CA1232580A - Coil package - Google Patents

Coil package

Info

Publication number
CA1232580A
CA1232580A CA000442863A CA442863A CA1232580A CA 1232580 A CA1232580 A CA 1232580A CA 000442863 A CA000442863 A CA 000442863A CA 442863 A CA442863 A CA 442863A CA 1232580 A CA1232580 A CA 1232580A
Authority
CA
Canada
Prior art keywords
major side
side walls
reel flanges
reel
coil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000442863A
Other languages
French (fr)
Inventor
Clive R.E. Carroll
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Balfour Beatty PLC
Original Assignee
BICC PLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BICC PLC filed Critical BICC PLC
Priority to CA000519040A priority Critical patent/CA1252434A/en
Application granted granted Critical
Publication of CA1232580A publication Critical patent/CA1232580A/en
Expired legal-status Critical Current

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Landscapes

  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)

Abstract

ABSTRACT
An improved coil package comprises a closable carton formed from a folded blank of cardboard and, removably housed in the carton, a reel on which is carried a coil of wire. A hollow hub formed of a transversely folded metal strip extends between and is secured with respect to the reel flanges. Each reel flange is secured to the inner face of, or is restrained against movement in a direction away from and against rotational movement about its axis with respect to, the adjacent major side wall. Where the reel flanges are secured to the inner faces of the major side walls, boundaries between the major side walls and an outer peripheral wall are perforated to facilitate removal of the outer peripheral wall.

Description

~3~
AN IMPROVED COIL PACKAGE

This invention relates to the packaging of wire or cable and more particularly to the packaging of coils of bare or insulated electric wire or cable, for example wire or cable of the kinds used in house wiring systems, all such bare and insulated wire and cable hereinafter, for convenience, being included in the generic term "wire".
By a "coil" of wire is meant a self-supporting multiplicity of turns or convolutions of wire.
The interests of the manufacturer, wholesaler or retailer, and user of wire are in conflict insofar as transportation and packaging of wire are concerned. For ease of manufacture and transportation within the factory, it is in the interests of the manufacturer that wuire used within the factory be in coil form. From the point of view of the wholesaler or retailer who has to - keep a large stock of wires of different kinds from one another, storage of wire is facilitated if it is supplied in packages of a shape and size such that they can be readily stacked. On the other hand, the user prefers wire to be supplied on a reel from which wire can be readily unwound as and when required. Generally, wire is marketed either in coils which are covered by a toloidal lapping of paper or cheap fabric or on non 25- returnable reels. The former type of packaging is cheap but it is not popular with wholesalers and retailers ' g .. . . . . . . .,, . . . _ _ .. _ . .. . . .. .. . .... . . .

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2.
because such packaged coils are not readily stackable and is not popular with users because wire cannot be readily withdrawn from a coil and because once the toroidal lapping is removed to enable wire to be withdrawn from the coil, the balance of the coil is left unprotected and may become tangled, as replacement of the toroidal lapping is usually too tiresome to be undertaken by the user. The alternative form of packaging in non-returnable reels is unpopular with the wire manufacturer because it is more labour intensive and costly and i9 disliked by the wholesaler and retailer because reels cannot be readily stacked.
Several forms Or wire packages have been proposed that serve the dual purpose of a container or carton for a coil and of a reel from which wire from the coil can be readily withdrawn but all suffer from the disadvantage that they are not easily stacked for storage purposes and/or, once the container or carton has been opened to withdraw wire from the coil, are not readily re-closed for the purpose of protecting that part of the coil remaining in the package.
It is the object of the present invention to provide an improved coil package which serves the dual purposes of a coil carton and a reel, which is simple and inexpensive to manufacture and which provides for ready removal and-replacement of the carton.

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3 20143-769 According to the invention our improved coil package com-prises a closable carton which is formed from at least one folded blank of cardboard or plastics material and which has a pair of oppositely disposed major side walls, each of which major side walls has an aperture in substantially axial alignment with the aperture of the other major side wall; a pair of separately formed substantially flat reel flanges, each of which reel flanges is adjacent to the inner face of, and is restrained against movement in a direction away from and against rotational movement about its axis with respect to, one of the major side walls and each of which reel flanges has an aperture in substantially axial alignment with the apertures of the major side walls; a coil of wire positioned between and bounding the apertures in the reel flanges; and, extending between parts of the reel flanges bounding said aligned apertures and secured with respect to the reel flanges, a substan-tially rigid hollow hub.
Since the reel flanges constitute component parts of the coil package and serve to strengthen its major side walls, the improved coil package has the important advantage that the carton can be formed of a cardboard or plastics material or a thickness such that it can be readily folded.
When the coil of wire substantially fills the carton the coil of wire will itself, at least in part, serve to restrain move-ment of each reel flange in a direction away from its associated major side wall but, in the preferred improved coil package, each reel flange is restrained against movement in a direction away from its associated major side wall irrespective of the quantity of wire .~

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4. 20143-769 remaining on the coil.
Preferably, each reel flange is positively restrained against movement in a direction away from and against rotational movement about its axis with respect to the adjacent major side wall of the carton by positioning the flange in inter-facial con-tact with, and securing the flange to, the inner face of the adja-cent major side wall by any convenient securing means, e.g. staples and/or adhesive, and, in this case, preferably the reel flanges are permanently secured to appropriate parts of the blank before it is folded to form the carton.
Where the reel flanges are restrained against movement in directions away from the major side walls and it is desired to withdraw wire from the coil package, the entire carton can be removed to leave a , .,-.~, ,~

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5.
reel from which wire can be readily unwound. Where the reel flanges are secured to the major side walls, when it is desired to withdraw wire from the coil package, an outer peripheral wall of the carton extending between the two major side walls is removed so that wire can readily be unwound from the resulting reel. For this purpose, preferably the boundaries between the major side walls and the outer peripheral wall of the carton are perforated or otherwise weakened to facllitate removal Or the outer peripheral wall.
The rigid hollow hub may be made of metal or metal alloy, plastics or any other suitable material and may be secured with respect to the reel flanges in any convenient manner.
Where the reel flanges are permanently secured to the inner faces of the major side walls, to facilitate;
stacking of improved coil packages, preferably the apertures in the ma;or side walls are of greater diameter than the apertures in the reel flanges and end parts of the rigid hollow hub protruding through the apertures in the reel flanges are so rolled radially outwardly or are otherwise so distorted that the distorted ends form stops which bear against the outer faces of those parts of the reel flanges surrounded by the boundary walls of the apertures in the major side walls and that no part of the hub protrudes beyond the ~232~
6.
planes containing the outer faces of the major side walls.
The invention is further illustrated by a description, by way of example, of a preferred form of the improved coil package with reference to the accompanying drawing which shows an isometric view of the improved coil package.
Referring to the drawing, the improved coil package comprises a carton 1 formed from a blank of cardboard and having a pair of oppositely disposed major side walls 2 each of which is of square shape and has a central aperture in axial alignment with the aperture of the other major side wall. A pair of separately formed flat reel flanges 4, each of circular shape and having a central aperture in axial alignment with the apertures of major side walls 2, is in inter-facial contact with and is secured by adhesive to the inner faces of the - major side walls and a coil 5 of wire is positioned between and bounds the apertures in the reel flanges. A
rigid hollow hub 7 formed my a transversely folded metal strip extends between the major side walls 2 and end parts 8 of the hub are rolled radially outwardly to bear against the outer faces of the major side walls. The boundaries 9 between the major side walls 2 and the outer peripheral wall 3 are perforated to facilitate removal of the outer peripheral wall.

Claims (4)

7.
THE EMBODIMENTS OF THE INVENTION IN WHICH AN EXCLUSIVE
PROPERTY OR PRIVILEGE IS CLAIMED ARE DEFINED AS FOLLOWS:
1. A coil package comprising a closable carton which is formed from at least one folded blank of cardboard or plastics material and which has a pair of oppositely disposed major side walls, each of which major side walls has an aperture in substan-tially axial alignment with the aperture of the other major side wall; a pair of separately formed substantially flat reel flanges, each of which reel flanges is adjacent to the inner face of, and is restrained against movement in a direction away from and against rotational movement about its axis with respect to, one of the major side walls and each of which reel flanges has an aperture in substantially axial alignment with the apertures of the major side walls; a coil of wire positioned between and bounding the apertures in the reel flanges; and, extending between parts of the reel flanges bounding said aligned apertures and secured with respect to the reel flanges, a substantially rigid hollow hub.
2. A coil package comprising a closable carton which is formed from at least one folded blank of cardboard or plastics material and which has a pair of oppositely disposed major side walls, each of which major side walls has an aperture in substan-tially axial alignment with the aperture of the other major side wall; a pair of separately formed substantially flat reel flanges, each of which reel flanges is in inter-facial contact with and is so secured to the inner face of one of the major side walls that it is restrained against movement in a direction away from the major side wall and each of which reel flanges has an aperture in substan-8.
tially axial alignment with the apertures of the major side walls;
a coil of wire positioned between and bounding the apertures in the reel flanges; and, extending between parts of the reel flanges bounding said aligned apertures and secured with respect to the reel flanges, a substantially rigid hollow hub, boundaries between the major side walls and an outer peripheral wall of the carton being perforated to facilitate removal of the outer peripheral wall.
3. A coil package as claimed in Claim 2, wherein each separately formed reel flange is permanently secured to the inner face of the adjacent major side wall by separately formed means.
4. A coil package as claimed in Claim 2, wherein each separately formed reel flange is permanently secured to the inner face of the adjacent major side wall by adhesive.
CA000442863A 1982-12-09 1983-12-08 Coil package Expired CA1232580A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CA000519040A CA1252434A (en) 1983-03-01 1986-09-24 Coil package

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB8235166 1982-12-09
GB8235166 1982-12-09

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CA000519040A Division CA1252434A (en) 1983-03-01 1986-09-24 Coil package

Publications (1)

Publication Number Publication Date
CA1232580A true CA1232580A (en) 1988-02-09

Family

ID=10534861

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000442863A Expired CA1232580A (en) 1982-12-09 1983-12-08 Coil package

Country Status (1)

Country Link
CA (1) CA1232580A (en)

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