JPS60155434A - 超音波プラスチツク連続溶着装置 - Google Patents

超音波プラスチツク連続溶着装置

Info

Publication number
JPS60155434A
JPS60155434A JP59012461A JP1246184A JPS60155434A JP S60155434 A JPS60155434 A JP S60155434A JP 59012461 A JP59012461 A JP 59012461A JP 1246184 A JP1246184 A JP 1246184A JP S60155434 A JPS60155434 A JP S60155434A
Authority
JP
Japan
Prior art keywords
horn
tool horn
disc
tool
drive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP59012461A
Other languages
English (en)
Other versions
JPS6253335B2 (ja
Inventor
Takashi Nakajima
孝 中島
Shigemasa Tsubone
重正 坪根
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Seidensha Electronics Co Ltd
Original Assignee
Seidensha Electronics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Seidensha Electronics Co Ltd filed Critical Seidensha Electronics Co Ltd
Priority to JP59012461A priority Critical patent/JPS60155434A/ja
Publication of JPS60155434A publication Critical patent/JPS60155434A/ja
Publication of JPS6253335B2 publication Critical patent/JPS6253335B2/ja
Granted legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341—Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411—Roller, cylinder or drum types
    • B29C66/83413—Roller, cylinder or drum types cooperating rollers, cylinders or drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B29C65/083—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil
    • B29C65/087—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations using a rotary sonotrode or a rotary anvil using both a rotary sonotrode and a rotary anvil
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/735—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the extensive physical properties of the parts to be joined
    • B29C66/7352—Thickness, e.g. very thin

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。

Description

【発明の詳細な説明】 して超音波振動により溶着線を形成するための装置に関
する。
従来、重ねられたプラスチックシートに連続した溶着線
を形成するには、第１図に示した装置が使用されている
。
この装置は、超音波発振機１と、超音波発振機ｌで発生
した超音波の電気振動エネルギーを機械的振動エネルギ
ーに変換する振動子２と、振動子２に連結され振動子２
の振動変位（振幅）を拡大するための駆動ホーン（固定
ホーン、ブースターホーンともいう）と、駆動ホーン８
に接続され、被加工物を加工するための工具ホーン４と
、工具ホーン４の被加工物と接する部分に設けられたチ
ップ５と、チップ５に対向し固定して配置された受台９
と、駆動ホーン８に設けられたフランジと結合され、振
動子２と駆動ホーン８の一部を囲みこれらを加圧装置に
結合するためのケース６とからなっており、チップ５と
受台９との間にプラスチックフィルム１０をはさみ込み
、工具ホーン４によりチップ５を介してプラスチックフ
ィルム１０に超音波振動を加え、受台９に向って加圧し
なから１巻取袋着７によって供給装置８から、プラスチ
ックフィルムｌＯを巻取装置７の方に移動させて、プラ
スチックフィルム１０に連続した溶着線を形成するよう
になっている。第２図（ａ）　、（ｂ）に、チップ５の
正面及び側面を示す。チップ５及び受台９と、プラスチ
ックフィルム１０との間の摩擦は、超音波振動を加える
と、加えないときの＋／＋ｏａ程度となるので、チップ
５及び受台９をローラー状にして回転させなくても、プ
ラスチックフィルム１０を滑らかに移動させることがで
きる。しかしこの装置によって溶着できるプラスチック
フィルムの厚さは一枚の厚さで０．１ｍｍまでであって
、これ以上の厚さのものは連続的に溶着することができ
ない。
本発明は、一枚の厚さが０．１馴以上のプラスチックフ
ィルムも連続的に溶着できる超音波プラスチック連続溶
着装置を供することを目的とする。
本発明はこの目的を達するために、平らな一面の中心に
直角に駆動ホーンを接続し駆動装置により駆動ホーンの
中心線を軸として回転しうるように設けられた円板から
なる工具ホーンと、工具ホーンと円筒面が互に近接して
対向するように配置され工具ホーンと同周速で駆動装置
により回転しうるように設けられた円板状受台とを備え
た超音波プラスチック連続溶着装置を構成したことにあ
る。
第３図は本発明装置の要部斜視図であって、１１は円板
からなる工具ホーンで、工具ホーン１１の平らな一面の
中心に直角に駆動ホーン３が接続されている。工具ホー
ン１１と駆動ホーン３は、駆動ホーン３の中心線を軸と
して図示されていない駆動装置により一体に回転しうる
ように設けられている。１２は円板状受台で、工具ホー
ン１１と円筒面が互に近接し対向するように配置され、
工具ホーン１１と同周速で図示されていない駆動装置に
より回転しうるように設けられている。第３図に示すよ
うにプラスチックフィルム１０を円板状受台１２と工具
ホーン１１とで挾み、駆動ホーン３を中心線に沿って縦
振動させると、工具ホーン１１は、駆動ホーン３を中心
とする円環状のたわみ振動を行ない、外周の円筒面は、
プラスチックフィルム１０に対してこすり振動を行ない
、プラスチックフィルム１０を溶融し上下二枚を互に融
着させる。そこで工具ホーン１１と円板状受台１２の円
周面が同周速となるような速度でプラスチックフィルム
１ｏを送出するように回転させることによ゛す、プラス
チックフィルム１０に連続して溶着線を形成できる。
このような構成とすることにより従来の超音波連続溶着
装置では溶着できなかった厚いシートの連続溶着を従来
より早い速度で溶着することが可能となる。工具ホーン
１１の外径を、工具ホーン１１に生ぜしめられるたわみ
振動のループ（腹）位置と一致するようにしたときが最
も大きな振幅が得られ、駆動ホーン３の縦振動を最も効
率的に利用できるが、たわみ振動のノードに近ずくほど
振幅が小さくなるので、塩化ビニールシートのように急
激に温度上昇させると、炭化、発泡するようなシートに
対して振動のループ位置にないように工具ホーン１１の
外径を適当に選定することにより、表面より徐々に溶融
でき、溶着スピードはループ位置に外径を選定した場合
よりも遅くなるが、炭化、発泡を避けて連続溶着できる
。
なお工具ホーン１１のたわみ振動のループ位置は、工具
ホーン１１の厚さと、駆動ホーン３に与える縦振動の周
波数を選定することにより変更できる。
【図面の簡単な説明】
第１図は従来のプラスチックフィルムの超音波連続溶着
装置の説明図、第２図（ａ）　、’　（ｂ）は第１図の
チップ部分の正面図及び側面図、第３図は本発明装置の
要部斜視図である。 １・・超音波発振機、２・・振動子、８・・駆動ホーン
、４・・工具ホーン、５・・チップ、６・・ケース、７
・・巻取装置、８・・供給装置、９・・受台、１０・・
プラスチックフィルム、’ｌｌ・・工具ホーン、１２・
・円板状受台。 出願人　精電舎電子工業株式会社

Claims (1)

    【特許請求の範囲】
  1. （１）平らな一面の中心に直角に駆動ホーンを接続し駆
    動装置により駆動ホーンの中心線を軸として回転しうる
    ように設けられた円板からなる工具ホーンと、工具ホー
    ンと円筒面が互に近接して対向するように配置され工具
    ホーンと同周速で駆動装置により回転しうるように設け
    られた円板状受台とを備えたことを特徴とする超音波プ
    ラスチック連続溶着装置。
JP59012461A 1984-01-25 1984-01-25 超音波プラスチツク連続溶着装置 Granted JPS60155434A (ja)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP59012461A JPS60155434A (ja) 1984-01-25 1984-01-25 超音波プラスチツク連続溶着装置

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP59012461A JPS60155434A (ja) 1984-01-25 1984-01-25 超音波プラスチツク連続溶着装置

Publications (2)

Publication Number Publication Date
JPS60155434A true JPS60155434A (ja) 1985-08-15
JPS6253335B2 JPS6253335B2 (ja) 1987-11-10

Family

ID=11805990

Family Applications (1)

Application Number Title Priority Date Filing Date
JP59012461A Granted JPS60155434A (ja) 1984-01-25 1984-01-25 超音波プラスチツク連続溶着装置

Country Status (1)

Country Link
JP (1) JPS60155434A (ja)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021030536A (ja) * 2019-08-22 2021-03-01 プロソニック株式会社 超音波ロールシーム装置
CN114393839A (zh) * 2022-01-14 2022-04-26 台州至诚自动化科技有限公司 光片棉带裁切焊接机构

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021030536A (ja) * 2019-08-22 2021-03-01 プロソニック株式会社 超音波ロールシーム装置
CN114393839A (zh) * 2022-01-14 2022-04-26 台州至诚自动化科技有限公司 光片棉带裁切焊接机构
CN114393839B (zh) * 2022-01-14 2024-03-26 台州至诚自动化科技有限公司 光片棉带裁切焊接机构

Also Published As

Publication number Publication date
JPS6253335B2 (ja) 1987-11-10

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