JPS6374722A - Structure of body hemming section of automobile and formation thereof - Google Patents

Structure of body hemming section of automobile and formation thereof

Info

Publication number
JPS6374722A
JPS6374722A JP21699186A JP21699186A JPS6374722A JP S6374722 A JPS6374722 A JP S6374722A JP 21699186 A JP21699186 A JP 21699186A JP 21699186 A JP21699186 A JP 21699186A JP S6374722 A JPS6374722 A JP S6374722A
Authority
JP
Japan
Prior art keywords
resin layer
exterior
board
interior
thermosetting resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP21699186A
Other languages
Japanese (ja)
Other versions
JPH0676012B2 (en
Inventor
Hisayoshi Ishizaki
石崎 久好
Seishi Shibata
晴司 柴田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Aisin Chemical Co Ltd
Original Assignee
Toyota Motor Corp
Aisin Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp, Aisin Chemical Co Ltd filed Critical Toyota Motor Corp
Priority to JP21699186A priority Critical patent/JPH0676012B2/en
Publication of JPS6374722A publication Critical patent/JPS6374722A/en
Publication of JPH0676012B2 publication Critical patent/JPH0676012B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PURPOSE:To improve the adhesion strength, hermetic sealing performance and rust-proof performance, by filling a thermosetting resin layer and a thermoplastic resin layer between an interior board and an exterior board having a folding section covering the edge section of the interior board. CONSTITUTION:A thermosetting resin layer 4 and a thermoplastic resin layer 5 are applied in strip onto an exterior board 1. Here, the applying position of the exterior board 1 is previously taught to a robot according to the structure of the interior board 2 so as to apply thermosetting resin and thermoplastic resin simultaneously to adjoining positions. Then the exterior board 1 is folded to cover the edge section 2a of the interior board 2, thereafter the exterior and interior boards 1, 2 are spot welded. Then the thermosetting resin layer 4 is set through heating to form a hemming section. Consequently, the features of respective layers, i.e. adhesion performance and hermetic sealing performance, are combined to produce a rigid hemming structure having excellent rust-proof performance.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は自動車の内装板とその縁部を覆って曲げた外装
板とからなるヘミング部の構造と、その形成方法に関す
るものである。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to the structure of a hemming section of an automobile, which is composed of an interior panel and an exterior panel bent to cover the edges thereof, and a method for forming the hemming section.

〔従来の技術〕[Conventional technology]

自動車のドアやトランクリッドなとは外装板と内装板か
らなり、その構造はヘミング構造といわれ外装板が内装
板の縁部を覆うように折り曲げられている。外装板と内
装板の間はスボ−/ )溶接がされるとともに、連結を
強化し雨水等の浸入を阻止して防錆するために接着剤が
いっばいに充填されている。このような構造は、例えば
特開昭59−128084号公報に開示されている。
Automobile doors and trunk lids consist of an exterior panel and an interior panel, and the structure is called a hemming structure, in which the exterior panel is bent to cover the edge of the interior panel. The exterior and interior panels are welded together and filled with adhesive to strengthen the connection, prevent rainwater from entering, and prevent rust. Such a structure is disclosed in, for example, Japanese Patent Laid-Open No. 128084/1984.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

従来の自動車車体ヘミング部の構造で、内装板と外装板
との間隙に熱硬化性樹脂(例えばエポキシ樹脂)接着剤
が充填された構造のものは、内装板と外装板の結合が強
固であることは好ましいが、接着力が強靭すぎるため、
外装板を歪ませることがある。特に接着剤が肉厚に塗布
されている部分では、内部応力が増大することにより部
分的な剥がれが生じ、そこに水分が浸透して防錆性が低
下することになる。
In the conventional structure of the hemming part of an automobile body, the gap between the interior and exterior panels is filled with thermosetting resin (e.g., epoxy resin) adhesive, and the bond between the interior and exterior panels is strong. Although this is preferable, the adhesive force is too strong, so
It may distort the exterior plate. Particularly in areas where the adhesive is applied thickly, internal stress increases, causing partial peeling, and moisture infiltrates there, resulting in a decrease in rust prevention.

また従来のヘミング部の構造で、内装板と外装板との間
隙に熱可塑性樹脂である塩化ビニル系接着剤やブチルゴ
ム系接着剤が充填された構造のものは、接着強度が弱い
という欠点がある。特に高温時の強度が弱い、しかも塩
化ビニル系接着剤であると、スポット溶接の熱により塩
化ビニルが分解して発生する塩酸ガスのため、スポット
溶接部分が腐食しやすいという欠点がある。
Furthermore, conventional hemming structures in which the gap between the interior and exterior panels is filled with a thermoplastic resin such as vinyl chloride adhesive or butyl rubber adhesive have the disadvantage of weak adhesive strength. . In particular, vinyl chloride-based adhesives have low strength at high temperatures, and have the disadvantage that the spot welded parts are susceptible to corrosion due to the hydrochloric acid gas generated when the vinyl chloride decomposes due to the heat of spot welding.

本発明は従来の自動車車体ヘミング部の構造が有する上
記欠点を解消し、接着強度に優れ、密封性がよく防錆性
の良いヘミング部の構造とその形成方法を提供するもの
である。
The present invention eliminates the above-mentioned drawbacks of the conventional hemming part structure of an automobile body, and provides a hemming part structure with excellent adhesive strength, good sealing performance, and good rust prevention properties, and a method for forming the hemming part.

〔問題点を解決するための手段〕[Means for solving problems]

上記の問題点を解決する本発明の自動車車体ヘミング部
の構造を、実施例に対応する第1図により説明する。同
図に示すように、ヘミング部は内装板2と内装板2の縁
部2aを覆って折り曲げた部分1aを有する外装板lと
からなる。そして内装板2と外装板lとの間隙に熱硬化
性樹脂の層4と熱可塑性樹脂の層5とが充填されている
The structure of the hemming portion of an automobile body according to the present invention, which solves the above-mentioned problems, will be explained with reference to FIG. 1, which corresponds to an embodiment. As shown in the figure, the hemming portion consists of an interior plate 2 and an exterior plate l having a bent portion 1a that covers an edge 2a of the interior plate 2. The gap between the interior panel 2 and the exterior panel 1 is filled with a thermosetting resin layer 4 and a thermoplastic resin layer 5.

また、本発明の自動車車体ヘミング部の構造を形成する
方法を、第2図により説明する。同図(a)に示すよう
に外装板lまたは内装板2に熱硬化性樹脂の層4と熱可
塑性樹脂の層5を塗布しておく0次いで内装板2の縁部
2aを覆うように外装板lを、同図(b)に示すように
折り曲げる。そして、少なくとも該熱硬化性樹脂の層4
を加熱して硬化する。
Further, a method of forming the structure of the hemming portion of an automobile body according to the present invention will be explained with reference to FIG. As shown in Figure (a), a thermosetting resin layer 4 and a thermoplastic resin layer 5 are applied to the exterior board 1 or the interior board 2. Next, the exterior board 1 is coated so as to cover the edge 2a of the interior board 2. The plate 1 is bent as shown in the same figure (b). At least the thermosetting resin layer 4
Heat and harden.

〔作用〕[Effect]

熱硬化性樹脂の層4と熱可塑性樹脂の層5とにより内装
板2と外装板1との間隙が充填され、水分が浸透するこ
とがない、そのため、防錆性に優れている。熱硬化性樹
脂だけが充填されている場合に比べ、熱硬化性樹脂の量
が少なくてすみ、その分充填される熱可塑性樹脂は柔軟
性があるため、外装板lを歪ませない、熱硬化性樹脂も
充填されているから、内装板2と外装板lとの接着強度
を保持することができる。
The thermosetting resin layer 4 and the thermoplastic resin layer 5 fill the gap between the interior panel 2 and the exterior panel 1, preventing moisture from penetrating, resulting in excellent rust prevention. Compared to the case where only thermosetting resin is filled, the amount of thermosetting resin is smaller, and the thermoplastic resin that is filled is flexible, so the thermosetting resin does not distort the exterior plate. Since the adhesive resin is also filled, the adhesive strength between the interior panel 2 and the exterior panel 1 can be maintained.

〔実施例〕〔Example〕

本発明のヘミング部の構造の良否を判定するため、実施
例1〜実施例3および比較例1〜比較例3に記すように
ヘミング部を構成する。
In order to determine the quality of the structure of the hemming part of the present invention, the hemming part was constructed as described in Examples 1 to 3 and Comparative Examples 1 to 3.

実施例1〜実施例3の各個は、第2図(a)に示すよう
に、外装板lに帯状に熱硬化性樹脂の層4と熱可塑性樹
脂の層5を塗布する。塗布は、樹脂を吐出するガンを装
着したロボットで行なう。
In each of Examples 1 to 3, as shown in FIG. 2(a), a layer 4 of thermosetting resin and a layer 5 of thermoplastic resin are applied in the form of strips to the exterior plate l. The coating is performed by a robot equipped with a gun that discharges the resin.

内装板2の構造に合せて、外装板1の塗布位置をロボッ
トにティーチングしておき、熱硬化性樹脂の層4と熱可
塑性樹脂を同時に相隣り合って接触する位置に塗布して
ゆく。そして第2図(b)に示すように内装板2の縁部
2aを覆うように外装板1を折り曲げてから外装板1と
内装板2の間をスポット溶vi6をする。それを加熱し
て熱硬化性樹脂の層4を硬化し、ヘミング部を構成する
(第1図参照)。なお実験に使用した外装板1と内装板
2の材質は、JIS規格の5PC−D鋼板(板厚0.8
mm)を使用する。
The coating position of the exterior plate 1 is taught to the robot in accordance with the structure of the interior plate 2, and the thermosetting resin layer 4 and the thermoplastic resin are simultaneously applied at positions where they are in contact with each other. Then, as shown in FIG. 2(b), after bending the exterior plate 1 so as to cover the edge 2a of the interior plate 2, spot welding vi6 is performed between the exterior plate 1 and the interior plate 2. It is heated to harden the thermosetting resin layer 4 to form the hemming portion (see FIG. 1). The material of the exterior plate 1 and interior plate 2 used in the experiment was JIS standard 5PC-D steel plate (plate thickness 0.8
mm) is used.

実施例1゜ 熱硬化性樹脂の層4としてエポキシ系接着剤を、熱可塑
性樹脂の層5として塩化ビニル系接着剤を夫々使用する
Example 1 An epoxy adhesive is used as the thermosetting resin layer 4, and a vinyl chloride adhesive is used as the thermoplastic resin layer 5.

エポキシ樹脂系接着剤の組成 変性エポキシ樹脂       40重量%反応性希釈
剤         10重量%硬化剤       
      3重着%硬化促進剤          
 2重量%揺変剤(チクソ性付与剤)    3重量%
粉末充填剤          40重量%可撓性付与
等の添加剤      2重量%このエポキシ樹脂系接
着剤の硬化後の引張剪断強度は200〜350 Kg/
c+s2である。
Composition of epoxy resin adhesive Modified epoxy resin 40% by weight reactive diluent 10% by weight curing agent
Triple coating % curing accelerator
2% by weight thixotropic agent (thixotropic agent) 3% by weight
Powder filler: 40% by weight Additives for imparting flexibility, etc.: 2% by weight The tensile shear strength of this epoxy resin adhesive after curing is 200 to 350 kg/
c+s2.

塩化ビニル系接着剤の組成 ペースト用塩化ビニル     18重1%可塑剤(フ
タル醜エステル系)  20重呈%接着性付与剤   
       2重量%安定剤           
  5重量%充填剤            40重量
%揺変剤            10重量%添加剤 
            5重量%塩化ビニル系接着剤
の引張剪断強度は10〜100Kg/ cm2である。
Composition of vinyl chloride adhesive Vinyl chloride for paste 18wt 1% plasticizer (phthalic ester type) 20wt% adhesion imparting agent
2% by weight stabilizer
5% by weight filler 40% by weight thixotropic agent 10% by weight additive
The tensile shear strength of 5% by weight vinyl chloride adhesive is 10 to 100 kg/cm2.

実施例2゜ 熱硬化性樹脂の層4として実施例1で使用したエポキシ
系接着剤と同一のもの、熱可塑性樹脂の層5としてゴム
系シーリング剤を夫々使用する。
Example 2 The same epoxy adhesive as that used in Example 1 was used as the thermosetting resin layer 4, and a rubber sealant was used as the thermoplastic resin layer 5.

なお、このゴム系シーリング剤(ホットアプライタイプ
粘接着剤)は剥離紙に貼付されたテープ状であり、外装
板1に対する塗布は、既に塗布されている熱硬化性樹脂
の層4に沿って貼り付けてから剥離紙を剥がし去る。
This rubber sealant (hot-apply adhesive) is in the form of a tape attached to release paper, and when applied to the exterior board 1, it is applied along the already applied thermosetting resin layer 4. After pasting, peel off the release paper.

ゴム系シーリング剤の組成 ブチル系ゴム         20重量%粘着付与剤
          15重量%可塑剤       
     25重量%カーボンブラック       
 1重量%充填剤            30重量%
老化防止等の添加剤       9重量%実施例3゜ 熱硬化性樹脂の層4として実施例1で使用したエポキシ
系接着剤と同一のもの、熱可塑性樹脂の層5としてゴム
系シーリング剤を夫々使用する。
Composition of rubber sealant: Butyl rubber 20% by weight Tackifier 15% by weight Plasticizer
25% by weight carbon black
1% by weight filler 30% by weight
Additives for anti-aging, etc. 9% by weight Example 3: The same epoxy adhesive used in Example 1 was used as the thermosetting resin layer 4, and the rubber sealant was used as the thermoplastic resin layer 5. do.

ホットメルト系シーリング剤の組成 SIS系ゴム         50重量%粘着付与剤
          15重量%可塑剤       
     15重量%熱可塑樹脂          
15重量%老化防止等の添加剤       5重量%
ホットメルト系シーリング剤の引張剪断強度は10〜1
00Kg/cm2テある。
Composition of hot melt sealant SIS rubber 50% by weight tackifier 15% by weight plasticizer
15% by weight thermoplastic resin
15% by weight Additives such as anti-aging 5% by weight
The tensile shear strength of hot melt sealants is 10 to 1
There is 00Kg/cm2.

比較例1〜比較例3の各側は、外装板1に1種類のみ樹
脂層を塗布する。
For each side of Comparative Examples 1 to 3, only one type of resin layer is applied to the exterior plate 1.

比較例1゜ 外装板1に塗布する1種類の樹脂層は熱硬化性樹脂で実
施例1で使用したエポキシ系接着剤と同一のものを使用
する。その他は実施例の各側と同じようにしてヘミング
部を構成する。
Comparative Example 1 One type of resin layer applied to the exterior plate 1 is a thermosetting resin, and the same epoxy adhesive used in Example 1 is used. Otherwise, the hemming portion is configured in the same manner as each side of the embodiment.

比較例2゜ 外装板lに塗布する1種類の樹脂層は熱可塑性樹脂で実
施例1で使用した塩化ビニル系接着剤と同一のものを使
用する。外装板lと内装板2の間はスポット溶接をしな
い。
Comparative Example 2 One type of resin layer applied to the exterior plate 1 is a thermoplastic resin, and the same vinyl chloride adhesive used in Example 1 is used. Do not do spot welding between the exterior plate 1 and the interior plate 2.

比較例3゜ 外装板1に塗布する1種類の樹脂層は熱可塑性樹脂で実
施例1で使用した塩化ビニル系接着剤と同一のものを使
用する。外装板1と内装板2の間はスポット溶接6をは
じめ、その他は実施例の各側と同じようにしてヘミング
部を形成する。
Comparative Example 3 One type of resin layer applied to the exterior plate 1 is a thermoplastic resin, and the same vinyl chloride adhesive used in Example 1 is used. A hemming portion is formed between the exterior plate 1 and the interior plate 2 by spot welding 6, and in other respects in the same manner as on each side in the embodiment.

各実施例および比較例により形成したヘミング部につい
て性能試験をした結果が下記の表に示しである。
The following table shows the results of a performance test performed on the hemming portions formed according to each example and comparative example.

防錆性は、5%−NaCl溶液に50℃にて上記の各ヘ
ミング部の試料を4時間浸漬し、80℃で2時間風乾し
た後室温で2時間放置する操作を1サイクル(==)と
し、順次錆の発生状態を観察した。五段階評価は最良の
ものを5、最悪のものを1として相対評価したものであ
る。
Rust prevention was determined by immersing each hemming part sample in a 5% NaCl solution at 50°C for 4 hours, air-drying it at 80°C for 2 hours, and then leaving it at room temperature for 2 hours for one cycle (==). The state of rust occurrence was sequentially observed. The five-point evaluation is a relative evaluation with 5 being the best and 1 being the worst.

構造体強度は、接着部分の剥がれ具合を観察したもので
ある。
The strength of the structure was determined by observing the degree of peeling of the bonded portion.

(以下余白) ヘミング構造の性能 (以下余白) 本発明の各実施例のヘミング部は肉厚になっても内部応
力増加に伴なう接着力低下が少なく防錆性もよい、スポ
ット溶接6した周辺は、熱硬化性樹脂の層4としてエポ
キシ系接着剤が充填され塩化ビニル系接着剤のように錆
を促進するガスの発生がなくかつ硬化物が強靭であるた
め、鋼板の剥がれ割れを防止できる。
(Hereinafter in the margin) Performance of the hemming structure (Hereinafter in the margin) The hemming part of each embodiment of the present invention was spot welded 6, which shows less decrease in adhesive strength due to increase in internal stress even when the wall becomes thicker, and has good rust prevention properties. The surrounding area is filled with epoxy adhesive as the thermosetting resin layer 4, which does not generate gas that promotes rust like vinyl chloride adhesives do, and the hardened material is tough, preventing peeling and cracking of the steel plate. can.

〔発明の効果〕〔Effect of the invention〕

以上説明したように1本発明の自動車車体ヘミング部の
構造は、熱硬化性樹脂の接着強度に優れた特徴と熱可塑
性樹脂の密封性に優れた夫々の特徴を生かしてさらに相
乗された性能となっている。すなわち、ヘミング部の構
造が強靭で水分等の浸入がなく防錆性が良い、また熱硬
化性樹脂の単独使用に比ベコストが安くすむ。簡便な方
法で形成でき自動化が非常に容易である。
As explained above, the structure of the hemming part of an automobile body according to the present invention takes advantage of the excellent adhesive strength of the thermosetting resin and the excellent sealing properties of the thermoplastic resin, and achieves synergistic performance. It has become. That is, the structure of the hemming part is strong, there is no intrusion of water, etc., and the rust prevention property is good, and the cost is lower than when a thermosetting resin is used alone. It can be formed by a simple method and is very easy to automate.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の自動車車体ヘミング部の構造の断面図
、第2図はその形成方法を説明する斜視図である。 i 、、、、、外装板    1 a、、、、  折曲
げ部分2 ・・・・内装板    2a ・・・・縁部
401.熱硬化性樹脂の層 5  、熱可塑性樹脂の層 6・・・・・ スポット溶接
FIG. 1 is a sectional view of the structure of the hemming portion of an automobile body according to the present invention, and FIG. 2 is a perspective view illustrating a method of forming the same. i, Exterior board 1a, Bend portion 2...Interior board 2a...Edge 401. Thermosetting resin layer 5, thermoplastic resin layer 6... Spot welding

Claims (1)

【特許請求の範囲】 1、内装板と該内装板の縁部を覆って折り曲げた部分を
有する外装板とからなる自動車車体のヘミング部におい
て、該内装板と該外装板との間隙に熱硬化性樹脂の層と
熱可塑性樹脂の層とが充填されていることを特徴とする
自動車車体ヘミング部の構造。 2、外装板または内装板に熱硬化性樹脂の層と熱可塑性
樹脂の層を塗布しておき、該内装板の縁部を覆って該外
装板を折り曲げ、少なくとも該熱硬化性樹脂の層を加熱
して硬化することを特徴とする自動車車体ヘミング部の
構造の形成方法。
[Claims] 1. In the hemming part of an automobile body consisting of an interior plate and an exterior plate having a bent portion covering the edge of the interior plate, thermosetting is applied to the gap between the interior plate and the exterior plate. A structure of a hemming part of an automobile body, characterized in that it is filled with a layer of plastic resin and a layer of thermoplastic resin. 2. Apply a thermosetting resin layer and a thermoplastic resin layer to an exterior board or an interior board, and fold the exterior board over the edges of the interior board to cover at least the thermosetting resin layer. A method for forming a structure of a hemming part of an automobile body, characterized by curing by heating.
JP21699186A 1986-09-17 1986-09-17 Structure of car body hemming part and its forming method Expired - Lifetime JPH0676012B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21699186A JPH0676012B2 (en) 1986-09-17 1986-09-17 Structure of car body hemming part and its forming method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21699186A JPH0676012B2 (en) 1986-09-17 1986-09-17 Structure of car body hemming part and its forming method

Publications (2)

Publication Number Publication Date
JPS6374722A true JPS6374722A (en) 1988-04-05
JPH0676012B2 JPH0676012B2 (en) 1994-09-28

Family

ID=16697097

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21699186A Expired - Lifetime JPH0676012B2 (en) 1986-09-17 1986-09-17 Structure of car body hemming part and its forming method

Country Status (1)

Country Link
JP (1) JPH0676012B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1074416A3 (en) * 1999-08-03 2002-06-05 Volkswagen Aktiengesellschaft Motor vehicle door
JP2004291952A (en) * 2003-03-13 2004-10-21 Nissan Motor Co Ltd Sealing method for panel hemming portion of vehicle body and its structure
JP2006167754A (en) * 2004-12-15 2006-06-29 Fuji Heavy Ind Ltd Manufacturing method of welded metallic plate
JP2009178750A (en) * 2008-01-31 2009-08-13 Sumitomo Light Metal Ind Ltd Method for hemming vehicle body member, and hemming structure of vehicle body member

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1074416A3 (en) * 1999-08-03 2002-06-05 Volkswagen Aktiengesellschaft Motor vehicle door
JP2004291952A (en) * 2003-03-13 2004-10-21 Nissan Motor Co Ltd Sealing method for panel hemming portion of vehicle body and its structure
JP4501453B2 (en) * 2003-03-13 2010-07-14 日産自動車株式会社 Car body panel hemming part sealing method
JP2006167754A (en) * 2004-12-15 2006-06-29 Fuji Heavy Ind Ltd Manufacturing method of welded metallic plate
JP4488421B2 (en) * 2004-12-15 2010-06-23 富士重工業株式会社 Manufacturing method of bonded metal plate
JP2009178750A (en) * 2008-01-31 2009-08-13 Sumitomo Light Metal Ind Ltd Method for hemming vehicle body member, and hemming structure of vehicle body member

Also Published As

Publication number Publication date
JPH0676012B2 (en) 1994-09-28

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