JPS6241747A - Manufacture of incombustible gypsum board - Google Patents

Manufacture of incombustible gypsum board

Info

Publication number
JPS6241747A
JPS6241747A JP60178100A JP17810085A JPS6241747A JP S6241747 A JPS6241747 A JP S6241747A JP 60178100 A JP60178100 A JP 60178100A JP 17810085 A JP17810085 A JP 17810085A JP S6241747 A JPS6241747 A JP S6241747A
Authority
JP
Japan
Prior art keywords
gypsum
weight
parts
water
hydrated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP60178100A
Other languages
Japanese (ja)
Inventor
武 孝夫
金子 勝秋
岩崎 忠敬
一場 俊延
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Onoda Cement Co Ltd
Asahi Ishiwata Kogyo KK
Original Assignee
Onoda Cement Co Ltd
Asahi Ishiwata Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Onoda Cement Co Ltd, Asahi Ishiwata Kogyo KK filed Critical Onoda Cement Co Ltd
Priority to JP60178100A priority Critical patent/JPS6241747A/en
Publication of JPS6241747A publication Critical patent/JPS6241747A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 本発明は不燃性石膏板の製造方法に関する。[Detailed description of the invention] The present invention relates to a method for manufacturing noncombustible gypsum board.

さらに詳しく述べれば、水和性石膏50〜95重量部お
よび工水石膏5御50 なる粉末状石膏に所定量の繊維、特定の凝結遅延剤およ
び所要の水からなる混合物を成形、硬化および乾燥させ
る高品質の鎖板の製造方法に関する。
More specifically, a mixture consisting of a predetermined amount of fibers, a specific set retarder, and the required amount of water is molded into powdered gypsum consisting of 50 to 95 parts by weight of hydrated gypsum and 50 parts by weight of industrial gypsum, hardened, and dried. This invention relates to a method for manufacturing high quality chain plates.

石膏板は無機質不燃性建築材料の中では、経済的に利用
でき、耐火性、遮音性、断熱性、寸法安定性および被施
工性にすぐれているため、特に内装材として広く使用さ
れている。石膏板製造技術の基本は、工水石膏を加熱脱
水した焼石膏に水を加えて成形硬化させ、所定形態の板
状物を得るのである.したがって石膏として硬化性をも
たない工水石膏は原則として使用できず、若しも焼石膏
中僅か数%でも三木石膏が混在すると成形品の強度が著
しく低下するのみならず、紙付き石膏ボードの場合紙と
の接着性も失われる。その他、三水石膏は石膏の凝結を
促進するのでその作用を緩和するため凝結遅延剤の配合
量が増加するなど焼石膏と三水石膏の混合使用は否定さ
れていた(特公昭57−49004) 、従って、若し
も焼石膏の中の相当割合を三水石膏に置換した粉末状石
膏で公知の石膏板と同等のものが製造できれば、三水石
膏から焼石膏を製造するための莫大な熱エネルギーを節
約することが可能になる。
Among inorganic noncombustible building materials, gypsum board is widely used as an interior material because it is economically usable and has excellent fire resistance, sound insulation, heat insulation, dimensional stability, and workability. The basic technology for manufacturing gypsum boards is to add water to calcined gypsum, which is made by heating and dehydrating industrial gypsum, and then forming and hardening it to obtain a board-like product in a predetermined shape. Therefore, as a general rule, industrial water gypsum, which does not have hardening properties as plaster, cannot be used, and if even a few percent of the calcined gypsum is mixed with Mimoku gypsum, the strength of the molded product will not only decrease significantly, but also be used for paper-covered gypsum boards. In this case, adhesion to paper is also lost. In addition, since gypsum trihydrate promotes the setting of gypsum, the mixing of calcined gypsum and gypsum trihydrate was denied, such as by increasing the amount of setting retardant to alleviate this effect (Special Publication Publication No. 57-49004). Therefore, if a powdered gypsum equivalent to a known gypsum board could be manufactured by replacing a considerable proportion of the calcined gypsum with gypsum trihydrate, it would take an enormous amount of heat to manufacture calcined gypsum from gypsum trihydrate. It becomes possible to save energy.

他方、焼石膏を使用せず、三水石膏のま\使用して成形
硬化させる石膏板若しくはその製法についてもいくつか
の提案がある。しかし、それらは1例えば、■300k
g/ crrf以上のような極度の高圧加圧を要するに
拘らず、得られる石膏板の曲げ強度は10〜35 k 
g / c m″程度か得られず(特公昭49−310
12号)若しくは、■比較的低い10〜250kg/c
ゴような圧力でプレス成型できるが、得られる製品の曲
げ強度は、著しく低く5〜30kg/am’程度に止ま
り (#公開55−349号)、いづれも建材としての
実用に供し得ないものしか得られていない。
On the other hand, there are several proposals regarding gypsum boards and their manufacturing methods that do not use calcined gypsum but instead use trihydrate gypsum to form and harden. However, they are 1, for example, ■300k
Even though extremely high pressures such as g/crrf or more are required, the bending strength of the resulting gypsum board is 10 to 35 k.
g/cm" could not be obtained.
No. 12) or ■ relatively low 10 to 250 kg/c
However, the bending strength of the resulting product is extremely low, at around 5 to 30 kg/am'(#Publication No. 55-349), and none of these products can be used practically as building materials. Not obtained.

本発明者等は、上述の公知技術に係る問題点の解決すな
わち、石膏板の製造に三水石膏を利用することによる原
料面での省エネルギーの達成、三水石膏利用製品の製造
条件の緩和及び強度の向上につき鋭意研究した。その結
果、意外にも、m組入り石膏板について使用する粉末状
石膏の5〜50重量部に三水石膏を使用し、残部の85
〜50重量部について焼石膏を使用するときは、石膏板
の実用的強度として 100%焼石膏を使用したものに
劣らず、かつ、製造工程はより円滑能率的に実施し得る
ことを知見し、この知見に基づいて先に、上記重量部の
焼石膏及び三水石膏より成る 100重量部の粉末状石
膏と所定量の繊維、凝結′I!延剤および水とから成る
混合物を成形、硬化および乾燥させることを要旨とする
不燃性石膏板の製造方法の発明を成した(特願昭59−
025587)。
The present inventors have solved the problems associated with the above-mentioned known technologies, namely, achieved energy savings in terms of raw materials by using trihydrate gypsum in the production of gypsum boards, eased the manufacturing conditions for products using trihydrate, and We conducted extensive research on improving strength. As a result, it was surprisingly found that trihydrate gypsum was used for 5 to 50 parts by weight of the powdered gypsum used for the m-component gypsum board, and the remaining 85 parts by weight
We have found that when using ~50 parts by weight of calcined gypsum, the practical strength of the gypsum board is as good as that using 100% calcined gypsum, and the manufacturing process can be carried out more smoothly and efficiently. Based on this knowledge, first, 100 parts by weight of powdered gypsum consisting of the above-mentioned parts by weight of calcined gypsum and gypsum trihydrate, a predetermined amount of fibers, and coagulation 'I! He invented a method for manufacturing non-combustible gypsum board, which consists of molding, curing and drying a mixture consisting of a spreading agent and water.
025587).

この先願に係る発明は、従来、石膏板の原料石膏粉末と
して焼石膏との併用は原則として出来ないとされていた
三水石膏の使用を、繊維及び凝結遅延剤の混合使用によ
って可能とした点で優れたものであったやそして凝結遅
延剤についても種々検討した結果を開示した。
The invention related to this earlier application is that trihydrate gypsum, which had conventionally been considered impossible to be used in combination with calcined gypsum as a raw material gypsum powder for gypsum boards, has been made possible through the mixed use of fibers and a setting retarder. The results of various studies on setting retardants were also disclosed.

本発明者等は更に凝結遅延剤について詳細に検討を進め
た結果、特定の凝結遅延剤を組み合わせて使用するとき
は三水石膏を混合した石膏板の製造を一層円滑能率的に
実施し得ることを詳細な検討結果により確認するに至り
、本発明を完成した。
As a result of further detailed studies on setting retarders, the present inventors have found that when specific setting retarders are used in combination, it is possible to manufacture gypsum boards containing trihydrate gypsum even more smoothly and efficiently. This was confirmed through detailed study results, and the present invention was completed.

以」二の記述から明らかなように本発明の目的は、原料
の一部に三水石膏を使用する石膏板の製造方法を提供す
ることであり、より詳しくは、原料石膏粉末として焼石
膏と三水石膏の併用を可能にし、製造法として一層円滑
能率的で実用可能な強度の製品が得られる該製造方法を
提供することである。
As is clear from the following description, the purpose of the present invention is to provide a method for manufacturing a gypsum board that uses trihydrate gypsum as a part of the raw material. It is an object of the present invention to provide a manufacturing method which enables the combined use of gypsum trihydrate, which is smoother and more efficient, and which provides a product with a strength that is practical.

本発明は、下記の主要構成を有する。The present invention has the following main configurations.

水利性石膏50〜85重量部と工水石膏5〜50重量部
とよりなる 100重量部の粉末状石膏と、 0.5〜
30重量部の繊維と、酒石酸又はその金属塩とアミノ酸
誘導体とよりなり、上記水和石膏に対し0.1〜2.0
重量%の凝結遅延剤と、水とからなる混合物を、上記水
和性石膏が水和する前に成形して硬化乾燥せしめること
を特徴とする不燃性石膏板の製造方法。
100 parts by weight of powdered gypsum consisting of 50 to 85 parts by weight of water-use gypsum and 5 to 50 parts by weight of industrial water gypsum;
It consists of 30 parts by weight of fiber, tartaric acid or its metal salt, and an amino acid derivative, and has a content of 0.1 to 2.0 parts by weight relative to the above hydrated gypsum.
1. A method for producing a non-combustible gypsum board, characterized in that a mixture consisting of a weight percent set retarder and water is molded and hardened and dried before the hydrated gypsum is hydrated.

本発明の構成と効果につき以下に詳述する。The configuration and effects of the present invention will be explained in detail below.

本発明の方法に係る原料的特徴は、水和性石膏と三水石
膏を実質的に併用する点にある。使用する水和性石膏と
しては、三水石膏を公知方法で加熱処理して得られるα
型半水石膏、β型半水石膏若しくは可溶性無水石膏のい
づれか1種若しくは2種以上の混合物である。使用する
水利性石膏の粉末度は、好ましくはブレーン比表面積値
で500Qcrn”7g以下である。
The raw material characteristic of the method of the present invention is that hydrated gypsum and trihydrate gypsum are substantially used together. The hydrated gypsum used is α, which is obtained by heat-treating trihydrate gypsum using a known method.
It is any one of type hemihydrate gypsum, β type hemihydrate gypsum, and soluble anhydrite, or a mixture of two or more types. The fineness of the water-use gypsum used is preferably 500Qcrn''7g or less in Blaine specific surface area value.

この値を著しく超えるような細かい粉末度のものは、本
発明に係る前述の混合物からの成形品の硬化時間が不都
合に短縮される傾向を生じこれを是正するために凝結遅
延剤の添加量が増大し好ましくない。
A fineness of fineness which significantly exceeds this value tends to disadvantageously shorten the curing time of molded articles from the above-mentioned mixtures according to the invention, and in order to rectify this the addition of set retarder may be necessary. Increased and undesirable.

逆に該粉末度が粗すぎる場合は、得られる硬化体すなわ
ち石膏板の強度が低下する。従って、該粉末度は、最大
粒径として500 g以下であり、かつ、ブレーン比表
面積値が11000crrf1以上であることが好まし
い。なお、本発明に係る成形方法として抄造法を採用す
る場合は、該比表面積値は、 5000em / g以
下であることが好ましい、何故なら使用された水和性石
膏粉末の濾水中への逸失を最小限に止めることが可能と
なるからである。
On the other hand, if the fineness is too coarse, the strength of the resulting cured product, that is, the gypsum board, will decrease. Therefore, the fineness is preferably 500 g or less as the maximum particle size, and the Blaine specific surface area value is preferably 11000 crrf1 or more. In addition, when a paper-making method is adopted as the molding method according to the present invention, the specific surface area value is preferably 5000 em / g or less, because the loss of the used hydrated gypsum powder into the filtrate is prevented. This is because it is possible to minimize the amount.

他方、工水石膏についてはその粒径が500μ以1・゛
であれば、その出所又は製法の如何を問わない。周知の
ように■業原料としての工水石膏には、大熱量の外に多
種類の化学石膏(副産石膏)が在る。ぞ才1らは例えば
、排煙脱硫石膏、りん酸石膏、製塩石惰、チ乞ン石膏お
よびフッ酸石膏である。塊状品例えば天然石膏は、上述
の粒度まで粉砕する必要があり、その点で他の化学石膏
の方が利用し易い。その反面、該工水石膏は、その粉末
度が過度に細かくなると共存する水和性石膏 (半水石
膏および/または可溶性無水石膏)の凝結を著しく促進
する。これを防止するため石膏板製造用混合物に添加す
べき凝結遅延剤の量を増加しなくてはならないという不
利が在る。した。
On the other hand, as for water gypsum, as long as its particle size is 500 μm or more and 1.5 μm, it does not matter where it comes from or how it is manufactured. As is well known, industrial water gypsum, which is used as an industrial raw material, has a large calorific value as well as many types of chemical gypsum (by-product gypsum). Examples of these materials include flue gas desulfurization gypsum, phosphate gypsum, salt production gypsum, salt gypsum, and hydrofluoric acid gypsum. Bulky products such as natural gypsum must be ground to the above-mentioned particle size, and other chemical gypsums are easier to use in this respect. On the other hand, when the gypsum powder becomes too fine, it significantly accelerates the setting of coexisting hydrated gypsum (gypsum hemihydrate and/or soluble anhydrite). The disadvantage is that in order to prevent this, the amount of set retarder to be added to the mixture for producing gypsum board must be increased. did.

かって、該工水石膏の粉末度は、ブレーン比表面積値で
5000cm’ / g以下であることが好ましい。
Preferably, the fineness of the water gypsum is 5000 cm'/g or less in Blaine specific surface area value.

工水石膏は、使用にあたり、繊維の離解の際に混合して
分散させておくことが好ましい。
Before use, it is preferable that the gypsum be mixed and dispersed during disintegration of the fibers.

前述の水和性石膏と工水石膏の使用割合は1両者の合計
量100重量部に対し、前者が50〜95重量部、後者
が5〜50重量部である。前者が50重量部未満では成
形品の強度が不十分となり、95重量部を超えると水和
性石膏の節約という本発明の目的に反する。他方、後者
を50重量部を超えて配合した場合は、成形品の強度低
下が著しく、最終的に得られる石膏板の実用性が失われ
る。工水石膏の混合割合と石膏板強度の関係を例示する
と下表のとおりである。
The proportions of the above-mentioned hydratable gypsum and water gypsum used are 50 to 95 parts by weight and 5 to 50 parts by weight of the former and 5 to 50 parts by weight, per 100 parts by weight of both. If the former is less than 50 parts by weight, the strength of the molded product will be insufficient, and if it exceeds 95 parts by weight, it will go against the purpose of the present invention, which is to save hydrated gypsum. On the other hand, if the latter is added in an amount exceeding 50 parts by weight, the strength of the molded product will be significantly reduced, and the practicality of the final gypsum board will be lost. The table below shows an example of the relationship between the mixing ratio of industrial gypsum and the strength of gypsum board.

表    工水石膏混合割合と石膏板強度   (kg
/ cm″)本発明に使用する繊維は、例えば石綿若し
くはガラス繊維のような無機質!a維または、セルロー
ズ1aivl、ビニロン繊維、ポリプロピレン繊維若し
くはポリアミド繊維のような天然又は合成のイf機質湛
維の一種若しくは二種以上を組合わせて使用できる。こ
れらの中で特に石綿繊維及びセルローズ縁組は、石膏(
硬化物)との接着力が強いので使用する繊維中にこれら
のいづれかを使用し若しくは混合使用することが好まし
い。
Table: Water gypsum mixing ratio and gypsum board strength (kg
/ cm'') The fibers used in the present invention may be inorganic fibers such as asbestos or glass fibers, or natural or synthetic fibers such as cellulose 1aivl, vinylon fibers, polypropylene fibers or polyamide fibers. One type or a combination of two or more of these can be used. Among these, asbestos fibers and cellulose fibers are particularly useful for gypsum (
It is preferable to use one of these or a mixture of these in the fiber to be used, since it has a strong adhesive force with the cured product).

本発明に係る石膏板製造用の混合物に前述のような繊維
質を配合することは、得られる石膏硬化体の胎きを汎を
追1. 併せて耐湯i性論m 曲げ強昨を向上させ柔軟
性を良好にする。該混合物において繊維の使用量は、粉
末状石膏100重量部に対し、好ましくは0.5〜30
重量部である。0.5重量部未満では、上述の諸効果の
発現が不十分であり、30重量部を超えて配合しても該
効果は向上せず、経済的でない。反って、一部の物性に
ついては低下するおそれがある。
Adding the above-mentioned fibers to the mixture for producing gypsum board according to the present invention greatly improves the quality of the resulting hardened gypsum body. In addition, it improves hot water resistance, bending strength and flexibility. The amount of fiber used in the mixture is preferably 0.5 to 30 parts by weight per 100 parts by weight of powdered gypsum.
Parts by weight. If it is less than 0.5 parts by weight, the above-mentioned effects are insufficiently expressed, and even if it exceeds 30 parts by weight, the effects will not improve and it is not economical. On the other hand, some physical properties may deteriorate.

本発明に係る前述の混合物に使用する水量は、限定され
ず、また、成形方法によって異なる。しかしながら、水
以外の該混合物量に対して15〜2゜500重量%混合
することにより成形し易い該混合物が得られる。必要な
最小限の水量は、水和性石膏が完全に水和するのに必要
な水量である。
The amount of water used in the above-mentioned mixture according to the invention is not limited and varies depending on the forming method. However, by mixing 15 to 2.500% by weight based on the amount of the mixture other than water, the mixture can be easily molded. The minimum amount of water required is the amount of water required for the hydratable gypsum to be completely hydrated.

本発明に使用する石膏の凝結遅延剤は、酒石酸又はその
金属塩とアミノ酸誘導体とより成る。一般に公知の石膏
凝結遅延剤としてはグリセリン、アルコール類、リン酸
塩類、カルボン酸、オキシカルボン酸若しくはそれらの
塩類、動物タンパク質の加水分解物等があげられる。中
でも石膏ボード用としてはクエン酸、クエン酸ナトリウ
ムが、また石膏プラスター用としては動物タンパクの加
水分解物が好ましく使用されている。しかしながら本発
明の場合粉末状石膏100重量部中に最大50重−i部
も占めるように大量の工水石膏を積極的に配合するので
、このような場合にあっては特に、■少量の添加で凝結
遅延効果が大であることに))得られる石膏硬化体の強
度を低下させないこと (■特に抄造法のように抄き取り後の濾液を循環使用す
る場合には、抄ぎ取られたシート及び濾液の双方に有効
に作用すること を満足させる必要がある。かかる見地から本発明者等が
見出した最善の凝結遅延剤は、酒石酸又はその金属塩の
1以−1−とアミノ酸誘導体との組合わせである。アミ
ノ酸誘導体と12では例えばタンパク質を加水分解する
ことによって得られるアミノ酸(4日成分はグルタミン
酸及びアスパラギン酸)のホルムアルデヒド縮合物を使
用するのが好ましい。
The gypsum setting retarder used in the present invention comprises tartaric acid or a metal salt thereof and an amino acid derivative. Generally known gypsum setting retarders include glycerin, alcohols, phosphates, carboxylic acids, oxycarboxylic acids or their salts, animal protein hydrolysates, and the like. Among these, citric acid and sodium citrate are preferably used for gypsum boards, and animal protein hydrolysates are preferably used for gypsum plasters. However, in the case of the present invention, a large amount of industrial water gypsum is actively blended so that it accounts for up to 50 parts by weight in 100 parts by weight of powdered gypsum, so in such cases, especially (1) The strength of the resulting hardened gypsum body should not be reduced. It is necessary to be satisfied that it acts effectively on both the sheet and the filtrate.From this standpoint, the best setting retarder found by the present inventors is a combination of tartaric acid or a metal salt thereof and an amino acid derivative. For example, it is preferable to use a formaldehyde condensate of an amino acid obtained by hydrolyzing a protein (the 4th component is glutamic acid and aspartic acid).

次に上記の凝結遅延剤を選択したことの基礎となった実
験について詳述する。
Next, the experiments that formed the basis for selecting the above-mentioned setting retarder will be described in detail.

先ず1水和性石膏65重量部と工水石膏25重量部とよ
り成る粉末状石膏80重量部に対し故紙パルプ5重量部
9石綿5重量部、及び水500重量部を加えて混合して
得た固形分100重量部と水500重量部とから成る水
性スラリーに、各種凝結遅延剤を所定量添加した所、酒
石酸又はその金属塩及びアミノ酸誘導体(商品名「パフ
タート」、味の素株式会社製造)が少量で上記水性スラ
リー中の水和性石膏の水和を〃延するのに有効であるこ
とを見出し、更に両者を組み合わせて使用した場合は、
一層凝結′j!延効果のあることを見出した。
First, 5 parts by weight of waste paper pulp, 9 parts by weight of asbestos, and 500 parts by weight of water were added and mixed to 80 parts by weight of powdered gypsum consisting of 65 parts by weight of monohydrate gypsum and 25 parts by weight of engineered water gypsum. When predetermined amounts of various setting retarders were added to an aqueous slurry consisting of 100 parts by weight of solids and 500 parts by weight of water, tartaric acid or its metal salts and amino acid derivatives (trade name: "Puftat", manufactured by Ajinomoto Co., Inc.) It has been found that a small amount is effective in extending the hydration of the hydratable gypsum in the aqueous slurry, and furthermore, when both are used in combination,
Even more condensation! We found that it has a prolonging effect.

次に、上記の如くにして水性スラリーに各種凝結遅延剤
の種々な醗を添加した後、直ちに吸引濾過し、濾紙」二
の固形分を50 k g / c ryfの圧力で加圧
成形し、厚さ約5m層の石膏板(生板)を得た。この生
板をポリ袋に入れて密封した状態で5日間放置して石膏
の凝結を完全に終了せしめた後に、G。
Next, after adding various concentrations of various setting retarders to the aqueous slurry as described above, it was immediately filtered by suction, and the solid content of the filter paper was press-molded at a pressure of 50 kg/cryf. A gypsum board (green board) with a thickness of approximately 5 m was obtained. After putting this raw board in a plastic bag and leaving it in a sealed state for 5 days to allow the plaster to completely set, G.

℃の乾燥機中で板の水分が0.5重量%以下になるまで
乾燥し、得られた石・g板の曲げ強度試験を行った。こ
の結果、凝結遅延剤として酒石酸又は酒石酸金属塩を使
用した場合は、その添加量が0.1〜2.0重陽%(水
和性石膏基準)の範囲では石膏板の曲げ強度は殆んど低
下しなかった。また、凝結遅延剤としてアミノ酸誘導体
を使用した場合、アミノ酸誘導体の添加量が0.1〜0
.5重ψ86の範囲では石膏板の曲げ強度は低下しなか
ったが、アミノS1誘導体の添加量が0.6重量%では
添加♀の増加と共に石膏板の曲げ強度は幾分低下した。
The plate was dried in a dryer at 0.9°C until the moisture content was 0.5% by weight or less, and the resulting stone/g plate was subjected to a bending strength test. As a result, when tartaric acid or tartaric acid metal salts are used as a setting retarder, the bending strength of the gypsum board is almost negligible when the amount added is in the range of 0.1 to 2.0% (based on hydrated gypsum). It did not decline. In addition, when an amino acid derivative is used as a setting retarder, the amount of the amino acid derivative added is 0.1 to 0.
.. The bending strength of the gypsum board did not decrease in the range of 5 folds ψ86, but when the amount of amino S1 derivative added was 0.6% by weight, the bending strength of the gypsum board decreased somewhat as the amount of addition ♀ increased.

しかしながら、酒石酸又は酒石酸金属塩とアミノ酸誘導
体とを組み合わせたものを使用した場合は、添加量が0
.1〜2.0重量%の範囲では石膏板の曲げ強度は殆ん
ど低下しなかった。一方、上記以外の凝結遅延剤を使用
した場合は、いづれも添加量の増加と共に石膏板の曲げ
強度は幾分低下した。
However, when using a combination of tartaric acid or tartaric acid metal salts and amino acid derivatives, the amount added is 0.
.. In the range of 1 to 2.0% by weight, the bending strength of the gypsum board hardly decreased. On the other hand, when setting retarders other than those mentioned above were used, the bending strength of the gypsum board decreased somewhat as the amount added increased.

以−Hの凝結I延試験及び石膏板曲げ強度試験の結果か
ら、種々な凝結17!延剤のうちで、その少量の添加に
より多にの工水石膏が共存していても水の低下も来たさ
ないものとして最も望ましいのは、酒石酸又は酒石酸金
属塩とアミノ酸誘導体とを組み合わせたもの(以下にお
いてM1合わせ凝結遅延剤と言うことがある)であるこ
とを見出したもである。そしてこの組合わせ凝結遅延剤
がL記の如く有効であるのは両者の組合わせ比率が重燵
比で2:8〜8:2である。
From the results of the setting I spreading test and the gypsum plate bending strength test of I-H, various setting 17! Among the spreading agents, the most desirable one is one that does not cause a drop in water content even when a large amount of water gypsum coexists due to the addition of a small amount of it, and is the most desirable one that is a combination of tartaric acid or tartaric acid metal salts and amino acid derivatives. (hereinafter sometimes referred to as M1 combined setting retarder). This combination of setting retarders is effective as shown in L when the combination ratio of both is 2:8 to 8:2 in heavy weight ratio.

組合せ凝結遅延剤の使用量は、本発明の方法の目的とす
る石膏板の成形方法によって異なるが標準的には使用す
る水和性石* 100重量部に対して0.1〜2重量部
を使用する。0.1重量部未満でノま、凝結遅延効果を
発現できず2重量部を超えると石膏硬化体の強度を低下
させる。
The amount of the combined setting retarder to be used varies depending on the method of forming the gypsum board that is the object of the method of the present invention, but the standard amount is 0.1 to 2 parts by weight per 100 parts by weight of the hydrated stone* used. use. If it is less than 0.1 part by weight, no setting retardation effect can be achieved, and if it exceeds 2 parts by weight, the strength of the hardened gypsum product is reduced.

本発明にあっては1以上の諸原料を混合して得られる混
合物ないしスラリーのPHを好ましくは7以−ヒに調整
する。調整方法は該混合物に添加剤として少量の塩基性
物質例えばセメント消石灰等を使用する方法でもよい。
In the present invention, the pH of the mixture or slurry obtained by mixing one or more raw materials is preferably adjusted to 7 or higher. The preparation method may be a method of using a small amount of a basic substance such as cement slaked lime as an additive in the mixture.

このようなP)lの調整は硬化遅江剤の効果を高めると
共に、本発明に係る石−f Ei  ti+1:告M 
a  v  儲t  I 、  /  t+  −2h
    Ilz M n /f=  fy 訂+  I
L−するのみでなく、製品石膏板についてその使用時に
釘打ちされた釘の防錆等の効果を有する。
Such adjustment of P)l not only enhances the effect of the hardening retardant, but also improves the effect of the hardening retardant, and
av profit I, / t+ -2h
Ilz M n /f= fy correction + I
It not only has the effect of preventing rust from nails driven into the product gypsum board during use.

上述のように製造された混合物を用いて石膏板を製造す
る成形方法としては、流し込み、脱水、加圧圧縮若しく
は抄造等公知のいづれの成形方法も利用できる。しかし
ながら、いづれの成形方法を採用する場合も、前記混合
物中の水和性石膏が水和する以前に成形しなければなら
ばならない。
As a molding method for manufacturing a gypsum board using the mixture manufactured as described above, any known molding method such as pouring, dehydration, pressure compression, or paper forming can be used. However, whichever molding method is used, the molding must be performed before the hydrated gypsum in the mixture is hydrated.

若し、も該混合物中の水和性石膏が水和した後に成形を
行うと得られる石膏硬化体の強度は激減し、実用的強度
を保持する石膏板を得ることができない。同様の理由で
若し該成形工程の一部に加圧圧縮工程が含まれる場合は
、原料混合物中の水和性石膏が水和する以前に該工程を
終了しなければならない、該加圧時の圧力は、10〜5
00Kg/ern’で実施する必要がある。特に本発明
に係る前述の混合物について50Kg/cm’以l−の
圧力で圧縮成形し7た石膏板は、工水石膏を配合してい
るに拘らず、粉末石膏として水和性石膏のみを使用して
得られた物に比較して殆ど強度的に劣らないものを得る
ことができる。成形した石膏板は、水和が完了した後乾
燥せしめる。乾燥は公知の方法で適宜の条件で行なえば
よい。
If molding is performed after the hydrated gypsum in the mixture has been hydrated, the strength of the resulting hardened gypsum product will be drastically reduced, making it impossible to obtain a gypsum board that maintains practical strength. For the same reason, if a pressure compression process is included as part of the molding process, the process must be completed before the hydrated gypsum in the raw material mixture is hydrated. The pressure is 10-5
It is necessary to carry out at 00Kg/ern'. In particular, the gypsum board made by compression molding the above-mentioned mixture according to the present invention at a pressure of 50 Kg/cm' or less uses only hydrated gypsum as powdered gypsum, regardless of whether it contains industrial gypsum. It is possible to obtain a product that is almost as strong as the product obtained by using this method. The formed gypsum board is allowed to dry after hydration is complete. Drying may be carried out by a known method under appropriate conditions.

本発明は、特に円網式抄造法により石膏板を製造する場
合に次のように更に効果を発揮する。即ち、円網式抄造
法においては配合すべき原材料を水と共に混合して水性
スラリーを調製し、これを一旦チェストに溜め、次いで
抄造機に送る。ここで薄いシートに抄きとるが、この際
水性スラリー中に混合されていた酒石酸又はその金属塩
の大半はシートの方に留まり、アミノ酸誘導体の大半は
濾水に述げる。この場合、若し凝結遅延剤としてアミノ
酸誘導体のみを使用した場合は、抄造後のシート中に僅
かにしか残存しないため、抄き上げられたシートは直ち
に凝結硬化し始め、その後の、任意の厚みに調整して切
断する工程や、加圧成型する工程で、シート同士の接着
が不十分となる結果、得られた製品は層間剥離を引き起
し易い。又、一方で11、大半のアミノm誘導体が濾水
へ移行するため、抄造網より洩れた水和性石膏を循環使
用する際に水和するのを遅延させる。又、若し凝結遅延
剤として酒石酸又はその金属塩を使用した場合は、前記
したようにスラリー中では凝結遅延効果は非常に大、き
く、抄造されたシート中では凝結遅延効果は更に大きく
なる。
The present invention exhibits further effects as described below, particularly when gypsum boards are manufactured by the cylinder-type papermaking method. That is, in the cylinder papermaking method, raw materials to be blended are mixed with water to prepare an aqueous slurry, which is temporarily stored in a chest and then sent to a papermaking machine. At this point, it is cut into a thin sheet, but at this time, most of the tartaric acid or its metal salt mixed in the aqueous slurry remains in the sheet, and most of the amino acid derivatives are transferred to the filtered water. In this case, if only an amino acid derivative is used as a setting retarder, only a small amount remains in the sheet after papermaking, so the sheet after papermaking immediately begins to set and harden. As a result of insufficient adhesion between the sheets in the process of adjusting and cutting the sheet or the process of pressure molding, the resulting product is likely to cause delamination. On the other hand, 11, most of the amino m derivatives migrate to the filtrate, which delays the hydration of the hydratable gypsum leaking from the papermaking net when it is recycled and used. Furthermore, if tartaric acid or its metal salt is used as a setting retarder, the setting retarding effect is very large in the slurry as described above, and the setting retarding effect becomes even greater in the paper-formed sheet.

しかし、大半が抄造されたシート中に留まるため、抄造
網より洩れた水相性石膏の水利を遅延させる効果は殆ど
ない。本発明では凝結遅延剤として酒石酸ヌはその金属
塩とアミノ酸誘導体とを組み合わせて使用することによ
り、原料の一部に工水石膏を使用していても比較的少量
の添加によって十分な凝結遅延効果が得られるばかりで
なく、組合せ凝結遅延剤を構成する一h記2一つの凝結
遅延剤の一力が抄き−Lげられたシートに留まって、シ
ートの急激な凝結を防lニし、他の一方が濾水中に移行
して抄き網から洩れた水和性石膏の水和を遅延させ、こ
のようにして原料の一部に工水石膏を使用して円網式抄
造法により石膏板を製造することを円滑ならしめると共
に濾水中の水和性石膏rrs m IFf 4市田か酊
ずかし七符トの字訊ス ごの円網、ヤ抄造法により本発
明を実施する場合は、酒石酸又はその金属塩とアミノ酸
誘導体との混合割合は重量比で2=8〜8:2の範囲が
好ましい。
However, since most of the gypsum remains in the paper-formed sheet, it has little effect on delaying the water utilization of the water-compatible gypsum leaking from the paper-forming net. In the present invention, tartrate is used as a setting retarder in combination with its metal salt and an amino acid derivative, so even if industrial gypsum is used as a part of the raw material, a relatively small amount of addition can provide sufficient setting retarding effect. Not only is this obtained, but one part of the setting retarder constituting the combination setting retarder remains in the sheet being cut, preventing rapid setting of the sheet. The other one transfers into the filtrate and delays the hydration of the hydratable gypsum that leaks from the paper mesh, and in this way, using engineered water gypsum as a part of the raw material, gypsum is produced using the circular mesh method. In the case where the present invention is carried out by the method of making circular nets and paper sheets, it is possible to make the manufacturing of the board smooth and to remove the hydratable gypsum in the filtrate. The mixing ratio of tartaric acid or its metal salt and the amino acid derivative is preferably in the range of 2=8 to 8:2 by weight.

以上のようにして、本発明より石膏板が得られるが、該
製造工程中で発生する流出混合物は、そのま−の状態で
循環して使用することができる。
As described above, a gypsum board is obtained according to the present invention, and the effluent mixture generated during the manufacturing process can be recycled and used as is.

また1本発明の方法にか覧る石膏板の形態的な不良製品
若しくは整形時の切断端部の回収品は、再度粉砕して原
4料の工水石膏および繊維の一部として再使用できる。
In addition, morphologically defective products of gypsum boards or products recovered from cut ends during shaping, which are seen in the method of the present invention, can be re-pulverized and reused as the four raw materials, industrial water gypsum and part of fibers. .

これらの循環使用若しくは回収使用が可能な理由は、こ
れらの再使用原料中の水和性石膏が、水和して工水石膏
に変化しても、これらを原料工水石膏として扱い本発明
に係る原料の配合割合を調整できるためであって、粉末
石膏として水和性石膏のみ使用する従来法からは予測し
得ない効果といえる。たζし、以上の再使用の場合も全
原料中の工水石膏の割合が粉末石膏の50重ψ%を超え
てはならないことは勿論である。本発明の方法によれば
、成形された生板を複数枚毛ね合わせて加圧成形するこ
とにより、任意の厚さの一体化された厚物石膏板を製造
することができる。
The reason why these recycled or recovered materials are possible is that even if the hydratable gypsum in these reused raw materials hydrates and turns into industrial gypsum, it cannot be treated as raw material industrial gypsum and used in the present invention. This is because the mixing ratio of such raw materials can be adjusted, and this can be said to be an effect that cannot be predicted from the conventional method in which only hydrated gypsum is used as powdered gypsum. However, even in the case of reuse as described above, it goes without saying that the proportion of industrial water gypsum in the total raw materials must not exceed 50% by weight of powdered gypsum. According to the method of the present invention, an integrated thick gypsum board of any thickness can be manufactured by folding together a plurality of molded raw boards and press-molding them.

本発明の方法においては、目的とする石膏板の物性を種
々改善するため公知の各種の添加剤を使用できる。それ
らは、例ええばつオラストナイト、マイカ、バーミキュ
ライト、けいそう士若しくはパーライト等であるが、勿
論これ等に限定されない。これらの鉱物質の添加量は、
本発明に係る原料混合物中の繊維質の使用量の枠内で決
定されることが望ましい。すなわち、該繊維質と該鉱物
質の合計値が粉末状石膏100重量部に対して0.5〜
30屯敬部の範囲内で使用することが好結果をもたらt
In the method of the present invention, various known additives can be used to improve various physical properties of the target gypsum board. These include, for example, orastonite, mica, vermiculite, diaphragm or perlite, but are of course not limited to these. The amount of these minerals added is
It is desirable to determine this within the framework of the amount of fibrous material used in the raw material mixture according to the invention. That is, the total value of the fibrous material and the mineral material is 0.5 to 100 parts by weight of powdered gypsum.
Use within the range of 30 tons gives good results.
.

本発明の方法は、原料の粉末石膏として高価な水和性石
膏のみを使用する必要がなく、その半量まで安価な工水
石膏を併用できるので経済的である。また、本発明の方
法は、次の諸理由で特に抄造法に適用した場合に有利に
実施できる。すなわち、(,1)スラリーの一過性が改
善されるので抄造性が向−1−シ、使用する繊維として
も必ずしもアスベストとバルブを併用しなくてもよい、
これは、粉末石膏として工水石膏を混合使用したことに
基づく。また、■白水および流水石膏を循環使用する際
の安定的連続運転のため配合される凝結遅延剤を(工水
石膏を配合しない場合に較べて)特に増量する必要がな
い、ざらに■凝結遅延剤として酒石酸又はその金属塩と
アミノ酸誘導体(例えば。
The method of the present invention is economical because it is not necessary to use only expensive hydrated gypsum as the raw material powdered gypsum, and up to half of the amount of inexpensive industrial water gypsum can be used in combination. Further, the method of the present invention can be advantageously implemented particularly when applied to a papermaking method for the following reasons. That is, (1) the transient properties of the slurry are improved, so the paper-making properties are improved, and it is not necessary to use asbestos and valve together as the fibers used;
This is based on the mixed use of industrial water gypsum as powdered gypsum. In addition, there is no need to increase the setting retardant (compared to when no industrial water gypsum is added), which is blended for stable continuous operation when circulating white water and running water gypsum. Agents include tartaric acid or its metal salts and amino acid derivatives (e.g.

市販商品名パフタート)とを併用配合する事により少量
の添加で十分な凝結遅延効果が得られると同時に、抄造
法により石膏板を製造する場合において、酒石酸又は七
の金属塩の大部分はシート上に留ってシートの急激な水
利を防止し、一方、アミノ酸誘導体の大部分は濾水中に
移行して循環する水和性石膏の水和を遅延させる事がで
きる。
By combining the commercially available product name Pufftate), a sufficient setting retardation effect can be obtained with a small amount of addition, and at the same time, when manufacturing gypsum board by the papermaking method, most of the tartaric acid or the seven metal salts are added to the sheet. On the other hand, most of the amino acid derivatives are transferred to the filtrate and can delay the hydration of the circulating hydratable gypsum.

また、本発明の方法になる石膏板は僅か数%の工水石膏
の混在下に製造した従来法の石膏板が、該非混在の場合
に比較して著しく強度が低下していたのに対して、石膏
原料の半量について工水石膏を使用してもその強度低下
は僅かですむという利点がある。さらに本発明の方法に
なる石膏板は従来品と比較した場合、その耐火性、耐水
性については勿論、内装材としての諸物性すなわち、曲
げ強さ、#衝撃性、寸法安定性、柔軟性、加工性および
保釘性等についてもより優れたいる。
In addition, the strength of the gypsum board produced by the method of the present invention was significantly lower than that of the conventional gypsum board manufactured with only a few percent of industrial water gypsum mixed in, compared to the case where the gypsum board was not mixed. , there is an advantage that even if industrial water gypsum is used for half of the gypsum raw material, the strength decreases only slightly. Furthermore, when compared with conventional products, the gypsum board produced by the method of the present invention has not only fire resistance and water resistance, but also various physical properties as an interior material, such as bending strength, impact resistance, dimensional stability, flexibility, It also has better workability and nail retention.

以下、各種凝結遅延剤の効果の大小を示す実験例及び抄
造法による実施例、比較例を示す。
Below, we will show experimental examples, examples using papermaking methods, and comparative examples showing the magnitude of the effects of various setting retarders.

実験例 2党のポリ容器中で敲解済み故紙バルブlog、水99
9mJ1、及びCa(OH)z 0.5 gを混合、撹
拌したところ、この混合液のPHは9,5であった。こ
の混合液に表−1に示す種々の単独又は組合せの石膏凝
結遅延剤を0.3g (固影分)加えて完全に溶解させ
た後、β−半水石膏60g及び工水石膏(排煙脱硫石膏
乾燥品)30gを投入、撹拌して石膏スラリーを調製し
た。そして調製直後からこの石膏スラリーの粘度をB型
粘度計を用いて測定し、スラリー中の石膏の状態がフロ
ック状に凝集した状態に変化する時(変化点)の粘度で
ある1、000cpsに達するまでの所要時間を求めた
結果、表−1の通りであった。尚、凝結遅延剤のうちア
ミノ酸誘導体としてバフタート〔商品名、味の素■製造
〕を使用した。
Experimental example 2 Disintegrated waste paper valve log in a plastic container, water 99
When 9 mJ1 and 0.5 g of Ca(OH)z were mixed and stirred, the pH of this mixed solution was 9.5. To this mixed solution, 0.3 g (solid shadow content) of various gypsum setting retarders shown in Table 1, either alone or in combination, was added and completely dissolved. A gypsum slurry was prepared by adding 30 g of desulfurized gypsum (dried product) and stirring. Immediately after preparation, the viscosity of this gypsum slurry is measured using a B-type viscometer, and the viscosity reaches 1,000 cps, which is the point at which the state of the gypsum in the slurry changes to a floc-like agglomerated state (change point). The results of calculating the required time are shown in Table 1. Among the setting retarders, Baftat (trade name, manufactured by Ajinomoto) was used as an amino acid derivative.

表−1 表−1から、石膏スラリーの凝結を遅延させる効果は、
酒石酸又その金属塩とアミノ酸誘導体とが他の凝結遅延
剤に比べて格段に大きく、特に上記両者を組み合わせる
と凝結遅延効果は相乗的に大きくなることが解る。
Table-1 From Table-1, the effect of delaying the setting of gypsum slurry is as follows:
It can be seen that tartaric acid or a metal salt thereof and an amino acid derivative have a much greater effect on retarding set than other set retarders, and in particular, when the two are combined, the set retarding effect increases synergistically.

実施例1〜2.比較例1〜2 下記の原料を用い、後述表−2に示す割合で配合した。Examples 1-2. Comparative examples 1-2 The following raw materials were used and blended in the proportions shown in Table 2 below.

工水石膏:排煙脱硫法で副生じた二本石膏、粉末度は0
.59ra贈目篩全通、ブレーン比表面積値で1450
cm’/g。
Industrial gypsum: Two gypsum produced as a by-product of the flue gas desulfurization method, powder level is 0
.. 59ra gift sieve complete, Blaine specific surface area value 1450
cm'/g.

半水石膏二上記排煙脱硫法で副生した工水石膏をケトル
釜にて 180℃−80分間仮焼した後、衝撃式粉砕機
にてブレーン比表面 積で4300crn’/gまで粉砕したもの。
Gypsum hemihydrate 2. The industrial water gypsum produced by the above flue gas desulfurization method was calcined in a kettle at 180°C for 80 minutes, and then ground in an impact grinder to a Blaine specific surface area of 4300 crn'/g.

石 綿: アモイサイト石綿とクリソタイル石綿との等
重量混合物を粉砕機にて解綿し たもの。
Asbestos: A mixture of equal weights of amoisite asbestos and chrysotile asbestos, which is decomposed using a pulverizer.

故紙バルズ:新聞故紙バルブ ガラスm維:Eガラスを長さ 1/2インチに切断した
もの。
Waste paper bulbs: Newspaper bulb glass M fiber: E glass cut into 1/2 inch length.

消  石  灰: 市  販  品 酒 石 酸二市 収 品 アミノ酸誘導体:パフタード〔商品名、味の素株製〕 上記原料の各実施例、比較例毎の配合割合を表−2に示
す、尚、表2の配合割合の数値は、酒石酸及びアミノ酸
誘導体のみを水和性石膏である半水石膏に対する外側重
量%で示し、その他の原料については内側重量%で示し
た。又いずれの原料についても固形換算値で示した。
Slaked lime: Commercially available Sake Sake Niichi Amino acid derivative: Pufftard [Product name, manufactured by Ajinomoto Co., Inc.] Table 2 shows the blending ratio of each example and comparative example of the above raw materials. The numerical values of the blending ratios are expressed as outer weight % for only tartaric acid and amino acid derivatives relative to hemihydrate gypsum, which is hydrated gypsum, and inner weight % for other raw materials. In addition, all raw materials are shown in solid equivalent values.

表−2配合割合 (重量%) 上記配合割合に従って石膏スラリーを作って円網式抄造
機により生シートを得、これを加圧成形して、石膏板を
製造した。その具体的な工程は以下の通りである。
Table 2 Blending ratio (wt%) A gypsum slurry was made according to the above-mentioned mixing ratio, a green sheet was obtained using a cylinder paper machine, and this was pressure-formed to produce a gypsum board. The specific steps are as follows.

■バルブ敲解機に水を入れ、撹拌しながら石綿、故紙バ
ルブ、ガラス繊維、及び工水石膏を各所定量加えた混合
撹拌をしてスラリーAを得る。
■Pour water into a bulb disintegrator, add asbestos, waste paper bulbs, glass fibers, and industrial gypsum in predetermined amounts while stirring to obtain slurry A.

■スラリーAを原料ミキサーに移送し、撹拌しながら先
ず消石灰を、次に凝結遅延剤(すなわち表−2に従う酒
石酸か、アミノ酸誘導体か、その組合わせ)を最後に半
水石膏を加えて十分撹拌してスラリーBを得る。
■Transfer slurry A to the raw material mixer, and while stirring, first add slaked lime, then set retardant (i.e., tartaric acid, amino acid derivatives, or a combination thereof according to Table 2), and finally gypsum hemihydrate and stir thoroughly. to obtain slurry B.

■スラリーBをチェストに移送し、撹拌しながらスラリ
ーの固形分濃度が約】0重量%になるように工業用水を
加えてスラリーCを得る。
(2) Transfer slurry B to a chest, and add industrial water to the slurry while stirring so that the solid content concentration of the slurry is approximately 0% by weight to obtain slurry C.

■スラリー〇は抄造機に送り、回転円網シリンダーによ
り抄き上げ、吸引脱水装置付きのエンドレスのフェルト
上に取り上げて薄いフィルムに形成し、このフィルムを
メーキングロール上で所定の厚さになるまで積層した後
、カッターで切断する。更に所定寸法の石膏板の幅と長
さにより若干太き目に粗切断して生シートを得る。0.
5〜2重量%程度の固形分を含む濾水は全量サージタン
クに戻され循環使用される。
■Slurry 〇 is sent to a paper-making machine, is drawn up by a rotating circular mesh cylinder, is taken up on an endless felt equipped with a suction dewatering device, and formed into a thin film, and this film is passed on a making roll until it reaches a predetermined thickness. After stacking, cut with a cutter. Further, the gypsum board of predetermined dimensions is roughly cut into slightly thicker pieces depending on the width and length to obtain a green sheet. 0.
The entire amount of filtrate containing about 5 to 2% by weight of solids is returned to the surge tank and used for circulation.

■得られた生シートは、単独で又は必要に応じて所定の
厚さとなるように複数枚を積層した状態で、鉄板等の板
の間に挟んで積み重ね、 100Kg/cm′の圧力で
加圧成形をする。
■The obtained raw sheets are stacked up between plates such as iron plates, either singly or in a stack of multiple sheets to a predetermined thickness as required, and then pressure-formed at a pressure of 100 kg/cm'. do.

上記製造1程に要する時間は、およそ30〜90分間で
ある。そして前記のようにして得られた加圧成形品は、
成形体中の半水石膏が完全に水和が終了するまで養生し
た後、乾燥機にて乾燥して所定の手法に精切断して最終
製品とした。
The time required for step 1 of the above production is approximately 30 to 90 minutes. The pressure-molded product obtained as described above is
After the molded body was cured until the gypsum hemihydrate was completely hydrated, it was dried in a dryer and precisely cut according to a predetermined method to obtain a final product.

このようにして、濾水が平衡に達してから後のバッチの
石膏スラリーの調製から石膏水和終了までの所要時間と
、得られた石膏板製品のタテ方向の曲げ強度とを測定し
た。曲げ強度はjlsA 5418(石綿セメントけい
酸カルシウム板)によった。
In this way, the time required from the preparation of the gypsum slurry of the subsequent batch to the end of gypsum hydration after the drainage water reached equilibrium and the longitudinal bending strength of the obtained gypsum board product were measured. The bending strength was determined by JLSA 5418 (asbestos cement calcium silicate board).

結果を表−3に示す。The results are shown in Table-3.

表−3 表−3から分るように、アミノ酸誘導体単独を凝結遅延
剤として使用した比較例2では、凝結遅延剤の大部分が
濾水中に逃げるため抄き上げられた方の石膏水和所要時
間が短かい上に曲げ強度も低い。又酒石酸単独を凝結遅
延剤として使用した比較例1では、凝結遅延剤の大部分
は抄き上げられた方に留まるから石膏水和所要時間は十
分に長いが、曲げ強度は低い、それに比べて酒石酸とア
ミノ酸誘導体とを組み合わせて凝結遅延剤として使用し
た実施例1及び2では曲げ強度は非常に高く、石膏水和
所要時間も少なくとも実用上差し支えない時間以上に長
くなっている。
Table 3 As can be seen from Table 3, in Comparative Example 2 in which an amino acid derivative alone was used as a setting retarder, most of the setting retarder escaped into the filtrate, so the hydration requirement for the gypsum that was extracted was Not only does it take a short time, but its bending strength is also low. In addition, in Comparative Example 1, in which tartaric acid alone was used as a setting retarder, most of the setting retarder remained in the shavings, so the time required for hydration of the gypsum was sufficiently long, but the bending strength was low. In Examples 1 and 2, in which a combination of tartaric acid and an amino acid derivative was used as a setting retarder, the bending strength was very high, and the time required for hydration of the gypsum was longer than at least a practically acceptable time.

手 続 補 正 書 (方式) %式% 2、発明の名称 不燃性石膏板の製造方法 3、補正をする渚 ・K件との関係  特許出願人 山口県小野田市大字小野[TI6276番地(024)
小野田セメント株式会社   (ほか1名)4、代理人 5、補正命令の日付 6、補正の対象 明  細  書 7、補正の内容 明細書をつぎのように訂正します。
Procedural amendment (method) % formula % 2. Name of the invention Method for manufacturing non-combustible gypsum board 3. Relationship to Nagisa/K case to be amended Patent applicant Oaza Ono, Onoda City, Yamaguchi Prefecture [TI6276 (024)]
Onoda Cement Co., Ltd. (and 1 other person) 4. Agent 5. Date of amendment order 6. Statement of subject matter of amendment 7. Statement of contents of amendment will be amended as follows.

第2頁5行目と6行目の間に「3、発明の詳細な説明J
を挿入する。
Between the 5th and 6th lines of page 2, “3. Detailed description of the invention J
Insert.

8、前記以外の補正をする者 事件との関係  特許出願人 東京都中央区銀座7丁目10番6号 朝日石綿工業株式会社 以  上8. Person who makes amendments other than the above. Relationship to the case Patent applicant 7-10-6 Ginza, Chuo-ku, Tokyo Asahi Asbestos Industry Co., Ltd. that's all

Claims (6)

【特許請求の範囲】[Claims] (1)水和性石膏50〜95重量部と二水石膏5〜50
重量部とよりなる100重量部の粉末状石膏と、0.5
〜30重量部の繊維と、酒石酸又はその金属塩とアミノ
酸とよりなり上記水和性石膏に対し0.1〜2.0重量
%の凝結遅延剤と、水とから成る混合物を、上記水和性
石膏が水和する前に成形して硬化乾燥せしめることを特
徴とする不燃性石膏板の製造方法。
(1) 50 to 95 parts by weight of hydrated gypsum and 5 to 50 parts by weight of dihydrate gypsum
100 parts by weight of powdered gypsum consisting of 0.5 parts by weight
A mixture consisting of ~30 parts by weight of fibers, a set retarder of 0.1 to 2.0% by weight based on the hydrated gypsum, which is made of tartaric acid or a metal salt thereof, and an amino acid, and water is added to the hydrated gypsum. A method for producing a non-combustible gypsum board, characterized in that the non-combustible gypsum board is molded and hardened and dried before it is hydrated.
(2)酒石酸はその金属塩とアミノ酸誘導体との比率が
重量比で2:8〜8:2の範囲である特許請求の範囲第
(1)項に記載の方法。
(2) The method according to claim (1), wherein the ratio of the metal salt of tartaric acid to the amino acid derivative is in the range of 2:8 to 8:2 by weight.
(3)水和性石膏と二水石膏と繊維と凝結遅延剤と水と
から成る混合物のPHを7以上に調製する特許請求の範
囲第(1)項に記載の方法。
(3) The method according to claim (1), wherein the pH of the mixture consisting of hydrated gypsum, dihydrate gypsum, fiber, setting retarder, and water is adjusted to 7 or higher.
(4)成形中混合物を10〜50kg/cm^2の圧力
で加圧成形する特許請求の範囲第(1)項に記載の方法
(4) The method according to claim (1), wherein the mixture is pressure-molded at a pressure of 10 to 50 kg/cm^2.
(5)円網式抄造機によって成形する特許請求の範囲第
(1)項に記載の方法。
(5) The method according to claim (1), wherein the method is formed using a cylinder-type paper making machine.
(6)抄造後の生シートを10〜500kg/cm^2
の圧力で加圧成形する特許請求の範囲第(5)項に記載
の方法。
(6) 10 to 500 kg/cm^2 of raw sheet after papermaking
The method according to claim (5), in which pressure molding is performed at a pressure of .
JP60178100A 1985-08-13 1985-08-13 Manufacture of incombustible gypsum board Pending JPS6241747A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60178100A JPS6241747A (en) 1985-08-13 1985-08-13 Manufacture of incombustible gypsum board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60178100A JPS6241747A (en) 1985-08-13 1985-08-13 Manufacture of incombustible gypsum board

Publications (1)

Publication Number Publication Date
JPS6241747A true JPS6241747A (en) 1987-02-23

Family

ID=16042642

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60178100A Pending JPS6241747A (en) 1985-08-13 1985-08-13 Manufacture of incombustible gypsum board

Country Status (1)

Country Link
JP (1) JPS6241747A (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01258741A (en) * 1988-04-08 1989-10-16 Mitsubishi Heavy Ind Ltd Preparation of denox catalyst
JP2002097058A (en) * 2000-09-19 2002-04-02 Nitto Boseki Co Ltd Method for recycling construction waste material including gypsum board
JP2008115375A (en) * 2006-10-10 2008-05-22 Himeno Innovec Kk Improvement of water-formulated coating composition containing lime
JP2014510010A (en) * 2011-03-11 2014-04-24 ジーカ テクノロジー アクチェンゲゼルシャフト Setting retarders for hydrate-forming binders
JP2016121048A (en) * 2014-12-25 2016-07-07 チヨダウーテ株式会社 Gypsum member, gypsum board, and method for producing gypsum member
RU2617819C2 (en) * 2014-11-26 2017-04-27 Общество с ограниченной ответственностью фирма "ВЕФТ" (ООО фирма "ВЕФТ") Gypsum plate and method of its manufacturing
RU2619618C1 (en) * 2016-04-08 2017-05-17 Общество с ограниченной ответственностью "НАУЧНО-ПРОИЗВОДСТВЕННОЕ ОБЪЕДИНЕНИЕ "СТРОИТЕЛЬНЫЕ МАТЕРИАЛЫ" Composition for producing gypsum fiber sheets
RU2619617C1 (en) * 2016-04-08 2017-05-17 Общество с ограниченной ответственностью "НАУЧНО-ПРОИЗВОДСТВЕННОЕ ОБЪЕДИНЕНИЕ "СТРОИТЕЛЬНЫЕ МАТЕРИАЛЫ" Composition for producing gypsum fiber boards
RU2649990C2 (en) * 2016-04-08 2018-04-06 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Казанский государственный архитектурно-строительный университет" КГАСУ Composition for manufacturing gypsum fibre facing plates
JP2019135099A (en) * 2013-10-07 2019-08-15 クナウフ ギプス カーゲー Manufacturing method of gypsum plaster board
JP2020528868A (en) * 2017-08-04 2020-10-01 クナウフ ギプス コマンディトゲゼルシャフト Improved stucco characteristics by aging at high temperature and high humidity levels

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS509622A (en) * 1973-05-29 1975-01-31
JPS5292240A (en) * 1976-01-16 1977-08-03 Ube Industries Gypsum setup retardation method
JPS57205351A (en) * 1981-06-09 1982-12-16 Nihon Cement Manufacture of gypsum board
JPS60171261A (en) * 1984-02-14 1985-09-04 太平洋セメント株式会社 Manufacture of incombustible gypsum board

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS509622A (en) * 1973-05-29 1975-01-31
JPS5292240A (en) * 1976-01-16 1977-08-03 Ube Industries Gypsum setup retardation method
JPS57205351A (en) * 1981-06-09 1982-12-16 Nihon Cement Manufacture of gypsum board
JPS60171261A (en) * 1984-02-14 1985-09-04 太平洋セメント株式会社 Manufacture of incombustible gypsum board

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01258741A (en) * 1988-04-08 1989-10-16 Mitsubishi Heavy Ind Ltd Preparation of denox catalyst
JP2002097058A (en) * 2000-09-19 2002-04-02 Nitto Boseki Co Ltd Method for recycling construction waste material including gypsum board
JP2008115375A (en) * 2006-10-10 2008-05-22 Himeno Innovec Kk Improvement of water-formulated coating composition containing lime
JP2014510010A (en) * 2011-03-11 2014-04-24 ジーカ テクノロジー アクチェンゲゼルシャフト Setting retarders for hydrate-forming binders
JP2019135099A (en) * 2013-10-07 2019-08-15 クナウフ ギプス カーゲー Manufacturing method of gypsum plaster board
RU2617819C2 (en) * 2014-11-26 2017-04-27 Общество с ограниченной ответственностью фирма "ВЕФТ" (ООО фирма "ВЕФТ") Gypsum plate and method of its manufacturing
JP2016121048A (en) * 2014-12-25 2016-07-07 チヨダウーテ株式会社 Gypsum member, gypsum board, and method for producing gypsum member
RU2619618C1 (en) * 2016-04-08 2017-05-17 Общество с ограниченной ответственностью "НАУЧНО-ПРОИЗВОДСТВЕННОЕ ОБЪЕДИНЕНИЕ "СТРОИТЕЛЬНЫЕ МАТЕРИАЛЫ" Composition for producing gypsum fiber sheets
RU2619617C1 (en) * 2016-04-08 2017-05-17 Общество с ограниченной ответственностью "НАУЧНО-ПРОИЗВОДСТВЕННОЕ ОБЪЕДИНЕНИЕ "СТРОИТЕЛЬНЫЕ МАТЕРИАЛЫ" Composition for producing gypsum fiber boards
RU2649990C2 (en) * 2016-04-08 2018-04-06 Федеральное государственное бюджетное образовательное учреждение высшего профессионального образования "Казанский государственный архитектурно-строительный университет" КГАСУ Composition for manufacturing gypsum fibre facing plates
JP2020528868A (en) * 2017-08-04 2020-10-01 クナウフ ギプス コマンディトゲゼルシャフト Improved stucco characteristics by aging at high temperature and high humidity levels
JP2022078070A (en) * 2019-03-04 2022-05-24 クナウフ ギプス カーゲー Method for producing gypsum plaster board

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