JPS6032691B2 - Heat treatment method for metal materials - Google Patents

Heat treatment method for metal materials

Info

Publication number
JPS6032691B2
JPS6032691B2 JP8364380A JP8364380A JPS6032691B2 JP S6032691 B2 JPS6032691 B2 JP S6032691B2 JP 8364380 A JP8364380 A JP 8364380A JP 8364380 A JP8364380 A JP 8364380A JP S6032691 B2 JPS6032691 B2 JP S6032691B2
Authority
JP
Japan
Prior art keywords
hot water
wire
heat treatment
pressure
temperature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP8364380A
Other languages
Japanese (ja)
Other versions
JPS579827A (en
Inventor
斉 岩田
誠 水原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Electric Industries Ltd
Original Assignee
Sumitomo Electric Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Electric Industries Ltd filed Critical Sumitomo Electric Industries Ltd
Priority to JP8364380A priority Critical patent/JPS6032691B2/en
Publication of JPS579827A publication Critical patent/JPS579827A/en
Publication of JPS6032691B2 publication Critical patent/JPS6032691B2/en
Expired legal-status Critical Current

Links

Description

【発明の詳細な説明】 この発明は高温の金属を所定の冷却速度で冷却する熱処
理方法、とくに温水を用いて行う熱処理方法に関するも
のである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a heat treatment method for cooling high temperature metal at a predetermined cooling rate, and particularly to a heat treatment method performed using hot water.

たとえば炭素鋼線の場合袷間加工性及び引張り強度、鞄
性を良くするため線材を850qo以上の温度でオース
テナィト化したのち4000C〜600こ0の鉛浴槽、
あるいは溶融塩槽に浸溝して通常の焼入れよりは緩やか
な冷却速度で冷却して伸線加工性が良い微細パーラィト
組織とするパテンチング処理が行われる。
For example, in the case of carbon steel wire, in order to improve line workability, tensile strength, and baggability, the wire is austenitized at a temperature of 850 qo or higher, and then heated in a lead bath at 4000 to 600 qo;
Alternatively, a patenting process is performed in which the wire is immersed in a molten salt bath and cooled at a slower cooling rate than normal quenching to form a fine pearlite structure with good wire drawability.

線材を冷水や冷油中に浸債すると冷却速度が早くマルテ
ンサィトが生じて焼入れ状態となり伸線加工ができない
。しかし鉛格、あるいは塩浴工程では熱損失も大きく、
そのための材料、設備も高価でコスト高である。これに
対したとえば椿公昭45一8536にあるようにオース
テナイト状態にある鋼線材を70℃以上の温水に浸潰し
、すなわち浸潰された線材の表面に容易に発生する水蒸
気の膜を形成させ、いわゆる膜沸騰現象を生ぜしめて熱
伝達率すなわち冷却速度が低下するのを利用し、膜沸騰
現象の持続時間がパテンチング処理の冷却速度に適合す
るようにして熱処理する方法が行われている。しかしこ
の方法を実際に用いる場合には温水が高温の銅線により
加熱されるので温水を沸点以外の一定の温度に保持する
ことは困難であり、したがって冷却条件を一定にするた
めには温水温度が沸点温度近くでなければならない。こ
の事は材料の表面積当りの熱伝達率すなわち冷却条件が
固定されることを意味し、したがって鋼線では線径が5
〜8肋ぐ程度の中線では最適のパテンチング条件が得ら
れるが太い線径たとえば1比奴?では冷却速度が遅く必
要強度が得られない。これに対し特開昭鼠−95915
には加圧した温水を用いる方法が提案されている。すな
わち温水槽に蓋をして密閉して上部の空間に圧縮空気を
送って温水を加圧し、あるいは水深の深い温水槽の底部
に高温の鋼線を浸潰して水圧を利用して加圧温水中で鋼
線を冷却することによって熱伝達率、すなわち冷却速度
を増加して太い線径の線材をも最適にパテンチングする
方法であ。ところが逆に通常の沸点の温水による冷却速
度より低い冷却速度を必要とする場合も多い。たとえば
4肋以下の細い線径では沸点温度の温水を使用しても袷
却速度が早過ぎて焼入れ状態となる。また太い線径の場
合でも高温から所望の変態温度、たとえば600〜70
0qoまで冷水を噴射吹き付けなどの方法で急冷し、そ
の後はるかに遅い冷却速度で恒溢変態をさせ良い品質の
鋼線を得ることが試みられている。上記種々の場合など
では通常の沸点の温水に高温の鋼線を浸債するより緩や
かな冷却速度の冷却方法が必要となる。この目的を果た
すために本発明者らは種々実験の結果低圧下の温水を使
用すれば冷却速度が低下することを発見し本発明をなす
に至ったものである。すなわち本発明は密閉した温水槽
の上部空間部を排気装置によって減圧し、その圧力での
沸点に近い温度の温水に高温の金属材料を浸蒲する熱処
理方法である。
When wire rods are immersed in cold water or cold oil, the cooling rate is fast and martensite is formed, resulting in a quenched state and making wire drawing impossible. However, heat loss is large in lead-rated or salt bath processes.
The materials and equipment for this are also expensive. On the other hand, for example, as described in Kosho Tsubaki 45-8536, a steel wire rod in an austenitic state is immersed in hot water of 70°C or higher, in other words, a film of water vapor that is easily generated is formed on the surface of the immersed wire rod. A heat treatment method is used in which the duration of the film boiling phenomenon is matched to the cooling rate of the patenting process by utilizing the fact that the heat transfer rate, that is, the cooling rate decreases by producing a film boiling phenomenon. However, when this method is actually used, it is difficult to maintain the hot water at a constant temperature other than the boiling point because the hot water is heated by a high-temperature copper wire. must be close to the boiling point temperature. This means that the heat transfer coefficient per surface area of the material, that is, the cooling condition, is fixed, so for steel wire, the wire diameter is 5
Optimal patenting conditions can be obtained with a medium wire of ~8 wire diameter, but with a thicker wire diameter, for example, 1 ratio? In this case, the cooling rate is slow and the required strength cannot be obtained. On the other hand, Unexamined Japanese Patent Publication No. 95915
A method using pressurized hot water has been proposed. In other words, the hot water tank is sealed with a lid and compressed air is sent into the upper space to pressurize the hot water, or a hot steel wire is immersed in the bottom of a deep hot water tank and water pressure is used to generate pressurized hot water. This method increases the heat transfer coefficient, that is, the cooling rate, by cooling the steel wire inside the steel wire, thereby optimally patenting wire rods with large wire diameters. However, conversely, there are many cases where a cooling rate lower than that of normal boiling point hot water is required. For example, in the case of a thin wire having a diameter of 4 ribs or less, even if hot water at the boiling point temperature is used, the cutting speed is too fast and the wire becomes hardened. In addition, even in the case of thick wire diameter, the desired transformation temperature can be adjusted from high temperature to 600~700℃.
Attempts have been made to rapidly cool the wire to 0 qo using a method such as jetting cold water, and then to carry out the overflow transformation at a much slower cooling rate to obtain a steel wire of good quality. In the various cases mentioned above, a cooling method with a slower cooling rate than immersing a high-temperature steel wire in hot water at a normal boiling point is required. In order to achieve this objective, the inventors of the present invention have conducted various experiments and discovered that the cooling rate decreases when hot water under low pressure is used, leading to the present invention. That is, the present invention is a heat treatment method in which the upper space of a closed hot water tank is depressurized using an exhaust device, and a high-temperature metal material is immersed in hot water whose temperature is close to the boiling point at that pressure.

温水を減圧すると沸点が下がり、また水の蒸発熱は殆ど
変化はないが減圧下の温水中では高温の材料の表面に発
生する蒸気の体積は圧力に反比例して大きくなる。
When the pressure of hot water is reduced, the boiling point decreases, and although the heat of vaporization of water remains almost unchanged, the volume of steam generated on the surface of high-temperature materials in hot water under reduced pressure increases in inverse proportion to the pressure.

たとえば温水は0.5気圧の減圧下では沸点は約800
0となり発生する蒸気の体積は2倍となる。したがって
材料表面により厚く、より安定な蒸気膜が発生して膜沸
騰の現象が長く持続し熱伝達率が低下して冷却速度が遅
くなるのである。またこの方法によれば温水にかける圧
力を一定にすれば溢水の沸点、したがって冷却条件が一
定になるので容易、迅速に制禦可能な圧力を調節するこ
とによって冷却速度を容易に制禦することができる。こ
の方法では温水槽内の圧力は常に負であり発生蒸気は排
気装置(送風機)にすべて吸引され排蒸気の後処理は容
易であり、高圧の温水槽のように高温の蒸気の隙間から
の噴出もなく作業が安全である特長も有する。この場合
温水のかわりに界面活性剤などの水溶液、あるいは懸濁
液も使用することができる。本発明の1実施例の図面を
用いて説明すれば、第1図に示すように密閉された温水
槽2の中に温水3を入れ、加熱装置8により加熱する。
For example, the boiling point of hot water under a reduced pressure of 0.5 atm is approximately 800.
0, and the volume of the generated steam is doubled. Therefore, a thicker and more stable vapor film is generated on the material surface, and the phenomenon of film boiling continues for a long time, reducing the heat transfer coefficient and slowing down the cooling rate. In addition, according to this method, if the pressure applied to the hot water is kept constant, the boiling point of the overflow water, and therefore the cooling conditions, will be kept constant, so the cooling rate can be easily controlled by adjusting the pressure, which can be controlled easily and quickly. I can do it. In this method, the pressure inside the hot water tank is always negative, and all the generated steam is sucked into the exhaust device (blower), making post-treatment of the exhaust steam easy, and unlike a high-pressure hot water tank, high-temperature steam is ejected from gaps. It also has the advantage of being safe to work with. In this case, an aqueous solution or suspension of a surfactant or the like can be used instead of hot water. To explain one embodiment of the present invention using the drawings, as shown in FIG. 1, hot water 3 is placed in a sealed hot water tank 2 and heated by a heating device 8.

温水槽2の上部空間3を排気装置4を用いて減圧すると
温水は上部空間3の圧力に応じた沸点で沸騰し始める。
線材1は図中矢印の方向にガイドローフー7によってガ
イドされ温水2の中に連続的に浸潰されて引き出される
。この場合温水槽2への線材の入口6は高温の線材が通
過するので耐火物製のパイプなどを用いるとよい。線材
の出入口6,6′からの外気の流入、熱処理中の温水の
沸騰により発生する蒸気に対して充分大きな容量の排気
装置を用いると上部空間3を一定の低圧に保持すること
ができる。上記第1図に示す装置を用いて炭素含有量0
.8%、直径10脚の線材を980℃から温水中にパテ
ンチング処理した結果は第2図および第3図に示す通り
であった。
When the pressure in the upper space 3 of the hot water tank 2 is reduced using the exhaust device 4, the hot water starts to boil at a boiling point corresponding to the pressure in the upper space 3.
The wire 1 is guided by a guide rope 7 in the direction of the arrow in the figure, and is continuously immersed in the hot water 2 and drawn out. In this case, the inlet 6 for the wire into the hot water tank 2 is preferably a pipe made of refractory material, as the high-temperature wire passes therethrough. The upper space 3 can be maintained at a constant low pressure by using an exhaust system with a capacity large enough to handle the inflow of outside air from the wire inlet/outlet ports 6, 6' and the steam generated by boiling of hot water during heat treatment. Using the apparatus shown in Figure 1 above, carbon content is 0.
.. The results of patenting a wire rod with a diameter of 8% and 10 legs in hot water at 980° C. are as shown in FIGS. 2 and 3.

第2図は線村の中心の温度変化を示すもので上部空間の
圧力を減少すれば冷却速度が遅くなることが判る。第3
図はこのパテンチング処理で得られた線村の抗張力を示
すものであり上部空間を減圧すれば抗張力は小さくなり
緩やかな焼入れ状態が得られることが判る。以上に説明
したようにこの発明の方法は密閉した温水槽の上部空間
を排気装置により減圧し、減圧下の沸点に近い温度の温
水に高温の金属材料を浸潰して熱処理するもので、従来
法より遅い冷却速度が得られ、また圧力の制禦により容
易に安定して冷却速度の制禦ができるので非常に有用で
ある。
Figure 2 shows the temperature change at the center of the line village, and it can be seen that if the pressure in the upper space is reduced, the cooling rate becomes slower. Third
The figure shows the tensile strength of the line village obtained by this patenting process, and it can be seen that by reducing the pressure in the upper space, the tensile strength becomes smaller and a gradual quenching state can be obtained. As explained above, the method of the present invention reduces the pressure in the upper space of a sealed hot water tank using an exhaust device, and heat-treats the high-temperature metal material by immersing it in hot water with a temperature close to the boiling point under reduced pressure. It is very useful because a slower cooling rate can be obtained and the cooling rate can be easily and stably controlled by controlling the pressure.

さらに温水槽内は常に大気圧より低いので蒸気などの噴
出がなく安全であり排気の処理も容易である。
Furthermore, since the pressure inside the hot water tank is always lower than atmospheric pressure, there is no ejection of steam, making it safe and making it easy to dispose of exhaust gas.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明を実施する装置の一例を示す図面、第2
図、第3図は本発明の方法で炭素鋼線を処理したときの
結果を示す図表である。 第l図 第2図 第3図
FIG. 1 is a drawing showing an example of an apparatus for carrying out the present invention, and FIG.
3 are graphs showing the results when carbon steel wire was treated by the method of the present invention. Figure l Figure 2 Figure 3

Claims (1)

【特許請求の範囲】 1 高温の金属材料を温水中に浸漬して冷却する熱処理
方法において、密閉した温水槽の上部空間を排気装置を
もちいて減圧し、その圧力下における沸点に近い温度の
温水中に高温の金属材料を浸漬することを特徴とする金
属材料の熱処理方法。 2 界面活性剤など水溶液を用いることを特徴とする特
許請求の範囲第1項記載の金属材料の熱処理方法。
[Claims] 1. In a heat treatment method in which a high-temperature metal material is cooled by immersing it in hot water, the upper space of a closed hot water tank is depressurized using an exhaust device, and hot water at a temperature close to the boiling point under the pressure is removed. A method for heat treatment of metal materials, characterized by immersing the metal materials at high temperature in the medium. 2. The method for heat treatment of metal materials according to claim 1, characterized in that an aqueous solution such as a surfactant is used.
JP8364380A 1980-06-19 1980-06-19 Heat treatment method for metal materials Expired JPS6032691B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8364380A JPS6032691B2 (en) 1980-06-19 1980-06-19 Heat treatment method for metal materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8364380A JPS6032691B2 (en) 1980-06-19 1980-06-19 Heat treatment method for metal materials

Publications (2)

Publication Number Publication Date
JPS579827A JPS579827A (en) 1982-01-19
JPS6032691B2 true JPS6032691B2 (en) 1985-07-30

Family

ID=13808123

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8364380A Expired JPS6032691B2 (en) 1980-06-19 1980-06-19 Heat treatment method for metal materials

Country Status (1)

Country Link
JP (1) JPS6032691B2 (en)

Also Published As

Publication number Publication date
JPS579827A (en) 1982-01-19

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