JPS60231308A - Alumina magnetic head substrate material and manufacture thereof - Google Patents

Alumina magnetic head substrate material and manufacture thereof

Info

Publication number
JPS60231308A
JPS60231308A JP59088128A JP8812884A JPS60231308A JP S60231308 A JPS60231308 A JP S60231308A JP 59088128 A JP59088128 A JP 59088128A JP 8812884 A JP8812884 A JP 8812884A JP S60231308 A JPS60231308 A JP S60231308A
Authority
JP
Japan
Prior art keywords
weight
parts
component
less
tic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP59088128A
Other languages
Japanese (ja)
Other versions
JPH046083B2 (en
Inventor
Toshiaki Wada
和田 俊朗
Mitsuhiko Furukawa
満彦 古川
Mitsuyoshi Nagano
光芳 永野
Michito Miyahara
陸人 宮原
Shigeki Mori
茂樹 毛利
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Tungsten Co Ltd
Proterial Ltd
Original Assignee
Nippon Tungsten Co Ltd
Sumitomo Special Metals Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Tungsten Co Ltd, Sumitomo Special Metals Co Ltd filed Critical Nippon Tungsten Co Ltd
Priority to JP59088128A priority Critical patent/JPS60231308A/en
Priority to US06/728,223 priority patent/US4598052A/en
Publication of JPS60231308A publication Critical patent/JPS60231308A/en
Publication of JPH046083B2 publication Critical patent/JPH046083B2/ja
Granted legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • C04B35/111Fine ceramics

Abstract

PURPOSE:To obtain the titled material which has a uniform structure and involves no fear of an edge portion thereof being broken when subjected to precision machining, by employing a compacted sintered material which consists essentially of a basic component composed of a titanium compound of TiC and TiO2 and the balance Al2O3, and three other specific components. CONSTITUTION:The titled material is obtained by employing a compacted sintered material which consists essentially of 100pts.wt. of a basic component composed of 30-40wt% of a titanium compound in which the percentage of TiO2/ (TiC+TiO2) is 5-15wt% and the balance Al2O3, 2.0-17.5pts.wt. of at least one kind of spinel represented by RO.Al2O3 (wherein R is at least one element selected from among Mg, Mn, Ni and Co), 0.2-2.0pts.wt. of ZrO2, 0.05-2pts.wt. of Y2O3, and 0.2 or less parts by weight (with respect to the entire composition) of an oxide impurity. The material has an average grain size of 1.3mum or less, an areal porosity of 0.5% or less, a flexural strength of 70kg/mm.<2> or more, and a hardness HRA of 93.0 or more. The ratio between the spinel and ZrO2 is within the range surrounded by KLMN in the figure.

Description

【発明の詳細な説明】 し技術分野] 本発明は薄膜磁気ヘッド(スライダ)用基板用材祠及び
その製造法に関する。
DETAILED DESCRIPTION OF THE INVENTION [Technical Field] The present invention relates to a material shed for a substrate for a thin film magnetic head (slider) and a method for manufacturing the same.

[背景] 従来、コンピューター用のディスクへラドスライダはフ
ェライトのブロック材ネ゛lを加工して製造されていた
が、フェライト材では高周波透磁率が低く、近年ではデ
ィスクヘッドのインダクタンスを小さくしてより高周波
領域で動作させるようにし、またギャップ幅を小さくし
て高速転送と記録密度の向上が図られている。
[Background] Conventionally, rad sliders for computer disks have been manufactured by processing ferrite block material, but ferrite material has low high-frequency magnetic permeability, and in recent years, the inductance of disk heads has been reduced to enable higher frequency In addition, the gap width is reduced to improve high-speed transfer and recording density.

現状では、酸化アルミニウムと炭化チタンを主成分とし
たものや炭化チタンに対して窒化チタンを一部固溶させ
た複合材料が開発されている。また上記主成分の他に材
料の焼結性をよくする為に酸化アルミニウムに対して効
果的なMgO。
Currently, composite materials have been developed that mainly consist of aluminum oxide and titanium carbide, and composite materials that have titanium nitride partially dissolved in titanium carbide. In addition to the above-mentioned main components, MgO, which is effective against aluminum oxide, is used to improve the sinterability of the material.

CaO,NiOなどが添加されている。CaO, NiO, etc. are added.

薄膜磁気ヘッドではその基板を超精密鏡面仕上げした時
に基板表面に微細な気孔さえも存在しないこと及びその
基板の精密機械加工性が容易なことが特に要求されてい
る。そこで超精密鏡面仕上げされた基板に微細な気孔が
存在しない様にするには、そのセラミック混合粉末を殆
ど理論密度となるまで焼結成形し、しかもセラミック結
晶粒子内の結合が強く微細な組織を有しているものでな
ければならない。しかし一方その様なセラミック焼結体
の機械加工性は非常に困難となる。そこでこの問題を解
消するために例えば、酸化アルミニウムと炭化チタン主
成分に快削性付与剤としてMgO,Ni01等を主成分
100重量部に対し5重量部以下添加した材料が開発さ
れている。
In a thin film magnetic head, it is particularly required that when the substrate is finished with an ultra-precision mirror finish, even minute pores do not exist on the surface of the substrate, and that the substrate is easy to be precisely machined. Therefore, in order to prevent the presence of minute pores in a substrate with an ultra-precision mirror finish, the ceramic mixed powder is sintered to almost the theoretical density, and the bonding within the ceramic crystal particles is strong and a fine structure is formed. It must be something that you have. However, machinability of such a ceramic sintered body is extremely difficult. In order to solve this problem, for example, a material has been developed in which 5 parts by weight or less of MgO, Ni01, etc. are added as a free machining agent to the main components of aluminum oxide and titanium carbide based on 100 parts by weight of the main components.

(特開昭57−135772) [従来技術の問題点及び目的] しかしこれらの従来のセラミック基板材料は快削性付与
剤を、本来の酸化アルミニウム結晶粒子の成長を抑制す
る手段としてMgO1NiOおよびCr2O3の1種若
しくは2種以上を約1.0重量%以下添加するのに比べ
てその添加量が多い。そのため混合の際に、酸化マグネ
シウムの水溶性などから均一に分散することなく凝固し
やすくその結果、セラミック焼結体の組織が不均一にな
り易く、その場合しかもディスクへラドスライダのトラ
ック幅に合わせて精密機械加工する際にエツジ部の欠け
が生じ易いという問題がある。
(Unexamined Japanese Patent Publication No. 57-135772) [Problems and objectives of the prior art] However, these conventional ceramic substrate materials use free-machining agents such as MgO1NiO and Cr2O3 as a means of suppressing the growth of the original aluminum oxide crystal grains. The amount added is larger than when one or more types are added in an amount of about 1.0% by weight or less. Therefore, during mixing, due to the water solubility of magnesium oxide, it tends to solidify without being uniformly dispersed, and as a result, the structure of the ceramic sintered body tends to become non-uniform. There is a problem in that the edges are easily chipped during precision machining.

本願発明は、1−記諸問題を解消する磁気ヘッド(スラ
イダ)用基板を製造する為のセラミック材料を提供せん
とする。
The present invention aims to provide a ceramic material for manufacturing a magnetic head (slider) substrate that solves the problems described in 1-.

[発明の構成概要] 本発明のアルミナ系磁気ヘッド用基板材ネ;lは、Ti
O2/ (TiC+Ti02)の百分率が5〜15重量
%であるチタニウム化合物30〜40重量%及び残部A
立、03から成る成分100重に部と、所定%の下記A
、B、C成分(但しA、 B成分の配合比は第1図のK
LMNで囲まれる範囲内)と、全組成に対し0.2重量
%以下の酸化物系不純物とから成り、平均結晶粒径1 
、37Lm以下、面積気孔率0.5%以下、曲げ強さ7
0kg/mm’以上、硬さ1(RR93,0以上である
緻密焼結体から成ることを特徴とする:A成分=ROA
成分−RO@A文、03 (R=Mg、Mn、Ni、C
oの1以上)で表わされるスピネルの1種以−ヒ2.0
−17.5重量部、 B成分=ZrO精密加T性付与剤0.2〜2.0重量部
、 C成分=Y2030.05〜2重量部。
[Summary of configuration of the invention] The alumina-based magnetic head substrate material of the present invention;
30-40% by weight of a titanium compound with a percentage of O2/(TiC+Ti02) of 5-15% by weight and the balance A
100 parts of a component consisting of 0.03 and a prescribed percentage of the following A
, B, and C components (however, the blending ratio of A and B components is K in Figure 1).
(within the range surrounded by
, 37Lm or less, area porosity 0.5% or less, bending strength 7
Characterized by being composed of a dense sintered body with a hardness of 0 kg/mm' or more and a hardness of 1 (RR93.0 or more: A component = ROA
Components - RO@A statement, 03 (R=Mg, Mn, Ni, C
One type of spinel represented by o (1 or more)
-17.5 parts by weight, component B = 0.2 to 2.0 parts by weight of ZrO precision adding T property imparting agent, component C = 0.05 to 2 parts by weight of Y203.

この緻密焼結体中には、AJ2203.Tic、TiC
2,Y2O3,ZrO2,スピネルが均一分散し平均結
晶粒径が0.7〜1.3JLmでありかつ全焼焼結体の
構成結晶粒子数の90%以上が0.7〜1.3pmの範
囲内にあることが好ましい。
In this dense sintered body, AJ2203. Tic, TiC
2. Y2O3, ZrO2, and spinel are uniformly dispersed and the average crystal grain size is 0.7 to 1.3 JLm, and 90% or more of the number of crystal grains constituting the entire sintered body is within the range of 0.7 to 1.3 pm. It is preferable that the

上記緻密焼結体からなる基板材料は、平均粒径1.57
z、m以下のTic、TiO2、平均粒径1、Opm以
下のA文、09、平均粒径各lJ1.m以下の前記A、
B、C成分を前記緻密焼結体の組成比に配合して成る混
合粉末を焼結することにより得られる。なお出発物質の
平均粒径が上記より大きくなると、均一分散が困難とな
り、焼結体の結晶粒径が規定値をこえる。
The substrate material made of the dense sintered body has an average grain size of 1.57.
z, Tic below m, TiO2, average particle size 1, A text below Opm, 09, average particle size each lJ1. m or less of the above A,
It is obtained by sintering a mixed powder comprising components B and C in the composition ratio of the dense sintered body. Note that if the average particle size of the starting material is larger than the above, uniform dispersion becomes difficult, and the crystal grain size of the sintered body exceeds the specified value.

なお、前記スピネル/ZrO2比(A/B比)は、第1
図KLMNに囲まれた範囲にする必要がある。
Note that the spinel/ZrO2 ratio (A/B ratio) is the first
It is necessary to set the range surrounded by KLMN in the figure.

焼結は、加圧焼結により、例えばホットプレス(又はH
IP)で行うことができ、焼結温度は1350〜165
0℃、圧力は凡そ150〜300kg/crn’()(
IP’7去による場合ば500k g / c、 m’
以上)にて所定時間焼結することにより、所定焼結体を
得ることができる。 上記焼結条件では、例えば0.5
〜2時間の焼結が好ましい。本発明の基板材料は、アル
ミナ系セラミック焼結体を基に所定の緻密性を付与する
と共におもに精密加工性、易加工性、靭性及び耐摩耗性
を改善したものである。
Sintering is performed by pressure sintering, for example, hot press (or H
IP), and the sintering temperature is 1350-165
0℃, pressure is approximately 150-300kg/crn'()(
500 kg/c, m' according to IP'7
A predetermined sintered body can be obtained by sintering for a predetermined time in the above). Under the above sintering conditions, for example, 0.5
Sintering for ~2 hours is preferred. The substrate material of the present invention is based on an alumina-based ceramic sintered body and has a predetermined density, and has improved precision workability, ease of workability, toughness, and wear resistance.

[好適な実施の態様] 以下本発明を実験に基づいて説明する。[Preferred mode of implementation] The present invention will be explained below based on experiments.

〈実験 1〉 (a) 実験方法及び結果 純度99.9%、平均粒子径0.3pmのα−A文、0
3 、純度99.50%、平均粒子径0.5JLmのT
ic、TiO2及びY2O3並びびにM g Oa A
 41203 、 M n O” A n 203、N
iO*Au703 、CoO*AJ120a 、などの
スピネルとZrO2を各種配合したものをボールミル混
合機により、20時時間式混合粉砕を行なった後、これ
を充分に乾燥して焼結用原料とし、50X50mm角、
高さ60mmcy)黒鉛型内に4二記各種焼結用原料を
充填すると共に、高周波コイルに挿入し、非酸化性雰囲
気にて1350℃〜1810℃の範囲内で各所定温度に
て200kg / c m’の圧力を加え60分間保持
し、次いで圧力を抜いた後、室温まで放冷し、50X5
0X5.5mmの目的の焼結体を得た。[TiO2/C
TiC+Ti07)]X100=10重量%でMgO・
A文、033.5重量部と一定とし、Y、03添加邦に
より影響を、第1表に示す。第1表は焼結体の相対理論
密度を99.5%以上とするに必要な(最低)焼結温度
を示す。
<Experiment 1> (a) Experimental method and results α-A text with purity 99.9% and average particle size 0.3 pm, 0
3. T with a purity of 99.50% and an average particle size of 0.5 JLm
ic, TiO2 and Y2O3 and M g Oa A
41203, M n O” A n 203, N
Various blends of spinel and ZrO2 such as iO*Au703, CoO*AJ120a, etc. were mixed and pulverized at 20 hours using a ball mill mixer, and then thoroughly dried to be used as a raw material for sintering, and made into 50 x 50 mm squares. ,
Fill a graphite mold with various sintering materials listed in Section 42 (height 60mmcy), insert it into a high frequency coil, and 200kg/c at each predetermined temperature within the range of 1350°C to 1810°C in a non-oxidizing atmosphere. A pressure of m' was applied and held for 60 minutes, then the pressure was released, and it was left to cool to room temperature.
A desired sintered body of 0×5.5 mm was obtained. [TiO2/C
TiC+Ti07)]X100=10wt% MgO・
Table 1 shows the effects of A, 033.5 parts by weight, and Y, 03 added. Table 1 shows the (minimum) sintering temperature required to make the relative theoretical density of the sintered body 99.5% or more.

第2表は第1表中焼結体においてY2O。Table 2 shows Y2O in the sintered body in Table 1.

0.25重量部の各焼結体を50X50X4.5mmに
研削仕上げして、その研削性能試験を行なった。この場
合の試験条件は次の通りである。即ち、各種試験片を冶
具で固定し、これに滑車を介して0.95kgの錘をつ
け、レジンダイヤモンド切断砥石にて鐸の力により50
mm長さを切断するに要する時間を調べた。
0.25 parts by weight of each sintered body was ground to a size of 50 x 50 x 4.5 mm, and a grinding performance test was conducted. The test conditions in this case are as follows. That is, various test pieces were fixed with a jig, a weight of 0.95 kg was attached to this via a pulley, and a resin diamond cutting wheel was used to cut the test pieces for 50 minutes using the force of a grinder.
The time required to cut a mm length was investigated.

次にY 20 :I = 0 、25重縁部、T i 
O2/TiC+Ti02=10重量%と一定にし、Ti
C+TiO?が20%、30%、40%時のMgO・A
文、03.COO@A文、0.。
Next, Y 20 : I = 0, 25 double edges, T i
O2/TiC+Ti02=10% by weight and Ti
C+TiO? MgO・A when is 20%, 30%, 40%
Sentence, 03. COO@A sentence, 0. .

MnO*Au203.NiO*Au203を1.75〜
19重量部添加した第3表に示す混合粉末を1620℃
以下で200kg/crn”、60分保持で相対理論密
度99.5%以−ヒの50×50X5.5mmの焼結体
を得た。
MnO*Au203. NiO*Au203 from 1.75
The mixed powder shown in Table 3 containing 19 parts by weight was heated to 1620°C.
A sintered body of 50 x 50 x 5.5 mm with a relative theoretical density of 99.5% or more was obtained at 200 kg/crn" and held for 60 minutes.

この焼結体を50X50X4.5mmに研削仕上げし、
第2表でめた同一方法で各種焼結体の加工性(切断時間
)をめその結果を第3表に示す。
This sintered body was ground to a size of 50 x 50 x 4.5 mm,
Table 3 shows the processability (cutting time) of various sintered bodies using the same method as shown in Table 2.

第4表はY、03=0.25重量部、TiO2/T i
 c+”r i 02.= 10重量%、TiC+Ti
02=35重量%一定として、快削性付与剤としてのス
ピネルMg0eA文、03.CoosAu203 、M
n0aAJ1203 *NiO*A 立203の添加量
と耐摩耗性及び精密加工性付与剤としこのZ r02添
加量の影響を調べた結果を示す。試験片は第4表記合混
合粉末を1620°C以下の焼結温度にて、200 k
 g / cゴ、60分保持のホットプレス条件で対理
論密度99.5%以上となる様に焼結したもので、50
X50X4.5mmに研削什−ヒげされた試験片の加工
性(切断時間)を第2表と同一条件でめたものである。
Table 4 shows Y, 03=0.25 parts by weight, TiO2/Ti
c+”r i 02.= 10% by weight, TiC+Ti
02 = 35% by weight constant, spinel Mg0eA as a free machinability imparting agent, 03. CoosAu203, M
n0aAJ1203 *NiO*A The results of investigating the effect of the amount of Zr02 added as an agent for imparting wear resistance and precision machinability to the amount of 203 added are shown. The test piece was prepared by sintering the mixed powder of description 4 at 200 k at a sintering temperature of 1620°C or less.
g/c, sintered to a theoretical density of 99.5% or more under hot press conditions of 60 minutes, 50
The workability (cutting time) of a test piece that was ground to a size of 50 x 4.5 mm was determined under the same conditions as in Table 2.

(考察〉 配合原料の組成、量比がホットプレス焼結に及ぼす関係
は、第1表よりY2O3については、y、o3を添加す
るにつれ、ホットプレス焼結温度が低くなって行く傾向
があり、その効果は0.05重量以上からみられる。し
かしながらY2O3が2重R部を越えると、焼結体の組
織に結晶粒が部分的に異常粒成長した異常部がみられる
ところから、2重量部以下とする必要がある。
(Considerations) Regarding the relationship between the composition and quantitative ratio of the blended raw materials on hot press sintering, as shown in Table 1, for Y2O3, the hot press sintering temperature tends to decrease as y and o3 are added. The effect can be seen when the amount of Y2O3 exceeds 0.05 parts by weight.However, if Y2O3 exceeds the double R part, abnormal areas where crystal grains partially grow abnormally are seen in the structure of the sintered body. It is necessary to do so.

TiO2+Ticの配合ニツイテは、TiO2,/(T
ic+Ti02)の百分率が15重騒%を超えると黒鉛
型との反応が著しくなり正常な焼結体を得ることが困難
となる。また5重皺%未満ではA文203−TiC−T
i02系の焼結が充分に行なわれない傾向がある。これ
は15重量%位まではTiC原料中のフリーカーボンと
反応及び他成分との反応で焼結性に有意義であるが、T
iO2/TiC+TiOの百分率があまり大きなりすぎ
るとTiCを酸化させTiC結晶粒が粗大化する為であ
ると思われる。
The composition of TiO2+Tic is TiO2,/(T
If the percentage of ic+Ti02) exceeds 15% by weight, the reaction with the graphite mold becomes significant, making it difficult to obtain a normal sintered body. In addition, if less than 5% wrinkles, A pattern 203-TiC-T
There is a tendency for the i02 series to be insufficiently sintered. Up to about 15% by weight, this is significant for the sinterability due to reactions with free carbon in the TiC raw material and reactions with other components;
This seems to be because if the percentage of iO2/TiC+TiO is too large, TiC is oxidized and the TiC crystal grains become coarse.

また焼結温度は1650°Cを上回ると粒子の成長が著
しく増し、最終焼結生成物中の粒度が平均粒度で1 、
3 gmを上回り、したがって、焼結体を精密加工する
際、被成形品に劣化がみられると1 ころから、焼結温度は1650℃以下であることが必要
であり、また焼結温度1350℃未満では焼結が不十分
であり好ましくは1600°C以下とすることがよく、
平均結晶粒径が1μm以下でしかも超精密加工に適した
材料を得ることができる。
Furthermore, when the sintering temperature exceeds 1650°C, the growth of particles increases significantly, and the average particle size of the final sintered product is 1.
The sintering temperature must be 1650°C or lower, and the sintering temperature must be 1350°C or lower. If it is less than 1600°C, sintering is insufficient, and the temperature is preferably 1600°C or less.
A material having an average grain size of 1 μm or less and suitable for ultra-precision processing can be obtained.

第2表に示す研削性能(切断時間の調査)から、 (T
 i C+ T i C2)の量が増えるに従い研削性
能の向上がみられる。時に20重量%以上でその効果は
大となる。
From the grinding performance (investigation of cutting time) shown in Table 2, (T
As the amount of i C+ T i C2) increases, the grinding performance improves. Sometimes, the effect becomes greater when the amount is 20% by weight or more.

また第3表に示す各種の快削性付与剤は、一般には粒成
長抑制兼焼結促進剤と呼ばれる酸化物を含むスピネルで
あり、これをT i 02 / (T i C+TiO
2)X100をio重量%一定とし、(TiC+Ti0
2)配合割合を研削性能が優れている範囲)20.30
.40重量%とし、かっY、O,0,25重量部一定、
Zr02=0.3重借部一定の条件のもとに快削性付与
剤の添加量を変化させた場合の研削〜性をみた場合、M
gO*Au、03.CoO*Ai203 。
In addition, the various free-machining agents shown in Table 3 are spinels containing oxides, which are generally called grain growth suppressors and sintering accelerators.
2) If X100 is constant io weight%, (TiC+Ti0
2) Adjust the blending ratio to the range where grinding performance is excellent) 20.30
.. 40% by weight, Y, O, 0, 25 parts by weight constant,
Zr02 = 0.3 When looking at the grindability when the amount of free-machining agent added is changed under certain conditions, M
gO*Au, 03. CoO*Ai203.

2 Mn0*Au203 、NiO*AJ1203が各々2
.0垂部部以上になると急に研削性がよくなることがわ
かる。また誰加量が17.5重量部を越えると研削性は
よくなるが切断面に欠けを生じ易くなる。これは焼結粒
子形が大きくなり結晶粒子間の結合力が弱くなる為と考
えられる。そこでこれらの快削性付与剤は2.0−17
.5重積部(より好ましくは2.0〜10.5重量部)
VA加することが望ましい。(TiC+TiO2)20
%ではその効果は余りみられず30%〜40%で効果が
大きい。
2 Mn0*Au203, NiO*AJ1203 are each 2
.. It can be seen that the grindability suddenly improves when the temperature exceeds 0. Furthermore, if the additive amount exceeds 17.5 parts by weight, the grindability is improved, but chipping is likely to occur on the cut surface. This is thought to be because the sintered grain size becomes larger and the bonding force between crystal grains becomes weaker. Therefore, these free-cutting agents are 2.0-17
.. 5 parts by weight (more preferably 2.0 to 10.5 parts by weight)
It is desirable to add VA. (TiC+TiO2)20
%, the effect is not so noticeable, and the effect is large at 30% to 40%.

第4表は[TiO2/ (Tic+Tto、)]×10
0を10重量%一定、 (Tio、+TiC)=35重
量部一定、Y2O,を0.25重量部一定にし、快削性
付与剤とZr02fiを変化させた場合の研削性を示す
。第4表において、Z r02量が増加するに従い研削
性が悪くなって行くことがわかる。しかしこの傾向も快
削性付与剤量との関係があり、スピネル/ Z r O
2の配合比が第1図のKLMNで囲まれる範囲で添加さ
れれば、快削性能に大きな影響を及ぼすことがない事が
わかった。
Table 4 is [TiO2/ (Tic+Tto,)]×10
0 is constant at 10% by weight, (Tio, +TiC) is constant at 35 parts by weight, Y2O is constant at 0.25 parts by weight, and the grindability is shown when the free machinability imparting agent and Zr02fi are varied. In Table 4, it can be seen that as the amount of Zr02 increases, the grindability becomes worse. However, this tendency is also related to the amount of free-cutting agent, and spinel/ZrO
It was found that if the compounding ratio of 2 is added within the range surrounded by KLMN in FIG. 1, there is no significant effect on free cutting performance.

また第4表に示した各種配合成分の材料において、本発
明範囲外のZrO2が0.1重量部でかつスピネルが1
.75及び19重量部の研削性は本発明範囲の材料より
優れた研削性を示しく特に19重量部)ているが、これ
らはいづれも平均結晶粒径が比較的に大であり、かつ曲
げ強さ及び硬さくHRA)が本発明範囲の材料より劣る
ために研削性においては優れている。しかしながらこれ
ら範囲外品はいづれも精密加工性が劣りまた気孔率も比
較的に大であるため本発明の用途を満足しない場合が多
くなる。
In addition, in the materials of the various compounded components shown in Table 4, ZrO2, which is outside the scope of the present invention, is 0.1 part by weight and spinel is 1 part by weight.
.. The grindability of 75 and 19 parts by weight shows better grindability than the materials in the range of the present invention (particularly 19 parts by weight), but both have relatively large average grain sizes and have low bending strength. Since the material is inferior to the materials in the scope of the present invention in terms of hardness and hardness (HRA), it is superior in grindability. However, since all of these products outside the range have poor precision workability and relatively high porosity, they often do not satisfy the uses of the present invention.

なお研削性が100秒未満であれば精密加工する場合の
加工コストが経済的範囲内であるが、100秒をオーバ
ーすると加速度的に加工コストが上昇することが判明し
た。
It has been found that if the grindability is less than 100 seconds, the processing cost for precision processing is within an economical range, but if the grindability exceeds 100 seconds, the processing cost increases at an accelerating rate.

即ちRO拳AJ1202とZrO,配合量を限定した第
1図のKLMNでかこまれる範囲内の材料(K、L、M
、N点を含む)の精密加工性を調査した結果、いづれも
第2図(a)の本発明材ネ1]と同等量−ヒのシャープ
なエッヂを示したが、KLMN枠外の材料について第3
図(a)の本発明材料より劣り、エッヂ部の状態が第3
図(b)の状態に近づく車を確かめた。なお、K、L、
M、N点の座標は次の通りである。
In other words, RO Fist AJ1202 and ZrO, materials within the range surrounded by KLMN in Figure 1 with limited blending amounts (K, L, M
As a result of investigating the precision machinability of the materials (including the N point), all of them showed sharp edges of the same amount as the present invention material (1) in Figure 2 (a), but the 3
Inferior to the inventive material shown in Figure (a), the state of the edge portion is third.
I checked a car approaching the state shown in Figure (b). In addition, K, L,
The coordinates of points M and N are as follows.

K (0,2,10、5) L (0,2,2,0) M (2,0,7,0) N (2,O,17,5) C以下舎b) 平均結晶粒径は1.3pmを越えて大きくなる程、材料
強度が低下する傾向があり、かつ結晶粒成長と共に組織
内に含まれるマイクロポアが集まり比較的に大きなボア
を与える傾向があるため。
K (0,2,10,5) L (0,2,2,0) M (2,0,7,0) N (2,O,17,5) Below C b) The average grain size is This is because as the diameter exceeds 1.3 pm, the material strength tends to decrease, and micropores contained in the structure tend to gather together as crystal grains grow, forming relatively large pores.

精密加工時の割れや微少欠は等が発生しやすく超精密加
工製品が得られなくなる他比較的大きなボアによる欠点
が発生する。
Cracks and minute chips are likely to occur during precision machining, making it impossible to obtain ultra-precision machined products, and other drawbacks arise due to relatively large bores.

比較的大きなボアの存在は微少欠は発生により精密加工
が困難となるばかりでなく、磁気記録媒体との摺動によ
り庇発生の恐れがあり、又ボア内に蓄積された磁性粉に
より磁気記録データがドロップアウトする可能もあり、
さけなければならない。
The existence of a relatively large bore not only makes precision machining difficult due to the occurrence of micro-defects, but also the risk of eaves formation due to sliding with the magnetic recording medium, and the magnetic particles accumulated in the bore may cause the magnetic recording data to be lost. may drop out,
must be avoided.

また結晶粒径は均一微細である程好ましいが、結晶粒の
均一性については少なくとも90%が0.5〜1.34
mの範囲にそろっているのが良く、特に1.3pmを超
える粗大粒が多くなり10%を超えると精密加工時に粗
大粒の脱落あるいは微少欠けの発生原因となり好ましく
ない。
In addition, it is preferable that the crystal grain size is uniform and fine, but at least 90% of the uniformity of the crystal grains is 0.5 to 1.34.
It is preferable that the ratio is within a range of 1.3 pm.In particular, coarse grains exceeding 1.3 pm are present in large quantities, and if the ratio exceeds 10%, coarse grains may fall off or cause micro-chips during precision processing, which is undesirable.

材料強度は、曲げ強さで70kg/mm″以上あ5 ることが切断及び超精密加工を行なう際に割れやエツジ
部の欠は防止、或いは組織のプールアウト(脱落)防I
に等のため必要である。面積気孔率は0.5%をこえる
とボアの数が多くなり材料強度が低下する一方精密加工
性が劣ることになるので0.5%以下、好ましくは0.
4%以下とする。
The material strength is 70 kg/mm'' or more in terms of bending strength, which prevents cracking and chipping of edges during cutting and ultra-precision processing, or prevents tissue pooling (falling off).
It is necessary for etc. If the areal porosity exceeds 0.5%, the number of bores will increase and the strength of the material will decrease, while precision workability will deteriorate, so it is preferably 0.5% or less, preferably 0.
4% or less.

ttfロデ強さは、70kg/mm”より低いと精密加
工時の割れや微少欠け、エツジ欠は等が生じ易いので7
0kg/mm’以」−1好ましくは75 k g/mm
′以上とする。硬さHRAは93.0より低いと耐摩耗
性が不足し、磁気記録媒体との慴動により庇が生じ易く
なるので93.0以上が必要であり、好ましくは93.
5以上とする。
If the TTF rod strength is lower than 70 kg/mm, cracks, minute chips, and edge chips are likely to occur during precision machining, so it should be set at 7.
0 kg/mm'-1 preferably 75 kg/mm
' or more. If the hardness HRA is lower than 93.0, wear resistance will be insufficient and eaves will easily occur due to sliding movement with the magnetic recording medium, so it is necessary to have a hardness HRA of 93.0 or higher, preferably 93.0.
5 or more.

〈実験1〉 純度99.9重量%、平均粒子0.37zmのα−A文
、03、純度99.5重敬%、平均粒子径0 、5 p
LmのTiC,TiO2及びY2O3゜Z r02並び
にMg0−AJ120i等の焼結促進剤及び快削性付与
剤をそれぞれ各種配合したものをボールミル混合機によ
り20時時間式混合粉砕6 を行った後、これを充分に乾燥して焼結用原料とし、5
0X50mm角、高さ60mmの黒鉛型内に上記各種焼
結用原料を充填すると共に、高周波コイルに挿入し、不
活性ガス雰囲気で1350℃〜1600℃の温度範囲内
で各所定温度にて200kg/crn’の圧力を加え6
0分間保持し、次いで圧力を抜いて放冷する事により5
0X50X5.5mmの目的の焼結体を得た。なおTi
0z / (TiC+Ti0z )X100= 10重
撤%でホットプレス法によって相対理論密度を少なくと
も99.5%以−Lとなる様にした。
<Experiment 1> α-A text with a purity of 99.9% by weight and an average particle size of 0.37zm, 03, a purity of 99.5% and an average particle size of 0 and 5p.
A mixture of TiC, TiO2, Y2O3゜Z r02, Mg0-AJ120i, and other sintering accelerators and free machinability imparting agents was mixed and pulverized for 20 hours using a ball mill mixer. Thoroughly dry it and use it as a raw material for sintering,
Fill a graphite mold of 0 x 50 mm square and 60 mm height with the above various sintering raw materials, insert it into a high frequency coil, and 200 kg/kg at each predetermined temperature within the temperature range of 1350 ° C to 1600 ° C in an inert gas atmosphere. Apply crn' pressure 6
5 by holding for 0 minutes, then releasing the pressure and letting it cool.
A desired sintered body of 0x50x5.5 mm was obtained. Furthermore, Ti
The relative theoretical density was made to be at least 99.5% -L by hot pressing at 0z/(TiC+Ti0z)X100=10%.

また配合は(TiC+TiO2)=35重量%とA文、
0365重量%との100重量部に対し、Y70:l 
、MgO*Au203 、ZrO2等を第5表に示すよ
うに配合添加した。
Also, the composition is (TiC + TiO2) = 35% by weight and sentence A,
Y70:l for 100 parts by weight of 0365% by weight
, MgO*Au203, ZrO2, etc. were mixed and added as shown in Table 5.

次いでこの様にして得た焼結体をダイヤモンド砥石にて
、第3図に示す形状に成形した。
Next, the sintered body thus obtained was formed into the shape shown in FIG. 3 using a diamond grindstone.

一方φ45−φ1010Xl0に成形されたドーナツ型
ディスクのフェライトと組み合わせて、ピン−ディスク
方式の摩耗試験を行なった。
On the other hand, a pin-disc type wear test was conducted in combination with a donut-shaped ferrite disk formed to a diameter of φ45-φ1010X10.

第4図にその試験方法を示す、第4図において、(AI
L、03 TiC系)を本発明の実施例及び比較例試験
片(AJLz 03 T i C系りディスク表面に当
接して固定し、デスクを回転させ互いに接触した状態で
荷重(W)を加え、その詩の摩耗量と摩擦係数を測定し
た。
Figure 4 shows the test method.
L, 03 TiC system) of the present invention and comparative example test pieces (AJLz 03 TiC system) were fixed in contact with the disk surface, and the disks were rotated and a load (W) was applied while they were in contact with each other. The wear amount and friction coefficient of the poem were measured.

試験条件を次に示す。The test conditions are shown below.

荷重 0.95kg 摩擦速度 191.7m/min 第5表に12,000m後のその結果を示す。Load: 0.95kg Friction speed 191.7m/min Table 5 shows the results after 12,000 m.

〈実験■〉 次に実験IIの方法にて得られた焼結体100 [35
(TiC+Ti02)−85Al2031−3.5Mg
0 ・An 203−0.25Y 203−0.3Zr
O2と100 [35(T+C+Ti02) 85 A
l20 a ] −1,0M g O−0,25Y20
3 を#400ダイヤモンド砥石を用いて50X50X4.
5mmの寸法に研削仕上げを行ない、次にレジンダイヤ
モンド切断砥石を用いて5mm/sinの9 条件で切断した時の試料切断角部の状態を第2図に示す
<Experiment ■> Next, the sintered body 100 obtained by the method of Experiment II [35
(TiC+Ti02)-85Al2031-3.5Mg
0 ・An 203-0.25Y 203-0.3Zr
O2 and 100 [35(T+C+Ti02) 85 A
l20 a] -1,0M g O-0,25Y20
3 using a #400 diamond whetstone to 50X50X4.
FIG. 2 shows the state of the cut corner of the sample when it was ground to a size of 5 mm and then cut using a resin diamond cutting wheel under 9 conditions of 5 mm/sin.

[考察] TiO2/ (TiC+Ti02) 百分率を10重量
%として、((T i C+’r i O2) 35重
量重量%+A文20365重量%))に対し、Y2O3
10,25重量部一定にして快削性付与剤としてMgO
・Al2O3とMgOを添加したもの、更にZ r02
を添加したものとフェライトと接した場合の耐摩耗性は
MgO会A文、03とZrO2を添加したものが優れて
いることがわかる。また摩擦係数も小さい。このことは
磁気へラドスライダ材料の要求される重要な特性の1つ
である。
[Consideration] TiO2/ (TiC+Ti02) When the percentage is 10% by weight, ((T i C + 'r i O2) 35% by weight + A sentence 20365% by weight)), Y2O3
10.25 parts by weight of MgO as a free machinability imparting agent.
・Al2O3 and MgO added, and Z r02
It can be seen that the wear resistance when in contact with ferrite is better in the case where MgO 03 and ZrO2 are added. It also has a small coefficient of friction. This is one of the important properties required of the magnetic herad slider material.

次に、T i CT i 02−AKL、03焼結体を
ダイヤモンド切断砥石で切断した時の状態を2図に示す
が切断部の角部はMgO@AKL203−Z r02を
添加したものはシャープな形状をしており、精密加工性
に優れている事がわかる。
Next, Figure 2 shows the state when the T i CT i 02-AKL, 03 sintered body is cut with a diamond cutting wheel. It can be seen that it has a good shape and has excellent precision machinability.

〈実験■〉 0 純度99.9重縁%、平均粒子径0.3ルmのα−Al
l、03.純度99.5重量% 平均粒子径0.5#L
mのTi C、TiO7*Y20:l +MgO、Mg
O・Al2O3、Zro?(7)焼結促進剤及び快削性
付与剤、摩耗特性改善付与剤をそれぞれ各配合したもの
をボールミル混合機により20時時間式混合粉砕を行っ
た後、これを充分に乾燥して焼結用原料とし、50X5
0mm角、高さ60mmの黒鉛型にL記各種焼結用原料
を充填すると共に、高周波コイルに挿入し、非酸化性雰
囲気にて1350℃〜1600℃の温度にて200kg
/cm″の圧力を加え60分間保持し、次いで圧力を抜
いて放冷する事により相対理論密度が99.5%以上の
50X50X5.5mmの目的の焼結体を得た。尚Ti
O2/(TiC+Ti02)X100=10重量%一定
、Y2O3醗0.25重量部一定とした。
<Experiment ■> 0 α-Al with a purity of 99.9% overlap and an average particle size of 0.3 m
l, 03. Purity 99.5% by weight Average particle size 0.5#L
m TiC, TiO7*Y20:l +MgO, Mg
O・Al2O3, Zro? (7) After mixing and pulverizing each of the sintering accelerator, free machinability imparting agent, and wear characteristic improvement imparting agent using a ball mill mixer for 20 hours, the mixture is thoroughly dried and sintered. As raw material, 50X5
A graphite mold of 0 mm square and 60 mm height is filled with various sintering materials listed in L, inserted into a high frequency coil, and heated to 200 kg at a temperature of 1350°C to 1600°C in a non-oxidizing atmosphere.
/cm" pressure was applied and held for 60 minutes, and then the pressure was released and allowed to cool to obtain a desired sintered body of 50 x 50 x 5.5 mm with a relative theoretical density of 99.5% or more.
O2/(TiC+Ti02)X100 was constant at 10% by weight, and Y2O3 was constant at 0.25 part by weight.

次に焼結体を4X8X25mmに切断研摩し、第6表に
示す諸物件を測定した。尚試料番号6はホットプレスに
て相対理論密度が95%になるまで焼結した後熱間等方
加圧焼結法(HIP)にて、1450℃、1800kg
/cnfアルゴンガス雰囲気中にて焼結したものである
Next, the sintered body was cut and polished to a size of 4 x 8 x 25 mm, and the various objects shown in Table 6 were measured. Sample number 6 was sintered using a hot press until the relative theoretical density reached 95%, and then sintered using hot isostatic pressing (HIP) at 1450°C and 1800 kg.
/cnf sintered in an argon gas atmosphere.

次に試料NO,4,14の試料表面を研摩後表面の2次
電子像を第5図(a)及 び第6図(a)に示し、次に
同表面のMg−にα特性X線像をX線マイクロアナラ、
イザーで観察した結果を第5図(b)及 び第6図(b
)に夫々示す。
Next, the secondary electron images of the surfaces of samples Nos. 4 and 14 after polishing are shown in FIGS. 5(a) and 6(a). The image is X-ray microanalysed,
The results observed with the iser are shown in Figures 5 (b) and 6 (b).
) are shown respectively.

[考察] 試料4の組織は、平均粒子径が0.8pmと小さく均一
である。また第5図にみられる様に試料慟、4のMgは
均一に分散していることがわかる。−実試料No、14
は第6図(b)で明らかな如< M g Oが極部的に
凝集し、不均一である。これはMgOが水溶性のもので
あり粉末混合後乾燥的に凝集する傾向があるものと思わ
れる。尚第6図(a)SEIに於いて星状マーク3つは
試料測定個所を固定するためにビッカース圧子を用いて
圧コンをつけたものである。
[Discussion] The structure of Sample 4 is small and uniform with an average particle diameter of 0.8 pm. Furthermore, as seen in FIG. 5, it is seen that Mg in sample 4 is uniformly dispersed. -Actual sample No. 14
As is clear from FIG. 6(b), MgO is locally aggregated and is non-uniform. This is probably because MgO is water-soluble and tends to aggregate during drying after powder mixing. In FIG. 6(a) SEI, the three star-shaped marks are indented using a Vickers indenter to fix the sample measurement point.

11間昭GO−231308(7) 特開昭GO−231308(10) 0\、 べ また試料陽、6にみられる様に本発明組織の焼結法とし
てHIP法も有効であり、他の快削性付与剤としてMn
O*Au、、oAVNipsAQ20:1 、Coos
A文、03を配合した材料についても本発明組成範囲の
HIP品を調査した結果、平均結晶粒子径は1.3pm
以下であり、磁気ヘッド (スライダ)用基板材料とし
て有効であることを確認した。第7図は試料4の破断面
組織写真を示す。
11 Masaki Sho GO-231308 (7) JP-A Sho GO-231308 (10) 0\, HIP method is also effective as a sintering method for the structure of the present invention, as seen in Bemata sample positive, 6. Mn as a machinability imparting agent
O*Au,,oAVNipsAQ20:1,Coos
As a result of investigating HIP products in the composition range of the present invention for materials containing A and 03, the average crystal grain size was 1.3 pm.
It was confirmed that the material is effective as a substrate material for magnetic heads (sliders). FIG. 7 shows a photograph of the fracture surface structure of Sample 4.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はB成分(Zr02.横軸)と、A成分(スピネ
ル、縦軸)との重量割合を示すグラフ、第2図(&)、
(b)は、夫々本発明の一実施例及び比較例の破断面を
示す写真(200倍)、第3図は、摩耗量、摩擦係数測
定のための試験片の形状を示す斜視図、 第4図は、第3図の試験片を用いた摩耗量、摩擦係数測
定試験装置の概略図、 第5図は1本発明の一実施例(第6表試料M。 4)の研摩後試料表面の2次電子像写真(a)、及び同
一部のMg特性X線像写真(b)を示す。 第6図は、比較例(第6表試料No、14)の研摩後試
料表面の5EI2次電子像写真(a)、及び同一・部の
Mg特性X線像を示す。 第7図は1本発明の実施例(試料陽、4)の走査型電子
顕微鏡による破断面組織写真を示す。 出願人 住友特殊金属株式会社 日本タングステン株式会社 代理人 弁理士 加藤 朝道 t<Ln+→(−一旨) 肇λ司 CFOL) 竿21 〔トク $デ1揚 tcLI 500 イ5n (bl X5θO 竿6n (α! x、 so。 1訃61f1 1 500 第1頁の続き 0発 明 者 宮 原 陸 人 福岡市南区清水社内 [相]発 明 者 毛 利 茂 樹 福岡市南区清水社
内 2丁目2@31号 日本タングステン株式会2丁目2幡
31号 日本タングステン株式会手続有11正書(自発
) 昭和60年8月1日 特許庁長官 宇賀道部 殿 l 事件の表示 昭和59年特許願第88128号 (昭和59年5月1日出願) 2 発明の名称 アルミナ系磁気ヘッド用基板材ネミ1及びその製造方法
3 補正をする者 事件との関係 出願人 氏名 住友特殊金属株式会社 (他1名)5 補正命令
の日刊 自 発 6 補正により増加する発明の数 な し7 補正の対
象 補正の内容 1、明細書の特許請求の範囲を別紙の通り補正する。 2、明細書の発明の詳細な説明を次の通り補正する。 (1)第3頁第14行、「高速転送」を「データの高速
転送」と補正する。 (2)第4頁第8行、「焼結成形」を「焼結」に補正す
る。 (3)第5頁第16行、「成分」を「基本成分」に補正
する。 (4)第5頁第17行、1%」を「重量部」に補正する
。 (5)第5頁第19行、「%」を「部」に補正する。 (6)第6頁第3行、「A成分=ROJを削除する。 (7)第6頁第7行、rZrOJを「ZrO2」に補正
する。 (8)第8頁第19行、「より影響」を「よる影饗」に
補止する。 (9)第9頁第12行、「40%11νの」を「40%
、50%時の」に補正する。 (io)第10頁第9行、「与剤としこの」を「与剤と
しての」に補正する。 (11)第11頁第2行、「重昂」を「重量部」に補正
する。 (12)第11頁第14行、rTic+Ti0Jをr 
(T i C+ T i 02 ) Jに補正する。 (13)第12頁第8行、r T i C2Jを「Ti
O7」に補正する。 (14)第12頁第9行、「11′iに20」を[特に
30Jに補止する。 (15)第14頁第18行、「A文?02」を「A文、
03」に補正する。 (16)第17頁第14行、「実験1」を「実験II 
Jに補正する。 (17)第20頁第6行、「に対し」を[100重袖部
に対し」に補正する。 (18)第20頁第1O行、「耐摩耗性は」を「耐摩耗
性を比較すると」に補正する。 (19)第22頁第14行、「極部的」を「局部的」に
補正する。 (20)第22頁第16行、「的に」を「時番と」に補
正する。 (21)第25頁第4表の第1行、 補正する。 3、明細書の図面の簡単な説明を次の通り補正する。 (1)第30頁第14行、「破断」を「切断」とする。 (2)第30頁第17〜18行、「摩耗量、摩擦係数」
を削除する。 以 上 特許請求の範囲 1) TiO2/ (TiC+Ti02)の百分率が5
〜15重早%であるチタニウム化合物30〜40重量%
及び残部A文203から成るノ^本成分100重量部と
、所定重量部の下記A、B、C成分(但しA、B成分の
配合比は第1図のKLMNで囲まれる範囲内)と1全組
成に対し0.2重量部以下の酸化物系不純物とから成り
、平均結晶粒径1.3gm以下1面積気孔率0.5%以
下、曲げ強さ70kg/mm’以上、硬さHRA93.
0以−Lである緻密焼結体から成るアルミナ系磁気ヘッ
ド用基板材料: A成分−RO・Auz 03 (R=Mg 、 M n
 。 Ni、Coの1以−1m)で表わされるスピネルの1種
以−ヒ2.0〜17.5重都部。 B成分−Z ro20.2〜2.0重M部。 C成分−Y2O20,05〜2重量部。 2) A、Q2 0:I 、Tic、TiO2。 ¥203 、ZrO2、スピネルが均一に分散し平均結
晶粒径が0.5〜1.37zmでありかつ全焼結体の構
成結晶粒子数の90%以上が0.7〜1.37zmの範
囲内にある特許請求の範囲第1項記載の基板材料。 3) 平均粒径1.5gm以下のTic。 TiO230〜40重敬%(但しTiO2/(T i 
C+ T i 02 )の百分率が5〜15重量%)及
び残部平均粒径1.0gm以下のA文203から成る基
本成分粉末100重量部と、下記A、B、C成分粉末(
但しA、B成分の配合比は第1図のKLMNで囲まれる
範囲内)各所定重量部とから成る混合物(但し、全混合
物中の酸化物系不純物が0.2重量%以下)から成る出
発原料を焼結することを特徴とするアルミナ系磁気ヘッ
ド用基板材料の製造方法: A成分= RO* AlI303 (R=Mg 、 M
 n 。 Ni、Coの1以上)で表わされるスピネルの1種以−
ヒ2.0−17.5重量部。 B成分=Zr02 0.2〜2.0重量部。 C成分=Y2030.05〜2重量部。
Figure 1 is a graph showing the weight ratio of component B (Zr02, horizontal axis) and component A (spinel, vertical axis), Figure 2 (&),
(b) is a photograph (200x magnification) showing the fractured surfaces of an example of the present invention and a comparative example, respectively; Fig. 3 is a perspective view showing the shape of a test piece for measuring the amount of wear and coefficient of friction; Figure 4 is a schematic diagram of a test device for measuring wear amount and friction coefficient using the test piece shown in Figure 3. Figure 5 is a sample surface after polishing of one embodiment of the present invention (Sample M. 4 in Table 6). A secondary electron image (a) of the same part and a Mg characteristic X-ray image (b) of the same part are shown. FIG. 6 shows a 5EI secondary electron image (a) of the surface of a sample after polishing of a comparative example (Sample No. 14 in Table 6) and an Mg characteristic X-ray image of the same section. FIG. 7 shows a photograph of the fracture surface structure of Example 1 of the present invention (sample positive, 4) taken by a scanning electron microscope. Applicant Sumitomo Special Metals Co., Ltd. Japan Tungsten Co., Ltd. Agent Patent attorney Asami Kato t<Ln+→(-ichiji) Hajime Tsukasa CFOL) Rod 21 α! No. 31 Japan Tungsten Co., Ltd. 2-2-2 No. 31 Japan Tungsten Co., Ltd. Procedures No. 11 (spontaneous) August 1, 1985 Commissioner of the Japan Patent Office Mr. Michibu Uga Indication of the case 1988 Patent Application No. 88128 (Application filed on May 1, 1980) 2 Name of the invention Alumina-based magnetic head substrate material Nemi 1 and its manufacturing method 3 Relationship to the amended person's case Name of applicant Sumitomo Special Metals Co., Ltd. (1 other person) 5 Daily publication of amendment orders Voluntary issue 6 Number of inventions increased by amendment None 7 Contents of amendment subject to amendment 1. The scope of claims in the specification is amended as shown in the attached sheet. 2. Detailed explanation of the invention in the specification The following corrections will be made: (1) On page 3, line 14, “high-speed transfer” will be corrected as “high-speed data transfer.” (2) On page 4, line 8, “sintering” will be changed to “sintering.” (3) On page 5, line 16, "component" is corrected to "basic component." (4) On page 5, line 17, "1%" is corrected to "parts by weight." 5) Page 5, line 19, "%" is corrected to "part". (6) Page 6, line 3, "A component = ROJ is deleted. (7) Page 6, line 7, rZrOJ is corrected to “ZrO2”. (8) On page 8, line 19, “more influence” is amended to “yoru shadow”. (9) On page 9, line 12, “40% 11ν” is changed to “40%11ν”. "40%
, at 50%. (io) On page 10, line 9, amend "toshiko as a drug" to "as a drug." (11) On page 11, line 2, correct "heavy weight" to "parts by weight." (12) Page 11, line 14, rTic+Ti0J
Correct to (T i C+ T i 02 ) J. (13) Page 12, line 8, r T i C2J as “Ti
Correct to "O7". (14) Page 12, line 9, "20 to 11'i" is supplemented to 30J. (15) Page 14, line 18, “A sentence?02” is changed to “A sentence,
03”. (16) Page 17, line 14, “Experiment 1” is changed to “Experiment II”
Correct to J. (17) On page 20, line 6, "for" is corrected to "for 100 double sleeves." (18) On page 20, line 1 O, "abrasion resistance" is corrected to "comparison of abrasion resistance." (19) On page 22, line 14, "extremely" is corrected to "locally." (20) On page 22, line 16, "to" is corrected to "tokibanto". (21) The first line of Table 4 on page 25 is amended. 3. The brief description of the drawings in the specification is amended as follows. (1) On page 30, line 14, "break" is changed to "cut". (2) Page 30, lines 17-18, “Amount of wear, coefficient of friction”
Delete. Claim 1) The percentage of TiO2/(TiC+Ti02) is 5
30-40% by weight of a titanium compound that is ~15% by weight
100 parts by weight of this component, consisting of the remaining A sentence 203, the following A, B, and C components (however, the blending ratio of A and B components is within the range surrounded by KLMN in Figure 1) and 1. Contains 0.2 parts by weight or less of oxide impurities based on the total composition, average crystal grain size of 1.3 gm or less, porosity per area of 0.5% or less, bending strength of 70 kg/mm' or more, and hardness of HRA 93.
Alumina-based magnetic head substrate material made of a dense sintered body with a temperature of 0 or more: A component-RO・Auz 03 (R=Mg, Mn
. One type of spinel represented by Ni, Co, 1 m or more, 2.0 to 17.5 m thick. Component B - Z ro20.2 to 2.0 parts by weight. Component C - Y2O20.05 to 2 parts by weight. 2) A, Q2 0:I, Tic, TiO2. ¥203, ZrO2, and spinel are uniformly dispersed and the average crystal grain size is 0.5 to 1.37 zm, and more than 90% of the number of constituent crystal grains of the entire sintered body is within the range of 0.7 to 1.37 zm. A substrate material according to claim 1. 3) Tic with an average particle size of 1.5 gm or less. TiO2 30-40% (however, TiO2/(Ti
100 parts by weight of a basic component powder consisting of A-203 with a percentage of C + T i 02 ) of 5 to 15% by weight) and the remainder having an average particle size of 1.0 gm or less, and the following A, B, and C component powders (
However, the blending ratio of components A and B is within the range surrounded by KLMN in Figure 1). A method for manufacturing an alumina-based magnetic head substrate material characterized by sintering raw materials: A component = RO* AlI303 (R = Mg, M
n. One or more types of spinel represented by one or more of Ni, Co)
2.0-17.5 parts by weight. Component B = 0.2 to 2.0 parts by weight of Zr02. C component=Y2030.05 to 2 parts by weight.

Claims (1)

【特許請求の範囲】 1) TiO,/(TiC+TiO,)の百分率が5〜
15重量%であるチタニウム化合物30〜40重量%及
び残部AfL203から成る成分100重量部と、所定
%の下記A、B、C成分(但しA、B成分の配合比は第
1図のKLMNで囲まれる範囲内)と、全組成に対し0
.2重量%以下の酸化物系不純物とから成り、平均結晶
粒径1.3gm以下、面積気孔率0.5%以下、曲げ強
さ70 k g / m m’以」二、硬さHRA93
.0以上である緻密焼結体から成るアルミナ系磁気ヘッ
ド用基板材料二 ′ A成分=RO・Ajl?203 (R=Mg、Mn、N
i、Coの1以上)で表わされるスピネルの1種以上2
.0〜17.5重量部、 B成分=Zr02 0.2〜2.0重量部、C成分−Y
2O20,05〜2重量部。 2)AlI3 03 、TiC,TiO2。 Y、03.ZrO2,スピネルが均一に分散し平均結晶
粒径が0.5〜1.3gmでありかつ全焼結体の構成結
晶粒子数の90%以上が0.7〜1.3pmの範囲内に
ある特許請求の範囲第1項記載の基板材料。 3) 平均粒径1.5gm以下のTiC1Ti02 3
0〜40重量%(但しTiO2/(TiC1Ti02)
の百分率が5〜15重量%)及び残部平均粒径1.0μ
m以下のAu2 o、から成る成分粉末100重量部と
、下記A、B、C成分粉末(但しA、B成分の配合比は
第1図のKLMNで囲まれる範囲内)各所定%とから成
る混合物(但し、全混合物中の酸化物系不純物が0.2
重量%以下)から成る出発原料を焼結することを特徴と
するアルミナ系磁気ヘッド用基板材料の製造方法: A成分=RO・A文203 (R=M 、M 。 n Ni、Coの1以上)で表わされるスピネルのl種以上
2.0〜17.5重量部、 B成分−Z r 02 0 、2〜2 、0重量部、C
成分=y2o30.05〜2重早部。
[Claims] 1) The percentage of TiO,/(TiC+TiO,) is 5 to
100 parts by weight of a component consisting of 30 to 40% by weight of a titanium compound of 15% by weight and the balance AfL203, and the following A, B, and C components of a specified percentage (however, the blending ratio of components A and B is enclosed by KLMN in Figure 1). (within range) and 0 for all compositions.
.. 2% by weight or less of oxide impurities, average crystal grain size of 1.3gm or less, area porosity of 0.5% or less, bending strength of 70kg/mm' or less, hardness of HRA93.
.. An alumina-based magnetic head substrate material made of a dense sintered body having a density of 0 or more 2'A component=RO・Ajl? 203 (R=Mg, Mn, N
one or more types of spinels represented by i, Co (one or more)
.. 0 to 17.5 parts by weight, component B = Zr02 0.2 to 2.0 parts by weight, component C - Y
20.05 to 2 parts by weight. 2) AlI3 03 , TiC, TiO2. Y, 03. A patent claim in which ZrO2 and spinel are uniformly dispersed, the average crystal grain size is 0.5 to 1.3 gm, and 90% or more of the number of crystal grains constituting the entire sintered body is within the range of 0.7 to 1.3 pm. The substrate material according to item 1. 3) TiC1Ti02 with an average particle size of 1.5 gm or less 3
0 to 40% by weight (however, TiO2/(TiC1Ti02)
(% by weight is 5-15%) and the remainder has an average particle size of 1.0μ
It consists of 100 parts by weight of component powder consisting of Au2O of less than m, and the following A, B, and C component powders (however, the blending ratio of A and B components is within the range surrounded by KLMN in Figure 1) at a predetermined percentage. mixture (however, the oxide impurity in the whole mixture is 0.2
A method for producing an alumina-based magnetic head substrate material, characterized by sintering a starting material consisting of a starting material consisting of: A component = RO・A sentence 203 (R = M, M. n Ni, Co, or more) ) 2.0 to 17.5 parts by weight of spinel type I or more represented by Component B-Z r 02 0, 2 to 2, 0 parts by weight, C
Ingredients = y2o30.05~2 times early part.
JP59088128A 1984-05-01 1984-05-01 Alumina magnetic head substrate material and manufacture thereof Granted JPS60231308A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP59088128A JPS60231308A (en) 1984-05-01 1984-05-01 Alumina magnetic head substrate material and manufacture thereof
US06/728,223 US4598052A (en) 1984-05-01 1985-04-29 Alumina base substrate of recording head and process for the production thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP59088128A JPS60231308A (en) 1984-05-01 1984-05-01 Alumina magnetic head substrate material and manufacture thereof

Publications (2)

Publication Number Publication Date
JPS60231308A true JPS60231308A (en) 1985-11-16
JPH046083B2 JPH046083B2 (en) 1992-02-04

Family

ID=13934275

Family Applications (1)

Application Number Title Priority Date Filing Date
JP59088128A Granted JPS60231308A (en) 1984-05-01 1984-05-01 Alumina magnetic head substrate material and manufacture thereof

Country Status (2)

Country Link
US (1) US4598052A (en)
JP (1) JPS60231308A (en)

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JPS638257A (en) * 1986-06-25 1988-01-14 ティーディーケイ株式会社 Ceramic material
JPS6339115A (en) * 1986-08-04 1988-02-19 Tohoku Metal Ind Ltd Substrate material for thin film magnetic head
JPS6390016A (en) * 1986-10-01 1988-04-20 Tokin Corp Substrate material for thin film magnetic head

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US4752850A (en) * 1984-06-06 1988-06-21 Hitachi, Ltd. Multi-track magnetic thin film heads
JPS6174103A (en) * 1984-09-20 1986-04-16 Hitachi Metals Ltd Magnetic recorder
JPS6222411A (en) * 1985-07-22 1987-01-30 Hitachi Metals Ltd Nonmagnetic substrate material and magnetic head
US4777074A (en) * 1985-08-12 1988-10-11 Sumitomo Special Metals Co., Ltd. Grooved magnetic substrates and method for producing the same
JPS6288137A (en) * 1985-10-14 1987-04-22 Sumitomo Special Metals Co Ltd Production of substrate for magnetic disk
JPH0622053B2 (en) * 1986-04-23 1994-03-23 住友特殊金属株式会社 Substrate material
JPS62278164A (en) * 1986-05-26 1987-12-03 住友特殊金属株式会社 Material for magnetic head slider
US4902651A (en) * 1986-06-20 1990-02-20 Sumitomo Special Metals, Co. Material for magnetic head substrate member
US5246893A (en) * 1988-02-29 1993-09-21 Kyocera Corporation Ceramic sintered body and process for preparation thereof
JP2591050B2 (en) * 1988-03-31 1997-03-19 日産自動車株式会社 Anti-skid control device
US5060098A (en) * 1988-04-18 1991-10-22 Hitachi, Ltd. Magnetic recorder provided with a magnetic head slider having a non-magnetic oxide of spinel structure
US5031064A (en) * 1988-09-17 1991-07-09 Tokin Corporation Magnetic head having a slider member characterized by improved wear resistance
JPH05117023A (en) * 1991-10-25 1993-05-14 Nec Corp Non-magnetic substrate for magnetic head and magnetic heat
EP0540227A1 (en) * 1991-10-29 1993-05-05 Minnesota Mining And Manufacturing Company Non-conductive aluminum oxide-titanium carbide (Al2O3-TiC), method of making same, and slider element incorporating same
JP4765719B2 (en) * 2005-06-27 2011-09-07 Tdk株式会社 Sintered body, magnetic head slider, and method of manufacturing sintered body
JP5062152B2 (en) * 2008-11-28 2012-10-31 Tdk株式会社 Method for manufacturing sintered body
JP5228850B2 (en) * 2008-11-28 2013-07-03 Tdk株式会社 Sintered body

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US4130847A (en) * 1977-03-31 1978-12-19 International Business Machines Corporation Corrosion resistant thin film head assembly and method for making
US4251841A (en) * 1979-06-01 1981-02-17 International Business Machines Corporation Magnetic head slider assembly
JPS56140069A (en) * 1980-03-29 1981-11-02 Nippon Tungsten Ceramic sintered body and manufacture

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JPS638257A (en) * 1986-06-25 1988-01-14 ティーディーケイ株式会社 Ceramic material
JPH062617B2 (en) * 1986-06-25 1994-01-12 ティーディーケイ株式会社 Ceramic material for magnetic head slider
JPS6339115A (en) * 1986-08-04 1988-02-19 Tohoku Metal Ind Ltd Substrate material for thin film magnetic head
JPH0373043B2 (en) * 1986-08-04 1991-11-20 Tokin Corp
JPS6390016A (en) * 1986-10-01 1988-04-20 Tokin Corp Substrate material for thin film magnetic head
JPH0373044B2 (en) * 1986-10-01 1991-11-20 Tokin Corp

Also Published As

Publication number Publication date
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JPH046083B2 (en) 1992-02-04

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