JP3169454B2 - High strength steel wire and its manufacturing method - Google Patents

High strength steel wire and its manufacturing method

Info

Publication number
JP3169454B2
JP3169454B2 JP32020992A JP32020992A JP3169454B2 JP 3169454 B2 JP3169454 B2 JP 3169454B2 JP 32020992 A JP32020992 A JP 32020992A JP 32020992 A JP32020992 A JP 32020992A JP 3169454 B2 JP3169454 B2 JP 3169454B2
Authority
JP
Japan
Prior art keywords
bluing
less
steel wire
mpa
skin pass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP32020992A
Other languages
Japanese (ja)
Other versions
JPH06158225A (en
Inventor
章一 大橋
厳之 浅野
稔彦 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP32020992A priority Critical patent/JP3169454B2/en
Publication of JPH06158225A publication Critical patent/JPH06158225A/en
Application granted granted Critical
Publication of JP3169454B2 publication Critical patent/JP3169454B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Wire Processing (AREA)
  • Metal Extraction Processes (AREA)
  • Heat Treatment Of Steel (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、橋梁用、自動車タイヤ
のスチールコード用、漁網ロープ用、送電線の補強用、
あるいは海底光ファイバーケーブル補強用のワイヤ等に
使用される高張力の鋼線に関する。
The present invention relates to a bridge, a steel cord of an automobile tire, a fishing net rope, a reinforcement of a transmission line,
Alternatively, the present invention relates to a high-tensile steel wire used as a wire for reinforcing a submarine optical fiber cable.

【0002】[0002]

【従来の技術】橋梁用ワイヤに於いては橋梁の中央径間
拡大の要求から、自動車用スチールコード用ワイヤに於
いては、タイヤの軽量化の要求から、又漁網ロープ用ワ
イヤに於いては、船舶の小型化、漁網の大型化に伴い、
鋼線の高張力化に対するニーズが最近益々高まってい
る。
2. Description of the Related Art In the case of bridge wires, there is a need to increase the central span of the bridge, in the case of steel cords for automobiles, in order to reduce the weight of tires, and in the case of wires for fishing net ropes. , With the downsizing of ships and the enlargement of fishing nets,
The need for higher tensile strength of steel wire has been increasing recently.

【0003】このような要請に応えるために、多数の研
究が精力的に展開された結果、鋼線の高張力化を図る上
での最大の課題は、鋼線の延性、特に捩り試験中に鋼線
の長手方向に生ずる割れの発生を抑制する技術を確立す
ることであることが分かってきた。これに対して、WIRE
JOURNAL INTERNATIONALのVOLUME 16 1983年 NO 4のペ
ージ50には鋼線を構成するパーライト組織のセメンタ
イトラメラ間隔を適正な大きさに制御する事により亜鉛
めっき鋼線の長手方向の割れを抑制出来る事が記載され
ている。
[0003] As a result of intensive development of a number of studies to meet such demands, the biggest problem in increasing the tensile strength of steel wires is that the ductility of steel wires, especially during torsional tests, is high. It has been found that it is to establish a technique for suppressing the occurrence of cracks that occur in the longitudinal direction of a steel wire. In contrast, WIRE
JOURNAL INTERNATIONAL VOLUME 16 1983 NO 4 Page 50 states that by controlling the cementite lamella spacing of the pearlite structure constituting the steel wire to an appropriate size, it is possible to suppress the longitudinal cracking of the galvanized steel wire. Have been.

【0004】又、特公昭60−26805号公報と特公
昭60−26806号公報には撚り線加工またはバネ巻
き取り加工等の成形加工後に、加工歪み取りの為のブル
ーイング処理(200℃〜400℃で分間処理)を実施
すると、鋼線の靭性が低下する為に捻回試験における長
手方向の割れが問題となるが、伸線後あるいは伸線中に
特定の条件の矯直加工を施す事によりこの長手方向の割
れを抑制出来る事が記載されている。
Japanese Patent Publication Nos. 60-26805 and 60-26806 disclose a bluing process (200 ° C. to 400 ° C.) for removing distortion after forming such as twisting or spring winding. (Process at ℃ for minutes), the toughness of the steel wire decreases, causing a problem of cracking in the longitudinal direction in the torsion test. However, straightening under specific conditions after or during wire drawing must be performed. Describes that this longitudinal cracking can be suppressed.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、本発明
者らの研究によれば前述の技術をもってしても超高張力
の鋼線、例えば線径5mmで引張り強度1900MPa 以
上、3mmで2100MPa 以上、2mmで2500MPa 以
上、0.5mmで3400MPa 以上の鋼線を製造しようと
した場合、捻回試験に於ける長手方向割れの発生を抑制
することはできない。
However, according to the study of the present inventors, even with the above-mentioned technique, an ultra-high tensile steel wire, for example, a tensile strength of 1900 MPa or more at a wire diameter of 5 mm, 2100 MPa or more at 3 mm, or 2 mm or more. When producing a steel wire of 2500 MPa or more at 0.5 mm and 3400 MPa or more at 0.5 mm, the occurrence of longitudinal cracks in the twist test cannot be suppressed.

【0006】本発明は、橋梁用、自動車タイヤスチール
コード用、漁網用、送電線の補強用あるいは海底光ファ
イバーケーブル補強用ワイヤ等に使用される高張力鋼線
の延性、特に捻回試験中において長手方向に生ずる割れ
の発生を抑制する技術を確立することを目的になされた
ものである。
The present invention relates to the ductility of high-tensile steel wires used for bridges, automobile tire steel cords, fishing nets, reinforcement of power transmission lines, or wires for reinforcing submarine optical fiber cables, and particularly, the ductility of high-strength steel wires during a torsion test. The purpose of the present invention is to establish a technique for suppressing the generation of cracks in the direction.

【0007】[0007]

【課題を解決するための手段】かかる課題を解決する為
に、本発明は、スキンパス、矯直加工及び高温ブルーイ
ング処理により伸線材表層近傍の引張の残留応力を解放
し、高張力鋼線の延性、特に捻回試験中において長手方
向に生ずる割れの発生を抑制するものである。即ち、本
発明の要旨とするところは、高強度鋼線として、 (1)化学成分として、量%で、C:0.70〜1.
10%、Si:0.20〜2.0%、Mn:0.3〜
1.5%、を含有し、その他強化元素としてCr:1.
0%以下、Mo:0.2%以下、V:0.3%以下、N
i:1.0%以下、の1種または2種以上を含有し、残
部がFeおよび不可避的不純物からなる鋼線を、少なく
とも1回以上の熱処理及び伸線工程によって1900MP
a 以上の強度を有する伸線鋼線とした後に、スキンパス
工程、及び、その後に460℃以上の温度で、 T(20+log 10 t)>13000 (T:絶対温度で表示されるブルーイング温度〔K〕、
t:時間で表示されるブルーイング時間〔hr〕)なる関
係を満足する ブルーイング処理工程によって表面近傍の
引っ張り残留応力を低減し、最表層の残留応力値で±1
50MPa の範囲に制御する事を特徴とする。 (2)化学成分として、量%で、C:0.70〜1.
10%、Si:0.20〜2.0%、Mn:0.3〜
1.5%、を含有し、その他強化元素としてCr:1.
0%以下、Mo:0.2%以下、V:0.3%以下、N
i:1.0%以下、の1種または2種以上を含有し、残
部がFeおよび不可避的不純物からなる鋼線を、少なく
とも1回以上の熱処理及び伸線工程によって1900MP
a 以上の強度を有する伸線鋼線とした後に、スキンパス
工程及び曲げ加工、更にその後に460℃以上の温度
で、 T(20+log 10 t)>13000 (T:絶対温度で表示されるブルーイング温度〔K〕、
t:時間で表示されるブルーイング時間〔hr〕)なる関
係を満足する ブルーイング処理工程によって表面近傍の
引っ張り残留応力を低減し、最表層の残留応力値で±1
00MPa の範囲に制御する事を特徴とする。その製造法
として、 (3)化学成分として、量%で、C:0.70〜1.
10%、Si:0.20〜2.0%、Mn:0.3〜
1.5%、を含有し、その他強化元素としてCr:1.
0%以下、Mo:0.2%以下、V:0.3%以下、N
i:1.0%以下、の1種または2種以上を含有し、残
部がFeおよび不可避的不純物からなる鋼線を、少なく
とも1回以上の熱処理及び伸線工程によって1900MP
a 以上の強度を有する伸線鋼線とした後に、減面率1〜
10%のスキンパスダイスを通過させスキンパスを行
い、その後、460℃以上の温度で、 T(20+log10t)>13000 (T:絶対温度で表示されるブルーイング温度〔K〕、
t:時間で表示されるブルーイング時間〔hr〕)なる関
係を満足するようにブルーイング処理する事を特徴とす
る。 (4)化学成分として、量%で、C:0.70〜1.
10%、Si:0.20〜2.0%、Mn:0.3〜
1.5%、を含有し、その他強化元素としてCr:1.
0%以下、Mo:0.2%以下、V:0.3%以下、N
i:1.0%以下、の1種または2種以上を含有し、残
部がFeおよび不可避的不純物からなる鋼線を、少なく
とも1回以上の熱処理及び伸線工程によって1900MP
a 以上の強度を有する伸線鋼線とした後に、減面率1〜
10%のスキンパスダイスを通過させスキンパスを行
い、その後複数個のロール間を曲げ角度10〜30度で
通過させ曲げ加工を行い、更にその後に460℃以上の
温度で、 T(20+log10t)>13000 (T:絶対温度で表示されるブルーイング温度〔K〕、
t:時間で表示されるブルーイング時間〔hr〕)なる関
係を満足するようにブルーイング処理する事を特徴とす
る。 (5)化学成分として、量%で、C:0.70〜1.
10%、Si:0.20〜2.0%、Mn:0.3〜
1.5%、を含有し、その他強化元素としてCr:1.
0%以下、Mo:0.2%以下、V:0.3%以下、N
i:1.0%以下、の1種または2種以上を含有し、残
部がFeおよび不可避的不純物からなる鋼線を、少なく
とも1回以上の熱処理及び伸線工程によって1900MP
a 以上の強度を有する伸線鋼線とした後に、複数個のロ
ール間を曲げ角度10〜30度で通過させ曲げ加工を行
い、その後減面率1〜10%のスキンパスダイスを通過
させスキンパスを行い、更にその後に460℃以上の温
度で、 T(20+log10t)>13000 (T:絶対温度で表示されるブルーイング温度〔K〕、
t:時間で表示されるブルーイング時間〔hr〕)なる関
係を満足するようにブルーイング処理する事を特徴とす
ることにある。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention relieves tensile residual stress in the vicinity of the surface layer of a drawn material by skin pass, straightening, and high-temperature bluing to reduce the strength of a high-strength steel wire. It suppresses the ductility, particularly the occurrence of cracks that occur in the longitudinal direction during the torsion test. That is, it is an aspect of the present invention, as a high-strength steel wire, as (1) chemical composition, in mass%, C: 0.70 to 1.
10%, Si: 0.20 to 2.0%, Mn: 0.3 to
1.5%, and Cr: 1.
0% or less, Mo: 0.2% or less, V: 0.3% or less, N
i: A steel wire containing 1.0% or less of one or more kinds and the balance consisting of Fe and unavoidable impurities is subjected to at least one heat treatment and wire drawing step to 1900MPa.
a) After forming a drawn steel wire having a strength of not less than a skin pass step, and thereafter, at a temperature of 460 ° C. or more, T (20 + log 10 t)> 13000 (T: a bluing temperature expressed in absolute temperature [K ],
t: the bluing time [hr]) expressed in time
The tensile residual stress in the vicinity of the surface is reduced by the bluing process that satisfies the above conditions, and the residual stress value of the outermost layer is ± 1.
It is characterized in that it is controlled within the range of 50 MPa. (2) as chemical components, in mass%, C: 0.70~1.
10%, Si: 0.20 to 2.0%, Mn: 0.3 to
1.5%, and Cr: 1.
0% or less, Mo: 0.2% or less, V: 0.3% or less, N
i: A steel wire containing 1.0% or less of one or more kinds and the balance consisting of Fe and unavoidable impurities is subjected to at least one heat treatment and wire drawing step to 1900MPa.
a After drawing into a drawn steel wire having a strength of not less than a skin pass step and bending, and then a temperature of 460 ° C. or more
In, T (20 + log 10 t )> 13000 (T: brewing temperature displayed by the absolute temperature [K],
t: the bluing time [hr]) expressed in time
The tensile residual stress in the vicinity of the surface is reduced by the bluing process that satisfies the above conditions, and the residual stress value of the outermost layer is ± 1.
It is characterized in that it is controlled within the range of 00 MPa. As a manufacturing method, as (3) chemical components, in mass%, C: 0.70~1.
10%, Si: 0.20 to 2.0%, Mn: 0.3 to
1.5%, and Cr: 1.
0% or less, Mo: 0.2% or less, V: 0.3% or less, N
i: A steel wire containing 1.0% or less of one or more kinds and the balance consisting of Fe and unavoidable impurities is subjected to at least one heat treatment and wire drawing step to 1900MPa.
a After reducing to a drawn steel wire having a strength of
A skin pass is performed by passing through a 10% skin pass dice, and then, at a temperature of 460 ° C. or more, T (20 + log 10 t)> 13000 (T: bluing temperature [K] expressed in absolute temperature,
t: a bluing process is performed so as to satisfy a relationship of bluing time [hr] displayed in time. (4) as chemical components, in mass%, C: 0.70~1.
10%, Si: 0.20 to 2.0%, Mn: 0.3 to
1.5%, and Cr: 1.
0% or less, Mo: 0.2% or less, V: 0.3% or less, N
i: A steel wire containing 1.0% or less of one or more kinds and the balance consisting of Fe and unavoidable impurities is subjected to at least one heat treatment and wire drawing step to 1900MPa.
a After reducing to a drawn steel wire having a strength of
A skin pass is performed by passing through a 10% skin pass die, and then a plurality of rolls are passed at a bending angle of 10 to 30 degrees to perform a bending process. Then, at a temperature of 460 ° C. or more, T (20 + log 10 t)> 13000 (T: bluing temperature [K] expressed in absolute temperature,
t: a bluing process is performed so as to satisfy a relationship of bluing time [hr] displayed in time. (5) as chemical components, in mass%, C: 0.70~1.
10%, Si: 0.20 to 2.0%, Mn: 0.3 to
1.5%, and Cr: 1.
0% or less, Mo: 0.2% or less, V: 0.3% or less, N
i: A steel wire containing 1.0% or less of one or more kinds and the balance consisting of Fe and unavoidable impurities is subjected to at least one heat treatment and wire drawing step to 1900MPa.
a After forming a drawn steel wire having the above strength, a plurality of rolls are passed at a bending angle of 10 to 30 degrees to perform bending, and then passed through a skin pass die having a surface reduction rate of 1 to 10% to form a skin pass. After that, at a temperature of 460 ° C. or more, T (20 + log 10 t)> 13000 (T: bluing temperature [K] expressed in absolute temperature,
t: a bluing process is performed so as to satisfy a relationship of bluing time [hr] displayed in time.

【0008】[0008]

【作用】本発明はパテンティング熱処理等を施し良好な
伸線加工性を付与した後に伸線加工される鋼線を対象と
するものである。本発明者らは、伸線後のスキンパス加
工とブルーイング処理に関して、その条件が上記鋼線の
捻回試験中の縦割れの発生に及ぼす影響を調べた。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention is directed to a steel wire which is subjected to a patenting heat treatment or the like so as to impart good drawability and then to a wire drawing. The present inventors examined the effects of the conditions on the skin pass processing and the bluing treatment after drawing on the occurrence of longitudinal cracks during the twist test of the steel wire.

【0009】図1は伸線後に2000MPa ,2400MP
a ,2800MPa の強度を有する線径5.01〜5.4
%の鋼線を減面率0.5〜14%にてスキンパス加工
し、更に410℃,510℃で10秒のブルーイング処
理を施して、スキンパス加工の捻回特性に及ぼす効果を
調べたものである。図1において、○ ●印は2000
MPa 、△ ▲は2400MPa 、□ ■は2800MPa の
鋼線の結果で、白印は割れ発生率10%以下、黒印は1
0%超である事を示す。スキンパス処理の減面率1〜1
0%の範囲に更にその後510℃でブルーイング処理さ
れた時にのみ割れの発生が抑制される事が判かる。
FIG. 1 shows 2000 MPa and 2400 MP after wire drawing.
a, wire diameter 5.01 to 5.4 having a strength of 2800 MPa
% Steel wire was subjected to skin pass processing at a reduction rate of 0.5 to 14%, and further subjected to a blueing treatment at 410 ° C. and 510 ° C. for 10 seconds to examine the effect of the skin pass processing on the torsion characteristics. It is. In FIG.
MPa, △ ▲ are the results of 2400MPa, □ ■ are the results of 2800MPa steel wire.
Indicates that it is more than 0%. Reduction rate of skin pass treatment 1-1
It can be seen that the generation of cracks is suppressed only when the bluing treatment is performed at 510 ° C. in the range of 0%.

【0010】次に本発明者らはスキンパス加工後に実施
するブルーイング処理に関して、その条件が鋼線の捻回
特性に及ぼす影響を調べた。図2は、2000MPa ,2
400MPa ,2800MPa の強度を有する線径5.01
及び5.2φの鋼線をスキンパス加工し線径5φに調整
した後、温度450℃〜550℃、時間2秒〜10分の
範囲に変えてブルーイング処理し、ブルーイング条件が
捻回特性に及ぼす効果を調べた結果である。○ ●印は
2000MPa、△ ▲は2400MPa 、□ ■は280
0MPa の鋼線の結果で、白印は割れ発生率10%以下、
黒印は10%超である事を示す。
Next, the present inventors examined the effect of the conditions on the twisting characteristics of the steel wire regarding the bluing treatment performed after the skin pass processing. FIG. 2 shows 2000 MPa, 2
Wire diameter 5.01 having strength of 400 MPa and 2800 MPa
And, after the steel wire of 5.2φ is skin-passed and adjusted to a wire diameter of 5φ, the temperature is changed from 450 ° C to 550 ° C for 2 seconds to 10 minutes, and the bluing process is performed. It is the result of having investigated the effect which it has. ○ ● mark is 2000MPa, △ ▲ is 2400MPa, □ ■ is 280
In the result of the steel wire of 0MPa, the white mark shows the crack occurrence rate of 10% or less,
A black mark indicates that it is more than 10%.

【0011】その結果、460℃以上の温度で、 T(20+log10t)>13000…………(1) (T:絶対温度で表示されるブルーイング温度〔K〕、
t:時間で表示されるブルーイング時間〔hr〕)なる関
係を満足する様にブルーイング処理し、更にスキンパス
加工量が7.5%の場合のみ、捻回試験中の長手方向の
割れ発生を顕著に抑制出来る事が判る。
As a result, at a temperature of 460 ° C. or more, T (20 + log 10 t)> 13000 (1) (T: bluing temperature [K] expressed in absolute temperature,
t: bluing time [hr] expressed in time) is subjected to bluing treatment so as to satisfy the relationship, and only when the skin pass processing amount is 7.5%, generation of cracks in the longitudinal direction during the torsion test. It can be seen that it can be suppressed significantly.

【0012】つまり、以上の実験結果より、鋼線をダイ
スにて伸線後に減面率1〜10%の加工量でスキンパス
ダイスを通過させた後に460℃以上の温度で、(1)
式を満足する条件でブルーイング処理する事により、捻
回試験中の長手方向に発生する割れを抑制出来ることを
見い出した。これは、スキンパス及び高温ブルーイング
処理により伸線材表層近傍の引張の残留応力が解放され
た為である。つまり、伸線直後の残留応力は、引張側に
+200〜+400MPa 程度あるが、本発明の範囲内で
スキンパス処理を加える事により、±200MPa の範囲
に制御する事が可能となる。更に、本発明の範囲内でブ
ルーイング処理を加える事により、残留応力値を±15
0MPa の範囲に制御する事が可能となる。発明者らの長
年の研究により1900MPa 級以上の鋼線捻回割れを抑
制する為には、残留応力を150MPa 以下に制御する事
が必要である事を見出した。
That is, according to the above experimental results, after drawing a steel wire with a die and passing it through a skin pass die with a processing amount of 1 to 10% in area reduction rate, at a temperature of 460 ° C. or higher, (1)
It has been found that by performing the bluing treatment under the conditions satisfying the formula, cracks generated in the longitudinal direction during the torsion test can be suppressed. This is because the tensile residual stress near the surface layer of the drawn wire was released by the skin pass and the high-temperature bluing treatment. That is, the residual stress immediately after the drawing is about +200 to +400 MPa on the tensile side, but it can be controlled within the range of ± 200 MPa by applying a skin pass treatment within the range of the present invention. Further, by applying a bluing treatment within the scope of the present invention, the residual stress value can be reduced by ± 15.
It is possible to control within the range of 0 MPa. The inventors' long-term research has revealed that it is necessary to control the residual stress to 150 MPa or less in order to suppress the steel wire twist cracks of 1900 MPa class or more.

【0013】スキンパス加工量が、1%未満では加工不
足で、たとえ、本発明範囲内でブルーイング処理を実施
しても残留応力150MPa 以下に制御出来ない。又、ス
キンパス加工量が10%を越えると、異常な歪みが導入
されるため、かえって残留応力値が悪化するため、本発
明の範囲内でブルーイング処理を実施しても残留応力1
50MPa 以下に制御出来ない。
If the skin pass processing amount is less than 1%, the processing is insufficient. Even if the bluing treatment is performed within the scope of the present invention, the residual stress cannot be controlled to 150 MPa or less. Further, if the skin pass processing amount exceeds 10%, abnormal strain is introduced, and the residual stress value is rather deteriorated.
It cannot be controlled below 50MPa.

【0014】ブルーイング条件が本発明の範囲外、つま
り、460℃以下あるいは、T(20+log10t)≦
13000の場合は熱処理不十分で、スキンパスを本発
明の範囲内で実施しても残留応力150MPa 以下に制御
出来ない。本発明者等は、更に強度の高い鋼線の割れを
抑制する方法を検討した。図3は伸線後に3000MPa
,3300MPa ,3500MPa の強度を有する線径
2.01〜2.16φの鋼線を減面率0.5〜14%に
てスキンパス加工し線径2φに調整し、更に、図4に示
すような装置により曲げ加工を行った結果を示す。重要
なのは、伸線材表層近傍引張の残留応力を解放する為に
は、図4に示す第2及び3段目の矯正ロールによって線
材に加えられるθなる角度を有する曲げ加工であり、そ
れ以降のロールは線材を直線に矯正するものである。
The bluing condition is out of the range of the present invention, that is, 460 ° C. or less, or T (20 + log 10 t) ≦
In the case of 13000, the heat treatment is insufficient, and even if the skin pass is performed within the range of the present invention, the residual stress cannot be controlled to 150 MPa or less. The present inventors have studied a method of suppressing cracking of a steel wire having higher strength. Figure 3 shows 3000MPa after wire drawing
A steel wire having a wire diameter of 2.01 to 2.16φ having a strength of 3,300 MPa, 3500 MPa is skin-passed at a reduction ratio of 0.5 to 14% to adjust the wire diameter to 2φ, and further, as shown in FIG. The result of performing bending by the apparatus is shown. What is important is a bending process having an angle of θ which is applied to the wire by the second and third straightening rolls shown in FIG. 4 in order to release the residual stress of the tensile force near the surface layer of the drawn wire. Is for straightening a wire rod.

【0015】図3はこの矯直加工機により曲げ角度θ=
5〜40度の加工を行った後に410℃,510℃で1
0秒のブルーイング処理を施して、スキンパス加工及び
曲げ加工の捻回特性に及ぼす効果を調べたものである。
図3において、○ ●印は3000MPa 、△ ▲は33
00MPa 、□ ■は3500MPa の鋼線の結果で、白印
は割れ発生率10%以下、黒印は10%超である事を示
す。スキンパス処理の減面率1〜10%の範囲にあり、
しかも曲げ加工の角度10〜30度の範囲にあり、更に
その後510℃でブルーイング処理された時にのみ割れ
の発生が抑制される事が判かる。
FIG. 3 shows a bending angle θ =
After processing at 5 to 40 degrees, 1 degree at 410 and 510 degrees
The effect of skin pass processing and bending processing on the torsional characteristics after baking treatment for 0 seconds was examined.
In FIG. 3, the mark ● ● is 3000 MPa, △ ▲ is 33
00MPa and □ ■ are the results of a 3500MPa steel wire. The white mark indicates that the crack occurrence rate is 10% or less, and the black mark indicates that the crack rate is more than 10%. The skin reduction rate is in the range of 1 to 10%,
In addition, it can be seen that the bending angle is in the range of 10 to 30 degrees, and that the occurrence of cracks is suppressed only when the bluing treatment is performed at 510 ° C thereafter.

【0016】又、図5は伸線後に3000MPa ,330
0MPa ,3500MPa の強度を有する線径2.01〜
2.24φの鋼線を矯直加工機により曲げ角度θ=5〜
40度の加工を行った後に減面率0.5〜14%にてス
キンパス加工し線径2φに調整し、その後410℃,5
10℃で10秒のブルーイング処理を施して、曲げ加工
及びスキンパス加工の捻回特性に及ぼす効果を調べたも
のである。
FIG. 5 shows a drawing of 3000 MPa, 330 mm after drawing.
Wire diameter 2.01 with strength of 0MPa, 3500MPa
2. Bending angle θ = 5 for 24φ steel wire by straightening machine
After processing at 40 °, skin pass processing is performed at a reduction rate of 0.5 to 14% to adjust the wire diameter to 2φ.
The purpose of this study is to examine the effects of bending and skin pass on the torsion characteristics by performing a bluing treatment at 10 ° C. for 10 seconds.

【0017】図5において、○ ●印は3000MPa 、
△ ▲は3300MPa 、□ ■は3500MPa の鋼線の
結果で、白印は割れ発生率10%以下、黒印は10%超
である事を示す。曲げ加工の角度10〜30度の範囲に
あり、しかもその後のスキンパス処理の減面率1〜10
%の範囲にあり、更にその後510℃でブルーイング処
理された時にのみ割れの発生が抑制される事が判かる。
In FIG. 5, the mark ●● is 3000 MPa,
Indicates results of a steel wire of 3300 MPa, and ■ indicates results of a steel wire of 3500 MPa. A white mark indicates that the crack occurrence rate is 10% or less, and a black mark indicates that it exceeds 10%. The angle of the bending process is in the range of 10 to 30 degrees, and the area reduction rate of the subsequent skin pass treatment is 1 to 10
%, And it can be seen that the generation of cracks is suppressed only when blueing treatment is performed at 510 ° C. thereafter.

【0018】次に本発明者らはスキンパス加工及び曲げ
加工後に実施するブルーイング処理に関して、その条件
が鋼線の捻回特性に及ぼす影響を調べた。図6、図7
は、3000MPa ,3300MPa ,3500MPa の強度
を有する線径2.01及び2.07φの鋼線をスキンパ
ス加工し線径2φに調整した後、曲げ加工角度15度及
び45度で矯直加工を行った後に、温度400℃〜55
0℃、時間10秒〜10分の範囲に変えてブルーイング
処理し、ブルーイング条件が捻回特性に及ぼす効果を調
べた結果である。○ ●印は3000MPa 、△ ▲は3
300MPa 、□ ■は3500MPa の鋼線の結果で、白
印は割れ発生率10%以下、黒印は10%超である事を
示す。
Next, the present inventors examined the effect of the conditions on the twisting characteristics of the steel wire with respect to the bluing treatment performed after the skin pass processing and the bending processing. 6 and 7
Is a steel wire having a strength of 3000MPa, 3300MPa, 3500MPa and a wire diameter of 2.01 or 2.07φ, skin-passed, adjusted to a diameter of 2φ, and straightened at bending angles of 15 ° and 45 °. Later, at temperatures between 400 ° C. and 55
This is a result of examining the effect of bluing conditions on torsion characteristics by performing bluing treatment at 0 ° C. for a time ranging from 10 seconds to 10 minutes. ○ ● mark is 3000MPa, △ ▲ is 3
300 MPa, □ ■ are the results of a steel wire of 3500 MPa. The white marks indicate that the crack occurrence rate is 10% or less, and the black marks indicate that it exceeds 10%.

【0019】図8、図9は、3000MPa ,3300MP
a ,3500MPa の強度を有する線径2.01及び2.
04φの鋼線を曲げ加工角度15度及び45度で矯直加
工を行い更にスキンパス加工し線径2φに調整した後
に、温度400℃〜550℃、時間10秒〜10分の範
囲に変えてブルーイング処理し、ブルーイング条件が捻
回特性に及ぼす効果を調べた結果である。○ ●印は3
000MPa 、△ ▲は3300MPa 、□ ■は3500
MPa の鋼線の結果で、白印は割れ発生率10%以下、黒
印は10%超である事を示す。
8 and 9 show 3000 MPa and 3300 MP, respectively.
a, wire diameters 2.01 and 2, having a strength of 3500 MPa.
After performing straightening at a bending angle of 15 degrees and 45 degrees on a 04φ steel wire, adjusting the wire diameter to 2φ by skin pass processing, and then changing the temperature to a range of 400 ° C to 550 ° C for 10 seconds to 10 minutes, blue 5 shows the results of examining the effect of bluing conditions on the torsion characteristics after baking. ○ ● mark is 3
000MPa, △ ▲ is 3300MPa, □ ■ is 3500
In the result of the steel wire of MPa, a white mark indicates that the crack occurrence rate is 10% or less, and a black mark indicates that the crack generation rate is more than 10%.

【0020】その結果、460℃以上での温度で、 T(20+log10t)>13000…………(1) (T:絶対温度で表示されるブルーイング温度〔K〕、
t:時間で表示されるブルーイング時間〔hr〕)なる関
係を満足する様にブルーイング処理し、更にスキンパス
加工量が6.6%、且つ曲げ角度15度の時のみ、捻回
試験中の長手方向の割れ発生を顕著に抑制出来る事が判
る。
As a result, at a temperature of 460 ° C. or more, T (20 + log 10 t)> 13000 (1) (T: bluing temperature [K] expressed in absolute temperature,
t: the bluing time [hr]) expressed in time, the bluing treatment was performed so as to satisfy the relationship, and the skin pass processing amount was 6.6% and the bending angle was 15 degrees. It can be seen that the generation of cracks in the longitudinal direction can be significantly suppressed.

【0021】つまり、以上の実験結果より、鋼線をダイ
スにて伸線後に減面率1〜10%の加工量でスキンパス
ダイスを通過した後曲げ角度10〜30度の範囲で矯直
加工を行い、あるいは、曲げ角度10〜30度の範囲で
矯直加工を行った後に、減面率1〜10%の加工量でス
キンパスダイスを通過させ、更に460℃以上の温度
で、さらに強度の高い鋼線に対し、(1)式を満足する
条件でブルーイング処理する事により、捻回試験中の長
手方向に発生する割れを抑制出来ることを見い出した。
That is, according to the above experimental results, after the steel wire is drawn by the die, the steel wire is passed through the skin pass die with the processing amount of the area reduction rate of 1 to 10%, and then the straightening process is performed at the bending angle of 10 to 30 degrees. After performing the straightening at a bending angle of 10 to 30 degrees, the sheet is passed through a skin pass die with a processing amount of a surface reduction rate of 1 to 10%. It has been found that by subjecting a steel wire to a bluing treatment under the conditions satisfying the expression (1), cracks occurring in the longitudinal direction during the twisting test can be suppressed.

【0022】これは、スキンパス、矯直加工及び高温ブ
ルーイング処理により伸線材の残留応力を解放し、高張
力鋼線の延性、特に捻回試験中において長手方向に生ず
る割れの発生を抑制した為である。つまり、伸線直後の
残留応力は、引張側に+200〜+400MPa 程度ある
が、本発明の範囲内でスキンパス処理を加える事によ
り、±200MPa の範囲に制御する事が可能となる。更
に、曲げ加工と組み合わせる事より残留応力を±150
MPa の範囲で抑制する事が可能となる。更に本発明の範
囲内でブルーイング処理を加える事により、残留応力値
を±100MPa の範囲に制御する事が可能となる。前述
のスキンパスとブルーイング処理によっても鋼線捻回割
れを抑制出来ない場合は、更に残留応力を100MPa 以
下に制御する事が効果的である。
[0022] This is because the residual stress of the drawn wire is released by skin pass, straightening and high-temperature bluing, and the ductility of the high-strength steel wire, particularly the generation of cracks that occur in the longitudinal direction during the twist test, is suppressed. It is. That is, the residual stress immediately after the drawing is about +200 to +400 MPa on the tensile side, but it can be controlled within the range of ± 200 MPa by applying a skin pass treatment within the range of the present invention. Furthermore, by combining with bending, the residual stress can be reduced to ± 150.
It becomes possible to control in the range of MPa. Further, by applying a bluing treatment within the range of the present invention, it becomes possible to control the residual stress value within a range of ± 100 MPa. When twisting cracks in the steel wire cannot be suppressed even by the skin pass and the bluing treatment described above, it is effective to further control the residual stress to 100 MPa or less.

【0023】スキンパス加工量が、1%未満では加工不
足で、たとえ、本発明範囲内で曲げ加工及びブルーイン
グ処理を実施しても残留応力100MPa 以下に制御出来
ない。又、スキンパス加工量が10%を越えると、異常
な歪みが導入されるため、かえって残留応力値が悪化す
るため、本発明の範囲内で曲げ加工及びブルーイング処
理を実施しても残留応力100MPa 以下に制御出来な
い。
If the skin pass processing amount is less than 1%, the processing is insufficient, and even if the bending processing and the bluing processing are performed within the scope of the present invention, the residual stress cannot be controlled to 100 MPa or less. If the skin pass processing amount exceeds 10%, an abnormal strain is introduced, and the residual stress value is rather deteriorated. Therefore, even if the bending processing and the bluing processing are performed within the scope of the present invention, the residual stress is 100 MPa. It cannot be controlled below.

【0024】曲げ加工量が、10度未満では加工不足
で、たとえ、本発明範囲内でスキンパス及びブルーイン
グ処理を実施しても残留応力100MPa 以下に制御出来
ない。又、曲げ加工量が10%を越えると、異常な歪み
が導入されるため、かえって残留応力値が悪化するた
め、本発明の範囲内でスキンパス及びブルーイング処理
を実施しても残留応力100MPa 以下に制御出来ない。
If the bending amount is less than 10 degrees, the processing is insufficient. Even if the skin pass and the bluing treatment are performed within the scope of the present invention, the residual stress cannot be controlled to 100 MPa or less. If the bending amount exceeds 10%, an abnormal strain is introduced, and the residual stress value is rather deteriorated. Therefore, even if the skin pass and the bluing treatment are performed within the scope of the present invention, the residual stress is 100 MPa or less. Cannot be controlled.

【0025】ブルーイング条件が本発明の範囲外、つま
り、460℃以下あるいは、T(20+log10t)≦
13000の場合は熱処理不十分で、スキンパスを及び
曲げ加工を本発明の範囲内で実施しても残留応力100
MPa 以下に制御出来ない。次に成分限定理由について述
べる。 ≪C≫Cは、0.70%未満では合金組成、熱処理条件
の選定に係わらず、均質なパーライト組織を安定的に確
保する事が困難であり、良好な捻回特性を確保する事が
困難である。また、1.1%を越えると、合金組成、熱
処理条件の選定に係わらず、粒界の初析セメンタイトの
析出を抑制することが出来ず、耐捻回割れ特性が劣化す
る為、0.70%以上1.1%以下とした。 ≪Si≫Siは鋼の脱酸の為に必要な元素であり、0.
2%未満ではその効果は不十分となり、又、1900MP
a 以上の強度を確保する事が困難となる為、0.2%以
上とした。またSiは熱処理後に得られるパーライト中
のフェライト相に固溶し熱処理後の強度を上げるが、反
面フェライトの延性を低下させ冷間引抜性を劣化させ、
高い減面率を確保出来なくなる上、粒界に偏析し、耐捻
回割れ特性を劣化させる為、2.0%以下とした。 ≪Mn≫Mnは、脱酸、脱硫及びMnSを形成しSを固
定するのに必要な元素であり、又鋼材の焼入れ性を上
げ、熱処理中の過冷効果により均質微細なパーライト組
織を得る為に添加する必要がある。0.3%未満ではそ
の効果が不十分である為、0.3%以上とした。又、M
nは1.5%を越えると変態時間が著しく長くなり実用
的ではなく、マルテンサイト等の異常組織を生成し、ダ
イス伸線不可能となるので1.5%以下とした。 ≪Cr≫Crはパーライト組織を微細にし、熱処理後の
鋼材強度を向上させるのに有効な元素であるが、1.0
%を越えると変態時間が著しく長くなり実用的ではな
く、マルテンサイト等の異常組織を生成し、ダイス伸線
不可能となるので1.0%以下とした。 ≪Mo≫Moはパーライト組織のフェライト中に炭窒化
物として析出し、熱処理後の鋼材強度を向上させるのに
有効な元素であるが、0.2%を越えると変態時間が著
しく長くなり実用的ではなく、マルテンサイト等の異常
組織を生成し、ダイス伸線不可能となるので0.2%以
下とした。 ≪V≫Vはパーライト組織のフェライト中に炭窒化物と
して析出し、熱処理後の鋼材強度を向上させるのに有効
な元素であるが、0.3%を越えると変態時間が著しく
長くなり実用的ではなく、マルテンサイト等の異常組織
を生成し、ダイス伸線不可能となるので0.3%以下と
した。 ≪Ni≫Niはパーライト組織を微細にし、熱処理後の
鋼材強度を向上させるのに有効な元素であるが、1.0
%を越えると変態時間が著しく長くなり実用的ではな
く、マルテンサイト等の異常組織を生成し、ダイス伸線
不可能となるので1.0%以下とした。
The bluing condition is out of the range of the present invention, that is, 460 ° C. or less, or T (20 + log 10 t) ≦
In the case of 13000, the heat treatment was insufficient, and even if skin pass and bending were performed within the scope of the present invention, the residual stress was 100%.
It cannot be controlled below MPa. Next, the reasons for limiting the components will be described. If ≪C≫C is less than 0.70%, it is difficult to stably maintain a homogeneous pearlite structure regardless of the selection of the alloy composition and heat treatment conditions, and it is difficult to ensure good torsion characteristics. It is. On the other hand, when the content exceeds 1.1%, regardless of the selection of the alloy composition and the heat treatment conditions, precipitation of pro-eutectoid cementite at the grain boundary cannot be suppressed, and the torsional cracking resistance deteriorates. % Or more and 1.1% or less. ≪Si≫Si is an element necessary for deoxidation of steel.
If it is less than 2%, the effect becomes insufficient, and 1900MP
Since it is difficult to secure a strength of a or more, the content is set to 0.2% or more. Also, Si forms a solid solution in the ferrite phase in the pearlite obtained after the heat treatment and increases the strength after the heat treatment, but on the other hand, reduces the ductility of the ferrite and deteriorates the cold drawing property,
A high area reduction rate cannot be ensured, and segregation at grain boundaries degrades torsional cracking resistance. {Mn} Mn is an element necessary for deoxidation, desulfurization and forming MnS to fix S. It also increases the hardenability of steel and obtains a homogeneous and fine pearlite structure due to the supercooling effect during heat treatment. Must be added to If the content is less than 0.3%, the effect is insufficient, so the content is set to 0.3% or more. Also, M
If n exceeds 1.5%, the transformation time becomes extremely long, which is not practical, and an abnormal structure such as martensite is formed, and it becomes impossible to draw a die. {Cr} Cr is an element effective for refining the pearlite structure and improving the strength of the steel material after heat treatment.
%, The transformation time becomes extremely long, which is not practical. An abnormal structure such as martensite is generated, and it becomes impossible to draw a die. ≪Mo≫Mo precipitates as carbonitrides in ferrite with a pearlite structure and is an effective element for improving the strength of steel after heat treatment. Instead, an abnormal structure such as martensite is generated, and it becomes impossible to draw a die. ≪V≫V precipitates as carbonitride in ferrite with a pearlite structure and is an effective element for improving the strength of a steel material after heat treatment. However, an abnormal structure such as martensite is generated, and it becomes impossible to draw a die. ≪Ni≫Ni is an element effective for refining the pearlite structure and improving the strength of the steel material after heat treatment.
%, The transformation time becomes extremely long, which is not practical. An abnormal structure such as martensite is generated, and it becomes impossible to draw a die.

【0026】尚、不純物元素であるP,Sは特に限定し
ていないが、従来の鋼線同様に延性を確保する観点から
0.020%以下である事が望ましい。以下に実施例を
示して本発明の効果を更に詳しく説明する。
Although P and S, which are impurity elements, are not particularly limited, they are desirably 0.020% or less from the viewpoint of ensuring ductility similarly to conventional steel wires. Hereinafter, the effects of the present invention will be described in more detail with reference to examples.

【0027】[0027]

【実施例】本発明に基づき、表1−1、表1−2、表1
−3および表2−1、表2−2、表2−3に示す成分の
鋼を用い13φの圧延鋼線より5.0φmmの鋼線を作製
した。 No.1〜23は本発明例であり、24〜51は比
較例である。
EXAMPLES Based on the present invention, Table 1-1, Table 1-2, Table 1
A steel wire having a diameter of 5.0 mm was produced from a rolled steel wire having a diameter of 13 mm by using steels having the compositions shown in Table 3 and Tables 2-1 to 2-2. Nos. 1 to 23 are examples of the present invention, and 24 to 51 are comparative examples.

【0028】[0028]

【表1】 [Table 1]

【0029】[0029]

【表2】 [Table 2]

【0030】[0030]

【表3】 [Table 3]

【0031】[0031]

【表4】 [Table 4]

【0032】[0032]

【表5】 [Table 5]

【0033】[0033]

【表6】 [Table 6]

【0034】比較例24はCが規定量より低い為、均質
なパーライト組織を得る事が出来ず耐捻回割れ特性が不
良の例である。比較例25はCが規定量より多すぎる
為、粒界に初析セメンタイトが析出し、耐捻回割れ特性
が不良の例である。比較例26はSiが規定量より低い
為、1900MPa 以上の高強度が得られなかった例であ
る。
In Comparative Example 24, since C was lower than the specified amount, a uniform pearlite structure could not be obtained, and the resistance to twist cracking was poor. Comparative Example 25 is an example in which proeutectoid cementite was precipitated at the grain boundary because C was too large in the specified amount, and the twist crack resistance was poor. Comparative Example 26 is an example in which high strength of 1900 MPa or more was not obtained because Si was lower than the specified amount.

【0035】比較例27はSiが規定量より多すぎる
為、パーライトを構成するフェライトが硬くなりすぎ、
耐捻回割れ特性が不良の例である。比較例28はMnが
規定量より少ない為、十分な過冷効果が得られず均質微
細なパーライト組織とならず、耐捻回割れ特性が不良の
例である。比較例29はMnが規定量より多すぎる為、
パーライト変態時間が長く成りすぎ、変態未完了でマル
テンサイトが生じ伸線出来なかった例である。
In Comparative Example 27, since the amount of Si was too large, the ferrite constituting pearlite became too hard.
This is an example of poor torsion cracking resistance. In Comparative Example 28, since Mn was less than the specified amount, a sufficient supercooling effect was not obtained, a uniform fine pearlite structure was not obtained, and the twist crack resistance was poor. In Comparative Example 29, Mn was too large than the specified amount,
This is an example in which the pearlite transformation time was too long, the transformation was not completed, martensite was formed, and the wire could not be drawn.

【0036】比較例30はCrの量が規定量より多すぎ
る為、パーライト変態時間が長く成りすぎ、変態未完了
でマルテンサイトが生じ伸線出来なかった例である。比
較例31はMo量が規定量より多すぎる為、パーライト
変態時間が長く成りすぎ、変態未完了でマルテンサイト
が生じ伸線出来なかった例である。比較例32はV量が
規定量より多すぎる為、パーライト変態時間が長く成り
すぎ、変態未完了でマルテンサイトが生じ伸線出来なか
った例である。
Comparative Example 30 is an example in which the pearlite transformation time was too long because the amount of Cr was larger than the specified amount, and the transformation was not completed, martensite was formed and wire drawing could not be performed. Comparative Example 31 is an example in which the pearlite transformation time was too long because the Mo amount was too large than the specified amount, martensite was generated due to incomplete transformation, and drawing could not be performed. Comparative Example 32 is an example in which the pearlite transformation time was too long because the V amount was larger than the specified amount, and the transformation was not completed, martensite was generated and wire drawing could not be performed.

【0037】比較例33はNiの量が規定量より多すぎ
る為、パーライト変態時間が長く成りすぎ、変態未完了
でマルテンサイトが生じ伸線出来なかった例である。比
較例34,38,44はスキンパス加工量が規定量より
少なすぎる為、耐捻回割れ特性が不良の例である。比較
例35,39,45はスキンパス加工量が規定量より多
すぎる為、耐捻回割れ特性が不良の例である。
Comparative Example 33 is an example in which the amount of Ni was too large than the specified amount, so that the pearlite transformation time was too long, and the transformation was not completed, martensite was formed, and the wire could not be drawn. Comparative Examples 34, 38, and 44 are examples in which the twisting crack resistance is poor because the skin pass processing amount is too small than the specified amount. Comparative Examples 35, 39, and 45 are examples in which the twisting crack resistance is poor because the skin pass processing amount is too large than the specified amount.

【0038】比較例40,46は曲げ加工量が規定量よ
り少なすぎる為、耐捻回割れ特性が不良の例である。比
較例41,47は曲げ加工量が規定量より多すぎる為、
耐捻回割れ捻回が不良の例である。比較例36,42,
48はブルーイング温度が460℃より低い為、耐捻回
割れ特性が不良の例である。
Comparative Examples 40 and 46 are examples in which the torsional cracking resistance is poor because the bending amount is too small. In Comparative Examples 41 and 47, the bending amount was too large than the specified amount.
Torsion cracking and twisting is an example of failure. Comparative Examples 36 and 42,
Sample No. 48 is an example of poor torsion cracking resistance because the bluing temperature is lower than 460 ° C.

【0039】比較例37,43,49はブルーイング条
件がT(20+log10t)<13000である為、耐
捻回割れ特性が不良の例である。
Comparative Examples 37, 43, and 49 are examples in which the torsion cracking resistance is poor because the bluing condition is T (20 + log 10 t) <13000.

【0040】[0040]

【発明の効果】以上に詳しく説明したように、鋼線の捻
回試験中に発生する長手方向の割れの発生を防止する技
術について研究を進めた結果、伸線後に鋼線に対しスキ
ンパス処理後、ブルーイング処理を行うこと、又はスキ
ンパス処理及び矯直加工を加えた後にブルーイング処理
を行うことが割れの発生を抑えるために極めて効果的で
あることを見い出した。この技術により一層の高張力の
鋼線を製造することが可能であり、産業上の価値は極め
て大きい。
As described in detail above, as a result of research on the technology for preventing the occurrence of longitudinal cracks generated during the torsion test of a steel wire, the steel wire was subjected to a skin pass treatment after drawing. It has been found that performing a bluing treatment or performing a bluing treatment after applying a skin pass treatment and a straightening process is extremely effective for suppressing the occurrence of cracks. With this technology, it is possible to produce steel wires with even higher tensile strength, which is of great industrial value.

【図面の簡単な説明】[Brief description of the drawings]

【図1】鋼線の捻回試験中の縦割れ発生に及ぼす伸線後
のスキンパス条件の影響を示す図である。
FIG. 1 is a view showing the effect of skin pass conditions after drawing on the occurrence of longitudinal cracks during a twist test of a steel wire.

【図2】鋼線の捻回試験中の縦割れ発生に及ぼすスキン
パス処理後のブルーイング条件の影響を示す図である。
FIG. 2 is a diagram showing the effect of bluing conditions after skin pass treatment on the occurrence of longitudinal cracks during a twist test of a steel wire.

【図3】鋼線の捻回試験中の縦割れ発生に及ぼす伸線後
のスキンパス処理及び曲げ加工条件の影響を示す図であ
る。
FIG. 3 is a diagram showing the effects of skin pass treatment and bending conditions after wire drawing on the occurrence of vertical cracks during a twist test of a steel wire.

【図4】鋼線に曲げ加工を施す治具の図である。FIG. 4 is a view of a jig for bending a steel wire.

【図5】鋼線の捻回試験中の縦割れ発生に及ぼす伸線後
のスキンパス処理及び曲げ加工条件の影響を示す図であ
る。
FIG. 5 is a diagram showing the effect of skin pass treatment and bending conditions after wire drawing on the occurrence of longitudinal cracks during a twist test of a steel wire.

【図6】鋼線の捻回試験中の縦割れ発生に及ぼすスキン
パス処理及び曲げ加工後のブルーイング条件の影響を示
す図である。
FIG. 6 is a diagram showing the influence of skin pass treatment and bluing conditions after bending on the occurrence of vertical cracks during a twist test of a steel wire.

【図7】鋼線の捻回試験中の縦割れ発生に及ぼすスキン
パス処理及び曲げ加工後のブルーイング条件の影響を示
す図である。
FIG. 7 is a diagram showing the effect of skin pass treatment and bluing conditions after bending on the occurrence of longitudinal cracks during a twist test of a steel wire.

【図8】鋼線の捻回試験中の縦割れ発生に及ぼす曲げ加
工及びスキンパス処理後のブルーイング条件の影響を示
す図である。
FIG. 8 is a diagram showing the effect of bluing conditions after bending and skin pass treatment on the occurrence of vertical cracks during a twist test of a steel wire.

【図9】鋼線の捻回試験中の縦割れ発生に及ぼす曲げ加
工及びスキンパス処理後のブルーイング条件の影響を示
す図である。
FIG. 9 is a diagram showing the influence of bluing conditions after bending and skin pass treatment on the occurrence of vertical cracks during a twist test of a steel wire.

【符号の説明】[Explanation of symbols]

1…矯正ロール 2…線材 3…曲げ加工角度 1: Straightening roll 2: Wire rod 3: Bending angle

フロントページの続き (56)参考文献 特開 昭62−77442(JP,A) 特開 昭50−161411(JP,A) 特開 昭63−179017(JP,A) 特公 昭60−26806(JP,B2) 特公 昭60−26805(JP,B2) (58)調査した分野(Int.Cl.7,DB名) C22C 38/00 301 B21C 1/00 B21C 9/00 B21F 1/02 C21D 8/06 Continuation of the front page (56) References JP-A-62-77442 (JP, A) JP-A-50-161411 (JP, A) JP-A-63-179017 (JP, A) JP-B-60-26806 (JP) , B2) JP 60-26805 (JP, B2) (58) Fields investigated (Int. Cl. 7 , DB name) C22C 38/00 301 B21C 1/00 B21C 9/00 B21F 1/02 C21D 8 / 06

Claims (5)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 化学成分として、量%で、C:0.7
0〜1.10%、Si:0.20〜2.0%、Mn:
0.3〜1.5%、を含有し、その他強化元素としてC
r:1.0%以下、Mo:0.2%以下、V:0.3%
以下、Ni:1.0%以下、の1種または2種以上を含
有し、残部がFeおよび不可避的不純物からなる鋼線
を、少なくとも1回以上の熱処理及び伸線工程によって
1900MPa 以上の強度を有する伸線鋼線とした後に、
スキンパス工程、及び、その後に460℃以上の温度
で、 T(20+log 10 t)>13000 (T:絶対温度で表示されるブルーイング温度〔K〕、
t:時間で表示されるブルーイング時間〔hr〕)なる関
係を満足する ブルーイング処理工程によって表面近傍の
引っ張り残留応力を低減し、最表層の残留応力値で±1
50MPa の範囲に制御する事を特徴とする耐捻回割れ性
に優れた高強度鋼線。
As claimed in claim 1] chemical components, in mass%, C: 0.7
0 to 1.10%, Si: 0.20 to 2.0%, Mn:
0.3-1.5%, and C as another strengthening element
r: 1.0% or less, Mo: 0.2% or less, V: 0.3%
Hereinafter, a steel wire containing one or more of Ni: 1.0% or less, and the balance consisting of Fe and unavoidable impurities, is subjected to at least one heat treatment and at least one wire drawing step to have a strength of 1900 MPa or more. After having a drawn wire having
Skin pass process, and then temperature above 460 ° C
In, T (20 + log 10 t )> 13000 (T: brewing temperature displayed by the absolute temperature [K],
t: the bluing time [hr]) expressed in time
The tensile residual stress in the vicinity of the surface is reduced by the bluing process that satisfies the above conditions, and the residual stress value of the outermost layer is ± 1.
High-strength steel wire with excellent twist cracking resistance characterized by being controlled within the range of 50 MPa.
【請求項2】 化学成分として、量%で、C:0.7
0〜1.10%、Si:0.20〜2.0%、Mn:
0.3〜1.5%、を含有し、その他強化元素としてC
r:1.0%以下、Mo:0.2%以下、V:0.3%
以下、Ni:1.0%以下、の1種または2種以上を含
有し、残部がFeおよび不可避的不純物からなる鋼線
を、少なくとも1回以上の熱処理及び伸線工程によって
1900MPa 以上の強度を有する伸線鋼線とした後に、
スキンパス工程及び曲げ加工、更にその後に460℃以
上の温度で、 T(20+log 10 t)>13000 T:絶対温度で表示されるブルーイング温度〔K〕、
t:時間で表示されるブルーイング時間〔hr〕)なる関
係を満足する ブルーイング処理工程によって表面近傍の
引っ張り残留応力を低減し、最表層の残留応力値で±1
00MPa の範囲に制御する事を特徴とする耐捻回割れ性
に優れた高強度鋼線。
As wherein chemical components, in mass%, C: 0.7
0 to 1.10%, Si: 0.20 to 2.0%, Mn:
0.3-1.5%, and C as another strengthening element
r: 1.0% or less, Mo: 0.2% or less, V: 0.3%
Hereinafter, a steel wire containing one or more of Ni: 1.0% or less, and the balance consisting of Fe and unavoidable impurities, is subjected to at least one heat treatment and at least one wire drawing step to have a strength of 1900 MPa or more. After having a drawn wire having
Skin pass process and bending, and then 460 ° C or lower
At the above temperature, T (20 + log 10 t)> 13000 T: bluing temperature [K] expressed in absolute temperature,
t: the bluing time [hr]) expressed in time
The tensile residual stress in the vicinity of the surface is reduced by the bluing process that satisfies the above conditions, and the residual stress value of the outermost layer is ± 1.
A high-strength steel wire with excellent twist crack resistance, characterized by being controlled within the range of 00 MPa.
【請求項3】 化学成分として、量%で、C:0.7
0〜1.10%、Si:0.20〜2.0%、Mn:
0.3〜1.5%、を含有し、その他強化元素としてC
r:1.0%以下、Mo:0.2%以下、V:0.3%
以下、Ni:1.0%以下、の1種または2種以上を含
有し、残部がFeおよび不可避的不純物からなる鋼線
を、少なくとも1回以上の熱処理及び伸線工程によって
1900MPa 以上の強度を有する伸線鋼線とした後に、
減面率1〜10%のスキンパスダイスを通過させスキン
パスを行い、その後、460℃以上の温度で、 T(20+log10t)>13000 (T:絶対温度で表示されるブルーイング温度〔K〕、
t:時間で表示されるブルーイング時間〔hr〕)なる関
係を満足するようにブルーイング処理する事を特徴とす
る耐捻回割れ特性に優れた高強度鋼線の製造法。
As wherein chemical components, in mass%, C: 0.7
0 to 1.10%, Si: 0.20 to 2.0%, Mn:
0.3-1.5%, and C as another strengthening element
r: 1.0% or less, Mo: 0.2% or less, V: 0.3%
Hereinafter, a steel wire containing one or more of Ni: 1.0% or less, and the balance consisting of Fe and unavoidable impurities, is subjected to at least one heat treatment and at least one wire drawing step to have a strength of 1900 MPa or more. After having a drawn wire having
A skin pass is performed by passing through a skin pass die having a surface reduction rate of 1 to 10%, and then, at a temperature of 460 ° C. or more, T (20 + log 10 t)> 13000 (T: bluing temperature [K] expressed in absolute temperature,
t: A method for producing a high-strength steel wire excellent in twist crack resistance, characterized by performing a bluing treatment so as to satisfy a relationship of bluing time [hr] expressed in time.
【請求項4】 化学成分として、量%で、C:0.7
0〜1.10%、Si:0.20〜2.0%、Mn:
0.3〜1.5%、を含有し、その他強化元素としてC
r:1.0%以下、Mo:0.2%以下、V:0.3%
以下、Ni:1.0%以下、の1種または2種以上を含
有し、残部がFeおよび不可避的不純物からなる鋼線
を、少なくとも1回以上の熱処理及び伸線工程によって
1900MPa 以上の強度を有する伸線鋼線とした後に、
減面率1〜10%のスキンパスダイスを通過させスキン
パスを行い、その後複数個のロール間を曲げ角度10〜
30度で通過させ曲げ加工を行い、更にその後に460
℃以上の温度で、 T(20+log10t)>13000 (T:絶対温度で表示されるブルーイング温度〔K〕、
t:時間で表示されるブルーイング時間〔hr〕)なる関
係を満足するようにブルーイング処理する事を特徴とす
る耐捻回割れ特性に優れた高強度鋼線の製造法。
As wherein chemical components, in mass%, C: 0.7
0 to 1.10%, Si: 0.20 to 2.0%, Mn:
0.3-1.5%, and C as another strengthening element
r: 1.0% or less, Mo: 0.2% or less, V: 0.3%
Hereinafter, a steel wire containing one or more of Ni: 1.0% or less, and the balance consisting of Fe and unavoidable impurities, is subjected to at least one heat treatment and at least one wire drawing step to have a strength of 1900 MPa or more. After having a drawn wire having
A skin pass is performed by passing through a skin pass die having a surface reduction rate of 1 to 10%, and thereafter, a bending angle of 10 to 10 between a plurality of rolls is set.
After passing at 30 degrees and bending, 460
T (20 + log 10 t)> 13000 (T: bluing temperature [K] expressed in absolute temperature)
t: A method for producing a high-strength steel wire excellent in twist crack resistance, characterized by performing a bluing treatment so as to satisfy a relationship of bluing time [hr] expressed in time.
【請求項5】 化学成分として、量%で、C:0.7
0〜1.10%、Si:0.20〜2.0%、Mn:
0.3〜1.5%、を含有し、その他強化元素としてC
r:1.0%以下、Mo:0.2%以下、V:0.3%
以下、Ni:1.0%以下、の1種または2種以上を含
有し、残部がFeおよび不可避的不純物からなる鋼線
を、少なくとも1回以上の熱処理及び伸線工程によって
1900MPa 以上の強度を有する伸線鋼線とした後に、
複数個のロール間を曲げ角度10〜30度で通過させ曲
げ加工を行い、その後減面率1〜10%のスキンパスダ
イスを通過させスキンパスを行い、更にその後に460
℃以上の温度で、 T(20+log10t)>13000 (T:絶対温度で表示されるブルーイング温度〔K〕、
t:時間で表示されるブルーイング時間〔hr〕)なる関
係を満足するようにブルーイング処理する事を特徴とす
る耐捻回割れ特性に優れた高強度鋼線の製造法。
As wherein chemical components, in mass%, C: 0.7
0 to 1.10%, Si: 0.20 to 2.0%, Mn:
0.3-1.5%, and C as another strengthening element
r: 1.0% or less, Mo: 0.2% or less, V: 0.3%
Hereinafter, a steel wire containing one or more of Ni: 1.0% or less, and the balance consisting of Fe and unavoidable impurities, is subjected to at least one heat treatment and at least one wire drawing step to have a strength of 1900 MPa or more. After having a drawn wire having
A plurality of rolls are passed at a bending angle of 10 to 30 degrees to perform a bending process, and then pass through a skin pass die having a surface reduction rate of 1 to 10% to perform a skin pass.
T (20 + log 10 t)> 13000 (T: bluing temperature [K] expressed in absolute temperature)
t: A method for producing a high-strength steel wire excellent in twist crack resistance, characterized by performing a bluing treatment so as to satisfy a relationship of bluing time [hr] expressed in time.
JP32020992A 1992-11-30 1992-11-30 High strength steel wire and its manufacturing method Expired - Fee Related JP3169454B2 (en)

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JPH06158225A JPH06158225A (en) 1994-06-07
JP3169454B2 true JP3169454B2 (en) 2001-05-28

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ID=18118937

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Country Link
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3844443B2 (en) * 2002-04-12 2006-11-15 新日本製鐵株式会社 Profile wire for reinforcing submarine optical fiber cable
JP3844442B2 (en) * 2002-04-12 2006-11-15 新日本製鐵株式会社 Profile wire for reinforcing onshore optical fiber cable
KR101595937B1 (en) * 2014-10-07 2016-02-19 고려제강 주식회사 Method for manufacturing high-strength plating steel wire and strand to strengthen overhead transmission wire and a steel wire and strand manufactured using the same

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