JPH11279400A - Black-colored polyamide-based resin composition with excellent weatherability - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a black-colored polyamide-based resin composition little in discoloration of black colors, even it is used outdoors, especially under rain- beaten application conditions and exhibits excellent appearance of its molding. SOLUTION: The resin composition comprises (A) 30-70 pts.wt. of a polyamide resin comprising (a1) 85-100 wt.% of a semiaromatic polyamide having a crystallization temperature of 210 deg.C or lower and (a2) 0-15 wt.% of an aliphatic polyamide having a crystallization temperature of 210 deg.C or lower, (B) 70-30 pts.wt. of an inorganic filler, (C) 0.05-10 pts.wt. of carbon black, (D) 0.01-3 pts.wt. of nigrosine having a pH of 5 or higher, the wt. ratio of (D) to (C) being 0.05-0.5, (E) 10-1,000 ppm in terms of copper, based on (A), of a copper compound and (F) 50-10,000 ppm, based on (A), of a pentaerythritol-type organic phosphite compound.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

TECHNICAL FIELD The present invention has an excellent initial appearance,
The present invention relates to a black-colored polyamide-based resin composition having mechanical properties capable of replacing metals, and capable of obtaining a molded article with little black discoloration even under use conditions outdoors, particularly under rainfall.

[0002]

2. Description of the Related Art Polyamide resins are widely used for parts such as automobiles and electric / electronic products because of their excellent mechanical and thermal properties and oil resistance. In addition, reinforced polyamide resin blended with glass fiber in polyamide, by greatly improving mechanical properties, heat resistance, chemical resistance, etc.,
Conventionally, parts made of metal can be replaced from the viewpoints of weight reduction and rationalization of processes, etc., and studies are being actively conducted in recent years.

[0003] In particular, when used for outdoor applications, it is used in the form of a black colored molded product. For this reason, carbon black has been added as a means of improving weather resistance at the lowest cost and easily.However, use of organic dyes such as azine dyes alone or in combination with carbon black has also been active. Are being considered. For example, a molding compound in which carbon black and nigrosine are compounded with polyamide (Japanese Patent Publication No. 60-43379) or an example in which a fiber-reinforced polyamide resin is colored black to improve the good appearance of a molded product are polyamide resins. And a reinforced good appearance black polyamide resin composition (JP-A-4-370148) comprising a glass fiber, carbon black, and nigrosine.

[0004] However, when a black colored molded article using an azine dye such as nigrosine is used outdoors, particularly when exposed to rain, cracks are generated on the surface thereof, fading proceeds, and the white color becomes extremely white. There was a problem that it became. In particular, when an inorganic filler such as glass fiber is blended at a high concentration, the emergence of the inorganic filler such as glass fiber becomes remarkable, and when a molded article using a reinforced polyamide resin is used as a substitute for a metal product. Was a major problem.

As a method for improving the weather resistance of a nylon resin, JP-A-3-181561 discloses a method of adding a hindered phenolic antioxidant, a phosphite compound, a hindered amine light stabilizer, and a benzotriazole ultraviolet absorber to a nylon resin. It is stated that a composition containing the agent can greatly improve weather resistance. However, there is no report or suggestion about a polyamide resin composition which is excellent in initial gloss in a black-colored reinforced polyamide resin containing nigrosine and is capable of obtaining a molded article having extremely little fading or a decrease in gloss after a weathering test. .

[0006]

SUMMARY OF THE INVENTION An object of the present invention is to provide a polyamide resin composition which can provide a molded article having excellent appearance with little black discoloration even under use conditions outdoors, particularly under rainfall. It is.

[0007]

Means for Solving the Problems As a result of intensive studies on the above-mentioned problems, the present inventors have found that a polyamide resin containing an aromatic ring in its monomer structural unit and having a crystallization temperature of 210 ° C. or less and an inorganic filler. By using Nigrosine having a pH of 5 or more in combination with carbon black in a specific ratio range, and further combining a copper compound and a pentaerythritol-type organic phosphite compound in an extremely small amount, the compound is used outdoors, especially in rainfall. There is little black discoloration even under exposed use conditions,
The present inventors have found a polyamide resin composition capable of obtaining a molded article having an excellent appearance, and have accomplished the present invention.

That is, the present invention is as follows. 1) A polyamide resin composition comprising the following (A) to (F), wherein (A) is 30 to 70 parts by weight and (B) is 70 to 70 parts by weight.
30 parts by weight, (C) 0.05 to 10 parts by weight, (D) 0.01 to 3 parts by weight, and (E) 10 to 10 parts with respect to (A) based on copper in the copper compound. Contains 1000 ppm,
A black-colored polyamide resin composition containing (F) in an amount of 50 to 10000 ppm based on (A).

(A) (a1) a crystallization temperature of 210 ° C. or lower, and 85 to 100% by weight of a semi-aromatic polyamide containing an aromatic ring in its monomer structural unit; and (a2) a crystallization temperature of 210 ° C. or lower A polyamide resin comprising 0 to 15% by weight of an aliphatic polyamide. (B) at least one inorganic filler selected from glass fibers, mica, talc, kaolin and wollastonite.

(C) Carbon black (D) Nigrosine having a pH of 5 or more (E) Copper compound (F) Pentaerythritol type organic phosphite compound 2) Nigrosine (D) for carbon black (C)
2. The black-colored polyamide resin composition according to the above 1, wherein the weight ratio of the polyamide resin is in the range of 0.05 to 0.5.

3) A semi-aromatic polyamide (a1) is composed of 70 to 95% by weight of hexamethylene adipamide units obtained from adipic acid and hexamethylene diamine, and hexamethylene isophthalate obtained from isophthalic acid and hexamethylene diamine. 3. The black-colored polyamide-based resin composition according to the above 1 or 2, which is a semi-aromatic polyamide composed of 5 to 30% by weight of a ramid unit.

4) The black-colored polyamide resin according to the above 1, 2 or 3, wherein the organic phosphite compound (F) is bis (2,6-di-t-butyl-4-methylphenyl) pentaerythritol diphosphite. Composition. Hereinafter, the present invention will be described in detail. The polyamide resin (A) used in the present invention has (a1) a crystallization temperature of 210 ° C.
85 to 100% by weight of a semi-aromatic polyamide having an aromatic ring in its monomer structural unit, and (a2) an aliphatic having a crystallization temperature of 210 ° C. or less and having no aromatic ring in its monomer structural unit A polyamide resin composed of 0 to 15% by weight of polyamide.

The crystallization temperature of the polyamide used in the present invention is measured at a temperature of 20 ° C./min after maintaining the polyamide at a temperature of melting point + 20 ° C. for 5 minutes using DSC in accordance with Japanese Industrial Standard K7121. Peak temperature.
First, (a1) a semi-aromatic polyamide having a crystallization temperature of 210 ° C. or lower and containing an aromatic ring in its monomer structural unit will be described.

The semi-aromatic polyamide having a crystallization temperature of 210 ° C. or lower and containing an aromatic ring in its monomer structural unit includes:
For example, a hexamethylene terephthalamide unit obtained from terephthalic acid and hexamethylene diamine (hereinafter referred to as 6)
T component), hexamethylene isophthalamide unit obtained from isophthalic acid and hexamethylene diamine (hereinafter, referred to as 6I component), and metaxylylene adipamide unit obtained from adipic acid and metaxylylenediamine (hereinafter, referred to as 6I component). , MXD6 component), and a semi-aromatic polyamide containing at least one selected from the 6T component, the 6I component, and the MXD6 component, and a hex obtained from adipic acid and hexamethylenediamine. It is a copolymer with methylene adipamide units (hereinafter referred to as 66 components), and may be a blend of each unit with a homopolymer and / or copolymer.

In the present invention, a particularly preferred semi-aromatic polyamide (a1) is nylon 6 containing 70 to 95% by weight of the 66 component and 5 to 30% by weight of the 6I component.
6 / 6I copolymer, and preferably 66 components are 72
９３93% by weight and 6I component in a range of 7７28% by weight. If the 6I component is less than 5% by weight, the strength and rigidity are reduced in actual use after water absorption, and the molding shrinkage during molding is large, which may cause problems such as warpage. In particular, the larger the molded product, the more the molded product as a whole warps due to a slight difference in the molding shrinkage of the resin, and the problem becomes greater. If the 6I component is more than 30% by weight, the inorganic filler is likely to float on the surface of the molded product, for example, when molded using a mold at a temperature of 100 ° C. or less, which is temperature-controlled by water, and has a sufficient surface gloss. Is difficult to obtain. Furthermore, if a sufficient cooling time is not taken in the mold, the molded product is less likely to be released from the mold, and the productivity tends to decrease.

Next, the aliphatic polyamide (a2) having a crystallization temperature of 210 ° C. or lower will be described. Examples of these include nylon 6, nylon 610, nylon 61
2, nylon 66/6 copolymer, or a blend thereof. In the polyamide resin (A) used in the present invention, the aliphatic polyamide (a2) is used in an amount of 0 to 1;
5% by weight can be contained. If it exceeds 15% by weight, the mechanical properties deteriorate, and furthermore, black discoloration due to weather resistance accompanied by rain is remarkable, which is not preferable.

It is important that the crystallization temperature of the polyamide resin that can be used in the present invention is 210 ° C. or less.
If the crystallization temperature is higher than 210 ° C., the appearance of the molded product deteriorates, which is not preferable. This effect is particularly remarkable when the concentration of the inorganic filler such as glass fiber is high. As a method for producing the polyamide resin used in the present invention, for example,
Various polycondensation methods such as melt polymerization, solid-phase polymerization, bulk polymerization, solution polymerization, or a combination thereof can be used from adipic acid, isophthalic acid and hexamethylenediamine salt. . It can also be obtained from adipic acid chloride, isophthalic acid chloride and hexamethylenediamine by a method such as solution polymerization or interfacial polymerization. Among these, a method based on melt polymerization or a combination of melt polymerization and solid phase polymerization is preferably economically preferable.

The molecular weight of the polyamide resin used in the present invention is a sulfuric acid solution viscosity ηr (95.5 per gram of polymer).
% Sulfuric acid 100 ml, measured at 25 ° C.), 1.5 to 3.5, preferably 1.8 to 3.0, more preferably 2.0 to 3.0.
2.8. If ηr is less than 1.5, the resin composition becomes brittle, and furthermore, drawing tends to occur from the tip of the nozzle of the cylinder during molding, which tends to make molding difficult. On the other hand, when ηr is higher than 3.5, the melt viscosity of the resin becomes too high, and depending on the design of the mold at the time of molding, the inorganic filler tends to be partially lifted and the surface gloss tends to decrease.

The compounding amount of the polyamide resin (A) is 3
It is in the range of 0 to 70 parts by weight, preferably 35 to 67 parts by weight. If the amount is less than 30 parts by weight, the fluidity of the resin becomes poor, and it becomes difficult not only to fill the thin portion with the resin, but also to obtain a molded article having good surface gloss. On the other hand, if it is more than 70 parts by weight, the strength and rigidity are insufficient as an exterior material that can be replaced with metal.

The inorganic filler (B) used in the present invention comprises:
Glass fiber, carbon fiber, mica, talc, kaolin, at least one inorganic filler selected from wollastonite, glass fiber and mica, glass fiber and kaolin or calcined kaolin, glass fiber and wollastonite It can also be used in combination as described above. Among them, glass fibers are preferred. The glass fiber can be usually used for the thermoplastic resin, there is no particular limitation on the fiber diameter and length, for example, chopped strand having a diameter of 5 ~ 25μ, roving, any of the milled fiber May be used. When using chopped strands, the length can be appropriately selected and used within a range of 0.1 to 6 mm.

As the inorganic filler, one having a generally known silane coupling agent adhered to the surface thereof may be used. For example, γ-aminopropyltrimethoxysilane,
γ-aminopropyltriethoxysilane, N-β (aminoethyl) -γ-aminopropyltrimethoxysilane,
Vinyl triethoxysilane, γ-glycidoxypropyltrimethoxysilane, and the like can be used.

The amount of the inorganic filler is from 30 to 70 parts by weight, preferably from 33 to 65 parts by weight. 30
When the compounding amount is less than the weight part, the strength and rigidity are insufficient as an exterior material which can be replaced with metal. On the other hand, if the amount is more than 70 parts by weight, the fluidity of the resin deteriorates, and it becomes difficult not only to fill the thin portion with the resin, but also to obtain a molded product having good surface gloss.

The carbon black as the component (C) constituting the composition of the present invention is not particularly limited. For example, the average particle diameter is in the range of 10 to 40 μm, and the specific surface area is in the range of 50 to 300 m ² /. g (BET adsorption method), oil absorption (measured value using dibutyl phthalate) is 5
Those having a range of 0 cc / 100 g to 150 cc / 100 g can be used. In the present invention, the addition amount of carbon black is 0.05 to 10 parts by weight, preferably 0.1 to 10 parts by weight.
5 parts by weight. If the amount is less than 0.05 parts by weight, the effect of improving the weather resistance is not sufficiently exhibited, and if the amount exceeds 10 parts by weight, the mechanical strength, rigidity and the like are undesirably impaired.

Nigrosine which is the component (D) constituting the composition of the present invention is C.I. I. SOLVENT BLACK
5 and C.I. I. It is a black azine-based condensation mixture such as triphenazine oxazine and phenazine azine described in COLORINDEX as SOLVENT BLACK 7, and is a nigrosine having a pH of 5 or more. Further, a part thereof may be modified.

In the present invention, as a method for measuring the pH of nigrosine, 5 g of a sample is precisely weighed,
0cc and 10cc of methyl alcohol
Wet well and boil for 5 minutes. Then, after cooling, replenish with ion-exchanged water until the original volume is reached.
o. Filter through 2. The pH of this filtrate is measured with a glass electrode pH meter. The p of nigrosine obtained by this method
If H is less than 5, black discoloration during outdoor use becomes remarkable, which is not preferable.

As an example of the production method, for example, after oxidizing and dehydrating aniline, aniline hydrochloride and nitrobenzene at a reaction temperature of 160 to 180 ° C. in the presence of iron chloride, the remaining iron chloride component is removed. Can be manufactured. At this time, it is considered that the remaining chloride greatly affects the weather resistance of the polyamide. Examples of commercially available nigrosine include Nubian Black PA-9801, Nubian Black PA-9800, and Nubian Black PA-0800.

The amount of nigrosine in the present invention is 0.1.
01 to 3 parts by weight, preferably 0.03 to 1 part by weight. If the amount is less than 0.01 parts by weight, the effect of improving the appearance of the molded article is not sufficiently exhibited, and if the amount exceeds 3 parts by weight, the black discoloration is greatly impaired, which is not preferable. In the present invention, the weight ratio of nigrosine (D) to carbon black (C) in the black-colored polyamide resin composition is preferably in the range of 0.05 to 0.5, more preferably 0.1 to 0.5. 4 range. 0.
If the value is less than 05, the appearance of the molded article is reduced, and if it exceeds 0.5, the black discoloration becomes large, and a molded article having a sufficiently excellent balance between the black discoloration and the appearance of the molded article may not be obtained.

As the (D) copper compound used in the present invention,
Copper chloride, copper bromide, copper fluoride, copper iodide, copper thiocyanate, copper nitrate, copper acetate, copper naphthenate, copper caprate, copper laurate, copper stearate, copper acetylacetone, copper oxide (I), And copper (II) oxide.
Among them, particularly, copper halide and copper acetate can be preferably used. The copper compound is added in an amount of 10 to 1000 ppm, preferably 50 to 800 pp, based on the copper in the copper compound, based on the polyamide resin (A).
m. When the addition amount is less than 10 ppm, the effect of improving the weather resistance cannot be sufficiently obtained.
If it exceeds pm, the effect of improving weather resistance is saturated, and corrosion to metals, for example, corrosion of metals in polymerization reactors, extruders, molding machines, etc., and corrosion of metals inserted in molded articles is likely to occur. Become.

In the present invention, the copper compound (D)
Is preferably used in combination with an iodine compound. Examples of the iodine compound include potassium iodide, magnesium iodide, ammonium iodide and the like, and iodine alone may be used. Preferably, it is potassium iodide. The compounding amount of the iodine compound is such that the gram atomic ratio of the iodine element and the copper element to the polyamide resin ([iodine] / [copper]) is in the range of 5 to 30, preferably 10 to 2
5 range. If it is less than 5, a sufficient weather resistance improvement effect cannot be obtained, and if it is more than 30, corrosion on metals, for example, corrosion of metals in polymerization reactors, extruders, molding machines, etc., corrosion of metals inserted in molded products. Is more likely to occur.

The (F) pentaerythritol type organic phosphite compound used in the present invention is a phosphite compound having a pentaerythritol structure in its skeleton structure. For example, a phenol compound such as 2,6-di-t-butyl-4-methylphenol is reacted with phosphorus trichloride and then reacted with pentaerythritol,
Alternatively, it can be produced by reacting triphenyl phosphite or trimethyl phosphite in place of phosphorus trichloride. It can also be produced by reacting dichloro (or dimethyl, diphenyl) pentaerythritol diphosphite with a phenol compound such as 2,6-di-t-butyl-4-methylphenol.

Specific examples of the pentaerythritol type phosphite compound which can be used in the present invention include:
2,6-di-t-butyl-4-methylphenyl phenyl pentaerythritol diphosphite, 2,6-di-t-butyl-4-methylphenyl methyl pentaerythritol diphosphite, 2,6- Di-t-butyl-4-methylphenyl-2-ethylhexyl pentaerythritol diphosphite, 2,6-di-t-butyl-4-methylphenyl isodecyl pentaerythritol diphosphite, 2,6-di- t-butyl-4-methylphenyl lauryl pentaerythritol diphosphite, 2,6-di-t-butyl-4-methylphenyl isotridecyl pentaerythritol diphosphite, 2,6-di-t-butyl- 4-methylphenyl
Stearyl pentaerythritol diphosphite,
2,6-di-t-butyl-4-methylphenyl cyclohexyl pentaerythritol diphosphite,
6-di-t-butyl-4-methylphenylbenzyl
Pentaerythritol diphosphite, 2,6-di-t
-Butyl-4-methylphenyl ethyl cellosolve pentaerythritol diphosphite, 2,6-di-t-
Butyl-4-methylphenyl butyl carbitol pentaerythritol diphosphite, 2,6-di-t-
Butyl-4-methylphenyl octylphenyl pentaerythritol diphosphite, 2,6-di-t-butyl-4-methylphenyl nonylphenyl pentaerythritol diphosphite, bis (2,6-di-t-
Butyl-4-methylphenyl) pentaerythritol diphosphite, bis (2,6-di-t-butyl-4-ethylphenyl) pentaerythritol diphosphite,
2,6-di-t-butyl-4-methylphenyl 2,6
-Di-t-butylphenylpentaerythritol diphosphite, 2,6-di-t-butyl-4-methylphenyl-2,4-di-t-butylphenylpentaerythritol diphosphite, 2,6- Di-t-butyl-4
-Methylphenyl 2,4-di-t-octylphenyl pentaerythritol diphosphite, 2,6-di-
t-butyl-4-methylphenyl-2-cyclohexylphenyl pentaerythritol diphosphite, 2,
6-di-t-amyl-4-methylphenyl phenyl.
Pentaerythritol diphosphite, bis (2,6
-Di-t-amyl-4-methylphenyl) pentaerythritol diphosphite, bis (2,6-di-t-octyl-4-methylphenyl) pentaerythritol diphosphite and the like.

Among them, bis (2,6-di-t-butyl-
4-methylphenyl) pentaerythritol diphosphite, bis (2,6-di-t-butyl-4-ethylphenyl) pentaerythritol diphosphite, bis (2,6-di-t-amyl-4-methylphenyl) ) Pentaerythritol diphosphite, bis (2,6-di-)
(t-octyl-4-methylphenyl) pentaerythritol diphosphite is preferred, and bis (2,6-di-t-butyl-4-methylphenyl) pentaerythritol diphosphite is particularly preferred.

The amount of the organic phosphite compound to be added is 50 to 1000 with respect to the polyamide resin (A).
0 ppm, preferably 500-8000 ppm.
When the addition amount is less than 50 ppm, the effect of improving the weather resistance is not sufficiently obtained, and when the addition amount exceeds 10,000 ppm, the melt viscosity is rapidly increased during the production of the composition, and the production becomes difficult, The appearance of the obtained molded article also deteriorates.

As a method for producing the black colored polyamide resin composition of the present invention, the above components (A) to (F) and various additives used as necessary may be mixed and kneaded. At this time, there is no particular limitation on the blending, kneading method and order, and mixing is performed by a commonly used mixer, for example, a Henschel mixer, a tumbler, a ribbon blender, or the like. As a kneader, a single-screw or twin-screw extruder is generally used. By such an extruder, usually, first, a pellet made of the resin composition of the present invention is produced, and the pellet is formed into an arbitrary shape by compression molding, injection molding, extrusion molding, or the like, and a desired resin product is formed. can do.

The injection molding conditions are not particularly limited.
Molding temperature is in the range of 250 ° C to 310 ° C, mold temperature is 40
A method of molding in a temperature range of from 120C to 120C can be exemplified. There is no particular limitation on the mixing order for obtaining the composition of the present invention, but (A), (B), (C), (D),
A method of kneading (E) and (F) at once, (A)
And (B), (E) and (F) are melt-kneaded, and then (C) and (D) are kneaded. Further, without melt-kneading the whole, a so-called pellet blend is used.
A part obtained by kneading a part of (A) and (B), (E) and (F) and a part obtained by kneading the remaining part of (A) and (C) and (D) are pellet-blended. Examples of the method for processing are given. A master pellet containing a high concentration of carbon black and nigrosine in the polyamide (a2) may be manufactured in advance, and this may be blended or re-kneaded with a polyamide resin containing an inorganic filler.

The polyamide resin composition of the present invention may contain, if necessary, an antioxidant, an ultraviolet absorber, a heat stabilizer, a photo-deterioration agent which is added to a usual polyamide resin within a range not to impair the object of the present invention. Inhibitors, plasticizers, lubricants, release agents,
A nucleating agent, a flame retardant, and the like may be added, or another thermoplastic resin may be blended. The resin composition of the present invention,
For example, outer door handle, wheel cap, roof rail, door mirror base, room mirror arm,
Automobile parts such as sunroof deflectors, radiator fans, bearing retainers, etc., and various office parts such as legs and seats for desks and chairs, armrests, etc., as well as wheelchair parts, door handles, handrails, grip bars in bathrooms, etc., and windows It can be used for industrial and miscellaneous goods such as knobs and grating materials.

[0037]

DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in more detail by way of examples, but the present invention is not limited to these examples. (1) The evaluation method is as follows. [Crystallization temperature] 8 mg sample according to JIS K7121
Was precisely weighed and maintained at a temperature of (melting point + 20 ° C.) for 5 minutes using DSC7 manufactured by Perkin Elmer, and then the crystallization peak top temperature obtained when measured at a temperature lowering rate of 20 ° C./min was used.

[Surface gloss] IS, manufactured by Toshiba Machine Co., Ltd.
Using a 150E injection molding machine, a cylinder temperature of 290
At a mold temperature of 120 ° C., the injection pressure and the speed were appropriately adjusted so that the filling time was about 1.5 seconds.
A 3 mm injection molded plate was obtained. Using this flat plate, a JIS-K7 using a gloss meter (manufactured by HORIBA; IG320)
Gloss was measured at 60 degrees according to 150.

[Color difference (ΔE)] Nippon Denshoku; Color difference meter N
It measured using D-300A. [Weather resistance] An injection molded plate obtained in the same manner as that used for the evaluation of the surface glossiness was used as a xenon arc accelerated weathering tester (XENOTEST 1200 CPS, manufactured by Atlas Co., Ltd.).
Was evaluated for 300 hours under a water spray condition of 12 minutes for 1 hour at a black panel temperature of 83 ° C. The surface gloss and color tone before and after exposure were measured, and the gloss retention and color difference were determined, respectively. The measuring method is as described above.

The gloss retention is expressed as a percentage of the gloss after exposure with respect to the gloss before exposure, and it can be judged that the higher the retention and the smaller the color difference (ΔE), the better the weather resistance. [PH of Nigrosine] 5 g of a sample is precisely weighed, added to a mixed solution of 90 cc of ion-exchanged water and 10 cc of methyl alcohol, sufficiently wetted, and boiled for 5 minutes. After cooling, ion-exchanged water was replenished until the volume reached the original volume. Filter through 2. The pH of this filtrate is adjusted by the glass electrode p.
It was measured with an H meter.

[Quantitative determination of copper element and iodine element] Regarding copper, the combustion residue of the sample was converted to an aqueous hydrochloric acid solution, and the concentration was determined by an ICP method. The concentration of iodine was determined by an ion electrode method after extracting the sample with boiling water. (2) Raw materials used in Examples and Comparative Examples are shown below.

(A) Polyamide a1: Nylon 66 / 6I copolymer obtained in the following production example (crystallization temperature: 183 ° C.) a2: Nylon MXD6 (Mitsubishi Engineering Corporation)
A3: Nylon 6 (manufactured by Ube Industries, Ltd .; 1013A, crystallization temperature: 162 ° C) (B) Inorganic filler b1: glass fiber (Asahi Fiberglass Co., Ltd.) ) Company; C
S03JA416) b2: glass fiber (manufactured by Asahi Fiberglass Co., Ltd .; C
S03FT692) b3: Wollastonite (manufactured by Hayashi Kasei Co., Ltd .; VM-8)
N) b4: calcined kaolin (Engelhardt; Translink 445) (D) Nigrosine d1: Nubian Black PA-9801 (Orient Chemical Co., Ltd .; pH: 6.0) d2: Spirit Black SB (Orient Chemical) (stock)
(F) Pentaerythritol type organic phosphite compound f1: PEP-36 (manufactured by Asahi Denka Kogyo KK; bis (2,6-di-t-butyl-4-methylphenyl) ) Pentaerythritol diphosphite) f2: PEP-24G (manufactured by Asahi Denka Kogyo KK; bis (2,4-di-t-butyl-phenyl) pentaerythritol diphosphite) f3: sodium hypophosphite 1 Hydrate (Wako Pure Chemical Industries, Ltd.)
Made)

[0043]

[Production Example] (Production of polyamide (a1)) Equimolar salt of adipic acid and hexamethylenediamine 2.0
0kg, isophthalic acid and hexamethylenediamine etc.
0.50 kg of molar salt, 0.10 kg of adipic acid,
Copper iodide 29 g, potassium iodide 480 g and pure water 2.5
kg into a 5 L autoclave and mix well.
Was. Enough N_TwoAfter the replacement, raise the temperature from room temperature while stirring.
The temperature was raised to 220 ° C. over about 1 hour. At this time,
Natural pressure due to water vapor in the clave is 18 kg / c
m^Two-G, but 18kg / cm ^Two-For pressures above G
Further heating while removing water outside the reaction system to prevent
Continued. After another 2 hours, when the internal temperature reaches 260 ° C
Stop heating, close autoclave discharge valve,
Cooled to room temperature over 8 hours. Autoclave after cooling
Was opened and about 2 kg of the polymer was taken out and pulverized.

The obtained pulverized polymer was placed in a 10 L evaporator and subjected to solid-state polymerization at 200 ° C. for 10 hours under a stream of N ₂ . The polyamide obtained by solid-state polymerization contained 8.8 mol% of an aromatic ring component, had a terminal carboxyl group concentration of 102.1, and a terminal amino group concentration of 44.1. The polyamide contained 96 ppm of copper element, and the molar ratio of the copper-containing component to the iodine-containing component was 19.

[0045]

Example 1 50 parts by weight of a1 as a polyamide resin,
Carbon black (Mitsubishi Chemical Corporation; # 50)
5 parts by weight, 0.15 parts by weight of d1 as nigrosine and 0.1 parts by weight of f1 as organic phosphite compound (corresponding to 2000 ppm relative to a1),
Toshiba Machine Co., Ltd .; supplied from a feed hopper to a TEM 35φ twin screw extruder (set temperature: 280 ° C., screw rotation speed: 300 rpm), and further supplied 50 parts by weight of b1 as an inorganic filler from a side feed port. The extruded melt-kneaded product was cooled in a strand shape and pelletized to obtain a black-colored polyamide resin composition. The final composition is shown in Table 1.

The composition obtained was evaluated by the above method. Table 5 shows the evaluation results.

[0047]

Comparative Example 1 A black-colored polyamide resin composition was prepared in the same manner as in Example 1 except that a3 was used as the polyamide resin, 0.15 parts by weight of d2 was used as nigrosine, and the organic phosphite compound f1 was not added. I got Table 1 shows the final composition of the obtained composition, and Table 5 shows the evaluation results.

Compared with those obtained in Example 1, not only the initial appearance is inferior, but also the color difference and gloss retention after the weather resistance test are extremely low, indicating that the effect of the present invention is extremely large.

[0049]

Comparative Example 2 A black colored polyamide was prepared in the same manner as in Comparative Example 1, except that the polyamide resin used was changed to 25 parts by weight of a1 and 25 parts by weight of a3, and f1 was blended at 30 ppm with respect to the polyamide resin. A resin composition was obtained. Table 1 shows the final composition of the obtained composition, and Table 5 shows the evaluation results.

It can be seen that even if the composition is similar, the improvement effect is small when the composition is out of the range described in each constitutional requirement of the present invention.

[0051]

Comparative Example 3 Except that a3 was used as a polyamide resin and 0.15 parts by weight of d1 was used as nigrosine.
A black-colored polyamide resin composition was obtained in the same manner as in Example 1. The obtained composition was evaluated by the above method. Table 5 shows the evaluation results. It can be seen that the effect of improving the color difference and the gloss retention is significantly smaller than that of Example 1.

[0052]

Examples 2 to 4 A black-colored polyamide resin composition was obtained in the same manner as in Example 1 except that the composition was changed as shown in Table 2. Table 5 shows the evaluation results.

[0053]

Example 5 Polyamide a1 45 parts by weight, organic phosphite compound f1 0.1 part by weight, polyamide a3 pre-kneaded material (carbon black 20% by weight and nigrosine 5
Weight percent), 200 ppm of copper iodide in terms of copper concentration with respect to the entire polyamide resin, and potassium iodide having a molar ratio of copper atoms to all iodine of 20 parts by weight.
The procedure of Example 1 was repeated, except that the mixture was supplied to the extruder to obtain a black-colored polyamide resin composition. Table 5 shows the evaluation results.

[0054]

Examples 6, 7, 9 and 10
A black-colored polyamide resin composition was obtained in the same manner as in Example 1, except that the composition was changed as shown in FIG. Table 6 shows the evaluation results.

[0055]

Example 8 50 parts by weight of a2 as a polyamide resin
0.1 parts by weight of the organic phosphite compound f1, 0.5 parts by weight of carbon black (manufactured by Mitsubishi Chemical Corporation; # 50), 0.15 parts by weight of d1 as nigrosine, and copper iodide as a polyamide resin 100%
ppm, potassium iodide was mixed so that the molar ratio of copper atoms to all iodine was 20, and manufactured by Toshiba Machine Co., Ltd .;
It is supplied from a feed hopper to a TEM 35 φ twin-screw extruder (set temperature: 280 ° C., screw rotation speed: 300 rpm).
Was supplied, and the melt-kneaded product extruded from the spinneret was cooled in a strand shape and pelletized to obtain a black-colored polyamide resin composition.

Table 3 shows the final composition of the obtained composition. Evaluation was performed in the same manner as in Example 1, and the evaluation results are shown in Table 6.

[0057]

Comparative Example 4 Copper iodide was converted to a copper concentration of 5 ppm based on the polyamide resin, and nigrosine used was changed from d1 to d.
2, and then supplied to the extruder except that potassium iodide was mixed so that the molar ratio of copper atoms to all iodine was 20 and supplied to the extruder to obtain a black-colored polyamide resin composition. Obtained. Table 6 shows the evaluation results.

Polyamide a having an aromatic ring in its skeleton structure
Even when the copper compound is added by using No. 1 and the concentration is not added in the range shown in the present invention, the effect of improving the color difference and the gloss retention is small.

[0059]

Comparative Example 5 50 parts by weight of a1 as a polyamide resin,
Carbon black (Mitsubishi Chemical Corporation; # 50)
5 parts by weight, 4 parts by weight of d1 as nigrosine, 0.1 part by weight of f1 (corresponding to 2000 ppm relative to a1),
Toshiba Machine Co., Ltd .; supplied from a feed hopper to a TEM 35φ twin screw extruder (set temperature: 280 ° C., screw rotation speed: 300 rpm), and further supplied 50 parts by weight of b1 as an inorganic filler from a side feed port. The extruded melt-kneaded product was cooled in a strand shape and pelletized to obtain a black-colored polyamide resin composition.

The obtained composition was evaluated in the same manner as in Example 1. Table 6 shows the evaluation results. Even when d1 having a low residual chlorine concentration is used as nigrosine, the discoloration is remarkable when the amount is more than the range of the present invention.

[0061]

[Table 1]

[0062]

[Table 2]

[0063]

[Table 3]

[0064]

[Table 4]

[0065]

[Table 5]

[0066]

[Table 6]

[0067]

Industrial Applicability The black-colored polyamide resin composition of the present invention has excellent mechanical properties, appearance of a molded article, and weather resistance as compared with conventional ones, and in particular, has been a conventional metal product. Even exterior parts such as outer door handles, wheel caps, roof rails, door mirror bases, rearview mirror arms, sunroof deflectors, radiator fans, bearing retainers, etc. have high fade resistance and gloss retention even under conditions including rainfall. It can be suitably used in a wide range of fields.

──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. ⁶ Identification code FI C08K 7/14 C08K 7/14

Claims (4)

[Claims] 1. A polyamide resin composition comprising the following (A) to (F), wherein (A) is 30 to 70 parts by weight,
(B) is 70 to 30 parts by weight, (C) is 0.05 to 10 parts by weight, (D) is 0.01 to 3 parts by weight, and (E) is (A) based on copper in the copper compound. 10) to 100
0 ppm, and (F) is 50 to 1000 with respect to (A).
A black-colored polyamide resin composition containing 0 ppm. (A) (a1) Semi-aromatic polyamide 8 having a crystallization temperature of 210 ° C. or lower and containing an aromatic ring in its monomer structural unit
5 to 100% by weight, and (a2) a crystallization temperature of 210
A polyamide resin comprising 0 to 15% by weight of an aliphatic polyamide having a temperature of not more than ℃. (B) at least one inorganic filler selected from glass fibers, mica, talc, kaolin and wollastonite. (C) Carbon black (D) Nigrosine having a pH of 5 or more (E) Copper compound (F) Pentaerythritol type organic phosphite compound 2. The black-colored polyamide resin composition according to claim 1, wherein the weight ratio of nigrosine (D) to carbon black (C) is in the range of 0.05 to 0.5. 3. A semi-aromatic polyamide (a1) comprising 70 to 95% by weight of hexamethylene adipamide units obtained from adipic acid and hexamethylene diamine, and hexamethylene isophthalate obtained from isophthalic acid and hexamethylene diamine. The black-colored polyamide resin composition according to claim 1 or 2, which is a semi-aromatic polyamide composed of 5 to 30% by weight of a ramid unit. 4. The black-colored polyamide system according to claim 1, wherein the organic phosphite compound (F) is bis (2,6-di-t-butyl-4-methylphenyl) pentaerythritol diphosphite. Resin composition.