve of the pore distribution that there were many pores having a pore diameter of 0.8 μm in the positive electrode active material.

実施例3:
得られる正極の細孔容積が0.120cm3/gになるように、正極鉛ペーストの混練において水の添加量を変更した。それ以外は実施例1と同様に正極を作製し、且つ実施例1と同様の方法で負極及び鉛蓄電池を作製した。細孔分布の微分曲線のグラフによって、正極活物質中に孔径0.8μmの細孔が多数存在することを確認した。
Example 3:
The amount of water added was changed in the kneading of the positive electrode lead paste so that the pore volume of the positive electrode obtained was 0.120 cm 3 / g. Otherwise, a positive electrode was produced in the same manner as in Example 1, and a negative electrode and a lead storage battery were produced in the same manner as in Example 1. It was confirmed by the graph of the differential curve of the pore distribution that there were many pores having a pore diameter of 0.8 μm in the positive electrode active material.

比較例1:
得られる正極の細孔容積が0.085cm3/gになるように、正極鉛ペーストの混練において水の添加量を変更した。それ以外は実施例1と同様に正極を作製し、且つ実施例1と同様の方法で負極及び鉛蓄電池を作製した。細孔分布の微分曲線のグラフによって、正極活物質中に孔径0.8μmの細孔がごくわずかしか存在しないことを確認した。
Comparative Example 1:
The amount of water added in the kneading of the positive electrode lead paste was changed so that the pore volume of the positive electrode obtained was 0.085 cm 3 / g. Otherwise, a positive electrode was produced in the same manner as in Example 1, and a negative electrode and a lead storage battery were produced in the same manner as in Example 1. From the graph of the differential curve of the pore distribution, it was confirmed that there were very few pores having a pore diameter of 0.8 μm in the positive electrode active material.

比較例2:
得られる正極の細孔容積が0.122cm3/gになるように、正極鉛ペーストの混練において水の添加量を変更した。それ以外は実施例1と同様に正極を作製し、且つ実施例1と同様の方法で負極及び鉛蓄電池を作製した。細孔分布の微分曲線のグラフによって、正極活物質中に孔径0.8μmの細孔が比較的わずかしか存在しないことを確認した。
Comparative Example 2:
The amount of water added in the kneading of the positive electrode lead paste was changed so that the pore volume of the positive electrode obtained was 0.122 cm 3 / g. Otherwise, a positive electrode was produced in the same manner as in Example 1, and a negative electrode and a lead storage battery were produced in the same manner as in Example 1. It was confirmed by the graph of the differential curve of the pore distribution that relatively few pores having a pore diameter of 0.8 μm were present in the positive electrode active material.

実施例4:
負極の作製において、負極活物質中の硫酸バリウム含有量を3.2質量%に変更した。それ以外は実施例2と同様に負極を作製し、且つ実施例2と同様の方法で正極及び鉛蓄電池を作製した。
Example 4:
In production of the negative electrode, the barium sulfate content in the negative electrode active material was changed to 3.2 mass%. Otherwise, a negative electrode was produced in the same manner as in Example 2, and a positive electrode and a lead storage battery were produced in the same manner as in Example 2.

実施例5:
負極の作製において、負極活物質中の硫酸バリウム含有量を4.8質量%に変更した。それ以外は実施例2と同様に負極を作製し、且つ実施例2と同様の方法で正極及び鉛蓄電池を作製した。
Example 5:
In preparation of the negative electrode, the barium sulfate content in the negative electrode active material was changed to 4.8% by mass. Otherwise, a negative electrode was produced in the same manner as in Example 2, and a positive electrode and a lead storage battery were produced in the same manner as in Example 2.

比較例3:
負極の作製において、負極活物質中の硫酸バリウム含有量を3質量%に変更した。それ以外は実施例2と同様に負極を作製し、且つ実施例2と同様の方法で正極及び鉛蓄電池を作製した。
Comparative Example 3:
In production of the negative electrode, the barium sulfate content in the negative electrode active material was changed to 3% by mass. Otherwise, a negative electrode was produced in the same manner as in Example 2, and a positive electrode and a lead storage battery were produced in the same manner as in Example 2.

比較例4:
負極の作製において、負極活物質中の硫酸バリウム含有量を5質量%に変更した。それ以外は実施例2と同様に負極を作製し、且つ実施例2と同様の方法で正極及び鉛蓄電池を作製した。
Comparative Example 4:
In production of the negative electrode, the barium sulfate content in the negative electrode active material was changed to 5% by mass. Otherwise, a negative electrode was produced in the same manner as in Example 2, and a positive electrode and a lead storage battery were produced in the same manner as in Example 2.

実施例6:
負極の作製において、負極活物質中のアセチレンブラック含有量を0.3質量%に変更した。それ以外は実施例2と同様に負極を作製し、且つ実施例2と同様の方法で正極及び鉛蓄電池を作製した。
Example 6:
In the production of the negative electrode, the acetylene black content in the negative electrode active material was changed to 0.3% by mass. Otherwise, a negative electrode was produced in the same manner as in Example 2, and a positive electrode and a lead storage battery were produced in the same manner as in Example 2.

実施例7:
負極の作製において、負極活物質中のアセチレンブラック含有量を0.5質量%に変更した。それ以外は実施例2と同様に負極を作製し、且つ実施例2と同様の方法で正極及び鉛蓄電池を作製した。
Example 7:
In preparation of the negative electrode, the acetylene black content in the negative electrode active material was changed to 0.5% by mass. Otherwise, a negative electrode was produced in the same manner as in Example 2, and a positive electrode and a lead storage battery were produced in the same manner as in Example 2.

実施例8:
負極の作製において、負極活物質中のアセチレンブラック含有量を1.5質量%に変更した。それ以外は実施例2と同様に負極を作製し、且つ実施例2と同様の方法で正極及び鉛蓄電池を作製した。
Example 8:
In preparation of the negative electrode, the acetylene black content in the negative electrode active material was changed to 1.5% by mass. Otherwise, a negative electrode was produced in the same manner as in Example 2, and a positive electrode and a lead storage battery were produced in the same manner as in Example 2.

実施例9:
負極の作製において、負極活物質中のアセチレンブラック含有量を2.0質量%に変更した。それ以外は実施例2と同様に負極を作製し、且つ実施例2と同様の方法で正極及び鉛蓄電池を作製した。本実施例においては、アセチレンブラックの含有量が多いため、電池の生産が比較的困難であった。
Example 9:
In preparation of the negative electrode, the acetylene black content in the negative electrode active material was changed to 2.0 mass%. Otherwise, a negative electrode was produced in the same manner as in Example 2, and a positive electrode and a lead storage battery were produced in the same manner as in Example 2. In this example, since the content of acetylene black was large, battery production was relatively difficult.

実施例10:
負極の作製において、負極活物質にリグニンを添加しないという点以外は実施例2と同様に負極を作製し、且つ実施例2と同様の方法で正極及び鉛蓄電池を作製した。
Example 10:
In the production of the negative electrode, a negative electrode was produced in the same manner as in Example 2 except that lignin was not added to the negative electrode active material, and a positive electrode and a lead storage battery were produced in the same manner as in Example 2.

実施例11:
負極/正極の活物質の重量比を0.7に変更し、それ以外は実施例2と同様に正極、負極及び鉛蓄電池を作製した。
Example 11:
The weight ratio of the negative electrode / positive electrode active material was changed to 0.7, and a positive electrode, a negative electrode, and a lead storage battery were fabricated in the same manner as in Example 2 except that.

実施例12:
負極/正極の活物質の重量比を0.75に変更し、それ以外は実施例2と同様に正極、負極及び鉛蓄電池を作製した。
Example 12:
The weight ratio of the negative electrode / positive electrode active material was changed to 0.75, and a positive electrode, a negative electrode, and a lead storage battery were produced in the same manner as in Example 2 except that.

実施例13:
負極/正極の活物質の重量比を0.9に変更し、それ以外は実施例2と同様に正極、負極及び鉛蓄電池を作製した。
Example 13:
The weight ratio of the negative electrode / positive electrode active material was changed to 0.9, and a positive electrode, a negative electrode, and a lead storage battery were produced in the same manner as in Example 2 except that.

実施例14:
負極/正極の活物質の重量比を0.95に変更し、それ以外は実施例2と同様に正極、負極及び鉛蓄電池を作製した。
Example 14:
The weight ratio of the negative electrode / positive electrode active material was changed to 0.95, and a positive electrode, a negative electrode, and a lead storage battery were fabricated in the same manner as in Example 2 except that.

<電池の性能試験>
実施例1〜14及び比較例1〜4の電池に対して、電池の低温充電受入性、低温放電容量及び25℃でのサイクル寿命特性についてそれぞれ試験を行った。
<Battery performance test>
The batteries of Examples 1 to 14 and Comparative Examples 1 to 4 were tested for low temperature charge acceptability, low temperature discharge capacity, and cycle life characteristics at 25 ° C., respectively.

(1)低温充電受入性
下記のステップで電池の低温充電受入性を測定した。
(1) Low temperature charge acceptability The low temperature charge acceptability of the battery was measured in the following steps.

完全充電状態の電池を0℃で10時間以上静置し、0.25Cの定電流で電圧が10.5Vに低下するまで放電を行った。周囲温度は0℃に保った。この時の放電容量を「放電容量(1)」と記す。続いて、0℃で14.7Vの定電圧により充電を行った。最大電流は0.3Cで、10時間充電した。その後、0℃で0.25Cの定電流により電圧が10.5Vに低下するまで放電を行った。この時の放電容量を「放電容量(2)」と記す。   The fully charged battery was left at 0 ° C. for 10 hours or more, and discharged at a constant current of 0.25 C until the voltage dropped to 10.5 V. Ambient temperature was kept at 0 ° C. The discharge capacity at this time is referred to as “discharge capacity (1)”. Subsequently, charging was performed at a constant voltage of 14.7 V at 0 ° C. The maximum current was 0.3 C and the battery was charged for 10 hours. Thereafter, discharging was performed at 0 ° C. with a constant current of 0.25 C until the voltage dropped to 10.5 V. The discharge capacity at this time is referred to as “discharge capacity (2)”.

下記の式により低温下における電池の充電受入性を計算するとともに、下記の基準で充電受入性を評価した。   While calculating the charge acceptance of the battery at low temperature by the following formula, the charge acceptance was evaluated according to the following criteria.

充電受入性(%)=放電容量(2)/放電容量(1)×100%
評価基準:
充電受入性が100%:性能が特に優れていることを示す
充電受入性が90%以上100%未満:性能が良好であることを示す
充電受入性が80%以上90%未満:性能は普通であるが、実用可能であることを示す
充電受入性が80%未満:実用レベルに達していないことを示す
(2)低温放電容量
下記のステップで電池の低温放電容量を測定した。
Charge acceptance (%) = Discharge capacity (2) / Discharge capacity (1) x 100%
Evaluation criteria:
Charge acceptability is 100%: Indicates that the performance is particularly excellent Charge acceptability is 90% or more and less than 100%: Indicates that the performance is good Charge acceptability is 80% or more and less than 90%: Performance is normal Although it indicates that it is practical, the charge acceptance is less than 80%: it indicates that it has not reached the practical level. (2) Low-temperature discharge capacity The low-temperature discharge capacity of the battery was measured in the following steps.

完全充電状態の電池を充電終了後1時間以内に−15℃の環境に置いて10時間以上放置し、I20(5A)の電流で放電を行った。電池の周囲温度は−15℃に保った。電圧が10.5Vになった時、放電を止めて放電時間を記録した。The fully charged battery was left in an environment of −15 ° C. within 1 hour after the completion of charging and left for 10 hours or more, and discharged at a current of I 20 (5A). The ambient temperature of the battery was kept at -15 ° C. When the voltage reached 10.5 V, the discharge was stopped and the discharge time was recorded.

下記の式により低温下における電池の放電容量を計算するとともに、下記の基準で低温放電容量を評価した。   While calculating the discharge capacity of the battery under low temperature by the following formula, the low temperature discharge capacity was evaluated according to the following criteria.

低温放電容量(Ah)=放電電流(A)×放電時間(h)
評価基準:
低温放電容量が70Ah以上:性能が特に優れていることを示す
低温放電容量が65Ah以上70Ah未満:性能が良好であることを示す
低温放電容量が60Ah以上65Ah未満:性能は普通であるが、実用可能であることを示す
低温放電容量が60Ah未満:実用レベルに達していないことを示す
(3)サイクル寿命特性
実施例1〜14及び比較例1〜4において得られた各鉛蓄電池に対して、以下に示す条件でサイクル寿命試験を行った。
Low temperature discharge capacity (Ah) = discharge current (A) × discharge time (h)
Evaluation criteria:
Low temperature discharge capacity of 70 Ah or more: Indicates that the performance is particularly excellent Low temperature discharge capacity of 65 Ah or more and less than 70 Ah: Indicates that the performance is good Low temperature discharge capacity of 60 Ah or more and less than 65 Ah: Performance is normal, but practical It shows that it is possible Low temperature discharge capacity is less than 60 Ah: Indicates that it has not reached the practical level (3) Cycle life characteristics For each lead storage battery obtained in Examples 1-14 and Comparative Examples 1-4, A cycle life test was conducted under the following conditions.

温度:25℃
電池規格:12V、100Ah
充電条件:14.7Vの定電圧で最大16時間充電する
放電条件:0.25Cの電流率で、電圧が10.5Vに低下するまで定電流放電を行う
上記の充放電サイクルを繰り返し、電池の放電容量が1回目のサイクルにおける放電容量の80%まで低下した時に試験を終了し、実施した充放電サイクルのサイクル数を記録した。
Temperature: 25 ° C
Battery standard: 12V, 100Ah
Charging condition: Charge at a constant voltage of 14.7 V for a maximum of 16 hours Discharging condition: Perform a constant current discharge until the voltage drops to 10.5 V at a current rate of 0.25 C. The test was terminated when the discharge capacity dropped to 80% of the discharge capacity in the first cycle, and the number of charge / discharge cycles performed was recorded.

下記の基準で電池のサイクル寿命を評価した。   The cycle life of the battery was evaluated according to the following criteria.

評価基準:
サイクル数が500以上:性能が特に優れていることを示す
サイクル数が400以上500未満:性能が良好であることを示す
サイクル数が200以上400未満:性能は普通であるが、実用可能であることを示す
サイクル数が200未満:実用レベルに達していないことを示す
上記の各蓄電池に関する各種パラメータ及び電池性能の試験、評価結果を以下の表2にまとめて示す。
Evaluation criteria:
Cycle number of 500 or more: Indicates that the performance is particularly excellent Cycle number of 400 or more and less than 500: Indicates that the performance is satisfactory Cycle number of 200 or more and less than 400: Performance is normal, but is practical The number of cycles is less than 200: it indicates that it has not reached the practical level. Various parameters and battery performance tests and evaluation results for each of the above storage batteries are summarized in Table 2 below.

表2から、比較例1の電池においては孔径が0.8μmの細孔が非常に少なく、正極の細孔容積は0.085cm3/gで、本発明における細孔容積の好ましい範囲の下限を下回っているため、電解液量が少なく、硫酸イオンの拡散抵抗が大きいので、電池の放電容量が小さくなり、低温下における充電受入性も悪くなっていることが分かる。そして、比較例2の電池においても、孔径が0.8μmの細孔が非常に少なく、正極の細孔容積は0.122cm3/gで、本発明における細孔容積の好ましい範囲の上限を上回っており、孔径の大きい細孔が比較的多いため、正極に流入する電解液量が多すぎ、負極に流入する電解液量が少なくなってイオン伝導性が悪くなっているため、電池の低温放電容量も悪くなっており、サイクル寿命もやや低くなっている。From Table 2, the battery of Comparative Example 1 has very few pores having a pore diameter of 0.8 μm, and the positive electrode has a pore volume of 0.085 cm 3 / g, which is the lower limit of the preferred range of the pore volume in the present invention. Since the amount of electrolyte is small and the diffusion resistance of sulfate ions is large, it can be seen that the discharge capacity of the battery is small and the charge acceptance at low temperatures is also poor. The battery of Comparative Example 2 also has very few pores having a pore diameter of 0.8 μm, and the positive electrode has a pore volume of 0.122 cm 3 / g, which exceeds the upper limit of the preferred range of the pore volume in the present invention. Since the number of large pores is relatively large, the amount of electrolyte flowing into the positive electrode is too large, and the amount of electrolyte flowing into the negative electrode is reduced, resulting in poor ionic conductivity. The capacity is also getting worse and the cycle life is a little lower.

また、比較例3の電池においては、正極の細孔容積(0.110cm3/g)は本発明における好ましい範囲内にあるものの、負極活物質中の硫酸バリウム含有量(3.0質量%)が本発明における範囲の下限を下回っている。よって、硫酸バリウムが少なすぎ、固形化した負極活物質の塊が大きくなるため、低温充電受入性が低くなり、正負極間の放電特性のバランスが悪く、電池の低温放電容量も小さくなっている。一方、比較例4の電池においては、正極の細孔容積(0.110cm3/g)は本発明の範囲内にあるものの、負極活物質中の硫酸バリウム含有量(5.0質量%)が本発明における範囲の上限を上回っている。よって、硫酸バリウムが多すぎて負極活物質が相対的に少なくなりすぎ、且つ構造が緻密になりすぎるため、低温下における充電受入性が悪くなり、電池の放電容量も小さくなっている。In the battery of Comparative Example 3, the positive electrode pore volume (0.110 cm 3 / g) is within the preferred range of the present invention, but the barium sulfate content (3.0% by mass) in the negative electrode active material. Is below the lower limit of the range in the present invention. Therefore, since there is too little barium sulfate and the mass of the solidified negative electrode active material becomes large, the low-temperature charge acceptance is low, the balance of the discharge characteristics between the positive and negative electrodes is poor, and the low-temperature discharge capacity of the battery is also small. . On the other hand, in the battery of Comparative Example 4, although the pore volume (0.110 cm 3 / g) of the positive electrode is within the range of the present invention, the barium sulfate content (5.0% by mass) in the negative electrode active material is The upper limit of the range in the present invention is exceeded. Therefore, since there is too much barium sulfate, the amount of the negative electrode active material becomes relatively small, and the structure becomes too dense, the charge acceptability at low temperatures is deteriorated, and the discharge capacity of the battery is also reduced.

実施例1〜5の電池においては、正極の細孔容積が本発明の範囲(0.087cm3/g〜0.120cm3/g)内にあり、且つ、負極活物質中の硫酸バリウム含有量も本発明の範囲(3.2〜4.8質量%)内にあるため、正負極間の放電特性のバランスが良好で、低温充電受入性、低温放電容量及びサイクル寿命の全ての面で優れた効果が得られた。In the batteries of Examples 1-5, the pore volume of the positive electrode is within the range of the present invention (0.087cm 3 /g~0.120cm 3 / g) , and barium sulfate content of the anode active material Is within the range of the present invention (3.2 to 4.8% by mass), so that the balance of discharge characteristics between the positive and negative electrodes is good, and excellent in all aspects of low-temperature charge acceptance, low-temperature discharge capacity, and cycle life. The effect was obtained.

実施例2、6〜9の比較から、負極活物質中のアセチレンブラック含有量が0.3〜2.0質量%、より好ましくは0.5〜1.5質量%の時に、電池の低温充電受入性及び低温放電容量の面でさらに顕著な効果が得られるということが分かる。   From the comparison of Examples 2 and 6 to 9, when the acetylene black content in the negative electrode active material is 0.3 to 2.0% by mass, more preferably 0.5 to 1.5% by mass, the battery is charged at low temperature. It can be seen that even more remarkable effects are obtained in terms of acceptability and low-temperature discharge capacity.

また、本発明の実施例1〜9、11〜14の負極活物質には全てリグニンを添加しているため、電池サイクル寿命の面で更に優れた効果が得られている。ただ、リグニンを添加していない実施例10の電池でも、低温充電受入性及び低温放電容量の面で優れた効果が得られており、寿命特性は若干低下しているものの、実用上問題はない。   Moreover, since lignin was added to all of the negative electrode active materials of Examples 1 to 9 and 11 to 14 of the present invention, a further excellent effect was obtained in terms of battery cycle life. However, even in the battery of Example 10 to which no lignin was added, excellent effects were obtained in terms of low-temperature charge acceptability and low-temperature discharge capacity, and although the life characteristics were slightly deteriorated, there was no practical problem. .

また、実施例11〜14の比較から、正極活物質に対する負極活物質の重量比を0.7〜0.95の範囲、より好ましくは0.75〜0.90の範囲に収めることで、正負極間の充放電特性のバランスを強化することができ、より顕著な効果が得られるということが分かる。   Further, from the comparison of Examples 11 to 14, the weight ratio of the negative electrode active material to the positive electrode active material is within the range of 0.7 to 0.95, more preferably within the range of 0.75 to 0.90. It can be seen that the balance of charge / discharge characteristics between the negative electrodes can be strengthened, and a more remarkable effect can be obtained.

本発明の鉛蓄電池は、良好なサイクル寿命特性を有するだけでなく、低温下において優れた放電容量及び充電受入性を有しており、特に太陽エネルギー等の自然エネルギーシステムにおけるエネルギー貯蔵用鉛蓄電池の用途に適している。   The lead acid battery of the present invention not only has good cycle life characteristics, but also has excellent discharge capacity and charge acceptance at low temperatures. Especially, the lead acid battery for energy storage in a natural energy system such as solar energy. Suitable for use.

Claims (12)

極板群と、
前記極板群に含浸された電解液と
を備え、
前記極板群は、複数の負極と、複数の正極と、複数のセパレータとを備え、
前記負極は、負極格子と、前記負極格子に保持される負極活物質とを備え、
前記正極は、正極格子と、前記正極格子に保持される正極活物質とを備え、
前記セパレータは前記正極と前記負極とを隔てているエネルギー貯蔵用鉛蓄電池であって、
前記正極活物質の総細孔容積は0.087〜0.120cm3/gであり、
前記負極活物質には3.2〜4.8質量%の硫酸バリウムが含まれていることを特徴とするエネルギー貯蔵用鉛蓄電池。
A group of plates,
An electrolyte solution impregnated in the electrode plate group,
The electrode plate group includes a plurality of negative electrodes, a plurality of positive electrodes, and a plurality of separators.
The negative electrode includes a negative electrode lattice and a negative electrode active material held by the negative electrode lattice,
The positive electrode includes a positive electrode lattice and a positive electrode active material held by the positive electrode lattice,
The separator is a lead acid battery for energy storage separating the positive electrode and the negative electrode,
The total pore volume of the positive electrode active material is 0.087 to 0.120 cm 3 / g,
The lead-acid battery for energy storage, wherein the negative electrode active material contains 3.2 to 4.8% by mass of barium sulfate.
前記正極活物質には、孔径0.8μmの細孔が多数存在していることを特徴とする、請求項1に記載のエネルギー貯蔵用鉛蓄電池。   2. The lead acid battery for energy storage according to claim 1, wherein the positive electrode active material has a large number of pores having a pore diameter of 0.8 μm. 水銀圧入法で前記正極活物質を測定して得られる細孔分布の微分曲線のグラフにおいて、細孔容積には孔径0.7μm〜0.9μmの範囲内でピークが現れることを特徴とする、請求項2に記載のエネルギー貯蔵用鉛蓄電池。   In the graph of the differential curve of the pore distribution obtained by measuring the positive electrode active material by the mercury intrusion method, a peak appears in the pore volume within the range of the pore diameter of 0.7 μm to 0.9 μm, The lead acid battery for energy storage according to claim 2. 前記正極活物質の総細孔容積は0.090〜0.110cm3/gであることを特徴とする、請求項1に記載のエネルギー貯蔵用鉛蓄電池。The lead acid battery for energy storage according to claim 1, wherein a total pore volume of the positive electrode active material is 0.090 to 0.110 cm 3 / g. 前記負極活物質には、0.3〜2.0質量%のアセチレンブラックが含まれていることを特徴とする、請求項1〜4のいずれか1項に記載のエネルギー貯蔵用鉛蓄電池。   The lead acid battery for energy storage according to any one of claims 1 to 4, wherein 0.3 to 2.0 mass% of acetylene black is contained in the negative electrode active material. 前記負極活物質には、0.1〜2.0質量%のリグニン系界面活性剤がさらに含まれていることを特徴とする、請求項1〜4のいずれか1項に記載のエネルギー貯蔵用鉛蓄電池。   The energy storage device according to any one of claims 1 to 4, wherein the negative electrode active material further contains 0.1 to 2.0% by mass of a lignin surfactant. Lead acid battery. 前記正極活物質に対する前記負極活物質の重量比即ち負極活物質/正極活物質は0.7〜0.95であることを特徴とする、請求項1〜4のいずれか1項に記載のエネルギー貯蔵用鉛蓄電池。   5. The energy according to claim 1, wherein the weight ratio of the negative electrode active material to the positive electrode active material, that is, the negative electrode active material / the positive electrode active material is 0.7 to 0.95. Lead acid battery for storage. 少なくとも前記正極格子にはエキスパンド格子が用いられていることを特徴とする、請求項1〜4のいずれか1項に記載のエネルギー貯蔵用鉛蓄電池。   The lead acid battery for energy storage according to any one of claims 1 to 4, wherein an expanded lattice is used at least for the positive electrode lattice. 前記セパレータは、親水化処理を施した合成繊維からなる袋状セパレータと、ガラス繊維からなるチップ状セパレータとを備え、
前記袋状セパレータには前記正極が収容されており、
前記チップ状セパレータは前記袋状セパレータと前記負極との間に挟まれていることを特徴とする、請求項1〜4のいずれか1項に記載のエネルギー貯蔵用鉛蓄電池。
The separator comprises a bag-like separator made of synthetic fiber subjected to a hydrophilic treatment, and a chip-like separator made of glass fiber,
The bag separator contains the positive electrode,
The lead storage battery for energy storage according to any one of claims 1 to 4, wherein the chip-shaped separator is sandwiched between the bag-shaped separator and the negative electrode.
前記合成繊維には、直径0.5μm〜2.0μmのアクリロニトリル系細繊維が少なくとも含まれていることを特徴とする、請求項9に記載のエネルギー貯蔵用鉛蓄電池。   The lead acid battery for energy storage according to claim 9, wherein the synthetic fiber includes at least acrylonitrile-based fine fibers having a diameter of 0.5 μm to 2.0 μm. 前記合成繊維には、直径2.5μm〜8.0μmのアクリロニトリル系太繊維がさらに含まれていることを特徴とする、請求項10に記載のエネルギー貯蔵用鉛蓄電池。   The lead acid battery for energy storage according to claim 10, wherein the synthetic fiber further includes an acrylonitrile-based thick fiber having a diameter of 2.5 μm to 8.0 μm. 前記アクリロニトリル系細繊維の含有量は、前記アクリロニトリル系太繊維の含有量より多いことを特徴とする、請求項11に記載のエネルギー貯蔵用鉛蓄電池。   The lead acid battery for energy storage according to claim 11, wherein the content of the acrylonitrile-based fine fiber is greater than the content of the acrylonitrile-based thick fiber.
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