JPS5996152A - Production of polyvinyl chloride composition - Google Patents

Production of polyvinyl chloride composition

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Publication number
JPS5996152A
JPS5996152A JP20548882A JP20548882A JPS5996152A JP S5996152 A JPS5996152 A JP S5996152A JP 20548882 A JP20548882 A JP 20548882A JP 20548882 A JP20548882 A JP 20548882A JP S5996152 A JPS5996152 A JP S5996152A
Authority
JP
Japan
Prior art keywords
polymerization
vinyl chloride
polymn
polyvinyl chloride
pvc
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP20548882A
Other languages
Japanese (ja)
Other versions
JPH0428723B2 (en
Inventor
Katsuo Mitani
三谷 勝男
Takashi Maehara
喬 前原
Kikuo Yamamoto
喜久雄 山本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokuyama Corp
Original Assignee
Tokuyama Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokuyama Corp filed Critical Tokuyama Corp
Priority to JP20548882A priority Critical patent/JPS5996152A/en
Publication of JPS5996152A publication Critical patent/JPS5996152A/en
Publication of JPH0428723B2 publication Critical patent/JPH0428723B2/ja
Granted legal-status Critical Current

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  • Compositions Of Macromolecular Compounds (AREA)
  • Polymerisation Methods In General (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

PURPOSE:To obtain a polyvinyl chloride compsn. having improved moldability, by carrying out the polymn. of vinyl chloride monomer or a mixture thereof with other monomer in the presence of a polymn. initiator in several stages so as to obtain a specified relationship with regard to the degree of polymn. CONSTITUTION:The polymn. of vinyl chloride monomer or a mixture thereof with other copolymerizable monomer in the presence of a polymn. initiator is carried out in several stages in such a manner that the polymn. of the remaining vinyl chloride monomer or mixture in the second and subsequent polymn. stages is carried out in the presence of the vinyl chloride polymer obtd. by the foregoing polymn. stage under such conditions that the resulting polymer has a weight- average degree of polymn. smaller than that of the polymer obtd. by the first polymn. stage and that the following relationship can hold: Pomega>1,000, Q>2.8 and 65wt%<=omega], <=90wt%, where Pomega is weight-average degree of polymn. of polyvinyl chloride compsn., Q is MW distribution of polyvinyl chloride compsn. and omega1 is the proportion of vinyl chloride polymer obtd. by the first polymn. stage in the total polyvinyl chloride compsn.

Description

【発明の詳細な説明】 本発明は、ポリ塩化ビニル組成物(以下、単KPVCと
もいう)の製造方法に関するものである。更に詳しくは
、成形加工性が著しく改善されたPVCの製造方法に関
するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing a polyvinyl chloride composition (hereinafter also referred to as single KPVC). More specifically, the present invention relates to a method for producing PVC with significantly improved moldability.

本発明におけるPVCの「数平均重合度」。"Number average degree of polymerization" of PVC in the present invention.

「重量平均重合度JtrZ+x平均重合度」及び「分子
量分布」は次式で定義される。
"Weight average degree of polymerization JtrZ+x average degree of polymerization" and "molecular weight distribution" are defined by the following formula.

ni Σn1Pi” 分子量分布     Q = Po/ Pnただし、こ
こでPiはPVCを構成するi番目のポリマーの重合度
で、niはi番目のポリマーの分子数である。
ni Σn1Pi'' Molecular weight distribution Q = Po/Pn where Pi is the degree of polymerization of the i-th polymer constituting PVC, and ni is the number of molecules of the i-th polymer.

本発明における塩化ビニル重合体、ポリ塩化ビニル、ポ
リ塩化ビニル組成物あるいはPVCという語は、塩化ビ
ニルの単独重合体及び塩化ビニル単量体と共重合可能な
他の単量体との混合物を重合して得られる塩化ビニルの
共重合体を総称して用いられる。
In the present invention, the term vinyl chloride polymer, polyvinyl chloride, polyvinyl chloride composition or PVC refers to a homopolymer of vinyl chloride and a mixture of vinyl chloride monomer and other monomers copolymerizable. It is used as a general term for vinyl chloride copolymers obtained by

ポリ塩化ビニルは、他の樹脂に比較して価格が安く、か
つ、これから得られる各種成形品は種々の物性に優れる
ため、汎用性の高い樹脂として広く使用されているが、
その成形加工性と機械的強度は充分に満足できるもので
はない。特にポリ塩化ビニルの成形加工性は、他の汎用
樹脂と比べて著しく劣っている。
Polyvinyl chloride is widely used as a versatile resin because it is inexpensive compared to other resins, and the various molded products obtained from it have excellent physical properties.
Its moldability and mechanical strength are not fully satisfactory. In particular, the moldability of polyvinyl chloride is significantly inferior to that of other general-purpose resins.

一般にポリ塩化ビニルは重量平均重合度が600〜15
00である樹脂がよく利用されている。ポリ塩化ビニル
は、重量平均重合度が増加すると成形品の剛性、靭性及
び耐熱性が増加するという利点がある反面、ゲル化性及
び溶融流動性等の成形加工性が著しく劣るという欠点が
ある。ポリ塩化ビニルの重量平均重合度が1000を超
えると上記の性質が特に著しく、機械的強度及び熱安定
性に優れているにもかかわらず、成形加工性が劣るため
(て満足に使用されていない。
Generally, polyvinyl chloride has a weight average degree of polymerization of 600 to 15.
00 resin is often used. Polyvinyl chloride has the advantage that as the weight average degree of polymerization increases, the rigidity, toughness, and heat resistance of the molded article increase, but on the other hand, it has the disadvantage that molding processability such as gelability and melt flowability is significantly inferior. When the weight average degree of polymerization of polyvinyl chloride exceeds 1000, the above properties are particularly pronounced, and although it has excellent mechanical strength and thermal stability, it has poor moldability (because it is not used satisfactorily). .

ポリ塩化ビニルの成形加工性を改良する手段として、分
子量分布を広げる方法が報告されている。例えば、B、
P、−1,279,502には、まず1段目を低温で重
合し、次いで2段目において1段目より高温で重合して
得られたポリ塩化ビニルは、分子量分布が従来のポリ塩
化ビニルに比べて広がることが記載されている。かくし
て得られたポリ塩化ビニルは加工性に優れ、成形物の機
械的強度も良好に維持されるという特徴を有する。ただ
し、この発明で得られるポリ塩化ビニルは、1段目の重
合で得られる高重合度のポリ塩化ビニルのM景組成が1
5重量%を超えず、PQ)/Pn(重量平均重合度と数
平均重合度との比で表わされる分子量分布)が3.2以
下で、かつ、PZ+1/Po  (Z +1平均重合度
と重量平均重合度どの比で表わされる分子量分布)が5
.0以上である特性値を有するポリ塩化ビニルである。
A method of broadening the molecular weight distribution has been reported as a means of improving the moldability of polyvinyl chloride. For example, B,
P, -1,279,502, the polyvinyl chloride obtained by polymerizing in the first stage at a low temperature and then in the second stage at a higher temperature than the first stage has a molecular weight distribution similar to that of conventional polychloride. It is stated that it spreads more than vinyl. The polyvinyl chloride obtained in this way has excellent processability and is characterized in that the mechanical strength of the molded product is maintained well. However, the polyvinyl chloride obtained by this invention has an M-view composition of polyvinyl chloride with a high degree of polymerization obtained in the first stage polymerization.
5% by weight, PQ)/Pn (molecular weight distribution expressed as the ratio of weight average degree of polymerization to number average degree of polymerization) is 3.2 or less, and PZ+1/Po (Z +1 average degree of polymerization and weight The average degree of polymerization (molecular weight distribution expressed as a ratio) is 5
.. It is polyvinyl chloride having a characteristic value of 0 or more.

また、U、S、P、−3,956,251にはB、P、
−1、279,502の発明と同様の重合法、すなわち
35℃から55℃の範囲の重合温度でまず1段目の重合
を行い、次いで60℃から80℃の範囲の重合温度で重
合を完了させる方法を採用すれば、加工流動性の良いポ
リ塩化ビニルが得られることが述べられている。ただし
、この場合、最終的に得られるポリ塩化ビニルの重量平
均重合度は1000以下である。
Also, U, S, P, -3,956,251 have B, P,
-1, 279,502 invention, i.e. first stage polymerization is carried out at a polymerization temperature in the range of 35°C to 55°C, and then the polymerization is completed at a polymerization temperature in the range of 60°C to 80°C. It is stated that polyvinyl chloride with good processing fluidity can be obtained by adopting the method of However, in this case, the weight average degree of polymerization of the polyvinyl chloride finally obtained is 1000 or less.

しかし、これらの方法を採用しても、重量平均重合度が
1000を超えるポリ塩化ビニルにおいては、加工特性
向上の効果が期待できないばかりか、機械的強度、熱安
定性等が低下する欠点のあることが明らかとなった。
However, even if these methods are adopted, for polyvinyl chloride with a weight average degree of polymerization exceeding 1000, not only cannot the effect of improving processing properties be expected, but also there is a drawback that mechanical strength, thermal stability, etc. are reduced. It became clear that

本発明者らは、重量平均重合度が1000を超えるポリ
塩化ビニルの機械的強度及び熱安定性に優れているとい
う利点を維持したまま、その欠点とされている成形加工
性を改良し、広範な成形加工分野で適用可能な優れた成
形加工性を有するポリ塩化ビニルを得る方法について研
究を重ねた結果、本発明を完成させるに至った。
The present inventors have maintained the advantages of the excellent mechanical strength and thermal stability of polyvinyl chloride, which has a weight average degree of polymerization of over 1000, while improving its moldability, which is said to be a drawback. As a result of repeated research into a method for obtaining polyvinyl chloride with excellent moldability that can be applied in the field of molding processing, the present invention has been completed.

すなわち、本発明は、塩化ビニル単量体または塩化ビニ
ル単量体と共重合可能な他の単量体との混合物を重合開
始剤の存在下に複数回に分けて重合を行い、各回の重合
で得られる塩化ビニル重合体からなるポリ塩化ビニル組
成物の製造方法において、第2回目以降の重合は、前回
の重合で得られた塩化ビニル重合体の存在下に、第1回
目の重合で得られた塩化ビニル重合体より重量平均重合
度が小さくなるように残存する塩化ビニル単量体または
その混合物の重合を行い、かつ、ポリ塩化ビニル組成物
の重量平均重合度をPL、1、分子量分布なQ、第1回
目の重合で得られる塩化ビニル重合体のポリ塩化ビニル
組成物中に占める割合をω、とするとき、 P(、>  1000  、  Q > 2.8かつ、 65重量%≦  ω、≦ 90重量% となるように行うことを特徴とするポリ塩化ビニル組成
物の製造方法である。
That is, in the present invention, vinyl chloride monomer or a mixture of vinyl chloride monomer and other copolymerizable monomers is polymerized in multiple times in the presence of a polymerization initiator, and each time the polymerization In the method for producing a polyvinyl chloride composition consisting of a vinyl chloride polymer obtained in the second and subsequent polymerizations, the polymer obtained in the first polymerization is The remaining vinyl chloride monomer or a mixture thereof is polymerized so that the weight average degree of polymerization is smaller than that of the vinyl chloride polymer obtained, and the weight average degree of polymerization of the polyvinyl chloride composition is determined as PL, 1, molecular weight distribution. When Q is the proportion of the vinyl chloride polymer obtained in the first polymerization in the polyvinyl chloride composition, P(, > 1000, Q > 2.8, and 65% by weight ≦ ω) , ≦90% by weight.

本発明において、使用される塩化ビニル単量体と共重合
し得る他の単量体としては、特に限定されず公知のもの
が使用出来る。一般には、エチレン性不飽和基を有する
もの、例えばエチレン、プルピレン等のオレフィン化合
物;酢酸ビニル、プルピオン酸ビニル等のビニルエステ
ル類;アクリル酸及びα−アルキルアクリル酸等の不飽
和モノカルボン酸及びそのアルキルエステル類、アミド
類、すなわちアクリル酸、メタアクリル酸、アクリル酸
エチル、メタアクリル酸メチルtアクリル酸アミド、メ
タアクリル酸アミド:アクリロニトリル等の不飽和ニト
リル類;マレイン酸!フマール酸等の不飽和ジカルボン
酸類、そのアルキルエステル類、及びその無水物:ビニ
ルメチルエーテル、ビニルエチルエーテル等のビニルア
ルキルエーテル類;その他の種々の公知の共重合性単量
体が好適に使用される。
In the present invention, other monomers that can be copolymerized with the vinyl chloride monomer used are not particularly limited, and known monomers can be used. In general, those having ethylenically unsaturated groups, such as olefin compounds such as ethylene and propylene; vinyl esters such as vinyl acetate and vinyl propionate; unsaturated monocarboxylic acids such as acrylic acid and α-alkyl acrylic acid; Alkyl esters, amides, namely acrylic acid, methacrylic acid, ethyl acrylate, methyl methacrylate, acrylic acid amide, methacrylic acid amide: unsaturated nitriles such as acrylonitrile; maleic acid! Unsaturated dicarboxylic acids such as fumaric acid, alkyl esters thereof, and anhydrides thereof; vinyl alkyl ethers such as vinyl methyl ether and vinyl ethyl ether; and various other known copolymerizable monomers are preferably used. Ru.

本発明において、塩化ビニル単量体または塩化ビニル単
量体と共重合可能な他の単量体との混合物の重合は複数
回に分けて行われる。
In the present invention, the polymerization of vinyl chloride monomer or a mixture of vinyl chloride monomer and other copolymerizable monomer is carried out in multiple steps.

通常は2回に分けて重合されるが、3回以上に分(すて
重合しても良い。第2回目以降の重合においては、前回
の重合で得られた塩化ビニル重合体の存在下に、残存す
る塩化ビニル単量体または塩化ビニル単量体と共重合可
能な他の単量体との混合物の重合が行われる。
Usually, the polymerization is carried out in two parts, but polymerization can be carried out in three or more parts. , the remaining vinyl chloride monomer or a mixture of the vinyl chloride monomer and other copolymerizable monomers is polymerized.

その際、第1回目の重合で得られた塩化ビニル重合体よ
りも重量平均重合度が小さくなるよ5&C塩化ビニル重
合体の重合が行われなげればならない。
In this case, the 5&C vinyl chloride polymer must be polymerized so that the weight average degree of polymerization is lower than that of the vinyl chloride polymer obtained in the first polymerization.

このようにして、各回の重合で塩化ビニル重合体が得ら
れ、最終的には、上記の塩化ビニル重合体よりなるポリ
塩化ビニル組成物(PVC)が得られる。
In this way, a vinyl chloride polymer is obtained in each polymerization, and finally a polyvinyl chloride composition (PVC) made of the above-mentioned vinyl chloride polymer is obtained.

上記のような重合方法に従わず、単に高重合度のポリ塩
化ビニルと低重合度のポリ塩化ビニルを機誠的に混合す
るだけでは、たとえ後述する本発明の重合度2分子量分
布等の条件に合致する場合でも、得られた製品にブツが
生じるので好ましくない。
If polyvinyl chloride with a high degree of polymerization and polyvinyl chloride with a low degree of polymerization are simply mixed together without following the polymerization method described above, even if the conditions such as the degree of polymerization 2 molecular weight distribution of the present invention described later are Even if the above conditions are met, the resulting product will have spots, which is not preferable.

本発明において、上記重合法で得られるPVCの分子量
分布は、2,8以上でなげればならない。望ましくは、
3.5以上である。PVCの分子量分布は、重合条件に
よって異なるが、一般には2.0乃至2.5の範囲にあ
る。重量平均重合度が1000より小さいPVCの分子
量分布は、一般に2.0乃至2.2の範囲にあり、分子
量分布を2.5以上にすると流動性は著しく向上するが
、重量平均重合度が1000を超えるPVCは、分子量
分布を2.5程度に広げても、成形加工性の向上が小さ
いことが判明した。本発明者らは、重量平均重合度が1
000を超えるPvCの分子量分布と成形加工性を系統
的忙検討した結果、分子量分布を2.8以上、好ましく
は3.5以上に制御すると加工流動性が著しく増加する
知見を得た。
In the present invention, the molecular weight distribution of PVC obtained by the above polymerization method must be 2.8 or more. Preferably,
It is 3.5 or more. The molecular weight distribution of PVC varies depending on the polymerization conditions, but is generally in the range of 2.0 to 2.5. The molecular weight distribution of PVC with a weight average degree of polymerization of less than 1000 is generally in the range of 2.0 to 2.2, and when the molecular weight distribution is increased to 2.5 or more, the fluidity is significantly improved, but when the weight average degree of polymerization is less than 1000, It has been found that for PVC exceeding 2.5%, the improvement in moldability is small even if the molecular weight distribution is widened to about 2.5. The present inventors have determined that the weight average degree of polymerization is 1
As a result of systematic investigation of the molecular weight distribution and molding processability of PvC exceeding 000, it was found that controlling the molecular weight distribution to 2.8 or higher, preferably 3.5 or higher, significantly increases processing fluidity.

従って、重量平均重合度が1oooを超えるPVCの場
合、該分子量分布を2.8以上にすることが必要である
Therefore, in the case of PVC having a weight average degree of polymerization exceeding 100, it is necessary to set the molecular weight distribution to 2.8 or more.

これら重量平均重合度が1000を超え、かつ、分子量
分布が2.8以上となるよりなPVCを得るためには、
次のような条件が適当である。本発明において、第1回
目の重合で得られる高重合度の塩化ビニル重合体の重量
平均重合度をP。)1.第2回以降の重合で得られる低
重合度の塩化ビニル重合体の重量平均重合度をP(1)
2  とするとき、その比P(I)l/P、′ が3.
4以上であることが好ましい。換言すれば、p 6)1
 /p 、 2  が3.4より小さいと最終的に得ら
れるPvCの重合度が1000を超える場合、該分子量
分布は2,8以上となり難い。
In order to obtain PVC with a weight average degree of polymerization exceeding 1000 and a molecular weight distribution of 2.8 or more,
The following conditions are appropriate. In the present invention, P is the weight average degree of polymerization of the vinyl chloride polymer with a high degree of polymerization obtained in the first polymerization. )1. The weight average degree of polymerization of the vinyl chloride polymer with a low degree of polymerization obtained in the second and subsequent polymerizations is P (1)
2, the ratio P(I)l/P,' is 3.
It is preferable that it is 4 or more. In other words, p 6) 1
When /p, 2 is smaller than 3.4 and the degree of polymerization of the finally obtained PvC exceeds 1000, the molecular weight distribution is unlikely to be 2.8 or more.

本発明において、PVCの重量平均重合度が1000を
超え、分子量分布が2.8以上であっても、重合度が1
000を超えるPvCの特長である機械的強度及び熱安
定性を必ずしも維持することはできない。本発明におい
ては、複数回の重合のうち、第1回目の重合で得られる
塩化ビニル重合体の量がある特定の範囲忙あるという条
件を満たさなければならない。すなわち、第1回目の重
合で得られる塩化ビニル重合体のPVC中に占める割合
なωl とするとき、 65重量%≦ωl 590重量% を満たすように第1回目の重合を行わなければならない
。ω、が65重量%より小さい場合は、最終的に得られ
るPVCに占める低重合度の塩化ビニル重合体の構成量
が多(なり機械的物性及び熱安定性の観点から好ましく
ない。一方、ωlが90重量%を超えると、分子量分布
を2.8以上好ましくは3.5以上に広げるためには、
第1回目の重合の塩化ビニル重合体と第2回目以降の重
合の塩化ビニル重合体との重量平均重合度の差が著しく
かげ陥れることが必要とされ、成形品の物性が損なわれ
る欠点を生じ好ましくない。
In the present invention, even if the weight average degree of polymerization of PVC exceeds 1000 and the molecular weight distribution is 2.8 or more, the degree of polymerization is 1
The mechanical strength and thermal stability that are characteristics of PvC over 000 cannot necessarily be maintained. In the present invention, it is necessary to satisfy the condition that the amount of vinyl chloride polymer obtained in the first polymerization among multiple polymerizations is within a certain range. That is, when ωl is the proportion of the vinyl chloride polymer obtained in the first polymerization in PVC, the first polymerization must be performed such that 65% by weight≦ωl 590% by weight. If ω is less than 65% by weight, the amount of vinyl chloride polymer with a low degree of polymerization in the final PVC will be large (which is unfavorable from the viewpoint of mechanical properties and thermal stability. On the other hand, ωl exceeds 90% by weight, in order to widen the molecular weight distribution to 2.8 or more, preferably 3.5 or more,
It is necessary to significantly reduce the difference in the weight average degree of polymerization between the vinyl chloride polymer of the first polymerization and the vinyl chloride polymer of the second and subsequent polymerizations, resulting in the disadvantage that the physical properties of the molded product are impaired. Undesirable.

重量平均重合度が1000を超えるPVCで分子量分布
が広く、2.8以上好ましくは3.5以上に広い場合、
その成形加工性は、ある程度粒子構造とも相関する。3
次粒子の状態で混合している場合は、流動加工性の改善
が不充分であるばかりか、軟質成形品の表面特性が悪(
なることがある。従って、少くとも2次粒子のオーダー
で混合することが必要′で、かつ、低重合度の塩化ビニ
ル重合体が一種の可塑的作用を示す如く、高重合度の塩
化ビニル重合体゛の3次粒子内に分布していることが望
ましい。従って、まず第1回目の重合で高重合度の塩化
ビニル重合体を重合し、ポーラスな2次粒子の凝集構造
を形成させ、次いで低重合度の塩化ビニル重合体堂重合
して、高重合度の塩化ビニル重合体の2次粒子の間隙を
低重合度の塩化ビニル重合体の2次粒子以下のオーダー
で埋めることが望ましい。
When PVC has a weight average degree of polymerization of more than 1000 and has a wide molecular weight distribution, preferably 2.8 or more, preferably 3.5 or more,
The moldability is also correlated to some extent with the particle structure. 3
If it is mixed in the form of secondary particles, not only will the flow processability be insufficiently improved, but the surface properties of the soft molded product will be poor (
It may happen. Therefore, it is necessary to mix at least the order of secondary particles, and so that the vinyl chloride polymer with a low degree of polymerization exhibits a kind of plasticity, it is necessary to mix the tertiary particles of the vinyl chloride polymer with a high degree of polymerization. Preferably, it is distributed within the particles. Therefore, in the first polymerization, a vinyl chloride polymer with a high degree of polymerization is polymerized to form an agglomerated structure of porous secondary particles, and then a vinyl chloride polymer with a low degree of polymerization is polymerized to obtain a high degree of polymerization. It is desirable that the gaps between the secondary particles of the vinyl chloride polymer be filled with an order of less than the secondary particles of the vinyl chloride polymer having a low degree of polymerization.

本発明において、第1回目の重合条件は特に限定されず
公知の重合条件から選択して実施すれば良い。例えば、
水性媒体中において必要な分散剤、開始剤を添加し、3
0℃乃至55℃の範囲の重合温度下に単量体を重合する
ことによって、重量平均重合度が1000より大きいP
VCを得ることが出来る。同様に、第2回目以降の重合
は、特に限定されず公知の重合条件から適宜採用可能で
あるが、例えば上記第1回目の重合によって得られた塩
化ビニル重合体を含む水性媒体、すなわち重合系を60
℃乃至80℃の範囲にある温度迄昇温して、その温度下
で重合を更に継続することによって、第2回目以降の重
合で得られる塩化ビニル重合体が第1回目の重合で得ら
れた塩化ビニル重合体よりも、重合度を小さくすること
が可能である。
In the present invention, the conditions for the first polymerization are not particularly limited and may be selected from known polymerization conditions. for example,
Add the necessary dispersant and initiator in an aqueous medium,
By polymerizing the monomers at a polymerization temperature in the range of 0°C to 55°C, P with a weight average degree of polymerization of more than 1000 can be obtained.
You can get VC. Similarly, the second and subsequent polymerizations are not particularly limited and can be appropriately adopted from known polymerization conditions. 60
By raising the temperature to a temperature in the range of 80°C to 80°C and further continuing the polymerization at that temperature, the vinyl chloride polymer obtained in the second and subsequent polymerizations was obtained in the first polymerization. It is possible to make the degree of polymerization smaller than that of vinyl chloride polymer.

本発明においては、第1回目の重合で高重合度の塩化ビ
ニル重合体を得る場合、架橋剤を使用してもよい。また
、第2回目以降の重合で低重合度の塩化ビニル重合体を
重合する場合、連鎖移動剤を好適に用いることができる
In the present invention, when obtaining a vinyl chloride polymer with a high degree of polymerization in the first polymerization, a crosslinking agent may be used. Furthermore, when a vinyl chloride polymer having a low degree of polymerization is polymerized in the second and subsequent polymerizations, a chain transfer agent can be suitably used.

該架橋剤は公知のものを選択して用いればよいが、一般
には多官能性架橋剤が使用される。多官能性架橋剤を例
示すれば、エチレングリコールジアクリレート、ジエチ
レングリコールジ7クリレート、1,3−ブーピレング
リコールジメタクリレート、1,4−ブタンジオールジ
メタクリレート等のモノクポリアルキレングリコールの
アクリル酸またはメタクリル酸エステル類;ジビニルベ
ンゼン、ジ7リル7タレート、ジアリルマレエート、ジ
アリルサクシネート、トリアリルトリ7ジン等のジもし
くはトリ7リル化合物;7リルメタクリレート、アリル
アクリレート等の7リル化合物が挙げられる。架橋剤は
PvCの加工性及び製品の機械的物性、仕上り状態に影
響を及ぼすため、その使用に際して注意を要する。すな
わち、架橋剤を使用すれば、容易に第1回目の重合で高
重合度の塩化ビニル重合体を得ることができると共に、
架橋した塩化ビニル重合体の存在が機緘的強度を向上さ
せる効果として働くので好ましいが、架橋剤を多量に使
用すると加工時の溶融粘度が高くなり、成形加工性の低
下を招くと同時に、製品にプッが発生する原因となる場
合がある。従って、架橋剤の使用量は、重合温度や種類
などにより異なるので必ずしも限定的でないが一般には
、第1回目の重合の際に塩化ビニル重合体に転化される
単量体に対して、0〜5重量%好ましくは0.01〜1
重量%の範囲にあるのが好ましい。
Although any known crosslinking agent may be selected and used, polyfunctional crosslinking agents are generally used. Examples of polyfunctional crosslinking agents include acrylic acid or methacrylic acid of monokpolyalkylene glycols such as ethylene glycol diacrylate, diethylene glycol di7 acrylate, 1,3-bupylene glycol dimethacrylate, and 1,4-butanediol dimethacrylate. Esters; di- or tri-7lyl compounds such as divinylbenzene, di7lyl-7thaleate, diallyl maleate, diallyl succinate, triallyl-7dine; and 7-lyl compounds such as 7lyl methacrylate and allyl acrylate. Crosslinking agents affect the processability of PvC and the mechanical properties and finished state of the product, so care must be taken when using them. That is, by using a crosslinking agent, it is possible to easily obtain a vinyl chloride polymer with a high degree of polymerization in the first polymerization, and
The presence of a crosslinked vinyl chloride polymer is preferable because it works to improve mechanical strength, but if a large amount of crosslinking agent is used, the melt viscosity during processing will increase, resulting in a decrease in moldability, and at the same time, the product This may cause pops to occur. Therefore, the amount of crosslinking agent to be used is not necessarily limited as it varies depending on the polymerization temperature, type, etc., but in general, the amount of crosslinking agent used is from 0 to 5% by weight preferably 0.01-1
Preferably, it is in the range of % by weight.

同様に、該連鎖多動剤は、公知のものから適宜選択して
使用すれば良いが、一般には、例えば四塩化炭素、トリ
クロルエチレン等の塩素化炭化水素類;プルピオンアル
デヒド。
Similarly, the chain hyperactivity agent may be appropriately selected from known ones and used, but generally, for example, chlorinated hydrocarbons such as carbon tetrachloride and trichlorethylene; and propionaldehyde.

ブチルアルデヒド等のアルデヒド類;ドデシルメルカプ
タン、2−メルカプトエタノール等の有機メルカプタン
類などが好適忙使用される。また連鎖移動剤の使用量は
、重合温度や種類などにより異なるので、必ずしも限定
的でないが、一般には、第2回目以降の重合の際に塩化
ビニル重合体に転化される単量体ニ対シて、θ〜10.
ia量%好ましくは0.01〜5M景%の範囲にあれば
良い。
Aldehydes such as butyraldehyde; organic mercaptans such as dodecyl mercaptan and 2-mercaptoethanol are preferably used. The amount of chain transfer agent used varies depending on the polymerization temperature, type, etc., so it is not necessarily limited, but in general, it is used to , θ~10.
The amount of ia should preferably be in the range of 0.01 to 5M %.

本発明における単量体の重合には、一般に使用される重
合開始剤としては、例えばラウロイルパーオキサイド、
ターシャリ−グチルパー牙キシビバレート、ベンゾイル
パーオキサイド、インプルピルジオキシカーボネート。
In the polymerization of monomers in the present invention, polymerization initiators that are generally used include, for example, lauroyl peroxide,
Tertiary glycyl peroxide xybibalate, benzoyl peroxide, impulpyl dioxycarbonate.

7ゾビスイソブチロニトリル、α、α1−7ゾビスー4
−メトキシ−2,4′−ジメチルバレルニトリル等の公
知の油溶性重合開始剤が好適に使用される。好ましくは
、これら重合開始剤の中から適宜選択された少なくとも
2種類の重合開始剤の存在下に重合を行うとよい。その
場合、重合開始剤は第1回目の重合において、一般に全
て重合系に投入されるが、好適忙は低温活性のものは第
1回目の重合時に、高温活性のものは第2回目以降の重
合時に投入する逐次添加方法が採用される。また、重合
開始剤の使用量は、使用される単量体に対して該全量が
0.01〜5重量%になるような範囲から選べばよい。
7zobisisobutyronitrile, α, α1-7zobis-4
-Methoxy-2,4'-dimethylvaleronitrile and other known oil-soluble polymerization initiators are preferably used. Preferably, the polymerization is carried out in the presence of at least two types of polymerization initiators appropriately selected from among these polymerization initiators. In that case, all polymerization initiators are generally added to the polymerization system during the first polymerization, but it is preferable to use low-temperature active ones during the first polymerization and high-temperature active ones during the second and subsequent polymerizations. A sequential addition method is adopted in which the sample is added at the same time. Further, the amount of the polymerization initiator to be used may be selected from a range such that the total amount is 0.01 to 5% by weight based on the monomers used.

本発明の方法は、塩化ビニル単量体または塩化ビニル単
量体と共重合可能な他の単量体との混合物の懸濁重合法
に好適に採用されるが、重合法は特に限定的でなく、公
知の塊状重合法、乳化重合法及び気相重合法の中から選
ばれた重合法にも採用される。また本発明を実施するに
あたって、重合温度9重合圧力及び重合時間等は、従来
塩化ビニル単量体を重合する場合に採用されている条件
に準じて定めればよ(、これらは特に限定されるもので
はない。
The method of the present invention is suitably employed in suspension polymerization of vinyl chloride monomer or a mixture of vinyl chloride monomer and other copolymerizable monomers, but the polymerization method is not particularly limited. It is also applicable to polymerization methods selected from known bulk polymerization methods, emulsion polymerization methods, and gas phase polymerization methods. In addition, in carrying out the present invention, the polymerization temperature, polymerization pressure, polymerization time, etc. may be determined according to the conditions conventionally adopted when polymerizing vinyl chloride monomers (although these are not particularly limited). It's not a thing.

本発明を実施して得られるPvcば、前述したように、
重量平均重合度が1000を超すという重合度の高いP
vCであるが、従来のPVCと比較すると、著しく成形
加工性の改良が達成された樹脂である。この原因として
、重量平均重合度が10oOを超すPVCの場合、分子
量分布を2.8以上に制御すると成形加工時において真
のPvCの溶融状態に到達させることができることと、
高重合度の塩化ビニル重合体の2次粒子の間隙を低重合
度の塩化ビニル重合体が2次粒子以下のオーダーで埋め
ている一種の2相構造に類似した粒子構造をとっている
ことが考えられる。そして、これら2つの作用が相剰効
果として働いて、著しく優れた成形加工性が発揮される
ものと推定している。この結果、優れた物性を損なわず
に、従来成形加工不可能だった重量平均重合度が1oo
oを超えるPVCの硬質及び軟質の成形加工が著しく容
易になるという特徴が得られる。
As mentioned above, the Pvc obtained by implementing the present invention is
P with a high degree of polymerization with a weight average degree of polymerization exceeding 1000
Although it is a vC, it is a resin that has significantly improved moldability compared to conventional PVC. The reason for this is that in the case of PVC with a weight average degree of polymerization exceeding 10oO, if the molecular weight distribution is controlled to 2.8 or more, it is possible to reach the true molten state of PvC during molding.
The particle structure is similar to a kind of two-phase structure in which the gaps between secondary particles of high polymerization degree vinyl chloride polymer are filled with low polymerization degree vinyl chloride polymer on an order of magnitude smaller than that of the secondary particles. Conceivable. It is presumed that these two effects act as a mutual effect, resulting in extremely excellent moldability. As a result, the weight average degree of polymerization, which was previously impossible to mold, has been reduced to 1OO without sacrificing its excellent physical properties.
The characteristic that hard and soft molding of PVC exceeding 0.0 is significantly facilitated is obtained.

本発明を更に詳しく説明するために、以下実施例及び比
較例を挙げて説明するが、本発明は、これらの実施例に
限定されるものでない。また、実施例及び比較例で表示
された測定値は、以下の測定方法圧よった。
EXAMPLES In order to explain the present invention in more detail, Examples and Comparative Examples will be described below, but the present invention is not limited to these Examples. In addition, the measured values shown in Examples and Comparative Examples were based on the following measurement method.

(1)重量平均重合度 JISK−6721により、比粘度を測定してMfi平
均重合度として算出した。
(1) Weight average degree of polymerization The specific viscosity was measured according to JISK-6721 and calculated as Mfi average degree of polymerization.

(2)分子量分布 ポリマーの分子分布を決定する場合に一般に採用されて
いるゲルパーミェーションクルマドグラフィーによりP
(t)/Pnとして算出した。詳細には、テトラヒドロ
フランにPvCを0.1重量%溶解したサンプルをlX
l0”〜5X107範囲の分子量分画可能なポリスチレ
ングルから構成されるカラムを通して、分子量分布曲線
を得、次いで較正曲線を用いて分子量分布P(、l/P
nを計算した。なお、PVCの較正曲線にはポリスチレ
ン標準サンプルを用いて作成した較正曲線をユニバーサ
ルキャリブレーション法に基づいて補正したものを採用
した。
(2) Molecular weight distribution P
It was calculated as (t)/Pn. In detail, a sample of 0.1% by weight of PvC dissolved in tetrahydrofuran was
The molecular weight distribution curve was obtained through a column consisting of polystyrene glue with molecular weight fractionation in the range of 10'' to 5X107, and then the calibration curve was used to calculate the molecular weight distribution P (, l/P
n was calculated. The PVC calibration curve used was a calibration curve created using a polystyrene standard sample that was corrected based on the universal calibration method.

(3)溶融粘度 PvCの流動特性を調べる場合に採用されている高化式
フローテスター法を用いて、溶融流動性を測定し溶融粘
度値を算出した。詳細には、錫硬質配合したPvCを1
60“Cでp−ル混線し、得られた厚さ約1mmのロー
ル成形シートを、測定用サンプルとして供した。
(3) Melt viscosity Melt fluidity was measured and melt viscosity values were calculated using the Koka type flow tester method, which is employed when investigating the flow characteristics of PvC. In detail, PvC containing hard tin is 1
The roll-formed sheet having a thickness of about 1 mm obtained by cross-poling at 60"C was used as a sample for measurement.

該PVC−+7プルを60に?荷重下、160℃で10
分間予熱した後、3℃/minの昇温速度下、150に
9の荷重を掛けて各温度にお(する剪断速度を測定し、
溶融粘度値を次式より決定した。
The PVC-+7 pull to 60? 10 at 160℃ under load
After preheating for minutes, under a heating rate of 3°C/min, a load of 9 was applied to 150 to measure the shear rate at each temperature.
The melt viscosity value was determined using the following formula.

(4)  ゲル化時間 PVCの成形加工性を調べる場合に一般によく使用され
ているズラベンダープラスチュコーダーによる測定法に
準じた。
(4) Gelation time The gelation time was measured according to a measurement method using a Zlavender Plus Tucoder, which is commonly used when investigating the molding processability of PVC.

(5)  引張試験 成形加工したシートを180℃で10分間予熱、10分
間4oKy/dでプレスした厚み1mのシートを、2号
形試験片忙打ち抜いた後、JIS K−7113の方法
に準じて23℃の温度で10m+/iの引張速度で測定
した。
(5) Tensile test After preheating the formed sheet at 180°C for 10 minutes and pressing it at 4oKy/d for 10 minutes, a 1 m thick sheet was punched out into a No. 2 test piece, according to the method of JIS K-7113. Measurements were made at a temperature of 23° C. and a tensile speed of 10 m+/i.

(6)熱安定性試験 黒化時間を次のようにして測定した。(6) Thermal stability test The blackening time was measured as follows.

鉛硬質配合処法(実施例1.第8表記載の配合)Kよる
混合試料をミキシングルールで175℃、5分間混練し
、厚さ1顛のシートを作成した。次いで、このシートを
ギアオープン中iso℃で熱劣化試験を行い、黒化時間
を測定した。
A mixed sample prepared by the lead hard compounding method (Example 1, the formulation shown in Table 8) K was kneaded at 175° C. for 5 minutes using a mixing rule to form a sheet of one thickness. Next, this sheet was subjected to a heat deterioration test at iso° C. while the gear was open, and the blackening time was measured.

実施例 1 攪拌機付30tのオートクレーブに部分クツ化ポリビニ
ルアルコール8gと、メチルセルロース3gを溶解した
イオン交換水12Kfi!に重合開始剤としてインブチ
シルバーオキサイド6gを仕込み、オートクレーブを脱
気後塩化ビニル単量体Bx2を仕込んで第1表の第1回
目の重合条件に記載した所定温度、所定時間で重合した
。次いで、重合開始剤としてターシャリ−ブチルパーオ
キシピバレート4gと第2表に示した2−メルカプトエ
タノールを該重合系に仕込み、約io分間で所定の温度
迄昇温して、第1表に示した第2回目の重合条件下で重
合を行った。得られたPVCは40℃下で一昼夜減圧乾
燥した。かくして得られたPvCの溶融粘度、ゲル化時
間及び引張強度を測定した。これらの結果を第1表に示
した。なお、上記溶融粘度は180℃の測定値であり、
ゲル化時間は、第A表の錫硬質配合処法で混合したもの
について165℃で測定した結果である。また引張強度
は、第3表の鉛硬質配合処法に準じる混合試料を、ミキ
シングロールを用いて180℃で5分間混練りし、この
「j−ル成形シートを前述の引張試験法に基づいて測定
した。その結果を第1表に示した。なお、比較例として
第1表席11〜3Iを示した。
Example 1 In a 30-ton autoclave equipped with a stirrer, 8 g of partially decomposed polyvinyl alcohol and 3 g of methyl cellulose were dissolved in 12 Kfi of ion-exchanged water! 6 g of inbutisilver oxide was charged as a polymerization initiator, and after degassing the autoclave, vinyl chloride monomer Bx2 was charged and polymerized at the predetermined temperature and for the predetermined time described in the first polymerization conditions in Table 1. Next, 4 g of tertiary-butylperoxypivalate and 2-mercaptoethanol shown in Table 2 as a polymerization initiator were charged into the polymerization system, and the temperature was raised to a predetermined temperature in about io minutes, and the temperature was raised to the specified temperature shown in Table 1. Polymerization was carried out under the second polymerization conditions. The obtained PVC was dried under reduced pressure at 40°C all day and night. The melt viscosity, gelation time and tensile strength of the PvC thus obtained were measured. These results are shown in Table 1. In addition, the above melt viscosity is a measured value at 180 ° C.
The gelation time is the result measured at 165° C. for the mixtures according to the tin hard compounding method shown in Table A. The tensile strength was determined by kneading a mixed sample according to the hard lead compounding method shown in Table 3 at 180°C for 5 minutes using a mixing roll, and then testing this J-ru molded sheet based on the above-mentioned tensile test method. The results are shown in Table 1.The first front seats 11 to 3I are shown as comparative examples.

第   A   表 第    B    表 そのうち、比較例1631は第1回目の重合だけを実施
したPVCの結果である。
Table A Table B Among them, Comparative Example 1631 shows the results of PVC subjected to only the first polymerization.

実施例 2 攪拌機付301のオートクレーブ番で部分ケン化ポリビ
ニルアルコール8Iと、メチルセルツース3gを溶解し
たイオン交換水12Kgに、重合開始剤としてインブチ
リルパーオキサイド6gを仕込み、オートクレーブを脱
気後塩化ビニル単量体8KPを仕込んで、第2表の第1
回目の重合条件に記載した所定温度。
Example 2 In an autoclave number 301 equipped with a stirrer, 6 g of imbutyryl peroxide was charged as a polymerization initiator to 12 kg of ion-exchanged water in which partially saponified polyvinyl alcohol 8I and 3 g of methyl celtose were dissolved, and after degassing the autoclave, vinyl chloride was dissolved. After charging monomer 8KP,
The predetermined temperature described in the second polymerization conditions.

所定時間重合した。次いで、重合開始剤のターシャリー
プチルバーオキシビバレート41!と第2表に示した2
−メルカプトエタノールを、該重合系に添加し、約10
分間で所定の重合温度迄昇温して第2表記載の第2回目
の重合柴件下で重合した。得られたPVCは、40℃下
で一昼夜減圧乾燥した。かくして得られたPVCを、実
施例1と同様の方法で溶融粘度、ゲル化時間、引張強度
及び黒化時間を測定した。その結果を第2表に示した。
Polymerization was carried out for a predetermined period of time. Next, the polymerization initiator tertiary butyl baroxyvivalate 41! and 2 shown in Table 2.
- Mercaptoethanol is added to the polymerization system for about 10 min.
The temperature was raised to a predetermined polymerization temperature within minutes, and polymerization was carried out under the second polymerization conditions listed in Table 2. The obtained PVC was dried under reduced pressure at 40°C all day and night. The melt viscosity, gelation time, tensile strength, and blackening time of the PVC thus obtained were measured in the same manner as in Example 1. The results are shown in Table 2.

なお、比較例として、第2表1641〜91に示した。In addition, it is shown in Table 2 1641-91 as a comparative example.

そのうち、比較例1681は、第1回目の重合だげを実
施したPvCの結果である。また、比較例A 9’は実
施例A5’に基づいて得られる第1回目の高重合度の塩
、化ビニル重合体と、第2回目の低重合度の塩化ビニル
重合体を別個に重合し、かくして得られたPVC同士を
ブレンドして得られたPvCの結果である。
Among them, Comparative Example 1681 is the result of PvC in which the first polymerization was performed. In Comparative Example A9', the first salt and vinyl chloride polymer with a high degree of polymerization obtained based on Example A5' and the second vinyl chloride polymer with a low degree of polymerization were separately polymerized. This is the result of PvC obtained by blending the PVC thus obtained.

以下余白 実施例 3 攪拌機付2tステンレス製オートクレーブ;・こ部分ケ
ン化ポリビニルアルコール1.6gとメチルセルロース
0.7gを溶解したイオン交換水IKP、架橋剤のエチ
レングリコールジアクリレート1.8,9.及びインブ
チレンパーオキサイド0.4gを仕込んだ後、オートク
レーブを脱気して塩化ビニル単量体350gを仕込み、
47℃で5時間重合した。次いで、開始剤のターシャリ
−グチルパーオキシビバレートを0,3g該重合系に添
加し、温度を78℃に昇温して続けて1.2時間重合を
行った。
Example 3: A 2-ton stainless steel autoclave with a stirrer; ion-exchanged water IKP in which 1.6 g of partially saponified polyvinyl alcohol and 0.7 g of methyl cellulose were dissolved; After charging 0.4 g of inbutylene peroxide, the autoclave was degassed and 350 g of vinyl chloride monomer was charged.
Polymerization was carried out at 47°C for 5 hours. Next, 0.3 g of tertiary glutyl peroxybivalate as an initiator was added to the polymerization system, and the temperature was raised to 78 DEG C., followed by polymerization for 1.2 hours.

得られたPVCの重合度は2,300.分子量分布は5
.0及びPωl /pω”=8.2.ω□=67wt%
となった。かくして得られたPVCを実施例1と同様の
方法で物性を測定した結果溶融粘度は3.6X10’ボ
イズ、ゲル化時間は15.7分であった。
The degree of polymerization of the obtained PVC was 2,300. The molecular weight distribution is 5
.. 0 and Pωl /pω”=8.2.ω□=67wt%
It became. The physical properties of the thus obtained PVC were measured in the same manner as in Example 1, and the melt viscosity was 3.6 x 10' voids, and the gelation time was 15.7 minutes.

実施例 4 撹拌機付2tステンレス製オートクレーブに部分ケン化
ボ゛リビニルアルコール1.5gとメチルセルロース0
.6 pを溶解したイオン交換水IKp、インズチリル
バーオキサイド0.4g、及び酢酸ビニル10gを仕込
んだ後、オートクレーブを脱気後項化ビニル単量体35
0Iを仕込み、40℃で4.7時間重合し、次いで開始
剤のターシャリープチルバーオキシビバレー) 0.1
.9と連鎖移動剤のドデシルメルカプタン4gを添加し
、温度を70℃に昇温して1時間重合した。得られたP
vcの重量平均重合度1分子量分布及び酢酸ビニル含有
景は、各々1580,3.8及び2.9重量%となった
。なお、このPvCは、P、1/P(、、=4.85.
ω、=72重量%となった。かくして得られたPvCの
物性を実施例1と同様の  ゛方法で測定した結果、溶
融粘度は2.0X10’ポイズ、グル化時間は8.3分
であった。
Example 4 1.5 g of partially saponified polyvinyl alcohol and 0 methyl cellulose were placed in a 2-ton stainless steel autoclave equipped with a stirrer.
.. After charging ion-exchanged water IKp in which 6 p was dissolved, 0.4 g of industyryl peroxide, and 10 g of vinyl acetate, the autoclave was degassed, and then the ionized vinyl monomer 35
0I was charged, polymerized at 40°C for 4.7 hours, and then the initiator tertiary butyl baroxybeverley) 0.1
.. 9 and 4 g of dodecyl mercaptan as a chain transfer agent were added, the temperature was raised to 70° C., and polymerization was carried out for 1 hour. Obtained P
The weight average degree of polymerization, molecular weight distribution and vinyl acetate content of VC were 1580, 3.8 and 2.9% by weight, respectively. Note that this PvC is P,1/P(,,=4.85.
ω,=72% by weight. The physical properties of the PvC thus obtained were measured in the same manner as in Example 1, and the melt viscosity was 2.0×10' poise and the gluing time was 8.3 minutes.

実施例 5 攪拌機付ガラス製オートクレーブに、ノルマルペンタン
100m、塩化ビニル単量体100mJ、及び開始剤の
インブチリルパーオキサイド0.59とラウロイルパー
オキサイド0.5gを仕込んでから37℃で5時間攪拌
重合して、PvCのシートを得た。次いで、重合温度を
75℃に昇温し、7.25 KP/cd圧力の気体状の
塩化ビニル単量体を連続圧入してオートクレーブを7.
25Kp/m〜7.45Kp/dに保ちながら重合を1
.5時間行った。かくして得られた気相重合法PVCの
重量平均重合度2分子量分布 p 、、l /p o2
及びω、は、各々1760,4.3,6.3及び71重
量%であった。該PvCを実施例1と同様の方法で物性
を調べた結果、溶融粘度は2.4X10’ボイズ、ゲル
化時間は11.5分であった。
Example 5 A glass autoclave equipped with a stirrer was charged with 100 m of n-pentane, 100 mJ of vinyl chloride monomer, and 0.59 g of imbutyryl peroxide and 0.5 g of lauroyl peroxide as initiators, and the mixture was stirred and polymerized at 37°C for 5 hours. A PvC sheet was obtained. Next, the polymerization temperature was raised to 75°C, gaseous vinyl chloride monomer was continuously pressurized at a pressure of 7.25 KP/cd, and the autoclave was heated to 75°C.
Polymerization was carried out at 1% while maintaining the temperature between 25Kp/m and 7.45Kp/d.
.. I went for 5 hours. Weight average degree of polymerization 2 molecular weight distribution of the gas-phase polymerized PVC thus obtained: p,,l/po2
and ω were 1760, 4.3, 6.3 and 71% by weight, respectively. The physical properties of the PvC were examined in the same manner as in Example 1, and the melt viscosity was 2.4 x 10' voids, and the gelation time was 11.5 minutes.

実施例 6 攪拌機付2tステンレス製オートクレーブに部分ケン化
ポリビニルフルフール1.7 fi トメチルセルロー
ス0.7 #を溶解したイオン交換水I K9及びイン
ブチリルパーオキサイド0.5gを仕込んだ後、オート
クレーブを脱気後項化ビニル単量体370gを仕込み、
30℃で4.7時間重合し、次いで開始剤のラウロイル
パーオキサイド0.49を添加し、温度を71℃に昇温
して1.0時間重合し゛た。得られたPVCの重量平均
重合度は2930.分子量分布は4.0.及びpu/p
、、 = 6.9 、ω□=66wt%となった。かく
して得られたPVCの成形加工性を、第0表の軟質配合
処決で混合したものについて、プラスチュコーダーを用
いて180℃でゲル化時間を調べた。その結果、ゲル化
時間は4.3分であった。なお、比較例として、重合度
2960.分子量分布2.7のPVCを測定した結果、
ゲル化時間は6.7分となった。
Example 6 A 2-ton stainless steel autoclave equipped with a stirrer was charged with ion-exchanged water IK9 in which 1.7 # of partially saponified polyvinyl furfur and 0.7 # of methylcellulose was dissolved and 0.5 g of imbutyryl peroxide, and then the autoclave was degassed. Add 370g of chlorinated vinyl monomer,
Polymerization was carried out at 30°C for 4.7 hours, then 0.49 g of lauroyl peroxide as an initiator was added, the temperature was raised to 71°C, and polymerization was carried out for 1.0 hours. The weight average degree of polymerization of the obtained PVC was 2930. The molecular weight distribution is 4.0. and pu/p
,, = 6.9, ω□ = 66 wt%. The molding processability of the PVC obtained in this manner was examined by examining the gelation time at 180° C. using a Plastucoder for those mixed according to the soft compounding treatment shown in Table 0. As a result, the gelation time was 4.3 minutes. As a comparative example, the degree of polymerization was 2960. As a result of measuring PVC with a molecular weight distribution of 2.7,
The gelation time was 6.7 minutes.

第    C表Table C

Claims (2)

【特許請求の範囲】[Claims] (1)  塩化ビニル単量体または塩化ビニル単量体と
共重合可能な他の単量体との混合物を重合開始剤の存在
下に複数回に分けて重合を行い各回の重合で得られる塩
化ビニル重合体からなるポリ塩化ビニル組成物の製造方
法において、第2回目以降の重合は、前回の重合で得ら
れた塩化ビニル重合体の存在下に、第1回目の重合で得
られた塩化ビニル重合体より重量平均重合度が小さくな
るように残存する塩化ビニル単量体または混合物の重合
を行い、かつ、ポリ塩化ビニル組成物の重量平均重合度
をP−o、ポリ塩化ビニル組成物の分子量分布なQ、第
1回目の重合で得られる塩化ビニル重合体のポリ塩化ビ
ニル組成物中に占める割合なω□ とするとき、 Pω >  1000  、  Q  >  2.8か
つ、 65重量論≦ω□、≦ 90重量% となるように重合することを特徴とするポリ塩化ビニル
組成物の製造方法。
(1) Vinyl chloride monomer or a mixture of vinyl chloride monomer and other copolymerizable monomers is polymerized in multiple batches in the presence of a polymerization initiator, and the chloride obtained in each batch of polymerization. In the method for producing a polyvinyl chloride composition comprising a vinyl polymer, in the second and subsequent polymerizations, in the presence of the vinyl chloride polymer obtained in the previous polymerization, the vinyl chloride obtained in the first polymerization is The remaining vinyl chloride monomer or mixture is polymerized so that the weight average degree of polymerization is smaller than that of the polymer, and the weight average degree of polymerization of the polyvinyl chloride composition is P-o, and the molecular weight of the polyvinyl chloride composition is When Q is the distribution and ω□ is the proportion of the vinyl chloride polymer obtained in the first polymerization in the polyvinyl chloride composition, Pω > 1000, Q > 2.8, and 65 weight theory≦ω□ , ≦90% by weight.
(2)  分子量分布Qが Q ≧ 3.5 となるように重合することを特徴とするポリ塩化ビニル
組成物の製造方法。
(2) A method for producing a polyvinyl chloride composition, which comprises polymerizing so that the molecular weight distribution Q satisfies Q≧3.5.
JP20548882A 1982-11-25 1982-11-25 Production of polyvinyl chloride composition Granted JPS5996152A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20548882A JPS5996152A (en) 1982-11-25 1982-11-25 Production of polyvinyl chloride composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20548882A JPS5996152A (en) 1982-11-25 1982-11-25 Production of polyvinyl chloride composition

Publications (2)

Publication Number Publication Date
JPS5996152A true JPS5996152A (en) 1984-06-02
JPH0428723B2 JPH0428723B2 (en) 1992-05-15

Family

ID=16507678

Family Applications (1)

Application Number Title Priority Date Filing Date
JP20548882A Granted JPS5996152A (en) 1982-11-25 1982-11-25 Production of polyvinyl chloride composition

Country Status (1)

Country Link
JP (1) JPS5996152A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60104105A (en) * 1983-11-09 1985-06-08 Shin Etsu Chem Co Ltd Production of vinyl chloride polymer
JPS60239659A (en) * 1984-05-14 1985-11-28 Fuji Photo Film Co Ltd Medium material for electrophoresis
JP2015511248A (en) * 2012-01-13 2015-04-16 ゲオルク フィッシャー デカ ゲゼルシャフト ミット ベシュレンクテル ハフツングGeorg Fischer DEKA GmbH Polyvinyl chloride compositions, tubes, ducts or containers, use of PVC compositions, and uses of tubes, ducts or containers

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56152802A (en) * 1980-02-08 1981-11-26 Rohm & Haas Emulsion polymer containing heterogeneous molecular weight and its manufacture
JPS57192411A (en) * 1981-05-22 1982-11-26 Tokuyama Soda Co Ltd Production of vinyl chloride polymer

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56152802A (en) * 1980-02-08 1981-11-26 Rohm & Haas Emulsion polymer containing heterogeneous molecular weight and its manufacture
JPS57192411A (en) * 1981-05-22 1982-11-26 Tokuyama Soda Co Ltd Production of vinyl chloride polymer

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60104105A (en) * 1983-11-09 1985-06-08 Shin Etsu Chem Co Ltd Production of vinyl chloride polymer
JPH0455202B2 (en) * 1983-11-09 1992-09-02 Shinetsu Chem Ind Co
JPS60239659A (en) * 1984-05-14 1985-11-28 Fuji Photo Film Co Ltd Medium material for electrophoresis
JPH0471179B2 (en) * 1984-05-14 1992-11-13 Fuji Photo Film Co Ltd
JP2015511248A (en) * 2012-01-13 2015-04-16 ゲオルク フィッシャー デカ ゲゼルシャフト ミット ベシュレンクテル ハフツングGeorg Fischer DEKA GmbH Polyvinyl chloride compositions, tubes, ducts or containers, use of PVC compositions, and uses of tubes, ducts or containers

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