JPH11157103A - Ink jet recorder - Google Patents

Abstract

PROBLEM TO BE SOLVED: To prevent printing defects by surely discharging ink of which is thickened in a recording head. SOLUTION: Recording heads 7, 8 are sealed with caps 12, 13, respectively and they are isolated with the open air. In this condition, negative pressures by suction pumps 14, 15 are exerted on the respective recording heads 7, 8 so that a first quantity of ink is sucked from the recording heads 7, 8. Next, the caps 12, 13 are communicated to the open air and the negative pressures of the suction pumps 14, 15 are exerted thereon, then ink in the caps is discharged. The recording heads are wiped by means of a wiping blade 17.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an ink jet recording apparatus having a recording head which moves in the width direction of a recording sheet and ejecting ink droplets onto the recording sheet in accordance with print data to form an image. The present invention relates to a device, and more particularly to a technique for managing ink in an ink cartridge.

[0002]

2. Description of the Related Art An ink jet printer is provided with an ink jet recording head which receives supply of ink from an ink storage means, and a paper feeding means for moving a recording sheet relatively to the recording head. This is an apparatus that performs recording by ejecting ink droplets on recording paper while moving the recording head.

As described above, in relation to handling a liquid called ink, there is a process of forcibly sucking and discharging ink from the recording head in order to prevent the recording head from being filled with ink, and to prevent clogging due to evaporation of the ink solvent. Further, an operation is performed in which a drive signal irrelevant to print data is supplied to eject ink droplets from nozzle openings.

[0004] Forcible discharge of ink for eliminating clogging of the recording head is usually called a cleaning operation, and is performed when printing is resumed after a long pause or when the user eliminates clogging. When the cleaning switch is pressed, the recording head is sealed by capping means and a negative pressure is applied to eject ink droplets, and thereafter, a process involving a wiping operation by a wiping blade material made of an elastic plate such as rubber. is there.

On the other hand, an operation of applying a drive signal to a recording head to eject ink droplets is usually called a flushing operation, and during a cleaning operation, a damaged meniscus near a nozzle opening is recovered by wiping or the like, or This is an operation to be executed at regular intervals for the purpose of preventing clogging of a nozzle opening that discharges a small amount of ink droplets during printing.

[0006]

However, the size of the nozzle openings in the recording head is high because the ink that dries quickly on the recording paper is used to improve the printing density and the high-density arrangement of the nozzle openings. And the ink attached to the plate dries in an extremely short time, so that the ink in the nozzle openings, pressure generating chambers, reservoirs, and other channels constituting the recording head thickens in a short time, causing ink droplets There is a problem that this causes a discharge failure.

SUMMARY OF THE INVENTION The present invention has been made in view of such a problem, and an object of the present invention is to provide an ink jet apparatus capable of quickly ejecting thickened ink of a recording head and restoring ink droplet ejection ability. It is to provide an expression recording device.

[0008]

According to the present invention, there is provided an ink jet recording head for ejecting ink droplets corresponding to print data, and a recording medium selectively communicating with the atmosphere. While sealing the head,
Capping means for receiving a negative pressure from a suction pump, a wiping blade for wiping a nozzle opening surface of the recording head, and flushing for discharging ink droplets from the recording head to prevent clogging of the nozzle opening of the recording head. Flashing control means for controlling
Cleaning control means for sucking ink from the print head by the suction pump, and wiping the print head by the wiping blade,
The cleaning control unit causes the recording head to be sealed with the capping unit and cut off ink from the recording head by applying a negative pressure of the suction pump in a state where communication with the atmosphere is cut off. Then, while the recording head is sealed by the capping unit, the recording head is communicated with the atmosphere, the negative pressure of the suction pump is applied to discharge the ink in the capping unit, and the recording head is released from the capping unit. Then, wiping is performed by the wiping blade, and the ink remaining in the capping unit is discharged again while the capping unit is opened from the recording head.

[0009]

At the beginning of suction, a strong negative pressure is applied to the print head to suck the ink of the print head and discharge the thickened ink.

[0010]

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a block diagram of a first embodiment of the present invention. FIG. 1 shows an embodiment of the present invention, wherein reference numeral 1 denotes a carriage, which is connected to a motor 3 by a timing belt 2 and guided by a guide member 4 so as to be parallel to a platen 5. It is configured to move. Recording paper 6 on carriage 1
A recording head 7 for ejecting black ink on the printing area side (the left side in the drawing) and a recording head 8 for color printing are mounted on the non-printing area side.
Reference numeral 8 denotes a recording sheet 6 which receives ink from the black ink cartridge 9 and the color ink cartridge 10 respectively.
The printing is performed by ejecting ink droplets to the printer.

Reference numeral 11 denotes a capping device. A cap 12 for sealing the recording head 7 for black ink and a cap 13 for sealing the recording head 8 for color ink are mounted on the same slider, and each can be driven independently. The pump unit 16 is connected via a tube to a pump unit 16 including two suction pumps 14 and 15 and has a size capable of sealing the nozzle opening surfaces of the recording heads 7 and 8. During the cleaning process and the ink filling operation, the recording head 7 receives the negative pressure of the pump unit 16 and
8 can be forcibly discharged.

The caps 12 and 13 are opened and closed by moving the carriage 1 and driving means for effectively discharging the ink discharged into the caps and remaining there to a waste ink tank (not shown). It is connected to the atmosphere via controlled atmosphere release valves V1 and V2. In the vicinity of the capping device 11, the recording head 7,
A cleaning unit 18 having a wiping blade 17 for rubbing the nozzle opening surface of No. 8 is arranged.

FIG. 2 shows an embodiment of a control device for controlling the operation of the recording apparatus according to the present invention.
Numeral 0 indicates that bitmap data is generated based on print data from the host, a driving signal is generated by the head driving unit 21 based on the data, and ink droplets are ejected from the recording heads 7 and 8. Head driving means 2
Reference numeral 1 denotes recording heads 7 and 8 for driving signals for so-called flushing operations, in addition to driving signals based on print data, operations for pressurizing a pressure generating chamber to discharge ink droplets for eliminating clogging and adjusting meniscus. Is configured to be output.

The motor driving means 22 includes a printing control means 20.
The carriage 1 is reciprocated at a constant speed in the width direction of the recording paper 6 in response to a signal from the printer, and the recording heads 7, 8 are moved by a wiping distance under the control of the wiping control means 23 during wiping. In the bubble elimination step, the carriage 1 is reciprocated minutely under the control of the minute vibration control means 24.

The cleaning control means 25 is provided when the power switch detection means 33 detects that the power is turned on,
Further, based on a signal from the suction command detecting means 26, the pump driving means 28 is controlled based on the suction strength, suction time and suction interval specified by the suction timer 27, and each of the suction pumps 14 and 15 is rotated at a predetermined speed. When the wiping is required, a signal is output to the wiper driving means 29 to cause the wiping blade 17 to advance into the moving path of the recording heads 7 and 8.

The flushing control unit 30 outputs a flushing command from the print control unit 20 when a printing operation continues for a predetermined time, a suction end signal from the cleaning control unit 25, and a flushing hold timer (to be described later). When the time-up signal is output from 31, the print control means 20 moves the recording heads 7, 8 to a flushing position, usually a position facing the caps 12, 13 of the capping device 11 with a certain gap. In order to prevent clogging and eliminate clogging, a predetermined number of ink droplets are ejected from all the nozzle openings of each of the recording heads 7 and 8.

The flushing suspension timer 31 applies a negative pressure to the recording heads 7 and 8 to forcibly discharge ink from the recording heads 7 and 8 and also controls the wiping blade 1.
When a cleaning process such as rubbing the nozzle opening surface on the nozzle 7 is completed, a time measurement operation is started, and a time required for naturally eliminating or reducing bubbles generated in the vicinity of the nozzle openings of the recording heads 7 and 8 in the cleaning process, For example, the time is up when 20 seconds are counted.
The time-up signal of the flushing suspension timer 31 is output to the notifying unit 32 to notify the user that the flushing suspension has been completed by, for example, changing the display mode of a display unit provided on a panel or the like for displaying a cleaning operation in progress. It has become.

The power switch detection means 33 detects the operation of a power on / off command switch 34 provided on the panel surface, supplies drive power to the entire apparatus, and performs a predetermined process when power off is instructed. When the operation is completed, the driving power to the apparatus is cut off. Note that reference numeral 3 in FIG.
Reference numeral 5 denotes a cleaning command switch provided on a control panel of a case (not shown).

Next, the operation of the apparatus thus constructed will be described with reference to FIG.
A description will be given based on the flowcharts shown in FIGS. (Overall Operation) When the power is turned on by operating the power on / off command switch 34 (step (a) in FIG. 3), the print control means 20 performs an initial operation such as a paper discharge operation by the paper feed mechanism or home seek of the carriage 1. Execute the conversion process,
Set the flushing hold flag to off (Fig. 3, step b).

The cleaning control means 25 determines whether or not automatic cleaning is necessary at the beginning of turning on the power (step c in FIG. 3). The processing is executed (step d in FIG. 3), and if no cleaning processing is required, the power-on hold flag is turned on (step e in FIG. 3).

In this manner, when a print signal is input from the host in a state in which print data can be received (step F in FIG. 3), a flushing operation before printing is executed (step S in FIG. 3), and printing starts. After the end of the pre-flashing, the printing operation is started (step 3 in FIG. 3).
J).

On the other hand, when the cleaning command switch 35 is operated by the user during the printing period and a signal is output from the cleaning command detecting means 26 (FIG. 3
(3) The cleaning control means 25 executes the cleaning process (Step No. in FIG. 3), and after the cleaning is completed, jumps to Step (G) to perform flushing before the start of printing to recover the meniscus, and then resumes the printing operation. (FIG. 3 step).

When printing of all the print data is completed in this way (step e in FIG. 3), the print control means 20
Moves the recording heads 7 and 8 to the ink receivers of the caps 12 and 13 and causes the flushing control means 30 to execute the print end flushing from the recording heads 7 and 8 (FIG. 3).
Step b), and wait for the next print data input (Fig. 3
Step f).

When the power is turned off by the power on / off command switch 34 after the printing is completed (Step 1 in FIG. 3), the flushing control means 30 executes the power off flushing process before stopping the supply of the operating power to the apparatus. Execute (Step 3 in FIG. 3).

(Flushing Processing Before Printing Start) When the flushing suspension flag is ON (step A in FIG. 4), the flushing control means 26 checks the time counted by the flushing suspension timer 31 (step B in FIG. 4). When the flushing hold timer 31 has expired (step c in FIG. 4), the bubbles taken in by cleaning or the like have been reduced or have already disappeared.

Therefore, the bubbles do not grow to a size that causes printing failure even by pressure fluctuations caused by pressurization of the pressure generating chamber due to flushing. Therefore, strong flushing for cleaning is performed (FIG. 4, step (e)).
The thickened ink in the vicinity of the pressure generating chamber and the nozzle opening is discharged to the caps 12 and 13 to prevent clogging during printing. When the cleaning flushing is completed, the flushing hold flag is turned off (step F in FIG. 4), and the printing operation is started (step S4 in FIG. 4).

As shown in FIG. 8A, the flushing for cleaning has a rising rate α and a falling rate β.
A voltage waveform having a large absolute value and a short maintaining time t1 of a constant voltage V0 is applied in a short cycle T1, and if necessary, the voltage V2 is set large as shown in FIG. This is performed by applying a signal.

On the other hand, if the flushing suspension timer 31 has not timed out (step c in FIG. 4) by checking the time counted by the flushing suspension timer 31 (step b in FIG. 4), the carriage 1 and the pump unit 16 are operated. Thus, the recording heads 7 and 8 are vibrated. This assists in dissolving the bubbles in the ink and informs the user that the device is still operational, thereby preventing the user from accidentally turning off the power (step d in FIG. 4). In particular, recording heads 7 and 8
Is retracted from the capping position and the pump unit 16
Is activated, the cap 12 is flushed or the like.
13 can be discharged to the waste ink tank,
The operation efficiency of the entire apparatus can be increased without requiring a special discharge step.

After the carriage 1 and the pump unit 16 have been operated for a certain period of time, the air bubbles taken in by cleaning or the like shrink or disappear with the lapse of time, so that the above-mentioned strong flushing for cleaning is performed (FIG. Fourth step e), after the flushing operation is completed, the flushing hold flag is turned off (step F in FIG. 4), and the printing operation is started (step S in FIG. 4).

On the other hand, when the flushing suspension flag is off (step a in FIG. 4) and the power-on suspension flag is on (step c in FIG. 4), there are no bubbles taken in by cleaning or the like. There is no need to consider the growth of the ink, power-on flushing is performed (step 4 in FIG. 4), the thickened ink near the nozzle opening is discharged, then power-on hold flushing is turned off (step nu in FIG. 4), and printing is performed. The operation starts (FIG. 4, step).

When the power-on hold flushing is off (step 4 in FIG. 4), normal flushing is executed (step 4 in FIG. 4) to discharge the thickened ink in the vicinity of the nozzle opening and start printing operation. (FIG. 4 step).

(Cleaning process) The cleaning command detecting means 2 is operated by operating the cleaning command switch 35 or the like.
6 outputs a signal from the cleaning control unit 25.
Prohibits any operation unnecessary for the cleaning process such as the paper feeding operation (Step A in FIG. 5), and causes the wiping blade 17 to advance into the movement path of the recording heads 7 and 8 by the wiper driving means 29. The wiping control means 23 controls the motor 3 to control the recording heads 7 and 8.
Is moved relative to the wiping blade 17 to wipe the nozzle plates of the recording heads 7 and 8 (FIG. 5).
Step b), dust and paper dust on the nozzle plate are removed.

Next, the carriage 1 is moved to the capping position to start a large suction operation of the ink from the recording heads 7 and 8 (step c in FIG. 5). In addition, the suction pump 1
Nos. 4 and 15 can exhibit two types of suction capacity, large suction (curve A in FIG. 9) and small suction (curve B in FIG. 9), depending on the driving speed, and the suction capacity increases with the operation time. I do.

That is, the recording heads 7 and 8 are
2 and 13 (FIG. 10 (A)), and the cap 1
Atmosphere communication atmosphere release valves V1, V connected to 2, 13
The suction pumps 14, 15 are driven at a high speed for a predetermined time T3 while the valve 2 is closed and the valve is opened to the atmosphere to store a strong negative pressure in the caps 12, 13 (FIG. 10B).

The high-speed suction pumps 14, 15
At the same time, the negative pressure is applied to the recording heads 7 and 8 in parallel with the accumulation of the negative pressure in the caps 12 and 13, and as shown in FIG. A rapid ink flow can be induced in the chamber H, the reservoir R, the ink flow path L, and the ink supply needle C, and the air bubbles stagnating there can be discharged along with the ink flow.

As shown in FIG. 14, the discharge amount due to the suction from the nozzle opening N of the nozzle plate P to the pressure generating chamber H,
An amount corresponding to the volume including the reservoir R, an amount corresponding to the volume from the nozzle opening N to the ink supply needle C including the ink flow path L, and a volume from the nozzle opening N to the ink supply port M of the ink cartridge 9. Is selected so that air bubbles of the filter F disposed downstream of the ink supply needle C can be eliminated, and any of the following amounts is selected. It is possible to reliably discharge ink and bubbles.

When a negative pressure releasing process is performed in which a strong negative pressure is accumulated and left as it is (step 5 in FIG. 5).
D) An amount of ink corresponding to the negative pressure is discharged from the recording heads 7 and 8 to the caps 12 and 13 (FIG. 10C).
When the space volume of the caps 12 and 13 is reduced by the ink discharged from the recording heads 7 and 8 after the predetermined time elapses and the negative pressure is reduced to about the atmospheric pressure, the ink from the recording heads 7 and 8 is discharged. Stops discharging (FIG. 10).
(D)). By releasing the negative pressure accumulated in the caps 12 and 13 in this manner, when the next atmospheric release valves V1 and V2 are opened, the air rapidly flows into the caps 12 and 13 from the valves V1 and V2. To prevent the meniscus from being destroyed.

Therefore, the time required for the negative pressure release processing is long according to the suction amount, the capacities of the caps 12 and 13 and the viscosity of the ink. The longer the number of nozzles of the recording heads 7 and 8, the shorter the time. Is set.

The cap 1 is removed by such a negative pressure release process.
At the stage where the pressures of the valves 2 and 13 are increased to the atmospheric pressure and immediately before the atmospheric pressure, the air release valves V1 and V2 of the caps 12 and 13 are opened.
Is opened to the atmosphere (FIG. 11 (a)), and the suction pump 14,
15 is intermittently driven at a low speed to perform a suction operation (FIG. 5, step (e)).

This suction pump operation can be realized by performing the control as shown in FIG. That is, the suction pumps 14 and 15 are rotated at a low speed and at a constant angle, for example, about 15 steps when driven by a pulse motor having a 48 configuration (step A in FIG. 7), and then for a predetermined time, for example, 0.
The operation of stopping for about one second (step b in FIG. 7) is repeated a plurality of times, for example, about 20 times (step c in FIG. 7).

The amount of suction in this step is 0.5 to 2 times the minimum volume of the caps 12 and 13, preferably the sum of the volumes of the pipes connecting the caps 12 and 13 and the valves V1 and V2. Is set to and the suction pump 1
The amount by which the ink in the caps 12 and 13 can be discharged as much as possible is selected while suppressing bubbling due to the inflow of air by driving the 4 and 15 at low speed.

As described above, just before the pressures of the caps 12 and 13 reach the atmospheric pressure, the air release valves V1 and V2 are opened and the suction pumps 14 and 15 are operated. Since the negative pressure state can be maintained, ink discharged to the caps 12 and 13 is prevented from flowing back to the nozzle openings by the capillary force of the nozzle openings, and the ink in the caps 12 and 13 is efficiently removed by the inflow of air. Can be discharged.

The cleaning control means 25 includes the cap 1
After the discharge of the inks 2 and 13 is completed, the recording heads 7 and 8 are released from the sealing of the caps 12 and 13, and the recording heads 7 and 8 are released.
Is moved to the cleaning position, and the wiping blade 17 is advanced to the movement path of the recording heads 7 and 8 to wipe the nozzle plates of the recording heads 7 and 8 (FIG. 5).
Step f). As a result, the ink including air bubbles generated in the cap at the time of sucking the ink and adhering to the nozzle plate is wiped off.

In this wiping, a low-speed mode in which the carriage 1 is moved at a low speed and a low-speed mode of 2.5
There is provided a high-speed mode in which the robot is moved at a speed twice as high. Wiping in the high-speed mode preferably moves the carriage 1 at about 0.1 to 0.5 m / s, and wiping in the low-speed mode moves the carriage 1 to 0.1 m / s.
It is executed by moving at a speed of 05 to 0.3 m / s.

By providing the two modes as described above, the high-speed mode is first executed to wipe off ink droplets adhering to the nozzle plate, and then the low-speed mode is executed to destroy the meniscus as much as possible. The ink layer on the surface can be removed while preventing.

As a result, the removal rate of ink droplets can be improved and
It can be compatible with prevention of meniscus destruction,
Wiping efficiency can be improved. Further, most of the ink adhering to the nozzle plate is wiped off by the wiping in the high-speed mode, and the wiping operation can be started in the low-speed mode after being wiped by other members. Therefore, in the wiping in the low speed mode, the amount of the ink K (FIG. 15) existing between the wiping blade 17 and the nozzle plate P can be reduced, and the ink is applied by the capillary force of the nozzle opening N during the wiping in the low speed mode. By preventing K from being drawn into the nozzle opening N, the wiping operation can be completed in a state where the meniscus is lightly damaged.

When the concave portion D is formed so as to surround the nozzle opening N as shown in FIG. 16, relatively large foreign matter such as the ink residue K is swept onto the wall W of the concave portion D by wiping in a high-speed mode. Then, the wiping blade 17 is removed to a position that does not affect the nozzle opening N, and rebound of the wiping blade 17 at the boundary of the concave portion D is prevented as much as possible by wiping in a low-speed mode. The nozzle plate N can be reliably cleaned without any area.

After the wiping is completed, a suction pump step of opening the caps 12 and 13 from the recording heads 7 and 8 and driving the suction pumps 14 and 15 at a high speed is executed (step in FIG. 5). Thus, the ink remaining in the caps 12 and 13 is discharged to the waste ink tank without applying a negative pressure to the recording heads 7 and 8.

The amount of suction in this step is 0.5 to 5 times the minimum volume of the caps 12 and 13, preferably the volume of the pipe connecting the caps 12 and 13 and the suction pumps 14 and 15. Set to the amount. On the other hand, the caps 12 and 13 contain an ink absorbing plate such as a sponge. The ink absorbed here functions not only as a humectant at the time of capping but also as a priming water and acts as a priming water. Since the ink adhering to the surroundings is absorbed by capillary force, it is preferable that the suction force is such that the amount of ink remaining after being impregnated in the ink absorbing plate is 70% or less of the amount of ink that can be impregnated by the ink absorbing plate. .

As described above, the recording heads 7 and 8 are
At the stage where the ink remaining in the caps 12 and 13 is discharged to the waste ink tank, the wiping is performed in a state where the caps 12 and 13 are sealed and the valves V1 and V2 are opened to the atmosphere. The recording heads 7, 8 are released from the caps 12, 13 by immediately opening the recording heads 7, 8 and discharging the ink remaining in the caps 12, 13 to the waste ink tank. Is performed, the time required to open the caps 12 and 13 and discharge the ink remaining in the caps 12 and 13 to the waste ink tank, usually about 5 seconds, during the suction operation. Wiping can be performed in a wet state to prevent the ink attached to the nozzle plate from drying and before the ink attached to the nozzle plate is sucked into the nozzle opening. Kill.

After the execution of the large suction is completed and the process of releasing the negative pressure is completed, a large amount of ink remains in the caps 12 and 13. The ink is sucked by the suction pumps 14 and 15 while generating bubbles, and is discharged to the waste ink tank (FIG. 11B).

In the above-described process, there is a possibility that bubbles may be mixed into the nozzle openings and the meniscus may be destroyed. Therefore, the cleaning control means 25 executes the first small suction operation on the recording heads 7 and 8 in order to repair the destruction of the meniscus and the like (Step 1 in FIG. 5).

That is, the recording heads 7 and 8 are
Sealed by 2 and 13 (FIG. 12 (A)), and the atmosphere release valve V
1, the suction pump 14, 1 with V2 closed
5 is driven at a high speed for a shorter time than during the large suction, and a weak negative pressure is accumulated in the caps 12 and 13 to discharge the ink in the caps 12 and 13 (FIG. 12B). Then cap 1
If the weak negative pressure accumulated in the recording heads 2 and 13 is left acting on the recording heads 7 and 8, the ink is discharged from the recording heads 7 and 8 (FIG. 12C).

When the negative pressure releasing process is completed in this manner (step S in FIG. 5), the discharge of the ink from the recording heads 7 and 8 is stopped when the negative pressure of the caps 12 and 13 is reduced to about the atmospheric pressure. (FIG. 12 (d)). The ink discharge amount at this time is reduced by the amount of the negative pressure acting, which is lower than that in the case of FIG.

Immediately after the small suction, a small amount of ink
Since it is only stagnating at 2 and 13, the atmosphere release valve V
1, No air bubbles are generated even when V2 is released (Fig. 1
3 (a)). In this state, the suction pumps 14 and 15 are driven at a low speed so that the recording heads 7 and 8 are sealed and the cap 1 is
The ink stagnant at the nozzles 2 and 13 is sucked without foaming and discharged to the waste ink tank (FIG. 13B) (FIG. 5).
Step nu). Further, even if the ink in the caps 12 and 13 foams during the discharge of the ink, the amount of the ink remaining in the caps 12 and 13 is small, so that the degree of the foaming is small and the bubbles come into contact with the nozzle plate. The meniscus is not destroyed.

Next, the cleaning control means 25 moves the recording heads 7, 8 to the operation position of the wiping blade 17, and performs wiping of the nozzle plates of the recording heads 7, 8 in the low-speed mode, that is, finish wiping ( Fig. 5 Step). This wiping is performed at least 10 times after the suction operation in step (h) is completed.
It is desirable to execute within seconds.

When the wiping is performed within such a short time, the ink on the nozzle plate can be wiped by the wiping blade 17 before the ink attached to the nozzle plate flows back to the nozzle openings at the time of sucking the ink.

Next, the recording heads 7 and 8 are
13 and the suction pumps 14 and 15 are driven at a high speed to discharge the ink remaining in the caps 12 and 13 into the waste ink tank (FIG. 13C) (FIG. 5 Step).
E).

The suction amount in this step is 0.5 to 5 times the minimum capacity of the caps 12 and 13, preferably the volume of the pipe connecting the caps 12 and 13 and the suction pumps 14 and 15. Set to the amount. On the other hand, the caps 12 and 13 contain an ink absorbing plate such as a sponge. The ink absorbed here functions not only as a humectant at the time of capping but also as a priming water and acts as a priming water. Since the ink adhering to the surroundings is absorbed by capillary force, it is preferable that the suction force is such that the amount of ink remaining after being impregnated in the ink absorbing plate is 70% or less of the amount of ink that can be impregnated by the ink absorbing plate. .

The steps (h) to (e) are repeated a plurality of times as necessary (step 5 in FIG. 5).
C) In the second implementation, the amount of ink suctioned from the recording heads 7 and 8 in step (h) is made smaller than that in step (h) in the first implementation to reduce the ink While suppressing consumption and unnecessary pressure fluctuation of the ink in the flow path, it is possible to discharge air bubbles that are likely to stagnate in the vicinity of the nozzle opening.

When the predetermined number of minute suctions have been completed, the wiping operation in the low-speed mode described above is executed (step f in FIG. 5). By the wiping operation in the low-speed mode, the meniscus of the recording heads 7 and 8 is restored to a substantially perfect state.

Then, the recording heads 7 and 8 are
Evacuated to a position that does not oppose the suction pump 13,
15 is operated to discharge the ink from the caps 12 and 13 (step Y in FIG. 5). Thus, the recording head 7,
8 is not opposed to the caps 12 and 13
By sucking the inks of Nos. 2 and 13, it is possible to prevent bubbles of the ink generated at the time of sucking or minute ink droplets caused by bursting of the ink from adhering to the nozzle plate.

When the suction pumps 14 and 15 are constituted by tube suction pumps for handling tubes made of silicone rubber or the like with rollers, the operation of separating the rollers from the tubes after the end of suction to prevent the tubes from settling. Need. At this time, it is possible to prevent ink droplets ejected from the caps 12 and 13 from adhering to the recording heads 7 and 8 due to a positive pressure acting due to the repulsion of the tube.

Next, the carriage 3 is reciprocated a minute amount by rotating the motor 3 forward and backward by the minute vibration control means 24, and a drive signal weaker than normal flushing is applied to the recording heads 7 and 8, for example. Vibration is applied to the air bubbles stagnating near the nozzle opening (step 5 in FIG. 5), and relatively large air bubbles B taken in the vicinity of the nozzle opening by cleaning or the like (FIG. 17 (a)).
Promotes dissolution in the ink. As a result, the bubble B is reduced to a small bubble B ′ or disappears (FIG. 17).
(B)).

The flashing signal applied in step (g) has the voltage V as shown in FIG.
Numeral 2 is set smaller than the voltage V0 of the drive signal applied at the time of printing or flushing, and is set so as to be able to apply pressure fluctuation to the ink in the pressure generating chamber without ejecting ink droplets from the nozzle openings. ing.

After the vibration is applied, the flushing suspension flag is turned on (step S in FIG. 5), and the flushing suspension timer 31 is started (step S5 in FIG. 5).
Seo). In this way, the flushing operation is inhibited for, for example, 10 seconds or more until the flushing hold timer 31 times out, so that the bubbles generated by the cleaning are dissolved in the ink, and the printing failure due to the growth due to the flushing is prevented. The time when the flushing suspension timer 31 starts counting the time may be the end of the suction in step (h) in the last repetition in FIG. 5 or the end of the finish wiping in step (f).

The recording heads 7 and 8 are moved to the capping position, and the recording heads 7 and 8 are sealed with the caps 12 and 13 (steps in FIG. 5) to enable operations other than the prohibited cleaning process. (FIG. 5 step ne).

When the flushing hold timer 31 has counted a predetermined time, that is, the time required for the bubbles in the nozzle opening N to be sufficiently dissolved in the ink and disappear, or the time required for the bubbles in the nozzle opening to move to the pressure generating chamber H. After the time required to reduce or eliminate the printing time, or even to the extent that printing is not damaged by the pressure fluctuation due to flushing, the flushing for cleaning is executed (stepler in FIG. 5), and the flushing suspension flag is set. Is turned off and waits (step 5 in FIG. 5).

On the other hand, in step (Y) of FIG. 5, the suctioning pumps 14 and 15 are driven at a low speed, or by appropriately setting the duration of the vibration application in step (T) of FIG. The flushing for cleaning can be performed after a required time has elapsed without using the flushing. This not only eliminates the need for a timer, but also allows the user to be aware of the operation of the apparatus with his five senses, thereby preventing the user from accidentally turning off the power.

The drive signal used for the flushing after the cleaning has the waveform shown in FIG. 8A, but has a longer period T2, and the drive signal shown in FIG.
As shown in (d), the voltage change rate α2 on the side that causes the pressure generation chamber to contract while the bubble generation rate from the nozzle opening is prevented by reducing the voltage change rate α2 on the side that expands the pressure generation chamber. A device that is normally set and ejects a sufficient amount of ink droplets is selected.

Further, as shown in FIG. 8 (e), the voltage change rate α3 on the side where the pressure generating chamber is expanded is relatively small, and the voltage holding time t3 is set to be long to stabilize the meniscus. , The voltage change rate β on the side that contracts the pressure generating chamber
3 is set to normal and a sufficient amount of ink droplets are ejected. The one shown in FIG.
The hold time t3 in the signal shown in FIG.
The ink droplets can be ejected in a state where the meniscus is stabilized also by dividing into four and t5.

On the contrary, as shown in FIG. 8 (b), a drive signal in which the voltage V1 is set to a high value causes an ink droplet having a large amount of one ink droplet to be ejected, or as shown in FIG. 8 (c). As described above, the voltage may be applied at an appropriate period.

Even if the cleaning is completed and the printer enters the standby state without executing the flushing, if the print signal is input, the flushing before the start of printing is executed as shown in step (g) in FIG. Thus, the meniscus can be restored to a printable state.

(Power-off flushing processing) When the power-on / off command switch 34 is operated and a signal is output from the power switch detection means 33, the flashing control means 3
0 indicates whether the flushing hold flag is on or not and if it is on (step a in FIG. 6),
When the flushing hold timer 31 has counted a predetermined time (step b in FIG. 6), cleaning flushing is executed (step c in FIG. 6), and the recording heads 7 and 8 are printed.
Is sealed with caps 12 and 13 (step E in FIG. 6).

As a result, especially in the color recording head 8, there is a possibility that the ink mixture may be caused by the wiping blade 17 rubbing the nozzle plate. However, the ink of the mixed color can be discharged by the flushing, and the printing can be performed only by light flushing that discharges the ink near the nozzle opening at the next power-on.

If the flushing hold flag is off, the ink of the mixed color for cleaning has been discharged, so that the capping operation is started without executing the flushing for cleaning (step in FIG. 6).
E).

In the above-described embodiment, the flushing hold timer 31 waits for a predetermined time. However, even if the cleaning flushing is executed immediately when the power on-off command switch 34 is operated, Since the air bubbles disappear after a long pause, the printing is restored to the state where printing is possible at the next power-on.

Further, in the above-described embodiment, the case where the supply of the driving power to the apparatus is stopped after the signal from the power on / off command switch 34 is detected and the predetermined ending operation is performed has been described. In the case of a recording device that does not have a recording device, or when the power plug of the recording device is pulled out from the outlet, or when the drive power is cut off due to a power failure, at least the presence or absence of flashing is turned on,
Since the flag is stored as OFF, the flushing may be executed at the time of the next power-on, taking into account the state of the flag at the time of the cut-off power in addition to the flushing process before printing in step (g) of FIG.

[0079]

As described above, according to the present invention, an ink jet recording head for ejecting ink droplets corresponding to print data, and a recording head which is selectively communicated with the atmosphere to seal and suck Capping means for receiving a negative pressure from a pump, a wiping blade for wiping a nozzle opening surface of a recording head, and flushing for controlling flushing for discharging ink droplets from the recording head to prevent clogging of the nozzle opening of the recording head. A cleaning means for sucking ink from the recording head by a suction pump and wiping the recording head by a wiping blade, wherein the cleaning control means seals the recording head with the capping means and communicates with the atmosphere. With negative pressure of the suction pump Ink is sucked from the head by a first amount, and then the recording head is sealed with the capping means, communicated with the atmosphere, and the negative pressure of the suction pump is applied to discharge the ink in the capping means. Is released from the capping means, wiping is performed by the wiping blade, and the ink remaining in the capping means is discharged again in a state where the capping means is released from the recording head. Applying a negative pressure to suck the ink of the print head, discharge the thickened ink, remove ink while suppressing the bubbling of the ink in the capping means, remove the ink attached to the print head by wiping, and print Make it possible.

[Brief description of the drawings]

FIG. 1 is a perspective view showing an embodiment of an ink jet recording apparatus to which the present invention is applied.

FIG. 2 is a block diagram showing one embodiment of the present invention.

FIG. 3 is a flowchart showing an overall operation of the above device.

FIG. 4 is a flowchart showing an operation for a flushing process before printing is started in the operation of the above apparatus.

FIG. 5 is a flowchart showing an operation for a cleaning process in the operation of the above apparatus.

FIG. 6 is a flowchart showing an operation of a suction pump among operations of the above device.

FIG. 7 is a flowchart showing an operation for a power-off cleaning process in the operation of the above apparatus.

FIGS. 8A to 8G are waveform diagrams showing signals applied to the print head during flushing.

FIG. 9 is a diagram showing a suction force of a suction pump of the same device.

FIGS. 10A to 10D are explanatory views showing states inside the cap in the first half of the large suction step, respectively.

FIGS. 11A to 11C are explanatory views each showing a state inside the cap in the latter half of the large suction step. FIGS.

FIGS. 12A to 12D are explanatory views showing states inside the cap in the first half of the small suction step, respectively.

FIGS. 13A to 13C are explanatory views each showing the inside of the cap in the latter half of the small suction step. FIGS.

FIG. 14 is an explanatory diagram illustrating an ink flow path from an ink cartridge to a nozzle opening.

FIG. 15 is an explanatory diagram showing ink adhering to a wiping blade during wiping.

FIG. 16 is a view showing one embodiment of a nozzle plate in which a crater portion is formed near a nozzle opening.

FIGS. 17A and 17B are explanatory views showing the appearance of bubbles immediately after the cleaning process in the vicinity of the nozzle opening and at the time-up of the flushing hold timer, respectively.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Carriage 7, 8 Ink jet recording head 9, 10 Ink cartridge 12, 13 Cap 14, 15 Suction pump 16 Pump unit 17 Wiping blade 18 Cleaning unit V1, V2 Atmospheric release valve

Continued on the front page (72) Inventor Kazuhisa Kawakami 3-3-5 Yamato, Suwa-shi, Nagano Seiko Epson Corporation (72) Inventor Nobutoshi Otsuka 3-5-35 Yamato, Suwa-shi, Nagano Seiko Epson Corporation (72) Inventor Jun Kobayashi 3-5-5 Yamato, Suwa City, Nagano Prefecture Seiko Epson Corporation (72) Inventor Masahiro Isono 3-5-5 Yamato Suwa City, Nagano Prefecture Seiko Epson Corporation (72) Invention Person Nobuhito Takahashi 3-5-3 Yamato, Suwa City, Nagano Prefecture Seiko Epson Corporation (72) Inventor Hitoshi Hayakawa 3-5-5 Yamato Suwa City, Nagano Prefecture Seiko Epson Corporation (72) Norihiro Maruyama Nagano Inventor 3-5, Yamato, Suwa-shi, Japan Seiko Epson Corporation

Claims (27)

[Claims] 1. An ink jet recording head for ejecting ink droplets corresponding to print data, and capping means for selectively communicating with the atmosphere to seal the recording head and receive a negative pressure from a suction pump. A wiping blade for wiping a nozzle opening surface of the recording head, flushing control means for controlling flushing for discharging ink droplets from the recording head to prevent clogging of the nozzle opening of the recording head, and the suction pump Cleaning control means for sucking ink from the recording head and wiping the recording head by the wiping blade, wherein the cleaning control means seals the recording head with the capping means and communicates with the atmosphere. With negative pressure of the suction pump Then, the ink is sucked from the print head by a first amount, and then the print head is sealed with the capping means and communicated with the atmosphere, and the negative pressure of the suction pump is actuated to cause the inside of the capping means to move. The ink is discharged, the recording head is released from the capping unit, wiping is performed by the wiping blade, and the ink remaining in the capping unit is discharged again with the capping unit released from the recording head. Ink jet recording device. 2. A method according to claim 1, wherein the first amount is an amount corresponding to a volume including a portion from the nozzle opening of the recording head to the pressure generating chamber and the reservoir, and a volume from the nozzle opening to an ink supply needle connected to an external ink supply means. , An amount corresponding to the volume from the nozzle opening to the ink supply port of the ink cartridge, or an amount capable of eliminating bubbles in a filter provided downstream of the ink supply needle. The ink jet recording apparatus according to claim 1. 3. The ink jet recording apparatus according to claim 1, wherein the suction of the first amount is performed while a negative pressure is accumulated in the capping unit. 4. The ink jet recording apparatus according to claim 3, wherein the cap is opened to the atmosphere via an atmosphere opening valve at a point in time when a time when the negative pressure due to the pressure accumulation rises to about the atmospheric pressure has elapsed. 5. The ink jet type according to claim 4, wherein the time is set based on an amount of suction from the recording head, a volume of the capping unit, a viscosity of ink, or a nozzle numerical aperture of the recording head. Recording device. 6. The ink jet recording apparatus according to claim 1, wherein the discharging of the ink from the capping unit is performed with a lower suction force of the suction pump than when the ink is suctioned from the recording head. 7. The ink jet recording apparatus according to claim 6, wherein the suction force is adjusted by reducing the rotation of the suction pump or by intermittent driving. 8. The ink jet recording apparatus according to claim 1, wherein a suction amount for discharging ink from the capping unit is 0.5 to 2 times a volume of the capping unit. 9. The ink jet recording apparatus according to claim 4, wherein a volume of a connection flow path between the capping means and the atmosphere release valve is added to the suction amount. 10. The suction amount of the suction pump when releasing the recording head from the capping means and discharging ink from the capping means is 0.5 to 5 times the volume of the capping means. 2. The ink jet recording apparatus according to 1. 11. The ink jet recording apparatus according to claim 10, wherein a volume of a connection flow path between the capping unit and the suction pump is added to the suction amount. 12. The ink jet recording apparatus according to claim 10, wherein an ink absorbing plate is housed in the capping means, and the suction amount is an amount that is 70% or less of an ink holding amount of the ink absorbing plate. 13. After the ink is discharged from the capping unit in a state where the capping unit is released from sealing of the recording head, the ink is sucked from the recording head by a second amount smaller than the first amount. The ink jet recording apparatus according to claim 1, wherein 14. The ink jet recording apparatus according to claim 13, wherein the suction of the second amount is performed in a state where a negative pressure is accumulated in the capping means. 15. When a time period in which the negative pressure due to the accumulated pressure rises to about atmospheric pressure has elapsed, the cap is opened to the atmosphere via an atmosphere release valve, and the suction pump is operated to discharge ink from the cap. The ink jet recording apparatus according to claim 14, wherein 16. The ink jet recording apparatus according to claim 15, wherein a wiping operation is performed by the wiping unit immediately after the capping unit discharges the ink. 17. The ink jet recording apparatus according to claim 16, wherein the time from the discharge to the start of the wiping operation is 10 seconds or less. 18. The ink jet recording apparatus according to claim 16, wherein after the wiping operation is completed, the recording head is released from the capping means and the suction pump is operated to discharge the ink of the capping means. 19. The method according to claim 19, wherein the suction at the second amount is performed by rotating the suction pump at a rotation speed substantially equal to that at the time of the suction at the first amount.
14. The ink jet recording apparatus according to claim 13, wherein the suction is performed in a shorter time than the suction of the amount. 20. The ink jet recording apparatus according to claim 13, wherein the amount of ink is the amount of a flow path constituting the recording head. 21. The ink jet recording apparatus according to claim 13, wherein the suction with the second amount is performed a plurality of times by reducing the amount of suction at each time. 22. The ink jet recording apparatus according to claim 13, wherein the wiping operation is performed by varying the moving speed of the recording head after the suction with the first amount and after the suction with the second amount. 23. The ink jet recording apparatus according to claim 1, wherein the wiping is performed a plurality of times by changing the moving speed of the recording head. 24. The ink jet recording apparatus according to claim 23, wherein the later the wiping operation is performed, the lower the speed is. 25. The ink jet recording apparatus according to claim 24, wherein the wiping operation is performed by varying the moving speed of the recording head after the suction with the first amount and after the suction with the second amount. 26. The high speed mode has a speed of 0.1 to 0.5 m / s, and the low speed mode has a speed of 0.05 to 0.3 m / s.
4. The ink jet recording apparatus according to 3. 27. The ink jet printer according to claim 16, wherein the recording head is released from the capping unit, and the ink discharging operation of the capping unit is performed by retracting to a position where the recording head does not face the capping unit. Expression recording device.