JPH11188527A - Manufacture of blade of hand saw - Google Patents

Manufacture of blade of hand saw

Info

Publication number
JPH11188527A
JPH11188527A JP35810397A JP35810397A JPH11188527A JP H11188527 A JPH11188527 A JP H11188527A JP 35810397 A JP35810397 A JP 35810397A JP 35810397 A JP35810397 A JP 35810397A JP H11188527 A JPH11188527 A JP H11188527A
Authority
JP
Japan
Prior art keywords
steel strip
saw
forming
polishing
tooth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP35810397A
Other languages
Japanese (ja)
Other versions
JP3944800B2 (en
Inventor
Eiji Tadanobu
英二 只信
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ars Corp
Original Assignee
Ars Corp
Ars Edge Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ars Corp, Ars Edge Co Ltd filed Critical Ars Corp
Priority to JP35810397A priority Critical patent/JP3944800B2/en
Publication of JPH11188527A publication Critical patent/JPH11188527A/en
Application granted granted Critical
Publication of JP3944800B2 publication Critical patent/JP3944800B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

PROBLEM TO BE SOLVED: To manufacture a saw blade of a hand saw having the uniform thickness and no distortion at low cost by decreasing the material cost through a process of enabling continuos polishing of a hardened steel strip and decreasing the polishing amount in the polishing process, and by decreasing the manufacturing cost through a process of improving the manufacturing efficiency. SOLUTION: A manufacturing method of a saw blade of a hand saw is composed of a first process for applying tooth setting by forming a tooth forming body 2c on the edge of a hardened steel strip M into a tooth set steel strip 1a; a second process for continuously arranging respective rotational grinning wheels so fixed as to pinch the tooth set steel strip 1a and as to face a head in the transferring direction so as to symmetrically polish both surfaces of the tooth set steel strip 1a, polishing only the body parts of both side surfaces of the both set steel strip 1a in the set secured state, eliminating cut part, and for forming a polished steel strip 1b; a third process for forming a saw tooth part 2 on the saw tooth forming part 2c into a saw tooth provided steel strip 1c; and a fourth process for manufacturing a saw blade 1 by punching the saw tooth provided steel strip 1c into the saw blade shape.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は手引き鋸の鋸身の製
造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a saw blade of a hand saw.

【0002】[0002]

【従来の技術及び発明が解決しようとする課題】従来よ
り、手引き鋸で被切断材を切断する際に鋸身と被切断材
との摩擦を低減して鋸引きを軽快にするために、鋸身に
対し鋸歯の先端を一目ごと交互に左右に振り分けて、鋸
歯部のアサリ厚み巾を背部の厚みより広くするアサリ付
けを施すとともに、鋸身の腹部を背部より薄くする加工
がなされている。
2. Description of the Related Art Conventionally, in order to reduce the friction between a saw blade and a material to be cut when cutting the material to be cut with a manual saw, a saw has been conventionally used. The tip of the saw tooth is alternately distributed left and right on the body at a glance, and a set is made so that the set thickness width of the saw tooth portion is wider than the back portion, and the abdomen of the saw body is made thinner than the back portion.

【0003】上記アサリ付加工を施す方法として、二台
一組の粗削り用回転砥石及び二台一組の仕上げ用回転砥
石を順に配置した研磨手段を用いて、焼入鋼帯を各回転
砥石で挟持して両面から同時に研磨し、鋸身の背部、腹
部及び鋸歯部の全面を削り出す鋸身の製造方法が知られ
ている。
[0003] As a method of performing the above-mentioned processing with a set, a hardened steel strip is polished with each rotary grindstone by using a polishing means in which a pair of rotary grindstones for roughing and a pair of rotary grindstones for finish are arranged in order. 2. Description of the Related Art There is known a method of manufacturing a saw body in which the back, abdomen, and saw teeth of the saw body are entirely ground by being nipped and polished simultaneously from both sides.

【0004】しかし、鋸身の背部、腹部及び鋸歯部の全
面を研磨手段により削り出す方法では、材料の鋼板部材
は少なくともアサリ厚み巾の厚みを有した厚い焼入鋼帯
を使用するため、材料コストの削減が困難であり、背部
や腹部において、厚い焼入鋼帯を背厚や腹厚まで研磨す
るため、研磨量が非常に多くなり、焼入鋼帯の大部分が
無駄になるとともに、粗研磨と仕上げ研磨の二段階の研
磨加工が必要で、加工に手数が掛かり、加工時間も長時
間を要する問題があった。
However, in the method of shaving the entire back, abdomen and sawtooth portion of the saw blade by a polishing means, a steel plate member made of a material uses a thick hardened steel strip having a thickness of at least the thickness of a clam. It is difficult to reduce the cost, and in the back and abdomen, the thick quenched steel strip is polished to the thickness of the back and belly, so the polishing amount becomes very large, and most of the quenched steel strip is wasted, Polishing in two stages of rough polishing and finish polishing is required, and the processing is time-consuming and requires a long processing time.

【0005】さらに鋸身の品質に関わる問題として、焼
入鋼帯の研磨量が多いことにより大量の摩擦熱が発生す
るとともに、焼入鋼帯の表裏を同時に研磨するため発生
する熱の発散が阻害されて、部分的に極めて高温の状態
が作り出されることとなり、その部分で焼入鋼帯の焼き
が戻り材質がもろくなるなど、焼入鋼帯に及ぼす影響が
大きく、製造した鋸身は刃こぼれを発生しやすいという
問題があり、更に焼入鋼帯の両面を回転砥石で挟持して
研磨すると、焼入鋼帯の変形、回転砥石の振れ、摩耗あ
るいは回転砥石の材質の差異による研磨量の不均一によ
り焼入鋼帯を表裏対称に研磨することは困難で、鋸身に
歪みを残して製造した場合には、被切断材を切断した際
の切断面の仕上がりの悪化や、被切断材との摩擦により
鋸引き操作が重くなる等の問題が生じていた。
[0005] Further, as a problem related to the quality of the saw blade, a large amount of frictional heat is generated due to a large amount of polishing of the hardened steel strip, and heat generated due to simultaneous polishing of the front and back of the hardened steel strip is generated. In this way, the extremely high temperature is partially created, and the quenched steel strip returns to quenching in that part, and the material becomes brittle. There is a problem that spillage is easy to occur.Furthermore, if both sides of the quenched steel strip are polished while being sandwiched by a rotating grindstone, the amount of polishing due to deformation of the quenched steel strip, runout or wear of the rotating grindstone or difference in the material of the rotating grindstone It is difficult to grind the quenched steel strip symmetrically due to unevenness of the surface.If the steel strip is manufactured with distortion left, the finish of the cut surface when cutting the material to be cut will be deteriorated, Heavy sawing operation due to friction with material Problems such as that has occurred.

【0006】そこで本願出願人は厚い焼入鋼帯を使用す
ることによる材料コストの削減が困難であること、焼入
鋼帯の研磨量が非常に多くなり、材料の大部分が無駄に
なること、鋼板部材の粗研磨と仕上げ研磨の二段階の研
磨加工が必要で、加工に手数が掛かり、加工時間も長時
間を要すること、大量の研磨により発生する熱が焼入鋼
鈑に悪影響を及ぼすことなどの問題を解決した手引き鋸
の鋸身の製造方法について特願平9ー291083号に
おいて出願している。
Therefore, the applicant of the present application has found that it is difficult to reduce the material cost by using a thick quenched steel strip, the polishing amount of the quenched steel strip is extremely large, and most of the material is wasted. , Two stages of polishing, rough polishing and finish polishing, are required for the steel plate member, which is troublesome and requires a long processing time, and the heat generated by a large amount of polishing adversely affects the hardened steel plate Japanese Patent Application No. 9-291083 has filed an application for a method of manufacturing a saw blade having a solution to these problems.

【0007】すなわち、圧延鋼板を鋸身の外形輪郭形状
に打ち抜いて打抜第一基体とし、該打抜第一基体の鋸歯
を形成する縁部に、後工程において目立形成する鋸歯に
対応させた鋸歯形成部を形成するとともにアサリ付けを
施してアサリ付第一基体とする第一工程と、該アサリ付
第一基体を固定して移送する移送手段と、スピンドルに
よって回転する回転砥石からなり、回転砥石の回転軸を
移送ラインに対して鋭角をなすように設定できる研磨手
段により、回転砥石の周面又はその一部を、アサリ付第
一基体を背部とこれに連続する腹部形成部とに仮想ライ
ンで分けたその腹部形成面に接しさせて、砥石周面縁部
が背部と腹部の境界部に隅肉部を形成し、アサリを確保
した状態において、前記アサリ付第一基体の両側面の腹
部形成部のみを片面毎に又は両面同時に研磨し、盗み部
を形成して腹部とするとともにアサリを揃え、前記鋸歯
形成部のアサリ厚み巾を背部の背厚より大として研磨第
二基体を形成する第二工程と、前記鋸歯形成部に目立手
段により、第一鋸歯若しくは第二鋸歯又はこれらを混在
させた鋸歯部を形成して鋸身とする第三工程とからなる
手引き鋸の鋸身の製造方法である。
That is, a rolled steel plate is punched into a contour of a saw blade to form a punched first base, and the edge of the punched first base forming a saw tooth is made to correspond to a saw tooth to be prominently formed in a later step. A first step of forming a sawtooth forming portion and applying a set to make a first base with a set, a transfer means for fixing and transferring the first base with a set, and a rotating grindstone rotated by a spindle, By a polishing means that can set the rotation axis of the rotary grindstone so as to form an acute angle with respect to the transfer line, the peripheral surface of the rotary grindstone or a part thereof, the set with the first base with the set and the abdomen forming portion continuous with the back. In contact with the abdomen forming surface divided by the imaginary line, the peripheral edge of the grindstone forms a fillet at the boundary between the back and the abdomen, and in a state where a set is secured, both sides of the first base with the set Abdominal formation only A second step of forming a polished second substrate by polishing each or both surfaces simultaneously, forming a stolen portion and forming an abdomen and aligning the set, and setting the set thickness width of the sawtooth forming portion larger than the back thickness of the back portion. A third step of forming a first saw tooth, a second saw tooth, or a saw tooth portion in which the first saw tooth or the second saw tooth is mixed in the saw tooth forming portion with a sharpening means to form a saw blade;

【0008】上記鋸身の製造方法によれば、材料となる
圧延鋼板の厚みは背厚の厚みを有しておればよく、研磨
して仕上げる部分が鋸身の腹部と鋸歯形成の一部だけで
あるため、鋸身全体を研磨で形成する製造方法と比較し
て材料の研磨量が非常に少なくなり、材料の無駄が削減
できるとともに、研磨による発生熱もわずかであって圧
延鋼鈑に及ぼす影響が少なく、研磨方法が簡単且つ鋸身
に歪みの出ない精度の高い研磨ができるので製作手数が
かからず製造工程の手数も削減して製造コストを低減す
ることができるのである。
According to the method for manufacturing a saw blade, the thickness of the rolled steel plate used as the material only needs to have a thickness of the back, and the portion to be polished and finished is only the abdomen of the saw blade and a part of the formation of the saw teeth. Therefore, compared with the manufacturing method in which the entire saw blade is formed by polishing, the amount of polishing of the material is extremely small, and the waste of the material can be reduced. Since there is little influence, the polishing method is simple, and high-precision polishing can be performed without causing distortion of the saw blade, the number of manufacturing steps is reduced, the number of manufacturing steps is reduced, and the manufacturing cost can be reduced.

【0009】そこで本発明は材料の研磨量を少なくし
て、材料の無駄が削減できるとともに、研磨による発生
熱もわずかであって材料に及ぼす影響が少なく、研磨方
法が簡単且つ鋸身に歪みの出ない精度の高い研磨ができ
るので製作手数がかからず製造工程の手数も削減して製
造コストを低減することができる効果を維持しつつ、さ
らに製造効率を高めることで、鋸身の厚さが均一で、歪
みのない手引き鋸の鋸身を安価に製造できる手引き鋸の
鋸身の製造方法を提供することを目的とする。
Therefore, the present invention can reduce the amount of material polishing to reduce waste of the material, and generate a small amount of heat due to polishing, which has a small influence on the material. High-precision polishing that does not come out can reduce the number of manufacturing steps, reduce the number of steps in the manufacturing process, and reduce the manufacturing cost. It is an object of the present invention to provide a method for manufacturing a saw blade of a hand saw, which is uniform and has no distortion.

【0010】[0010]

【課題を解決するための手段】本発明は上記課題を解決
するためになされたものであって、コイル状態から平滑
に矯正した焼入鋼帯の鋸歯を形成する縁部に、後工程に
おいて目立形成する鋸歯に対応させた鋸歯形成部を形成
するとともにアサリ付けを施してアサリ付鋼帯とする第
一工程、前記アサリ付鋼帯をアサリを確保した状態で移
送する移送手段と、移送ラインに沿って交互に配設し
た、スピンドルによって回転する回転砥石とベッドとか
らなる研摩装置の一対とから構成し、前記アサリ付鋼帯
を挟持するようにベッドと対向して固定する前記各回転
砥石は、アサリ付鋼帯の両面を対称に研磨できるように
回転軸を移送ラインに対して鋭角をなすように設定で
き、且つ、回転砥石の周面又はその一部を、背部に連続
する腹部形成面にアサリを確保した状態において接しさ
せて、砥石周面縁部が背部と腹部形成面の境界部に隅肉
部を形成しつつ、前記アサリ付鋼帯の両側面の腹部形成
面を連続的に研磨して腹部とするとともにアサリを揃え
る形態とし、前記鋸歯形成部のアサリ厚み巾を背部の背
厚より大とした研磨鋼帯を形成する第二工程、前記鋸歯
形成部に目立手段により、第一鋸歯若しくは第二鋸歯又
はこれらを混在させた鋸歯部を形成して鋸歯付鋼帯とす
る第三工程、前記鋸歯付鋼帯を鋸身形状に打ち抜いて鋸
身を製造する第四工程からなる手引き鋸の鋸身の製造方
法を基本とする。
DISCLOSURE OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and an object of the present invention is to provide a quenched steel strip having a serrated edge formed into a smooth shape from a coil state, and having an edge formed in a subsequent step. A first step of forming a sawtooth forming portion corresponding to the sawtooth to be formed and applying a set to form a steel strip with a set, a transfer means for transferring the steel strip with a set while securing the set, and a transfer line Each of the rotary whetstones, which are arranged alternately along the axis, are composed of a pair of polishing devices each including a rotary whetstone rotated by a spindle and a bed, and are fixed opposite to the bed so as to sandwich the steel strip with set. The rotating shaft can be set to form an acute angle with respect to the transfer line so that both surfaces of the steel strip with set can be symmetrically polished, and the circumferential surface of the rotating grindstone or a part thereof can be continuously formed on the back portion of the abdomen. Asa on the surface In the state where the edge of the grinding wheel is in contact, the peripheral edge of the grinding wheel forms a fillet at the boundary between the back and the abdomen forming surface, while continuously polishing the abdomen forming surfaces on both sides of the steel strip with set. The second step of forming a polished steel strip in which the set width of the saw tooth forming portion is larger than the back thickness of the back portion, and the first set is formed on the saw tooth forming portion by a conspicuous means. A guide comprising a third step of forming a sawtooth or a second sawtooth or a sawtooth portion in which these are mixed to form a sawtoothed steel strip, and a fourth step of punching the sawtoothed steel strip into a sawtooth shape to manufacture a sawtooth. It is based on a method of manufacturing a saw blade.

【0011】[0011]

【発明の実施の形態】及びDETAILED DESCRIPTION OF THE INVENTION AND

【実施例】(実施例1)本発明の実施例1に係る折り畳
み式手引き鋸の鋸身の製造方法を図を用いて説明する
と、本実施例の鋸身(1) は全長300mm、最大鋸幅4
0mmであり、図1は鋸身の製造工程の手順、図2は鋸
身の模式的断面図、図3はアサリ付鋼帯(1a)を連続的に
研磨している状態の正面図、図4は図3のF方向から見
た側面図、図5は鋸歯部の部分拡大図であって、まず、
第一工程として厚さ0.8mmの焼入鋼帯(M) の後工程
で鋸歯を形成する縁部に鋸歯部(2) の基礎となる鋸歯形
成部(2c)をプレス手段により形成し、同時に該鋸歯形成
部(2c)を一目毎に焼入鋼帯(M) に対して左右に振り分け
るように交互に曲げてアサリ付けを施してアサリ付鋼帯
(1a)を得る。該アサリは右側面側に曲げた鋸歯形成部(2
c)の先端を結ぶ仮想線と、左側面側に曲げた鋸歯形成部
(2c)の先端を結ぶ仮想線が為す間隔、すなわちアサリ厚
み巾(2t)が焼入鋼帯(M) の厚さよりやや広く、1.2m
mとなるようにする。
(Embodiment 1) A method for manufacturing a saw blade of a folding hand saw according to a first embodiment of the present invention will be described with reference to the drawings. The saw blade (1) of this embodiment has a total length of 300 mm and a maximum saw blade. Width 4
1 is a procedure of a saw blade manufacturing process, FIG. 2 is a schematic cross-sectional view of the saw blade, FIG. 3 is a front view of a state in which the steel strip with set (1a) is continuously polished, and FIG. 4 is a side view seen from the direction F in FIG. 3, and FIG. 5 is a partially enlarged view of the sawtooth portion.
As a first step, a saw-tooth forming part (2c), which is a basis of the saw-tooth part (2), is formed by pressing means on an edge forming a saw tooth in a post-step of a quenched steel strip (M) having a thickness of 0.8 mm, At the same time, the saw-teeth forming part (2c) is alternately bent so as to be distributed left and right with respect to the quenched steel strip (M) at a glance, and a set is formed by applying a set.
Obtain (1a). The set is a saw tooth forming part (2
An imaginary line connecting the tip of c) and a sawtooth forming part bent to the left side
The distance between the imaginary lines connecting the ends of (2c), that is, the set thickness width (2t) is slightly wider than the thickness of the hardened steel strip (M), and is 1.2 m.
m.

【0012】次に第二工程として上記アサリ付鋼帯(1a)
の側面であって鋸歯形成部(2c)の先端部から20mmの
位置を基線(L1)とし、該アサリ付鋼帯(1a)の鋸歯形成部
(2c)の先端部から基線(L1)までの両側面を後記研磨手段
により左右対称に研磨して、鋸歯形成部(2c)と連続する
ように且つアサリを確保するように腹部(8) を形成する
とともに、アサリ厚み巾(2t)を背部(7) の背厚(7t)より
大となるように研磨鋼帯(1b)を形成する。
Next, as a second step, the steel strip with set (1a)
And the base line (L1) at a position 20 mm from the tip of the sawtooth forming part (2c), and the sawtooth forming part of the steel strip with set (1a).
Both side surfaces from the tip end of (2c) to the base line (L1) are symmetrically polished by the polishing means described later, and the abdomen (8) is connected to the sawtooth forming portion (2c) so as to secure a set. At the same time, the polished steel strip (1b) is formed so that the set thickness width (2t) is larger than the back thickness (7t) of the back portion (7).

【0013】研磨の形状(図1、図2参照)は、腹部
(8) を左右均一に盗み部(9) を研削することにより、腹
部(8) の腹厚(8t)が0.6mmで一定となるようにし、
鋸歯形成部(2c)の近辺では研磨量を減少させて滑らかに
鋸歯形成部(2c)と腹部(8) を連続させ、先端部分では極
僅かに研磨するにとどめて鋸歯形成部(2c)のアサリを揃
え、背部(7) と腹部(8) の境界部に隅肉部(7a)を形成し
て滑らかに連続させる。尚、研磨量や研磨部分は完成す
る鋸身(1) の曲げやねじりに対する強度に大きく関係す
るため、研磨量を増減して鋸身(1) の強度を調節するこ
とができる。
The shape of polishing (see FIGS. 1 and 2)
By grinding the stealing part (9) uniformly on the left and right of (8), the thickness of the abdomen (8) is made constant at 0.6 mm,
In the vicinity of the sawtooth forming part (2c), the amount of polishing is reduced to smoothly connect the sawtooth forming part (2c) and the abdomen (8), and the tip part is only slightly polished and the sawtooth forming part (2c) is polished. The clams are aligned, and the fillet (7a) is formed at the boundary between the back (7) and the abdomen (8) to smoothly continue. Since the polishing amount and the polished portion are greatly related to the strength of the completed saw blade (1) against bending and torsion, the strength of the saw blade (1) can be adjusted by increasing or decreasing the polishing amount.

【0014】上記第二工程において使用する研磨手段は
図3に示すように、スピンドル(12)によって回転する回
転砥石(11)とアサリ付鋼帯(1a)を支持するベッド(10)か
らなる研磨装置の一対及びアサリ付鋼帯(1a)を回転ロー
ラ(13)を用いて矢印の方向へ移送する移送手段から構成
し、ベッド(10)はアサリ付鋼帯(1a)の両面に当接するよ
うに、該アサリ付鋼帯(1a)の表裏に、移送方向に平行に
連続して配置されている。
As shown in FIG. 3, the polishing means used in the second step is a polishing means comprising a rotating grindstone (11) rotated by a spindle (12) and a bed (10) supporting a steel strip with set (1a). A pair of devices and a transfer means for transferring the set-equipped steel strip (1a) in the direction of the arrow using the rotating roller (13), and the bed (10) is brought into contact with both sides of the set-equipped steel strip (1a). In addition, they are continuously arranged on the front and back of the set-equipped steel strip (1a) in parallel with the transfer direction.

【0015】該アサリ付鋼帯(1a)を挟持するようにベッ
ド(10)と間隙を確保するように対向して固定する前記各
回転砥石(11)は前記各スピンドル(12)によって回転させ
るとともに、アサリ付鋼帯(1a)の両面を対称に研磨でき
るように位置させ、該回転砥石(11)の回転軸はベッド(1
0)に平行で、且つアサリ付鋼帯(1a)の移送方向に対する
角度が60度から80度となるように設定されている。
Each of the rotating grindstones (11), which are opposed to and fixed to the bed (10) so as to secure a gap so as to sandwich the steel strip with set (1a), are rotated by the respective spindles (12). The both sides of the set-equipped steel strip (1a) are positioned so that they can be symmetrically polished.
0) and the angle with respect to the transfer direction of the set-equipped steel strip (1a) is set to be from 60 degrees to 80 degrees.

【0016】そして各回転砥石(11)の回転方向をアサリ
付鋼帯(1a)の移送方向として、アサリ付鋼帯(1a)を前記
間隙に回転砥石(11)の周速度よりも遅い移送速度で移送
し、腹部(8) 、隅肉部(7a)及びアサリの両面を連続的に
研磨加工するのである。
The rotational speed of each rotating grindstone (11) is set as the transport direction of the set-equipped steel strip (1a), and the transfer speed of the set-equipped steel strip (1a) is smaller than the peripheral speed of the rotary grindstone (11) in the gap. Then, the abdomen (8), the fillet (7a) and both sides of the clam are continuously polished.

【0017】上記のように、ベッド(10)をアサリ付鋼帯
(1a)の両面に当接するように該アサリ付鋼帯(1a)の表裏
に、移送方向に平行に連続して配置し、該アサリ付鋼帯
(1a)を挟持するようにベッド(10)との間隙を確保して前
記各回転砥石(11)を固定することで、表面の研磨工程と
裏面の研磨工程との間に時間的、空間的な間隔を生じさ
せることにより、アサリ付鋼帯(1a)の片面を研磨する際
に発生する熱は他方の面を研磨する前に空気を媒体とし
て冷却されるようになって、アサリ付鋼帯(1a)の温度の
上昇を阻止することができ、焼きが戻るなどの悪影響を
及ぼさず、研磨量の少なさとの相乗効果によりアサリ付
鋼帯(1a)の温度を低い状態に維持して、品質の良い鋸身
(1) を製造することができる。
As described above, the bed (10) is
(1a) is continuously arranged in parallel to the transfer direction on the front and back of the steel strip with a set (1a) so as to be in contact with both surfaces of the steel strip with a set.
By securing the gap between the bed (10) so as to sandwich the (1a) and fixing the rotating grindstones (11), the time and space between the front-side polishing step and the rear-side polishing step are reduced. The heat generated when polishing one side of the set-equipped steel strip (1a) is cooled by using air as a medium before polishing the other side, so that the set-equipped steel strip The temperature rise of (1a) can be prevented, without adverse effects such as baking back, and the temperature of the set-attached steel strip (1a) is kept low by a synergistic effect with a small amount of polishing, High quality saw blade
(1) can be manufactured.

【0018】また、アサリ付鋼帯(1a)をベッド(10)と回
転砥石(12)とで挟持して片面毎に研磨するため、研磨量
の寸法精度を容易に確保でき、回転砥石の振れ、摩耗等
による研磨量の誤差を低減し、歪みのない研磨を連続し
て行うことができる。
Further, since the steel strip with set (1a) is sandwiched between the bed (10) and the rotary grindstone (12) and polished on each side, dimensional accuracy of the polishing amount can be easily secured, and the runout of the rotary grindstone can be ensured. In addition, it is possible to reduce a polishing amount error due to wear and the like, and to perform polishing without distortion continuously.

【0019】上記回転砥石(11)は、直径150mm,厚
さ12mmの円柱砥石部(11a) に底面の直径150mm
の截頭円錐形の円錐砥石部(11b) を連続して形成した形
状で、連続部(11e) は滑らかに連続しており、該円錐砥
石部(11b) の形状はアサリ付鋼帯(1a)の腹部(8) を研磨
する場合に円錐砥石周面(11f) が僅かに鋸歯形成部(2c)
の先端部を研磨するように設定されており、該回転砥石
(11)の回転軸はベッド(10)に支持されたアサリ付鋼帯(1
a)の側面に平行であり、且つアサリ付鋼帯(1a)の移送方
向と平行な仮想ラインである移送ラインに対する角度θ
が70度となるように設定されている。研磨手段をF方
向から見ると図4に示すように砥石周面縁部(11c) の射
影は楕円形となり、円柱砥石周面(11d) はアサリ付鋼帯
(1a)の側面に平行であり、連続部(11e) も滑らかな曲線
となる。
The rotating grindstone (11) has a bottom surface with a diameter of 150 mm on a cylindrical grindstone portion (11a) having a diameter of 150 mm and a thickness of 12 mm.
The truncated cone-shaped conical grindstone portion (11b) is continuously formed, the continuous portion (11e) is smoothly continuous, and the shape of the conical grindstone portion (11b) is a steel strip with set (1a). When polishing the abdomen (8) of (), the peripheral surface of the conical grindstone (11f) has a slight sawtooth formation (2c).
Is set to polish the tip of the rotating whetstone
The rotating shaft of (11) is a steel strip with a set (1) supported on the bed (10).
The angle θ with respect to the transfer line, which is an imaginary line parallel to the side surface of (a) and parallel to the transfer direction of the steel strip with set (1a).
Is set to 70 degrees. When the polishing means is viewed from the direction F, as shown in FIG. 4, the projection of the peripheral edge of the grinding wheel (11c) becomes elliptical, and the cylindrical grinding wheel peripheral surface (11d) is a steel strip with a set.
It is parallel to the side surface of (1a), and the continuous portion (11e) also has a smooth curve.

【0020】研磨加工に際しては、まずアサリ付鋼帯(1
a)の鋸歯形成部(2c)をベッド(10)の移送ラインと平行に
なるようにし、且つベッド(10)と最も接近する砥石周面
縁部(11c) 上の点が基線(L1)の延長線上になるようにア
サリ付鋼帯(1a)の上下方向の振れをローラ(14)で規制し
ながらアサリ付鋼帯(1a)を移送して前記回転砥石(11)を
該ベッド(10)に支持されたアサリ付鋼帯(1a)の側面に当
接し、アサリ付鋼帯(1a)の側面を研磨して盗み部(9) を
形成し、続いて裏面についても連続的に研磨して腹厚(8
t)を0.6mmの一定厚とし、両面のアサリが綺麗に揃
い、アサリ厚み巾(2t)を約1.2mmに確保し、背厚(7
t)は背部(7) を研磨しないため焼入鋼帯(M) の厚みのま
ま0.8mmとした研磨鋼帯(1b)を得る。
In polishing, first, a steel strip with a set (1
The saw tooth forming section (2c) of (a) is made parallel to the transfer line of the bed (10), and the point on the peripheral edge (11c) of the grinding wheel closest to the bed (10) is the base line (L1). The steel strip with a set (1a) is transferred while the vertical run-out of the steel strip with a set (1a) is controlled by a roller (14) so as to be on an extension line, and the rotary grindstone (11) is transferred to the bed (10). Abutting the side surface of the set-equipped steel strip (1a), polishing the side surface of the set-equipped steel strip (1a) to form a stolen portion (9), and then continuously polishing the back surface. Belly thickness (8
t) is a constant thickness of 0.6 mm, the clams on both sides are neatly aligned, the clam thickness width (2 t) is about 1.2 mm, and the back thickness (7
In t), since the back part (7) is not polished, a polished steel strip (1b) having a thickness of 0.8 mm as the thickness of the quenched steel strip (M) is obtained.

【0021】上記研磨手段によれば、回転砥石(11)の回
転軸をベッド(10)の移送ラインに対する角度θを70度
として位置決め固定し、アサリ付鋼帯(1a)が上下方向に
移動しないよう確実に規制を行い、鋸歯形成部(2c)を移
送方向と平行になるように支持することにより、研磨加
工時におけるアサリ付鋼帯(1a)の歪みが発生することな
く、腹部(8) に(回転砥石(11)の厚さ12mm)×si
n70度の巾で正確且つ容易に一定量の研磨を行うこと
ができ、腹部(8) から背部(7) への境界部は、盗み部
(9) の厚さを0.2mmとした場合には巾約1.9mm
に渡って前記砥石周面縁部(11c) の射影の形状でもって
隅肉部(7a)を形成することにより滑らかに連続し、鋸歯
形成部(2c)は先端部に向かうにしたがって研磨量が減少
し、該先端部を僅かに研磨して鋸歯形成部(2c)のアサリ
を揃えることができる。更に、研磨加工における研磨量
は僅かな量であるため仕上げ用の砥石を用いた研磨加工
のみでよく、加工精度を確保し易いため研磨面を極めて
平滑に仕上げることができ、加工時間も短時間で充分で
あるため研磨による発生熱も僅かであってアサリ付鋼帯
(1a)に及ぼす影響も少ない。
According to the above-mentioned polishing means, the rotating shaft of the rotary grindstone (11) is positioned and fixed at an angle θ of 70 ° with respect to the transfer line of the bed (10), and the set-equipped steel strip (1a) does not move in the vertical direction. By controlling the saw tooth forming part (2c) so as to be parallel to the transfer direction, the distortion of the steel strip with set (1a) during polishing does not occur, and the abdomen (8) Ni (the thickness of the rotating grindstone (11) 12mm) x si
A constant amount of polishing can be performed accurately and easily with a width of n70 degrees, and the boundary from the abdomen (8) to the back (7) is a stealing part.
When the thickness of (9) is 0.2 mm, the width is about 1.9 mm.
By forming the fillet (7a) in the shape of the projection of the peripheral edge (11c) of the grindstone over the entire surface, the surface is smoothly continuous by forming the fillet (7a). It is possible to reduce the amount and to slightly grind the tip, so that the set of the sawtooth forming portion (2c) can be made uniform. Furthermore, since the amount of polishing in the polishing process is a small amount, only polishing using a grinding wheel for finishing is sufficient, and it is easy to secure processing accuracy, so that the polished surface can be finished extremely smoothly, and the processing time is short. Is sufficient, so the heat generated by polishing is small and
The effect on (1a) is also small.

【0022】尚、研磨手段は上記実施例に限定されるも
のではなく、回転砥石(11)の形状、、寸法、回転軸とベ
ッド(10)の移送ラインが為す角度θ等は製造する鋸身
(1) の形状、腹部(8) の巾等に応じて変更できることは
いうまでもないが、例えば隅肉部(7a)を形成する部分で
あるため砥石周面縁部(11c) に面取りを形成し、円錐砥
石周面(11f) の母線を円弧状として角度θを大きくす
る、あるいは、砥石の形状を截頭円錐形状として回転軸
とアサリ付鋼帯(1a)がなす角度を任意方向に設定するよ
うにしてもよい。
The polishing means is not limited to the embodiment described above, and the shape, size, angle θ between the rotating shaft and the transfer line of the bed (10) formed by the rotating grindstone (11), etc.
Needless to say, it can be changed according to the shape of (1), the width of the abdomen (8), etc.Because it is a part forming the fillet (7a), for example, chamfering the peripheral edge (11c) of the grindstone And the angle θ is increased by making the generatrix of the conical grinding wheel peripheral surface (11f) an arc, or the angle of the rotating shaft and the steel strip with set (1a) is made in any direction by making the shape of the grinding stone a truncated cone. You may make it set.

【0023】しかし、回転軸と移送ラインのなす角度θ
を余り大きく(約80度以上)すると隅肉部(7a)が小さ
くなってしまうとともに、腹部(8) の表面に回転砥石(1
1)による筋目が鋸身(1) の長手方向と略平行に、やや荒
目に形成されるため、鋸歯の曲げ方向に対する強度を確
保する上で好ましくない。
However, the angle θ between the rotation axis and the transfer line
If it is too large (more than about 80 degrees), the fillet (7a) will be smaller and the surface of the abdomen (8) will have a rotating grindstone (1
Since the streaks due to 1) are formed slightly coarsely in substantially parallel to the longitudinal direction of the saw blade (1), it is not preferable in securing the strength in the bending direction of the saw teeth.

【0024】反対に角度θを小さく(約60度以下)す
ると、隅肉部(7a)の巾が広くなることで、背部(7) と腹
部(8) の厚さの差が少なくなるため、鋸引き作業におい
て被切断材との摩擦が増大して鋸引き操作が重くなると
ともに、回転砥石(11)の厚みに対して腹部(8) の巾が狭
くなるため効率的な研磨が行えず、一度の研磨で腹部
(8) 、隅肉部(7a)及びアサリを揃えるためには厚い回転
砥石(11)を使用する必要が生じる。
Conversely, when the angle θ is small (about 60 degrees or less), the width of the fillet (7a) is increased, and the difference in thickness between the back (7) and the abdomen (8) is reduced. In the sawing work, the friction with the workpiece increases and the sawing operation becomes heavy, and the width of the abdomen (8) becomes narrow with respect to the thickness of the rotating grindstone (11), so that efficient polishing cannot be performed. Abdomen with one polishing
(8) In order to align the fillet portion (7a) and the set, it is necessary to use a thick rotating grindstone (11).

【0025】そこで移送ラインに対する回転砥石(11)の
回転軸がなす角度を約60度から80度の範囲で設定す
ると、腹部(8) 表面に形成される筋目は十分細かくな
り、鋸歯の曲げ方向に対する強度を確保できるとともに
隅肉部(7a)の巾を適度なものとなり、効率的な研磨も行
えることとなるため好ましい。
If the angle formed by the rotation axis of the rotary grindstone (11) with respect to the transfer line is set in the range of about 60 to 80 degrees, the streaks formed on the surface of the abdomen (8) become sufficiently fine, and the bending direction of the saw teeth This is preferable because the strength of the fillet (7a) can be ensured, the width of the fillet (7a) can be made appropriate, and efficient polishing can be performed.

【0026】次に第三工程として研磨鋼帯(1b)の鋸歯形
成部(2c)に既存の目立て形成手段により鋸歯部(2) を形
成して鋸歯付鋼帯(1c)とし、続いて第四工程として鋸歯
付鋼帯(1c)よりプレスカッターにより全長300mm、
最大高さ40mmの鋸身形状に打ち抜いて鋸身(1) を完
成させる。
Next, as a third step, a saw tooth portion (2) is formed on the saw tooth forming portion (2c) of the polished steel strip (1b) by an existing sharpening forming means to form a saw toothed steel strip (1c). As a four-step process, a steel cutter with a saw tooth (1c) is 300 mm in total length with a press cutter.
The saw blade (1) is completed by punching into a saw blade shape with a maximum height of 40 mm.

【0027】上記鋸歯部(2) の形状について説明する
と、図5のように該鋸歯部(2) は第一鋸歯(2a)及び第二
鋸歯(2b)から構成されており、各第一鋸歯(2a)にはA断
面に示すように、アサリ付けにより曲げられた方向と反
対の面(以下「アサリ内面」という)の鋸引き方向(D)
側に下刃(3) 、鋸送り方向(E) 側に上刃(4) 、さらに先
端部に上刃(4) 、下刃と交わるように上目(5) が形成さ
れ、該下刃(3) と該上目(5) とが交わる先端部が第一天
(6a)を形成している。すなわち、第一鋸歯(2a)はそれぞ
れ下刃(3) 等が形成された面(以下「歯表」という)と
は反対面(以下「歯裏」という)の方向にアサリが形成
されることとなり、各第一天(6a)が鋸歯部(2) の最も広
い部分、すなわちアサリ厚み巾(2t)を構成している。
The shape of the saw tooth portion (2) will be described. As shown in FIG. 5, the saw tooth portion (2) comprises a first saw tooth (2a) and a second saw tooth (2b). (2a) shows the sawing direction (D) of the surface opposite to the direction bent by the set as shown in section A (hereinafter referred to as the "set inner surface").
The lower blade (3) is formed on the side, the upper blade (4) is formed on the side in the saw feeding direction (E), the upper blade (4) is formed on the tip, and the upper eye (5) is formed to cross the lower blade. The tip where (3) and the upper eye (5) intersect is the first
(6a) is formed. In other words, the first saw tooth (2a) has a set formed in the direction of the surface (hereinafter referred to as the "back of the tooth") opposite to the surface on which the lower blade (3) and the like are formed (hereinafter referred to as the "tooth surface"). Thus, each first crown (6a) forms the widest part of the sawtooth part (2), that is, the clam thickness width (2t).

【0028】次に第二鋸歯(2b)には、B断面に示すよう
に、鋸引き方向(D) 側に下刃(3) が形成されておらず、
アサリ付けにより曲げられた方向の面(以下「アサリ外
面」という)の鋸送り方向(E) 側に上刃(4) 、先端部に
上目(5) がそれぞれ形成されており、上目(5) の先端部
が第二天(6b)を形成している。従って第二鋸歯(2b)は上
刃(4) 等が形成されている面、すなわち歯表の方向に曲
げられてアサリが形成されることとなるが、各第二天(6
b)の左右への開き巾は前記第一天(6a)の開き巾よりも狭
くしている。
Next, the lower blade (3) is not formed on the second saw tooth (2b) in the sawing direction (D), as shown in section B,
An upper blade (4) is formed on the side in the saw feed direction (E) side of the surface bent in the direction of the set (hereinafter referred to as “set outer surface”), and an upper stitch (5) is formed at a tip portion. 5) forms the second heaven (6b). Therefore, the second saw tooth (2b) is bent in the direction of the surface on which the upper blade (4) and the like are formed, that is, in the direction of the tooth surface, and a set is formed.
The opening width to the left and right of b) is smaller than the opening width of the first heaven (6a).

【0029】また、第一鋸歯(2a)、第二鋸歯(2b)の配列
であるが、四目の第一鋸歯(2a)の歯表と歯裏が順次交互
に鋸身(1) の左右を向くように配列されており、第二鋸
歯(2b)は第一鋸歯(2a)の四目ごとに一目形成されてお
り、該第二鋸歯(2b)も歯表と歯裏が順次交互に左右を向
くように配列されている。
The arrangement of the first saw teeth (2a) and the second saw teeth (2b) is such that the tooth surface and back of the fourth first saw tooth (2a) are alternately arranged on the left and right sides of the saw blade (1). The second saw tooth (2b) is formed at every glance of the first saw tooth (2a), and the second saw tooth (2b) also has the tooth surface and the tooth back alternately in order. They are arranged to face left and right.

【0030】また、鋸身(1) をC方向からみると、第一
天(6a)と第二天(6b)が重なり合わず、アサリ厚み巾(2t)
の巾方向に第一天(6a)と第二天(6b)が四つ並んだ状態と
なる。つまり、両端に左右二つの第一天(6a)があり、そ
の間に二つの第二天(6b)が位置し、第一天(6a)と第二天
(6b)が巾方向に四つ並ぶ構成となる。
When the saw blade (1) is viewed from the C direction, the first heaven (6a) and the second heaven (6b) do not overlap, and the clam thickness width (2t) is obtained.
In this case, four first heavens (6a) and four second heavens (6b) are arranged in the width direction. In other words, there are two first heavens (6a) on the left and right sides, two second heavens (6b) are located between them, and the first heaven (6a) and the second heaven (6a)
(6b) is arranged four in the width direction.

【0031】従って、第一天(6a)が左右に二つだけの場
合であれば、被切断材の引き目の底面中央に断面三角形
状の山が残り、この山が切削作業の妨げになって、鋸引
きが重く、切れ味が悪くなるのであるが、第一天(6a)と
第二天(6b)が四つ並ぶようにしたことにより、引き目の
底面中央に断面三角形状の山は残らず、切削作業におい
て操作が軽くなり、切れ味が良くなるのである。
Therefore, if there are only two first ceilings (6a) on the left and right, a mountain having a triangular cross section remains at the center of the bottom surface of the crease of the material to be cut, and this mountain hinders the cutting operation. Therefore, the sawing is heavy and the sharpness is poor.However, by arranging four first heavens (6a) and four second heavens (6b), a mountain with a triangular cross-section Not only does the operation become lighter in cutting work, but the sharpness improves.

【0032】尚、本発明に係る鋸は以上説明した実施例
に限定されるものではなく、背部(7) の高さ、鋸身(1)
の高さ、アサリの形成度合など手引き鋸の用途に合わせ
た寸法、形状とすることができ、各種の鋸歯の形状を組
み合わせた鋸歯部(2) を形成するなど自由な加工が可能
であり、これにより手引き鋸の用途に応じた腰の強さや
歯の形状が得られることはいうまでもない。
Incidentally, the saw according to the present invention is not limited to the embodiment described above, and the height of the back (7), the saw blade (1)
The height and the degree of formation of the set can be adjusted to the size and shape according to the use of the hand saw, and free processing is possible, such as forming a saw tooth part (2) combining various saw tooth shapes, As a result, it is needless to say that the stiffness and the shape of the teeth can be obtained according to the use of the guide saw.

【0033】[0033]

【発明の効果】以上説明した本発明に係る手引き鋸の鋸
身の製造方法によれば、表面の研磨工程と裏面の研磨工
程との間に時間的、空間的な間隔を生じさせ、アサリ付
鋼帯(1a)の片面を研磨する際に発生する熱は他方の面を
研磨する前に空気を媒体として冷却されるため、アサリ
付鋼帯(1a)の温度の上昇を阻止することができ、焼きが
戻るなどの悪影響を及ぼさず、研磨量の少なさとの相乗
効果によりアサリ付鋼帯(1a)の温度を低い状態に維持し
て、品質の良い鋸身(1) を製造することができる。
According to the method for manufacturing a saw blade of the present invention as described above, a temporal and spatial interval is generated between the polishing process of the front surface and the polishing process of the rear surface, and the Heat generated when polishing one surface of the steel strip (1a) is cooled using air as a medium before polishing the other surface, so that the temperature of the set-equipped steel strip (1a) can be prevented from rising. It is possible to produce a high quality saw blade (1) by maintaining the temperature of the steel strip with set (1a) low by the synergistic effect with the small amount of polishing without adverse effects such as returning to baking. it can.

【0034】また、アサリ付鋼帯(1a)をベッド(10)と回
転砥石(12)とで挟持して片面毎に研磨するため、研磨量
の寸法精度を確保するとともに、回転砥石の振れ、摩耗
等による研磨量の誤差を低減でき、歪みのない研磨を連
続して行うことにより鋸身(1) の製造効率を向上させる
ことができる。
In addition, since the steel strip with set (1a) is sandwiched between the bed (10) and the rotary grindstone (12) and polished on each side, the dimensional accuracy of the polishing amount is ensured, and the runout of the rotary grindstone is improved. An error in the amount of polishing due to abrasion or the like can be reduced, and the production efficiency of the saw blade (1) can be improved by continuously performing polishing without distortion.

【0035】さらに、材料となる焼入鋼帯(M) の厚みは
背厚(7t)の厚みを有しておればよく、薄い焼入鋼帯(M)
を使用できるため材料コストを低減することができ、研
磨して仕上げる部分が鋸身(1) の腹部(8) と鋸歯形成(2
c)の一部だけであるため、鋸身(1) 全体を研磨で形成す
る製造方法と比較して材料の研磨量が非常に少なくな
り、材料の無駄が削減できるとともに、研磨方法が簡単
且つ鋸身(1) に歪みの出ない研磨ができるので製作手数
がかからず製造工程の手数も削減して、製造コストを低
減することができ経済性を向上させることができる。
Further, the thickness of the quenched steel strip (M) as a material only needs to have a thickness of a back thickness (7 t).
Can be used to reduce the material cost, and the part to be polished and finished is the abdomen (8) of the saw blade (1) and the formation of saw teeth (2).
c) Since only a part of the saw blade (1) is polished, the amount of material to be polished is very small as compared with the manufacturing method in which the entire saw blade (1) is formed by polishing. Since the saw blade (1) can be polished without distortion, the number of manufacturing steps is reduced, the number of manufacturing steps is reduced, the manufacturing cost can be reduced, and the economic efficiency can be improved.

【0036】さらにまた回転砥石(11)の回転軸をアサリ
付鋼帯(1a)の移送ラインに対して鋭角をなすように設定
して研磨するため、背部(7) と腹部(8) の境界部に連続
的に隅肉部(7a)を形成でき、鋸身(1) の曲げに対する耐
久性が向上するとともに、研磨により鋸歯部(2) に形成
される筋目が十分細かくなって、鋸歯部(2) の周辺に発
生する応力集中を防止し、曲げ方向に対する強度を確保
して鋸歯の欠損の少ない鋸を製造することができ、さら
に、歯先が揃った綺麗なアサリが得られ、鋸引きにおい
て被切断材の引き目を綺麗に仕上げることができるとと
もに、被切断材との摩擦による抵抗が少なく、鋸引きが
軽快となる鋸とすることができる。
Furthermore, since the rotating shaft of the rotary grindstone (11) is set at an acute angle to the transfer line of the steel strip with set (1a) and polished, the boundary between the back (7) and the abdomen (8) is polished. The fillet (7a) can be formed continuously in the part, the durability of the saw blade (1) against bending is improved, and the streaks formed in the saw tooth part (2) by polishing become sufficiently fine, and the saw tooth part (2) Prevents stress concentration occurring around the periphery, secures strength in the bending direction, enables the manufacture of saws with few sawtooth defects, and provides a clean set with uniform tooth tips. In the pulling, the cut of the material to be cut can be finely finished, and the resistance due to friction with the material to be cut is small, so that the saw can be lightened.

【0037】以上により材料の研磨量を少なくして、材
料の無駄が削減できるとともに、研磨による発生熱もわ
ずかであって材料に及ぼす影響が少なく、研磨方法が簡
単且つ鋸身に歪みの出ない精度の高い研磨ができるので
製作手数がかからず製造工程の手数も削減して製造コス
トを低減することができる効果を維持しつつ、さらに製
造効率を高めることで、鋸身の厚さが均一で、歪みのな
い手引き鋸の鋸身を安価に製造できる手引き鋸の鋸身の
製造方法を提供することができる。
As described above, the amount of material to be polished is reduced, so that waste of material can be reduced. In addition, since the heat generated by polishing is small, the influence on the material is small, the polishing method is simple, and no distortion occurs in the saw blade. High-precision polishing can reduce the number of manufacturing steps and the number of steps in the manufacturing process, thereby reducing the manufacturing cost. Thus, it is possible to provide a method for manufacturing a saw blade having a guide saw, which is capable of manufacturing a saw blade having no distortion at low cost.

【図面の簡単な説明】[Brief description of the drawings]

【図1】鋸身の製造工程の手順である。FIG. 1 shows a procedure of a manufacturing process of a saw blade.

【図2】鋸身の模式的断面図である。FIG. 2 is a schematic sectional view of a saw blade.

【図3】アサリ付鋼帯を片面研磨している状態の正面図
である。
FIG. 3 is a front view of a state in which the set-attached steel strip is polished on one side.

【図4】図3をF方向から見た側面図である。FIG. 4 is a side view of FIG. 3 viewed from a direction F.

【図5】実施例1に係る手引き鋸の鋸歯部の部分拡大図
である。
FIG. 5 is a partially enlarged view of a sawtooth portion of the guide saw according to the first embodiment.

【符号の説明】[Explanation of symbols]

(1) 鋸身 (1a) アサリ付鋼帯 (1b) 研磨鋼帯 (1c) 鋸歯付鋼帯 (2) 鋸歯部 (2a) 第一鋸歯 (2b) 第二鋸歯 (2c) 鋸歯形成部 (2t) アサリ厚み巾 (3) 下刃 (4) 上刃 (5) 上目 (6a) 第一天 (6b) 第二天 (7) 背部 (7a) 隅肉部 (7t) 背厚 (8) 腹部 (8t) 腹厚 (9) 盗み部 (10) ベッド (11) 回転砥石 (11a) 円柱砥石部 (11b) 円錐砥石部 (11c) 砥石周面縁部 (11d) 円柱砥石周面 (11e) 連続部 (11f) 円錐砥石周面 (12) スピンドル (13) 回転ローラ (14) ローラ (D) 鋸引き方向 (E) 鋸送り方向 (L1) 基線 (L2) 歯丈中心線 (M) 焼入鋼帯 (1) Saw blade (1a) Steel strip with set (1b) Polished steel strip (1c) Steel strip with saw tooth (2) Saw tooth part (2a) First saw tooth (2b) Second saw tooth (2c) Saw tooth formation part (2t ) Set thickness (3) Lower blade (4) Upper blade (5) Upper eye (6a) First heaven (6b) Second heaven (7) Back (7a) Fillet (7t) Back thickness (8) Abdomen (8t) Belly thickness (9) Steal part (10) Bed (11) Rotating whetstone (11a) Cylinder whetstone part (11b) Conical whetstone part (11c) Whetstone peripheral surface (11d) Cylinder whetstone peripheral surface (11e) Continuous Part (11f) Conical grinding wheel peripheral surface (12) Spindle (13) Rotary roller (14) Roller (D) Sawing direction (E) Sawing direction (L1) Base line (L2) Tooth length center line (M) Hardened steel band

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 コイル状態から平滑に矯正した焼入鋼帯
(M) の鋸歯を形成する縁部に、後工程において目立形成
する鋸歯に対応させた鋸歯形成部(2c)を形成するととも
にアサリ付けを施してアサリ付鋼帯(1a)とする第一工
程、 前記アサリ付鋼帯(1a)をアサリを確保した状態で移送す
る移送手段と、移送ラインに沿って交互に配設した、ス
ピンドル(12)によって回転する回転砥石(11)とベッド(1
0)とからなる研摩装置の一対とから構成し、前記アサリ
付鋼帯(1a)を挟持するようにベッド(10)と対向して固定
する前記各回転砥石(11)は、アサリ付鋼帯(1a)の両面を
対称に研磨できるように回転軸を移送ラインに対して鋭
角をなすように設定でき、且つ、回転砥石(11)の周面又
はその一部を、背部(7) に連続する腹部形成面にアサリ
を確保した状態において接しさせて、砥石周面縁部(11
c)が背部(7) と腹部形成面の境界部に隅肉部(7a)を形成
しつつ、前記アサリ付鋼帯(1a)の両側面の腹部形成面を
連続的に研磨して腹部(8) とするとともにアサリを揃え
る形態とし、前記鋸歯形成部(2c)のアサリ厚み巾(2t)を
背部(7) の背厚(7t)より大とした研磨鋼帯(1b)を形成す
る第二工程、 前記鋸歯形成部(2c)に目立手段により、第一鋸歯(2a)若
しくは第二鋸歯(2b)又はこれらを混在させた鋸歯部(2)
を形成して鋸歯付鋼帯(1c)とする第三工程、 前記鋸歯付鋼帯(1c)を鋸身形状に打ち抜いて鋸身(1) を
製造する第四工程からなる手引き鋸の鋸身の製造方法。
1. A quenched steel strip which is smoothed from a coil state
On the edge forming the saw tooth of (M), a saw tooth forming portion (2c) corresponding to the saw tooth to be prominently formed in a later step is formed and a set is applied to form a steel strip with set (1a). A transfer means for transferring the set-equipped steel strip (1a) with the set secured, and a rotating grindstone (11) and a bed (1) arranged alternately along a transfer line and rotated by a spindle (12).
0), and each of the rotating grindstones (11) fixed opposite to the bed (10) so as to sandwich the set-equipped steel strip (1a) is a set-equipped steel strip. The rotating shaft can be set at an acute angle to the transfer line so that both surfaces of (1a) can be symmetrically polished, and the peripheral surface of the rotating grindstone (11) or a part thereof is continuously connected to the back (7). Contact the abdomen forming surface with the set in a state where the set is secured, and
c), while forming a fillet (7a) at the boundary between the back (7) and the abdomen forming surface, continuously polishing the abdominal forming surfaces on both sides of the set-equipped steel strip (1a) to form the abdomen ( 8) and the form in which the sets are aligned, and the abrasive steel strip (1b) in which the set thickness width (2t) of the saw tooth forming part (2c) is larger than the back thickness (7t) of the back part (7) is formed. Two processes, the first sawtooth (2a) or the second sawtooth (2b) or the sawtooth portion (2) in which these are mixed by the stand-out means on the sawtooth forming portion (2c).
Forming a saw-toothed steel strip (1c) into a saw-toothed steel strip (1c). Manufacturing method.
JP35810397A 1997-12-25 1997-12-25 Manufacturing method of saw blade of hand saw Expired - Lifetime JP3944800B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP35810397A JP3944800B2 (en) 1997-12-25 1997-12-25 Manufacturing method of saw blade of hand saw

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP35810397A JP3944800B2 (en) 1997-12-25 1997-12-25 Manufacturing method of saw blade of hand saw

Publications (2)

Publication Number Publication Date
JPH11188527A true JPH11188527A (en) 1999-07-13
JP3944800B2 JP3944800B2 (en) 2007-07-18

Family

ID=18457563

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1800786A1 (en) * 2005-12-22 2007-06-27 Fu-Zin Agriculture Supply Inc. Method and apparatus for automatically forming teeth of a straight saw
CN102885385A (en) * 2012-06-10 2013-01-23 汪汝湖 Peeling and cleaning machine for ginkgoes
JP2015071222A (en) * 2013-09-19 2015-04-16 アーウィン インダストリアル トゥール カンパニー Recip blade with rib, and method for manufacturing the same
JP2015536254A (en) * 2012-11-30 2015-12-21 アーウィン インダストリアル トゥール カンパニー Saw blade with teeth of different materials and manufacturing method
CN108057928A (en) * 2017-12-25 2018-05-22 芜湖锐进医疗设备有限公司 A kind of medical treatment electric drill blades machining technique
JP2019209456A (en) * 2018-06-08 2019-12-12 株式会社アマダホールディングス Method and apparatus for manufacturing annular band saw blade

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1800786A1 (en) * 2005-12-22 2007-06-27 Fu-Zin Agriculture Supply Inc. Method and apparatus for automatically forming teeth of a straight saw
CN102885385A (en) * 2012-06-10 2013-01-23 汪汝湖 Peeling and cleaning machine for ginkgoes
JP2015536254A (en) * 2012-11-30 2015-12-21 アーウィン インダストリアル トゥール カンパニー Saw blade with teeth of different materials and manufacturing method
JP2015071222A (en) * 2013-09-19 2015-04-16 アーウィン インダストリアル トゥール カンパニー Recip blade with rib, and method for manufacturing the same
CN108057928A (en) * 2017-12-25 2018-05-22 芜湖锐进医疗设备有限公司 A kind of medical treatment electric drill blades machining technique
JP2019209456A (en) * 2018-06-08 2019-12-12 株式会社アマダホールディングス Method and apparatus for manufacturing annular band saw blade
WO2019235404A1 (en) * 2018-06-08 2019-12-12 株式会社アマダホールディングス Circular band saw blade manufacturing method and manufacturing method and apparatus
EP3804894A4 (en) * 2018-06-08 2021-08-11 Amada Co., Ltd. Circular band saw blade manufacturing method and manufacturing method and apparatus
US11607739B2 (en) 2018-06-08 2023-03-21 Amada Co., Ltd. Ring-shaped band saw blade manufacturing method and manufacturing apparatus
US11925994B2 (en) 2018-06-08 2024-03-12 Amada Co., Ltd. Ring-shaped band saw blade manufacturing method and manufacturing apparatus

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