JPWO2008047591A1 - Polyimide resin, polyimide varnish, and polyimide film - Google Patents

Abstract

As a material constituting an electronic component or a wiring board, which is easily soluble in an organic solvent, has high heat resistance, has a low coefficient of linear expansion when formed into a film, and can be processed at low temperatures, To provide a polyimide resin, the resin solution, and the resin film that are suitably used in a site where high dimensional stability is required. A polyimide resin comprising a repeating unit represented by at least one of the following general formula (1A) and general formula (1B). (In the formula, R1 represents any one of phenyl, 3-biphenyl, 4-biphenyl, 1-naphthyl, and 2-naphthyl. Az represents a divalent organic group having a benzazole structure.) ] [Selection figure] None

Description

  The present invention relates to a polyimide resin, a polyimide resin varnish, and a polyimide resin film, which are preferably used as a material for constituting an electric / electronic component and a wiring board, particularly for a portion requiring heat resistance and high dimensional stability.

Polyimide resins have been widely used in the electrical and electronic industry because they have excellent heat resistance, mechanical properties, and electrical properties. In particular, the use as a flexible wiring board is conspicuous, and as such a polyimide resin, polyimide resin obtained from 4,4′-diaminodiphenyl ether and pyromellitic dianhydride, p-phenylenediamine and 3,3 ′ are used. Polyimide resins obtained from 4,4′biphenyltetracarboxylic dianhydride are well known (for example, see Non-Patent Document 1).
Nagano, Akahori, Japan Polyimide Study Group “Latest Polyimide”, P548

  On the other hand, with the recent increase in functionality and miniaturization of electronic devices, wiring boards are rapidly becoming thinner and multilayered, and higher performance is required for polyimide resins. I came. For example, a polyimide resin that is close to the linear expansion coefficient of metal, that is, has a low linear expansion coefficient, is desired. This is because if the thermal expansion difference between the metal wiring layer and the resin substrate is large in the wiring substrate, thermal stress is generated in the temperature rising / falling process, which may cause problems such as warpage and cracks. .

Examples of the polyimide resin having a low linear expansion coefficient include polyimide resins obtained from the above-described p-phenylenediamine and 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, and the like. As described above, many have a rigid main chain structure and are hardly soluble in organic solvents. Therefore, when such a polyimide resin is processed, a method of processing in the state of a soluble polyamic acid as a precursor and then dehydrating and ring-closing it to imidize is often used (for example, non-processing) Patent Document 2). However, this method has a problem that a high temperature of 350 ° C. or higher is required for imidization, and voids and cracks are generated due to water generated during imidization, resulting in defects in the wiring board and the like.
Ueda, Mochizuki, Kobunka Kako, 47 (12), 12, (1998)

As a technique for solving the above problem, development of a polyimide resin that has a relatively rigid main chain structure and is soluble in an organic solvent can be mentioned. As an example, a polyimide resin obtained from p-phenylenediamine and 2,2′-diphenoxy-3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride has been synthesized and reported (for example, Non-patent document 3). However, there is no report on the linear expansion coefficient of this resin, and no knowledge about whether or not a low linear expansion coefficient appears. In addition, a polyimide resin obtained from an acid anhydride having a 2,2′-substituted biphenyl structure and a diamine having a 2,2′-substituted biphenyl structure in which the 2,2′-position is not a phenoxy group is also synthesized, It has been reported that a relatively low coefficient of linear thermal expansion appears while being soluble in an organic solvent (see, for example, Non-Patent Documents 4 and 5). However, since these resins contain an alkyl group or a halogen atom in the side chain, it is not necessarily preferable in terms of heat resistance, environmental load, and influence on other materials constituting the electronic component.
Zhiming Qiu, Subo Zhang, Polymer, 46, 1693-1700, (2005) Frank W. Harris, Polymer, 37 (22), 5049-5057, (1996). Frank W. Harris, Macromolecules, 31, 2080-2086, (1998)

  The present invention is a polyimide resin, its varnish (solution) and its film, which are preferably used as a material constituting electrical and electronic parts, wiring boards, etc., particularly for parts requiring heat resistance, workability and dimensional stability. The purpose is to provide.

As a result of intensive studies aimed at realizing a polyimide resin excellent in heat resistance, workability and dimensional stability, the present inventors have found that the object can be achieved by specifying the structure. completed.
That is, this invention is a polyimide resin containing the repeating unit represented by at least any one of the following general formula (1A) and general formula (1B), its varnish (solution), and its film. (In the formula, R ¹ represents any group of phenyl, 3-biphenyl, 4-biphenyl, 1-naphthyl, and 2-naphthyl. Az represents a divalent organic group having a benzazole structure.)

  The polyimide resin of this invention has the characteristics that a glass transition point and a thermal decomposition point are high. In addition, since the polyimide resin can be dissolved in an organic solvent in an imidized state, it has an advantage that the storage stability of the solution can be greatly improved as compared with the polyamic acid solution as a precursor. Further, since the polyimide resin resin solution of the present invention is imidized, for example, the glass transition point and the thermal decomposition point can be obtained simply by applying the solution on a substrate such as a substrate and volatilizing the solvent. And having a low linear expansion coefficient can be formed. Therefore, it can be processed at a lower temperature than when forming a film using a polyamic acid solution as a precursor, and voids and cracks are generated due to water generated at the time of imidization, resulting in defects in wiring boards and the like. It has the advantage that the problem can be avoided. In addition, since the film made of the polyimide composition of the present invention has a low coefficient of linear expansion, for example, in a wiring board, it is caused by thermal stress in the temperature rising and cooling processes due to the difference in thermal expansion between the metal wiring layer and the resin board. Therefore, it is possible to meet the market needs for thinner and multi-layered wiring boards as electronic devices become more functional and smaller in size.

In the present invention, the polyimide resin contains a repeating unit represented by at least one of the following general formula (1A) and general formula (1B). (In the formula, R ¹ represents any group of phenyl, 3-biphenyl, 4-biphenyl, 1-naphthyl, and 2-naphthyl. Az represents a divalent organic group having a benzazole structure.)

  The Az component of the general formula (1A) and the general formula (1B) is not particularly limited as long as it is a divalent organic group having a benzazole structure, but in order to further reduce the water absorption rate of the polymer. Is preferably a divalent organic group having a benzoxazole structure. Further, in order to further improve the heat resistance or to further reduce the linear expansion coefficient, the following formulas (2) to (15) are used. More preferred is the structure shown.

The polyimide resin of the present invention can be synthesized by using acid anhydrides and diamines as monomers. Specifically, an acid anhydride represented by the following general formula (16) (wherein R ¹ represents any group of phenyl, 3-biphenyl, 4-biphenyl, 1-naphthyl, and 2-naphthyl). And diamines having a benzazole structure can be synthesized.

Examples of the diamine having a benzazole structure include, for example, the following general formulas (17) to (24) (wherein X represents an oxygen atom, a sulfur atom, or NR ⁷ (wherein R ⁷ represents a hydrogen atom or a phenyl group). R ² , R ⁵ and R ⁶ each independently represents an aromatic ring group or a heterocyclic group composed of a single ring or a plurality of rings, and R ³ and R ⁴ each independently And a diamine represented by an aromatic ring group, a heterocyclic group or an aliphatic ring group composed of a single ring or a plurality of rings, and more specifically, the following formulas (25) to (38): ).

  In the present invention, the acid anhydrides exemplified below may be used in combination as long as it is less than 20 mol% of the total acid anhydrides. For example, pyromellitic anhydride, 3,3 ′, 4,4′-biphenyltetratetracarboxylic dianhydride, 2,3 ′, 3,4′-biphenyltetratetracarboxylic dianhydride, 2,2 ′ , 3,3′-biphenyltetratetracarboxylic dianhydride, 3,3′-4,4′-oxydiphenyltetracarboxylic anhydride, benzophenone-3,3 ′, 4,4′-tetracarboxylic dianhydride , Diphenylsulfone-3,3 ′, 4,4′-tetracarboxylic dianhydride, 4,4 ′-(2,2-hexafluoroisopropylidene) diphthalic dianhydride, diphenylmerophane dianhydride, 2,2′-diphenyl-3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride, 2,2′-diphenoxy-3,3 ′, 4,4′-biphenyltetratetra Carboxylic acid dianhydride, and the like.

  In the present invention, the diamine exemplified below may be used in combination as long as it is less than 20 mol% of the total diamines. For example, 4,4′-bis (3-aminophenoxy) biphenyl, bis [4- (3-aminophenoxy) phenyl] ketone, bis [4- (3-aminophenoxy) phenyl] sulfide, bis [4- (3 -Aminophenoxy) phenyl] sulfone, 2,2-bis [4- (3-aminophenoxy) phenyl] propane, 2,2-bis [4- (3-aminophenoxy) phenyl] -1,1,1,3 , 3,3-hexafluoropropane, m-phenylenediamine, o-phenylenediamine, p-phenylenediamine, m-aminobenzylamine, p-aminobenzylamine, 3,3'-diaminodiphenyl sulfide, 3,3'- Diaminodiphenyl sulfoxide, 3,4'-diaminodiphenyl sulfoxide, 4,4'-diaminodiphenyl sulfoxide Sid, 3,3′-diaminodiphenylsulfone, 3,4′-diaminodiphenylsulfone, 4,4′-diaminodiphenylsulfone, 3,3′-diaminobenzophenone, 3,4′-diaminobenzophenone 4,4′-diamino Benzophenone, 3,3′-diaminodiphenylmethane, 3,4′-diaminodiphenylmethane, 4,4′-diaminodiphenylmethane, bis [4- (4-aminophenoxy) phenyl] methane, 1,1-bis [4- (4 -Aminophenoxy) phenyl] ethane, 1,2-bis [4- (4-aminophenoxy) phenyl] ethane, 1,1-bis [4- (4-aminophenoxy) phenyl] propane, 1,2-bis [ 4- (4-Aminophenoxy) phenyl] propane, 1,3-bis [4- (4-aminophenoxy) Phenyl] propane, 2,2-bis [4- (4-aminophenoxy) phenyl] propane, 1,1-bis [4- (4-aminophenoxy) phenyl] butane, 1,3-bis [4- (4 -Aminophenoxy) phenyl] butane, 1,4-bis [4- (4-aminophenoxy) phenyl] butane, 2,2-bis [4- (4-aminophenoxy) phenyl] butane, 2,3-bis [ 4- (4-aminophenoxy) phenyl] butane, 2- [4- (4-aminophenoxy) phenyl] -2- [4- (4-aminophenoxy) -3-methylphenyl] propane, 2,2-bis [4- (4-Aminophenoxy) -3-methylphenyl] propane, 2- [4- (4-aminophenoxy) phenyl] -2- [4- (4-aminophenoxy) -3,5-dimethyl Phenyl] propane, 2,2-bis [4- (4-aminophenoxy) -3,5-dimethylphenyl] propane, 2,2-bis [4- (4-aminophenoxy) phenyl] -1,1,1 , 3,3,3-hexafluoropropane, 1,4-bis (3-aminophenoxy) benzene, 1,3-bis (3-aminophenoxy) benzene 1,4-bis (4-aminophenoxy) benzene, 4 , 4′-bis (4-aminophenoxy) biphenyl, bis [4- (4-aminophenoxy) phenyl] ketone, bis [4- (4-aminophenoxy) phenyl] sulfide, bis [4- (4-aminophenoxy) ) Phenyl] sulfoxide, bis [4- (4-aminophenoxy) phenyl] sulfone, 1,3-bis [4- (4-aminophenoxy) benzoyl] ben 1,3-bis [4- (3-aminophenoxy) benzoyl] benzene, 1,4-bis [4- (3-aminophenoxy) benzoyl] benzene, 4,4′-bis (3-aminophenoxy) Benzoyl] benzene, 1,1-bis [4- (3-aminophenoxy) phenyl] propane, 1,3-bis [4- (3-aminophenoxy) phenyl] propane, 3,4'-diaminodiphenyl sulfide, 2 , 2-bis [3- (3-aminophenoxy) phenyl] -1,1,1,3,3,3-hexafluoropropane, bis [4- (3-aminophenoxy) phenyl] methane, 1,1- Bis [4- (3-aminophenoxy) phenyl] ethane, 1,2-bis [4- (3-aminophenoxy) phenyl] ethane, 2,2-bis [4- (3-aminophene) Xyl) phenyl] sulfoxide, 4,4′-bis [3- (4-aminophenoxy) benzoyl] diphenyl ether, 4,4′-bis [3- (3-aminophenoxy) benzoyl] diphenyl ether, 4,4′-bis [4- (4-Amino-α, α-dimethylbenzyl) phenoxy] benzophenone, 4,4′-bis [4- (4-amino-α, α-dimethylbenzyl) phenoxy] diphenylsulfone, bis [4- { 4- (4-aminophenoxy) phenoxy} phenyl] sulfone, 1,4-bis [4- (4-aminophenoxy) phenoxy-α, α-dimethylbenzyl] benzene, 1,3-bis [4- (4- Aminophenoxy) phenoxy-α, α-dimethylbenzyl] benzene, 1,3-bis [4- (4-amino-6-trifluoromethyl) Noxy) -α, α-dimethylbenzyl] benzene, 1,3-bis [4- (4-amino-6-fluorophenoxy) -α, α-dimethylbenzyl] benzene, 1,3-bis [4- (4 -Amino-6-methylphenoxy) -α, α-dimethylbenzyl] benzene, 1,3-bis [4- (4-amino-6-cyanophenoxy) -α, α-dimethylbenzyl] benzene, 3,3 ′ -Diamino-4,4'-diphenoxybenzophenone, 4,4'-diamino-5,5'-diphenoxybenzophenone, 3,4'-diamino-4,5'-diphenoxybenzophenone, 3,3'-diamino -4-phenoxybenzophenone, 4,4′-diamino-5-phenoxybenzophenone, 3,4′-diamino-4-phenoxybenzophenone, 3,4′-diamino-5 -Phenoxybenzophenone, 3,3'-diamino-4,4'-dibiphenoxybenzophenone, 4,4'-diamino-5,5'-dibiphenoxybenzophenone, 3,4'-diamino-4,5'-dibiphenoxy Benzophenone, 3,3′-diamino-4-biphenoxybenzophenone, 4,4′-diamino-5-biphenoxybenzophenone, 3,4′-diamino-4-biphenoxybenzophenone, 3,4′-diamino-5 ′ -Biphenoxybenzophenone, 1,3-bis (3-amino-4-phenoxybenzoyl) benzene, 1,4-bis (3-amino-4-phenoxybenzoyl) benzene, 1,3-bis (4-amino-5) -Phenoxybenzoyl) benzene, 1,4-bis (4-amino-5-phenoxybenzoyl) benzene, 1,3-bis (3-amino-4-biphenoxybenzoyl) benzene, 1,4-bis (3-amino-4-biphenoxybenzoyl) benzene, 1,3-bis (4-amino-5-biphenoxy) Benzoyl) benzene, 1,4-bis (4-amino-5-biphenoxybenzoyl) benzene, 2,6-bis [4- (4-amino-α, α-dimethylbenzyl) phenoxy] benzonitrile, and the above fragrance Part or all of the hydrogen atoms on the aromatic ring of the aromatic diamine are halogen atoms, part or all of the hydrogen atoms of an alkyl group or alkoxy group having 1 to 3 carbon atoms, cyano group, or alkyl group or alkoxy group And an aromatic diamine substituted with an alkyl group having 1 to 3 carbon atoms substituted with or an alkoxy group.

  The monomer mixing ratio (molar ratio) in synthesizing the polyimide resin of the present invention is an acid anhydride / diamine notation method, preferably 0.800 to 1.200 / 1.200 to 0.800, more preferably 0.900 to 1.100 / 1.100 to 0.900, more preferably 0.950 to 1.150 / 1.150 to 0.950.

  Moreover, terminal blockers, such as a dicarboxylic acid anhydride, a tricarboxylic acid anhydride, and an aniline derivative, can be used for the molecular terminal blockage of the present invention. Preferred for use in the present invention are phthalic anhydride, maleic anhydride, and ethynylaniline, and the use of maleic anhydride is more preferred. The usage-amount of terminal blocker is 0.001-1.0 molar ratio per mol of monomer components.

  The organic solvent used when synthesizing the polyimide resin of the present invention is not particularly limited as long as it dissolves both the raw material monomer and the polyamic acid which is an intermediate product, and the polyimide resin which is a product. O-cresol, m-cresol, p-cresol, N-methyl-2-pyrrolidone (abbreviated as NMP), N-acetyl-2-pyrrolidone, N, N-dimethylformamide (abbreviated as DMF), N, Examples thereof include N-dimethylacetamide (abbreviated as DMAc), dimethyl sulfoxide, γ-butyrolactone, sulfolane, halogenated phenols, and the like. These solvents can be used alone or in combination. The amount of the polar organic solvent used may be an amount sufficient to dissolve the charged monomer, and is usually 1 to 50% by mass, preferably 5 to 30% by mass.

The polymerization reaction is continued for 10 minutes to 30 hours in a temperature range of 0 to 80 ° C. while stirring and / or mixing in an organic solvent, and further in a temperature range of 100 to 300 ° C. for 10 minutes to 30 hours. Although the process proceeds continuously, the polymerization reaction may be divided or the temperature may be increased or decreased as necessary. In this case, the order of addition of both reactants is not particularly limited, but it is preferable to add aromatic tetracarboxylic anhydrides to the solution of aromatic diamines.
In the present invention, a ring-closing catalyst may be used. Specific examples of the ring-closing catalyst used in the present invention include aromatic carboxylic acids such as benzoic acid, o-benzoic acid, m-benzoic acid, and p-benzoic acid, aliphatic tertiary amines such as trimethylamine and triethylamine, Examples include heterocyclic tertiary amines such as isoquinoline, pyridine, and betapicoline. At least one amine selected from heterocyclic tertiary amines is preferably used. The content of the ring-closing catalyst is preferably in a range in which the content (mol) of the ring-closing catalyst (mol) / the content (mol) of the precursor polyamic acid is 0.01 to 10.00.

In the present invention, a dehydrating agent may be used. Examples thereof include aliphatic carboxylic acid anhydrides such as acetic anhydride, propionic anhydride, and butyric anhydride, and aromatic carboxylic acid anhydrides such as benzoic anhydride. It is not limited. The content of the dehydrating agent is preferably in a range where the content of dehydrating agent (mole) / polyamic acid content (mole) is 0.01 to 10.00.
In the present invention, a co-solvent may be used to azeotrope water. For example, toluene, xylene and the like can be mentioned, but not limited to these as long as water can be efficiently azeotroped.

In the present invention, an additive may be added for the purpose of improving the performance of the polyimide resin. These additives vary depending on the purpose and are not particularly limited.
Further, the addition method and the addition time are not particularly limited. Examples of the additive include known organic and inorganic fillers such as metal oxides such as silicon oxide, titanium oxide, and aluminum oxide, and phosphates such as calcium phosphate, calcium hydrogen phosphate, and calcium pyrophosphate.

  In the present invention, the polyimide resin obtained by the reaction may be reprecipitated from the reaction solution using a suitable poor solvent. Examples of the poor solvent include acetone, methanol, ethanol, water, and the like. However, the poor solvent is not particularly limited as long as it can be efficiently re-precipitated. Moreover, although it does not specifically limit about the solvent which removes the residual reaction solvent after reprecipitation, It is preferable to use the solvent used at the time of reprecipitation.

  In the present invention, the reaction solution may be used as it is as a polyimide resin solution, or the polyimide resin reprecipitated from the reaction solution by the above method may be dissolved again in a solvent to obtain a polyimide resin solution. In the latter case, the polyimide resin is not particularly limited as long as it efficiently dissolves the polyimide resin. For example, o-cresol, m-cresol, p-cresol, N-methyl-2-pyrrolidone, N- Examples thereof include organic solvents such as acetyl-2-pyrrolidone, N, N-dimethylformamide, N, N-dimethylformamide, N, N-dimethylacetamide, dimethyl sulfoxide, γ-butyrolactone, sulfolane, and halogenated phenols.

  In the present invention, the means for mixing the polyimide resin and the organic solvent is not particularly limited. For example, a normal stirring blade, a method of mixing and stirring using a stirring blade for high viscosity, a multi-screw extruder, or a static Examples of the method include mixing and stirring using a method using a mixer or the like, and further using a method using a mixing and dispersing machine for high viscosity such as a roll mill.

  As a composition of the polyimide resin in the polyimide resin solution obtained by this invention, Preferably it contains 1-50 mass%, More preferably, containing 5-30 mass% is mentioned. in this case. The viscosity is preferably 0.1 to 2000 Pa · s, preferably 1 to 1000 Pa · s, as measured with a Brookfield viscometer, because stable liquid feeding is possible.

In the present invention, the method of applying the polyimide resin solution on the substrate is not particularly limited. For example, a method of spin coating such as spin coating, a method using a squeegee such as a doctor blade, applicator, and comma coater, a screen printing method, and the like. Is mentioned.
In this invention, the drying temperature conditions for removing a solvent from the polyimide resin solution apply | coated on the base material are 80 degreeC or more, Preferably it is 150 degreeC or more, More preferably, it is 180 degreeC or more. If the drying temperature is too low, it takes time for the solvent to volatilize, or sufficient drying cannot be expected. The drying temperature is preferably high, but if it is too high, the film physical properties deteriorate due to thermal deterioration.

  The base material is preferably a base material that constitutes an electric / electronic component, a wiring board or the like, but is not limited to, for example, an inorganic substrate such as a silicon wafer, a glass substrate or a copper foil, or an organic material such as a polyethylene terephthalate film or a polyimide film. Examples include substrates.

  Under such conditions, the glass transition temperature is 270 ° C. or higher, preferably 300 ° C. or higher, more preferably 320 ° C. or higher, and the thermal decomposition temperature is 500, although it can be dissolved in an organic solvent in an imidized state. Or higher, preferably 530 ° C. or higher, more preferably 580 ° C. or higher, linear expansion coefficient at 50-200 ° C. is 30 ppm / ° C. or lower, preferably 20 ppm / ° C. or lower, and tensile modulus is 2.2 GPa or higher. A polyimide resin and a polyimide resin film, which are preferably as high as 2.8 GPa or more, and more preferably as high as 3.3 GPa or more, can be obtained.

EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated, this invention is not limited to these. In addition, the evaluation method of the physical property in the following examples is as follows.
1. Reduced viscosity of polyimide resin (ηsp / C)
A solution dissolved in N-methyl-2-pyrrolidone so that the polymer concentration was 0.2 g / dl was measured at 25 ° C. using an Ubellose type viscosity tube.

2. Solubility of polyimide resin 1 g of each polyimide resin was collected in a 30 cc sample tube, and m-cresol, N-methyl-2-pyrrolidone (abbreviated as NMP), N, N-dimethylacetamide (abbreviated as DMAc), N , N-dimethylformamide (abbreviated as DMF) 20 times and stirred with an electromagnetic stirrer with a hot plate at 80 ° C. setting. The insoluble matter of each liquid was visually confirmed, and the following determination was made.
No insoluble matter: ○
Insoluble matter: ×

3. Thickness of polyimide resin film The obtained polyimide resin film was peeled off from the substrate, and measured using a micrometer (Millitron 1254D manufactured by Fine Reef).

4). Tensile modulus, tensile breaking strength and tensile breaking elongation of the polyimide resin film The obtained polyimide resin film is peeled off from the substrate, cut into a strip shape having a length of 100 mm and a width of 10 mm, and used as a test piece. Using an autograph (trade name) model name AG-5000A), measurement was performed at a tensile speed of 50 mm / min and a distance between chucks of 40 mm, and tensile modulus, tensile breaking strength, and tensile breaking elongation were determined.

5). Linear expansion coefficient (CTE) of polyimide resin film
The obtained polyimide resin film was peeled off from the substrate, the stretch rate was measured under the following conditions, 50 to 200 ° C. was divided at 15 ° C. intervals, and obtained from the average value of the stretch rate / temperature of each divided range.
Device name: TMA4000S manufactured by MAC Science
Sample length; 20mm
Sample width: 2 mm
Temperature rise start temperature: 25 ° C
Temperature rising end temperature: 400 ° C
Temperature increase rate: 5 ° C / min
Atmosphere: Argon

6). Melting point of polyimide resin film, glass transition temperature The obtained polyimide resin film was peeled off from the substrate and subjected to DSC measurement under the following conditions. The melting point (melting peak temperature Tpm) and glass transition point (Tmg) were as follows according to JIS K 7121. Obtained under measurement conditions.
Device name: DSC3100SA manufactured by MAC Science
Pan ： Aluminum pan (non-airtight)
Sample mass: 4mg
Temperature rising start temperature: 30 ° C
Temperature rising yield temperature: 400 ° C
Temperature increase rate: 20 ° C / min
Atmosphere: Argon

7). Thermal decomposition temperature of polyimide resin film The obtained polyimide resin film was peeled off from the substrate, and a sufficiently dried sample was measured by TGA (thermobalance measurement) under the following conditions and defined with a mass loss of 5%.
Device name: TG-DTA2000S manufactured by MAC Science
Pan ： Aluminum pan (non-airtight)
Sample mass: 10 mg
Temperature rising start temperature: 30 ° C
Increased hunting temperature: 800 ℃
Temperature increase rate: 20 ° C / min
Atmosphere: Argon

8). Water Absorption Rate of Polyimide Resin Film The obtained polyimide resin film was peeled off from the substrate, cut into a square with a side of 10 cm, and the mass when dried under reduced pressure at 150 ° C. for 1 hour was measured (W ₁ ). Next, after immersing this film in pure water at 23 ° C. for 24 hours, water adhered to the surface was gently wiped with a cloth, and the mass of the film was measured (W ₂ ). The water absorption rate (Q) of the film was calculated by the following formula.
Q (%) = [{W ₂ (g) −W ₁ (g)} / W ₂ (g)] × 100

9. Flatness of copper-clad laminate film Place the copper-clad laminate film cut into a 10cm square on a flat surface plate with the copper foil facing up, and measure the height from the surface plate to four corners. The value obtained by adding up the values and dividing this by 4 was taken as the value of “warp”. In addition, when the copper foil surface was curving convexly, it measured similarly with the direction reversed, and displayed the value as a negative number. Twist and undulation were judged visually.

Example 1
After purging the inside of the reaction vessel equipped with a nitrogen introduction tube, a thermometer, and a stirring rod with nitrogen, 10.00 g of 5-amino-2- (p-aminophenyl) benzoxazole, 2,2′-diphenoxy-3, 3 ′ , 4,4′-biphenyltetracarboxylic dianhydride 21.23 g and isoquinoline 0.50 g were charged. Next, 270 g of m-cresol was added and completely dissolved, and then stirred at a reaction temperature of 25 ° C. for 20 hours to obtain a pale yellow polyamic acid solution. Thereafter, a Dean Turk trap was installed in the apparatus, and the mixture was stirred at a temperature of 200 ° C. for 6 hours under a N ₂ stream. After air cooling, reprecipitation was first performed with 2000 ml of acetone. The obtained solid was pulverized with a mixer, washed twice with stirring in 500 ml of acetone at 25 ° C., and then washed with stirring under reflux in 500 ml of acetone for 6 hours. Drying was performed at 70 ° C. under reduced pressure for 12 hours to obtain a pale yellow polyimide resin in a yield of 27.8 g. Table 1 shows the reduced viscosity and solubility of the obtained polyimide resin.
10 g of the obtained polyimide resin and 100 g of N-methyl-2-pyrrolidone were mixed and stirred at a temperature of 80 ° C. for 1 hour to obtain a polyimide resin solution.

After apply | coating the obtained polyimide resin solution on a silicon wafer, the silicon wafer with a polyimide resin without a curvature was obtained by drying at 250 degreeC for 2 hours. Subsequently, a polyimide resin film having a thickness of 10 μm was obtained by peeling the polyimide resin portion from the wafer. Various properties of this film are shown in Table 1.
Moreover, after coating the obtained polyimide resin solution on one side of a copper foil having a width of 600 mm and a thickness of 12 μm using a comma coater so that the coating film dry thickness becomes 24 μm, and drying at 110 ° C. for 60 minutes, A glass fiber nonwoven fabric tape having a width of 9 mm and a thickness of 150 μm on both sides of the coating film surface and an adhesive layer on one side was applied, and the copper foil surface was wound around an aluminum tube having a diameter of 75 mm. Put the wound roll in a vacuum dryer, heat up to 250 ° C and heat-treat for 10 hours while applying vacuum, then cool to room temperature over 3 hours, and have copper-clad lamination without warping, twisting, or curling A film was obtained.

(Example 2)
The same operation as in Example 1 except that 28.00 g of 2,2′-bis (3-phenylphenoxy) -3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride was used as the acid anhydride. Thus, the corresponding polyimide resin, polyimide resin film, and copper-clad laminate film were obtained. Each characteristic is shown in Table 1.

(Example 3)
The same operation as in Example 1 except that 28.00 g of 2,2′-bis (4-phenylphenoxy) -3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride was used as the acid anhydride. Thus, the corresponding polyimide resin, polyimide resin film, and copper-clad laminate film were obtained. Each characteristic is shown in Table 1.

Example 4
By the same operation as in Example 1 except that 25.68 g of 2,2′-bis (1-naphthoxy) -3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride was used as the acid anhydride. The corresponding polyimide resin, polyimide resin film and copper-clad laminate film were obtained. Each characteristic is shown in Table 1.

(Example 5)
By the same operation as in Example 1, except that 25.68 g of 2,2′-bis (2-naphthoxy) -3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride was used as the acid anhydride. The corresponding polyimide resin, polyimide resin film and copper-clad laminate film were obtained. Each characteristic is shown in Table 1.

(Example 6)
The corresponding polyimide resin, polyimide resin film and copper-clad laminate film were obtained by the same operation as in Example 1 except that 10.00 g of 6-amino-2- (p-aminophenyl) benzoxazole was used as the diamine. . Each characteristic is shown in Table 2.

(Example 7)
The corresponding polyimide resin, polyimide resin film and copper-clad laminate film were obtained by the same operation as in Example 1 except that 10.00 g of 5-amino-2- (p-aminophenyl) benzimidazole was used as the diamine. . Each characteristic is shown in Table 2.

(Example 8)
The corresponding polyimide resin, polyimide resin film and copper-clad laminate film were obtained by the same operation as in Example 1 except that 10.00 g of 5-amino-2- (p-aminophenyl) benzthiazole was used as the diamine. . Each characteristic is shown in Table 2.

(Comparative Example 1)
After purging the inside of a reaction vessel equipped with a nitrogen introduction tube, a thermometer, and a stirring bar with nitrogen, 10.00 g of p-phenylenediamine, 2,2′-diphenoxy-3,3 ′, 4,4′-biphenyltetracarboxylic acid 44.35 g of dianhydride and 0.50 g of isoquinoline were charged. Subsequently, 450 g of m-cresol was added and completely dissolved, and then stirred at a reaction temperature of 25 ° C. for 20 hours to obtain a pale yellow polyamic acid solution. Thereafter, a Dean-Stark trap was installed in the apparatus, and the mixture was stirred for 8 hours at a temperature of 200 ° C. under a N ₂ stream. The following operations were carried out in the same manner as in Example 1 to obtain the corresponding polyimide resin, polyimide resin film and copper-clad laminate film. Each characteristic is shown in Table 2.

(Comparative Example 2)
The corresponding polyimide resin, polyimide resin film, and copper-coated were obtained in the same manner as in Example 1 except that 14.22 g of 2,2′-bis (trifluoromethyl) -4,4′-diaminobiphenyl was used as the diamine. A laminated film was obtained. Each characteristic is shown in Table 2.

Example 9
After the inside of the reaction vessel equipped with a nitrogen introduction tube, a thermometer, and a stirring rod was replaced with nitrogen, 10.00 g of 5-amino-2- (p-aminophenyl) benzoxazole, 2,2′-diphenyl-3,3 ′ , 4,4′-biphenyltetracarboxylic dianhydride 19.82 g and isoquinoline 0.50 g were charged. Next, 270 g of m-cresol was added and completely dissolved, and then stirred at a reaction temperature of 25 ° C. for 20 hours to obtain a pale yellow polyamic acid solution. Thereafter, a Dean Turk trap was installed in the apparatus, and the mixture was stirred at a temperature of 200 ° C. for 6 hours under a N ₂ stream. After air cooling, reprecipitation was first performed with 2000 ml of acetone. The obtained solid was pulverized with a mixer, washed twice with stirring in 500 ml of acetone at 25 ° C., and then washed with stirring under reflux in 500 ml of acetone for 6 hours. Drying was performed at 70 ° C. under reduced pressure for 12 hours to obtain a pale yellow polyimide resin in a yield of 27.8 g. Table 3 shows the reduced viscosity and solubility of the obtained polyimide resin.
10 g of the obtained polyimide resin and 100 g of N-methyl-2-pyrrolidone were mixed and stirred at a temperature of 80 ° C. for 1 hour to obtain a polyimide resin solution.

After apply | coating the obtained polyimide resin solution on a silicon wafer, the silicon wafer with a polyimide resin without a curvature was obtained by drying at 250 degreeC for 2 hours. Subsequently, a polyimide resin film having a thickness of 10 μm was obtained by peeling the polyimide resin portion from the wafer. Various properties of this film are shown in Table 3.
Moreover, after coating the obtained polyimide resin solution on one side of a copper foil having a width of 600 mm and a thickness of 12 μm using a comma coater so that the coating film dry thickness becomes 24 μm, and drying at 110 ° C. for 60 minutes, A glass fiber nonwoven fabric tape having a width of 9 mm and a thickness of 150 μm on both sides of the coating film surface and an adhesive layer on one side was applied, and the copper foil surface was wound around an aluminum tube having a diameter of 75 mm. The wound roll is put in a vacuum dryer, heated to 250 ° C while being vacuumed, heat treated for 10 hours, then cooled to room temperature over 3 hours, copper-clad laminate without warping, twisting and curling A film was obtained.

(Example 10)
The procedure of Example 9 was repeated except that 26.58 g of 2,2′-bis (3-biphenyl) -3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride was used as the acid anhydride. The corresponding polyimide resin, polyimide resin film and copper-clad laminate film were obtained. Each characteristic is shown in Table 3.
(Example 11)
By the same operation as in Example 9, except that 26.58 g of 2,2′-bis (4-biphenyl) -3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride was used as the acid anhydride. The corresponding polyimide resin, polyimide resin film and copper-clad laminate film were obtained. Each characteristic is shown in Table 3.

(Example 12)
By the same operation as in Example 9, except that 24.26 g of 2,2′-bis (1-naphthyl) -3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride was used as the acid anhydride. The corresponding polyimide resin, polyimide resin film and copper-clad laminate film were obtained. Each characteristic is shown in Table 3.
(Example 13)
By the same operation as in Example 9, except that 24.26 g of 2,2′-bis (2-naphthyl) -3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride was used as the acid anhydride. The corresponding polyimide resin, polyimide resin film and copper-clad laminate film were obtained. Each characteristic is shown in Table 3.

(Example 14)
The corresponding polyimide resin, polyimide resin film and copper-clad laminate film were obtained by the same operation as in Example 9 except that 10.00 g of 6-amino-2- (p-aminophenyl) benzoxazole was used as the diamine. . Each characteristic is shown in Table 4.
(Example 15)
The corresponding polyimide resin, polyimide resin film and copper-clad laminate film were obtained by the same operation as in Example 9 except that 10.00 g of 5-amino-2- (p-aminophenyl) benzimidazole was used as the diamine. . Each characteristic is shown in Table 4.
(Example 16)
The corresponding polyimide resin, polyimide resin film and copper-clad laminate film were obtained by the same operation as in Example 9 except that 10.00 g of 5-amino-2- (p-aminophenyl) benzothiazole was used as the diamine. . Each characteristic is shown in Table 4.

(Comparative Example 3)
After purging the inside of a reaction vessel equipped with a nitrogen introduction tube, a thermometer, and a stirring bar with nitrogen, 10.00 g of p-phenylenediamine, 2,2′-diphenoxy-3,3 ′, 4,4′-biphenyltetracarboxylic acid 41.36 g of dianhydride and 0.50 g of isoquinoline were charged. Subsequently, 450 g of m-cresol was added and completely dissolved, and then stirred at a reaction temperature of 25 ° C. for 20 hours to obtain a pale yellow polyamic acid solution. Thereafter, a Dean Turk trap was installed in the apparatus, and the mixture was stirred at a temperature of 200 ° C. in a N ₂ stream. A precipitate was formed after 1 hour. Since this precipitate did not dissolve in various solvents, a polyimide resin film could not be obtained.

(Comparative Example 4)
The corresponding polyimide resin, polyimide resin film and copper-plated resin were prepared in the same manner as in Example 9 except that 14.22 g of 2,2′-bis (trifluoromethyl) -4,4′-diaminobiphenyl was used as the diamine. A laminated film was obtained. Each characteristic is shown in Table 4.

  The polyimide resin of the present invention is characterized by being easily soluble in an organic solvent, having a high glass transition temperature and thermal decomposition temperature, and having a low coefficient of linear expansion of 20 ppm / ° C. or less when formed into a film. In addition, since the polyimide resin can be dissolved in many organic solvents in an imidized state, it has an advantage that the storage stability of the solution can be greatly improved as compared with the polyamic acid solution as a precursor. Furthermore, since the polyimide resin solution of the present invention has an imidized polyimide resin, the glass transition point is high and the linear expansion coefficient can be obtained simply by applying the solution to a substrate such as a substrate, drying, and curing. Has the advantage that a low film can be formed. Therefore, it can be processed at a lower temperature than when forming a film using a polyamic acid solution as a precursor, and voids and cracks are generated due to water generated at the time of imidization, resulting in defects in wiring boards and the like. It has the advantage that the problem can be avoided. In addition, since the polyimide resin film of the present invention has a high glass transition point and a low coefficient of linear expansion, for example, in a wiring board, the process of temperature increase and decrease due to the difference in thermal expansion between the metal wiring layer and the resin substrate Because it has the advantage of suppressing the occurrence of defects such as warpage and cracks caused by thermal stress in the market, responding to market needs for thinner and multi-layered wiring boards as electronic devices become more functional and smaller Can do. Therefore, it is important to contribute to the industry.

Claims (6)

A polyimide resin containing a repeating unit represented by at least one of the following general formula (1A) and general formula (1B). (In the formula, R ¹ represents any group of phenyl, 3-biphenyl, 4-biphenyl, 1-naphthyl, and 2-naphthyl. Az represents a divalent organic group having a benzazole structure.)

  The polyimide resin according to claim 1, wherein Az in the general formula (1A) and the general formula (1B) is a divalent organic group having a benzoxazole structure. The polyimide resin according to claim 1 or 2, wherein Az in the general formula (1A) and the general formula (1B) is one or more types of Az in any one of the following formulas (2) to (15).

  The polyimide resin according to any one of claims 1 to 3, wherein Az in the general formula (1A) and the general formula (1B) is the formula (2).   A polyimide resin solution, wherein the polyimide resin according to claim 1 is dissolved in an organic solvent.   A polyimide resin film comprising the polyimide resin according to claim 1.