JPS5865577A - Reel for welding wire - Google Patents
Reel for welding wireInfo
- Publication number
- JPS5865577A JPS5865577A JP16482181A JP16482181A JPS5865577A JP S5865577 A JPS5865577 A JP S5865577A JP 16482181 A JP16482181 A JP 16482181A JP 16482181 A JP16482181 A JP 16482181A JP S5865577 A JPS5865577 A JP S5865577A
- Authority
- JP
- Japan
- Prior art keywords
- reel
- wire
- parallel
- welding
- side portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/20—Skeleton construction, e.g. formed of wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/133—Means for feeding electrodes, e.g. drums, rolls, motors
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は溶接用ツイヤ(以下単に「ツイヤ」という)を
−回させて保管すると共に巻き戻−て−用する為の溶接
ツイヤ用り−V(以下単に「リール」という)に関する
ものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a welding gear-V (hereinafter simply referred to as a "reel") for rotating and storing a welding gear (hereinafter simply referred to as a "reel") and rewinding it for use. ).
ツイヤは、一般に裸コイルとして或いはり−V若しくは
スプーVに巻かれたコイルとして提供される。これらの
うち前者の裸コイルでは搬送中にコイV層が乱れたり、
溶接機への取り付は操作が不便であるので、後者のり−
V又はスプール巻きコイ〜が多く利用されており、特に
細径ツイヤでは殆んどがリール又はスプール巻として提
供されている。一方これらのスプーVとしては、従来成
形性並びに価格の点からプラスチック製のものが常用さ
れてきたが、これらのスプーVは通常回収されることな
く廃却錫分されている。しかるに廃却処分に肖って、例
えば焼却法では有害ガスが発生し、場立法では特別の用
地を確保しなければならない、従ってスプールについて
はこれ迄の廃却方針を再検討する必要がある。lKはプ
ラスチック原料も価格が高騰しており、より安価に提供
されるものが要求されるに至った。こうした要求に答え
るべく特開昭52−1!76号や同56−66889号
によりスプールの巻取枠自体を金属線材で構成したツイ
ヤ保管用リールが提案されている。しかし該提案のリー
ルには下記の如き欠点がある為、ワイヤを巻き戻して使
用する際には種々の関Mt−生じている。即ちこれらの
り−A/1は例えば第1図に示す様に巻取枠自体が金属
線材8で構成されるが、該金属線材8は第2図に示す様
なユニット体、即ちy −A/ 1の構成要素(以下単
に「リール要素」とiう)4が複数個結合されてなるも
のである。又リール要素4は、ワイヤを支持する為のツ
イヤ支持部分4mと、該ワイヤ支持部分の両端から外方
へ平行に延びる第1側方部分4bと、該第1111方部
分からり−A/1に保持する軸の円周方向へ平行に砥び
る外方リム部分4Cと、該外方リム部分から内方へ平行
に延びる第2備方部分4dと、該第g*方部分の両先端
がリール軸心と平行に連結される軸止部分4・とにより
形成されている。Twiers are generally provided as bare coils or as coils wound on a -V or spool V. Among these, in the former bare coil, the coil V layer is disturbed during transportation,
Since it is inconvenient to install it on a welding machine, we recommend using the latter glue.
V- or spool-wound carp are often used, and most small-diameter carp in particular are provided as reel or spool-wound carp. On the other hand, these sprues V have traditionally been made of plastic from the viewpoint of moldability and cost, but these sprues V are usually not collected and are disposed of as waste tin. However, when it comes to disposal, for example, the incineration method generates harmful gases, and the site method requires securing a special site, so it is necessary to reconsider the previous disposal policy for spools. As the prices of plastic raw materials have soared, LK has come to require products that can be provided at lower prices. In order to meet these demands, Japanese Unexamined Patent Publications No. 52-1!76 and No. 56-66889 have proposed a reel for storage in which the spool winding frame itself is made of metal wire. However, the proposed reel has the following drawbacks, and various problems occur when the wire is rewound and used. That is, the winding frame itself of these glue-A/1 is composed of a metal wire 8 as shown in FIG. 1, but the metal wire 8 is a unit body as shown in FIG. It is made up of a plurality of constituent elements (hereinafter simply referred to as "reel elements") 4 connected together. The reel element 4 also includes a twist support portion 4m for supporting the wire, a first side portion 4b extending parallel to the outside from both ends of the wire support portion, and the 1111th side portion -A/1. An outer rim portion 4C sharpens parallel to the circumferential direction of the shaft held in the shaft, a second provision portion 4d extends inwardly in parallel from the outer rim portion, and both ends of the g*th portion are It is formed by a shaft stop portion 4 connected parallel to the reel axis.
従ってワイヤ支持部分4aと第i*方部分の連続部はわ
ん曲面R1−有する隅部Aとなる。その為該隅部Aにワ
イヤが巻回されると下記の如きツイヤのくい込み現象が
発生する。特に線径の小さいツイヤではその現象が著し
くなる。Therefore, the continuous portion of the wire support portion 4a and the i*th direction portion becomes a corner portion A having a curved surface R1-. Therefore, when the wire is wound around the corner A, the following phenomenon of jamming occurs. This phenomenon is particularly noticeable when the wire diameter is small.
即ち第8図乃至第5図はツイヤがツイヤ支持部材4mへ
順次巻回されてい゛く状1の説明図を示し、第8図にお
いてワイヤ支持部材4a上に矢印の方向から巻回されて
きたリイーヤ社、隅部Aにおけるわん曲面Rの開始点ま
でFi順序良く整列して巻回される。そしてP、a壕で
巻回され光ツイヤlpの次に巻回されるqイヤalは最
初わん曲11iRの上方に位置するが、ワイヤの巻張力
(いわゆるパックテンV冒ン)の作用によりわん曲11
1に沿って下方に移動し、第4図に示す様にワイヤ畠p
とワイヤ支持部材4畠の閲にくい込む、仁の場合最下層
のツイヤは、外側へ突出せざるを得ないがこの突出ツイ
ヤapecaらず、ツイヤa、pよシ以前に巻回された
任意位置におけるツイヤが突出する場合もある。ともあ
れこの様な状態の下でツイヤa1の次にワイヤ畠!!を
巻回すと1イヤ11Bは第4図に示す様な位置にくる為
、ツイヤ0最下ムで乱れる.この様な状態でひき続きツ
イヤを巻回して積層していくと、第6図に示す様な隅部
AでツイヤO積層状態が逆転することになり、9イヤを
巻き戻す際に過大な引張力を必要としたり、ワイヤに曲
9を生ぜしめ、ワイヤの送給を困畷とし、最悪の場合は
ツイヤがからみ合って送給停止という事態をひき起こし
てい友。That is, FIG. 8 to FIG. 5 are explanatory views of the state 1 in which the wire is wound around the wire support member 4m in sequence, and in FIG. 8, the wire is wound on the wire support member 4a from the direction of the arrow. The wires are wound in a well-aligned Fi order up to the starting point of the curved surface R at the corner A. Then, the q ear AL, which is wound in the P and a grooves and is wound next to the optical wire lp, is initially located above the curved wire 11iR, but due to the action of the winding tension of the wire (so-called Pack Ten V winding), it is bent. 11
1 and move downward along the wire ridge p as shown in Fig. 4.
In the case of wire supporting member 4, the wire supporting member 4 has no choice but to protrude outward. In some cases, the gloss may be noticeable. In any case, under such conditions, Tsuiya A1 was followed by Wire Hatake! ! When wound, the first ear 11B will be in the position shown in Figure 4, so it will be disturbed at the bottom of the wire. If you continue to wind and stack the Tsuiya in this state, the stacking state of the Tsuiya O will be reversed at the corner A as shown in Figure 6, and there will be excessive tension when unwinding the Tsuiya. This may require force or cause bends in the wire, making it difficult to feed the wire, and in the worst case scenario, the wire may become entangled and stop feeding.
本発明はこうした事情に着目してなされたものでその目
的とするところは、上述のツイヤ〈い込み現象の発生を
防止してツイヤ支持部分上のワイヤ積層状@を良好に維
持せしめることによ〕、ワイヤの巻き戻しt−11寮且
つ容易に行なわしめることのできるり一vt−提供しよ
うとするにある。The present invention has been made in view of these circumstances, and its purpose is to prevent the occurrence of the above-mentioned twist phenomenon and maintain the wire lamination on the twist support portion in a good manner. ], the unwinding of the wire T-11 and can be easily carried out is intended to provide a single Vt-.
しかしてこの様な目的を達成し得た本発明のリールとは
、1本の金属線材を折り曲げて形成したリール要素【複
数個円形体に配列し互いに結合してなるy−yであって
、前記リール要,素が、ツイヤを支持する為のツイヤ支
持部分と、該ツイヤ支持部分の両端から内方へ平行に砥
びる第1II方部分と、該第1111方部分から9 −
Jlに/を保持する軸の円周方向へ平行に延びる内方リ
ム部分と、該内方リム部分から外方へ平行に砥びる第!
備方部分と、該第2IIil方部分から前記第ill方
部分の延長線上の方向へ平行に延びる外方リム部分とか
ら構成される様にした点に要旨を有するものである。However, the reel of the present invention that has achieved these objectives is a reel element formed by bending a single metal wire (a y-y formed by arranging a plurality of reel elements in a circular shape and connecting them to each other, The reel element includes a twirling support part for supporting the twirling, a first II part that sharpens inwardly in parallel from both ends of the twirling support part, and a 9- to 1111th part.
an inner rim portion extending parallel to the circumferential direction of the shaft holding the Jl;
The gist lies in that the outer rim portion is configured to include a rim portion, and an outer rim portion extending in parallel from the second portion to the extension line of the ill portion.
以下実施例図面に基づき本発明の構成及び作用効果を説
明するが、図面は単に一代表例を示すに過ぎず、本発明
は図示例に限定されず、前・後記の趣旨に徴して線材径
やり一y要素形状等の一部設計変I!ヲすること社いず
れも本発明の技術的範棚に属する.第6図は本発明のリ
ールに係るリ一もの(即ち第8鉤方部分)bl【付設し
て構成すると、各y−A/要素を結合する溶接個所を第
8備方部分6fとすることが可能となp、完成したリー
ルの側方部分は略2本の線材が束ねられた形状となるの
で、ワイヤ保持強度が高まり、又落下時の衝撃に対する
変形量も極めて小さい。The configuration and effects of the present invention will be explained below based on the drawings, but the drawings merely show one representative example, and the present invention is not limited to the illustrated example. Some design changes such as Yariy element shape etc. I! Both works belong to the technical scope of the present invention. FIG. 6 shows the reel (ie, the eighth hook portion) bl of the reel of the present invention [If it is attached and configured, the welding point that connects each Y-A/element will be the eighth hook portion 6f. Since the side portion of the completed reel has a shape in which approximately two wire rods are bundled, the wire holding strength is increased and the amount of deformation due to impact when dropped is extremely small.
又第9図に示す様に外方リム部分6eと第2IIll方
部分6−の連続部に段部sgを形成すると、各外方リム
部分6・の長さにばらつきがあってもこれらのばらつき
は段部6gで吸収される為、リール要素6の許容精度が
多少緩和される。即ち各リール要素6を円形状に配列し
て溶接結合する時、各第2側方部分541と隣接する9
−JIL/要素ダの第1111方部分5bと社強制的に
当接させられるが、この場合前述の如く各外方リム部分
5−と各第2備方部分6dの連続部に段116gが形成
されていると、各外方リム部分5・の長さが不揃いであ
っても外方リム6・同士が段部5Mで重なり合うので、
これらを強制的補強変形する必要がない、従って単純な
溶接作業のみによってリーvt−完成できることは勿論
、y−wに不要な歪や局所的内部応力の発生がなく、ワ
イヤの巻回時や保管時にリ−Wが変形するということも
ない。Furthermore, if a stepped portion sg is formed in the continuous portion of the outer rim portion 6e and the second IIIll portion 6- as shown in FIG. 9, even if there are variations in the length of each outer rim portion 6-, these variations is absorbed by the stepped portion 6g, so the permissible accuracy of the reel element 6 is somewhat relaxed. That is, when each reel element 6 is arranged in a circular shape and welded together, the 9 adjacent to each second side portion 541
- The 1111th side portion 5b of the JIL/element is forced into contact with the 1111th side portion 5b, but in this case, as described above, a step 116g is formed at the continuous portion of each outer rim portion 5- and each second side portion 6d. If so, even if the lengths of the outer rim portions 5 are uneven, the outer rims 6 overlap each other at the stepped portion 5M.
There is no need to forcibly reinforce and deform these wires.Therefore, it is possible to complete the rievt with only a simple welding operation, and there is no unnecessary strain or local internal stress in the yw, and there is no need for wire winding or storage. There is no possibility that Lee-W will sometimes deform.
又各す−ル要素會結合する為の溶接法としては現在便用
されている各櫨溶接法のいずれも適用可能であるが、特
にスポット溶接法によることが好ましい、即ちスポット
溶接は溶加材を使用せず、溶接用圧着端子だけを利用す
ればよいから各y−/L’要素を組み立て配列した後、
複数の溶接部分を同時に溶接することができ、リールの
熱歪が少なく、又能率的である。In addition, as a welding method for joining each of the steel elements, any of the currently used welding methods can be applied, but it is particularly preferable to use the spot welding method. After assembling and arranging each y-/L' element, you only need to use crimp terminals for welding.
A plurality of welding parts can be welded simultaneously, there is little thermal distortion of the reel, and it is efficient.
かくして第10図に示す様に各jj−7v要素を適当な
個数結合し、1個のり−A/6を形成せしめた後は、従
来と同様に防錆及び外観上の観点からり−A/に適当な
塗料やめっきを施こせばよい、但しこのリールを使用し
てワイヤの送給を行なう場合には、従来と同じくワイヤ
送給装置のリール軸に絶縁用の中空筒体を予め嵌装して
おく必要がある。Thus, as shown in FIG. 10, after bonding an appropriate number of each jj-7v elements to form one glue-A/6, from the viewpoint of rust prevention and appearance, the glue-A/6 However, when using this reel to feed wire, an insulating hollow cylindrical body must be fitted in advance to the reel shaft of the wire feeding device, as in the past. It is necessary to do so.
そこで上記の如く塗料やめつt&t−施むして得られた
り−tv6全体を例えばポリエチレン等の樹脂でコーテ
ィングしてり−A/61体に絶縁性を付与せしめること
によって従来の様な絶縁用の中空筒体は不要とな9、ワ
イヤ送給装置のリール軸に直接装着することができ、又
他のプラスチックリール等との互換性も高まる。尚1紀
の絶縁用コーティングの厚さは例えばポリエチレン樹脂
によるコーティングの場合では0.1■以上あれば絶縁
性は十分良好に維持される。Therefore, as mentioned above, by coating the entire TV6 with a resin such as polyethylene or by applying paint or T&T, it is possible to provide insulation to the A/61 body. There is no need for a cylindrical body 9, it can be directly attached to the reel shaft of the wire feeder, and compatibility with other plastic reels is also improved. In the case of a coating made of polyethylene resin, for example, if the thickness of the primary insulating coating is 0.1 .mu.m or more, the insulation properties can be maintained sufficiently well.
本発明は概略以上の様に構成されるので下記に要約子る
諸効果が得られる。Since the present invention is roughly constructed as described above, various effects summarized below can be obtained.
■リールにおけるワイヤ支持部分の両端部でいわゆるワ
イヤくい込み現象が発生することがないので、ワイヤ支
持部分上のワイヤ積層状態は良好に維持されることにな
り、ワイヤの巻き戻しを確実且つ容易に行なうと共に叩
イヤの送給を円滑に行なうことができる。■Since the so-called wire digging phenomenon does not occur at both ends of the wire support part of the reel, the wire stacking state on the wire support part is maintained well, making it possible to rewind the wire reliably and easily. At the same time, the beating ear can be fed smoothly.
■巻回されるワイヤは、細径のもの(1,00111@
φ以下)まで適用可能である。■The wire to be wound is of a small diameter (1,00111@
(φ or less).
■従来のg−71/の様にワイヤ巻回時に軸受部を有す
る電気絶縁物を胴内に挿入する必要がなることができる
為、プラスチックリーy1合板リールとの互換性t11
保することができる。■Compatibility with plastic reel Y1 plywood reel T11 because it is necessary to insert an electrical insulator with a bearing part into the body when winding the wire like the conventional G-71/
can be maintained.
■安価な溶接ワイヤ用リールが作成可能である。■It is possible to create inexpensive welding wire reels.
■廃却に対し有利である。■It is advantageous for disposal.
第1図は金属゛線材で形成された従来のリールをする要
素の説明図、第8図乃至第5図は従来り−へ
一ルにおけるツイヤの巻回状態説明図、第6図は本発明
リールに係るリール要素の説明図、第7図は本発明リー
ルにおけるワイヤの巻回状態説明図、第8.9図はリー
ル要素の変形例、第10図は第8図のリール要素を結合
させて構成したリールの概略斜視図を夫々示す。
1.6・・・リーA/ 4,6 ell+
リール要素5m・・・ワイヤ支持部分 5b−・・第1
側方部分6C・・・内方リム部分 64・・・第2側
方部分5e・・・外方リム部分 5 f−・・第3側
方部分5g・・・段部 A、A’ −・・隅
部第10図
−429−Fig. 1 is an explanatory diagram of the elements of a conventional reel made of metal wire, Figs. 8 to 5 are explanatory diagrams of the winding state of the twill in the conventional reel, and Fig. 6 is an explanatory diagram of the winding state of the reel in the conventional reel. FIG. 7 is an explanatory diagram of the winding state of the wire in the reel of the present invention, FIG. 8.9 is a modified example of the reel element, and FIG. 10 is an illustration of the reel element of FIG. 8 combined. FIG. 2 shows a schematic perspective view of a reel configured as shown in FIG. 1.6...Lee A/ 4,6 ell+
Reel element 5m...wire support portion 5b-...first
Side part 6C... Inner rim part 64... Second lateral part 5e... Outer rim part 5 f-... Third lateral part 5g... Step portion A, A' -.・Corner part Fig. 10 -429-
Claims (1)
素を複数個円形状K11a列し互いに結合してなる溶接
ツイヤ用リールにおいて、前配り−V要素は、WI接ク
ツイヤ支持するためのダイヤ支持部分と、該ダイヤ支持
部分の両端から内方へ平行に嫌びる第10側方部分と、
該第10111方部分からり−Vを保持する軸の円周方
向へ平行に延びる内方リム部分と、該内方リム部分から
外方へ平行に延びる第2の側方部分と、該第2の側方部
分から前記第1の側方部分の方向へ平行に砥ひる外方リ
ム部分とからなることを特徴とする溶接ツイヤ用りゝ−
ル。 (2、特許請求の範囲第1項において、外方リム部分の
端部が第1の側方部分の嫌長線上に内方へ向って平行に
延びたものである溶接ツイヤ用リール。 (3)特許請求の範囲第1又は2項において、リール要
緊の結合がスボツF溶接されたものである溶接ワイヤ用
リール。 (4)特許請求の範囲第1〜畠項のいずれかにおいて、
外方リム部分と第2の側方部分との連続部に段部が形成
されたものである溶接ツイヤ用リール。 (5)特許請求の範囲第1〜4項のいずれかにおいて、
金属線材表面が絶縁コーティングされたものである溶接
ワイヤ用リール。[Claims] (IJ' In a welding reel formed by bending a single metal wire or by arranging a plurality of 1μ elements in a circular shape K11a and connecting them to each other, the front-distributed -V element is WI a diamond support part for supporting the diamond support part; a tenth side part extending inwardly in parallel from both ends of the diamond support part;
an inner rim portion extending parallel to the circumferential direction of the shaft holding the 10111 side portion; a second side portion extending parallel outwardly from the inner rim portion; and an outer rim portion which is ground parallel to the direction of the first side portion from the side portion of the welding tool.
Le. (2. In claim 1, the reel for a welding wheel is such that the end of the outer rim portion extends inward and parallel to the longitudinal line of the first side portion. (3) ) A reel for welding wire according to claim 1 or 2, in which the connection required for the reel is spot F welded. (4) In any of claims 1 to 2,
A reel for welding twirls, which has a stepped portion formed in a continuous portion between an outer rim portion and a second side portion. (5) In any one of claims 1 to 4,
A welding wire reel whose surface is coated with insulation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16482181A JPS5865577A (en) | 1981-10-14 | 1981-10-14 | Reel for welding wire |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP16482181A JPS5865577A (en) | 1981-10-14 | 1981-10-14 | Reel for welding wire |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS5865577A true JPS5865577A (en) | 1983-04-19 |
JPS638874B2 JPS638874B2 (en) | 1988-02-24 |
Family
ID=15800550
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP16482181A Granted JPS5865577A (en) | 1981-10-14 | 1981-10-14 | Reel for welding wire |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS5865577A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01181684A (en) * | 1988-01-13 | 1989-07-19 | Tsubakimoto Chain Co | Chain winding reel |
EP0614842A1 (en) * | 1993-02-27 | 1994-09-14 | DRAHTWARENFABRIK DRAHTZUG STEIN GmbH & Co. KG | Wire or cable reel |
EP1106558A2 (en) * | 1999-12-07 | 2001-06-13 | Compagnucci - S.p.A. | Yarn-winding reel composed of an annular series of bent rod iron modular elements |
JP2008249626A (en) * | 2007-03-30 | 2008-10-16 | Chugoku Electric Power Co Inc:The | Light-emitting body and electroscope |
-
1981
- 1981-10-14 JP JP16482181A patent/JPS5865577A/en active Granted
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01181684A (en) * | 1988-01-13 | 1989-07-19 | Tsubakimoto Chain Co | Chain winding reel |
EP0614842A1 (en) * | 1993-02-27 | 1994-09-14 | DRAHTWARENFABRIK DRAHTZUG STEIN GmbH & Co. KG | Wire or cable reel |
EP1106558A2 (en) * | 1999-12-07 | 2001-06-13 | Compagnucci - S.p.A. | Yarn-winding reel composed of an annular series of bent rod iron modular elements |
EP1106558A3 (en) * | 1999-12-07 | 2002-06-05 | Compagnucci - S.p.A. | Yarn-winding reel composed of an annular series of bent rod iron modular elements |
JP2008249626A (en) * | 2007-03-30 | 2008-10-16 | Chugoku Electric Power Co Inc:The | Light-emitting body and electroscope |
Also Published As
Publication number | Publication date |
---|---|
JPS638874B2 (en) | 1988-02-24 |
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