JPS6021318A - Production of tempered high tensile steel - Google Patents
Production of tempered high tensile steelInfo
- Publication number
- JPS6021318A JPS6021318A JP12679383A JP12679383A JPS6021318A JP S6021318 A JPS6021318 A JP S6021318A JP 12679383 A JP12679383 A JP 12679383A JP 12679383 A JP12679383 A JP 12679383A JP S6021318 A JPS6021318 A JP S6021318A
- Authority
- JP
- Japan
- Prior art keywords
- steel
- hardening
- tempering
- steel material
- cooling rate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/667—Quenching devices for spray quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
Description
【発明の詳細な説明】
この発明は調質高張力鋼の製造法、さらに詳〈は、鉄塔
または建物等の鋼構造物に使用する溶融金属めっきした
高張力鋼の製造法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for manufacturing tempered high-strength steel, and more particularly, to a method for manufacturing hot-dip metal-plated high-strength steel for use in steel structures such as steel towers and buildings.
従来、−膜構造用の調質(焼入れ焼戻しを施した)高張
力鋼は、鋼板では80〜100 KP/−のものまで生
産されているが、鋼管および形鋼は一般にはいずれも非
調質のものしか生産されていない。従って、特殊用途を
除き鋼管では60〜65に9/ma +形鋼では55
K9/11(j どまりの製品しか市販されていない。Conventionally, heat-treated (quenched and tempered) high-strength steel for membrane structures has been produced in steel plates with a strength of 80 to 100 KP/-, but steel pipes and sections are generally non-tempered. Only those that are produced. Therefore, except for special uses, steel pipes are 60 to 65 9/ma + shaped steel is 55
Only K9/11 (j) products are commercially available.
これは調質鋼は鋼材単価が高価になることが原因であシ
、安価な調質鋼材の製造、特に安価な70〜90Ky/
−の強度を有する調質鋼管と形鋼の開発が要望されてい
た。This is because the unit price of heat-treated steel is high, and the production of cheap heat-treated steel, especially cheap 70-90Ky/
There was a demand for the development of tempered steel pipes and sections with a strength of -.
この発明は上記事情に鑑みなされたものであり、その目
的は低強度鋼材を材料とし、簡単な設備を用い低コスト
で溶融金属めっきを施した高強度鋼材を得ることができ
る調質高張力鋼の製造法を提案するにある。その要旨は
、鋼材を高周波または他の公知の方法で加熱し、この鋼
材中に含まれる炭素、マンガン等の焼入性増加元素の量
に応じ冷却速度を制御して焼入れし、この鋼材を溶融金
属中に浸漬して焼戻し処理し、同時に金属めっきを施し
そのまま放冷するか、または必要に応じて水または他の
冷却媒体によシ冷却し、焼戻し脆性を防止することを特
徴とする調質高張力鋼の製造法である。This invention was made in view of the above circumstances, and its purpose is to provide a heat-treated high-strength steel that can be made from low-strength steel and coated with hot-dip metal at a low cost using simple equipment. The aim is to propose a manufacturing method. The gist is to heat the steel material using high frequency or other known methods, and then harden the steel material by controlling the cooling rate depending on the amount of elements that increase hardenability, such as carbon and manganese, contained in the steel material, and then melt the steel material. Tempering characterized by immersing the metal in a tempering process, simultaneously applying metal plating and leaving it to cool, or cooling with water or other cooling medium as necessary to prevent tempering brittleness. This is a method of manufacturing high-strength steel.
この製造法では、−殻構造用圧延鋼材8841〜885
5.あるいは溶接構造用圧延鋼材5M50などを原材料
とする。従来、一般製鋼メーカーで実施している構造用
鋼の焼入れ焼戻しは、焼入れ冷却条件を一定とし、使用
目的に応じ焼戻し条件を変更し行なっているのが一般で
ある。この製造法で杜、焼入れの冷却速度を原料鋼材中
の焼入性増加元素の量に応じ変更して行ない、焼戻しを
例えば溶融亜鉛(温度455〜470℃)等の溶融金属
中に浸漬して行ない、さらに必要に応じて温水等の冷却
媒体によシ冷却して焼戻し脆性の防止を施す。この製造
法によると、5M50を原材料とし80Kp/−の亜鉛
めっき高張力鋼を低コストで取得できる。なお、従来の
市販価格は5M50で約11〜12万円/トン、80K
p/−高張力鋼となしたものは約19〜25万円/トン
である。In this manufacturing method, - Rolled steel materials for shell structure 8841 to 885
5. Alternatively, the raw material may be 5M50 rolled steel for welded structures. Conventionally, general steel manufacturers have carried out quenching and tempering of structural steel by keeping the quenching and cooling conditions constant and changing the tempering conditions depending on the purpose of use. In this manufacturing method, the cooling rate of hardening and hardening is changed depending on the amount of hardenability-enhancing elements in the raw steel material, and tempering is performed by immersing it in molten metal such as molten zinc (temperature 455-470°C). Further, if necessary, the material is cooled with a cooling medium such as hot water to prevent temper brittleness. According to this manufacturing method, 80Kp/- galvanized high tensile strength steel can be obtained at low cost using 5M50 as a raw material. The conventional commercial price for 5M50 is approximately 110,000 to 120,000 yen/ton, 80K.
The price of p/- high tensile strength steel is about 190,000 to 250,000 yen/ton.
以下図面を用い説明する。第1図はこの製造法を工程順
に示すもので、例えば(a)図のごとく、原材料として
山形鋼1を用い高周波加熱装置2によシタ00℃程度に
加熱する。(b)図にて加熱した形鋼1を炭素、マンガ
ン等の含有量に応じ冷却速度を制御し、冷却水を噴射ま
たは他の冷却媒体によシ急速冷却し、焼入れをする。焼
入れが終った山形鋼1は使用目的に応じて(C)図のご
とく切断、孔あけ、曲げ等の材料加工が施される。続い
て(d)図において、溶融亜鉛めっき浴3(455〜4
70℃)に浸漬し焼戻しを行なうと同時に溶融亜鉛めっ
きを施こし、さらに必要に応じこの山形鋼1を(e)図
の60〜70℃の温水浴4に浸漬して冷却し焼戻し脆性
の防止処理を施こし、溶融亜鉛めっきをした調質高張力
鋼が得られる。This will be explained below using the drawings. FIG. 1 shows this manufacturing method in the order of steps. For example, as shown in FIG. 1A, an angle iron 1 is used as a raw material and heated to about 00° C. by a high-frequency heating device 2. (b) As shown in the figure, the heated section steel 1 is rapidly cooled and hardened by controlling the cooling rate depending on the content of carbon, manganese, etc., by jetting cooling water or using another cooling medium. The angle iron 1 that has been hardened is subjected to material processing such as cutting, drilling, bending, etc., as shown in Figure (C), depending on the purpose of use. Next, in figure (d), hot-dip galvanizing bath 3 (455-4
At the same time, the angle steel 1 is immersed in a hot water bath 4 of 60 to 70°C as shown in Fig. 70°C (e) to cool it and prevent tempering brittleness. The result is heat-treated high-strength steel that is hot-dip galvanized.
なお、第1図において、材料加工の工程((C)図)は
、高周波加熱の工程((a)図)の前に行なってもよい
し、焼戻し工程((e)図)の後段で行なってもよい。In Fig. 1, the material processing step (Fig. (C)) may be performed before the high-frequency heating step (Fig. (a)) or after the tempering step (Fig. (e)). It's okay.
第2図はこの発明で用いる高周波焼入れ装置の一例を示
すものである。原材料となる山形鋼1はローラーコンベ
アー5に載って高周波加熱装置2に入シ加熱され、連続
して冷却装置6に入る。冷却装置6は内側上部に給水ノ
ズル7、下部に排水シュート8を有し、給水管9から送
られる冷却水を給水ノズル7から噴射して内部を走行す
る形鋼1を冷却して焼入れを行なう。冷却装置6には設
定器10.給水制御器11.および駆動装置12が付帯
してあシ、給水管9に設けた調整弁13において、給水
管9に連結しである。 4この焼入れ装置は、原材料と
なる山形鋼の炭素、マンガン等の焼入性増加元素の含有
量を予め測定しておき、この値を設定器10にインプッ
トし、原材料の山形鋼1にマツチした量、圧力の冷却水
を給水ノズル7から噴射し、冷却速度を自動的に制御し
て焼入れをすることができる。FIG. 2 shows an example of an induction hardening apparatus used in the present invention. The angle iron 1, which is a raw material, is placed on a roller conveyor 5, heated by a high-frequency heating device 2, and then continuously fed into a cooling device 6. The cooling device 6 has a water supply nozzle 7 at the upper part of the inner side and a drainage chute 8 at the lower part, and cools and hardens the section steel 1 running inside by injecting cooling water sent from the water supply pipe 9 from the water supply nozzle 7. . The cooling device 6 includes a setting device 10. Water supply controller 11. A driving device 12 is attached and connected to the water supply pipe 9 at a regulating valve 13 provided in the water supply pipe 9. 4 This hardening device measures the content of hardenability increasing elements such as carbon and manganese in the raw material angle steel in advance, inputs this value into the setting device 10, and matches the raw material angle steel 1. Quenching can be performed by injecting cooling water at a certain amount and pressure from the water supply nozzle 7 and automatically controlling the cooling rate.
この発明は以上の構成であシ、この製造法は、原材料の
鋼材を高周波または他の公知の方法で加熱して焼入れし
、金属めっきすべき溶融金属浴に浸漬して焼戻しをする
。従って、焼戻しと溶融金属めっきの2工程を一工程に
減少できる。また、焼入れの冷却速度を原材料が含有す
る焼入性増加元素の量に応じて制御するので、焼戻しの
処理条件が溶融金属浴で選択中が限られているにもかか
わらず、原材料にフィツトした焼入れ、焼戻しを可能と
する。The present invention has the above configuration, and in this manufacturing method, a raw steel material is heated and hardened by high frequency or other known methods, and then immersed in a molten metal bath to be metal plated for tempering. Therefore, the two steps of tempering and hot-dip metal plating can be reduced to one step. In addition, since the cooling rate for quenching is controlled according to the amount of hardenability-enhancing elements contained in the raw material, even though the tempering treatment conditions are limited in the molten metal bath, it can be adjusted to fit the raw material. Can be hardened and tempered.
以上の通如この製造法は、低強度の鋼材を原材料とし、
簡単な設備を用い低コストで溶徹金属めっきした高張力
鋼材を得ることができる。As described above, this manufacturing method uses low-strength steel as raw material,
It is possible to obtain high tensile strength steel materials coated with hot-dip metal at low cost using simple equipment.
第1図(a)、(b)、(C)、(d)、(e)は、こ
の製造法を工程順に示す模式図で(a)、Φ)は高周波
加熱および急速冷却からなる焼入工程、(C)は材料加
工工程、(d)(e)は溶融亜鉛浴浸漬および温水浴浸
漬からなる焼戻工程、第2図は高周波焼入装置の一部断
面で示す模式図である。
トン形鋼、2・・高周波加熱装置、
3・・溶融亜鉛めっき浴、4・・温水浴、5・・ローラ
コンベアー、6・・冷却装置、7・・給水ノズル、8・
・排水シュート、9・・給水管、10・・設定器、
11・、・給水制御器、12・・駆動装置。
13・・調整弁。Figure 1 (a), (b), (C), (d), and (e) are schematic diagrams showing this manufacturing method in the order of steps. (C) is a material processing step, (d) and (e) are tempering steps consisting of immersion in a molten zinc bath and hot water bath, and FIG. 2 is a schematic diagram showing a partial cross section of an induction hardening device. Tonne shaped steel, 2. High frequency heating device, 3. Hot dip galvanizing bath, 4. Hot water bath, 5. Roller conveyor, 6. Cooling device, 7. Water supply nozzle, 8.
・Drainage chute, 9.. Water supply pipe, 10.. Setting device, 11.. Water supply controller, 12.. Drive device. 13...Adjustment valve.
Claims (2)
の鋼材中に含まれる炭素、マンガン等の焼入性増加元素
の量に応じ冷却速度を制御して焼入れし、この鋼材を溶
融金属中に浸漬して焼戻し処理し、同時に金属めっきを
施すことを特徴とする調質高張力鋼の製造法。(1) A steel material is heated by high frequency or other known methods, and the cooling rate is controlled depending on the amount of hardenability-increasing elements such as carbon and manganese contained in the steel material, and the steel material is quenched. A method for producing heat-treated high-strength steel, which is characterized by immersing it in a liquid, tempering it, and simultaneously applying metal plating.
シ冷却し、焼戻し脆性を防止することを特徴とする特許
請求の範囲第1項記載の調質高張力鋼の製造法。(2) The method for producing tempered high-strength steel according to claim 1, characterized in that, following the tempering treatment, cooling is performed with water or other cooling medium to prevent temper brittleness.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12679383A JPS6021318A (en) | 1983-07-12 | 1983-07-12 | Production of tempered high tensile steel |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12679383A JPS6021318A (en) | 1983-07-12 | 1983-07-12 | Production of tempered high tensile steel |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS6021318A true JPS6021318A (en) | 1985-02-02 |
Family
ID=14944082
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12679383A Pending JPS6021318A (en) | 1983-07-12 | 1983-07-12 | Production of tempered high tensile steel |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS6021318A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100471244B1 (en) * | 2002-07-12 | 2005-03-08 | 현대자동차주식회사 | A high frequency heat treatment device and control method thereof |
US7041181B2 (en) * | 2003-01-06 | 2006-05-09 | Benteler Automobil Technik Gmbh | Coated steel part with regions of different ductility |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4855134A (en) * | 1971-11-12 | 1973-08-02 | ||
JPS5531179A (en) * | 1978-08-28 | 1980-03-05 | Fujikura Ltd | Plating and annealing apparatus for metal wire rod |
-
1983
- 1983-07-12 JP JP12679383A patent/JPS6021318A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4855134A (en) * | 1971-11-12 | 1973-08-02 | ||
JPS5531179A (en) * | 1978-08-28 | 1980-03-05 | Fujikura Ltd | Plating and annealing apparatus for metal wire rod |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100471244B1 (en) * | 2002-07-12 | 2005-03-08 | 현대자동차주식회사 | A high frequency heat treatment device and control method thereof |
US7041181B2 (en) * | 2003-01-06 | 2006-05-09 | Benteler Automobil Technik Gmbh | Coated steel part with regions of different ductility |
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