JPS5862026A - Method of attaching air support mat - Google Patents

Method of attaching air support mat

Info

Publication number
JPS5862026A
JPS5862026A JP56160890A JP16089081A JPS5862026A JP S5862026 A JPS5862026 A JP S5862026A JP 56160890 A JP56160890 A JP 56160890A JP 16089081 A JP16089081 A JP 16089081A JP S5862026 A JPS5862026 A JP S5862026A
Authority
JP
Japan
Prior art keywords
air support
support mat
mat
pat
seat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP56160890A
Other languages
Japanese (ja)
Inventor
Shuichi Tokumitsu
徳満　修一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ikeda Corp
Original Assignee
Ikeda Bussan Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ikeda Bussan Co Ltd filed Critical Ikeda Bussan Co Ltd
Priority to JP56160890A priority Critical patent/JPS5862026A/en
Publication of JPS5862026A publication Critical patent/JPS5862026A/en
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/1271—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed parts being partially covered

Landscapes

  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Chair Legs, Seat Parts, And Backrests (AREA)

Abstract

PURPOSE:To prevent a mat when a skin material is applied to cover from being moved or distorted, by arranging an air support mat with attaching pieces in a sheet pat mold, injecting a foamable synthetic resin raw liquid, and securing and temporarily anchoring the attaching pieces to the pat when the pat is foamed and molded. CONSTITUTION:The air support mat 1 formed with an attaching pieces 2 is arranged in the bottom force 11A of the foaming force 11 with the surface of the mat 1 abutted on the bottom force 11A, a foamable synthetic resin raw liquid 5' is injected thereon, and when a top force is placed and the raw liquid 5' is allowed to foam and to cure, the foamable synthetic resin is molded with the attaching pieces 2 secured, and an integrally molded item of the sheet pat and the air support mat 1 is obtained. As, in the integrally molded item, the mat is temporarily anchored, a skin material can be applied to cover without holding the air support mat after the upper pat is attached, without the mat being distorted or moved, and therefore the efficiency of the covering operation can be improved.

Description

【発明の詳細な説明】 本発明は車両等のシートに設けられるエアサポートマッ
トの取付方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for attaching an air support mat to a seat of a vehicle or the like.

エアサポートマットとしてはシートバックの中央部下部
に設けられるランバーサポートマット、シートクッショ
ン及びシートバックの両側部ニ夫々一対設けられるサイ
ドサポートマット及びシートクッションの前側部に設け
られるサイサポートマット等があるが、これらのエアサ
ポートマットをシートクッションまたはシート・バック
のシートバットに取付ける場合にはシートバットの所定
の位置にエアサポートマットを配置し、アッパーバット
により前記エアサポートマットを移動しないように押え
た状態で表皮材をシートバットに被覆している。Air support mats include lumbar support mats provided at the lower center of the seat back, side support mats provided in pairs on each side of the seat cushion and seat back, and thigh support mats provided at the front side of the seat cushion. When attaching these air support mats to the seat cushion or the seat butt of the seat back, place the air support mat in a designated position on the seat butt, and hold the air support mat in place with the upper butt so that it does not move. The seat batt is covered with a skin material.

然し乍ら、シートバットの所定の位置にエアサポートマ
ットを正確に取付けるのが困難で、表皮材の被覆時にエ
アサポートマットが移動する虞れを有し、シートバット
に取付けるエアサポートマットが複数になると更に表皮
材の被覆が困難となる欠点を有し、作業能率を著しく低
下させる原因となっていた。However, it is difficult to accurately attach the air support mat to a predetermined position on the seat butt, and there is a risk that the air support mat may move when covering the skin material. This method has the drawback that it is difficult to coat the skin material, which causes a significant decrease in work efficiency.

本発明の目的はシートバットの所定の位置に工アサボー
トマットを正確に取付ける事が出来、表皮材の被覆作業
１、シートの組付作業の能率を著しく向上させる事が出
来るエアサポートマットの取付方法を提供するもので、
以下図面を参照して詳述する所より明らかとなるであろ
う。The object of the present invention is to install an air support mat that can accurately attach a support mat to a predetermined position of a seat butt, and that can significantly improve the efficiency of the covering work of the skin material and the work of assembling the seat. It provides a method
This will become clear from the detailed description below with reference to the drawings.

第１図には本発明の実施に用いられるエアサポートマッ
トの一実施例の概略が示されており、このエアサポート
マット１は本実施例においてはシートバックのランバー
サポートマットに適用するものとして示されているが、
シートクッション及びジードパ、ツクのサイドサポー′
トマット等にも形状を適宜変更して適用し得るものであ
る。FIG. 1 shows an outline of an embodiment of an air support mat used in carrying out the present invention, and this air support mat 1 is shown in this embodiment as being applied to a lumbar support mat for a seat back. Although it has been
Seat cushion, side support, and side support
It can also be applied to tomato etc. by changing the shape as appropriate.

このエアサポートマット１は塩化ビニールシート、ゴム
成形品、ゴムチューブ等より形成され、予めエアが注入
されたもの、或いはエアポンプによりエアの注入量を調
整し得るものであってもよい。エアサポートマツ・ト、
１の両側部には一対の取付片２が形成され、適宜の位置
に透孔３が穿設されている。前記取付片２は本実施例に
おいてはエアサポートマット１の左右両側部に−ぶ形成
した外周縁に沿って一連に形成し、或いは間欠的に形成
するものであってもよく、更には側部或いは裏面側に部
分的に形成するものであってもよい。またエアサポート
マット１はその裏面側に形状保持用の形状保持板等を取
付けたものであってもよい、次に第２図Ａに示す如く、
発泡成形型１１の下型１１Ａに前記エアサポートマット
１をその表面側を当接させた状態で配置する。尚、発泡
成形型１１の下型１１Ａのキャビティは成形すべきシー
トバット５にエアサポートマット１の大きさを加えた形
状になされている。また、エアサポートマット１を下型
１１Ａに載置した場合に前記取付片２が下型１１Ａｋ当
接しない状態になされている。The air support mat 1 is formed from a vinyl chloride sheet, a rubber molded product, a rubber tube, etc., and may be injected with air in advance, or may be one in which the amount of air injected can be adjusted using an air pump. Air support pine to,
A pair of mounting pieces 2 are formed on both sides of 1, and through holes 3 are bored at appropriate positions. In this embodiment, the mounting pieces 2 may be formed in series along the outer periphery formed on both left and right sides of the air support mat 1, or may be formed intermittently. Alternatively, it may be partially formed on the back side. Further, the air support mat 1 may have a shape-retaining plate or the like attached to its back side for shape-retaining purposes. Next, as shown in FIG. 2A,
The air support mat 1 is placed in the lower mold 11A of the foaming mold 11 with its surface side in contact with the lower mold 11A. The cavity of the lower mold 11A of the foaming mold 11 has a shape that is the size of the sheet batt 5 to be molded plus the size of the air support mat 1. Further, when the air support mat 1 is placed on the lower mold 11A, the mounting piece 2 is not brought into contact with the lower mold 11Ak.

第２図Ｂに示す如く、下型１１Ａに発泡合成樹脂の原液
５′を住込し、第２図Ｃに示す如く、下型１１Ａに上型
１１Ｂを載置して発泡合成樹脂の原液５′を発泡、キュ
アさせてシートバット５を成形する。この際、発泡合成
樹脂は取付片２の透孔３より取付片２の前後に連設した
状態で成形される。As shown in FIG. 2B, the foamed synthetic resin stock solution 5' is filled in the lower mold 11A, and as shown in FIG. 2C, the upper mold 11B is placed on the lower mold 11A. ' is foamed and cured to form a sheet batt 5. At this time, the foamed synthetic resin is molded so as to be connected to the front and rear of the mounting piece 2 through the through hole 3 of the mounting piece 2.

成形型１１よりシートバット５を取り出せば、７−トパ
ツト５にエアサポートマット１の取付片２が発泡成形の
際に固着された状態のシートバット５とエアサポートマ
ット１の一体成形品が得られる。When the seat batt 5 is taken out from the mold 11, an integrally molded product of the seat batt 5 and the air support mat 1 is obtained, with the mounting piece 2 of the air support mat 1 fixed to the top part 5 during foam molding. .

次に第３図に示す如く１シートパツト５とフレーム（図
示せず）とを組み付け、エアサポートマット１の表面側
にアッパーパット７を取り付け、表皮材（図示せず）で
被覆する事により、シートバックが形成され、この際シ
ートバット５にエアサポートマット１が仮止めされた状
態で表皮材を被覆させる事が出来るのでエアサポートマ
ット１が被覆作業の際に取付位置より移動する事がなく
、エアサポートマット１を変形させる虞れもない。Next, as shown in FIG. 3, the 1 seat pad 5 and the frame (not shown) are assembled, the upper pad 7 is attached to the surface side of the air support mat 1, and the sheet is covered with a skin material (not shown). At this time, the air support mat 1 can be covered with the skin material while the air support mat 1 is temporarily fixed to the seat butt 5, so the air support mat 1 will not move from the installation position during the covering work. There is no risk of deforming the air support mat 1.

以上が本発明に係る工・アサボートマットの取付方法の
一実施例の概略であるが、斯る方法に依ればシートパッ
トに表皮材を被覆する際にエアサポートマットを押え込
みながら作業する必要がなく、エアサポートマットがシ
ートバットに仮止めされた状態で表皮材を被覆する事が
出来１表皮材の被覆作業能１を著しく向上させる事が出
来、またエアサポートマットをシートバットの所定の位
置に正確に取り付ける事が出来、エアサポートマットが
移動したり、変形する虞れがない外観の優れたシートを
得る事が出来る。The above is an outline of one embodiment of the method for installing the air support mat according to the present invention, but according to this method, it is necessary to press down the air support mat when covering the seat pad with the skin material. This makes it possible to cover the skin material while the air support mat is temporarily attached to the seat butt, which significantly improves the covering workability of the skin material. It is possible to obtain a sheet with an excellent appearance that can be installed accurately in the position and there is no risk of the air support mat moving or deforming.

【図面の簡単な説明】[Brief explanation of the drawing]

第１図は本発明に係るエアサポートマットの取付方法の
実施に用いられるエアサポートマットの一実施例の概略
を示す斜視図、第２図Ａ乃至Ｃはシートバットとエアサ
ポートマットの一体成形品を得るための各工程を夫々示
す概略的断面説明図、第３図は本発明の取付方法により
形成されたシートバックのシートバットとエアサポート
マットの一体成形品の概略を示す正面斜視図である。 図中、１・・・エアサポートマット、２・・・取付片、
５・・・シートバット、ぎ・・・発泡合成樹脂の原液、
１１・・・成形型、ＩＩＡ・・・下型。Fig. 1 is a perspective view schematically showing an embodiment of an air support mat used in the method of attaching an air support mat according to the present invention, and Fig. 2 A to C are integrally molded products of the seat butt and the air support mat. FIG. 3 is a front perspective view schematically showing an integrally molded product of a seat back seat butt and an air support mat formed by the mounting method of the present invention. . In the figure, 1...Air support mat, 2...Mounting piece,
5... Sheet batt, Gi... Foamed synthetic resin stock solution,
11... Molding mold, IIA... Lower mold.

Claims (2)

【特許請求の範囲】[Claims] （１）取付片を有するエアサポートマットを形成し、該
エアサポートマットをシートバットの成形型内に配置し
、該成形型に発泡合成樹脂の原液を注入し、シートバッ
トを発泡成形する際に前記エアサポートマットの取付片
をシートバットに固着させ、前記エアサポートマットを
仮止めさせる事を特徴とするエアサポートマットの取付
方法。(1) Form an air support mat with a mounting piece, place the air support mat in a mold for a seat bat, and inject a stock solution of foamed synthetic resin into the mold to form a foam mold for the seat bat. A method for attaching an air support mat, comprising fixing a mounting piece of the air support mat to a seat butt and temporarily fixing the air support mat. （２）前記エアサポートマットがランバーサポートマッ
トである事を特徴とする特許請求の範囲第１項記載のエ
アサポートマットの取付方法、（３）前記エアサポート
マットが一対のサイドサポートマットである事を特徴と
する特許請求の範囲第１項記載のエアサポートマットの
取付方法。(2) The air support mat mounting method according to claim 1, wherein the air support mat is a lumbar support mat; (3) the air support mat is a pair of side support mats. A method for attaching an air support mat according to claim 1.
JP56160890A 1981-10-12 1981-10-12 Method of attaching air support mat Pending JPS5862026A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP56160890A JPS5862026A (en) 1981-10-12 1981-10-12 Method of attaching air support mat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP56160890A JPS5862026A (en) 1981-10-12 1981-10-12 Method of attaching air support mat

Publications (1)

Publication Number Publication Date
JPS5862026A true JPS5862026A (en) 1983-04-13

Family

ID=15724572

Family Applications (1)

Application Number Title Priority Date Filing Date
JP56160890A Pending JPS5862026A (en) 1981-10-12 1981-10-12 Method of attaching air support mat

Country Status (1)

Country Link
JP (1) JPS5862026A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59166919U (en) * 1983-04-22 1984-11-08 株式会社学習研究社 Mold type for cushion body
JPS59166918U (en) * 1983-04-22 1984-11-08 株式会社東洋クオリティワン Mold type for cushion body
JPS6046213U (en) * 1983-09-09 1985-04-01 株式会社東洋クオリティワン Mold type for cushion body
JPS6177852U (en) * 1984-10-30 1986-05-24
NL1022503C2 (en) * 2003-01-27 2004-08-03 Isobouw Systems Bv Reinforced synthetic foam construction element for e.g. casting concrete foundations, reinforced with strip with ends and middle part anchored in and supported against foam material
EP3469958A4 (en) * 2016-06-14 2020-02-19 Kaneka Corporation Foam molded article, method for manufacturing molded foam article, and seat for automobile

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS552029A (en) * 1978-06-20 1980-01-09 Suzuki Motor Co Foaming moldings provided with hanging stop means and its preparation
JPS5695658A (en) * 1979-12-28 1981-08-03 Ikeda Bussan Co Ltd Production of head rest and others
JPS5695659A (en) * 1979-12-28 1981-08-03 Ikeda Bussan Co Ltd Production of head rest or the like
JPS5698151A (en) * 1979-12-29 1981-08-07 Inoue Mtp Co Ltd Method and apparatus for molding foamed synthetic resin layer in unitary body with hollow outer skin in hollow outer skin

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS552029A (en) * 1978-06-20 1980-01-09 Suzuki Motor Co Foaming moldings provided with hanging stop means and its preparation
JPS5695658A (en) * 1979-12-28 1981-08-03 Ikeda Bussan Co Ltd Production of head rest and others
JPS5695659A (en) * 1979-12-28 1981-08-03 Ikeda Bussan Co Ltd Production of head rest or the like
JPS5698151A (en) * 1979-12-29 1981-08-07 Inoue Mtp Co Ltd Method and apparatus for molding foamed synthetic resin layer in unitary body with hollow outer skin in hollow outer skin

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59166919U (en) * 1983-04-22 1984-11-08 株式会社学習研究社 Mold type for cushion body
JPS59166918U (en) * 1983-04-22 1984-11-08 株式会社東洋クオリティワン Mold type for cushion body
JPS6046213U (en) * 1983-09-09 1985-04-01 株式会社東洋クオリティワン Mold type for cushion body
JPS6177852U (en) * 1984-10-30 1986-05-24
NL1022503C2 (en) * 2003-01-27 2004-08-03 Isobouw Systems Bv Reinforced synthetic foam construction element for e.g. casting concrete foundations, reinforced with strip with ends and middle part anchored in and supported against foam material
EP3469958A4 (en) * 2016-06-14 2020-02-19 Kaneka Corporation Foam molded article, method for manufacturing molded foam article, and seat for automobile
US11155192B2 (en) 2016-06-14 2021-10-26 Kaneka Corporation Foam molded article, method for manufacturing molded foam article, and seat for automobile

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