JPWO2006082863A1 - Magnetic circuit device for magnetron sputtering and manufacturing method thereof - Google Patents

Magnetic circuit device for magnetron sputtering and manufacturing method thereof Download PDF

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JPWO2006082863A1
JPWO2006082863A1 JP2007501599A JP2007501599A JPWO2006082863A1 JP WO2006082863 A1 JPWO2006082863 A1 JP WO2006082863A1 JP 2007501599 A JP2007501599 A JP 2007501599A JP 2007501599 A JP2007501599 A JP 2007501599A JP WO2006082863 A1 JPWO2006082863 A1 JP WO2006082863A1
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permanent magnet
side plate
plate portion
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protective cover
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JP4924835B2 (en
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宏昭 湯浅
宏昭 湯浅
栗山 義彦
義彦 栗山
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Proterial Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/34Gas-filled discharge tubes operating with cathodic sputtering
    • H01J37/3402Gas-filled discharge tubes operating with cathodic sputtering using supplementary magnetic fields
    • H01J37/3405Magnetron sputtering
    • H01J37/3408Planar magnetron sputtering
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/34Gas-filled discharge tubes operating with cathodic sputtering
    • H01J37/3411Constructional aspects of the reactor
    • H01J37/345Magnet arrangements in particular for cathodic sputtering apparatus
    • H01J37/3452Magnet distribution

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Abstract

上面に所定の極性の磁極を有するように連設された複数の永久磁石30からなる内側永久磁石列3と、内側永久磁石列3を取り囲み、上面に内側永久磁石列3の磁極と逆極性の磁極を有するように連設された複数の永久磁石40からなる外側永久磁石列4と、内側永久磁石列3及び外側永久磁石列4の永久磁石30,40を着脱自在に保持する磁気ヨーク板2と、永久磁石30,40を少なくとも1つずつ覆うほぼ断面コの字状の非磁性保護カバー部材31,41とを具備し、各保護カバー部材31,41は、永久磁石30,40の一方の側面を覆うとともに、磁気ヨーク板2に機械的に固定された第一の側板部31a,41aと、永久磁石30,40の他方の側面を覆う第二の側板部31b,41bと、両側板部31a及び31b,41a及び41bを一体的に連結する上板部31c,41cとからなり、各保護カバー部材31,41の両側板部31a及び31b,41a及び41bにより永久磁石30,40は強固に把持されているマグネトロンスパッタリング用磁気回路装置。The inner permanent magnet row 3 is composed of a plurality of permanent magnets 30 arranged in series so as to have magnetic poles of a predetermined polarity on the upper surface, and the inner permanent magnet row 3 is surrounded, and the magnetic poles of the inner permanent magnet row 3 are opposite in polarity to the upper surface. An outer permanent magnet row 4 composed of a plurality of permanent magnets 40 arranged in series so as to have magnetic poles, and a magnetic yoke plate 2 for detachably holding the inner permanent magnet row 3 and the permanent magnets 30 and 40 of the outer permanent magnet row 4 And non-magnetic protective cover members 31 and 41 having a substantially U-shaped cross-section covering at least one of the permanent magnets 30 and 40, and each of the protective cover members 31 and 41 is one of the permanent magnets 30 and 40. First side plate portions 31a and 41a that cover the side surfaces and are mechanically fixed to the magnetic yoke plate 2, second side plate portions 31b and 41b that cover the other side surfaces of the permanent magnets 30 and 40, and both side plate portions 31a and 31b, 41a and 41b, and upper plate portions 31c and 41c for integrally connecting each protective cover member 31. Side plate portions 31a and 31b of 41, 41a and the magnetic circuit unit for a magnetron sputtering permanent magnets 30 and 40 which are firmly gripped by 41b.

Description

本発明は、基板表面に薄膜を形成するマグネトロンスパッタリング装置に搭載される磁気回路装置及びその製造方法に関する。   The present invention relates to a magnetic circuit device mounted on a magnetron sputtering apparatus for forming a thin film on a substrate surface and a method for manufacturing the magnetic circuit device.

マグネトロンスパッタリング装置は、真空チャンバ内に、アノード側の基板と相対するように配置されたターゲットと、ターゲットの背後に配置された磁気回路装置と、ターゲットがカソードとなるようにターゲットに接続された高周波電源とを有する。真空チャンバ内に、例えば10-1〜10-3 Torr(13.33〜0.13 Pa)の不活性ガスを導入した後、基板(アノード)とターゲット(カソード)との間に電圧を印加することによりグロー放電を起こして不活性ガスをイオン化するとともに、ターゲットから放出された二次電子に直角に磁界を作用させて、ターゲット表面でサイクロイド運動を行わせ、ガス分子と衝突させることによりイオン化を促進し、ターゲット材が中性の原子として基板上に堆積(薄膜化)させる。マグネトロンスパッタリング装置は、成膜速度が速く、基板への電子の衝突が起こらないので低温成膜が可能であり、さらに各種の合金薄膜を再現性よく形成できるという利点を有するので、半導体ICの製造プロセス等の用途に広く使用されている。The magnetron sputtering apparatus includes a target placed in a vacuum chamber so as to face the substrate on the anode side, a magnetic circuit device placed behind the target, and a high frequency connected to the target so that the target becomes a cathode. Power supply. After introducing an inert gas of, for example, 10 -1 to 10 -3 Torr (13.33 to 0.13 Pa) into the vacuum chamber, a glow discharge is applied by applying a voltage between the substrate (anode) and the target (cathode). And ionizing the inert gas, causing a magnetic field to act at right angles to the secondary electrons emitted from the target, causing cycloid motion on the target surface, and colliding with gas molecules to promote ionization, The material is deposited (thinned) on the substrate as neutral atoms. Magnetron sputtering equipment has the advantage that it can be deposited at low temperatures because it has a high deposition rate and does not collide with electrons on the substrate, and various alloy thin films can be formed with good reproducibility. Widely used in applications such as processes.

マグネトロンスパッタリング装置においては、電界と磁界が直交するターゲット中央部に放電が集中し、その部分が顕著にスパッタされるので、長期間のスパッタの後にはターゲット表面が不均一化する。そのため、通常ターゲットの裏面に配設した磁気回路装置全体を往復移動させる。   In a magnetron sputtering apparatus, discharge concentrates at the center of the target where the electric field and magnetic field are orthogonal, and the portion is sputtered significantly, so that the target surface becomes non-uniform after long-term sputtering. Therefore, the entire magnetic circuit device disposed on the back surface of the target is usually reciprocated.

例えば、特開平10-46334号は、内部に基板が搬送される真空容器の壁部に配置されたターゲットを取り付けたマグネトロンカソードと、ターゲットの表面に閉環状の磁界を形成するようにマグネトロンカソードの背面側に位置するマグネトロン磁気回路装置と、磁気回路装置をターゲットと平行でかつ基板搬送方向に揺動する第一の機構と、磁気回路装置をターゲットと平行でかつ基板搬送方向と垂直な方向に揺動する第二の機構とを備えたスパッタ成膜装置を開示している。特開平10-46334号に記載されたマグネトロン磁気回路装置は、ロッド状の中央磁石と、ターゲット側表面が中央磁石と逆極性となるように磁化された長方形状の外周磁石と、これらの磁石を支持する平坦な磁気ヨーク板とを有する。   For example, Japanese Patent Laid-Open No. 10-46334 discloses a magnetron cathode having a target mounted on a wall of a vacuum vessel in which a substrate is transported, and a magnetron cathode having a closed ring magnetic field formed on the surface of the target. A magnetron magnetic circuit device located on the back side, a first mechanism that swings the magnetic circuit device in parallel to the target and in the substrate transfer direction, and a magnetic circuit device in parallel to the target and perpendicular to the substrate transfer direction A sputter deposition apparatus including a second mechanism that swings is disclosed. A magnetron magnetic circuit device described in Japanese Patent Laid-Open No. 10-46334 includes a rod-shaped center magnet, a rectangular outer magnet magnetized so that the surface on the target side is opposite in polarity to the center magnet, and these magnets. And a flat magnetic yoke plate for supporting.

特開2000-248360号は、基板とそれに対向するターゲットが配置された成膜室(第一真空室)と、ターゲットの表面にトンネル状のポロイダル磁界を発生させる磁界発生機構が配設されたマグネット室(第二真空室)と、磁界発生機構をターゲットに平行に往復移動させる駆動装置とを備えたマグネトロンスパッタ装置を開示している。磁界発生機構の近傍に、順にバッキングプレート及びターゲットが配置されており、バッキングプレートは負電位を印加するための電源に接続している。磁界発生機構、バッキングプレート及び電源により、ターゲットの表面に高密度のプラズマが生成される。   Japanese Patent Laid-Open No. 2000-248360 describes a magnet in which a film forming chamber (first vacuum chamber) in which a substrate and a target facing the substrate are arranged, and a magnetic field generating mechanism for generating a tunnel-shaped poloidal magnetic field on the surface of the target A magnetron sputtering apparatus is disclosed that includes a chamber (second vacuum chamber) and a drive device that reciprocates a magnetic field generating mechanism in parallel with the target. A backing plate and a target are sequentially arranged in the vicinity of the magnetic field generation mechanism, and the backing plate is connected to a power source for applying a negative potential. High-density plasma is generated on the surface of the target by the magnetic field generation mechanism, the backing plate, and the power source.

基板への成膜速度を早めるためには、磁気回路装置の表面(永久磁石の表面)からターゲット表面までの距離を短くして、ターゲットの表面に発生する磁界強度を高めることが必要である。しかし、磁気回路装置とターゲットとの間隔を狭くすると、永久磁石がターゲットの裏面にあるバッキングプレート(又はカソード)と干渉し、接触した場合等に永久磁石が脱落したり、そのエッジ部が破損したりするおそれがある。その上、磁気回路装置の組立作業中、磁気回路装置のマグネトロンスパッタリング装置への搬送中又は取り付け中に、梱包状況やハンドリング上のミス等により、永久磁石が他の部材と衝突し、永久磁石が脱落したり、一部が破損したりしてしまうという問題もある。   In order to increase the deposition rate on the substrate, it is necessary to shorten the distance from the surface of the magnetic circuit device (the surface of the permanent magnet) to the target surface to increase the strength of the magnetic field generated on the target surface. However, if the distance between the magnetic circuit device and the target is narrowed, the permanent magnet interferes with the backing plate (or cathode) on the back surface of the target, and the permanent magnet falls off or the edge portion is damaged when it comes into contact. There is a risk of In addition, during assembly of the magnetic circuit device, while the magnetic circuit device is being transported to or attached to the magnetron sputtering device, the permanent magnet collides with other members due to packaging conditions, handling errors, etc. There is also a problem that it falls off or part of it is damaged.

通常、特開2000-248360号に記載されているように、磁界発生機構における永久磁石はヨークに接着剤により固定されている。しかし、接着剤の硬化時又は硬化後にアウトガス(分子量300程度以下)が発生するので、磁気回路装置の表面が汚染され、不良品が発生する原因となる。脱落したり破損したりした永久磁石を健全な永久磁石に交換する場合、接着剤を剥離する必要があるが、そのためには接着剤の主成分である樹脂のガラス転移温度(例えば150〜200℃)以上の温度に磁気回路装置全体を加熱することが必要である。従って、破損した永久磁石のみを脱着することはできず、全ての永久磁石を脱着することになってしまう。特に大型のスパッタリング装置は多数(例えば100個以上)の永久磁石を備えた磁気回路装置を具備するので、作業工数を考えると、永久磁石の交換は余りにコスト高である。   Usually, as described in JP-A-2000-248360, the permanent magnet in the magnetic field generating mechanism is fixed to the yoke with an adhesive. However, since outgas (with a molecular weight of about 300 or less) is generated during or after curing of the adhesive, the surface of the magnetic circuit device is contaminated, causing defective products. When replacing a dropped or damaged permanent magnet with a healthy permanent magnet, it is necessary to peel off the adhesive. To that end, the glass transition temperature of the resin that is the main component of the adhesive (for example, 150 to 200 ° C) It is necessary to heat the entire magnetic circuit device to the above temperature. Therefore, it is not possible to detach only the damaged permanent magnet, and all the permanent magnets are detached. In particular, since a large sputtering apparatus includes a magnetic circuit device including a large number (for example, 100 or more) of permanent magnets, replacement of the permanent magnets is too expensive considering the number of work steps.

そこで特開平10-317137号及び特開平11-36068号に記載のように、永久磁石をボルト等の機械的手段により固定すると、十分な組立精度が得られないという問題がある。   Therefore, as described in JP-A-10-317137 and JP-A-11-36068, there is a problem that sufficient assembly accuracy cannot be obtained if the permanent magnet is fixed by a mechanical means such as a bolt.

従って本発明の目的は、永久磁石を精確かつ着脱自在に搭載することができるとともに、使用中に永久磁石の脱落や破損がないマグトロンスパッタリング用磁気回路装置、及びその製造方法を提供することである。   Accordingly, an object of the present invention is to provide a magnetic circuit device for magnetron sputtering that can mount a permanent magnet accurately and detachably, and in which the permanent magnet is not dropped or damaged during use, and a manufacturing method thereof. is there.

上記目的に鑑み鋭意研究の結果、少なくとも1つの永久磁石を保護カバー部材に装着し、それをマグネトロンスパッタリング用磁気回路装置に機械的に固定すれば、永久磁石を精確に磁気回路装置に着脱自在に固定することができるとともに、使用中に永久磁石の脱落や損傷がなく、また接着剤を使用しないのでアウトガスの発生のおそれもないことを発見し、本発明に想到した。   As a result of diligent research in view of the above object, if at least one permanent magnet is attached to a protective cover member and mechanically fixed to a magnetron sputtering magnetic circuit device, the permanent magnet can be accurately attached to and detached from the magnetic circuit device. The present inventors have found that they can be fixed, that permanent magnets are not dropped or damaged during use, and that there is no risk of outgassing because no adhesive is used.

従って、本発明の第一のマグネトロンスパッタリング用磁気回路装置は、上面に所定の極性の磁極を有するように連設された複数の永久磁石からなる内側永久磁石列と、前記内側永久磁石列を取り囲み、上面に前記内側永久磁石列の磁極と逆極性の磁極を有するように連設された複数の永久磁石からなる外側永久磁石列と、前記内側永久磁石列及び前記外側永久磁石列の永久磁石を着脱自在に保持する磁気ヨーク板と、前記永久磁石を少なくとも1つずつ覆うほぼ断面コの字状の非磁性保護カバー部材とを具備し、各保護カバー部材は、前記永久磁石の一方の側面を覆うとともに、前記磁気ヨーク板に機械的に固定された第一の側板部と、前記永久磁石の他方の側面を覆う第二の側板部と、両側板部を一体的に連結する上板部とからなり、各保護カバー部材の両側板部により前記永久磁石は強固に把持されていることを特徴とする。   Accordingly, the first magnetic circuit device for magnetron sputtering according to the present invention surrounds the inner permanent magnet row including an inner permanent magnet row composed of a plurality of permanent magnets connected in series so as to have a magnetic pole of a predetermined polarity on the upper surface. An outer permanent magnet array composed of a plurality of permanent magnets arranged on the upper surface so as to have a magnetic pole having a polarity opposite to that of the inner permanent magnet array, and a permanent magnet of the inner permanent magnet array and the outer permanent magnet array. A magnetic yoke plate that is detachably held; and a non-magnetic protective cover member having a substantially U-shaped cross section that covers at least one of the permanent magnets. Each protective cover member has one side surface of the permanent magnet. A first side plate portion mechanically fixed to the magnetic yoke plate, a second side plate portion covering the other side surface of the permanent magnet, and an upper plate portion integrally connecting the side plate portions Each The permanent magnet by the opposite side plate portions of the protection cover member is characterized in that it is firmly gripped.

上記磁気回路装置において、前記磁気ヨーク板は上面に直方体状の前記永久磁石を受承する凹部を有するのが好ましい。前記内側永久磁石列を構成する前記永久磁石を受承する凹部は中央溝であり、前記外側永久磁石列を構成する前記永久磁石を受承する凹部は外周段差であるのが好ましい。   In the magnetic circuit device, it is preferable that the magnetic yoke plate has a concave portion for receiving the rectangular parallelepiped permanent magnet on an upper surface. It is preferable that the concave portion for receiving the permanent magnet constituting the inner permanent magnet row is a central groove, and the concave portion for receiving the permanent magnet constituting the outer permanent magnet row is an outer peripheral step.

上記磁気回路装置において、前記保護カバー部材の前記第一の側板部は少なくとも1つの開口部を有する外方フランジ部を有し、各永久磁石の下端部が前記磁気ヨーク板の前記凹部に配置された状態で、前記開口部に係合するボルトにより前記フランジ部が前記磁気ヨーク板に固定されているのが好ましい。   In the magnetic circuit device, the first side plate portion of the protective cover member has an outer flange portion having at least one opening, and a lower end portion of each permanent magnet is disposed in the concave portion of the magnetic yoke plate. In this state, it is preferable that the flange portion is fixed to the magnetic yoke plate by a bolt that engages with the opening.

本発明の第二のマグネトロンスパッタリング用磁気回路装置では、前記磁気ヨーク板は上面に前記内側永久磁石列を受承する中央溝と、前記外側永久磁石列を受承する外周段差とを有するとともに、側面に水平溝を有し、前記外側永久磁石列における各保護カバー部材の前記第一の側板部は前記磁気ヨーク板の上面に接する位置に少なくとも1つの開口部を有する外方フランジ部を有し、前記第二の側板部は前記水平溝に達する長さを有するとともに先端に内方突起部を有し、もって前記内方突起部が前記水平溝に係合するとともに、前記永久磁石が前記外周段差に配置された状態で、前記開口部に係合するボルトにより前記第一の側板部の前記外方フランジ部が前記磁気ヨーク板に固定されることを特徴とする。   In the magnetic circuit device for magnetron sputtering of the second aspect of the present invention, the magnetic yoke plate has a central groove for receiving the inner permanent magnet row and an outer peripheral step for receiving the outer permanent magnet row on the upper surface, The first side plate portion of each protective cover member in the outer permanent magnet row has an outer flange portion having at least one opening at a position in contact with the upper surface of the magnetic yoke plate. The second side plate portion has a length reaching the horizontal groove and has an inward projection at the tip, so that the inward projection engages with the horizontal groove and the permanent magnet is in the outer periphery. The outer flange portion of the first side plate portion is fixed to the magnetic yoke plate by a bolt that engages with the opening in a state of being arranged at a step.

前記保護カバー部材の前記上板部の内面に前記永久磁石の上面に当接する突起部を設けても良い。   You may provide the projection part contact | abutted on the upper surface of the said permanent magnet in the inner surface of the said upper board part of the said protective cover member.

本発明の第三のマグネトロンスパッタリング用磁気回路装置は、上面に所定の極性の磁極を有するように連設された複数の永久磁石からなる内側永久磁石列と、前記内側永久磁石列を取り囲み、上面に前記内側永久磁石列の磁極と逆極性の磁極を有するように連設された複数の永久磁石からなる外側永久磁石列と、前記内側永久磁石列及び前記外側永久磁石列の永久磁石を着脱自在に保持する磁気ヨーク板と、前記内側永久磁石列と前記外側永久磁石列との間に設けられたスペーサと、前記永久磁石を少なくとも1つずつ覆うほぼ断面コの字状の非磁性保護カバー部材とを具備し、前記内側永久磁石列における各保護カバー部材は、前記永久磁石の一方の側面を覆うとともに、前記磁気ヨーク板に機械的に固定された第一の側板部と、前記永久磁石の他方の側面を覆う第二の側板部と、両側板部を一体的に連結する上板部とからなり、前記外側永久磁石列における各保護カバー部材は、前記永久磁石の一方の側面及び前記磁気ヨーク板の側面の少なくとも一部を覆う長さを有し、前記磁気ヨーク板に機械的に固定された第一の側板部と、前記永久磁石の他方の側面を覆う第二の側板部と、両側板部を一体的に連結する上板部とからなり、各保護カバー部材の両側板部により前記永久磁石は強固に把持されていることを特徴とする。   A third magnetron sputtering magnetic circuit device of the present invention surrounds an inner permanent magnet row composed of a plurality of permanent magnets arranged in series so as to have a magnetic pole of a predetermined polarity on the upper surface, and surrounds the inner permanent magnet row. The outer permanent magnet array composed of a plurality of permanent magnets connected in series so as to have a magnetic pole having a polarity opposite to that of the inner permanent magnet array, and the inner permanent magnet array and the permanent magnets of the outer permanent magnet array are detachable. A non-magnetic protective cover member having a substantially U-shaped cross-section that covers at least one of the permanent magnets, a magnetic yoke plate that is held on a spacer, a spacer provided between the inner permanent magnet row and the outer permanent magnet row, and Each protective cover member in the inner permanent magnet row covers one side surface of the permanent magnet and is mechanically fixed to the magnetic yoke plate; A second side plate portion that covers the other side surface of the magnet, and an upper plate portion that integrally connects both side plate portions, and each protective cover member in the outer permanent magnet row includes one side surface of the permanent magnet and A first side plate portion having a length that covers at least a part of the side surface of the magnetic yoke plate and mechanically fixed to the magnetic yoke plate, and a second side plate portion that covers the other side surface of the permanent magnet And an upper plate portion integrally connecting the both side plate portions, and the permanent magnet is firmly held by the both side plate portions of each protective cover member.

第三のマグネトロンスパッタリング用磁気回路装置において、前記磁気ヨーク板は上面に前記内側永久磁石列における直方体状の前記永久磁石を受承する中央溝を有するとともに、前記外側永久磁石列における直方体状の前記永久磁石を受承する外周段差を有し、前記内側永久磁石列における各保護カバー部材の前記第一の側板部は少なくとも1つの開口部を有する外方フランジ部を有し、前記外側永久磁石列における各保護カバー部材の前記第一の側板部は前記磁気ヨーク板の側面に接する先端部分に少なくとも1つの開口部を有し、各永久磁石の下端部が前記磁気ヨーク板の前記溝又は段差に配置された状態で、前記開口部に係合するボルトにより前記第一の側板部が前記磁気ヨーク板に固定されているのが好ましい。前記内側永久磁石列における各保護カバー部材の前記第一の側板部は、前記スペーサを受承する切欠きを有するのが好ましい。   In the third magnetic circuit device for magnetron sputtering, the magnetic yoke plate has a central groove for receiving the rectangular parallelepiped permanent magnet in the inner permanent magnet row on the upper surface, and the rectangular parallelepiped shaped magnet in the outer permanent magnet row. An outer peripheral step for receiving a permanent magnet; the first side plate portion of each protective cover member in the inner permanent magnet row has an outer flange portion having at least one opening; and the outer permanent magnet row The first side plate portion of each protective cover member has at least one opening at a tip portion in contact with a side surface of the magnetic yoke plate, and a lower end portion of each permanent magnet is formed in the groove or step of the magnetic yoke plate. In the arranged state, it is preferable that the first side plate portion is fixed to the magnetic yoke plate by a bolt that engages with the opening. It is preferable that the first side plate portion of each protective cover member in the inner permanent magnet row has a notch for receiving the spacer.

いずれのマグネトロンスパッタリング用磁気回路装置においても、前記保護カバー部材は弾性変形可能な非磁性金属板で形成されているのが好ましい。また前記永久磁石の幅WPと、前記保護カバー部材の両側板部の開口端における内壁幅WO及び前記上板部における内壁幅WDは、WD>WP>WOの関係を満たすのが好ましい。In any of the magnetron sputtering magnetic circuit devices, the protective cover member is preferably formed of an elastically deformable nonmagnetic metal plate. Further, the width W P of the permanent magnet, the inner wall width W O at the open end of both side plate portions of the protective cover member, and the inner wall width W D at the upper plate portion satisfy the relationship of W D > W P > W O. Is preferred.

本発明の第一のマグネトロンスパッタリング用磁気回路装置を製造する方法は、上面に所定の極性の磁極を有するように連設された複数の永久磁石からなる内側永久磁石列と、前記内側永久磁石列を取り囲み、上面に前記内側永久磁石列の磁極と逆極性の磁極を有するように連設された複数の永久磁石からなる外側永久磁石列とを磁気ヨーク板に着脱自在に組み立てるもので、(a) 前記磁気ヨーク板との係合部を有する第一の側板部と、前記第一の側板部に対向する第二の側板部と、両側板部を一体的に連結する上板部とからなるほぼ断面コの字状の第一及び第二の非磁性保護カバー部材を作製し、(b) 前記第一の保護カバー部材に、高さ方向に磁化された少なくとも1つの永久磁石を前記上板部側が同極性となるように挿入することにより、第一の磁石組立体を作製し、(c) 前記第二の保護カバー部材に、高さ方向に磁化された少なくとも1つの永久磁石を、前記上板部側が前記第一の磁石組立体と逆極性となるように挿入することにより、第二の磁石組立体を作製し、(d) 前記第一及び第二の磁石組立体をそれぞれ前記磁気ヨーク板に機械的に固定することを特徴とする。   According to the first method of manufacturing a magnetic circuit device for magnetron sputtering of the present invention, an inner permanent magnet row comprising a plurality of permanent magnets arranged in series so as to have a magnetic pole of a predetermined polarity on the upper surface, and the inner permanent magnet row And an outer permanent magnet array composed of a plurality of permanent magnets connected so as to have a magnetic pole having a polarity opposite to the magnetic pole of the inner permanent magnet array on the upper surface, and is detachably assembled to the magnetic yoke plate. ) A first side plate portion having an engaging portion with the magnetic yoke plate, a second side plate portion facing the first side plate portion, and an upper plate portion integrally connecting the both side plate portions. Producing first and second non-magnetic protective cover members having a substantially U-shaped cross section; (b) at least one permanent magnet magnetized in the height direction on the first protective cover member; By inserting so that the part side has the same polarity, (C) At least one permanent magnet magnetized in the height direction is provided on the second protective cover member, and the upper plate portion side has a polarity opposite to that of the first magnet assembly. (D) The first and second magnet assemblies are each mechanically fixed to the magnetic yoke plate.

上記磁気回路装置の製造方法において、前記磁気ヨーク板は上面に直方体状の前記永久磁石を受承する凹部を有するのが好ましい。前記内側永久磁石列を構成する前記永久磁石を受承する凹部は中央溝であり、前記外側永久磁石列を構成する前記永久磁石を受承する凹部は外周段差であるのが好ましい。   In the method of manufacturing a magnetic circuit device, it is preferable that the magnetic yoke plate has a recess for receiving the rectangular parallelepiped permanent magnet on an upper surface. It is preferable that the concave portion for receiving the permanent magnet constituting the inner permanent magnet row is a central groove, and the concave portion for receiving the permanent magnet constituting the outer permanent magnet row is an outer peripheral step.

上記磁気回路装置の製造方法において、前記保護カバー部材の前記第一の側板部は少なくとも1つの開口部を有する外方フランジ部を有し、各永久磁石の下端部を前記磁気ヨーク板の前記凹部に配置した状態で、前記開口部に係合するネジにより前記フランジ部を前記磁気ヨーク板に固定するのが好ましい。   In the method of manufacturing the magnetic circuit device, the first side plate portion of the protective cover member has an outer flange portion having at least one opening, and a lower end portion of each permanent magnet is disposed in the concave portion of the magnetic yoke plate. Preferably, the flange portion is fixed to the magnetic yoke plate with a screw that engages with the opening.

本発明の第二のマグネトロンスパッタリング用磁気回路装置を製造する方法は、前記磁気ヨーク板が上面に中央溝及び外周段差及び側面に水平溝を有し、前記第二の非磁性保護カバー部材が、前記磁気ヨーク板との係合部を有する外方フランジ部を有する第一の側板部と、前記第一の側板部に対向する第二の側板部(前記水平溝に達する長さを有するとともに、先端に内方突起部を有する。)と、両側板部を一体的に連結する上板部とからなるほぼ断面コの字状を有し、前記第二の磁石組立体の前記第二の側板部の前記内方突起部を前記磁気ヨーク板の前記水平溝に係合させるとともに、前記永久磁石を前記外周段差に配置した状態で、前記第一の側板部の前記外方フランジ部を前記磁気ヨーク板に機械的に固定することを特徴とする。   According to the second method of manufacturing a magnetic circuit device for magnetron sputtering of the present invention, the magnetic yoke plate has a central groove and an outer circumferential step on the upper surface and a horizontal groove on a side surface, and the second nonmagnetic protective cover member is A first side plate portion having an outer flange portion having an engagement portion with the magnetic yoke plate, and a second side plate portion facing the first side plate portion (having a length reaching the horizontal groove, The second side plate of the second magnet assembly having a substantially U-shaped cross section comprising an inward projection at the tip) and an upper plate that integrally connects the side plates. The outer flange portion of the first side plate portion is made to be magnetically engaged with the inner projection portion of the first portion being engaged with the horizontal groove of the magnetic yoke plate and the permanent magnet being disposed at the outer circumferential step. It is mechanically fixed to the yoke plate.

本発明の第三のマグネトロンスパッタリング用磁気回路装置を製造する方法は、上面に所定の極性の磁極を有するように連設された複数の永久磁石からなる内側永久磁石列と、前記内側永久磁石列を取り囲み、上面に前記内側永久磁石列の磁極と逆極性の磁極を有するように連設された複数の永久磁石からなる外側永久磁石列とを、スペーサを介して磁気ヨーク板に着脱自在に組み立てるもので、(a) 前記磁気ヨーク板との係合部を有する第一の側板部と、前記第一の側板部に対向する第二の側板部と、両側板部を一体的に連結する上板部とからなるほぼ断面コの字状の第一の非磁性保護カバー部材と、前記水平溝に達する長さを有するとともに先端部に少なくとも1つの前記磁気ヨーク板との係合部を有する第一の側板部と、前記第一の側板部に対向する第二の側板部と、両側板部を一体的に連結する上板部とからなるほぼ断面コの字状の第二の非磁性保護カバー部材とを作製し、(b) 前記第一の保護カバー部材に、高さ方向に磁化された少なくとも1つの永久磁石を前記上板部側が同極性となるように挿入することにより、第一の磁石組立体を作製し、(c) 前記第二の保護カバー部材に、高さ方向に磁化された少なくとも1つの永久磁石を、前記上板部側が前記第一の磁石組立体と逆極性となるように挿入することにより、第二の磁石組立体を作製し、(d) 前記磁気ヨーク板にスペーサを機械的に固定し、(e) 前記第一の磁石組立体を前記磁気ヨーク板に前記第一の側板部を介して機械的に固定し、(f) 前記第二の磁石組立体を前記磁気ヨーク板に前記第一の側板部を介して機械的に固定することを特徴とする方法。   The third method of manufacturing a magnetic circuit device for magnetron sputtering according to the present invention comprises: an inner permanent magnet row comprising a plurality of permanent magnets connected in series so as to have a magnetic pole of a predetermined polarity on the upper surface; and the inner permanent magnet row. And an outer permanent magnet array composed of a plurality of permanent magnets connected so as to have a magnetic pole having a polarity opposite to the magnetic pole of the inner permanent magnet array on the upper surface is detachably assembled to the magnetic yoke plate via a spacer. (A) a first side plate portion having an engaging portion with the magnetic yoke plate, a second side plate portion facing the first side plate portion, and a side plate portion integrally connected to each other. A first non-magnetic protective cover member having a substantially U-shaped cross section comprising a plate portion, a first non-magnetic protective cover member having a length reaching the horizontal groove and having an engagement portion with at least one magnetic yoke plate at the tip portion. One side plate portion and the first side plate A second non-magnetic protective cover member having a substantially U-shaped cross-section composed of a second side plate portion facing the portion and an upper plate portion integrally connecting the both side plate portions, and (b) A first magnet assembly is produced by inserting at least one permanent magnet magnetized in the height direction into the first protective cover member so that the upper plate portion side has the same polarity, and (c) By inserting at least one permanent magnet magnetized in the height direction into the second protective cover member so that the upper plate portion side has a polarity opposite to that of the first magnet assembly, (D) mechanically fixing a spacer to the magnetic yoke plate, and (e) mechanically attaching the first magnet assembly to the magnetic yoke plate via the first side plate portion. (F) mechanically fixing the second magnet assembly to the magnetic yoke plate via the first side plate portion. Method which is characterized in that.

第三のマグネトロンスパッタリング用磁気回路装置を製造する好ましい方法は、上面に所定の極性の磁極を有するように連設された複数の永久磁石からなる内側永久磁石列と、前記内側永久磁石列を取り囲み、上面に前記内側永久磁石列の磁極と逆極性の磁極を有するように連設された複数の永久磁石からなる外側永久磁石列とを、スペーサを介して、上面に所定方向に伸びる中央溝及び外周段差を有する磁気ヨーク板に着脱自在に組み立てるもので、(a) 少なくとも1つの開口部を有する外方フランジ部を有する第一の側板部と、前記第一の側板部に対向する第二の側板部と、両側板部を一体的に連結する上板部とからなるほぼ断面コの字状の第一の非磁性保護カバー部材と、前記水平溝に達する長さを有するとともに先端部に少なくとも1つの開口部を有する第一の側板部と、前記第一の側板部に対向する第二の側板部と、両側板部を一体的に連結する上板部とからなるほぼ断面コの字状の第二の非磁性保護カバー部材とを作製し、(b) 前記第一の保護カバー部材に、高さ方向に磁化された少なくとも1つの永久磁石を前記上板部側が同極性となるように挿入することにより、第一の磁石組立体を作製し、(c) 前記第二の保護カバー部材に、高さ方向に磁化された少なくとも1つの永久磁石を、前記上板部側が前記第一の磁石組立体と逆極性となるように挿入することにより、第二の磁石組立体を作製し、(d) 前記磁気ヨーク板にスペーサを機械的に固定し、(e) 前記第一の磁石組立体の永久磁石を前記中央溝に配置した状態で、前記外方フランジ部の開口部に係合するボルトにより前記第一の磁石組立体を前記磁気ヨーク板に固定し、(f) 前記第二の磁石組立体の永久磁石を前記外周段差に配置した状態で、前記第一の側板部の開口部に係合するボルトにより前記第二の磁石組立体を前記磁気ヨーク板に固定することを特徴とする。   A preferred method of manufacturing the third magnetic circuit device for magnetron sputtering includes an inner permanent magnet row composed of a plurality of permanent magnets arranged in series so as to have a magnetic pole of a predetermined polarity on the upper surface, and surrounds the inner permanent magnet row. A central groove extending in a predetermined direction on the upper surface via a spacer, and an outer permanent magnet row composed of a plurality of permanent magnets arranged so as to have a magnetic pole having a polarity opposite to that of the inner permanent magnet row on the upper surface; A magnetic yoke plate having an outer peripheral step is detachably assembled. (A) a first side plate portion having an outer flange portion having at least one opening, and a second side plate facing the first side plate portion. A first non-magnetic protective cover member having a substantially U-shaped cross section comprising a side plate portion and an upper plate portion integrally connecting both side plate portions; and a length reaching the horizontal groove and at least at the tip portion 1 The first side plate portion having two openings, the second side plate portion facing the first side plate portion, and the upper plate portion integrally connecting the both side plate portions are substantially U-shaped in cross section. And (b) inserting at least one permanent magnet magnetized in the height direction into the first protective cover member so that the upper plate portion side has the same polarity. To produce a first magnet assembly, and (c) at least one permanent magnet magnetized in the height direction on the second protective cover member, and the first magnet on the upper plate side. (B) mechanically fixing a spacer to the magnetic yoke plate, and (e) the first magnet assembly. With the permanent magnet arranged in the central groove, the bolt is engaged by the bolt engaged with the opening of the outer flange portion. The first magnet assembly is fixed to the magnetic yoke plate, and (f) the permanent magnet of the second magnet assembly is disposed at the outer circumferential step, and is engaged with the opening of the first side plate portion. The second magnet assembly is fixed to the magnetic yoke plate by a bolt to be joined.

第三のマグネトロンスパッタリング用磁気回路装置の製造方法においては、前記第一の保護カバー部材が、少なくとも前記第一の側板部に前記スペーサを受承する切欠きを有し、前記スペーサが前記切欠きに入るように、前記第一の磁石組立体を前記磁気ヨーク板に固定するのが好ましい。   In the third method of manufacturing a magnetic circuit device for magnetron sputtering, the first protective cover member has a notch for receiving the spacer at least on the first side plate, and the spacer is notched. Preferably, the first magnet assembly is fixed to the magnetic yoke plate so as to enter.

本発明のマグネトロンスパッタリング用磁気回路装置では、少なくとも1つの永久磁石が保護カバー部材で覆われており、かつ保護カバー部材が磁気ヨーク板に機械的に固定されているので、接着剤を使用する必要がなく、アウトガス発生のおそれが全くない。また隣接する同極性の磁極による磁気反発力にもかかわらず、永久磁石を磁気ヨーク板に精確に固定するのが容易である。また精確な位置決めのために治具を使用しても、治具は保護カバー部材に接触するので、永久磁石自体に損傷を与えるおそれはない。その上、使用中に他の部材等と衝突しても、永久磁石は保護カバー部材により保護されているので、脱落したり損傷したりすることはない。   In the magnetic circuit device for magnetron sputtering of the present invention, at least one permanent magnet is covered with a protective cover member, and the protective cover member is mechanically fixed to the magnetic yoke plate, so that it is necessary to use an adhesive. There is no risk of outgassing. In addition, it is easy to accurately fix the permanent magnet to the magnetic yoke plate in spite of the magnetic repulsion force caused by the adjacent magnetic poles of the same polarity. Even if a jig is used for accurate positioning, the jig contacts the protective cover member, so there is no possibility of damaging the permanent magnet itself. In addition, even if it collides with another member or the like during use, the permanent magnet is protected by the protective cover member so that it does not fall off or be damaged.

組立時又は操作中に他の部材の衝突等により幾つかの永久磁石が脱落したり損傷したりした場合、それらの永久磁石を把持した保護カバー部材だけを脱着し、新たな永久磁石を把持させた後、再度磁気ヨーク板に装着すれば良い。この場合でも、接着剤を使用していないので、磁気回路装置全体を加熱する必要がなく、永久磁石の脱着を素早く行うことができる。また保護カバー部材なしに永久磁石を磁気ヨーク板に固定した場合、幾つかの永久磁石を脱着すると、磁気反発力により磁気ヨーク板上の永久磁石の位置がずれるおそれがあるが、本発明のように保護カバー部材を介して永久磁石を固定した場合、幾つかの永久磁石の脱着により磁気ヨーク板上の永久磁石が位置ずれを起こすことがない。   If some permanent magnets fall off or be damaged during the assembly or operation due to the collision of other members, remove only the protective cover member that holds those permanent magnets, and grip new permanent magnets. After that, it may be attached to the magnetic yoke plate again. Even in this case, since no adhesive is used, it is not necessary to heat the entire magnetic circuit device, and the permanent magnet can be quickly attached and detached. Further, when the permanent magnet is fixed to the magnetic yoke plate without the protective cover member, if some permanent magnets are detached, the position of the permanent magnet on the magnetic yoke plate may be shifted due to the magnetic repulsive force. When the permanent magnets are fixed to each other through the protective cover member, the permanent magnets on the magnetic yoke plate are not displaced due to the attachment / detachment of some permanent magnets.

本発明のマグネトロンスパッタリング用磁気回路装置は、永久磁石を装着した保護カバー部材を磁気ヨーク板に機械的に固定することにより製造することができるので、永久磁石の精確な位置決めが容易であるのみならず、組立時間を極めて短縮することができる。その上、接着剤を使用する必要がないので、製造環境を良好に維持することができる。   The magnetic circuit device for magnetron sputtering according to the present invention can be manufactured by mechanically fixing a protective cover member on which a permanent magnet is mounted to a magnetic yoke plate, so that accurate positioning of the permanent magnet is only easy. Therefore, the assembly time can be greatly shortened. In addition, since it is not necessary to use an adhesive, the manufacturing environment can be maintained well.

本発明のマグネトロンスパッタリング用磁気回路装置の一例を示す平面図である。It is a top view which shows an example of the magnetic circuit apparatus for magnetron sputtering of this invention. 図1のA-A断面図である。It is AA sectional drawing of FIG. 第一及び第二の磁石組立体が磁気ヨーク板から離隔した状態を示す図2の分解図である。FIG. 3 is an exploded view of FIG. 2 showing a state in which the first and second magnet assemblies are separated from the magnetic yoke plate. 図1のB-B断面図である。It is BB sectional drawing of FIG. 第一の保護カバー部材の一例を示す断面図である。It is sectional drawing which shows an example of a 1st protective cover member. 図3に示す第一の保護カバー部材の平面図である。It is a top view of the 1st protective cover member shown in FIG. 外側永久磁石列用の第二の保護カバー部材の別の例を示す断面図である。It is sectional drawing which shows another example of the 2nd protective cover member for an outer side permanent magnet row | line | column. 外側永久磁石列用の第二の保護カバー部材のさらに別の例を示す断面図である。It is sectional drawing which shows another example of the 2nd protective cover member for an outer side permanent magnet row | line | column. 本発明のマグネトロンスパッタリング用磁気回路装置の別の例を示す断面図である。It is sectional drawing which shows another example of the magnetic circuit apparatus for magnetron sputtering of this invention. 図9の内側永久磁石列用の第一の保護カバー部材を示す斜視図である。FIG. 10 is a perspective view showing a first protective cover member for the inner permanent magnet row of FIG. 9. 図9の外側永久磁石列用の第二の保護カバー部材を示す斜視図である。FIG. 10 is a perspective view showing a second protective cover member for the outer permanent magnet row of FIG. 9. 図2に示す外側永久磁石列用の第二の保護カバー部材に永久磁石を挿入する様子を示す斜視図である。It is a perspective view which shows a mode that a permanent magnet is inserted in the 2nd protective cover member for outer side permanent magnet rows shown in FIG. 1つの保護カバー部材に2つの永久磁石を挿入する様子を示す斜視図である。It is a perspective view which shows a mode that two permanent magnets are inserted in one protective cover member. 図9の磁気回路装置の製造工程を示す断面図である。It is sectional drawing which shows the manufacturing process of the magnetic circuit apparatus of FIG. 本発明の磁気回路装置を備えたマグネトロンスパッタリング装置の一例を示す断面図である。It is sectional drawing which shows an example of the magnetron sputtering apparatus provided with the magnetic circuit apparatus of this invention.

符号の説明Explanation of symbols

1・・・磁気回路装置
2・・・磁気ヨーク板
21・・・中央溝
22・・・外周段差
23・・・水平溝
3・・・内側永久磁石列
4・・・外側永久磁石列
30,40・・・永久磁石
31,331,431・・・内側永久磁石列用の保護カバー部材
31a,331a、431a・・・第一の側板部
31b,331b、431b・・・第二の側板部
31c,331c、431c・・・上板部
31d,331d、431d・・・ネジ用開口部
31e,331e、431e・・・外方フランジ部
331f、431f,431g・・・スペーサ受承用切欠き
41,141,241,341,441・・・外側永久磁石列用の保護カバー部材
141a,241a,341a、441a・・・第一の側板部
141b,241b,341b、441b・・・第二の側板部
141c,241c,341c、441c・・・上板部
141d,241d,341d、441d・・・ネジ用開口部
141e,241e・・・外方フランジ部
141f,241g・・・内方突起部
441f・・・スペーサ受承用切欠き
5,51、52・・・ボルト
6・・・スペーサ
8・・・治具
100・・・マグネトロンスパッタリング装置
101:真空チャンバ
102・・・カソード
103・・・ターゲット
104・・・基板
105・・・アノード
106・・・直流電圧源
DESCRIPTION OF SYMBOLS 1 ... Magnetic circuit apparatus 2 ... Magnetic yoke board
21 ... Central groove
22 ... Outer step
23 ... Horizontal groove 3 ... inner permanent magnet row 4 ... outer permanent magnet row
30, 40 ... Permanent magnet
31,331,431 ・ ・ ・ Protective cover member for inner permanent magnet row
31a, 331a, 431a ... first side plate
31b, 331b, 431b ... second side plate
31c, 331c, 431c ・ ・ ・ Upper plate
31d, 331d, 431d ・ ・ ・ Screw opening
31e, 331e, 431e ・ ・ ・ Outer flange
331f, 431f, 431g ・ ・ ・ Notch for receiving spacer
41, 141, 241, 341, 441 ... Protective cover member for outer permanent magnet array
141a, 241a, 341a, 441a ... first side plate
141b, 241b, 341b, 441b ... second side plate
141c, 241c, 341c, 441c ... Upper plate
141d, 241d, 341d, 441d ... Screw openings
141e, 241e ・ ・ ・ Outer flange
141f, 241g ... inward protrusion
441f ... Spacer receiving notches 5, 51, 52 ... Bolt 6 ... Spacer 8 ... Jig
100 ... Magnetron sputtering equipment
101: Vacuum chamber
102 ... Cathode
103 ・ ・ ・ Target
104 ... Substrate
105 ... Anode
106 ・ ・ ・ DC voltage source

本発明のマグネトロンスパッタリング用磁気回路装置を添付図面を参照して以下詳細に説明する。なお各図において、同じ機能を有する部材には同じ参照番号(又は下二桁が同じ参照番号)を付与している。   A magnetic circuit device for magnetron sputtering according to the present invention will be described below in detail with reference to the accompanying drawings. In each figure, members having the same functions are given the same reference numbers (or the same reference numbers in the last two digits).

[1] マグネトロンスパッタリング用磁気回路装置
(1) 第一の態様
図1に示すように、磁気回路装置1は、長手方向両端部がほぼ半円状の平坦な磁気ヨーク板2と、磁気ヨーク板2の上面に機械的に固定された内側永久磁石列3及び外側永久磁石列4とを備えている。図2〜4に示すように、内側永久磁石列3は、高さ方向に予め磁化された複数の例えば直方体状の永久磁石30が、上面に所定の極性の磁極(例えばS極)を有するように直線状に連設されてなる。各永久磁石30の下端部は磁気ヨーク板2に長手方向に形成された中央溝21内に保持されている。少なくとも1つの永久磁石30は、非磁性保護カバー部材31に覆われ、各保護カバー部材31は磁気ヨーク板2の上面にねじ込みボルト(以下単に「ボルト」という)5等により機械的に固定されている。
[1] magnetron sputtering magnetic circuit equipment
(1) First Mode As shown in FIG. 1, a magnetic circuit device 1 is mechanically fixed to a flat magnetic yoke plate 2 whose longitudinal ends are substantially semicircular, and an upper surface of the magnetic yoke plate 2. The inner permanent magnet row 3 and the outer permanent magnet row 4 are provided. As shown in FIGS. 2 to 4, in the inner permanent magnet row 3, a plurality of, for example, rectangular parallelepiped permanent magnets 30 pre-magnetized in the height direction have magnetic poles with a predetermined polarity (for example, S poles) on the upper surface. Are arranged in a straight line. The lower end portion of each permanent magnet 30 is held in a central groove 21 formed in the magnetic yoke plate 2 in the longitudinal direction. At least one permanent magnet 30 is covered with a nonmagnetic protective cover member 31, and each protective cover member 31 is mechanically fixed to the upper surface of the magnetic yoke plate 2 with a screw bolt (hereinafter simply referred to as “bolt”) 5 or the like. Yes.

図5に示すように、各保護カバー部材31は、永久磁石30の一方の側面を覆うとともに、磁気ヨーク板2に機械的に固定される第一の側板部31aと、永久磁石30の他方の側面を覆う第二の側板部31bと、両側板部31a,31bを一体的に連結する上板部31cとからなり、第一の側板部31aは少なくとも1つの開口部31dを有する外方フランジ部31eを有し、開口部31dに係合するボルト5によりフランジ部31eは磁気ヨーク板2に固定される。この開口部31dは、ボルト5のねじ部が挿通しうる大きさの貫通穴である。   As shown in FIG. 5, each protective cover member 31 covers one side surface of the permanent magnet 30, and the first side plate portion 31 a mechanically fixed to the magnetic yoke plate 2 and the other side of the permanent magnet 30. The second side plate portion 31b covering the side surface and the upper plate portion 31c integrally connecting the both side plate portions 31a and 31b, and the first side plate portion 31a has an outer flange portion having at least one opening 31d. The flange 31e is fixed to the magnetic yoke plate 2 by a bolt 5 having 31e and engaging with the opening 31d. The opening 31d is a through hole having a size that allows the threaded portion of the bolt 5 to be inserted therethrough.

各保護カバー部材31の両側板部31a,31bにより永久磁石30を強固に把持するために、保護カバー部材31の両側板部31a,31bの開口端における内壁幅WOより上板部31cにおける内壁幅WDの方を大きくするのが好ましい。具体的には、幅WDを永久磁石30の幅WPより僅かに大きく、例えば0<WD−WP≦0.05 mmとし、幅WOを永久磁石30の幅WPより僅かに小さく、例えば0<WP−WO≦0.1 mmとする。従って、WD>WP>WOで、かつWD−WOは最大0.15 mmとする。このようにWD及びWOを設定することにより、永久磁石30を悪影響なしに強固に把持することができる。また永久磁石30の挿入時に開口エッジで傷がつくのを防止するために、図5(c) に示すように第二の側板部31bの先端部31gを僅かに拡開しても良い。Side plate portions 31a of the protective cover member 31, in order to firmly grip the permanent magnet 30 by 31b, the inner wall of the upper plate portion 31c from the inner wall width W O of the side plate portions 31a, the open end of 31b of the protective cover member 31 preferably larger at the width W D. Specifically, the width W D is slightly larger than the width W P of the permanent magnet 30, for example, 0 <W D −W P ≦ 0.05 mm, and the width W O is slightly smaller than the width W P of the permanent magnet 30. For example, 0 <W P −W O ≦ 0.1 mm. Therefore, W D > W P > W O and W D −W O is 0.15 mm at the maximum. By thus setting the W D and W O, it is possible to firmly grip the permanent magnet 30 without adverse effects. Further, in order to prevent the opening edge from being damaged when the permanent magnet 30 is inserted, the distal end portion 31g of the second side plate portion 31b may be slightly expanded as shown in FIG. 5 (c).

外方フランジ部31eの底面から上板部31cの内面までの高さHは、永久磁石30の地上部(磁気ヨーク板2より上に突出する部分)の高さHPと同じかそれより僅かに大きくし、例えばH−HP=0〜0.1 mmに設定するのが好ましい。また第二の側板部31bは、図2に示すように永久磁石30を中央溝21に嵌めたときに、その下端が磁気ヨーク板2の上面より僅かに高い位置にあるのを確実にする長さを有するのが好ましい。The height H from the bottom surface of the outer flange portion 31e to the inner surface of the upper plate portion 31c is equal to or slightly than the height H P of the ground portion of the permanent magnet 30 (the portion which projects above the magnetic yoke plate 2) For example, it is preferable to set H−H P = 0 to 0.1 mm. The second side plate portion 31b is a length that ensures that the lower end of the second side plate portion 31b is slightly higher than the upper surface of the magnetic yoke plate 2 when the permanent magnet 30 is fitted in the central groove 21 as shown in FIG. It is preferable to have a thickness.

保護カバー部材31の長さL(図6参照)は、1つの永久磁石30を収容する場合には、永久磁石30の長さLPと同じか僅かに短く設定するのが好ましく(図12参照)、また2つの永久磁石30を収容する場合には、2LPかそれより僅かに短く設定するのが好ましい(図13参照)。保護カバー部材31の角部は丸みを帯びているが、保護カバー部材31の内面と永久磁石30の外面との接触面積を大きくするために、保護カバー部材31の内周角部の曲率は、例えば0.5 mm以下とするのが好ましい。The length L of the protective cover member 31 (see FIG. 6) is preferably set to be the same as or slightly shorter than the length L P of the permanent magnet 30 when the single permanent magnet 30 is accommodated (see FIG. 12). ), also in case of accommodating the two permanent magnets 30 is preferably set 2L P to or slightly shorter (see FIG. 13). Although the corner of the protective cover member 31 is rounded, in order to increase the contact area between the inner surface of the protective cover member 31 and the outer surface of the permanent magnet 30, the curvature of the inner peripheral corner of the protective cover member 31 is For example, it is preferably 0.5 mm or less.

図2〜4に示すように、外側永久磁石列4は、永久磁石30と逆方向に磁化された(図示の例では上面側がN極)複数の永久磁石40を内側永久磁石列3を取り囲むように連設してなり、各永久磁石40の下端部は磁気ヨーク板2に形成された外周段差22に保持されている。少なくとも1つの永久磁石40は非磁性保護カバー部材41に強固に把持されており、各保護カバー部材41の外方フランジ部41eはボルト5により磁気ヨーク板2に機械的に固定されている。永久磁石40を把持する保護カバー部材41の形状は、永久磁石40が永久磁石30より厚いために内壁幅が大きい以外、保護カバー部材31と同じであるので、その説明を省略する。ただし、図1に示すように、磁気ヨーク板2の両端部付近に装着された保護カバー部材41は、各永久磁石40のほぼ全表面を覆うような形状を有するのが好ましい。もちろん、永久磁石40を強固に把持するために、保護カバー部材31と同じWD、WP及びWOの関係を満たすのが好ましい。As shown in FIGS. 2 to 4, the outer permanent magnet row 4 is magnetized in the direction opposite to that of the permanent magnet 30 (the upper surface side is N pole in the illustrated example) so as to surround the inner permanent magnet row 3. The lower end of each permanent magnet 40 is held by an outer circumferential step 22 formed on the magnetic yoke plate 2. At least one permanent magnet 40 is firmly held by the nonmagnetic protective cover member 41, and the outer flange portion 41 e of each protective cover member 41 is mechanically fixed to the magnetic yoke plate 2 by a bolt 5. Since the shape of the protective cover member 41 that holds the permanent magnet 40 is the same as that of the protective cover member 31 except that the inner wall width is large because the permanent magnet 40 is thicker than the permanent magnet 30, the description thereof is omitted. However, as shown in FIG. 1, the protective cover member 41 mounted near both ends of the magnetic yoke plate 2 preferably has a shape that covers almost the entire surface of each permanent magnet 40. Of course, in order to firmly hold the permanent magnet 40, it is preferable to satisfy the same relationship of W D , W P and W O as the protective cover member 31.

永久磁石30、40自体は公知のもので良く、低価格の装置の場合にはフェライト焼結磁石を用い、またターゲット表面に強力な磁界を発生させる高価格の装置の場合には希土類磁石、好ましくはR2T14B(RはYを含む希土類元素の一種以上で、Nd、Pr、Dy及びTbからなる群から選ばれた少なくとも一種を必須とし、TはFe又はFeとCoである。)を主相とする異方性R-T-B系焼結磁石を使用するのが好ましい。成膜時には基板の温度が上昇し、磁気回路装置が設置された真空室の温度も上昇するので、1193 kA・m-1以上の保磁力Hcjを有する耐熱型の異方性R-T-B系焼結磁石を使用するのが特に好ましい。The permanent magnets 30 and 40 themselves may be known ones. For low-priced devices, sintered ferrite magnets are used, and for high-priced devices that generate a strong magnetic field on the target surface, rare earth magnets are preferable. Is R 2 T 14 B (R is one or more of rare earth elements including Y, and at least one selected from the group consisting of Nd, Pr, Dy and Tb is essential, and T is Fe or Fe and Co.) It is preferable to use an anisotropic RTB-based sintered magnet whose main phase is. During film formation, the temperature of the substrate rises and the temperature of the vacuum chamber in which the magnetic circuit device is installed also rises. Therefore, a heat-resistant anisotropic RTB sintered magnet having a coercive force Hcj of 1193 kA · m −1 or more It is particularly preferred to use

磁気ヨーク板2は、磁路を形成するために、鉄、鋼等の強磁性金属からなるが、例えば一般構造用圧延鋼材(SS40等)、又はマルテンサイト系ステンレス鋼(SUS403等)が好ましい。   The magnetic yoke plate 2 is made of a ferromagnetic metal such as iron or steel in order to form a magnetic path. For example, a general structural rolled steel (SS40 or the like) or martensitic stainless steel (SUS403 or the like) is preferable.

保護カバー部材31,41は、永久磁石30,40から発生した磁束の短絡を防止するために、非磁性体である必要がある。保護カバー部材31,41はFRP等のプラスチック材料により形成しても良いが、弾性変形可能で高耐久性であるオーステナイト系ステンレス鋼(例えばSUS304)又はアルミニウム合金(例えばA6063)のような金属板をプレス加工又は押出加工することにより形成するのが好ましい。保護カバー部材31,41の厚さは、永久磁石30、40の材質及びサイズにより適宜設定することができる。例えば異方性R-T-B系焼結磁石を金属製の保護カバー部材で覆う場合、弾性変形を容易にするために、板厚は3 mm以下、特に0.5〜2 mmが好ましい。   The protective cover members 31 and 41 need to be non-magnetic in order to prevent a short circuit of magnetic flux generated from the permanent magnets 30 and 40. The protective cover members 31 and 41 may be formed of a plastic material such as FRP, but a metal plate such as austenitic stainless steel (for example, SUS304) or aluminum alloy (for example, A6063) that is elastically deformable and has high durability. It is preferable to form by pressing or extruding. The thicknesses of the protective cover members 31 and 41 can be appropriately set depending on the material and size of the permanent magnets 30 and 40. For example, when an anisotropic R-T-B sintered magnet is covered with a metal protective cover member, the plate thickness is preferably 3 mm or less, particularly 0.5 to 2 mm in order to facilitate elastic deformation.

(2) 第二の態様
保護カバー部材の形状は上記のものに限らず、図7に示す形状でもよい。図7において、図1〜6と同じ機能の部分には同じ(又は下二桁が同じ)参照符号を付してある。図7に示す例では、磁気ヨーク板2は上面に内側永久磁石列30を受承する中央溝21と、外側永久磁石列40を受承する外周段差22とを有するとともに、側面で外周段差22の下方の位置に水平溝23を有し、保護カバー部材141は、磁気ヨーク板2の上面に接する位置に少なくとも1つの開口部141dを有する外方フランジ部141eを有する第一の側板部141aと、永久磁石40の下端を越えて水平溝23に達するとともに先端に内方突起部141fを有する第二の側板部141bと、両側板部141a,141bを一体的に連結する上板部141cとを有する。内方突起部141fは第二の側板部141bの先端部を内側に直角に折り曲げることにより形成することができる。内方突起部141fを水平溝23に係合させ、永久磁石40を外周段差22に配置した状態で、開口部141dに係合するネジ5により、第一の側板部141aの外方フランジ部141eを磁気ヨーク板2に固定する。内方突起部141fが水平溝23に係合する形状にすることにより、永久磁石40をより強固に磁気ヨーク板2に固定することができるので、保護カバー部材141を薄くすることができる。
(2) Second Aspect The shape of the protective cover member is not limited to the above, and may be the shape shown in FIG. 7, parts having the same functions as those in FIGS. 1 to 6 are denoted by the same reference numerals (or the same last two digits). In the example shown in FIG. 7, the magnetic yoke plate 2 has a central groove 21 for receiving the inner permanent magnet row 30 and an outer circumferential step 22 for receiving the outer permanent magnet row 40 on the upper surface, and an outer circumferential step 22 on the side surface. A first side plate portion 141a having an outer flange portion 141e having at least one opening portion 141d at a position in contact with the upper surface of the magnetic yoke plate 2. The second side plate portion 141b having the inner protrusion 141f at the tip and reaching the horizontal groove 23 beyond the lower end of the permanent magnet 40, and the upper plate portion 141c integrally connecting the both side plate portions 141a and 141b Have. The inward protruding portion 141f can be formed by bending the distal end portion of the second side plate portion 141b at a right angle inside. With the inner protrusion 141f engaged with the horizontal groove 23 and the permanent magnet 40 disposed at the outer circumferential step 22, the outer flange 141e of the first side plate portion 141a is secured by the screw 5 engaged with the opening 141d. Is fixed to the magnetic yoke plate 2. By forming the inward protruding portion 141f into a shape that engages with the horizontal groove 23, the permanent magnet 40 can be more firmly fixed to the magnetic yoke plate 2, so that the protective cover member 141 can be made thinner.

(3) 第三の態様
図8に示す例では、保護カバー部材241の上板部241cの内面に、永久磁石40の上面に当接する突起部241gが設けられている。図8の(b) に示すように、突起部241gは保護カバー部材241の長手方向に延在する。突起部241gはエンボス等の手法により形成することができる。この形状によれば、保護カバー部材241に挿入された永久磁石40を磁気ヨーク板2の外周段差22に装着し、保護カバー部材241を磁気ヨーク板2に螺合する時に、永久磁石40が保護カバー部材4で下向きに押え付けられるので、永久磁石40をより強固に磁気ヨーク板2に固定することができる。
(3) Third Aspect In the example shown in FIG. 8, a protrusion 241g that contacts the upper surface of the permanent magnet 40 is provided on the inner surface of the upper plate portion 241c of the protective cover member 241. As shown in FIG. 8B, the protrusion 241g extends in the longitudinal direction of the protective cover member 241. The protrusion 241g can be formed by a technique such as embossing. According to this shape, when the permanent magnet 40 inserted into the protective cover member 241 is mounted on the outer circumferential step 22 of the magnetic yoke plate 2 and the protective cover member 241 is screwed onto the magnetic yoke plate 2, the permanent magnet 40 is protected. Since the cover member 4 can be pressed downward, the permanent magnet 40 can be more firmly fixed to the magnetic yoke plate 2.

(4) 第四の態様
マグネトロンスパッタリング装置においては、磁気回路装置の幅は例えば170〜200 mmに設定されているが、ターゲット表面をできるだけ均一にスパッタしてターゲットの利用効率を向上させるために、幅を例えば100〜120 mm程度と狭くした磁気回路装置を多数(例えば12個又は14個)並べた構造とするのが好ましい。この狭幅の磁気回路装置においては、ターゲットの材質(例えば非磁性金属)によっては、ターゲットの表面に高い磁束密度を発生させることが必要となるので、図9に示すように幅の広い永久磁石30、40を磁気ヨーク板2に固定することが検討されている。
(4) Fourth aspect In the magnetron sputtering apparatus, the width of the magnetic circuit device is set to 170 to 200 mm, for example, but in order to improve the utilization efficiency of the target by sputtering the target surface as uniformly as possible, It is preferable to have a structure in which a large number (for example, 12 or 14) of magnetic circuit devices having a width as narrow as about 100 to 120 mm are arranged. In this narrow magnetic circuit device, depending on the material of the target (for example, nonmagnetic metal), it is necessary to generate a high magnetic flux density on the surface of the target. Therefore, a wide permanent magnet as shown in FIG. It has been studied to fix 30 and 40 to the magnetic yoke plate 2.

図9に示す第四の態様のマグネトロンスパッタリング用磁気回路装置では、肉厚の永久磁石を狭い間隔で設置した構造を有するため、永久磁石30と永久磁石40との間に強い磁気吸引力が生じ、内側永久磁石列3と外側永久磁石列4との間に非磁性体からなるスペーサ6を設置する必要がある。スペーサ6の設置スペースを確保するため、保護カバー部材331,441の第二の側板部を短くし、保護カバー部材331,341は全体としてL字に近いコの字状とする。   The magnetron sputtering magnetic circuit device of the fourth embodiment shown in FIG. 9 has a structure in which thick permanent magnets are installed at a narrow interval, so that a strong magnetic attractive force is generated between the permanent magnet 30 and the permanent magnet 40. It is necessary to install a spacer 6 made of a nonmagnetic material between the inner permanent magnet row 3 and the outer permanent magnet row 4. In order to secure an installation space for the spacer 6, the second side plate portions of the protective cover members 331 and 441 are shortened, and the protective cover members 331 and 341 as a whole have a U-shape close to an L shape.

図9及び図10(a) に示すように、内側永久磁石列3の保護カバー部材331はほぼコの字の断面を有し、永久磁石30の一方の側面を覆う第一の側板部331aと、永久磁石30の他方の側面を覆う第二の側板部331bと、両側板部331a,331bを一体的に連結する上板部331cとからなる。第一の側板部331aは先端に外方フランジ部331eを有し、第一の側板部331a及び外方フランジ部331eにはスペーサ6を受承する切欠き331fが設けられており、また外方フランジ部331eにはボルト用開口部331dが設けられている。第二の側板部331bはスペーサ6を受承する高さまで短くされている。保護カバー部材331は、切欠き331f及び短い第二の側板部331bによりスペーサ6との干渉を防止しているので、内側永久磁石列3と外側永久磁石列4とを狭い間隔で設置するのを可能にする。   As shown in FIG. 9 and FIG. 10 (a), the protective cover member 331 of the inner permanent magnet row 3 has a substantially U-shaped cross section, and a first side plate portion 331a covering one side surface of the permanent magnet 30 and The second side plate portion 331b that covers the other side surface of the permanent magnet 30 and the upper plate portion 331c that integrally connects the side plate portions 331a and 331b. The first side plate portion 331a has an outer flange portion 331e at the tip, and the first side plate portion 331a and the outer flange portion 331e are provided with a notch 331f for receiving the spacer 6, and the outer side. The flange portion 331e is provided with a bolt opening 331d. The second side plate portion 331b is shortened to a height at which the spacer 6 is received. Since the protective cover member 331 prevents interference with the spacer 6 by the notch 331f and the short second side plate portion 331b, the inner permanent magnet row 3 and the outer permanent magnet row 4 can be installed at a narrow interval. enable.

図9及び図10(a) に示すように、外側永久磁石列4の保護カバー部材341はL字形に近いほぼコの字の断面を有し、永久磁石40の一方の側面を覆う第一の側板部341aと、永久磁石40の他方の側面を覆う第二の側板部341bと、両側板部341a,341bを一体的に連結する上板部341cとからなる。第一の側板部341aは磁気ヨーク板2の側面の少なくとも一部を覆う長さを有し、先端部にボルト52用の開口部341dを有する。第二の側板部341bはスペーサ6を受承する高さまで短くされている。保護カバー部材341は、第一の側板部341aの下端部が磁気ヨーク板2の側面に締結されるので、永久磁石40を磁気ヨーク板2に強固に固定することができる。   As shown in FIGS. 9 and 10 (a), the protective cover member 341 of the outer permanent magnet row 4 has a substantially U-shaped cross section close to an L shape, and covers the first side surface of the permanent magnet 40. The side plate portion 341a includes a second side plate portion 341b that covers the other side surface of the permanent magnet 40, and an upper plate portion 341c that integrally connects the side plate portions 341a and 341b. The first side plate portion 341a has a length that covers at least a part of the side surface of the magnetic yoke plate 2, and has an opening 341d for the bolt 52 at the tip. The second side plate portion 341b is shortened to a height at which the spacer 6 is received. Since the lower end portion of the first side plate portion 341a is fastened to the side surface of the magnetic yoke plate 2, the protective cover member 341 can firmly fix the permanent magnet 40 to the magnetic yoke plate 2.

また第四の実施態様では、永久磁石30,40の少なくとも上部が保護カバー部材331,341で覆われているので、永久磁石30,40が他部材との干渉(衝突)により破損する機会は大幅に低減され、また永久磁石30,40と磁気ヨーク板2とのなす角度が直角に維持されて、永久磁石30,40の倒れを防止することができる。また磁気ヨーク板2の外周側に取り付けられる保護カバー部材341は外方フランジ部を有さないので、永久磁石30と永久磁石40との間隔を狭く(例えば5〜15 mm)することができる。   In the fourth embodiment, since at least the upper parts of the permanent magnets 30 and 40 are covered with the protective cover members 331 and 341, the chances of the permanent magnets 30 and 40 being damaged due to interference (collision) with other members are greatly increased. Further, the angle between the permanent magnets 30 and 40 and the magnetic yoke plate 2 is maintained at a right angle, so that the permanent magnets 30 and 40 can be prevented from falling down. Further, since the protective cover member 341 attached to the outer peripheral side of the magnetic yoke plate 2 does not have an outer flange portion, the interval between the permanent magnet 30 and the permanent magnet 40 can be narrowed (for example, 5 to 15 mm).

図10(b) は内側永久磁石列3の保護カバー部材の別の例を示す。この保護カバー部材431は、第一の側板部431aだけでなく第二の側板部431bにも、スペーサ6,6を受承する切欠き431f,431gが設けられており、第二の側板部431bは磁気ヨーク板2の上面付近まで延びている。この構造により、永久磁石30の露出部分が低減するので、永久磁石30の損傷を大幅に低減することができる。またスペーサ6,6を切欠き431f,431gと係合させることにより、各スペーサ6,6を1つのボルト51で固定する場合でも、各スペーサ6,6と内側永久磁石列3との高い平行度を確保することができる。   FIG. 10B shows another example of the protective cover member of the inner permanent magnet row 3. In this protective cover member 431, not only the first side plate portion 431a but also the second side plate portion 431b are provided with notches 431f and 431g for receiving the spacers 6 and 6, and the second side plate portion 431b. Extends to the vicinity of the upper surface of the magnetic yoke plate 2. With this structure, the exposed portion of the permanent magnet 30 is reduced, so that damage to the permanent magnet 30 can be greatly reduced. Further, by engaging the spacers 6 and 6 with the notches 431f and 431g, even when the spacers 6 and 6 are fixed with one bolt 51, the parallelism between the spacers 6 and 6 and the inner permanent magnet row 3 is high. Can be secured.

図11(b) は外側永久磁石列4の保護カバー部材の別の例を示す。この保護カバー部材441では、第二の側板部441bはスペーサ6を受承する切欠き441fを有し、かつ磁気ヨーク板2の上面付近まで延びている。この構造により、永久磁石40の露出部分が低減するので、永久磁石40の損傷を大幅に低減することができる。またスペーサ6を切欠き441fと係合させることにより、スペーサ6を1つのボルト51で固定する場合でも、スペーサ6と外側永久磁石列4との高い平行度を確保することができる。   FIG. 11 (b) shows another example of the protective cover member of the outer permanent magnet row 4. In this protective cover member 441, the second side plate portion 441b has a notch 441f for receiving the spacer 6, and extends to the vicinity of the upper surface of the magnetic yoke plate 2. With this structure, the exposed portion of the permanent magnet 40 is reduced, so that damage to the permanent magnet 40 can be greatly reduced. Further, by engaging the spacer 6 with the notch 441f, high parallelism between the spacer 6 and the outer permanent magnet row 4 can be ensured even when the spacer 6 is fixed with one bolt 51.

[2] 製造方法
(1) 第一及び第三の態様
図1〜6及び8に示す態様では、各保護カバー部材31,41,231,241に永久磁石30,40を挿入する操作は基本的に同じであるので、各保護カバー部材41に永久磁石40を挿入する場合を図12(a)〜(c) を参照して説明する。両側板部41a,41bの開口端における内壁幅WO及び上板部41cにおける内壁幅WDは永久磁石40の幅WPに対して、WD>WP>WOの関係を満たすので、第二の側板部41bを治具8により拡げた状態で、永久磁石40を保護カバー部材41内に挿入する。図12(c) に示すように、永久磁石40の挿入後、治具8を取り外す。
[2] Manufacturing method
(1) First and third modes In the modes shown in FIGS. 1 to 6 and 8, the operation of inserting the permanent magnets 30 and 40 into the protective cover members 31, 41, 231, and 241 is basically the same. The case where the permanent magnet 40 is inserted into each protective cover member 41 will be described with reference to FIGS. 12 (a) to 12 (c). Since the inner wall width W O at the open ends of the side plate portions 41a and 41b and the inner wall width W D at the upper plate portion 41c satisfy the relationship of W D > W P > W O with respect to the width W P of the permanent magnet 40, The permanent magnet 40 is inserted into the protective cover member 41 in a state where the second side plate portion 41 b is expanded by the jig 8. As shown in FIG. 12 (c), the jig 8 is removed after the permanent magnet 40 is inserted.

永久磁石40の挿入により、両側板部41a,41bは僅かながら拡開するように弾性変形するので、弾性復元力により永久磁石40の外面に圧接される。従って、接着剤を使用するまでもなく、永久磁石40は保護カバー部材41に強固に固定される。しかも保護カバー部材の使用により下記の利点も得られる。すなわち、着磁した永久磁石を同極同士を隣接させて配置する場合、磁気反発力により精確な位置決めが容易でなく、治具を用いても永久磁石を把持する力を大きくしなければならないので、永久磁石自体を損傷させてしまうおそれがある。しかし、各永久磁石を各保護カバー部材に挿入するのは容易であり、かつ保護カバー部材を治具でしっかり把持しても永久磁石を損傷することがないので、保護カバー部材の使用により永久磁石の磁気ヨーク板への取り付けが極めて容易となる。このように、保護カバー部材を用いることにより、永久磁石を磁気ヨーク板に精確に(直角かつ直線的に)取り付けるのが容易になるので、磁気回路装置の精度の向上及び製造コストの低減化を達成することができる。   By inserting the permanent magnet 40, the side plate portions 41a and 41b are elastically deformed so as to expand slightly, so that they are pressed against the outer surface of the permanent magnet 40 by an elastic restoring force. Therefore, the permanent magnet 40 is firmly fixed to the protective cover member 41 without using an adhesive. In addition, the use of the protective cover member also provides the following advantages. That is, when magnetized permanent magnets are arranged with the same poles adjacent to each other, accurate positioning is not easy due to the magnetic repulsive force, and the force to grip the permanent magnets must be increased even if a jig is used. The permanent magnet itself may be damaged. However, it is easy to insert each permanent magnet into each protective cover member, and even if the protective cover member is firmly held with a jig, the permanent magnet will not be damaged. The attachment to the magnetic yoke plate becomes extremely easy. Thus, by using the protective cover member, it becomes easy to attach the permanent magnet to the magnetic yoke plate accurately (at right angles and in a straight line), so that the accuracy of the magnetic circuit device is improved and the manufacturing cost is reduced. Can be achieved.

図13は、1つの保護カバー部材41に2つの永久磁石40,40を挿入する場合を示す。この場合、保護カバー部材41の長さLは永久磁石40の長さLPの2倍以上に設定するのが好ましい。1つの保護カバー部材41に2つ以上の永久磁石40,40を挿入すると、保護カバー部材の磁気ヨーク板2への取り付け作業が短縮されるという利点を有する。隣接する永久磁石40,40は反発し合うが、薄形の永久磁石ではその反発力は比較的小さいので、保護カバー部材41に2つの永久磁石40,40を比較的容易に挿入することが可能である。ただし、永久磁石が厚くなると、挿入時に適当な治具(図示せず)を使用する必要があるだけでなく、両側板部41a,41bが永久磁石40に対して十分な把持力を有するように、WPに対するWD及びWOの大きさを最適化しなければならない。FIG. 13 shows a case where two permanent magnets 40 are inserted into one protective cover member 41. In this case, the length L of the protective cover member 41 is preferably set to be twice or more the length LP of the permanent magnet 40. Inserting two or more permanent magnets 40, 40 into one protective cover member 41 has the advantage that the work of attaching the protective cover member to the magnetic yoke plate 2 is shortened. Adjacent permanent magnets 40 and 40 repel each other, but the repulsive force of a thin permanent magnet is relatively small, so it is possible to insert the two permanent magnets 40 and 40 into the protective cover member 41 relatively easily. It is. However, when the permanent magnet is thick, not only a suitable jig (not shown) needs to be used for insertion, but also the side plates 41a and 41b have sufficient gripping force for the permanent magnet 40. , The size of W D and W O with respect to W P must be optimized.

第一の磁気回路装置では、内側永久磁石列3と外側永久磁石列4とが比較的離隔しているので、いずれを先に磁気ヨーク板2に取り付けても良い。例えば、まず保護カバー部材31に永久磁石30を挿入して第一の磁石組立体を作製するとともに、保護カバー部材41に永久磁石40を挿入して第二の磁石組立体を作製する。各永久磁石30の下端を磁気ヨーク板2の中央溝21に磁気吸着させ、中央溝21に沿って第一の磁石組立体を整列させる。全ての保護カバー部材31を磁気ヨーク板2にボルトで固定することにより、内側永久磁石列3を組み立てる。同様に、磁気ヨーク板2の外周段差22に永久磁石40を磁気吸着させ、外周段差22に沿って第二の磁石組立体を整列させる。全ての保護カバー部材41を磁気ヨーク板2にボルトで固定することにより、外側永久磁石列4を組み立てる。もちろん外側永久磁石列4を先に組み立ててもよい。   In the first magnetic circuit device, since the inner permanent magnet row 3 and the outer permanent magnet row 4 are relatively separated from each other, any of them may be attached to the magnetic yoke plate 2 first. For example, the permanent magnet 30 is first inserted into the protective cover member 31 to produce a first magnet assembly, and the permanent magnet 40 is inserted into the protective cover member 41 to produce a second magnet assembly. The lower end of each permanent magnet 30 is magnetically attracted to the central groove 21 of the magnetic yoke plate 2, and the first magnet assembly is aligned along the central groove 21. The inner permanent magnet row 3 is assembled by fixing all the protective cover members 31 to the magnetic yoke plate 2 with bolts. Similarly, the permanent magnet 40 is magnetically attracted to the outer circumferential step 22 of the magnetic yoke plate 2, and the second magnet assembly is aligned along the outer circumferential step 22. The outer permanent magnet row 4 is assembled by fixing all the protective cover members 41 to the magnetic yoke plate 2 with bolts. Of course, the outer permanent magnet row 4 may be assembled first.

(2) 第二の態様
図7に示す第二の態様は、第二の磁石組立体の磁気ヨーク板への固定方法以外、第一の態様と同じであるので、第二の磁石組立体の磁気ヨーク板への固定方法のみ図7(b) を参照して説明する。内方突起部141fを水平溝23に係合させるとともに、永久磁石40を外周段差22に配置する。この状態では、外方フランジ部141eの開口部141dは磁気ヨーク板2のネジ穴25と整合しているので、ネジ5により、保護カバー部材141の外方フランジ部141eを磁気ヨーク板2に機械的に固定する。
(2) Second Aspect The second aspect shown in FIG. 7 is the same as the first aspect except for the method of fixing the second magnet assembly to the magnetic yoke plate. Only the fixing method to the magnetic yoke plate will be described with reference to FIG. The inward protrusion 141f is engaged with the horizontal groove 23, and the permanent magnet 40 is disposed on the outer peripheral step 22. In this state, since the opening 141d of the outer flange portion 141e is aligned with the screw hole 25 of the magnetic yoke plate 2, the outer flange portion 141e of the protective cover member 141 is machined to the magnetic yoke plate 2 by the screw 5. Fixed.

(3) 第四の態様
図9に示す第四の態様の磁気回路装置の製造方法の一例を図14に示す。まずボルト51をネジ穴26に螺合させることにより磁気ヨーク板2に各スペーサ6,6を固定する[工程(a)]。両スペーサ6,6の間の中央溝21に、永久磁石30を保護カバー部材31に挿入してなる第一の磁石組立体を載置し、保護カバー部材31の外方フランジ部31eをボルト5により磁気ヨーク板2に固定する[工程(b)]。永久磁石40を保護カバー部材41に挿入してなる第二の磁石組立体を外周段差22に載置し、ボルト52により第二の側板部41bを磁気ヨーク板2の側面に固定する[工程(c)]。最後に残りの第二の磁石組立体を他方の外周段差22に載置し、ボルト52により第二の側板部41bを磁気ヨーク板2の側面に固定する[工程(d)]。各スペーサ6,6が永久磁石30,40及び/又は保護カバー部材31,41と接する構造とすることにより、各永久磁石30,40の位置決めを精確にすることができる。
(3) Fourth Embodiment FIG. 14 shows an example of a method for manufacturing the magnetic circuit device of the fourth embodiment shown in FIG. First, the spacers 6 and 6 are fixed to the magnetic yoke plate 2 by screwing the bolts 51 into the screw holes 26 [step (a)]. A first magnet assembly formed by inserting the permanent magnet 30 into the protective cover member 31 is placed in the central groove 21 between the spacers 6 and 6, and the outer flange portion 31e of the protective cover member 31 is bolt 5 To fix to the magnetic yoke plate 2 [step (b)]. A second magnet assembly formed by inserting the permanent magnet 40 into the protective cover member 41 is placed on the outer circumferential step 22, and the second side plate portion 41 b is fixed to the side surface of the magnetic yoke plate 2 with a bolt 52 [step ( c)]. Finally, the remaining second magnet assembly is placed on the other outer peripheral step 22 and the second side plate portion 41b is fixed to the side surface of the magnetic yoke plate 2 by the bolt 52 [step (d)]. With the structure in which the spacers 6 and 6 are in contact with the permanent magnets 30 and 40 and / or the protective cover members 31 and 41, the positioning of the permanent magnets 30 and 40 can be made accurate.

[3] マグネトロンスパッタリング装置
図15は、図1に示す磁気回路装置1を備えたマグネトロンスパッタリング装置100を示す。図示されていないが、磁気回路装置1は紙面に垂直な方向に複数個(例えば6個)設置されている。スパッタリング装置100は、真空チャンバ101内において、磁気回路装置1と、磁気回路装置1に近接した位置に配置されたカソード102と、カソード102に接するターゲット103と、基板104を挟んでターゲット103と対向する位置に配置されたアノード105とを有する。真空チャンバ101は、作動ガスの供給手段(図示せず)に接続された作動ガス流入口101a、及び真空ポンプ(図示せず)に接続された排気口101bを有する。真空チャンバ101は接地電位とされ、磁気回路装置1とカソード102は同電位とされる。カソード102及びアノード105はそれぞれ直流電圧源106に接続されている。ターゲット103とアノード105との間で、基板104は搬送される。
[3] Magnetron Sputtering Device FIG. 15 shows a magnetron sputtering device 100 including the magnetic circuit device 1 shown in FIG. Although not shown, a plurality (for example, six) of magnetic circuit devices 1 are installed in a direction perpendicular to the paper surface. In the vacuum chamber 101, the sputtering apparatus 100 faces the target 103 with the magnetic circuit device 1, the cathode 102 disposed at a position close to the magnetic circuit device 1, the target 103 in contact with the cathode 102, and the substrate 104 interposed therebetween. And an anode 105 arranged at a position to be. The vacuum chamber 101 has a working gas inlet 101a connected to a working gas supply means (not shown) and an exhaust port 101b connected to a vacuum pump (not shown). The vacuum chamber 101 is set to the ground potential, and the magnetic circuit device 1 and the cathode 102 are set to the same potential. The cathode 102 and the anode 105 are each connected to a DC voltage source 106. The substrate 104 is transported between the target 103 and the anode 105.

磁気回路装置1の表面からターゲット103の表面までの距離が長すぎると、ターゲット103の表面に現出する磁界の水平成分が小さくなりすぎる。またこの距離が短すぎると、真空チャンバ101に磁気回路装置1を設置するのが困難となる。従って、両者の距離は基板104の大きさ等に応じて適宜設定する。例えば、第7〜8世代の基板の場合、この距離は50〜60 mmの範囲に設定されるのが一般的である。また磁気回路装置1の上面とカソード102の底面との間隔が数 mmと狭くても、永久磁石が保護カバー部材で覆われているので、組立時に永久磁石が破損するのを防止することができる。   If the distance from the surface of the magnetic circuit device 1 to the surface of the target 103 is too long, the horizontal component of the magnetic field appearing on the surface of the target 103 will be too small. If this distance is too short, it is difficult to install the magnetic circuit device 1 in the vacuum chamber 101. Therefore, the distance between the two is appropriately set according to the size of the substrate 104 and the like. For example, in the case of seventh to eighth generation substrates, this distance is generally set in the range of 50 to 60 mm. Even if the distance between the top surface of the magnetic circuit device 1 and the bottom surface of the cathode 102 is as narrow as several millimeters, the permanent magnet is covered with the protective cover member, so that the permanent magnet can be prevented from being damaged during assembly. .

マグネトロンスパッタリング装置100では、例えば次のようにして基板104の表面に成膜することができる。真空チャンバ101内を真空排気するとともに、不活性ガスを含む作動ガス(例えばAr、Ar+N2又はAr+O2)を導入して、10-1〜10-3Torrの圧力に保つ。次いでカソード102に負電圧(例えば−300 V〜−800 V)を印加して、ターゲット103の表面に向う電界を形成し、グロー放電させる。これにより、ターゲット103の表面にプラズマ中のイオンが衝突し、その時に放出される二次電子が磁界に捕捉されて、磁界に沿った細長い環状の高密度プラズマが形成される。高密度プラズマ中のイオンがターゲット103に衝突して、その中の物質が飛散し、その粒子が基板104の表面に付着することにより薄膜が形成される。In the magnetron sputtering apparatus 100, a film can be formed on the surface of the substrate 104 as follows, for example. The inside of the vacuum chamber 101 is evacuated and a working gas containing an inert gas (for example, Ar, Ar + N 2 or Ar + O 2 ) is introduced and maintained at a pressure of 10 −1 to 10 −3 Torr. Next, a negative voltage (for example, −300 V to −800 V) is applied to the cathode 102 to form an electric field toward the surface of the target 103, and glow discharge is performed. Thereby, ions in the plasma collide with the surface of the target 103, secondary electrons emitted at that time are captured by the magnetic field, and an elongated annular high-density plasma along the magnetic field is formed. The ions in the high-density plasma collide with the target 103, the substances therein are scattered, and the particles adhere to the surface of the substrate 104, whereby a thin film is formed.

上記マグネトロンスパッタリング装置100は次のように構成するのが好ましい。すなわち、成膜を行うとき、高密度プラズマはターゲット103の表面に垂直な磁界成分がゼロの位置で密度が高くなるので、ターゲット103の表面には高密度プラズマに沿った形状の侵食領域が形成される。そこで、磁気回路装置1の裏側に駆動装置(図示せず)を設けて、磁気回路装置1をターゲット103に平行な面内で平行移動させ、かつその移動ピッチを高密度プラズマと同じかそれ以下のピッチとすることにより、ターゲット103の利用効率を向上させる。この構成により、ターゲット103の表面が高密度プラズマに曝せる時間が平均化されるので、ターゲット103の表面には均一な侵食領域が形成される。   The magnetron sputtering apparatus 100 is preferably configured as follows. That is, when the film is formed, the density of the high-density plasma becomes high at a position where the magnetic field component perpendicular to the surface of the target 103 is zero. Is done. Therefore, a drive device (not shown) is provided on the back side of the magnetic circuit device 1, the magnetic circuit device 1 is translated in a plane parallel to the target 103, and the movement pitch is equal to or less than that of the high-density plasma. By using this pitch, the utilization efficiency of the target 103 is improved. With this configuration, the time during which the surface of the target 103 can be exposed to high-density plasma is averaged, so that a uniform erosion region is formed on the surface of the target 103.

Claims (18)

上面に所定の極性の磁極を有するように連設された複数の永久磁石からなる内側永久磁石列と、前記内側永久磁石列を取り囲み、上面に前記内側永久磁石列の磁極と逆極性の磁極を有するように連設された複数の永久磁石からなる外側永久磁石列と、前記内側永久磁石列及び前記外側永久磁石列の永久磁石を着脱自在に保持する磁気ヨーク板と、前記永久磁石を少なくとも1つずつ覆うほぼ断面コの字状の非磁性保護カバー部材とを具備し、各保護カバー部材は、前記永久磁石の一方の側面を覆うとともに、前記磁気ヨーク板に機械的に固定された第一の側板部と、前記永久磁石の他方の側面を覆う第二の側板部と、両側板部を一体的に連結する上板部とからなり、各保護カバー部材の両側板部により前記永久磁石は強固に把持されていることを特徴とするマグネトロンスパッタリング用磁気回路装置。 An inner permanent magnet array composed of a plurality of permanent magnets arranged in series so as to have a magnetic pole of a predetermined polarity on the upper surface, and the inner permanent magnet array are surrounded, and a magnetic pole having a polarity opposite to that of the inner permanent magnet array is provided on the upper surface. An outer permanent magnet array comprising a plurality of permanent magnets arranged in series, a magnetic yoke plate for detachably holding the inner permanent magnet array and the outer permanent magnet array, and at least one permanent magnet. A non-magnetic protective cover member having a substantially U-shaped cross-section covering each one, each protective cover member covering one side surface of the permanent magnet and mechanically fixed to the magnetic yoke plate Side plate portions, a second side plate portion covering the other side surface of the permanent magnet, and an upper plate portion integrally connecting the both side plate portions, and the permanent magnets are formed by the side plate portions of each protective cover member. Be firmly gripped The magnetic circuit device for magnetron sputtering, characterized in. 請求項1に記載のマグネトロンスパッタリング用磁気回路装置において、前記磁気ヨーク板は上面に直方体状の前記永久磁石を受承する凹部を有することを特徴とするマグネトロンスパッタリング用磁気回路装置。 2. The magnetic circuit device for magnetron sputtering according to claim 1, wherein the magnetic yoke plate has a concave portion for receiving the rectangular parallelepiped permanent magnet on an upper surface. 請求項2に記載のマグネトロンスパッタリング用磁気回路装置において、前記内側永久磁石列を構成する前記永久磁石を受承する凹部は中央溝であり、前記外側永久磁石列を構成する前記永久磁石を受承する凹部は外周段差であることを特徴とするマグネトロンスパッタリング用磁気回路装置。 3. The magnetic circuit device for magnetron sputtering according to claim 2, wherein the recess for receiving the permanent magnet that constitutes the inner permanent magnet row is a central groove, and the permanent magnet that constitutes the outer permanent magnet row is received. A magnetic circuit device for magnetron sputtering, wherein the concave portion is a step on the outer periphery. 請求項2又は3に記載のマグネトロンスパッタリング用磁気回路装置において、前記保護カバー部材の前記第一の側板部は少なくとも1つの開口部を有する外方フランジ部を有し、各永久磁石の下端部が前記磁気ヨーク板の前記凹部に配置された状態で、前記開口部に係合するボルトにより前記フランジ部が前記磁気ヨーク板に固定されていることを特徴とするマグネトロンスパッタリング用磁気回路装置。 The magnetic circuit device for magnetron sputtering according to claim 2 or 3, wherein the first side plate portion of the protective cover member has an outer flange portion having at least one opening, and a lower end portion of each permanent magnet is provided. A magnetic circuit device for magnetron sputtering, wherein the flange portion is fixed to the magnetic yoke plate by a bolt engaging with the opening in a state where the magnetic yoke plate is disposed in the concave portion. 請求項1に記載のマグネトロンスパッタリング用磁気回路装置において、前記磁気ヨーク板は上面に前記内側永久磁石列を受承する中央溝と、前記外側永久磁石列を受承する外周段差とを有するとともに、側面に水平溝を有し、前記外側永久磁石列における各保護カバー部材の前記第一の側板部は前記磁気ヨーク板の上面に接する位置に少なくとも1つの開口部を有する外方フランジ部を有し、前記第二の側板部は前記水平溝に達する長さを有するとともに先端に内方突起部を有し、もって前記内方突起部が前記水平溝に係合するとともに、前記永久磁石が前記外周段差に配置された状態で、前記開口部に係合するボルトにより前記第一の側板部の前記外方フランジ部が前記磁気ヨーク板に固定されることを特徴とするマグネトロンスパッタリング用磁気回路装置。 2. The magnetic circuit device for magnetron sputtering according to claim 1, wherein the magnetic yoke plate has a central groove for receiving the inner permanent magnet row and an outer peripheral step for receiving the outer permanent magnet row on an upper surface, The first side plate portion of each protective cover member in the outer permanent magnet row has an outer flange portion having at least one opening at a position in contact with the upper surface of the magnetic yoke plate. The second side plate portion has a length reaching the horizontal groove and has an inward projection at the tip, so that the inward projection engages with the horizontal groove and the permanent magnet is in the outer periphery. The magnetron sputtering, wherein the outer flange portion of the first side plate portion is fixed to the magnetic yoke plate by a bolt engaged with the opening portion in a state where the step is disposed. Ring magnetic circuit device. 請求項1〜5のいずれかに記載のマグネトロンスパッタリング用磁気回路装置において、前記保護カバー部材の前記上板部の内面に前記永久磁石の上面に当接する突起部を有することを特徴とするマグネトロンスパッタリング用磁気回路装置。 6. The magnetron sputtering magnetic circuit device according to claim 1, further comprising: a protrusion that abuts on the upper surface of the permanent magnet on the inner surface of the upper plate portion of the protective cover member. Magnetic circuit device. 上面に所定の極性の磁極を有するように連設された複数の永久磁石からなる内側永久磁石列と、前記内側永久磁石列を取り囲み、上面に前記内側永久磁石列の磁極と逆極性の磁極を有するように連設された複数の永久磁石からなる外側永久磁石列と、前記内側永久磁石列及び前記外側永久磁石列の永久磁石を着脱自在に保持する磁気ヨーク板と、前記内側永久磁石列と前記外側永久磁石列との間に設けられたスペーサと、前記永久磁石を少なくとも1つずつ覆うほぼ断面コの字状の非磁性保護カバー部材とを具備し、前記内側永久磁石列における各保護カバー部材は、前記永久磁石の一方の側面を覆うとともに、前記磁気ヨーク板に機械的に固定された第一の側板部と、前記永久磁石の他方の側面を覆う第二の側板部と、両側板部を一体的に連結する上板部とからなり、前記外側永久磁石列における各保護カバー部材は、前記永久磁石の一方の側面及び前記磁気ヨーク板の側面の少なくとも一部を覆う長さを有し、前記磁気ヨーク板に機械的に固定された第一の側板部と、前記永久磁石の他方の側面を覆う第二の側板部と、両側板部を一体的に連結する上板部とからなり、各保護カバー部材の両側板部により前記永久磁石は強固に把持されていることを特徴とするマグネトロンスパッタリング用磁気回路装置。 An inner permanent magnet array composed of a plurality of permanent magnets arranged in series so as to have a magnetic pole of a predetermined polarity on the upper surface, and the inner permanent magnet array are surrounded, and a magnetic pole having a polarity opposite to that of the inner permanent magnet array is provided on the upper surface. An outer permanent magnet array composed of a plurality of permanent magnets arranged in series, a magnetic yoke plate that detachably holds the inner permanent magnet array and the permanent magnets of the outer permanent magnet array, and the inner permanent magnet array; Each of the protective covers in the inner permanent magnet row includes a spacer provided between the outer permanent magnet row and a non-magnetic protective cover member having a substantially U-shaped cross-section covering at least one of the permanent magnets. The member covers one side of the permanent magnet and is mechanically fixed to the magnetic yoke plate, a second side plate covering the other side of the permanent magnet, and both side plates Integrate the parts Each protective cover member in the outer permanent magnet row has a length that covers at least a part of one side surface of the permanent magnet and the side surface of the magnetic yoke plate. Each protective cover includes a first side plate portion mechanically fixed to the plate, a second side plate portion covering the other side surface of the permanent magnet, and an upper plate portion integrally connecting the both side plate portions. A magnetic circuit device for magnetron sputtering, wherein the permanent magnet is firmly held by both side plates of the member. 請求項7に記載のマグネトロンスパッタリング用磁気回路装置において、前記磁気ヨーク板は上面に前記内側永久磁石列における直方体状の前記永久磁石を受承する中央溝を有するとともに、前記外側永久磁石列における直方体状の前記永久磁石を受承する外周段差を有し、前記内側永久磁石列における各保護カバー部材の前記第一の側板部は少なくとも1つの開口部を有する外方フランジ部を有し、前記外側永久磁石列における各保護カバー部材の前記第一の側板部は前記磁気ヨーク板の側面に接する先端部分に少なくとも1つの開口部を有し、各永久磁石の下端部が前記磁気ヨーク板の前記溝又は段差に配置された状態で、前記開口部に係合するボルトにより前記第一の側板部が前記磁気ヨーク板に固定されていることを特徴とするマグネトロンスパッタリング用磁気回路装置。 8. The magnetic circuit device for magnetron sputtering according to claim 7, wherein the magnetic yoke plate has a central groove for receiving the rectangular parallelepiped permanent magnet in the inner permanent magnet row on the upper surface, and a rectangular parallelepiped in the outer permanent magnet row. The first side plate portion of each protective cover member in the inner permanent magnet row has an outer flange portion having at least one opening, The first side plate portion of each protective cover member in the permanent magnet row has at least one opening at a tip portion contacting the side surface of the magnetic yoke plate, and a lower end portion of each permanent magnet is the groove of the magnetic yoke plate. Alternatively, the first side plate portion is fixed to the magnetic yoke plate by a bolt that engages with the opening in a state where the first side plate portion is arranged at a step. For Tron sputtering magnetic circuit device. 請求項7又は8に記載のマグネトロンスパッタリング用磁気回路装置において、前記内側永久磁石列における各保護カバー部材の前記第一の側板部は、前記スペーサを受承する切欠きを有することを特徴とするマグネトロンスパッタリング用磁気回路装置。 The magnetic circuit device for magnetron sputtering according to claim 7 or 8, wherein the first side plate portion of each protective cover member in the inner permanent magnet row has a notch for receiving the spacer. Magnetic circuit device for magnetron sputtering. 請求項1〜9のいずれかに記載のマグネトロンスパッタリング用磁気回路装置において、前記保護カバー部材が弾性変形可能な非磁性金属板で形成されていることを特徴とするマグネトロンスパッタリング用磁気回路装置。 10. The magnetic circuit device for magnetron sputtering according to claim 1, wherein the protective cover member is formed of a nonmagnetic metal plate that can be elastically deformed. 請求項10に記載のマグネトロンスパッタリング用磁気回路装置において、前記永久磁石の幅WPと、前記保護カバー部材の両側板部の開口端における内壁幅WO及び前記上板部における内壁幅WDは、WD>WP>WOの関係を満たすことを特徴とするマグネトロンスパッタリング用磁気回路装置。In the magnetic circuit unit for a magnetron sputtering of claim 10, the width W P of the permanent magnet, the inner wall width W D of the inner wall width W O, and the top plate portion at the open end of the side plate portions of said protective cover member , W D > W P > W O The magnetic circuit device for magnetron sputtering characterized by satisfy | filling the relationship. 上面に所定の極性の磁極を有するように連設された複数の永久磁石からなる内側永久磁石列と、前記内側永久磁石列を取り囲み、上面に前記内側永久磁石列の磁極と逆極性の磁極を有するように連設された複数の永久磁石からなる外側永久磁石列とを磁気ヨーク板に着脱自在に組み立てることにより、マグネトロンスパッタリング用磁気回路装置を製造する方法であって、(a) 前記磁気ヨーク板との係合部を有する第一の側板部と、前記第一の側板部に対向する第二の側板部と、両側板部を一体的に連結する上板部とからなるほぼ断面コの字状の第一及び第二の非磁性保護カバー部材を作製し、(b) 前記第一の保護カバー部材に、高さ方向に磁化された少なくとも1つの永久磁石を前記上板部側が同極性となるように挿入することにより、第一の磁石組立体を作製し、(c) 前記第二の保護カバー部材に、高さ方向に磁化された少なくとも1つの永久磁石を、前記上板部側が前記第一の磁石組立体と逆極性となるように挿入することにより、第二の磁石組立体を作製し、(d) 前記第一の側板部を介して前記第一及び第二の磁石組立体をそれぞれ前記磁気ヨーク板に機械的に固定することを特徴とする方法。 An inner permanent magnet array composed of a plurality of permanent magnets arranged in series so as to have a magnetic pole of a predetermined polarity on the upper surface, and the inner permanent magnet array are surrounded, and a magnetic pole having a polarity opposite to that of the inner permanent magnet array is provided on the upper surface. A method of manufacturing a magnetic circuit device for magnetron sputtering by removably assembling a magnetic yoke plate with an outer permanent magnet array composed of a plurality of permanent magnets arranged in series so as to have (a) the magnetic yoke A first side plate portion having an engagement portion with the plate, a second side plate portion facing the first side plate portion, and an upper plate portion integrally connecting the both side plate portions. A first non-magnetic protective cover member having a letter shape, and (b) at least one permanent magnet magnetized in a height direction on the first protective cover member, the upper plate portion side having the same polarity By inserting so that the first (C) At least one permanent magnet magnetized in the height direction is provided on the second protective cover member, and the upper plate portion side has a polarity opposite to that of the first magnet assembly. (D) mechanically fixing the first and second magnet assemblies to the magnetic yoke plate through the first side plate portion, respectively. A method characterized by: 請求項12に記載のマグネトロンスパッタリング用磁気回路装置の製造方法において、前記磁気ヨーク板は上面に所定方向に伸びる凹部を有し、前記凹部に前記第一及び第二の磁石組立体の永久磁石を配置することを特徴とする方法。 13. The method of manufacturing a magnetic circuit device for magnetron sputtering according to claim 12, wherein the magnetic yoke plate has a concave portion extending in a predetermined direction on an upper surface, and the permanent magnets of the first and second magnet assemblies are formed in the concave portion. A method characterized by arranging. 請求項12又は13に記載のマグネトロンスパッタリング用磁気回路装置の製造方法において、前記第一及び第二の保護カバー部材は前記第一の側板部の先端に外方フランジ部を有し、前記外方フランジ部を介して前記第一及び第二の保護カバー部材を前記磁気ヨーク板に機械的に固定することを特徴とする方法。 14. The method of manufacturing a magnetic circuit device for magnetron sputtering according to claim 12 or 13, wherein the first and second protective cover members have an outer flange portion at a tip of the first side plate portion, and the outer A method of mechanically fixing the first and second protective cover members to the magnetic yoke plate via a flange portion. 請求項12に記載のマグネトロンスパッタリング用磁気回路装置の製造方法において、前記磁気ヨーク板は上面に中央溝及び外周段差及び側面に水平溝を有し、前記第二の非磁性保護カバー部材は、前記磁気ヨーク板との係合部を有する外方フランジ部を有する第一の側板部と、前記第一の側板部に対向する第二の側板部(前記水平溝に達する長さを有するとともに、先端に内方突起部を有する。)と、両側板部を一体的に連結する上板部とからなるほぼ断面コの字状を有し、前記第二の磁石組立体の前記第二の側板部の前記内方突起部を前記磁気ヨーク板の前記水平溝に係合させるとともに、前記永久磁石を前記外周段差に配置した状態で、前記第一の側板部の前記外方フランジ部を前記磁気ヨーク板に機械的に固定することを特徴とする方法。 13. The method of manufacturing a magnetic circuit device for magnetron sputtering according to claim 12, wherein the magnetic yoke plate has a central groove and an outer peripheral step on the upper surface and a horizontal groove on a side surface, and the second nonmagnetic protective cover member is A first side plate portion having an outer flange portion having an engagement portion with the magnetic yoke plate, and a second side plate portion (having a length to reach the horizontal groove, and a tip) facing the first side plate portion And the second side plate portion of the second magnet assembly. The second side plate portion of the second magnet assembly has a substantially U-shaped cross section. The outer projection of the first side plate is moved to the magnetic yoke in a state where the inner protrusion is engaged with the horizontal groove of the magnetic yoke plate and the permanent magnet is disposed at the outer circumferential step. One characterized by being mechanically fixed to the plate . 上面に所定の極性の磁極を有するように連設された複数の永久磁石からなる内側永久磁石列と、前記内側永久磁石列を取り囲み、上面に前記内側永久磁石列の磁極と逆極性の磁極を有するように連設された複数の永久磁石からなる外側永久磁石列とを、スペーサを介して磁気ヨーク板に着脱自在に組み立てることにより、マグネトロンスパッタリング用磁気回路装置を製造する方法であって、(a) 前記磁気ヨーク板との係合部を有する第一の側板部と、前記第一の側板部に対向する第二の側板部と、両側板部を一体的に連結する上板部とからなるほぼ断面コの字状の第一の非磁性保護カバー部材と、前記水平溝に達する長さを有するとともに先端部に少なくとも1つの前記磁気ヨーク板との係合部を有する第一の側板部と、前記第一の側板部に対向する第二の側板部と、両側板部を一体的に連結する上板部とからなるほぼ断面コの字状の第二の非磁性保護カバー部材とを作製し、(b) 前記第一の保護カバー部材に、高さ方向に磁化された少なくとも1つの永久磁石を前記上板部側が同極性となるように挿入することにより、第一の磁石組立体を作製し、(c) 前記第二の保護カバー部材に、高さ方向に磁化された少なくとも1つの永久磁石を、前記上板部側が前記第一の磁石組立体と逆極性となるように挿入することにより、第二の磁石組立体を作製し、(d) 前記磁気ヨーク板にスペーサを機械的に固定し、(e) 前記第一の磁石組立体を前記磁気ヨーク板に前記第一の側板部を介して機械的に固定し、(f) 前記第二の磁石組立体を前記磁気ヨーク板に前記第一の側板部を介して機械的に固定することを特徴とする方法。 An inner permanent magnet array composed of a plurality of permanent magnets arranged in series so as to have a magnetic pole of a predetermined polarity on the upper surface, and the inner permanent magnet array are surrounded, and a magnetic pole having a polarity opposite to that of the inner permanent magnet array is provided on the upper surface. A method of manufacturing a magnetic circuit device for magnetron sputtering by removably assembling a magnetic yoke plate through a spacer with an outer permanent magnet array composed of a plurality of permanent magnets arranged in series. a) from a first side plate portion having an engaging portion with the magnetic yoke plate, a second side plate portion facing the first side plate portion, and an upper plate portion integrally connecting both side plate portions. A first non-magnetic protective cover member having a substantially U-shaped cross section, and a first side plate portion having a length reaching the horizontal groove and having at least one engaging portion with the magnetic yoke plate at a tip portion And on the first side plate Producing a second nonmagnetic protective cover member having a substantially U-shaped cross section comprising a second side plate portion facing each other and an upper plate portion integrally connecting the both side plate portions, and (b) the first A first magnet assembly is manufactured by inserting at least one permanent magnet magnetized in the height direction into the protective cover member so that the upper plate side has the same polarity, and (c) the first By inserting at least one permanent magnet magnetized in the height direction into the second protective cover member so that the upper plate portion side has the opposite polarity to the first magnet assembly, the second magnet assembly (D) mechanically fixing the spacer to the magnetic yoke plate, and (e) mechanically fixing the first magnet assembly to the magnetic yoke plate via the first side plate portion. And (f) mechanically fixing the second magnet assembly to the magnetic yoke plate via the first side plate portion. Wherein the. 上面に所定の極性の磁極を有するように連設された複数の永久磁石からなる内側永久磁石列と、前記内側永久磁石列を取り囲み、上面に前記内側永久磁石列の磁極と逆極性の磁極を有するように連設された複数の永久磁石からなる外側永久磁石列とを、スペーサを介して、上面に所定方向に伸びる中央溝及び外周段差を有する磁気ヨーク板に着脱自在に組み立てることにより、マグネトロンスパッタリング用磁気回路装置を製造する方法であって、(a) 少なくとも1つの開口部を有する外方フランジ部を有する第一の側板部と、前記第一の側板部に対向する第二の側板部と、両側板部を一体的に連結する上板部とからなるほぼ断面コの字状の第一の非磁性保護カバー部材と、前記水平溝に達する長さを有するとともに先端部に少なくとも1つの開口部を有する第一の側板部と、前記第一の側板部に対向する第二の側板部と、両側板部を一体的に連結する上板部とからなるほぼ断面コの字状の第二の非磁性保護カバー部材とを作製し、(b) 前記第一の保護カバー部材に、高さ方向に磁化された少なくとも1つの永久磁石を前記上板部側が同極性となるように挿入することにより、第一の磁石組立体を作製し、(c) 前記第二の保護カバー部材に、高さ方向に磁化された少なくとも1つの永久磁石を、前記上板部側が前記第一の磁石組立体と逆極性となるように挿入することにより、第二の磁石組立体を作製し、(d) 前記磁気ヨーク板にスペーサを機械的に固定し、(e) 前記第一の磁石組立体の永久磁石を前記中央溝に配置した状態で、前記外方フランジ部の開口部に係合するボルトにより前記第一の磁石組立体を前記磁気ヨーク板に固定し、(f) 前記第二の磁石組立体の永久磁石を前記外周段差に配置した状態で、前記第一の側板部の開口部に係合するボルトにより前記第二の磁石組立体を前記磁気ヨーク板に固定することを特徴とする方法。 An inner permanent magnet array composed of a plurality of permanent magnets arranged in series so as to have a magnetic pole of a predetermined polarity on the upper surface, and the inner permanent magnet array are surrounded, and a magnetic pole having a polarity opposite to that of the inner permanent magnet array is provided on the upper surface. A magnetron is assembled by detachably assembling an outer permanent magnet array composed of a plurality of permanent magnets connected in series to a magnetic yoke plate having a central groove extending in a predetermined direction on the upper surface and an outer circumferential step through a spacer. A method of manufacturing a magnetic circuit device for sputtering, comprising: (a) a first side plate portion having an outer flange portion having at least one opening, and a second side plate portion facing the first side plate portion A first non-magnetic protective cover member having a substantially U-shaped cross section comprising an upper plate portion integrally connecting both side plate portions, and a length reaching the horizontal groove and at least one at the tip portion The first side plate portion having an opening, the second side plate portion facing the first side plate portion, and the upper plate portion integrally connecting the both side plate portions are substantially U-shaped in cross section. And (b) inserting at least one permanent magnet magnetized in the height direction into the first protective cover member so that the upper plate portion side has the same polarity. (C) at least one permanent magnet magnetized in the height direction on the second protective cover member, and the first magnet assembly on the upper plate side. A second magnet assembly is produced by inserting the three-dimensionally-opposite polarities, and (d) a spacer is mechanically fixed to the magnetic yoke plate, and (e) the first magnet assembly is With the permanent magnet disposed in the central groove, the bolt is engaged with the opening of the outer flange portion. One magnet assembly is fixed to the magnetic yoke plate, and (f) is engaged with the opening of the first side plate portion in a state where the permanent magnet of the second magnet assembly is disposed at the outer circumferential step. A method of fixing the second magnet assembly to the magnetic yoke plate with a bolt. 請求項16又は17に記載のマグネトロンスパッタリング用磁気回路装置の製造方法において、前記第一の保護カバー部材は、少なくとも前記第一の側板部に前記スペーサを受承する切欠きを有し、前記スペーサが前記切欠きに入るように、前記第一の磁石組立体を前記磁気ヨーク板に固定することを特徴とする方法。 18. The method of manufacturing a magnetic circuit device for magnetron sputtering according to claim 16 or 17, wherein the first protective cover member has a notch for receiving the spacer at least on the first side plate portion. Fixing the first magnet assembly to the magnetic yoke plate such that the first magnet assembly enters the notch.
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