JPH11198030A - Molded body for polishing, surface plate for polishing using it and method of polishing - Google Patents
Molded body for polishing, surface plate for polishing using it and method of polishingInfo
- Publication number
- JPH11198030A JPH11198030A JP543498A JP543498A JPH11198030A JP H11198030 A JPH11198030 A JP H11198030A JP 543498 A JP543498 A JP 543498A JP 543498 A JP543498 A JP 543498A JP H11198030 A JPH11198030 A JP H11198030A
- Authority
- JP
- Japan
- Prior art keywords
- polishing
- molded body
- polished
- alumina
- powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Compositions Of Oxide Ceramics (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、シリコンウエハ
ー、酸化物基板等の基板材料や光学材料などを研磨する
方法で使用される研磨用成形体、それを用いた研磨用定
盤及び研磨方法に関するものである。さらに詳しくは、
アルミナ微粉末を成形したアルミナ成形体を焼成等の加
工を施して得られる研磨用成形体、それを用いた研磨用
定盤及び研磨方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molded article for use in a method for polishing a substrate material such as a silicon wafer or an oxide substrate, an optical material, and the like, a polishing platen using the same, and a polishing method. Things. For more information,
The present invention relates to a molded body for polishing obtained by subjecting an alumina molded body formed of alumina fine powder to processing such as firing, a polishing platen using the same, and a polishing method.
【0002】[0002]
【従来の技術】光学、エレクトロニクスなどの産業の進
展に伴い、磁気ディスク、半導体基板、単結晶材料等の
加工に対する要求は非常に厳しくなってきており、電子
関係部品の仕上げ加工では材料表面に遊離砥粒を含有し
た研磨液を連続的に流しながら不織布タイプやスウエー
ドタイプ等のポリッシングパッドで磨かれていた。この
際に使用される遊離砥粒としては、アルミナ、シリカ、
セリア、ジルコニアなどが知られているが、中でもアル
ミナは硬度が高く、優れた研磨性能を有し、また入手し
やすいために広く利用されてきた。2. Description of the Related Art With the development of industries such as optics and electronics, the demand for processing magnetic disks, semiconductor substrates, single crystal materials, etc. has become extremely strict. It has been polished with a polishing pad of a nonwoven fabric type or a suede type while continuously flowing a polishing liquid containing abrasive grains. In this case, the free abrasive grains used are alumina, silica,
Ceria, zirconia and the like are known, and among them, alumina has been widely used because of its high hardness, excellent polishing performance, and easy availability.
【0003】しかしながら、このような方法による場
合、遊離砥粒を含んだ研磨液を使用するために研磨処理
後に大量の遊離砥粒を含有する研磨廃液が生じ、その処
理等については研磨処理の効率、廃液処理の設備面、環
境への影響を考慮すると改善されるべきものであった。
また、研磨処理において、研磨布は目詰り等の性能劣化
を生じるために新たなものへとひんぱんに取り替える必
要があり、研磨処理作業の効率化の面での課題もあっ
た。さらに、従来の研磨布を用いた研磨方法により研磨
された材料(以下、「被研磨材料」という)では、研磨
布の表面が柔らかいために被研磨材料の端部の角が研磨
中に研磨され過ぎ、被研磨材料の全面を一様に研磨でき
ないという非効率的な仕上がりとなってしまう欠点があ
った。However, according to such a method, since a polishing liquid containing free abrasive grains is used, a polishing waste liquid containing a large amount of free abrasive grains is generated after the polishing treatment. It should be improved in consideration of the impact on wastewater treatment facilities and the environment.
Further, in the polishing process, the polishing cloth needs to be frequently replaced with a new one in order to cause performance deterioration such as clogging, and there has been a problem in terms of efficiency of the polishing process. Further, in a material polished by a conventional polishing method using a polishing cloth (hereinafter, referred to as “material to be polished”), since the surface of the polishing cloth is soft, the corners of the edges of the material to be polished are polished during polishing. As a result, there is a disadvantage that an inefficient finish results in that the entire surface of the material to be polished cannot be uniformly polished.
【0004】[0004]
【発明が解決しようとする課題】このように従来の方法
により研磨加工を行なった場合、研磨中に生じる研磨廃
液の処理の問題、被研磨材料の有効利用、研磨作業の効
率化といった問題が生じており、本発明はこのような問
題点に鑑みてなされたものである。その目的はシリコン
ウエハー等の半導体基板、酸化物基板などの基板材料や
精密加工を要する光学材料などを研磨する加工プロセス
において、遊離砥粒を含まないか少量の遊離砥粒を含む
研磨液を使用することで廃液の問題を軽減し、従来の方
法と同程度の研磨仕上げで、被研磨材料を効率良く研磨
でき、かつ研磨処理における研磨用成形体の耐久性もあ
るために研磨作業を効率化できる研磨用成形体、それを
用いた研磨用定盤及び研磨方法を提供することにある。As described above, when the polishing is performed by the conventional method, problems such as a problem of treatment of a polishing waste liquid generated during polishing, an effective use of a material to be polished, and an increase in efficiency of the polishing work arise. Accordingly, the present invention has been made in view of such a problem. The purpose is to use a polishing liquid that does not contain free abrasive grains or contains a small amount of free abrasive grains in the processing process of polishing substrate materials such as semiconductor substrates such as silicon wafers, oxide substrates, and optical materials that require precision processing. By reducing the problem of waste liquid, the material to be polished can be polished efficiently with the same level of polishing finish as the conventional method, and the polishing work is more efficient because the polishing molded body has durability in the polishing process An object of the present invention is to provide a molded article for polishing, a polishing platen and a polishing method using the same.
【0005】[0005]
【課題を解決するための手段】本発明者らは上記課題を
解決するために鋭意検討を重ねた結果、アルミナ微粉末
を用いて成形したアルミナ成形体を加工して研磨用成形
体として用いることで以下の知見を見出だした。Means for Solving the Problems The inventors of the present invention have made intensive studies to solve the above-mentioned problems, and as a result, have found that an alumina molded body molded using alumina fine powder is processed and used as a polishing molded body. Found the following findings.
【0006】1)研磨の際に、研磨用成形体の表面がそ
の原料であるアルミナ微粉末により粗面となっており、
これと被研磨材料とが直接接触するために遊離砥粒を含
まない研磨液を使用して基板材料等の研磨加工プロセス
への適用が可能となり、しかもその際に成形体の粒子の
脱落が非常に少なくなり廃液の問題が軽減される。1) At the time of polishing, the surface of the molded article for polishing is roughened by alumina fine powder as a raw material thereof.
Since this is in direct contact with the material to be polished, it is possible to use a polishing liquid that does not contain free abrasive grains to apply it to the polishing process of substrate materials, etc. And the problem of waste liquid is reduced.
【0007】2)研磨用成形体の強度が高いために研磨
加工プロセスにおいても耐久性があり、そのため長期に
渡って取り替えなしで研磨作業を実施できる。[0007] 2) Since the strength of the molded body for polishing is high, it is durable even in the polishing process, so that the polishing operation can be performed for a long time without replacement.
【0008】3)研磨された被研磨材料の仕上がりが従
来の方法と同程度であり、研磨速度の面でも同等であっ
て、研磨性能の経時的な劣化が少ない。[0008] 3) The finish of the polished material is almost the same as that of the conventional method, the polishing rate is the same, and the polishing performance does not deteriorate with time.
【0009】4)たとえ遊離砥粒を含有する研磨剤を用
いた場合でも、従来の方法よりも希薄な遊離砥粒濃度で
研磨速度が向上する。4) Even when an abrasive containing free abrasive grains is used, the polishing rate is improved at a concentration of the free abrasive grains which is lower than that of the conventional method.
【0010】このように、本発明の研磨用成形体、それ
を用いた研磨用定盤及び研磨方法を用いることでこれら
の優れた点を見出だし、本発明を完成するに至った。As described above, these excellent points were found by using the molded article for polishing, the polishing platen and the polishing method using the molded article of the present invention, and the present invention was completed.
【0011】以下、本発明を詳細に説明する. <研磨用成形体の特性>本発明の研磨用成形体は、主と
してアルミナ、すなわち酸化アルミニウム(Al2O3)
からなり、かさ密度が0.4g/cm3以上2.8g/
cm3以下であり、BET比表面積が5m2/g以上25
0m2/g以下以下であり、かつ平均粒子径が0.00
1μm以上0.5μm以下である。Hereinafter, the present invention will be described in detail. <Characteristics of molded body for polishing> The molded body for polishing of the present invention is mainly composed of alumina, that is, aluminum oxide (Al 2 O 3 ).
Having a bulk density of 0.4 g / cm 3 or more and 2.8 g /
cm 3 or less and a BET specific surface area of 5 m 2 / g or more and 25 or more.
0 m 2 / g or less, and the average particle diameter is 0.00
It is 1 μm or more and 0.5 μm or less.
【0012】主としてアルミナとは、アルミナ成分が研
磨用成形体全量の90重量%以上有するものが好ましく
用いられ、さらに97重量%以上有するものが好ましく
用いられる。ここでいうアルミナ成分とはアルミナ含量
を意味しており、実施例において示されるように、原料
のアルミナ粉末全量より水分を除いた残りの分を基準と
して計算され、不純分として灼熱含量、酸化物等があ
る。As the alumina, those having an alumina component of 90% by weight or more based on the total amount of the molded article for polishing are preferably used, and those having an alumina component of 97% by weight or more are preferably used. The alumina component here means the alumina content, and as shown in the examples, is calculated on the basis of the remaining amount excluding water from the total amount of the alumina powder as the raw material, and the burning content, oxide, Etc.
【0013】研磨用成形体のかさ密度の範囲としては、
研磨中における研磨用成形体の形状を保持し、効率的に
被研磨材料の平滑な面を得るために0.4g/cm3以
上2.8g/cm3以下の範囲が好ましく、さらに0.
7g/cm3以上1.7g/cm3の範囲が好ましい。か
さ密度が0.4g/cm3を下回るとその形状を保てな
いほど形状保持性が悪くなるために研磨中に成形体自身
が磨耗しやすくなり好ましくない。また、2.8g/c
m3を上回ると、逆に成形体自身の強度が高くなり過
ぎ、被研磨材料が研磨中に損傷したり、研磨により研磨
用成形体の表面が滑らかになり過ぎて研磨速度が低下す
るため好ましくない。The range of the bulk density of the abrasive compact is as follows.
In order to maintain the shape of the molded body for polishing during polishing and efficiently obtain a smooth surface of the material to be polished, the range is preferably 0.4 g / cm 3 or more and 2.8 g / cm 3 or less.
The range is preferably from 7 g / cm 3 to 1.7 g / cm 3 . If the bulk density is less than 0.4 g / cm 3 , the shape cannot be maintained, and the shape retention will be poor. In addition, 2.8 g / c
When m 3 is exceeded, the strength of the molded article itself becomes too high, and the material to be polished is damaged during polishing, or the surface of the molded article for polishing becomes too smooth due to polishing, and the polishing rate is preferably reduced. Absent.
【0014】研磨用成形体のBET比表面積の範囲とし
ては、研磨中における研磨用成形体の形状を保持し、被
研磨材料の平滑な面を得るために5m2/g以上250
m2/g以下の範囲が好ましく、さらに5m2/g以上1
30m2/g以下、特に5m2/g以上70m2/gの範
囲が好ましい。BET比表面積が250m2/gを越え
ると研磨用成形体の形状を保てないほど形状保持性が悪
くなるために研磨中に成形体自身が磨耗しやすくなり好
ましくない。また、5m2/gを下回ると、逆に成形体
自身の強度が高くなり過ぎ、被研磨材料が研磨中に損傷
したり、研磨により研磨用成形体の表面が滑らかになり
過ぎて研磨速度が低下するため好ましくない。The range of the BET specific surface area of the molded article for polishing is preferably 5 m 2 / g or more to maintain the shape of the molded article for polishing during polishing and obtain a smooth surface of the material to be polished.
m 2 / g or less, more preferably 5 m 2 / g or more.
The range is preferably 30 m 2 / g or less, particularly preferably 5 m 2 / g or more and 70 m 2 / g. If the BET specific surface area exceeds 250 m 2 / g, the shape of the molded article for polishing cannot be maintained. On the other hand, if it is less than 5 m 2 / g, on the contrary, the strength of the molded body itself becomes too high, the material to be polished is damaged during polishing, and the surface of the molded body for polishing becomes too smooth by polishing, so that the polishing rate is reduced. It is not preferable because it decreases.
【0015】研磨用成形体の平均粒子径の範囲として
は、多孔体への成形を容易にし、被研磨材料の平滑な面
を得るために0.001μm以上0.5μm以下、さら
に0.01μm以上0.3μm以下、特に0.03μm
以上0.2μm以下の範囲が好ましい。平均粒子径が
0.001μmよりも小さくなると原料粉末の1次粒子
径が0.001μmよりも小さくなり、多孔体に成形す
ることが非常に難しくなるために実用に供しえなくな
り、0.5μmよりも大きくなると被研磨材料に欠陥を
生じる等の問題が生じることがあり好ましくない。ここ
でいう平均粒子径とは、研磨用成形体表面のアルミナ微
粒子の粒子径を意味しており、例えば実施例に記載の通
り、走査型電子顕微鏡(SEM)などにより測定でき
る。The average particle size of the abrasive compact is preferably in the range of 0.001 μm to 0.5 μm, more preferably 0.01 μm or more in order to facilitate molding into a porous body and obtain a smooth surface of the material to be polished. 0.3 μm or less, especially 0.03 μm
The range is preferably not less than 0.2 μm and not more than 0.2 μm. When the average particle diameter is smaller than 0.001 μm, the primary particle diameter of the raw material powder becomes smaller than 0.001 μm, and it becomes extremely difficult to mold the raw material powder into a porous body. Is also undesired because problems such as defects occurring in the material to be polished may occur. The average particle diameter here means the particle diameter of the alumina fine particles on the surface of the molded article for polishing, and can be measured by, for example, a scanning electron microscope (SEM) as described in Examples.
【0016】<研磨用成形体の製造法>本発明の研磨用
成形体は、アルミナ微粉末を用いて成形されたアルミナ
成形体を焼成等の加工処理により成形体としたものであ
り、上記記載の特性を有するものであれば特に限定され
るものではない。<Manufacturing Method of Polishing Molded Body> The polishing molded body of the present invention is obtained by processing an alumina molded body formed by using fine alumina powder into a molded body by processing such as firing. There is no particular limitation as long as it has the following characteristics.
【0017】アルミナ成形体は、例えば原料粉末に圧力
をかけて成形することにより作製できる。圧力をかけて
成形する場合、例えばプレス成形等の成形法が例示で
き、その圧力条件としては、得られる成形体の形状を保
持するために通常5kg/cm2以上の圧力が好ましく
用いられ、さらに10kg/cm2以上の圧力が好まし
く用いられる。The alumina molded body can be produced, for example, by applying pressure to the raw material powder and molding. When molding under pressure, for example, a molding method such as press molding can be exemplified. As the pressure condition, a pressure of usually 5 kg / cm 2 or more is preferably used in order to maintain the shape of the obtained molded body. A pressure of 10 kg / cm 2 or more is preferably used.
【0018】さらに、原料粉末の成形性を向上させるた
めに原料粉末に処理を施しても良い。その処理の方法と
しては、例えばプレス成形などで予備成形した後、ふる
い等を用いて分級する方法などが挙げられる。予備成形
の際の圧力としては、粉末の性状等に左右され一定しな
いが、通常5kg/cm2以上1000kg/cm2以下
で十分である。Further, the raw material powder may be subjected to a treatment in order to improve the formability of the raw material powder. As a method of the treatment, for example, a method of preforming by press molding or the like and then classifying using a sieve or the like can be given. The pressure at the time of preforming is not fixed depending on the properties of the powder and the like, but usually 5 kg / cm 2 or more and 1000 kg / cm 2 or less is sufficient.
【0019】また、同様に原料粉末の成形性を向上させ
るため、スプレ−ドライ法や転動法などにより造粒した
り、バインダ−等を添加してもよく、さらに造粒した後
にこの造粒粉末を崩さないように造孔剤と混合してもよ
い。これらの添加剤により成形性が向上し、さらに造孔
剤を用いることで造孔剤の粒径が反映したアルミナ成形
体を得ることができて研磨用成形体中の細孔構造を制御
し易くなるため、研磨加工時において研磨速度を向上し
うる研磨用成形体が得られる。尚、造粒粉末を造孔剤と
混合する前に一時的に別に移すなどして保存しておいて
も良い。Similarly, in order to improve the formability of the raw material powder, the raw material powder may be granulated by a spray-dry method or a rolling method, or a binder may be added. The powder may be mixed with a pore-forming agent so as not to break the powder. Formability is improved by these additives, and furthermore, by using a pore-forming agent, it is possible to obtain an alumina molded body reflecting the particle diameter of the pore-forming agent, and it is easy to control the pore structure in the molded body for polishing. As a result, a molded article for polishing that can improve the polishing rate during polishing is obtained. Before mixing the granulated powder with the pore-forming agent, the granulated powder may be temporarily transferred and stored.
【0020】バインダーの種類としては、造粒操作に支
障がないものであれば特に制限なく用いることができる
が、通常、結合剤、可塑剤、潤滑剤などを用いることが
でき、例えばアクリル樹脂、ポリオレフィン樹脂、ワッ
クス類、ステアリン酸などの低級脂肪酸、ステアリルア
ルコールなどの高級アルコール類を挙げることができ、
これらは単独あるいは2種以上用いることができる。The kind of the binder can be used without any particular limitation as long as it does not hinder the granulation operation. In general, a binder, a plasticizer, a lubricant and the like can be used. Polyolefin resins, waxes, lower fatty acids such as stearic acid, higher alcohols such as stearyl alcohol, and the like,
These can be used alone or in combination of two or more.
【0021】また、造孔剤の種類としては、パラフィン
ワックス、マイクロクリスタリンワックス等のワックス
類、ポリメチルメタクリレート、ポリブチルメタクリレ
ート等のアクリル系樹脂の粉末、ポリエチレン、ポリプ
ロピレン、エチレン・酢酸ビニル共重合体、エチレン・
エチルアクリレート共重合体等のオレフィン系樹脂の粉
末、ポリスチレン粉末、ステアリン酸等の低級脂肪酸の
粉末、馬鈴薯でんぷん、とうもろこしでんぷん、エチル
セルロース、カーボン粉末等が例示でき、これらは単独
あるいは2種以上用いることができる。Examples of the pore-forming agent include waxes such as paraffin wax and microcrystalline wax, powders of acrylic resins such as polymethyl methacrylate and polybutyl methacrylate, polyethylene, polypropylene, ethylene-vinyl acetate copolymer. ,ethylene·
Powders of olefin resins such as ethyl acrylate copolymer, polystyrene powder, powders of lower fatty acids such as stearic acid, potato starch, corn starch, ethyl cellulose, carbon powder and the like can be exemplified, and these may be used alone or in combination of two or more. it can.
【0022】原料粉末よりアルミナ成形体への成形性を
向上させるために成形前に原料粉末へバインダーや造孔
剤などの有機物を添加する場合には、研磨用成形体への
加工に際し、脱脂することが好ましい。脱脂の方法は特
に限定されるものではないが、例えば大気雰囲気下での
加熱による脱脂、又は窒素、アルゴン、ヘリウムなどの
不活性雰囲気中での加熱脱脂などが挙げられる。この時
の雰囲気ガスの圧力は加圧下又は常圧下、場合によって
は減圧下であってもよい。また同様に、成形性を向上さ
せるために、水分を添加し、その後の焼成操作の前に乾
燥させることもできる。When an organic substance such as a binder or a pore-forming agent is added to the raw material powder before molding in order to improve the formability of the raw material powder into an alumina molded body, the material is degreased during processing into a molded body for polishing. Is preferred. The degreasing method is not particularly limited, and examples thereof include degreasing by heating in an air atmosphere, and degreasing by heating in an inert atmosphere such as nitrogen, argon, and helium. At this time, the pressure of the atmosphere gas may be under pressure or under normal pressure, and may be under reduced pressure in some cases. Similarly, in order to improve the moldability, it is also possible to add moisture and to dry before the subsequent firing operation.
【0023】次に、バインダーや造孔剤を取り除いた成
形体は、一般的には強度が脆くなっているため、その強
度を上げ、研磨用定盤としての耐久性を向上させるため
に、加熱による焼成を行なうことが好ましい。しかし、
耐久性を向上させる方法としては、加熱焼成に限定され
るものではない。Next, since the molded body from which the binder and the pore-forming agent have been removed is generally weak in strength, it is heated in order to increase the strength and improve the durability as a polishing platen. Is preferably performed. But,
The method for improving the durability is not limited to heating and firing.
【0024】このようにアルミナ成形体より研磨用成形
体への加工方法としては、加熱脱脂、加熱焼成、機械加
工等による方法が例示できるが、研磨用成形体として研
磨作業に使用できる強度を付与できる加工方法であれば
特に限定されない。As described above, as a method for processing the alumina molded body into a polishing molded body, a method using heat degreasing, heat baking, machining, or the like can be exemplified. There is no particular limitation as long as the processing method can be performed.
【0025】<研磨用定盤の構成>次に、この研磨用成
形体を研磨用の定盤として組み込み、さらにこれを用い
て研磨する方法について説明する。<Structure of Polishing Surface Plate> Next, a method of assembling the molded body for polishing as a polishing surface plate and further performing polishing using the platen will be described.
【0026】まず研磨用成形体と研磨用の付帯部品とを
用いて研磨用定盤が形成される。First, a polishing surface plate is formed by using the polishing molded body and the auxiliary components for polishing.
【0027】ここで、付帯部品とは研磨用定盤を構成す
る種々の材質、形状の構造体であり、この付帯部品に対
して研磨用成形体を以下に示される手法により配置し、
固定することで研磨用定盤が形成される。両者の固定の
方法としては、弾性接着剤等の接着剤を用いて接着して
固定する方法、付帯部品に凹凸を形成させ、その固定場
所へ埋め込む方法など、本発明の目的を達成できる方法
であれば制限なく用いることができる。Here, the auxiliary parts are structures of various materials and shapes constituting a polishing platen, and a molded body for polishing is arranged on the auxiliary parts by a method described below.
The polishing platen is formed by fixing. As a method of fixing both, a method of bonding and fixing using an adhesive such as an elastic adhesive, a method of forming irregularities on ancillary parts, embedding in the fixing place, and the like, a method that can achieve the object of the present invention. If there is, it can be used without restriction.
【0028】研磨用成形体を研磨用の付帯部品へ固定す
る際の研磨用成形体の個数については、1個又は2個以
上用いればよく、さらに2個以上用いることが好まし
い。この理由としては、1)研磨加工プロセスにおいて
用いられる研磨液を研磨中に適切に排出することで研磨
速度を向上させるためである。このため、研磨用成形体
を2個以上用いて研磨用定盤を形成させた場合には、研
磨用成形体の間の隙間より研磨液の排出ができる。ま
た、1個を用いた場合には、成形体の研磨面の側に研磨
液を排出できる適当な溝の構造を持たせることが好まし
い。2)また、研磨用成形体を2個以上用いて研磨用定
盤を形成させた場合には、被研磨材料への当たりが良く
なり、被研磨材料全面の研磨速度に偏りなく、効率よく
研磨できるようになる。With respect to the number of the molded bodies for polishing when the molded articles for polishing are fixed to the accessory parts for polishing, one or more than two molded bodies may be used, and more preferably two or more are used. This is because 1) the polishing rate is improved by appropriately discharging the polishing liquid used in the polishing process during polishing. Therefore, when the polishing platen is formed by using two or more polishing compacts, the polishing liquid can be discharged from the gap between the polishing compacts. When one is used, it is preferable to provide an appropriate groove structure capable of discharging the polishing liquid on the side of the polishing surface of the molded body. 2) Further, when the polishing platen is formed by using two or more polishing compacts, the contact with the material to be polished is improved, and the polishing speed is improved without unevenness in the polishing rate over the entire surface of the material to be polished. become able to.
【0029】用いられる研磨用成形体の形状は特に限定
されるものではなく、研磨用成形体が研磨用の付帯部品
へ装着できるものであればどのような形状のものも採用
できる。例えば円柱状ペレットや、四角柱状ペレット,
三角柱状ペレットなどの角柱状ペレット等を例示でき、
さらには、被研磨材料との接触面が直線と曲線を組み合
わせてできるあらゆる形状のものも例示できる。又、そ
の大きさは通常用いられる範囲であれば特に限定される
ものではなく、研磨用定盤中の研磨用成形体を組み込む
ための付帯部品の大きさに応じて決められる。The shape of the abrasive compact to be used is not particularly limited, and any shape can be adopted as long as the abrasive compact can be mounted on the accessory part for polishing. For example, columnar pellets, square columnar pellets,
Examples include prismatic pellets such as triangular prism pellets,
Furthermore, any shape in which the contact surface with the material to be polished can be formed by combining a straight line and a curve can be exemplified. The size is not particularly limited as long as it is within a range normally used, and is determined according to the size of an accessory part for incorporating a molded body for polishing in a polishing table.
【0030】本発明において用いられる研磨用成形体を
研磨用定盤として配置する際の配置方法の態様として
は、上記記載の研磨用成形体の特性を有するものを組み
合わせるのであれば特に限定されるものではなく、例え
ば、研磨用成形体の小片を組み合わせて一体化する方
法、大きな円板に埋め込む方法などが挙げられる。The mode of the method of arranging the molded article for polishing used in the present invention as a polishing platen is not particularly limited as long as the method has the above-mentioned characteristics of the molded article for polishing. Instead, for example, a method of combining and integrating small pieces of a molded article for polishing, a method of embedding in a large disk, and the like can be mentioned.
【0031】このような研磨用成形体を2個以上研磨用
定盤へ配列させる場合には配置された研磨用成形体の研
磨面を被研磨材料の形状に合うように整えることが望ま
しい。この場合、付帯部品についてその形状に合ったも
のを選択しても良い。例えば、被研磨材料表面が平坦な
場合にはその研磨用成形体の被研磨材料との接触面を平
坦化することが望ましく、曲面状の場合にはそれに合っ
た曲面状とすることが望ましい。これは、得られた研磨
用定盤を用いて研磨加工する際に、被研磨材料と研磨用
成形体が直接接触できるようになっているため、その接
触面を多く取ることができるようにするためである。特
に平坦化する場合は、研磨用定盤からの垂直方向の高さ
に対してばらつきがないように配置することが好まし
い。When two or more such molded bodies for polishing are arranged on a polishing platen, it is desirable to arrange the polished surface of the arranged molded bodies for polishing so as to match the shape of the material to be polished. In this case, it is possible to select an accessory that matches the shape of the accessory. For example, when the surface of the material to be polished is flat, it is desirable to flatten the contact surface of the molded body for polishing with the material to be polished, and when it is a curved surface, it is desirable to have a curved surface conforming thereto. This ensures that the material to be polished and the molded body for polishing can be in direct contact with each other when polishing is performed using the obtained polishing surface plate, so that a large contact surface can be obtained. That's why. In particular, in the case of flattening, it is preferable to arrange them so that there is no variation in the vertical height from the polishing platen.
【0032】研磨用成形体と金属製定盤との固定方法に
ついては、接着剤により固定したり、金属製定盤に研磨
用成形体の大きさに対応した凹凸面を施し、研磨用成形
体を固定しても良い。接着剤を用いて研磨用成形体と金
属製定盤とを固定する場合に用いられる接着剤は本発明
の目的を達成できるものであれば特に制限なく用いるこ
とができ、特に、弾性接着剤のような、研磨用成形体を
定盤へ接着固定する際に生じることがあるひび、割れ等
がない接着剤を用いることが好ましい。As for the method of fixing the molded body for polishing and the metal platen, the molded body for polishing is fixed by fixing with an adhesive or by forming an uneven surface corresponding to the size of the molded body for polishing on the metal platen. You may. The adhesive used when fixing the molded body for polishing and the metal platen using an adhesive can be used without particular limitation as long as the object of the present invention can be achieved, and in particular, such as an elastic adhesive In addition, it is preferable to use an adhesive that does not have cracks, cracks, or the like that may occur when the polishing molded body is fixedly adhered to the surface plate.
【0033】<研磨用定盤を用いた研磨方法>このよう
にして研磨用定盤に研磨用成形体を組み込むわけである
が、本発明の研磨用定盤を用いて研磨する方法において
は、定盤として研磨加工プロセスにおいて使用されるも
のであれば、その形状、研磨条件、研磨液等の使用等に
ついては特に限定されるものではない。例えば、研磨液
を使用する場合には、従来より用いられてきた研磨液を
用いることでよく、例えば水などを用いることができ
る。ここで研磨用定盤とは、組み込まれた研磨用成形体
が被研磨材料に対して直接接触して研磨するために用い
られ、研磨加工プロセスにおいて十分な強度を有し、か
つ被研磨材料を研磨できる性能を有しておれば良い。従
って、その形状としては、被研磨材料と同じ形状を有す
るだけでなく、必要に応じて非平面の形状を有していて
も良い。例えば、平板状、円盤状、リング状、円筒状等
を挙げることができる。<Polishing Method Using Polishing Surface Plate> In this way, the molded body for polishing is incorporated into the polishing surface plate. In the method of polishing using the polishing surface plate of the present invention, The shape, polishing conditions, use of a polishing liquid, and the like are not particularly limited as long as the surface plate is used in the polishing process. For example, when a polishing liquid is used, a conventionally used polishing liquid may be used, and for example, water can be used. Here, the polishing platen is used to polish the molded body for polishing directly in contact with the material to be polished, has sufficient strength in the polishing process, and What is necessary is just to have the ability to polish. Therefore, the shape may have not only the same shape as the material to be polished, but also a non-planar shape if necessary. For example, a flat plate shape, a disk shape, a ring shape, a cylindrical shape, and the like can be given.
【0034】また、本発明の研磨方法においては研磨布
を用いないため、研磨中に従来の方法において見られ
た、研磨布の性能劣化によるその取換え等による研磨作
業の中断については、本発明の研磨用成形体を用いるこ
とで耐久性が向上し、取り替え頻度を減少できるため研
磨作業の効率化が達成できるという利点を有している。
さらに、従来の研磨剤による方法において生じる遊離砥
粒を含んだ研磨廃液については、本発明の研磨用成形体
を用いることで遊離砥粒を用いなくなるか少量用いるだ
けで十分であるため、研磨廃液中の遊離砥粒や研磨によ
り生じた粒の量が少なくなり、廃液処理の問題が軽減さ
れる。例えば、研磨廃液に対して光を照射した場合の透
過率が従来の方法におけるものよりも高くなることで、
研磨廃液中に不要となった粒の混入量が少なくなること
が確認できる。このような研磨廃液の問題を考慮する
と、研磨廃液の600nmにおける透過率が水の10%
以上、さらに40%以上にすることが特に好ましく、こ
のような廃液の透過率となるような研磨液を用いること
が望ましい。Since the polishing method of the present invention does not use a polishing cloth, the interruption of the polishing operation due to the replacement of the polishing cloth due to the performance deterioration of the polishing cloth, which was observed in the conventional method during polishing, is not limited to the present invention. The use of the abrasive compact has the advantage that durability is improved and replacement frequency can be reduced, so that the efficiency of the polishing operation can be increased.
Further, with respect to the polishing waste liquid containing free abrasive grains generated in the conventional method using an abrasive, the use of the free abrasive grains by using the molded article for polishing according to the present invention or the use of a small amount is sufficient. The amount of free abrasive grains and grains generated by polishing is reduced, and the problem of waste liquid treatment is reduced. For example, the transmittance when irradiating the polishing waste liquid is higher than that in the conventional method,
It can be confirmed that the amount of unnecessary particles mixed in the polishing waste liquid is reduced. Considering the problem of the polishing waste liquid, the transmittance of the polishing waste liquid at 600 nm is 10% of water.
As described above, it is particularly preferable to set the polishing liquid to 40% or more, and it is preferable to use a polishing liquid having such a transmittance of the waste liquid.
【0035】本発明の研磨用定盤は、シリコンウエハ
ー,ガリウムリン,ガリウム砒素等の半導体基板、ニオ
ブ酸リチウム,タンタル酸リチウム,ホウ酸リチウム等
の酸化物基板、石英ガラス基板などの基板材料、石英ガ
ラス、金属材料、建築分野等に使用される石材等の研磨
加工に有用である。この内、従来の研磨布を用いた方法
に比べ面だれがないために研磨された材料を有効にでき
ることもあり、基板材料に好ましく用いられ、さらに半
導体基板、酸化物基板に好ましく用いられる。The polishing platen of the present invention is made of a substrate material such as a silicon wafer, a semiconductor substrate such as gallium phosphide or gallium arsenide, an oxide substrate such as lithium niobate, lithium tantalate or lithium borate, or a quartz glass substrate. It is useful for polishing quartz glass, metal materials, stone materials used in the construction field, and the like. Among them, the polished material can be effectively used because there is no surface sagging as compared with the conventional method using a polishing cloth, so that it is preferably used as a substrate material and further preferably used as a semiconductor substrate and an oxide substrate.
【0036】[0036]
【実施例】以下、本発明を実施例を用いてさらに詳細に
説明するが、本発明はこれらに限定されるものではな
い。なお、各評価は以下に示した方法によって実施し
た。EXAMPLES Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited thereto. In addition, each evaluation was implemented by the method shown below.
【0037】〜アルミナ含量〜 アルミナ粉末の水分量、灼熱減量(Loss on I
gnition、以下「Igロス」という)と、Al2
O3、Fe2O3、SiO2及びNa2Oを以下に示す方法
により測定した。そして、アルミナ粉末の全量より水分
量を除いた残り分の重量(不含水量)よりIgロス、F
e2O3、SiO2及びNa2Oの合計重量を差し引いた重
量をアルミナ含量とし、重量%にて求めた。Alumina Content Water content and loss on ignition of alumina powder (Loss on I
gnition, hereinafter referred to as “Ig loss”) and Al 2
O 3 , Fe 2 O 3 , SiO 2 and Na 2 O were measured by the following methods. From the total weight of the alumina powder excluding the water content (water content), Ig loss, F
The weight obtained by subtracting the total weight of e 2 O 3 , SiO 2 and Na 2 O was defined as the alumina content, and the weight was calculated in terms of% by weight.
【0038】水分量は、アルミナ粉末を110℃、2時
間の加熱処理による処理前後の重量変化より求めた。The water content was determined from the change in weight before and after the heat treatment of the alumina powder at 110 ° C. for 2 hours.
【0039】Igロスは、アルミナ粉末を110℃、2
時間加熱して水分を取り除いた試料を基にし、さらに1
100℃で加熱処理し、その処理前後の重量変化より求
めた。Ig loss was measured at 110 ° C. for 2 hours at alumina powder.
After heating for a period of time to remove moisture,
Heat treatment was performed at 100 ° C., and the weight change was determined before and after the treatment.
【0040】Fe2O3、SiO2、Na2Oの量は、アル
ミナ粉末を110℃、2時間加熱して水分を取り除いた
試料を基にし、これを溶解させた後、JIS H 19
01に準拠して、Fe2O3はO−フェナントロリン吸光
光度法により、SiO2はモリブデン青吸光光度法によ
り、Na2Oはフレーム光度測定法により求めた。The amounts of Fe 2 O 3 , SiO 2 and Na 2 O were determined based on a sample obtained by heating alumina powder at 110 ° C. for 2 hours to remove water, dissolving it, and then applying JIS H 19
01 in conformity with, the Fe 2 O 3 is O- phenanthroline absorptiometry, SiO 2 by molybdenum blue absorptiometry, Na 2 O was determined by flame photometry.
【0041】〜かさ密度〜 100mm×100mm×15mm(厚さ)の平板状試
料を作製し成形体のサンプルとした。このサンプルを電
子天秤で測定した重量と、マイクロメーターで測定した
形状寸法とから算出した。-Bulk Density-A flat sample of 100 mm x 100 mm x 15 mm (thickness) was prepared and used as a sample of a molded body. This sample was calculated from the weight measured with an electronic balance and the shape and dimensions measured with a micrometer.
【0042】〜平均粒子径〜 研磨用成形体の一部の面を平坦に調整し、その面を走査
型電子顕微鏡ISIDS−130(明石製作所製)で観
察し、アルミナ粒子部分のみを考慮してインタセプト法
により求めた。[Average Particle Diameter] A part of the surface of the molded article for polishing is adjusted to be flat, and the surface is observed with a scanning electron microscope ISIDS-130 (manufactured by Akashi Seisakusho). It was determined by the intercept method.
【0043】〜BET比表面積〜 原料粉末についてはそのまま用い、研磨用成形体につい
てはそれを砕いた後測定に用いた。測定は、200℃で
15分乾燥後、MONOSORB(米国QUANTAC
HROME社製)を用い、BET式1点法により測定し
た。-BET specific surface area-The raw material powder was used as it is, and the molded body for polishing was used for measurement after crushing it. The measurement was carried out after drying at 200 ° C. for 15 minutes using MONOSORB (QUANTAC, USA).
(HROME Co., Ltd.) using the BET one-point method.
【0044】〜粉末の平均粒子径〜 アルミナ粉末をサンプルとし、COULTER LS1
30(COULTERELECTRONICS社製)を
用いて液体モジュールで測定した。測定値は体積基準で
ある。~ Average Particle Diameter of Powder ~ Alumina powder was used as a sample, and COULTER LS1
It measured with the liquid module using 30 (made by COULTERELECTRONICS). Measurements are on a volume basis.
【0045】〜研磨試験〜 直径25mm、厚さ5mmの成形体の円柱状試験片を作
製し、高速レンズ研磨装置の回転定盤(直径360m
m)に96個装着し、成形体の表面を平坦に整えた。こ
れを定盤回転数100rpm、定盤への被研磨材料の加
工圧力150g/cm2のもとで、被研磨材料として直
径3インチのタンタル酸リチウム基板を6枚同時に用
い、研磨液として蒸留水(液温:25℃)を用いて、研
磨液を1リットル/分の速度で滴下して循環使用しなが
ら研磨した。研磨後、タンタル酸リチウムの表面を顕微
鏡(OLYMPUS製、型式:BH−2)で観察した。
評価に際しては、極めて平滑でスクラッチ等のない良好
な面である場合を○、平滑にもならずに研磨加工できな
い場合を×とした。Polishing Test A cylindrical test piece of a molded body having a diameter of 25 mm and a thickness of 5 mm was prepared, and was rotated on a rotating platen (360 m in diameter) of a high-speed lens polishing apparatus.
m), and the surface of the molded article was flattened. Under the conditions of a platen rotation speed of 100 rpm and a processing pressure of the platen material on the platen of 150 g / cm 2 , six 3 inch diameter lithium tantalate substrates were simultaneously used as the platen material, and distilled water was used as the polishing liquid. (Liquid temperature: 25 ° C.), the polishing liquid was dropped at a rate of 1 liter / min and polished while being circulated. After polishing, the surface of lithium tantalate was observed with a microscope (manufactured by OLYMPUS, model: BH-2).
In the evaluation, ○ indicates that the surface was extremely smooth and had no scratches, etc., and X indicates that the surface could not be polished without being smooth.
【0046】〜成形体の耐久性〜 研磨試験を継続的に行い、1時間毎に成形体を取り出し
てその表面状態を目視にて観察し、ひび、割れ、欠け等
の破損の有無を観察した。評価に際しては成形体の破損
が生じるまでの時間を調べた。-Durability of the molded body-The polishing test was continuously performed, the molded body was taken out every hour, and the surface condition was visually observed, and the presence or absence of breakage such as cracks, cracks, chips, etc. was observed. . At the time of evaluation, the time until the molded article was damaged was examined.
【0047】<研磨用成形体の製造・評価> 実施例1 表1に示す特性のアルミナ原料粉末に、添加物としてア
クリル系バインダー(中央理化工業製、リカボンドSA
−200)及びステアリン酸エマルジョン(中京油脂
製、セロゾール920)を原料粉末:アクリル系バイン
ダー(固形分換算):ステアリン酸エマルジョン(固形
分換算):水分=100:40:2:518の重量比で
混合してスラリー化した。このスラリーをスプレードラ
イヤー(大川原化工機製、型式:LT−8)を用いて造
粒粉末を調製し、油圧プレス機を用いてプレス成形(圧
力:100kg/cm2)してアルミナ成形体を得、こ
れを焼成炉(光洋リンドバーグ社製、型式:5166
8)にて400℃で2時間保持して脱脂し、そのまま9
50℃まで昇温して2時間焼成して研磨用成形体を得
た。これを前記記載の評価方法により評価した。表2に
は得られた結果として、研磨用成形体のかさ密度、BE
T比表面積、平均粒子径、得られた研磨用成形体による
研磨試験結果及び耐久性試験結果を示す。<Manufacture and evaluation of molded body for polishing> Example 1 An acrylic binder (manufactured by Chuo Rika Kogyo Co., Ltd., Ricabond SA) was added to an alumina raw material powder having the characteristics shown in Table 1 as an additive.
-200) and stearic acid emulsion (Cellosol 920, manufactured by Chukyo Yushi Co., Ltd.) as raw material powder: acrylic binder (solid content conversion): stearic acid emulsion (solid content conversion): water = 100: 40: 2: 518 by weight ratio. Mix to form a slurry. A granulated powder was prepared from this slurry using a spray drier (manufactured by Okawara Kakoki Co., Ltd., model: LT-8) and press-molded (pressure: 100 kg / cm 2 ) using a hydraulic press to obtain an alumina molded body. This was fired in a firing furnace (Koyo Lindberg, Model: 5166)
8) Hold at 400 ° C for 2 hours to degrease,
The temperature was raised to 50 ° C. and baked for 2 hours to obtain a molded body for polishing. This was evaluated by the evaluation method described above. Table 2 shows the obtained results as the bulk density of the abrasive compact, BE
The T specific surface area, the average particle size, the polishing test result and the durability test result of the obtained molded article for polishing are shown.
【0048】[0048]
【表1】 [Table 1]
【0049】[0049]
【表2】 [Table 2]
【0050】実施例2 表1に示す特性のアルミナ原料粉末に、添加物としてア
クリル系バインダー(中央理化工業製、リカボンドSA
−200)及びステアリン酸エマルジョン(中京油脂
製、セロゾール920)を原料粉末:アクリル系バイン
ダー(固形分換算):ステアリン酸エマルジョン(固形
分換算):水分=100:40:2:382の重量比で
混合してスラリー化した。このスラリーをスプレードラ
イヤー(大川原化工機製、型式:LT−8)を用いて造
粒粉末を調製し、デシケータ中で十分に水分を除去し
た。この乾燥造粒粉末に馬鈴薯でんぷん(キシダ化学
製)を乾燥造粒粉末:馬鈴薯でんぷん=2:1の体積比
になるように混合して成形用原料粉末とした。この成形
用原料粉末を油圧プレス機を用いてプレス成形(圧力:
100kg/cm2)してアルミナ成形体を得た。これ
を焼成炉にて400℃で2時間保持して脱脂し、そのま
ま1200℃まで昇温して2時間焼成して研磨用成形体
を得た。これを実施例1と同様の方法により評価し表2
に示した。Example 2 An acrylic binder (manufactured by Chuo Rika Kogyo Co., Ltd., Ricabond SA) was added to an alumina raw material powder having the characteristics shown in Table 1 as an additive.
-200) and stearic acid emulsion (Cellosol 920, manufactured by Chukyo Yushi Co., Ltd.) as raw material powder: acrylic binder (solid content conversion): stearic acid emulsion (solid content conversion): water = 100: 40: 2: 382 by weight ratio. Mix to form a slurry. A granulated powder was prepared from this slurry using a spray dryer (manufactured by Okawara Kakoki Co., Ltd., model: LT-8), and water was sufficiently removed in a desiccator. Potato starch (manufactured by Kishida Chemical Co., Ltd.) was mixed with the dried granulated powder in a volume ratio of dried granulated powder: potato starch = 2: 1 to obtain a raw material powder for molding. This molding raw material powder is press-molded using a hydraulic press (pressure:
100 kg / cm 2 ) to obtain an alumina molded body. This was degreased by holding it at 400 ° C. for 2 hours in a firing furnace, heated to 1200 ° C. as it was, and fired for 2 hours to obtain a molded body for polishing. This was evaluated in the same manner as in Example 1 and Table 2
It was shown to.
【0051】比較例1 表1に示す特性のアルミナ原料粉末に、添加物としてア
クリル系バインダー(中央理化工業製、リカボンドSA
−200)及びステアリン酸エマルジョン(中京油脂
製、セロゾール920)を原料粉末:アクリル系バイン
ダー(固形分換算):ステアリン酸エマルジョン(固形
分換算):水分=100:40:2:382の重量比で
混合してスラリー化した。このスラリーをスプレードラ
イヤー(大川原化工機製、型式:LT−8)を用いて造
粒粉末を調製し、油圧プレス機を用いてプレス成形(圧
力:100kg/cm2)してアルミナ成形体を得、こ
れを焼成炉にて400℃で2時間保持して脱脂し、その
まま1500℃まで昇温して2時間焼成して研磨用成形
体を得た。これを前記記載の評価方法により評価した。
表2には得られた結果として、研磨用成形体のかさ密
度、BET比表面積、平均粒子径、得られた研磨用成形
体による研磨試験結果及び耐久性試験結果を示す。Comparative Example 1 An acrylic binder (manufactured by Chuo Rika Kogyo Co., Ltd., Ricabond SA) was added to an alumina raw material powder having the characteristics shown in Table 1 as an additive.
-200) and stearic acid emulsion (Cellosol 920, manufactured by Chukyo Yushi Co., Ltd.) as raw material powder: acrylic binder (solid content conversion): stearic acid emulsion (solid content conversion): water = 100: 40: 2: 382 by weight ratio. Mix to form a slurry. A granulated powder was prepared from this slurry using a spray drier (manufactured by Okawara Kakoki Co., Ltd., model: LT-8) and press-molded (pressure: 100 kg / cm 2 ) using a hydraulic press to obtain an alumina molded body. This was held in a firing furnace at 400 ° C. for 2 hours to degrease it, heated to 1500 ° C. as it was, and fired for 2 hours to obtain a molded body for polishing. This was evaluated by the evaluation method described above.
Table 2 shows, as the obtained results, the bulk density, the BET specific surface area, the average particle size, the polishing test result and the durability test result of the obtained polishing molded body.
【0052】比較例2 スウエード系ポリッシングパッド(フジミインコーポレ
ーテッド製、SURFIN 018−3)を高速レンズ
研磨装置の金属製定盤に貼付し、定盤回転数100rp
m、定盤への被研磨材料の押圧力150g/cm2の条
件のもとで、被研磨材料としてタンタル酸リチウムを用
い、又、研磨剤として市販のアルミナ研磨剤(フジミイ
ンコーポレーテッド製、F.M.No.5)にアルミナ
含有量20重量%となるように蒸留水を加えて調製した
研磨液(液温:25℃、pH=10)を用いて、1リッ
トル/分の速度で滴下して研磨した。表2には得られた
結果として、表面精度測定結果を示す。Comparative Example 2 A suede-type polishing pad (SURFIN 018-3, manufactured by Fujimi Incorporated) was attached to a metal surface plate of a high-speed lens polishing apparatus, and the rotation speed of the surface plate was 100 rpm.
m, under the conditions of a pressing force of 150 g / cm 2 of the material to be polished on the platen, lithium tantalate was used as the material to be polished, and a commercially available alumina abrasive (Fujimi Incorporated, F .M. No. 5) was dropped at a rate of 1 liter / minute using a polishing liquid (liquid temperature: 25 ° C., pH = 10) prepared by adding distilled water to an alumina content of 20% by weight. And polished. Table 2 shows surface accuracy measurement results as the obtained results.
【0053】実施例1及び2と比較例1の結果を比較す
ると、比較例1のような特性を有した研磨用成形体を用
いて研磨を実施すると、研磨がうまくできないことが分
かった。When the results of Examples 1 and 2 and Comparative Example 1 were compared, it was found that if the polishing was performed using a molded article for polishing having the characteristics as in Comparative Example 1, the polishing could not be performed well.
【0054】一方、実施例1及び2と比較例2の結果を
比較すると、本発明の研磨用成形体を用いて研磨を実施
することで、研磨加工に適用できる研磨用成形体が得ら
れ、しかも従来の研磨方法により得られるものと同程度
の被研磨材料の表面精度であることが分かった。On the other hand, when the results of Examples 1 and 2 and Comparative Example 2 are compared, a polishing molded body applicable to polishing can be obtained by performing polishing using the polishing molded body of the present invention. Moreover, it was found that the surface accuracy of the material to be polished was about the same as that obtained by the conventional polishing method.
【0055】<研磨廃液の評価> 実施例3 実施例1で得られた研磨用成形体を用い、研磨試験に記
載の方法により研磨を実施した。研磨廃液については、
生じた廃液の濁度を分光光度計(日本分光製、型式:U
best−55)を用い、精製水を基準として波長60
0nmにおける透過率により評価した。その結果を表3
に示した。透過率が高い場合は研磨廃液中の遊離砥粒量
が少ないことを示し、低い場合は逆に多いことを示す。<Evaluation of Polishing Waste Liquid> Example 3 The polishing molded body obtained in Example 1 was polished by the method described in the polishing test. For polishing waste liquid,
The turbidity of the generated waste liquid is measured with a spectrophotometer (manufactured by JASCO, model: U
best-55) and a wavelength of 60 with respect to purified water.
It was evaluated by the transmittance at 0 nm. Table 3 shows the results.
It was shown to. When the transmittance is high, it indicates that the amount of free abrasive grains in the polishing waste liquid is small, and when it is low, it indicates that the amount is large.
【0056】[0056]
【表3】 [Table 3]
【0057】実施例4 実施例2で得られた研磨用成形体を用いた以外は実施例
3と同様に研磨廃液を評価し、表3に示した。Example 4 A polishing waste liquid was evaluated in the same manner as in Example 3 except that the molded article for polishing obtained in Example 2 was used.
【0058】比較例3 比較例2で実施した研磨試験で得られた研磨廃液を実施
例3と同様に評価し、表3に示した。Comparative Example 3 The polishing waste liquid obtained in the polishing test performed in Comparative Example 2 was evaluated in the same manner as in Example 3, and the results are shown in Table 3.
【0059】以上の実施例3及び4と、比較例3とを比
較すると、本発明の研磨用定盤を用いて研磨を実施する
ことで研磨廃液の透過率は従来の方法よりも高く、研磨
廃液中の遊離砥粒量が極めて少ないことが分かる。When the above Examples 3 and 4 are compared with Comparative Example 3, polishing using the polishing table of the present invention results in a higher polishing waste liquid transmittance than the conventional method. It is understood that the amount of free abrasive grains in the waste liquid is extremely small.
【0060】[0060]
【発明の効果】本発明によれば、研磨加工プロセス中に
遊離砥粒を大量に含有する研磨廃液をほとんど生じるこ
とがなく、従来法と同程度に良好にシリコンウエハー、
酸化物基板等の基板材料等を研磨加工することができ、
また研磨処理における研磨用成形体の耐久性もあるた
め、研磨加工プロセスに有用である。According to the present invention, almost no polishing waste liquid containing a large amount of free abrasive grains is generated during the polishing process, and the silicon wafer can be as good as the conventional method.
It is possible to polish a substrate material such as an oxide substrate,
Further, since the molded body for polishing in the polishing treatment has durability, it is useful for the polishing process.
Claims (4)
0.4g/cm3以上2.8g/cm3以下であり、BE
T比表面積が5m2/g以上250m2/g以下であり、
かつ平均粒子径が0.001μm以上0.5μm以下で
あることを特徴とする研磨用成形体。1. A material mainly composed of alumina, having a bulk density of 0.4 g / cm 3 to 2.8 g / cm 3 ,
A T specific surface area of 5 m 2 / g or more and 250 m 2 / g or less;
A shaped article for polishing characterized by having an average particle diameter of 0.001 μm or more and 0.5 μm or less.
から構成されることを特徴とする研磨用定盤。2. A polishing platen comprising the molded article for polishing according to claim 1 and auxiliary components.
に押しつけて摺擦運動させることを特徴とする研磨方
法。3. A polishing method characterized in that a material to be polished is pressed against the polishing platen according to claim 2 and is rubbed.
00nmにおける透過率が水の10%以上にすることを
特徴とする請求項3に記載の研磨方法。4. A polishing waste liquid which is polished without using free abrasive grains.
4. The polishing method according to claim 3, wherein the transmittance at 00 nm is 10% or more of water.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP543498A JPH11198030A (en) | 1998-01-14 | 1998-01-14 | Molded body for polishing, surface plate for polishing using it and method of polishing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP543498A JPH11198030A (en) | 1998-01-14 | 1998-01-14 | Molded body for polishing, surface plate for polishing using it and method of polishing |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH11198030A true JPH11198030A (en) | 1999-07-27 |
Family
ID=11611099
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP543498A Pending JPH11198030A (en) | 1998-01-14 | 1998-01-14 | Molded body for polishing, surface plate for polishing using it and method of polishing |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH11198030A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002018702A (en) * | 2000-07-03 | 2002-01-22 | Tosoh Corp | Polishing molding and polishing surface table using the same |
JP2002166355A (en) * | 2000-11-30 | 2002-06-11 | Tosoh Corp | Polishing compact and polishing surface plate using the same |
JP2002274954A (en) * | 2001-03-21 | 2002-09-25 | Tdk Corp | Granule for forming ceramic, formed body, sintered compact and electronic part using the same |
JP2015047833A (en) * | 2013-09-04 | 2015-03-16 | 富士フイルム株式会社 | Record head and production method thereof, and record device |
-
1998
- 1998-01-14 JP JP543498A patent/JPH11198030A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002018702A (en) * | 2000-07-03 | 2002-01-22 | Tosoh Corp | Polishing molding and polishing surface table using the same |
JP2002166355A (en) * | 2000-11-30 | 2002-06-11 | Tosoh Corp | Polishing compact and polishing surface plate using the same |
JP2002274954A (en) * | 2001-03-21 | 2002-09-25 | Tdk Corp | Granule for forming ceramic, formed body, sintered compact and electronic part using the same |
JP4586284B2 (en) * | 2001-03-21 | 2010-11-24 | Tdk株式会社 | CERAMIC MOLDING GRANE, CERAMIC MOLDED ARTICLE, AND METHOD FOR PRODUCING CERAMIC MOLDING GRANULE |
JP2015047833A (en) * | 2013-09-04 | 2015-03-16 | 富士フイルム株式会社 | Record head and production method thereof, and record device |
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