JPS6281259A - Die casting method - Google Patents

Die casting method

Info

Publication number
JPS6281259A
JPS6281259A JP21923185A JP21923185A JPS6281259A JP S6281259 A JPS6281259 A JP S6281259A JP 21923185 A JP21923185 A JP 21923185A JP 21923185 A JP21923185 A JP 21923185A JP S6281259 A JPS6281259 A JP S6281259A
Authority
JP
Japan
Prior art keywords
casting
die
liner
chamfered
excess metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP21923185A
Other languages
Japanese (ja)
Inventor
Kazuhiko Inoguchi
和彦 井野口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP21923185A priority Critical patent/JPS6281259A/en
Publication of JPS6281259A publication Critical patent/JPS6281259A/en
Pending legal-status Critical Current

Links

Landscapes

  • Cylinder Crankcases Of Internal Combustion Engines (AREA)

Abstract

PURPOSE:To reduce the time for trimming and chamfering and to reduce the cost of a die-cast product by executing die casting in such a manner that the chamfered part at the end face of a linear embedded by casting in a metallic mold is coated with an excess metal and blanking the excess metal after casting to expose the chamfered part. CONSTITUTION:The liner 2 of which the end face is preliminarily chamfered prior to die casting is embedded by casting and a crank case body 1 is die-cast by the metallic mold which forms the excess metal 1' to the chamfered part 2' of the liner 2. The excess metal 1' is blanked by giving impact to the surface 1'' of the excess metal 1' after casting, by which said surface is finished. The time for chamfering is considerably reduced as compared to the conventional case in which the straight liner end face is chamfered after casting. The cost of the die-cast product is thus reduced overall.

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は、ライナを鋳包んだグイカスト製品でライナ端
面の面取加工を要する製品に適用されろダイカスト方法
に関するものである。
DETAILED DESCRIPTION OF THE INVENTION <Industrial Application Field> The present invention relates to a die-casting method that is applied to a die-cast product in which a liner is cast and which requires chamfering of the end face of the liner.

〈従来の技術〉 従来、コンプレッサ用クランクケースにおいては第2図
の■部に相当する箇所には、第3図(イ)、(ロ)に示
す如く、グイカス)・後のクランクケース本体1に鋳包
まれたライナ2には機械加工(パンクチャンファ)が施
されてぃろ。
<Prior art> Conventionally, in the crankcase for a compressor, in the part corresponding to part ■ in Fig. 2, as shown in Figs. The cast liner 2 is machined (puncture).

〈発明が解決しようとする問題点〉 しかし、上記したライナの端面の面取加工の加工工程は
、他の加工工程に比べてサイクルタイムが長く加工ライ
ンにおいて問題となっている。
<Problems to be Solved by the Invention> However, the process of chamfering the end face of the liner described above has a longer cycle time than other processes, which poses a problem in the processing line.

本発明はかかる現状に鑑みてなされたものであり、ライ
ナ端面の面取加工におけろ加工時間の短縮が図れるダイ
カスト方法を提供することを目的とするものである。
The present invention has been made in view of the current situation, and it is an object of the present invention to provide a die-casting method that can shorten the machining time in chamfering the end face of a liner.

く問題点を解決するための手段〉 上記目的を達成させろため、本発明の構成は、ダイカス
ト前に予め端面に面取加工を施したライナを鋳包み、該
ライナの面取部に余肉を形成する金型によりグイカスI
−を行うことを特徴としている。
Means for Solving the Problems> In order to achieve the above object, the configuration of the present invention is to cast-in a liner whose end face has been chamfered before die-casting, and to add excess thickness to the chamfered part of the liner. Guikasu I depending on the mold to be formed
- It is characterized by performing the following.

く作   用〉 上記構成とすることにより、ダイカスト後の面取部の余
肉を衝撃により打抜き、ライナの面取部を露出させろこ
とができろ。
Effect> With the above configuration, the excess thickness of the chamfered portion after die-casting can be punched out by impact, and the chamfered portion of the liner can be exposed.

く実 施 例〉 以下、本発明に係る一実施例の加工工程を説明するため
の断面図である第1図に基づいて説明する。
Embodiment Hereinafter, a description will be given based on FIG. 1, which is a sectional view for explaining the processing steps of an embodiment according to the present invention.

第1図(イ)に示す如く予め面取加工されたライナ2′
を鋳包んでダイカスト品としたとき第1図(ロ)に1′
で示すような余肉が形成されろよう金型を工作しておく
。パリ仕上げ時に面1“に闇撃を加えろことにより、余
肉1′6打ち抜き、第1図し→に示す如き目標とする面
取り形状とする。このとき、従来の技術に対しで、ライ
ナ単体での面取加工およびダイカスト後のパリ仕上げの
2点がコスト的な増加要因となるが、加工ライン上にお
ける加工時間の短縮の効果が大きく、総合的にコストダ
ウンとなる。
The liner 2' has been chamfered in advance as shown in Figure 1 (a).
When molded into a die-cast product, 1' is shown in Figure 1 (b).
Make a mold so that the extra metal shown in is formed. By applying a dark blow to surface 1" during the finishing process, 1'6 of the excess material is punched out and the target chamfered shape as shown in Fig. 1 is obtained. At this time, compared to the conventional technique, Although the chamfering process and the flat finishing after die-casting are two factors that increase costs, the effect of shortening the processing time on the processing line is significant, resulting in an overall cost reduction.

〈発明の効果〉 以上述べた如く本発明によれば、加工時間の短縮が果せ
てコストダウンに寄与することができる。
<Effects of the Invention> As described above, according to the present invention, processing time can be shortened, contributing to cost reduction.

【図面の簡単な説明】[Brief explanation of drawings]

第1図(イ1.(口1.←→は本発明に係ろ一実施例の
加工工程を説明するための断面図、第2図はコンプレッ
サ用クランクケースの断面図、第3図(イ)、(ロ)(
よ第2図の■部の拡大断面図である。 また、図中の符号で、1はクランクケース本体、2j2
′はう、イナ、1′は余肉、1′は面である。 特  許  出  願  人 三菱重工業株式会社 復   代   理   人
Figure 1 (A1. ),(B)(
FIG. 2 is an enlarged cross-sectional view of the section ■ in FIG. 2; Also, in the symbols in the diagram, 1 is the crankcase body, 2j2
'Crawling, ina, 1' is extra meat, 1' is surface. Patent applicant: Mitsubishi Heavy Industries, Ltd., acting agent

Claims (1)

【特許請求の範囲】[Claims] ダイカスト前に予め端面に面取加工を施したライナを鋳
包み、該ライナの面取部に余肉を形成する金型によりダ
イカストを行うことを特徴とするダイカスト方法。
A die-casting method characterized in that, before die-casting, a liner whose end face has been chamfered in advance is cast-in, and die-casting is performed using a mold that forms excess thickness on the chamfered portion of the liner.
JP21923185A 1985-10-03 1985-10-03 Die casting method Pending JPS6281259A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21923185A JPS6281259A (en) 1985-10-03 1985-10-03 Die casting method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21923185A JPS6281259A (en) 1985-10-03 1985-10-03 Die casting method

Publications (1)

Publication Number Publication Date
JPS6281259A true JPS6281259A (en) 1987-04-14

Family

ID=16732255

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21923185A Pending JPS6281259A (en) 1985-10-03 1985-10-03 Die casting method

Country Status (1)

Country Link
JP (1) JPS6281259A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01157755A (en) * 1987-12-15 1989-06-21 Mazda Motor Corp Method for casting cast-in of different kind of material
US5179994A (en) * 1992-01-16 1993-01-19 Cmi International, Inc. Method of eliminating porosity defects within aluminum cylinder blocks having cast-in-place metallurgically bonded cylinder liners
US5694999A (en) * 1995-10-06 1997-12-09 Sung Young Metal Works Co., Ltd. Method of making a socket plate
JP2010106710A (en) * 2008-10-29 2010-05-13 Toyota Motor Corp Cylinder liner and cylinder block having the same
WO2014045642A1 (en) * 2012-09-18 2014-03-27 本田技研工業株式会社 Method for manufacturing cylinder block

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01157755A (en) * 1987-12-15 1989-06-21 Mazda Motor Corp Method for casting cast-in of different kind of material
US5179994A (en) * 1992-01-16 1993-01-19 Cmi International, Inc. Method of eliminating porosity defects within aluminum cylinder blocks having cast-in-place metallurgically bonded cylinder liners
US5694999A (en) * 1995-10-06 1997-12-09 Sung Young Metal Works Co., Ltd. Method of making a socket plate
JP2010106710A (en) * 2008-10-29 2010-05-13 Toyota Motor Corp Cylinder liner and cylinder block having the same
WO2014045642A1 (en) * 2012-09-18 2014-03-27 本田技研工業株式会社 Method for manufacturing cylinder block
JP2014057984A (en) * 2012-09-18 2014-04-03 Honda Motor Co Ltd Method for manufacturing cylinder block

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