JP3944800B2 - Manufacturing method of saw blade of hand saw - Google Patents

Manufacturing method of saw blade of hand saw Download PDF

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JP3944800B2
JP3944800B2 JP35810397A JP35810397A JP3944800B2 JP 3944800 B2 JP3944800 B2 JP 3944800B2 JP 35810397 A JP35810397 A JP 35810397A JP 35810397 A JP35810397 A JP 35810397A JP 3944800 B2 JP3944800 B2 JP 3944800B2
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steel strip
sawtooth
saw blade
polishing
abdomen
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JPH11188527A (en
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英二 只信
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ARS Corp
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ARS Corp
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Description

【0001】
【発明の属する技術分野】
本発明は手引き鋸の鋸身の製造方法に関するものである。
【0002】
【従来の技術及び発明が解決しようとする課題】
従来より、手引き鋸で被切断材を切断する際に鋸身と被切断材との摩擦を低減して鋸引きを軽快にするために、鋸身に対し鋸歯の先端を一目ごと交互に左右に振り分けて、鋸歯部のアサリ厚み巾を背部の厚みより広くするアサリ付けを施すとともに、鋸身の腹部を背部より薄くする加工がなされている。
【0003】
上記アサリ付加工を施す方法として、二台一組の粗削り用回転砥石及び二台一組の仕上げ用回転砥石を順に配置した研磨手段を用いて、焼入鋼帯を各回転砥石で挟持して両面から同時に研磨し、鋸身の背部、腹部及び鋸歯部の全面を削り出す鋸身の製造方法が知られている。
【0004】
しかし、鋸身の背部、腹部及び鋸歯部の全面を研磨手段により削り出す方法では、材料の鋼板部材は少なくともアサリ厚み巾の厚みを有した厚い焼入鋼帯を使用するため、材料コストの削減が困難であり、背部や腹部において、厚い焼入鋼帯を背厚や腹厚まで研磨するため、研磨量が非常に多くなり、焼入鋼帯の大部分が無駄になるとともに、粗研磨と仕上げ研磨の二段階の研磨加工が必要で、加工に手数が掛かり、加工時間も長時間を要する問題があった。
【0005】
さらに鋸身の品質に関わる問題として、焼入鋼帯の研磨量が多いことにより大量の摩擦熱が発生するとともに、焼入鋼帯の表裏を同時に研磨するため発生する熱の発散が阻害されて、部分的に極めて高温の状態が作り出されることとなり、その部分で焼入鋼帯の焼きが戻り材質がもろくなるなど、焼入鋼帯に及ぼす影響が大きく、製造した鋸身は刃こぼれを発生しやすいという問題があり、更に焼入鋼帯の両面を回転砥石で挟持して研磨すると、焼入鋼帯の変形、回転砥石の振れ、摩耗あるいは回転砥石の材質の差異による研磨量の不均一により焼入鋼帯を表裏対称に研磨することは困難で、鋸身に歪みを残して製造した場合には、被切断材を切断した際の切断面の仕上がりの悪化や、被切断材との摩擦により鋸引き操作が重くなる等の問題が生じていた。
【0006】
そこで本願出願人は厚い焼入鋼帯を使用することによる材料コストの削減が困難であること、焼入鋼帯の研磨量が非常に多くなり、材料の大部分が無駄になること、鋼板部材の粗研磨と仕上げ研磨の二段階の研磨加工が必要で、加工に手数が掛かり、加工時間も長時間を要すること、大量の研磨により発生する熱が焼入鋼鈑に悪影響を及ぼすことなどの問題を解決した手引き鋸の鋸身の製造方法について特願平9ー291083号において出願している。
【0007】
すなわち、圧延鋼板を鋸身の外形輪郭形状に打ち抜いて打抜第一基体とし、該打抜第一基体の鋸歯を形成する縁部に、後工程において目立形成する鋸歯に対応させた鋸歯形成部を形成するとともにアサリ付けを施してアサリ付第一基体とする第一工程と、
該アサリ付第一基体を固定して移送する移送手段と、スピンドルによって回転する回転砥石からなり、回転砥石の回転軸を移送ラインに対して鋭角をなすように設定できる研磨手段により、回転砥石の周面又はその一部を、アサリ付第一基体を背部とこれに連続する腹部形成部とに仮想ラインで分けたその腹部形成面に接しさせて、砥石周面縁部が背部と腹部の境界部に隅肉部を形成し、アサリを確保した状態において、前記アサリ付第一基体の両側面の腹部形成部のみを片面毎に又は両面同時に研磨し、盗み部を形成して腹部とするとともにアサリを揃え、前記鋸歯形成部のアサリ厚み巾を背部の背厚より大として研磨第二基体を形成する第二工程と、
前記鋸歯形成部に目立手段により、第一鋸歯若しくは第二鋸歯又はこれらを混在させた鋸歯部を形成して鋸身とする第三工程とからなる手引き鋸の鋸身の製造方法である。
【0008】
上記鋸身の製造方法によれば、材料となる圧延鋼板の厚みは背厚の厚みを有しておればよく、研磨して仕上げる部分が鋸身の腹部と鋸歯形成の一部だけであるため、鋸身全体を研磨で形成する製造方法と比較して材料の研磨量が非常に少なくなり、材料の無駄が削減できるとともに、研磨による発生熱もわずかであって圧延鋼鈑に及ぼす影響が少なく、研磨方法が簡単且つ鋸身に歪みの出ない精度の高い研磨ができるので製作手数がかからず製造工程の手数も削減して製造コストを低減することができるのである。
【0009】
そこで本発明は材料の研磨量を少なくして、材料の無駄が削減できるとともに、研磨による発生熱もわずかであって材料に及ぼす影響が少なく、研磨方法が簡単且つ鋸身に歪みの出ない精度の高い研磨ができるので製作手数がかからず製造工程の手数も削減して製造コストを低減することができる効果を維持しつつ、さらに製造効率を高めることで、鋸身の厚さが均一で、歪みのない手引き鋸の鋸身を安価に製造できる手引き鋸の鋸身の製造方法を提供することを目的とする。
【0010】
【課題を解決するための手段】
本発明は上記課題を解決するためになされたものであって、コイル状態から平滑に矯正した焼入鋼帯の鋸歯を形成する縁部に、後工程において目立形成する鋸歯に対応させた鋸歯形成部を形成するとともにアサリ付けを施してアサリ付鋼帯とする第一工程、
前記アサリ付鋼帯をアサリを確保した状態で移送する移送手段と、移送ラインに沿って交互に配設した、スピンドルによって回転する回転砥石とベッドとからなる研摩装置の一対とから構成し、前記アサリ付鋼帯を挟持するようにベッドと対向して固定する前記各回転砥石は、アサリ付鋼帯の両面を対称に研磨できるように回転軸を移送ラインに対して鋭角をなすように設定でき、且つ、回転砥石の周面又はその一部を、背部に連続する腹部形成面にアサリを確保した状態において接しさせて、砥石周面縁部が背部と腹部形成面の境界部に隅肉部を形成しつつ、前記アサリ付鋼帯の両側面の腹部形成面を連続的に研磨して腹部とするとともにアサリを揃える形態とし、前記鋸歯形成部のアサリ厚み巾を背部の背厚より大とした研磨鋼帯を形成する第二工程、
前記鋸歯形成部に目立手段により、第一鋸歯若しくは第二鋸歯又はこれらを混在させた鋸歯部を形成して鋸歯付鋼帯とする第三工程、
前記鋸歯付鋼帯を鋸身形状に打ち抜いて鋸身を製造する第四工程からなる手引き鋸の鋸身の製造方法を基本とする。
【0011】
【発明の実施の形態】
及び
【実施例】
(実施例1)
本発明の実施例1に係る折り畳み式手引き鋸の鋸身の製造方法を図を用いて説明すると、本実施例の鋸身(1) は全長300mm、最大鋸幅40mmであり、図1は鋸身の製造工程の手順、図2は鋸身の模式的断面図、図3はアサリ付鋼帯(1a)を連続的に研磨している状態の正面図、図4は図3のF方向から見た側面図、図5は鋸歯部の部分拡大図であって、まず、第一工程として厚さ0.8mmの焼入鋼帯(M) の後工程で鋸歯を形成する縁部に鋸歯部(2) の基礎となる鋸歯形成部(2c)をプレス手段により形成し、同時に該鋸歯形成部(2c)を一目毎に焼入鋼帯(M) に対して左右に振り分けるように交互に曲げてアサリ付けを施してアサリ付鋼帯(1a)を得る。該アサリは右側面側に曲げた鋸歯形成部(2c)の先端を結ぶ仮想線と、左側面側に曲げた鋸歯形成部(2c)の先端を結ぶ仮想線が為す間隔、すなわちアサリ厚み巾(2t)が焼入鋼帯(M) の厚さよりやや広く、1.2mmとなるようにする。
【0012】
次に第二工程として上記アサリ付鋼帯(1a)の側面であって鋸歯形成部(2c)の先端部から20mmの位置を基線(L1)とし、該アサリ付鋼帯(1a)の鋸歯形成部(2c)の先端部から基線(L1)までの両側面を後記研磨手段により左右対称に研磨して、鋸歯形成部(2c)と連続するように且つアサリを確保するように腹部(8) を形成するとともに、アサリ厚み巾(2t)を背部(7) の背厚(7t)より大となるように研磨鋼帯(1b)を形成する。
【0013】
研磨の形状(図1、図2参照)は、腹部(8) を左右均一に盗み部(9) を研削することにより、腹部(8) の腹厚(8t)が0.6mmで一定となるようにし、鋸歯形成部(2c)の近辺では研磨量を減少させて滑らかに鋸歯形成部(2c)と腹部(8) を連続させ、先端部分では極僅かに研磨するにとどめて鋸歯形成部(2c)のアサリを揃え、背部(7) と腹部(8) の境界部に隅肉部(7a)を形成して滑らかに連続させる。尚、研磨量や研磨部分は完成する鋸身(1) の曲げやねじりに対する強度に大きく関係するため、研磨量を増減して鋸身(1) の強度を調節することができる。
【0014】
上記第二工程において使用する研磨手段は図3に示すように、スピンドル(12)によって回転する回転砥石(11)とアサリ付鋼帯(1a)を支持するベッド(10)からなる研磨装置の一対及びアサリ付鋼帯(1a)を回転ローラ(13)を用いて矢印の方向へ移送する移送手段から構成し、ベッド(10)はアサリ付鋼帯(1a)の両面に当接するように、該アサリ付鋼帯(1a)の表裏に、移送方向に平行に連続して配置されている。
【0015】
該アサリ付鋼帯(1a)を挟持するようにベッド(10)と間隙を確保するように対向して固定する前記各回転砥石(11)は前記各スピンドル(12)によって回転させるとともに、アサリ付鋼帯(1a)の両面を対称に研磨できるように位置させ、該回転砥石(11)の回転軸はベッド(10)に平行で、且つアサリ付鋼帯(1a)の移送方向に対する角度が60度から80度となるように設定されている。
【0016】
そして各回転砥石(11)の回転方向をアサリ付鋼帯(1a)の移送方向として、アサリ付鋼帯(1a)を前記間隙に回転砥石(11)の周速度よりも遅い移送速度で移送し、腹部(8) 、隅肉部(7a)及びアサリの両面を連続的に研磨加工するのである。
【0017】
上記のように、ベッド(10)をアサリ付鋼帯(1a)の両面に当接するように該アサリ付鋼帯(1a)の表裏に、移送方向に平行に連続して配置し、該アサリ付鋼帯(1a)を挟持するようにベッド(10)との間隙を確保して前記各回転砥石(11)を固定することで、表面の研磨工程と裏面の研磨工程との間に時間的、空間的な間隔を生じさせることにより、アサリ付鋼帯(1a)の片面を研磨する際に発生する熱は他方の面を研磨する前に空気を媒体として冷却されるようになって、アサリ付鋼帯(1a)の温度の上昇を阻止することができ、焼きが戻るなどの悪影響を及ぼさず、研磨量の少なさとの相乗効果によりアサリ付鋼帯(1a)の温度を低い状態に維持して、品質の良い鋸身(1) を製造することができる。
【0018】
また、アサリ付鋼帯(1a)をベッド(10)と回転砥石(12)とで挟持して片面毎に研磨するため、研磨量の寸法精度を容易に確保でき、回転砥石の振れ、摩耗等による研磨量の誤差を低減し、歪みのない研磨を連続して行うことができる。
【0019】
上記回転砥石(11)は、直径150mm,厚さ12mmの円柱砥石部(11a) に底面の直径150mmの截頭円錐形の円錐砥石部(11b) を連続して形成した形状で、連続部(11e) は滑らかに連続しており、該円錐砥石部(11b) の形状はアサリ付鋼帯(1a)の腹部(8) を研磨する場合に円錐砥石周面(11f) が僅かに鋸歯形成部(2c)の先端部を研磨するように設定されており、該回転砥石(11)の回転軸はベッド(10)に支持されたアサリ付鋼帯(1a)の側面に平行であり、且つアサリ付鋼帯(1a)の移送方向と平行な仮想ラインである移送ラインに対する角度θが70度となるように設定されている。研磨手段をF方向から見ると図4に示すように砥石周面縁部(11c) の射影は楕円形となり、円柱砥石周面(11d) はアサリ付鋼帯(1a)の側面に平行であり、連続部(11e) も滑らかな曲線となる。
【0020】
研磨加工に際しては、まずアサリ付鋼帯(1a)の鋸歯形成部(2c)をベッド(10)の移送ラインと平行になるようにし、且つベッド(10)と最も接近する砥石周面縁部(11c) 上の点が基線(L1)の延長線上になるようにアサリ付鋼帯(1a)の上下方向の振れをローラ(14)で規制しながらアサリ付鋼帯(1a)を移送して前記回転砥石(11)を該ベッド(10)に支持されたアサリ付鋼帯(1a)の側面に当接し、アサリ付鋼帯(1a)の側面を研磨して盗み部(9) を形成し、続いて裏面についても連続的に研磨して腹厚(8t)を0.6mmの一定厚とし、両面のアサリが綺麗に揃い、アサリ厚み巾(2t)を約1.2mmに確保し、背厚(7t)は背部(7) を研磨しないため焼入鋼帯(M) の厚みのまま0.8mmとした研磨鋼帯(1b)を得る。
【0021】
上記研磨手段によれば、回転砥石(11)の回転軸をベッド(10)の移送ラインに対する角度θを70度として位置決め固定し、アサリ付鋼帯(1a)が上下方向に移動しないよう確実に規制を行い、鋸歯形成部(2c)を移送方向と平行になるように支持することにより、研磨加工時におけるアサリ付鋼帯(1a)の歪みが発生することなく、腹部(8) に(回転砥石(11)の厚さ12mm)×sin70度の巾で正確且つ容易に一定量の研磨を行うことができ、腹部(8) から背部(7) への境界部は、盗み部(9) の厚さを0.2mmとした場合には巾約1.9mmに渡って前記砥石周面縁部(11c) の射影の形状でもって隅肉部(7a)を形成することにより滑らかに連続し、鋸歯形成部(2c)は先端部に向かうにしたがって研磨量が減少し、該先端部を僅かに研磨して鋸歯形成部(2c)のアサリを揃えることができる。更に、研磨加工における研磨量は僅かな量であるため仕上げ用の砥石を用いた研磨加工のみでよく、加工精度を確保し易いため研磨面を極めて平滑に仕上げることができ、加工時間も短時間で充分であるため研磨による発生熱も僅かであってアサリ付鋼帯(1a)に及ぼす影響も少ない。
【0022】
尚、研磨手段は上記実施例に限定されるものではなく、回転砥石(11)の形状、、寸法、回転軸とベッド(10)の移送ラインが為す角度θ等は製造する鋸身(1) の形状、腹部(8) の巾等に応じて変更できることはいうまでもないが、例えば隅肉部(7a)を形成する部分であるため砥石周面縁部(11c) に面取りを形成し、円錐砥石周面(11f) の母線を円弧状として角度θを大きくする、あるいは、砥石の形状を截頭円錐形状として回転軸とアサリ付鋼帯(1a)がなす角度を任意方向に設定するようにしてもよい。
【0023】
しかし、回転軸と移送ラインのなす角度θを余り大きく(約80度以上)すると隅肉部(7a)が小さくなってしまうとともに、腹部(8) の表面に回転砥石(11)による筋目が鋸身(1) の長手方向と略平行に、やや荒目に形成されるため、鋸歯の曲げ方向に対する強度を確保する上で好ましくない。
【0024】
反対に角度θを小さく(約60度以下)すると、隅肉部(7a)の巾が広くなることで、背部(7) と腹部(8) の厚さの差が少なくなるため、鋸引き作業において被切断材との摩擦が増大して鋸引き操作が重くなるとともに、回転砥石(11)の厚みに対して腹部(8) の巾が狭くなるため効率的な研磨が行えず、一度の研磨で腹部(8) 、隅肉部(7a)及びアサリを揃えるためには厚い回転砥石(11)を使用する必要が生じる。
【0025】
そこで移送ラインに対する回転砥石(11)の回転軸がなす角度を約60度から80度の範囲で設定すると、腹部(8) 表面に形成される筋目は十分細かくなり、鋸歯の曲げ方向に対する強度を確保できるとともに隅肉部(7a)の巾を適度なものとなり、効率的な研磨も行えることとなるため好ましい。
【0026】
次に第三工程として研磨鋼帯(1b)の鋸歯形成部(2c)に既存の目立て形成手段により鋸歯部(2) を形成して鋸歯付鋼帯(1c)とし、続いて第四工程として鋸歯付鋼帯(1c)よりプレスカッターにより全長300mm、最大高さ40mmの鋸身形状に打ち抜いて鋸身(1) を完成させる。
【0027】
上記鋸歯部(2) の形状について説明すると、図5のように該鋸歯部(2) は第一鋸歯(2a)及び第二鋸歯(2b)から構成されており、各第一鋸歯(2a)にはA断面に示すように、アサリ付けにより曲げられた方向と反対の面(以下「アサリ内面」という)の鋸引き方向(D) 側に下刃(3) 、鋸送り方向(E) 側に上刃(4) 、さらに先端部に上刃(4) 、下刃と交わるように上目(5) が形成され、該下刃(3) と該上目(5) とが交わる先端部が第一天(6a)を形成している。すなわち、第一鋸歯(2a)はそれぞれ下刃(3) 等が形成された面(以下「歯表」という)とは反対面(以下「歯裏」という)の方向にアサリが形成されることとなり、各第一天(6a)が鋸歯部(2) の最も広い部分、すなわちアサリ厚み巾(2t)を構成している。
【0028】
次に第二鋸歯(2b)には、B断面に示すように、鋸引き方向(D) 側に下刃(3) が形成されておらず、アサリ付けにより曲げられた方向の面(以下「アサリ外面」という)の鋸送り方向(E) 側に上刃(4) 、先端部に上目(5) がそれぞれ形成されており、上目(5) の先端部が第二天(6b)を形成している。従って第二鋸歯(2b)は上刃(4) 等が形成されている面、すなわち歯表の方向に曲げられてアサリが形成されることとなるが、各第二天(6b)の左右への開き巾は前記第一天(6a)の開き巾よりも狭くしている。
【0029】
また、第一鋸歯(2a)、第二鋸歯(2b)の配列であるが、四目の第一鋸歯(2a)の歯表と歯裏が順次交互に鋸身(1) の左右を向くように配列されており、第二鋸歯(2b)は第一鋸歯(2a)の四目ごとに一目形成されており、該第二鋸歯(2b)も歯表と歯裏が順次交互に左右を向くように配列されている。
【0030】
また、鋸身(1) をC方向からみると、第一天(6a)と第二天(6b)が重なり合わず、アサリ厚み巾(2t)の巾方向に第一天(6a)と第二天(6b)が四つ並んだ状態となる。つまり、両端に左右二つの第一天(6a)があり、その間に二つの第二天(6b)が位置し、第一天(6a)と第二天(6b)が巾方向に四つ並ぶ構成となる。
【0031】
従って、第一天(6a)が左右に二つだけの場合であれば、被切断材の引き目の底面中央に断面三角形状の山が残り、この山が切削作業の妨げになって、鋸引きが重く、切れ味が悪くなるのであるが、第一天(6a)と第二天(6b)が四つ並ぶようにしたことにより、引き目の底面中央に断面三角形状の山は残らず、切削作業において操作が軽くなり、切れ味が良くなるのである。
【0032】
尚、本発明に係る鋸は以上説明した実施例に限定されるものではなく、背部(7) の高さ、鋸身(1) の高さ、アサリの形成度合など手引き鋸の用途に合わせた寸法、形状とすることができ、各種の鋸歯の形状を組み合わせた鋸歯部(2) を形成するなど自由な加工が可能であり、これにより手引き鋸の用途に応じた腰の強さや歯の形状が得られることはいうまでもない。
【0033】
【発明の効果】
以上説明した本発明に係る手引き鋸の鋸身の製造方法によれば、表面の研磨工程と裏面の研磨工程との間に時間的、空間的な間隔を生じさせ、アサリ付鋼帯(1a)の片面を研磨する際に発生する熱は他方の面を研磨する前に空気を媒体として冷却されるため、アサリ付鋼帯(1a)の温度の上昇を阻止することができ、焼きが戻るなどの悪影響を及ぼさず、研磨量の少なさとの相乗効果によりアサリ付鋼帯(1a)の温度を低い状態に維持して、品質の良い鋸身(1) を製造することができる。
【0034】
また、アサリ付鋼帯(1a)をベッド(10)と回転砥石(12)とで挟持して片面毎に研磨するため、研磨量の寸法精度を確保するとともに、回転砥石の振れ、摩耗等による研磨量の誤差を低減でき、歪みのない研磨を連続して行うことにより鋸身(1) の製造効率を向上させることができる。
【0035】
さらに、材料となる焼入鋼帯(M) の厚みは背厚(7t)の厚みを有しておればよく、薄い焼入鋼帯(M) を使用できるため材料コストを低減することができ、研磨して仕上げる部分が鋸身(1) の腹部(8) と鋸歯形成(2c)の一部だけであるため、鋸身(1) 全体を研磨で形成する製造方法と比較して材料の研磨量が非常に少なくなり、材料の無駄が削減できるとともに、研磨方法が簡単且つ鋸身(1) に歪みの出ない研磨ができるので製作手数がかからず製造工程の手数も削減して、製造コストを低減することができ経済性を向上させることができる。
【0036】
さらにまた回転砥石(11)の回転軸をアサリ付鋼帯(1a)の移送ラインに対して鋭角をなすように設定して研磨するため、背部(7) と腹部(8) の境界部に連続的に隅肉部(7a)を形成でき、鋸身(1) の曲げに対する耐久性が向上するとともに、研磨により鋸歯部(2) に形成される筋目が十分細かくなって、鋸歯部(2) の周辺に発生する応力集中を防止し、曲げ方向に対する強度を確保して鋸歯の欠損の少ない鋸を製造することができ、さらに、歯先が揃った綺麗なアサリが得られ、鋸引きにおいて被切断材の引き目を綺麗に仕上げることができるとともに、被切断材との摩擦による抵抗が少なく、鋸引きが軽快となる鋸とすることができる。
【0037】
以上により材料の研磨量を少なくして、材料の無駄が削減できるとともに、研磨による発生熱もわずかであって材料に及ぼす影響が少なく、研磨方法が簡単且つ鋸身に歪みの出ない精度の高い研磨ができるので製作手数がかからず製造工程の手数も削減して製造コストを低減することができる効果を維持しつつ、さらに製造効率を高めることで、鋸身の厚さが均一で、歪みのない手引き鋸の鋸身を安価に製造できる手引き鋸の鋸身の製造方法を提供することができる。
【図面の簡単な説明】
【図1】鋸身の製造工程の手順である。
【図2】鋸身の模式的断面図である。
【図3】アサリ付鋼帯を片面研磨している状態の正面図である。
【図4】図3をF方向から見た側面図である。
【図5】実施例1に係る手引き鋸の鋸歯部の部分拡大図である。
【符号の説明】
(1) 鋸身
(1a) アサリ付鋼帯
(1b) 研磨鋼帯
(1c) 鋸歯付鋼帯
(2) 鋸歯部
(2a) 第一鋸歯
(2b) 第二鋸歯
(2c) 鋸歯形成部
(2t) アサリ厚み巾
(3) 下刃
(4) 上刃
(5) 上目
(6a) 第一天
(6b) 第二天
(7) 背部
(7a) 隅肉部
(7t) 背厚
(8) 腹部
(8t) 腹厚
(9) 盗み部
(10) ベッド
(11) 回転砥石
(11a) 円柱砥石部
(11b) 円錐砥石部
(11c) 砥石周面縁部
(11d) 円柱砥石周面
(11e) 連続部
(11f) 円錐砥石周面
(12) スピンドル
(13) 回転ローラ
(14) ローラ
(D) 鋸引き方向
(E) 鋸送り方向
(L1) 基線
(L2) 歯丈中心線
(M) 焼入鋼帯
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for manufacturing a saw blade.
[0002]
[Prior art and problems to be solved by the invention]
Conventionally, when cutting the workpiece with a hand saw, the tip of the saw blade is alternately turned left and right alternately to the saw blade in order to reduce the friction between the saw blade and the workpiece and lighten the sawing. As a result of the sorting, the claws are thickened so that the thickness of the claws is wider than the thickness of the back, and the abdomen of the saw blade is made thinner than the back.
[0003]
As a method of performing the above-mentioned processing with a set, a hardened steel strip is sandwiched between the rotating grindstones using a polishing means in which a pair of roughing grindstones and a pair of finishing grindstones are sequentially arranged. A saw blade manufacturing method is known in which polishing is performed simultaneously from both sides, and the entire back portion, abdomen portion, and saw blade portion of the saw blade are cut.
[0004]
However, in the method in which the entire surface of the back portion, the abdomen portion and the saw tooth portion of the saw blade are cut by the polishing means, the steel plate member of the material uses a thick hardened steel strip having a thickness of at least the thickness of the clam, so that the material cost is reduced. In the back and abdomen, the thick hardened steel strip is polished to the back thickness and the abdominal thickness, so the amount of polishing becomes very large, most of the hardened steel strip is wasted, and rough polishing and Two steps of polishing of final polishing are required, which requires a lot of processing and takes a long time.
[0005]
In addition, as a problem related to the quality of the saw blade, a large amount of hardened steel strip is polished, which generates a large amount of frictional heat and simultaneously inhibits the diffusion of heat generated by polishing the front and back of the hardened steel strip at the same time. As a result, a part of extremely high temperature will be created, and the hardened steel strip will be baked back and the material will become brittle. In addition, if both sides of the hardened steel strip are sandwiched by a rotating grindstone and polished, the amount of polishing is uneven due to deformation of the hardened steel strip, runout of the rotating grindstone, wear, or differences in the material of the rotating grindstone. It is difficult to grind the hardened steel strip symmetrically with the front and back, and when the saw blade is left with distortion, the finish of the cut surface when cutting the material to be cut, Problems such as heavy sawing operation due to friction Occur it was.
[0006]
Therefore, the applicant of the present invention has difficulty in reducing the material cost by using a thick hardened steel strip, the amount of polishing of the hardened steel strip becomes very large, and most of the material is wasted, a steel plate member It requires two stages of polishing, rough polishing and finish polishing, which takes time and requires a long processing time, and the heat generated by a large amount of polishing adversely affects the hardened steel plate. Japanese Patent Application No. 9-291083 has filed a method for manufacturing a saw blade that solves the problem.
[0007]
In other words, a rolled steel plate is punched into an outer contour shape of a saw blade to form a punched first base, and a sawtooth formation corresponding to a sawtooth formed conspicuously in a subsequent process is formed on an edge forming the sawtooth of the punched first base A first step of forming a part and applying a clam to form a first substrate with a clam;
The rotating grindstone is composed of a conveying means for fixing and transferring the first substrate with the claws and a rotating grindstone rotated by a spindle, and a polishing means capable of setting the rotation axis of the rotating grindstone to make an acute angle with respect to the transfer line. The peripheral surface or a part thereof is brought into contact with the abdomen formation surface of the first base with clams divided into the back part and the abdomen formation part continuous with the virtual line, and the peripheral edge of the grindstone is the boundary between the back part and the abdomen. In the state where the fillet part is formed in the part and the claws are secured, only the abdominal part forming parts on both sides of the first base with the claws are polished on each side or simultaneously on both sides to form a stealing part as an abdomen. Aligning clams, forming a second polishing substrate with a clad thickness width of the sawtooth forming portion larger than the back thickness of the back portion; and
A saw blade manufacturing method comprising a third step of forming a first saw blade, a second saw blade, or a saw tooth portion in which these saw teeth are mixed by conspicuous means in the saw blade forming portion, and forming a saw blade.
[0008]
According to the saw blade manufacturing method, the thickness of the rolled steel sheet as a material only needs to be thick, and the parts to be polished and finished are only the abdomen of the saw blade and part of the saw blade formation. Compared with the manufacturing method in which the entire saw blade is formed by polishing, the amount of polishing of the material is very small, the waste of the material can be reduced, and the heat generated by the polishing is also small, which has little effect on the rolled steel plate. Since the polishing method is simple and high-precision polishing can be performed without distortion of the saw blade, the number of manufacturing steps is reduced, and the number of manufacturing steps can be reduced, thereby reducing the manufacturing cost.
[0009]
Therefore, the present invention can reduce the amount of polishing of the material to reduce the waste of the material, and the heat generated by the polishing is small and has little influence on the material, the polishing method is simple and the accuracy with which the saw blade is not distorted. Since the high polishing can be performed, the manufacturing process is reduced, the manufacturing process is reduced and the manufacturing cost can be reduced while maintaining the effect of reducing the manufacturing cost. An object of the present invention is to provide a saw blade manufacturing method that can manufacture a saw blade without distortion at a low cost.
[0010]
[Means for Solving the Problems]
The present invention has been made in order to solve the above-mentioned problems, and has a saw blade corresponding to a saw blade formed conspicuously in a subsequent process at an edge forming a saw blade of a hardened steel strip which has been smoothly corrected from a coiled state. The first step of forming the forming part and applying the clam to make the clad steel strip,
It comprises a transfer means for transferring the clad-attached steel strip in a state in which the claws are secured, and a pair of polishing devices arranged alternately along the transfer line, each consisting of a rotating grindstone rotated by a spindle and a bed, Each rotating grindstone fixed to face the bed so as to sandwich the clad steel strip can be set so that the rotary shaft makes an acute angle with respect to the transfer line so that both sides of the clad steel strip can be polished symmetrically. In addition, the peripheral surface of the rotating grindstone or a part thereof is brought into contact with the abdomen forming surface continuous with the back in a state where the claws are secured, and the peripheral edge of the grindstone is a fillet portion at the boundary between the back and the abdomen forming surface. The abdomen forming surface of both sides of the clad steel strip is continuously polished to form an abdomen and align the clams, and the serrated thickness width of the sawtooth forming part is larger than the back thickness of the back part Formed polished steel strip A second step that,
A third step of forming a sawtooth portion by forming a first sawtooth or a second sawtooth or a mixed sawtooth portion by conspicuous means in the sawtooth forming portion,
A saw blade manufacturing method comprising a fourth step of manufacturing the saw blade by punching the sawtooth steel strip into a saw blade shape is basically used.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
And [Example]
Example 1
The manufacturing method of the folding body of the folding type hand saw according to the first embodiment of the present invention will be described with reference to the drawings. The saw body (1) of the present embodiment has a total length of 300 mm and a maximum saw width of 40 mm. 2 is a schematic cross-sectional view of a saw blade, FIG. 3 is a front view of a state where a clad steel strip (1a) is continuously polished, and FIG. 4 is a view from the direction F in FIG. FIG. 5 is a partially enlarged view of the sawtooth portion. First, as a first step, the sawtooth portion is formed at the edge where the sawtooth is formed in the post-process of the hardened steel strip (M) having a thickness of 0.8 mm. The sawtooth forming part (2c) that forms the basis of (2) is formed by pressing means, and at the same time, the sawtooth forming part (2c) is alternately bent so that it is distributed to the left and right with respect to the hardened steel strip (M). To give a clad steel strip (1a). The clam is an interval formed by an imaginary line connecting the tip of the serrated portion (2c) bent to the right side and an imaginary line connecting the tip of the serrated portion (2c) bent to the left side, i.e., the thickness of the set ( 2t) is slightly wider than the thickness of the hardened steel strip (M) to be 1.2 mm.
[0012]
Next, as a second step, the side of the clad steel strip (1a) and 20 mm from the tip of the sawtooth forming portion (2c) is used as the base line (L1), and the claws of the clad steel strip (1a) are formed. The abdomen (8) so as to be continuous with the sawtooth forming part (2c) and to secure the claws by polishing both side surfaces from the tip part of the part (2c) to the base line (L1) symmetrically by the polishing means described later. The polished steel strip (1b) is formed so that the clam thickness width (2t) is larger than the back thickness (7t) of the back portion (7).
[0013]
The shape of polishing (see FIGS. 1 and 2) is such that the abdominal part (8) has a constant abdominal thickness (8t) of 0.6 mm by grinding the abdominal part (8) to the left and right evenly. In the vicinity of the sawtooth forming portion (2c), the amount of polishing is reduced to smoothly connect the sawtooth forming portion (2c) and the abdomen (8), and the tip portion is only slightly polished and the sawtooth forming portion ( Align the claws of 2c) and form a fillet (7a) at the boundary between the back (7) and the abdomen (8) to make it continue smoothly. Since the polishing amount and the polishing portion are greatly related to the strength of the finished saw blade (1) against bending and twisting, the strength of the saw blade (1) can be adjusted by increasing or decreasing the polishing amount.
[0014]
As shown in FIG. 3, the polishing means used in the second step is a pair of polishing apparatuses comprising a rotating grindstone (11) rotated by a spindle (12) and a bed (10) supporting a clad steel strip (1a). And a clad steel strip (1a) comprising transfer means for transporting in the direction of the arrow using a rotating roller (13), and the bed (10) is placed in contact with both surfaces of the clad steel strip (1a). It is continuously arranged parallel to the transfer direction on the front and back of the clad steel strip (1a).
[0015]
The rotating grindstones (11) fixed opposite to the bed (10) so as to secure a gap so as to sandwich the clad steel strip (1a) are rotated by the spindles (12) and attached to the claws. Positioned so that both surfaces of the steel strip (1a) can be polished symmetrically, the rotational axis of the rotating grindstone (11) is parallel to the bed (10), and the angle to the transfer direction of the clad steel strip (1a) is 60 The angle is set to 80 degrees.
[0016]
Then, the direction of rotation of each rotating grindstone (11) is the transfer direction of the clad steel strip (1a), and the clad steel strip (1a) is transported to the gap at a transport speed slower than the peripheral speed of the rotary grindstone (11). The abdomen (8), fillet (7a) and clams are continuously polished.
[0017]
As described above, the bed (10) is continuously arranged in parallel to the transfer direction on the front and back of the clad steel strip (1a) so as to abut both surfaces of the clad steel strip (1a). By securing each rotary grindstone (11) by securing a gap with the bed (10) so as to sandwich the steel strip (1a), the time between the front surface polishing step and the rear surface polishing step, By creating a spatial interval, the heat generated when polishing one side of the clad steel strip (1a) is cooled using air as a medium before polishing the other side. The temperature of the steel strip (1a) can be prevented, and the temperature of the clad steel strip (1a) is kept low by synergistic effects with the small amount of polishing without adverse effects such as reversion of baking. Therefore, it is possible to manufacture a saw blade (1) with good quality.
[0018]
In addition, since the clad steel strip (1a) is sandwiched between the bed (10) and the rotating whetstone (12) and polished on each side, the dimensional accuracy of the polishing amount can be easily secured, and the wobble and wear of the rotating whetstone etc. Polishing error can be reduced, and polishing without distortion can be performed continuously.
[0019]
The rotating grindstone (11) has a shape in which a truncated conical whetstone portion (11b) having a bottom diameter of 150 mm is continuously formed on a cylindrical grindstone portion (11a) having a diameter of 150 mm and a thickness of 12 mm. 11e) is smoothly continuous, and the shape of the conical whetstone portion (11b) is such that when the abdomen (8) of the clad steel strip (1a) is polished, the peripheral surface (11f) of the conical whetstone is slightly serrated. The tip of (2c) is set to be polished, and the rotating shaft of the rotating grindstone (11) is parallel to the side surface of the clad steel strip (1a) supported by the bed (10), and The angle θ with respect to the transfer line which is a virtual line parallel to the transfer direction of the steel strip (1a) is set to be 70 degrees. When the polishing means is viewed from the direction F, as shown in FIG. 4, the projection of the peripheral edge (11c) of the grindstone is elliptical, and the peripheral surface of the cylindrical grindstone (11d) is parallel to the side surface of the clad steel strip (1a). The continuous portion (11e) also has a smooth curve.
[0020]
In the polishing process, first, the sawtooth forming portion (2c) of the clad steel strip (1a) is made parallel to the transfer line of the bed (10), and the peripheral edge of the grindstone surface closest to the bed (10) ( 11c) Transfer the clad steel strip (1a) while regulating the vertical runout of the clad steel strip (1a) with the roller (14) so that the upper point is on the extension of the base line (L1). The rotating grindstone (11) is brought into contact with the side surface of the clad steel strip (1a) supported by the bed (10), and the side surface of the clad steel strip (1a) is polished to form a stealing portion (9). Next, the back surface is also continuously polished to make the abdominal thickness (8t) a constant thickness of 0.6mm, the claws on both sides are neatly aligned, the clam thickness width (2t) is secured to about 1.2mm, and the back thickness Since (7t) does not polish the back portion (7), a polished steel strip (1b) having a thickness of 0.8 mm with the thickness of the hardened steel strip (M) is obtained.
[0021]
According to the above polishing means, the rotary shaft of the rotating grindstone (11) is positioned and fixed at an angle θ with respect to the transfer line of the bed (10) of 70 degrees, and the clad steel strip (1a) is surely prevented from moving in the vertical direction. By restricting and supporting the sawtooth forming part (2c) so as to be parallel to the transfer direction, there is no distortion of the clad steel strip (1a) during polishing (rotation to the abdomen (8)) Grinding wheel (11) (thickness 12 mm) x sin 70 degree width can be polished accurately and easily, and the boundary from the abdomen (8) to the back (7) When the thickness is 0.2 mm, the fillet portion (7a) is formed smoothly with the shape of the projection of the peripheral edge portion (11c) of the grindstone over a width of about 1.9 mm, The amount of polishing of the sawtooth forming portion (2c) decreases toward the tip, and the tip of the sawtooth forming portion (2c) is assembled by slightly polishing the tip. It can be matched. Furthermore, since the amount of polishing in the polishing process is very small, it is only necessary to use a grinding wheel for finishing, and since it is easy to ensure the processing accuracy, the polished surface can be finished extremely smoothly and the processing time is also short. Therefore, the heat generated by polishing is small and the influence on the clad steel strip (1a) is small.
[0022]
The polishing means is not limited to the above embodiment, and the shape, dimensions, and angle θ formed by the transfer line between the rotating shaft and the bed (10) are the saw blade (1) to be manufactured. Needless to say, the shape can be changed according to the width of the abdomen (8), etc., for example, because it is a part that forms the fillet part (7a), chamfering is formed at the peripheral edge (11c) of the grindstone, The angle θ is increased by setting the generatrix of the circumferential surface of the conical whetstone (11f) to an arc shape, or the angle formed by the rotating shaft and the steel strip with claws (1a) is set to an arbitrary direction by using the whetstone shape as a truncated cone shape. It may be.
[0023]
However, if the angle θ between the rotation axis and the transfer line is too large (about 80 degrees or more), the fillet portion (7a) becomes small, and the streak due to the rotating grindstone (11) is sawn on the surface of the abdomen (8). Since it is formed slightly coarsely in parallel with the longitudinal direction of the body (1), it is not preferable for ensuring the strength of the saw blade in the bending direction.
[0024]
Conversely, if the angle θ is reduced (about 60 degrees or less), the width of the fillet part (7a) becomes wider, and the difference in thickness between the back part (7) and the abdominal part (8) is reduced. In this case, the friction with the material to be cut increases and the sawing operation becomes heavy, and the width of the abdomen (8) becomes narrower than the thickness of the rotating grindstone (11), so that efficient polishing cannot be performed and polishing is performed once. In order to align the abdomen (8), fillet (7a) and clams, it is necessary to use a thick rotating grindstone (11).
[0025]
Therefore, if the angle formed by the rotation axis of the rotating grindstone (11) with respect to the transfer line is set in the range of about 60 to 80 degrees, the lines formed on the surface of the abdomen (8) become sufficiently fine, and the strength of the saw blade in the bending direction is increased. It is preferable because the width of the fillet portion (7a) can be made moderate and efficient polishing can be performed.
[0026]
Next, as the third step, the sawtooth portion (2c) is formed on the sawtooth forming portion (2c) of the polished steel strip (1b) by the existing sharpening means to form a sawtoothed steel strip (1c), and then as the fourth step. The saw blade (1) is completed by punching it into a saw blade shape with a total length of 300mm and a maximum height of 40mm from the sawtooth steel strip (1c).
[0027]
The shape of the sawtooth portion (2) will be described. As shown in FIG. 5, the sawtooth portion (2) is composed of a first sawtooth (2a) and a second sawtooth (2b), and each first sawtooth (2a) As shown in the A section, the lower blade (3) on the sawing direction (D) side and the saw feed direction (E) side of the surface opposite to the direction bent by the set-up (hereinafter referred to as the “claw inner surface”) The upper blade (4) is formed at the tip, and the upper blade (4) is formed at the tip, and the upper eye (5) is formed so as to intersect with the lower blade, and the tip at which the lower blade (3) and the upper eye (5) intersect Forms the first heaven (6a). In other words, the first saw blade (2a) should have claws formed in the direction opposite to the surface (hereinafter referred to as "tooth surface") on which the lower blade (3) or the like is formed (hereinafter referred to as "tooth surface"). Thus, each first ceiling (6a) constitutes the widest portion of the sawtooth portion (2), that is, the clam thickness width (2t).
[0028]
Next, the second saw blade (2b) is not formed with the lower blade (3) on the sawing direction (D) side as shown in the B section, and is a surface in the direction bent by the claws (hereinafter referred to as “ The upper blade (4) is formed on the saw feed direction (E) side of the clam outer surface), and the upper eye (5) is formed on the tip, and the tip of the upper eye (5) is the second top (6b). Is forming. Therefore, the second saw blade (2b) is bent in the surface on which the upper blade (4) and the like are formed, that is, in the direction of the tooth surface, to form a set, but to the left and right of each second ceiling (6b) The opening width is narrower than the opening width of the first ceiling (6a).
[0029]
The first sawtooth (2a) and second sawtooth (2b) are arranged in such a way that the tooth surface and the back of the first sawtooth (2a) of the fourth eye alternately turn to the left and right of the saw blade (1). The second saw blade (2b) is formed at a glance every fourth of the first saw blade (2a), and the second saw blade (2b) also has the tooth surface and the back of the teeth alternately alternately facing left and right. Are arranged as follows.
[0030]
In addition, when the saw blade (1) is viewed from the C direction, the first heaven (6a) and the second heaven (6b) do not overlap, and the first heaven (6a) and the second heaven in the width direction of the clam thickness width (2t). Four heavens (6b) are in a line. In other words, there are two first heavens (6a) on the left and right sides, two second heavens (6b) are located between them, and the first heavens (6a) and the second heavens (6b) are arranged in the width direction. It becomes composition.
[0031]
Therefore, if there are only two first heavens (6a) on the left and right, a mountain with a triangular cross-section remains at the center of the bottom of the pull of the material to be cut. The pull is heavy and the sharpness is worse, but by arranging four first heavens (6a) and second heavens (6b), there is no mountain with a triangular cross section in the center of the bottom of the pull, In the cutting operation, the operation becomes lighter and the sharpness is improved.
[0032]
The saw according to the present invention is not limited to the embodiment described above, and is adapted to the use of the hand saw such as the height of the back portion (7), the height of the saw blade (1), and the degree of formation of the claws. Dimension and shape can be freely processed, such as forming a sawtooth part (2) that combines various sawtooth shapes, which enables waist strength and tooth shape according to the purpose of the hand saw Needless to say, is obtained.
[0033]
【The invention's effect】
According to the method of manufacturing the saw blade of the hand saw according to the present invention described above, a temporal and spatial interval is generated between the front surface polishing step and the rear surface polishing step, and the clad steel strip (1a) The heat generated when polishing one side of the steel is cooled using air as the medium before polishing the other side, so that the temperature rise of the clad steel strip (1a) can be prevented, and the baking is restored. Thus, the saw blade (1) with good quality can be manufactured by maintaining the temperature of the clad steel strip (1a) at a low temperature by a synergistic effect with a small amount of polishing.
[0034]
In addition, because the clad steel strip (1a) is sandwiched between the bed (10) and the rotating grindstone (12) and polished on each side, the dimensional accuracy of the polishing amount is ensured, and the rotating grindstone is free from vibration and wear. An error in the amount of polishing can be reduced, and the manufacturing efficiency of the saw blade (1) can be improved by performing polishing without distortion continuously.
[0035]
Furthermore, the thickness of the hardened steel strip (M) used as a material only needs to be a thickness of the back thickness (7 tons), and since a thin hardened steel strip (M) can be used, the material cost can be reduced. Since the parts to be polished and finished are only the abdomen (8) of the saw blade (1) and part of the saw blade formation (2c), the material of the saw blade (1) is compared with the manufacturing method in which the entire saw blade (1) is formed by polishing. The amount of polishing is very small, the waste of material can be reduced, and the polishing method is simple and the saw blade (1) can be polished without distortion, so the number of manufacturing steps is reduced and the number of manufacturing steps is reduced. Manufacturing cost can be reduced and economic efficiency can be improved.
[0036]
Furthermore, since the rotating wheel (11) has a rotating shaft set at an acute angle with respect to the transfer line of the clad steel strip (1a), it is polished continuously at the boundary between the back (7) and the abdomen (8). The fillet portion (7a) can be formed in an improved manner, the durability of the saw blade (1) against bending is improved, and the lines formed in the saw blade portion (2) by polishing become sufficiently fine, so that the saw blade portion (2) Can prevent stress concentration in the periphery of the wire, secure strength in the bending direction and produce a saw with few sawtooth defects, and can provide a clean clam with uniform tooth tips. The cutting line of the cutting material can be finished neatly, and resistance to friction with the material to be cut can be reduced, and the saw can be lightened.
[0037]
The amount of polishing of the material can be reduced by the above, the waste of the material can be reduced, the heat generated by the polishing is small and the influence on the material is small, the polishing method is simple and the saw blade is not distorted and has high accuracy. Since polishing can be performed, the number of manufacturing steps is reduced, the number of manufacturing steps can be reduced, and the manufacturing cost can be reduced while maintaining the effect of increasing the manufacturing efficiency. It is possible to provide a method of manufacturing a saw blade that can manufacture a saw blade with no saw at low cost.
[Brief description of the drawings]
FIG. 1 is a procedure of a saw blade manufacturing process.
FIG. 2 is a schematic cross-sectional view of a saw blade.
FIG. 3 is a front view showing a state where a clad steel strip is polished on one side.
4 is a side view of FIG. 3 viewed from the direction F. FIG.
FIG. 5 is a partially enlarged view of a sawtooth portion of the hand saw according to the first embodiment.
[Explanation of symbols]
(1) saw blade
(1a) Steel strip with clams
(1b) Polished steel strip
(1c) Sawtooth steel strip
(2) Sawtooth part
(2a) First saw blade
(2b) Second saw blade
(2c) Sawtooth forming part
(2t) Clam thickness
(3) Lower blade
(4) Upper blade
(5) Upper eyes
(6a) First heaven
(6b) Second heaven
(7) Back
(7a) Fillet
(7t) Height
(8) Abdomen
(8t) Abdominal thickness
(9) Stealing part
(10) Bed
(11) Rotary grinding wheel
(11a) Cylindrical grinding wheel
(11b) Conical whetstone
(11c) Wheel peripheral edge
(11d) Cylindrical grinding wheel circumference
(11e) Continuous part
(11f) Conical whetstone circumference
(12) Spindle
(13) Rotating roller
(14) Roller
(D) Sawing direction
(E) Saw feed direction
(L1) Baseline
(L2) Tooth height center line
(M) Hardened steel strip

Claims (1)

コイル状態から平滑に矯正した焼入鋼帯(M) の鋸歯を形成する縁部に、後工程において目立形成する鋸歯に対応させた鋸歯形成部(2c)を形成するとともにアサリ付けを施してアサリ付鋼帯(1a)とする第一工程、
前記アサリ付鋼帯(1a)をアサリを確保した状態で移送する移送手段と、移送ラインに沿って交互に配設した、スピンドル(12)によって回転する回転砥石(11)とベッド(10)とからなる研摩装置の一対とから構成し、前記アサリ付鋼帯(1a)を挟持するようにベッド(10)と対向して固定する前記各回転砥石(11)は、アサリ付鋼帯(1a)の両面を対称に研磨できるように回転軸を移送ラインに対して鋭角をなすように設定でき、且つ、回転砥石(11)の周面又はその一部を、背部(7) に連続する腹部形成面にアサリを確保した状態において接しさせて、砥石周面縁部(11c) が背部(7) と腹部形成面の境界部に隅肉部(7a)を形成しつつ、前記アサリ付鋼帯(1a)の両側面の腹部形成面を連続的に研磨して腹部(8) とするとともにアサリを揃える形態とし、前記鋸歯形成部(2c)のアサリ厚み巾(2t)を背部(7) の背厚(7t)より大とした研磨鋼帯(1b)を形成する第二工程、
前記鋸歯形成部(2c)に目立手段により、第一鋸歯(2a)若しくは第二鋸歯(2b)又はこれらを混在させた鋸歯部(2) を形成して鋸歯付鋼帯(1c)とする第三工程、
前記鋸歯付鋼帯(1c)を鋸身形状に打ち抜いて鋸身(1) を製造する第四工程からなる手引き鋸の鋸身の製造方法。
On the edge that forms the sawtooth of the hardened steel strip (M) that has been straightened from the coiled state, a sawtooth forming portion (2c) corresponding to the sawtooth that is conspicuously formed in the subsequent process is formed and the claws are applied. The first step with clam steel strip (1a),
Transfer means for transferring the clad steel strip (1a) in a state where the claws are secured, a rotating grindstone (11) and a bed (10) that are alternately arranged along the transfer line and are rotated by a spindle (12). Each of the rotating grindstones (11) fixed to face the bed (10) so as to sandwich the clad steel strip (1a) is composed of a pair of polishing devices consisting of the clad steel strip (1a) The rotating shaft can be set to form an acute angle with respect to the transfer line so that both surfaces of the rotating wheel can be polished symmetrically, and the peripheral surface of the rotating grindstone (11) or a part thereof is formed as an abdomen continuous with the back portion (7). In the state where the claws are secured to the surface, the peripheral edge of the grindstone (11c) forms a fillet portion (7a) at the boundary between the back portion (7) and the abdomen forming surface, while the clad steel strip ( The abdomen forming surfaces on both side surfaces of 1a) are continuously polished to form an abdomen (8) and the claws are aligned, and the serrations of the sawtooth forming part (2c) A second step of forming a large and abrasive steel strip from SeAtsu (7t) of the saw width a (2t) back (7) (1b),
A first sawtooth (2a) or a second sawtooth (2b) or a sawtooth portion (2) in which these are mixed is formed by conspicuous means in the sawtooth forming portion (2c) to form a sawtoothed steel strip (1c) Third process,
A saw blade manufacturing method comprising a fourth step of punching the sawtooth steel strip (1c) into a saw blade shape to manufacture the saw blade (1).
JP35810397A 1997-12-25 1997-12-25 Manufacturing method of saw blade of hand saw Expired - Lifetime JP3944800B2 (en)

Priority Applications (1)

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JP3944800B2 true JP3944800B2 (en) 2007-07-18

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EP1800786A1 (en) * 2005-12-22 2007-06-27 Fu-Zin Agriculture Supply Inc. Method and apparatus for automatically forming teeth of a straight saw
CN102885385A (en) * 2012-06-10 2013-01-23 汪汝湖 Peeling and cleaning machine for ginkgoes
US20140150620A1 (en) * 2012-11-30 2014-06-05 Irwin Industrial Tool Company Saw Blade Having Different Material Teeth and Method of Manufacture
US20150075013A1 (en) * 2013-09-19 2015-03-19 Irwin Industrial Tool Company Recip blade with rib, and method for manufacturing the same
CN108057928A (en) * 2017-12-25 2018-05-22 芜湖锐进医疗设备有限公司 A kind of medical treatment electric drill blades machining technique
JP6578412B1 (en) * 2018-06-08 2019-09-18 株式会社アマダホールディングス Manufacturing method and manufacturing apparatus for annular band saw blade

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