JPS63179017A - Manufacture of extra high tension steel wire having superior ductility - Google Patents

Manufacture of extra high tension steel wire having superior ductility

Info

Publication number
JPS63179017A
JPS63179017A JP997787A JP997787A JPS63179017A JP S63179017 A JPS63179017 A JP S63179017A JP 997787 A JP997787 A JP 997787A JP 997787 A JP997787 A JP 997787A JP S63179017 A JPS63179017 A JP S63179017A
Authority
JP
Japan
Prior art keywords
steel wire
wire
diameter
ductility
tensile strength
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP997787A
Other languages
Japanese (ja)
Inventor
Osamichi Serikawa
芹川 修道
Yukio Ochiai
落合 征雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP997787A priority Critical patent/JPS63179017A/en
Publication of JPS63179017A publication Critical patent/JPS63179017A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To manufacture an extra high tension steel wire having superior ductility by bending a high carbon steel wire rod in at least two directions with rolls each having a specified diameter in a stage for drawing the wire rod into a wire. CONSTITUTION:A high carbon steel wire rod contg., by weight, 0.60-1.0% C, 0.1-2.0% Si and 0.1-2.0% Mn or further contg. one or more among 0.1-1.0% Cr, 0.002-0.5% V, 0.002-0.2% Ti and 0.002-0.2% Nb is drawn into a wire at >=50% reduction of area. During the drawing or after the drawing to a prescribed diameter, the wire rod is bent in two or more directions with rolls each having a diameter D(mm) satisfying 0.002-0.03 ratio of d/D [d is the diameter (mm) of the resulting steel wire]. An extra high tension steel wire having superior ductility and >=(250-100log.d)kg/mm<2> tensile strength can be manufactured.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は延性の優れた超高張力鋼線の製造方法に関する
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method for producing ultra-high tensile strength steel wire with excellent ductility.

[従来の技術とその問題点] ピアノ線およびこれに準じる鋼線は、PWSワイヤ、ば
ね、ホースワイヤ、タイヤコード等広い分野で使用され
ているが、近年、JIS以上の強度レベルを有する鋼線
の開発に対する要望が高まっている。
[Prior art and its problems] Piano wire and similar steel wires are used in a wide range of fields such as PWS wires, springs, hose wires, and tire cords, but in recent years, steel wires with a strength level higher than JIS have been used. There is a growing demand for the development of

通常、高張力鋼線という場合、 J Is  G 35
22ピアノ線相当の強度を有する鋼線を指すのが通例で
あるため、以上1本発明においては、それ以上の強度を
有する鋼線を「超高張力鋼線」と称することとする。
Usually, when referring to high tensile strength steel wire, J Is G 35
Since it is customary to refer to a steel wire having a strength equivalent to that of a No. 22 piano wire, in the present invention, a steel wire having a strength higher than that is referred to as an "ultra-high tensile steel wire."

J I S  G3522では、直径6■から0.08
mm迄の鋼線の引張強さを規定しているが、引張強さは
線径に依存し、線径の細いほど容易に高強度を達成しう
ろため、 、J I Sにおいてもこれに準じた体系を
なしており、引張強さの上限は±10kgf/am”以
内の誤差で次式で表わせる。
JIS G3522 has a diameter of 6 to 0.08
The tensile strength of steel wires up to mm is specified, but the tensile strength depends on the wire diameter, and the thinner the wire diameter, the easier it is to achieve high strength. The upper limit of the tensile strength can be expressed by the following formula with an error within ±10 kgf/am.

’l’ S =250−+00logd (kgf/m
m2)・・・・・・(1)但し、dは鋼線の直径(m−
)である。
'l' S =250-+00logd (kgf/m
m2)...(1) However, d is the diameter of the steel wire (m-
).

(1)式は、6〜0.08wtmの鋼線について求めた
ものであるが、凡そ10〜0.05m園の範囲で妥当な
ものである。鋼線の断面形状は、円形が多く用いられる
が、角形、梯形1台形等であっても良い、この場合、d
としては同じ断面積を有する円の直径を用いる。
Equation (1) was determined for a steel wire of 6 to 0.08 wtm, and is appropriate within the range of approximately 10 to 0.05 m. The cross-sectional shape of the steel wire is often circular, but it may also be square, trapezoidal, trapezoidal, etc. In this case, d
For , use the diameter of a circle with the same cross-sectional area.

ピアノ線およびこれに準じる鋼線は、ピアノ線材相当の
線材を用い、これにパテンティング処理を施したのち、
常温で伸線して、製造されるのが一般的である。
Piano wire and similar steel wire use wire rod equivalent to piano wire, and after applying patenting treatment to it,
It is generally manufactured by drawing wire at room temperature.

従来の伸線法で、(1)弐以上の強度レベルの超高張力
鋼線を製造しようとした場合、以下のような問題を生じ
る。
When attempting to manufacture ultra-high tensile strength steel wire with a strength level of (1) 2 or higher using conventional wire drawing methods, the following problems arise.

即ち強度を高めるためには、パテンティング処理時の強
度を高める方法と、伸線減面率を大きくする方法がある
が、いずれの方法においても、通常の伸線方法で製造す
るかぎり、強度を高めることは可能であっても、超高張
力鋼線にとって重要な特性である延性、特に捻り特性お
よび絞りの低下が著しく、撚り線やコイリング等の工程
で、割れや断線などのトラブルが発生しやすくなる。
In other words, there are two ways to increase strength: one is to increase the strength during the patenting process, and the other is to increase the wire drawing area reduction rate. In either method, as long as the wire is manufactured using the normal wire drawing method, the strength cannot be increased. Even if it is possible to increase the ductility, which is an important characteristic for ultra-high tensile strength steel wires, the deterioration of ductility, especially torsional properties and drawing area, will be significant, and problems such as cracking and wire breakage will occur during processes such as stranding and coiling. It becomes easier.

またピアノ線は、めっきあるいはブルーイング処理をし
て用いることが多いが、これらの処理により1時効が生
じ延性が低下し、超高張力レベルを達成することは困難
である。
Piano wire is often used after being plated or blued, but these treatments cause aging and reduce ductility, making it difficult to achieve an ultra-high tensile strength level.

硬引高炭素鋼線に繰返し曲げを加えることにより延性を
改善する方法が特公昭60−26805.26806に
示されているが、ここに示されている実施例は2.0m
■φ以−ヒのピアノ線相当の高炭素鋼線におけるもので
あり、「超高張力#RII!」を製造する場合には、鋼
成分に特別の配慮を要するばかりでなく、加工条件も「
超高張力」レベルに対応した特殊なものとなり、該特許
においては十分な効果を得ることはできない。
A method of improving ductility by repeatedly bending a hard drawn high carbon steel wire is shown in Japanese Patent Publication No. 60-26805.26806, but the example shown here is 2.0 m long.
■This is a high-carbon steel wire equivalent to a piano wire of
It is a special product that corresponds to the "ultra-high tension" level, and it is not possible to obtain sufficient effects in this patent.

本発明は、このような延性の低下を来たすことなく、超
高張力を達成するための11線製造方法を提供すること
にある。
The object of the present invention is to provide a method for manufacturing 11 wires that achieves ultra-high tensile strength without causing such a decrease in ductility.

[問題点を解決するための手段] 本発明は(])C: 0.6〜1.0%、Si:0.1
〜2.0%。
[Means for solving the problems] The present invention includes (]) C: 0.6 to 1.0%, Si: 0.1
~2.0%.

Mn : 0.1〜2.0%の高炭素鋼線材を、減面率
50%以上の伸線加工の途中、又は、伸線加工後、直径
が0.002≦d/D≦0.03(d:鋼線の直経−−
、D=ロールの直径arm)であるロールにより2方向
以上の曲げ加工をすることにより、250−100lo
gd (kg/mm2)以1−の引張り強さとなすこと
を特徴とする、延性の優れた超高張力鋼線の12造方法
であり又(2)高炭素鋼線材がC: 0.60〜1.0
%、8j:0.1〜2.0%。
Mn: 0.1 to 2.0% high carbon steel wire during or after wire drawing with an area reduction of 50% or more, the diameter is 0.002≦d/D≦0.03 (d: Straight line of steel wire--
, D = roll diameter arm) by bending in two or more directions, 250-100 lo
This is a manufacturing method for ultra-high tensile steel wire with excellent ductility, characterized by having a tensile strength of 1- or less than gd (kg/mm2), and (2) the high carbon steel wire has a C: 0.60~ 1.0
%, 8j: 0.1-2.0%.

Mn : 0.l〜2.0%、を含み、さらに、 Cr
 : 0.1”l。
Mn: 0. l~2.0%, further comprising Cr
: 0.1”l.

θ%、  V : 0.002〜0.5%、  Nb 
: 0.002〜0.2%。
θ%, V: 0.002-0.5%, Nb
: 0.002-0.2%.

T L : 0.002〜0.2%、の1種以」二を含
む高炭素鋼線材である。前記の(1)に記載の延性に優
れた超高張力鋼線の製造方法である。
T L : A high carbon steel wire rod containing one or more of the following: 0.002 to 0.2%. This is a method for producing an ultra-high tensile strength steel wire with excellent ductility as described in (1) above.

鋼組成の限定理由は下記による。The reason for limiting the steel composition is as follows.

Cは経済的かつ有効な強化元素であるが、(1)弐以上
の強度を達成するには0.6%以上必要である。又1.
0%以−ヒでは、パテンティング時に初析セメンタイト
を生成し、冷間加工に適さない、但し、(1)弐以上の
強度において、より優れた延性を得るためには、後述の
ような合金元素を含有させることが望ましい。
C is an economical and effective reinforcing element, but (1) 0.6% or more is required to achieve a strength of 2 or higher. Also 1.
If it is less than 0%, pro-eutectoid cementite will be formed during patenting, making it unsuitable for cold working. It is desirable to contain elements.

Siは脱酸のために0.1%以−1−必要である。si
は固溶硬化元素として強化にも効果があるが、0゜35
%5%以上その効果は小さく、2%以上では延性が劣化
するため適当でない。
0.1% or more of Si is necessary for deoxidation. si
is effective in strengthening as a solid solution hardening element, but at 0°35
%5% or more, the effect is small, and 2% or more is not suitable because the ductility deteriorates.

鋼線の絞りはパーライトラメラ−間隔と密接な関係があ
り、約280人で最大となるが、slは素材のパーライ
トラメラ−間隔をほとんど変えずに、フェライト層を強
化するため、延性の低下はほとんどなしに、鋼線の強度
をあげることに有効である。
The reduction of the steel wire is closely related to the pearlite lamella spacing, reaching a maximum at about 280, but since SL strengthens the ferrite layer without changing the pearlite lamella spacing of the material, the decrease in ductility is It is effective in increasing the strength of steel wire with little effort.

Mnは脱酸およびSの害を除くために0.1%以上必要
である。Mnは焼入性向上元素として、特に太いサイズ
の線材のパテンティング強度を上げるのに有効であるが
、2%を越えると延性が劣化するため適当でない。
Mn is required to be present in an amount of 0.1% or more in order to deoxidize and remove the harmful effects of S. Mn is an element that improves hardenability and is particularly effective in increasing the patenting strength of thick wire rods, but if it exceeds 2%, it is not suitable because the ductility deteriorates.

Crはパーライトラメラ−間隔の微細化に有効な元素で
あり、細いサイズから太いサイズ迄、M材の強化に効果
があるが、1%を超えるとその効果を1・分に発揮させ
ることは困難である。
Cr is an effective element for refining the spacing between pearlite lamellae, and is effective in strengthening M materials from thin to thick sizes, but if it exceeds 1%, it is difficult to demonstrate the effect in 1 min. It is.

■は焼入性向上元素として、特に太いサイズの線材のパ
テンティング強度を上げるのに有効である。またオース
テナイト結晶粒度を微細化し、延性の向1−に有効であ
る。 0.002%以下ではその効果は少なく、O,S
%を超えるとかえって延性が劣化するため適当でない。
(2) is an element that improves hardenability and is particularly effective in increasing the patenting strength of thick wire rods. It also refines the austenite grain size and is effective in improving ductility. The effect is small below 0.002%, and O,S
%, it is not suitable because the ductility deteriorates.

Nbおよび’l’ jはオーステナイト結晶粒度を微細
化し、延性の向I〕に有効であるが、0.002%以下
では効果がなく、0.2%を超えると、かえって延性が
劣化するため適当でない。
Nb and 'l'j are effective in refining the austenite grain size and improving ductility, but if it is less than 0.002%, it has no effect, and if it exceeds 0.2%, the ductility deteriorates, so it should not be used properly. Not.

なおAQについては、細粒鋼が望ましい場合には0.0
1〜0.1%PALαを加え、粗粒鋼あるいは介在物の
軟質化が必要な場合には、0.01%以下とする。
Regarding AQ, if fine-grained steel is desired, it should be 0.0.
Add 1 to 0.1% PALα, and if it is necessary to soften coarse-grained steel or inclusions, reduce the amount to 0.01% or less.

これらのいずれの場合もあるため、AQの含有址は特に
規定しない。
Since any of these cases may occur, the content of AQ is not particularly specified.

以1−の鋼組成を有する鋼を50%以上の伸線加工する
ことにより延性の優れた超高張力鋼線を製造することが
可能であるが1通常の伸線加工では、「超高張ノ月レベ
ルまで強度を高めた場合、延性の低ドが大きく、何等か
の対策が必要である。
It is possible to produce an ultra-high tensile strength steel wire with excellent ductility by drawing a steel having the following steel composition by 50% or more. If the strength is increased to the same level as the previous month, the ductility will be significantly lower, and some kind of countermeasure will be required.

延性の低下は伸線中の発熱、或は伸線後のブルーイング
処理により、可動転位が固定される場合に顕著に現れる
。これに対し、発明者らが種々の調査を行った結果、材
料の破壊に至らないような軽微な加工を加えた場合、新
たに可動転位が導入される結果、延性の回復が起ること
が観察された。
The decrease in ductility becomes noticeable when mobile dislocations are fixed due to heat generation during wire drawing or bluing treatment after wire drawing. On the other hand, as a result of various investigations conducted by the inventors, it was found that when a slight processing that does not lead to material destruction is applied, new mobile dislocations are introduced, resulting in recovery of ductility. observed.

曲げ加]二に関して詳細な調査を行った結果鋼線の強度
が高まると、伸びが低下するため、過大な曲げ加工を行
うと1表層部に微細な割れを生じ。
As a result of a detailed study on bending]2, as the strength of the steel wire increases, its elongation decreases, so if excessive bending is performed, minute cracks will occur in the surface layer.

却って延性の低ドを招<、(1)式以上の強度を有する
超高張力鋼線では1表層の伸びを3%以下にすることが
必要である。一方、延性回復の効果をtl)るためには
、降伏点以上の変形が必要であるため、効果の得られる
下限値は0.2%であった。
On the contrary, this leads to a decrease in ductility, and therefore, in ultra-high tensile steel wires having a strength equal to or higher than formula (1), it is necessary to keep the elongation of one surface layer to 3% or less. On the other hand, in order to reduce the effect of ductility recovery, deformation exceeding the yield point is required, so the lower limit for obtaining the effect was 0.2%.

これらの条件は鋼線の直径dとロールの直径りの比を0
.002≦d/1)≦0.03とすることにより達成さ
れる。
These conditions set the ratio of the steel wire diameter d to the roll diameter to 0.
.. This is achieved by satisfying 002≦d/1)≦0.03.

ロールによる曲げ加工の場合、一定の表層伸びを得るた
めにロールと鋼線が密着することが必要であるが、」−
記のd/1)の範囲において特に問題はない、またロー
ルと密着している限り、曲げ変形はロールとの接触開始
点および接触終了点の2点のみで起きるため、接触角の
大小には関係しない。
In the case of bending using rolls, it is necessary for the rolls and steel wire to be in close contact in order to obtain a certain level of surface elongation.
There is no particular problem within the range of d/1), and as long as the contact is in close contact with the roll, bending deformation occurs only at two points, the contact start point and the contact end point, so the contact angle does not matter. It doesn't matter.

鋼線の断面内で均一な変形を与えるために、2方向以」
〕から曲げ加工することが有効である。
In order to give uniform deformation within the cross section of the steel wire,
] is effective.

[実施例] 鋼線材を鉛パテンテイング後酸洗し、スケールを除去し
た後、リン酸亜鉛被膜処理を施した。伸線時には伸線潤
滑剤を用いて、伸線した。
[Example] After lead patenting, a steel wire rod was pickled to remove scale, and then subjected to a zinc phosphate coating treatment. A wire drawing lubricant was used during wire drawing.

伸線後、又は伸線の途中で鋼線とローラーの径比d/D
 、曲げ加工の方向を変えて曲げ加工を行った。加工後
の鋼線は、加工ままの状態または450℃で、45秒間
のブルーイング処理を施して、引張試験と捻回試験によ
り材質評価を行った。
After wire drawing or during wire drawing, the diameter ratio d/D of steel wire and roller
, the bending process was performed by changing the direction of the bending process. The steel wire after processing was subjected to bluing treatment for 45 seconds at 450° C. or as-processed, and the material quality was evaluated by a tensile test and a twist test.

第1表に各種鋼成分により製造した結果を示す。Table 1 shows the results of manufacturing with various steel components.

従来法の伸線まま、あるいは伸線後ブルーイング処理を
行ったものは、「超高張ノ月レベルを達成しようとする
と、捻回値が低下し、十分な性能が得られないが、本発
明の曲げ加工を施した第1表の発明法によれば、捻回値
および絞りが高く、優れた延性が得られた。
With the conventional wire drawing method, or with the bluing treatment applied after drawing, the torsion value decreases and sufficient performance cannot be obtained when trying to achieve the ultra-high tension level. According to the invention method shown in Table 1, in which the bending process was performed, the torsion value and reduction of area were high, and excellent ductility was obtained.

[発明の効果] 本発明は以」〕のように特定の成分を有する鋼線材を、
伸線加工の途中、又は伸線加工後、適正な曲げ加にをす
ることにより延性の劣化なしに、超高張力鋼線を製造す
ることを11f能とした0本発明により伸線および撚り
線時の断線、成形時の加工割れ、使用時の破壊を著しく
減少せしめることができた。
[Effects of the Invention] The present invention provides a steel wire rod having a specific composition as shown below.
Wire drawing and stranding according to the present invention makes it possible to produce ultra-high tensile steel wire without deterioration of ductility by applying appropriate bending during or after wire drawing. We were able to significantly reduce wire breakage during manufacturing, processing cracks during molding, and destruction during use.

Claims (2)

【特許請求の範囲】[Claims] (1)C:0.60〜1.0%、 Si:0.1〜2.0%、 Mn:0.1〜2.0% を含み、残部鉄および不可避的不純物からなる高炭素鋼
線材を、減面率50%以上の伸線加工の途中、又は伸線
加工後、直径が0.002≦d/D≦0.03(d:鋼
線の直径mm、D:ロールの直径mm)であるロールに
より2方向以上の曲げ加工をすることにより、250−
100logd(kg/mm^2)以上の引張り強さと
なすことを特徴とする、延性の優れた超高張力鋼線の製
造方法。
(1) High carbon steel wire rod containing C: 0.60 to 1.0%, Si: 0.1 to 2.0%, Mn: 0.1 to 2.0%, with the balance consisting of iron and inevitable impurities. During wire drawing with an area reduction rate of 50% or more, or after wire drawing, the diameter is 0.002≦d/D≦0.03 (d: steel wire diameter mm, D: roll diameter mm) By bending in two or more directions with a roll of 250-
A method for producing an ultra-high tensile strength steel wire with excellent ductility, characterized by having a tensile strength of 100 logd (kg/mm^2) or more.
(2)C:0.60〜1.0%、 Si:0.1〜2.0%、 Mn:0.1〜2.0%、 を含み、さらに、 Cr:0.1〜1.0%、V:0.002〜0.5%、
Ti:0.002〜0.2%、Nb:0.002〜0.
2%の1種以上を含み、残部鉄および不可避的不純物か
らなる高炭素鋼線材を、減面率50%以上の伸線加工の
途中、又は伸線加工後、直径が0.002≦d/D≦0
.03(d:鋼線の直径mm、D:ロールの直径mm)
であるロールにより2方向以上の曲げ加工をすることに
より、250−100logd(kg/mm^2)以上
の引張り強さとなすことを特徴とする、延性の優れた超
高張力鋼線の製造方法。
(2) Contains C: 0.60 to 1.0%, Si: 0.1 to 2.0%, Mn: 0.1 to 2.0%, and further includes Cr: 0.1 to 1.0. %, V: 0.002-0.5%,
Ti: 0.002-0.2%, Nb: 0.002-0.
During or after wire drawing with an area reduction of 50% or more, a high carbon steel wire rod containing one or more of 2% of the metal and the remainder iron and unavoidable impurities has a diameter of 0.002≦d/ D≦0
.. 03 (d: steel wire diameter mm, D: roll diameter mm)
A method for producing an ultra-high tensile strength steel wire with excellent ductility, characterized in that the wire is bent in two or more directions using a roll, thereby achieving a tensile strength of 250-100 logd (kg/mm^2) or more.
JP997787A 1987-01-21 1987-01-21 Manufacture of extra high tension steel wire having superior ductility Pending JPS63179017A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP997787A JPS63179017A (en) 1987-01-21 1987-01-21 Manufacture of extra high tension steel wire having superior ductility

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP997787A JPS63179017A (en) 1987-01-21 1987-01-21 Manufacture of extra high tension steel wire having superior ductility

Publications (1)

Publication Number Publication Date
JPS63179017A true JPS63179017A (en) 1988-07-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP997787A Pending JPS63179017A (en) 1987-01-21 1987-01-21 Manufacture of extra high tension steel wire having superior ductility

Country Status (1)

Country Link
JP (1) JPS63179017A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0708183A1 (en) * 1993-05-25 1996-04-24 Nippon Steel Corporation High-carbon steel rod wire or steel wire excellent in workability in wire drawing and process for producing the same
US6901782B2 (en) * 2001-07-30 2005-06-07 Hitachi Metals, Ltd. Method and apparatus for forming a modified a cross-section wire material

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61165219A (en) * 1985-01-17 1986-07-25 Nippon Steel Corp Production of high tensile steel wire excellent in twisting property

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61165219A (en) * 1985-01-17 1986-07-25 Nippon Steel Corp Production of high tensile steel wire excellent in twisting property

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0708183A1 (en) * 1993-05-25 1996-04-24 Nippon Steel Corporation High-carbon steel rod wire or steel wire excellent in workability in wire drawing and process for producing the same
EP0708183A4 (en) * 1993-05-25 1996-11-06 Nippon Steel Corp High-carbon steel rod wire or steel wire excellent in workability in wire drawing and process for producing the same
US6901782B2 (en) * 2001-07-30 2005-06-07 Hitachi Metals, Ltd. Method and apparatus for forming a modified a cross-section wire material

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