JPH1096064A - Galvannealed steel sheet and its production - Google Patents
Galvannealed steel sheet and its productionInfo
- Publication number
- JPH1096064A JPH1096064A JP9173682A JP17368297A JPH1096064A JP H1096064 A JPH1096064 A JP H1096064A JP 9173682 A JP9173682 A JP 9173682A JP 17368297 A JP17368297 A JP 17368297A JP H1096064 A JPH1096064 A JP H1096064A
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- steel sheet
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Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、自動車用の高強度
の鋼板として好適な、めっき皮膜の耐パウダリング性お
よび耐低温チッピング性に優れ、塗装焼付硬化性がある
合金化溶融亜鉛めっき鋼板およびその製造方法に関す
る。The present invention relates to an alloyed hot-dip galvanized steel sheet which is suitable as a high-strength steel sheet for automobiles and has excellent powdering resistance and low-temperature chipping resistance of a coating film, and has paint bake hardenability. It relates to the manufacturing method.
【0002】[0002]
【従来の技術】近年、自動車の車体用鋼板として、合金
化溶融亜鉛めっき鋼板が広く用いられている。合金化溶
融亜鉛めっき鋼板は、溶融亜鉛めっきを施した鋼板に、
500〜600℃に加熱して3〜60秒間保持する合金
化処理を施して製造される。合金化処理によってZn層
は、通常、Feを8〜15重量%含有するFe−Zn合
金層となる。めっき皮膜がFe−Zn合金層の場合に
は、めっき皮膜と塗料の密着性が通常の溶融亜鉛めっき
に比較してすぐれ、塗装後の耐食性が格段に向上するう
え、スポット溶接性も改善される。自動車用に用いられ
る合金化溶融亜鉛めっき鋼板の亜鉛付着量が過剰な場合
には耐パウダリング性が劣化するので、通常亜鉛付着量
は鋼板の片面当たり20〜70g/m2 である。2. Description of the Related Art In recent years, galvannealed steel sheets have been widely used as steel sheets for automobile bodies. Alloyed hot-dip galvanized steel sheet is used for hot-dip galvanized steel sheet.
It is manufactured by performing an alloying process of heating to 500 to 600 ° C. and holding for 3 to 60 seconds. By the alloying treatment, the Zn layer usually becomes an Fe—Zn alloy layer containing 8 to 15% by weight of Fe. When the plating film is an Fe-Zn alloy layer, the adhesion between the plating film and the paint is excellent as compared with ordinary hot-dip galvanization, the corrosion resistance after painting is remarkably improved, and the spot weldability is also improved. . If the galvanized galvanized steel sheet used for automobiles has an excessive amount of zinc attached, the powdering resistance deteriorates. Therefore, the amount of zinc attached is usually 20 to 70 g / m 2 per one side of the steel sheet.
【0003】このような合金化溶融亜鉛めっき鋼板を自
動車の車体用鋼板として用いる場合には、鋼板の成形性
やめっき皮膜の耐食性に関して以下の性能が要求されて
いる。When such an alloyed hot-dip galvanized steel sheet is used as a steel sheet for an automobile body, the following performance is required with respect to the formability of the steel sheet and the corrosion resistance of the plating film.
【0004】(a)鋼板加工時にめっき皮膜が剥離しな
いこと(耐パウダリング性)。(A) The plating film does not peel off during processing of a steel sheet (powdering resistance).
【0005】(b)低温環境下でめっき皮膜の密着性が
優れていること(耐低温チッピング性)。(B) The plating film has excellent adhesion in a low-temperature environment (low-temperature chipping resistance).
【0006】(c)母材は、良好な成形性を持ちながら
高強度化の要求に応え得る強度を持っていること。(C) The base material must have sufficient formability and strength to meet the demand for high strength.
【0007】(d)鋼板は塗装焼付硬化性を持っている
こと。(D) The steel sheet has paint bake hardenability.
【0008】パウダリングとは、プレス加工時に鋼板が
圧縮変形を受ける領域で、めっき皮膜が細かく砕けて剥
離し、粉状のめっき皮膜片が発生する現象である。Fe
−Zn合金は通常の金属Znに較べて硬質であるため
に、圧縮変形されるとめっき皮膜自体が粉化しやすい。
このパウダリングが生じると、その部分の耐食性が劣化
するばかりでなく、剥離しプレス金型に付着した粉末は
成形品の表面疵の原因になる。[0008] Powdering is a phenomenon in which a plating film is finely crushed and peeled in a region where a steel sheet undergoes compression deformation during press working, and powdery plating film fragments are generated. Fe
Since the -Zn alloy is harder than normal metal Zn, the plating film itself tends to be powdered when compressed and deformed.
When this powdering occurs, not only does the corrosion resistance of that portion deteriorate, but also the powder that has peeled off and adhered to the press mold causes surface defects on the molded product.
【0009】低温チッピングとは、塗装した合金化溶融
亜鉛めっき鋼板に低温環境下で衝撃的な変形が加えられ
た場合に、母材との界面からめっき皮膜が剥離する現象
である。低温チッピングは、寒冷地などを走行中の自動
車の車体の塗装面に小石などが衝突した時に生じる場合
があり、その改善が求められている。[0009] Low-temperature chipping is a phenomenon in which when a coated alloyed hot-dip galvanized steel sheet is subjected to a shocking deformation in a low-temperature environment, a plating film peels off from an interface with a base material. Low-temperature chipping may occur when pebbles collide with a painted surface of a vehicle body of an automobile running in a cold region or the like, and its improvement is required.
【0010】高強度化は、自動車の燃費改善を推進する
ための車体の軽量化や、ドア等の外装材の耐デント性の
向上対策として要請されているものである。成形性に優
れる車体用鋼板の強度は、通常、引張強度で300MP
a前後であるが、車体軽量化のために引張強度が340
〜400MPa前後のものが要望されている。Higher strength is demanded as a measure to reduce the weight of a vehicle body and to improve the dent resistance of exterior materials such as doors in order to promote improvement in fuel efficiency of automobiles. The strength of a steel sheet for vehicle body with excellent formability is usually 300MP in tensile strength.
a), but the tensile strength is 340 to reduce the body weight.
Approximately 400 MPa is demanded.
【0011】塗装焼付硬化性とは、常温では時効硬化し
にくいが、塗料を焼付ける温度領域では時効硬化する性
質である(以下、この性質を単に「BH性」と記す。ま
た、BH性を持つ鋼板を単に「BH性鋼板」と記す)。
この鋼板は、鋼板製造時のままの低い降伏点を持った状
態でプレス加工されるのでプレス加工時に車体部品の正
確な形状が得られる。プレス加工後塗装焼付けされる
と、時効硬化現象によって鋼板の降伏点が高くなるの
で、塗装後の製品の強度が上昇する。つまり、BH鋼板
を用いれば、プレス加工時には部品の形状精度が得やす
く、塗装後には強度が高い部品が得られることになる。
これは、正確な形状と耐へこみ疵性(以下、耐デント性
と記す)が共に求められる自動車外装用の鋼板には必要
な機能である。The term “paint bake hardenability” refers to a property that hardens age hardening at room temperature but hardens age hardening in a temperature range where a paint is baked (hereinafter, this property is simply referred to as “BH property”. The steel sheet having the same is simply referred to as “BH steel sheet”).
Since this steel sheet is pressed with a low yield point as it was when the steel sheet was manufactured, an accurate shape of the body part can be obtained during the pressing. When the paint is baked after pressing, the yield point of the steel sheet increases due to the age hardening phenomenon, so that the strength of the product after painting increases. In other words, if a BH steel sheet is used, it is easy to obtain the shape accuracy of the part during press working, and it is possible to obtain a part with high strength after painting.
This is a necessary function for a steel sheet for an automobile exterior that requires both an accurate shape and dent resistance (hereinafter referred to as dent resistance).
【0012】つまり、自動車外板に適用される合金化溶
融亜鉛めっき鋼板では、プレス成形性、高強度、かつ、
BH性を有する合金化溶融亜鉛めっき鋼板であって、し
かもめっき皮膜の密着性すなわち耐パウダリング性およ
び耐低温チッピング性がすぐれていることが望まれてい
る。That is, in the case of an alloyed hot-dip galvanized steel sheet applied to an automobile outer panel, press formability, high strength, and
It is desired that the alloyed hot-dip galvanized steel sheet has BH properties and that the plating film has excellent adhesion, that is, excellent powdering resistance and low-temperature chipping resistance.
【0013】耐パウダリング性の改善方法としては、亜
鉛付着量、めっき浴へのAl添加量、合金化度等の適正
化、めっき皮膜との密着性を阻害するような母材への合
金元素添加量の制限などが提案されている。As methods for improving the powdering resistance, optimization of the amount of zinc attached, the amount of Al added to the plating bath, the degree of alloying, etc., and the alloying element in the base material that impairs the adhesion to the plating film are considered. Restrictions on the amount of addition have been proposed.
【0014】パウダリングもチッピングもめっき皮膜が
剥離する現象である。このため、従来は耐パウダリング
性を向上させれば耐低温チッピング性も改善されると考
えられていた。しかしながら実際には、耐パウダリング
性を向上させても必ずしも耐低温チッピング性が改善さ
れるとは限らない。耐低温チッピング性は、主としてめ
っき皮膜と母材表面との界面での密着性の問題であるこ
とが判明し、母材界面でのめっき皮膜の密着性を向上さ
せる方法が提案されている。[0014] Both powdering and chipping are phenomena in which the plating film peels off. For this reason, conventionally, it has been considered that if the powdering resistance is improved, the low-temperature chipping resistance is also improved. However, actually, even if the powdering resistance is improved, the low-temperature chipping resistance is not always improved. It has been found that the low-temperature chipping resistance is mainly a problem of adhesion at the interface between the plating film and the base material surface, and a method for improving the adhesion of the plating film at the base material interface has been proposed.
【0015】特開平2−97653号公報には、加工性
に優れた合金化溶融亜鉛めっき鋼板とその製造方法が開
示されている。この鋼板は、塗装された鋼板が切断され
た際、切断端面でめっき皮膜が剥離しにくい特徴を持っ
ている。この鋼板は、母材表面の結晶粒界にZnが浸入
し拡散した組織を有し、その亜鉛が結晶粒界でくさび状
の形態で存在するので、めっき皮膜が母材界面から剥離
しにくいとされている。この鋼板は、めっき浴のAl濃
度を通常よりも高くしてめっきし、通常よりも高温で長
時間の合金化処理をおこなうことによって製造される。
しかし、高温で合金化すると耐パウダリング性が損なわ
れやすく、合金化処理時間が長いと生産性が阻害され
る。また、切断端面からのめっき皮膜の剥離には有効と
されているが、母材の化学組成との関係や、低温環境下
で生じる耐低温チッピング性に対する効果は明らかでは
ない。Japanese Patent Application Laid-Open No. 2-97753 discloses an alloyed hot-dip galvanized steel sheet having excellent workability and a method for producing the same. This steel sheet has a feature that when a painted steel sheet is cut, the plating film is not easily peeled off at the cut end face. This steel sheet has a structure in which Zn has infiltrated and diffused into crystal grain boundaries on the base material surface, and the zinc exists in a wedge-like form at the crystal grain boundaries, so that the plating film is unlikely to peel off from the base material interface. Have been. This steel sheet is manufactured by plating with an Al concentration in a plating bath higher than usual and performing an alloying treatment at a higher temperature than usual for a long time.
However, when alloying at a high temperature, the powdering resistance tends to be impaired, and when the alloying treatment time is long, productivity is impaired. Further, although it is effective for peeling the plating film from the cut end surface, its relationship with the chemical composition of the base material and its effect on low-temperature chipping resistance generated in a low-temperature environment are not clear.
【0016】SiやPは、鋼板の成形性鋼をあまり阻害
しないでその強度を高める作用があり、また、安価な合
金元素である。従って、SiやPは鋼を強化するのに好
適な元素である。しかし、SiやPはめっき性を阻害す
る。母材にSiを添加しすぎると不めっきが生じること
および合金化速度が遅くなることが知られている。Pは
合金化速度を遅くする元素であることが知られている。
Pは鋼の結晶粒界に偏析しやすいので、P含有量が高い
鋼では母材の結晶粒界とZnとの反応が抑制されるため
と考えられている。このため、これらの元素を用いて鋼
板の高強度化とめっき性とを両立させるのは容易ではな
い。[0016] Si and P have the effect of increasing the strength of the steel sheet without significantly impairing the formability steel, and are inexpensive alloy elements. Therefore, Si and P are suitable elements for strengthening steel. However, Si and P impair the plating property. It is known that when too much Si is added to the base material, non-plating occurs and the alloying speed is reduced. P is known to be an element that slows down the alloying rate.
It is considered that P tends to segregate at the crystal grain boundaries of steel, so that in steels having a high P content, the reaction between the crystal grain boundaries of the base metal and Zn is suppressed. For this reason, it is not easy to achieve both high strength of a steel sheet and plating property using these elements.
【0017】特開平6−81099号公報には、めっき
皮膜と母材との密着性に優れた、家電用塗装鋼板や自動
車用鋼板として好適な合金化溶融亜鉛めっき鋼板が開示
されている。この発明では、密着性を向上させるために
極低C鋼にSiを含有させ、P含有量を低く制限した母
材を使用し、合金化処理後のめっき皮膜と母材との界面
での鋼の表面を凹凸が激しい粗い表面にすることにより
密着性を改善し、塗装後の耐チッピング性を向上させ
る。この発明では、母材に含有されるPはできるだけ低
く管理する他、C含有量も密着性改善に支障があるとし
て極低C鋼としさらにTiを添加してCを固定してい
る。JP-A-6-81099 discloses an alloyed hot-dip galvanized steel sheet having excellent adhesion between a plating film and a base material and suitable as a coated steel sheet for home appliances or a steel sheet for automobiles. In the present invention, in order to improve the adhesion, a very low C steel is made to contain Si, and a base material having a limited P content is used, and the steel at the interface between the plating film after the alloying treatment and the base material is used. By improving the surface of the film to a rough surface with severe irregularities, the adhesion is improved, and the chipping resistance after painting is improved. In the present invention, P contained in the base material is controlled as low as possible, and the C content is determined to be an extremely low C steel because it hinders the improvement of the adhesion, and C is fixed by adding Ti.
【0018】極低炭素Ti添加鋼にSiを含有させると
母材の結晶粒界への亜鉛の浸入が促進されてめっき皮膜
と母材の鋼との界面での密着性が向上するとの報告があ
る(W.van.Koesveld他:GALVATEC'95 Conference Procee
dings p.343-353)。しかしながらこの報告で開示されて
いる技術は軟質なIF鋼を対象としたものであり、その
母材には固溶Cは無く、自動車用鋼板で要望がある強度
が高いP添加鋼については言及されていない。It has been reported that when Si is added to ultra-low carbon Ti-added steel, zinc infiltration into the crystal grain boundaries of the base material is promoted and the adhesion at the interface between the plating film and the base material steel is improved. Yes (W.van.Koesveld and others: GALVATEC'95 Conference Procee
dings p.343-353). However, the technology disclosed in this report is directed to a soft IF steel, and its base metal has no solid solution C, and mentions a high-strength P-added steel required for automotive steel sheets. Not.
【0019】BH性を兼ね備えた合金化溶融亜鉛めっき
鋼板の要請に対し、たとえば特開平4−80349号公
報には、耐パウダリング性に優れた焼付硬化性高強度合
金化溶融めっき鋼板とその製造方法が開示されている。
この発明では、めっき皮膜の密着性を向上させるために
Pの含有量を0.03%以下に制限するとともに、パウ
ダリングを抑制する目的でBを添加している。さらに、
BH性を得るためにNbをC量の2〜7.5倍含有させ
るものである。この発明では、耐パウダリング性は改善
されるとしているが、耐低温チッピング性に関しては何
も説明されていない。また、P含有量が低く制限される
うえ、Bを添加すると鋼板の成形性が損なわれるおそれ
がある。In response to the demand for an alloyed hot-dip galvanized steel sheet having BH properties, for example, Japanese Unexamined Patent Publication No. 4-80349 discloses a baking hardenable high-strength galvannealed steel sheet having excellent powdering resistance and its production. A method is disclosed.
In the present invention, the content of P is limited to 0.03% or less in order to improve the adhesion of the plating film, and B is added for the purpose of suppressing powdering. further,
In order to obtain BH properties, Nb is contained in an amount of 2 to 7.5 times the amount of C. In the present invention, although the powdering resistance is improved, nothing is described about the low-temperature chipping resistance. Further, the P content is limited to a low value, and when B is added, the formability of the steel sheet may be impaired.
【0020】特開平5−195148号公報には、塗装
焼付硬化性と2次加工性に優れた冷延鋼板および溶融亜
鉛めっき鋼板とその製造方法が開示されている。この発
明は、極低炭素鋼にSiとPを含有させている。そし
て、TiとSの含有量の比を適正範囲にすることによっ
て析出物の種類を制御し、BH性と2次加工性を発現さ
せている。しかしその実施例に記載されている亜鉛めっ
き鋼板ではSiもPも添加されていない。また、めっき
皮膜の密着性は評価されておらず、耐低温チッピング性
にも言及されていない。JP-A-5-195148 discloses a cold-rolled steel sheet and a hot-dip galvanized steel sheet having excellent paint bake hardenability and secondary workability, and a method for producing the same. In the present invention, Si and P are contained in an ultra-low carbon steel. The type of precipitate is controlled by setting the ratio of the contents of Ti and S to an appropriate range, thereby exhibiting BH properties and secondary workability. However, in the galvanized steel sheet described in the example, neither Si nor P was added. Further, the adhesion of the plating film is not evaluated, and no mention is made of the low-temperature chipping resistance.
【0021】[0021]
【発明が解決しようとする課題】このように、合金化溶
融亜鉛めっき鋼板にて、BH性を有するものや、耐パウ
ダリング性、または耐低温チッピング性がすぐれたもの
など、個々の性能のすぐれた鋼板やその製造方法に関し
てはいくつかの提案がある。しかし、強度、BH性、耐
パウダリング性および耐低温チッピング性の全ての特性
が所定の水準を超える鋼板は未だ得られていない。As described above, the alloyed hot-dip galvanized steel sheets have excellent individual performance such as those having BH properties, those having excellent powdering resistance or low-temperature chipping resistance. There have been several proposals for steel sheets and their manufacturing methods. However, a steel sheet in which all properties of strength, BH property, powdering resistance and low-temperature chipping resistance exceed predetermined levels has not yet been obtained.
【0022】耐パウダリング性と低温環境下での耐チッ
ピング性(以下、耐低温チッピング性と記す)がすぐ
れ、プレス成型性が良好で強度が高くBH性がある合金
化溶融亜鉛めっき鋼板およびその製造方法を提供するこ
とにある。An alloyed hot-dip galvanized steel sheet having excellent powdering resistance and chipping resistance in a low-temperature environment (hereinafter referred to as low-temperature chipping resistance), good press formability, high strength and BH property, and It is to provide a manufacturing method.
【0023】[0023]
【課題を解決するための手段】本発明の要旨は下記
(1)〜(3)に記載の、耐パウダリング性および耐低
温チッピング性に優れた合金化溶融亜鉛めっき鋼板、お
よび、(4)に記載のその製造方法にある。The gist of the present invention is to provide an alloyed hot-dip galvanized steel sheet having excellent powdering resistance and low-temperature chipping resistance described in the following (1) to (3); and (4) In its manufacturing method.
【0024】(1)母材の化学組成が重量%で、C:
0.004〜0.008%、Si:2.5×P(%)〜
0.20%、Mn:0.10〜0.40%、P:0.0
17〜0.045%、S≦0.015%、sol.A
l:0.003〜0.08%、N≦0.004%、T
i:0.002〜0.015%、Nb:0.010〜
0.030%、かつ、TiとNbの含有量の和が下記
式を満たし、残部はFeおよび不可避的不純物からな
り、引張強さが340MPa以上、塗装焼付硬化性が1
0MPa以上を有する、耐パウダリング性および耐低温
チッピング性に優れた合金化溶融亜鉛めっき鋼板。(1) The chemical composition of the base material is% by weight, and C:
0.004-0.008%, Si: 2.5 × P (%) ~
0.20%, Mn: 0.10 to 0.40%, P: 0.0
17-0.045%, S ≦ 0.015%, sol. A
l: 0.003 to 0.08%, N ≦ 0.004%, T
i: 0.002 to 0.015%, Nb: 0.010 to
0.030%, the sum of the contents of Ti and Nb satisfies the following equation, the balance being Fe and unavoidable impurities, tensile strength of 340 MPa or more, and paint bake hardenability of 1
An alloyed hot-dip galvanized steel sheet having 0 MPa or more and excellent in powdering resistance and low-temperature chipping resistance.
【0025】[0025]
【数2】 (Equation 2)
【0026】(2)母材のC、Pおよびsol.Alの
含有量が重量%で下記の範囲にある請求項1に記載の合
金化溶融亜鉛めっき鋼板。(2) C, P and sol. The galvannealed steel sheet according to claim 1, wherein the content of Al is in the following range by weight%.
【0027】C:0.005〜0.007%、P:0.
017〜0.035%、sol.Al:0.003〜
0.04% (3)母材に溶融亜鉛めっきを施し、20℃/秒以上の
加熱速度で合金化処理温度に加熱して合金化処理を施し
た後、10℃/秒以上の冷却速度で冷却することを特徴
とする請求項1または2に記載の合金化溶融亜鉛めっき
鋼板の製造方法。C: 0.005 to 0.007%, P: 0.
017-0.035%, sol. Al: 0.003 or more
0.04% (3) The base material is hot-dip galvanized, heated to an alloying treatment temperature at a heating rate of 20 ° C./sec or more, and subjected to alloying treatment, and then cooled at a cooling rate of 10 ° C./sec or more. The method for producing a galvannealed steel sheet according to claim 1 or 2, wherein the steel sheet is cooled.
【0028】本発明の課題を解決するための考え方は以
下のとおりである。The concept for solving the problem of the present invention is as follows.
【0029】(a)自動車車体用鋼板として優れた成形
性を持つ鋼板を得るために、母材には極低炭素鋼を用い
る。そして、成形性を阻害しないで、かつ、安価に引張
強度を高めるに、Si、P等の固溶強化性の合金元素を
含有させる。合金化溶融亜鉛めっき鋼板の母材にPを含
有させていくとめっき皮膜の耐低温チッピング性が劣化
する。しかし、P含有量に応じてSi含有量を増すこと
で、耐低温チッピング性の劣化が防止できるばかりでな
く、より向上させることができる。特に、SiをP含有
量の2.5倍以上含有させると耐低温チッピング性を改
善する効果が顕著になる。(A) In order to obtain a steel sheet having excellent formability as a steel sheet for an automobile body, an ultra-low carbon steel is used as a base material. In order to increase the tensile strength at low cost without impairing the formability, a solid solution strengthening alloy element such as Si or P is contained. When P is added to the base material of the galvannealed steel sheet, the low-temperature chipping resistance of the plating film is deteriorated. However, by increasing the Si content in accordance with the P content, it is possible to not only prevent the low-temperature chipping resistance from deteriorating, but also to further improve it. In particular, when Si is contained at least 2.5 times the P content, the effect of improving low-temperature chipping resistance becomes remarkable.
【0030】P含有量が増すと、Pの母材表面の結晶粒
界への偏析が増す。このためにZnが結晶粒界に拡散し
にくくなり、結晶粒界でのZnによるくさび効果が得ら
れなくなる。しかし適量のSiを含有させると、鋼板母
材の結晶粒界等への局所的なZnの侵入が促進される。
その結果、めっき皮膜の投錨効果が向上し、耐低温チッ
ピング性が改善される。As the P content increases, the segregation of P at the crystal grain boundaries on the surface of the base material increases. Therefore, Zn hardly diffuses to the crystal grain boundary, and the wedge effect of Zn at the crystal grain boundary cannot be obtained. However, when an appropriate amount of Si is contained, local penetration of Zn into crystal grain boundaries and the like of the base material of the steel sheet is promoted.
As a result, the anchoring effect of the plating film is improved, and the low-temperature chipping resistance is improved.
【0031】(b)本発明では、鋼板の強度を確保する
ために、PやSiの添加に加えて、微量のNbを含有さ
せる。これは、めっき性を確保するためにはPやSiの
含有量を制限する必要があるために、PやSiのみでは
鋼板の強度が不足するからである。従来、極低炭素鋼で
はNb添加による強度上昇効果は小さいと考えられてき
た。しかし、BH性を発現させるのに必要な少量の固溶
Cに加えて、さらに微量のCとNbを含有させることで
鋼の強度を高めることができる。これは、結晶粒の微細
化や微細な炭窒化物の析出の効果によると推定される。
母材に僅少のNbを含有させてもめっき皮膜の性能には
悪影響はない。(B) In the present invention, in order to ensure the strength of the steel sheet, a small amount of Nb is contained in addition to the addition of P and Si. This is because it is necessary to limit the contents of P and Si in order to secure the plating property, and the strength of the steel sheet is insufficient with only P and Si. Conventionally, it has been considered that the strength increasing effect of Nb addition is small in ultra-low carbon steel. However, the strength of steel can be increased by adding a small amount of C and Nb in addition to a small amount of solid solution C necessary for expressing the BH property. This is presumed to be due to the effect of refinement of crystal grains and precipitation of fine carbonitrides.
Even if a small amount of Nb is contained in the base material, there is no adverse effect on the performance of the plating film.
【0032】めっき皮膜の密着性を確保するためにはS
i、Mn、P等の合金元素の含有量を制限する必要があ
るので母材の強度が不足する。上記のNb添加による強
度向上作用はこの強度不足を補う手段として活用でき
る。In order to ensure the adhesion of the plating film, S
Since it is necessary to limit the content of alloying elements such as i, Mn, and P, the strength of the base material is insufficient. The strength improving effect by the addition of Nb can be utilized as a means for compensating for the insufficient strength.
【0033】(c)合金化処理の際の加熱速度を速くす
れば耐低温チッピング性が向上する。これは、急速加熱
をすることで亜鉛が母材表面の結晶粒界に拡散、侵入し
やすくなり、めっき皮膜に対する投錨効果が増すためと
考えられる。結晶粒界へのZnの拡散は、合金化処理温
度に加熱された時の母材表面に、固相のFe−Zn合金
ではなくて、溶融しているZnが接触している方が促進
される。Fe−Zn合金の融点はZn中のFe含有量が
増すにつれて高くなる。従って合金化処理温度に加熱さ
れた時に融点が低いZn(η相)を残留させるために
は、急速加熱が必要になるのである。(C) If the heating rate during the alloying treatment is increased, the low-temperature chipping resistance is improved. This is considered to be because zinc is easily diffused and penetrates into crystal grain boundaries on the surface of the base material by rapid heating, and the anchoring effect on the plating film is increased. Diffusion of Zn to the crystal grain boundary is promoted when the molten Zn, not the solid-phase Fe-Zn alloy, is in contact with the base material surface when heated to the alloying treatment temperature. You. The melting point of the Fe—Zn alloy increases as the Fe content in Zn increases. Therefore, rapid heating is required to leave Zn (η phase) having a low melting point when heated to the alloying treatment temperature.
【0034】また、合金化処理後の冷却速度を速くする
と耐パウダリング性が改善されると共に、BH性が得や
すくなる。耐パウダリング性はFe−Zn合金化反応が
進みすぎると悪くなる。合金化処理後急速冷却すること
で冷却時に過剰な合金化反応が生じないようにすること
ができる。When the cooling rate after the alloying treatment is increased, the powdering resistance is improved and the BH property is easily obtained. Powdering resistance deteriorates when the Fe-Zn alloying reaction proceeds too much. By performing rapid cooling after the alloying treatment, it is possible to prevent an excessive alloying reaction from occurring during cooling.
【0035】鋼板のBH量は常温で鋼中に固溶している
C量に大きく影響される。合金化処理温度からの冷却速
度が遅くなると冷却の過程で固溶Cが析出してしまうの
で、鋼板のBH量は小さくなる。従って、合金化溶融亜
鉛めっき鋼板のBH量を確保するためには、合金化処理
温度からの冷却速度を速くする必要がある。The BH content of a steel sheet is greatly affected by the amount of C dissolved in steel at normal temperature. If the cooling rate from the alloying treatment temperature is reduced, solid solution C precipitates in the course of cooling, so that the BH amount of the steel sheet decreases. Therefore, in order to secure the BH content of the galvannealed steel sheet, it is necessary to increase the cooling rate from the alloying treatment temperature.
【0036】[0036]
【発明の実施の形態】本発明の実施の形態についてその
詳細を以下に述べる。なお、以下に記す%表示は重量%
を意味する。Embodiments of the present invention will be described in detail below. The percentages shown below are% by weight.
Means
【0037】C:BH量を確保するためと、所定の引張
強度を確保するために0.004%以上含有させる。C
含有量が0.004%に満たない場合にはBH量が不足
すると共に、後述のNbとの組合わせによる強度の向上
効果が得られない。C含有量が、0.008%を超える
と、冷間圧延母材では焼鈍後の絞り性が悪くなる。その
上、歪時効が進行し、鋼板の加工性が劣化するととも
に、加工時にストレッチャーストレーンが発生しやすく
なり、自動車車体の外装材に使用できなくなる。このた
め、C含有量の上限は0.008%以下とする。強度と
BH量の確保を容易にするにはC含有量は0.005〜
0.007%とするのがより好ましい。 Si:Pの含有量が増すにつれて低下する耐低温チッピ
ング性を改善させる目的と、母材の鋼の引張強度を高め
る目的で含有させる。耐低温チッピング性を良好な範囲
に保持するためには、P含有量の増加に応じてSi含有
量を増す必要がある。このため、Si含有量の下限はP
含有量と関連させて管理する必要がある。Si含有量が
2.5×P(%)に満たない場合には、耐低温チッピン
グ性は十分には改善されない。他方、Siを0.20
(%)を超えて含有させると、溶融亜鉛めっき前の焼鈍
時などに鋼板表面に強固な酸化皮膜が形成されてZnと
の濡れ性が乏しくなり、溶融めっきの際に不めっきが生
じるおそれがある。このためにSi含有量は2.5×P
(%)〜0.20%の範囲とする。C: 0.004% or more is contained in order to secure a BH amount and a predetermined tensile strength. C
When the content is less than 0.004%, the BH amount becomes insufficient, and the effect of improving strength by combining with Nb described below cannot be obtained. When the C content exceeds 0.008%, the cold-rolled base material has poor drawability after annealing. In addition, the strain aging progresses, and the workability of the steel sheet deteriorates, and at the same time, the stretcher strain is easily generated at the time of working, so that it cannot be used as an exterior material of an automobile body. Therefore, the upper limit of the C content is set to 0.008% or less. In order to easily secure the strength and the BH amount, the C content is 0.005 to 0.005.
More preferably, it is 0.007%. Si: P is contained for the purpose of improving the low-temperature chipping resistance, which decreases as the content of Si: P increases, and for the purpose of increasing the tensile strength of the base steel. In order to maintain low-temperature chipping resistance in a favorable range, it is necessary to increase the Si content in accordance with the increase in the P content. Therefore, the lower limit of the Si content is P
It needs to be managed in relation to the content. When the Si content is less than 2.5 × P (%), the low-temperature chipping resistance is not sufficiently improved. On the other hand, Si
If it is contained in excess of (%), a strong oxide film is formed on the surface of the steel sheet during annealing before hot-dip galvanizing and the like, resulting in poor wettability with Zn and non-plating may occur during hot-dip galvanizing. is there. Therefore, the Si content is 2.5 × P
(%) To 0.20%.
【0038】母材のSi含有量が増すにつれて合金化速
度が遅くなる。母材表面にSi酸化物皮膜が生じ、これ
によりめっき皮膜へのFe原子の拡散が阻害されるから
ではないかと推測される。合金化速度が遅くなりすぎる
と生産性が悪くなるので好ましくない。As the Si content of the base material increases, the alloying speed decreases. It is presumed that an Si oxide film is formed on the surface of the base material, which inhibits the diffusion of Fe atoms into the plating film. If the alloying speed is too slow, the productivity is deteriorated, which is not preferable.
【0039】合金化速度は、めっき浴に含有させるAl
量を減少させたり、合金化処理温度への鋼板の加熱速度
を速める等の方法で速くすることが出来る。しかし、こ
の様な方法によらなくても、Si含有量を{(−6/
7)×P(%)+0.16}(%)以下に制限すれば合
金化速度は遅くならない。従って、Si含有量は、
{(−6/7)×P(%)+0.16}(%)以下とす
るのがより好ましい。The alloying speed was determined by adjusting the Al content in the plating bath.
The rate can be increased by reducing the amount or increasing the heating rate of the steel sheet to the alloying treatment temperature. However, even without such a method, the Si content is reduced to {(−6 /
7) The alloying speed is not slowed down if it is limited to not more than × P (%) + 0.16} (%). Therefore, the Si content is
It is more preferable to be {(−6/7) × P (%) + 0.16} (%) or less.
【0040】図1は本発明に係わる合金化溶融亜鉛めっ
き鋼板の母材のSiおよびP含有量範囲を示す図であ
る。図の線分ABよりも低Si領域が上記のより好まし
い範囲である。FIG. 1 is a diagram showing the Si and P content ranges of the base metal of the galvannealed steel sheet according to the present invention. The lower Si region than the line segment AB in the figure is the more preferable range described above.
【0041】Mn:Sによる熱間圧延時の脆化を抑止す
るため、少なくとも0.1%以上含有させる。Mnは鋼
の強度を高める作用があるので必要により添加するが、
強度を高める効果は同量のSiに比較して小さい。か
つ、Mnは、高価なうえ、過剰に含有させるとBH量が
低下し、Siによる耐低温チッピング性改善を阻害す
る。このためにMn含有量は0.40%を上限とする。In order to suppress embrittlement during hot rolling by Mn: S, the content is at least 0.1% or more. Mn has the effect of increasing the strength of steel, so it is added as necessary.
The effect of increasing the strength is small compared to the same amount of Si. In addition, Mn is expensive and, if it is contained excessively, the amount of BH decreases, which hinders the improvement of low-temperature chipping resistance by Si. For this reason, the upper limit of the Mn content is 0.40%.
【0042】P:鋼板の強度を高める効果があり、他の
強化元素に比較して強度を上昇させても成形性を損なう
度合いが少ない。しかも安価である。本発明では、強度
向上の効果を発揮させるためにPを0.017%以上含
有させる。しかし、Pが増すにつれて、耐低温チッピン
グ性が大幅に低下する。過剰にPを含有させるとSiを
増しても耐低温チッピング性が改善できないので、Pの
上限は0.045%とする。耐低温チッピング性をさら
に良くするにはP含有量を0.035%以下とするのが
よい。P: It has the effect of increasing the strength of the steel sheet. Even if the strength is increased, the degree of impairing the formability is small compared to other strengthening elements. Moreover, it is inexpensive. In the present invention, P is contained in an amount of 0.017% or more in order to exert the effect of improving strength. However, as P increases, the low-temperature chipping resistance significantly decreases. If P is contained excessively, even if Si is increased, the low-temperature chipping resistance cannot be improved, so the upper limit of P is made 0.045%. To further improve low-temperature chipping resistance, the P content is preferably set to 0.035% or less.
【0043】sol.Al:鋼を精錬する際に脱酸剤と
して用いる。その含有量が0.003%に満たない場合
には脱酸効果が不足する。過剰に含有させると脱酸効果
が飽和するうえ、めっき皮膜の密着性が悪くなるので、
その上限は0.08%とする。めっき皮膜の密着性をさ
らに良くするには0.04%以下とするのがよい。Sol. Al: Used as a deoxidizing agent when refining steel. When the content is less than 0.003%, the deoxidizing effect is insufficient. If it is contained excessively, the deoxidizing effect is saturated and the adhesion of the plating film deteriorates.
The upper limit is set to 0.08%. To further improve the adhesion of the plating film, the content is preferably 0.04% or less.
【0044】Ti:鋼中N、SおよびCの一部を析出物
として固定し、深絞り性を向上させる作用をする。Ti
が0.002%に満たない場合にはこれらの作用が不足
し、0.015%を超えるとBH性を低下させるおそれ
がある。このため、Tiの含有量の範囲は0.002〜
0.015%とする。Ti: works to fix a part of N, S and C in the steel as precipitates and to improve deep drawability. Ti
Is less than 0.002%, these effects are insufficient, and if it exceeds 0.015%, the BH property may be reduced. Therefore, the range of the content of Ti is 0.002 to
0.015%.
【0045】Nb:少量のCの存在によりNbCを形成
して鋼の強度を向上させる作用を持っている。Nb含有
量が0.010%未満ではその効果が十分でなく、0.
030%を超えると加工性を悪くする。このため、Nb
の含有範囲を0.010〜0.030%とする。Nb: NbC is formed by the presence of a small amount of C, and has the effect of improving the strength of steel. If the Nb content is less than 0.010%, the effect is not sufficient, and
If it exceeds 030%, the workability is deteriorated. Therefore, Nb
Is set to 0.010 to 0.030%.
【0046】TiとNbを同時に含有させることによ
り、母材鋼板のプレス成形性をより向上させることがで
きる。ただし、TiとNbとはいずれも炭素を固定し固
溶Cを低減させる作用があるので、その合計の含有量
(Ti+Nb)を0.012〜0.035%とする。T
i+Nbが0.012%に満たない場合、固溶C量が多
くなりすぎてプレス成形性が悪くなり、かつ、常温での
歪時効が著しくなるので好ましくない。Ti+Nbが
0.035%を超えると、固溶炭素が少なくなりすぎて
BH量が不足する。By simultaneously containing Ti and Nb, the press formability of the base steel sheet can be further improved. However, since both Ti and Nb have an effect of fixing carbon and reducing solid solution C, the total content (Ti + Nb) is set to 0.012 to 0.035%. T
When i + Nb is less than 0.012%, the amount of solid solution C becomes too large, so that press formability is deteriorated and strain aging at room temperature becomes unfavorable. If Ti + Nb exceeds 0.035%, the amount of dissolved carbon becomes too small and the BH amount becomes insufficient.
【0047】上記の元素以外はFeおよび不可避的不純
物である。不可避的不純物はいずれも少ないほど望まし
いが、とくにSとNが増すとTiと結合して析出物や非
金属介在物が増加し、加工性が悪くなる。このため、不
可避的不純物としてのSは0.015%以下、Nは0.
004%以下に限定する。Elements other than the above elements are Fe and inevitable impurities. It is desirable that all of the unavoidable impurities be as small as possible. However, when S and N are increased, precipitates and non-metallic inclusions are combined with Ti to increase the workability. Therefore, S as an inevitable impurity is 0.015% or less, and N is 0.1% or less.
004% or less.
【0048】本発明の合金化溶融亜鉛めっき鋼板は次に
示す方法で製造することが好ましい。上記のような化学
組成の溶鋼は常法の転炉や電気炉で溶製され、真空処理
等によって精錬されて連続鋳造法または造塊法と分塊圧
延法によってスラブとした後熱間圧延される。スラブは
熱間のまま直接圧延してもよいし、加熱炉に装入して再
加熱した後に圧延してもよい。熱間圧延時の好ましい仕
上温度は880〜980℃である。この温度の上限は表
面疵の問題、下限はAr3変態点から規定される。巻取温
度は450〜750℃でおこなうのがよい。絞り成形性
を重視する場合には高温度で巻取るのがよいが、750
℃を超えるとスケール疵などの表面疵が発生する。The galvannealed steel sheet of the present invention is preferably manufactured by the following method. Molten steel with the chemical composition as described above is smelted in a conventional converter or electric furnace, refined by vacuum treatment or the like, slabed by continuous casting or ingot casting and slab rolling, and then hot-rolled. You. The slab may be rolled directly while hot, or may be rolled after charging in a heating furnace and reheating. The preferred finishing temperature during hot rolling is 880 to 980 ° C. The upper limit of this temperature is defined by the problem of surface flaws, and the lower limit is defined by the Ar3 transformation point. The winding temperature is preferably from 450 to 750 ° C. When importance is placed on draw formability, winding at a high temperature is preferred.
If the temperature exceeds ℃, surface flaws such as scale flaws are generated.
【0049】熱延鋼板は、酸洗等の手段で表面の酸化皮
膜が除去された後、冷間圧延される。冷間圧延の圧下率
は60〜90%の範囲でおこなうのがよい。圧下率が低
すぎると深絞り性が好ましくなく、高すぎると深絞り性
が損なわれるうえ圧延荷重が過大になって表面疵が発生
しやすくなる。冷間圧下率は75〜85%の範囲で圧延
するのがより好ましい。冷間圧延後は、連続式溶融亜鉛
めっき装置で溶融亜鉛めっきされ、引き続き合金化処理
される。The hot-rolled steel sheet is cold-rolled after an oxide film on the surface is removed by means such as pickling. The rolling reduction of the cold rolling is preferably performed in the range of 60 to 90%. If the rolling reduction is too low, the deep drawability is not preferable, and if the rolling reduction is too high, the deep drawability is impaired and the rolling load becomes excessive, so that surface flaws are easily generated. More preferably, the rolling is performed at a cold reduction ratio of 75 to 85%. After the cold rolling, the sheet is hot-dip galvanized by a continuous hot-dip galvanizing apparatus and subsequently alloyed.
【0050】溶融亜鉛めっきは、通常の方法に従って予
備加熱した後、還元性雰囲気中で加熱して表面をが還元
すると共に再結晶焼鈍する。焼鈍温度は700〜Ac3点
未満の温度がよい。焼鈍温度は高いほど深絞り性が向上
するが、逆に結晶粒が粗大化して鋼板の強度が低下し、
肌荒れの危険性が増す。焼鈍温度が低すぎると深絞り性
が不足する。このため、焼鈍温度のより好ましい範囲
は、750〜850℃である。焼鈍された鋼板はめっき
浴の温度まで冷却され、溶融亜鉛めっきされる。亜鉛め
っき浴の温度は高すぎるとZnの蒸発がひどくなり操業
上の問題が生じる。亜鉛めっき浴の温度が低すぎるとZ
nが凝固し易くなり亜鉛付着量の制御が困難になる。こ
のため、亜鉛めっき浴の温度は450〜490℃の範囲
とするのがよい。亜鉛めっき浴にはAlを0.08〜
0.15重量%含有させるのがよい。その理由は、亜鉛
付着量の制御をしやすくするためである。亜鉛付着量
は、多くなりすぎるとパウダリングが生じやすくなるの
で、片面あたりで20〜70g/m2 程度とするのがよ
い。亜鉛付着量の重量はFe−Zn合金としての重量で
ある。The hot-dip galvanizing is preheated according to a usual method, and then heated in a reducing atmosphere to reduce the surface and to perform recrystallization annealing. The annealing temperature is preferably from 700 to less than Ac3 point. The higher the annealing temperature, the better the deep drawability, but conversely, the crystal grains become coarser and the strength of the steel sheet decreases,
Increased risk of rough skin. If the annealing temperature is too low, the deep drawability becomes insufficient. For this reason, a more preferable range of the annealing temperature is 750 to 850 ° C. The annealed steel sheet is cooled to the temperature of the plating bath and hot-dip galvanized. If the temperature of the galvanizing bath is too high, the evaporation of Zn will be severe, causing operational problems. If the temperature of the galvanizing bath is too low, Z
n becomes easy to solidify, and it becomes difficult to control the amount of zinc deposition. Therefore, the temperature of the galvanizing bath is preferably in the range of 450 to 490 ° C. Al is 0.08 ~ in galvanizing bath
The content is preferably 0.15% by weight. The reason for this is to make it easier to control the amount of zinc deposition. If the amount of zinc adhered is too large, powdering is likely to occur. Therefore, the amount of zinc is preferably about 20 to 70 g / m 2 per one surface. The weight of the zinc deposit is the weight of the Fe—Zn alloy.
【0051】亜鉛めっきされた鋼板は、引き続き合金化
処理温度に加熱されて合金化処理される。合金化処理温
度は480〜600℃の範囲が好ましい。合金化処理温
度が480℃に満たない場合には合金化反応速度が遅い
ので処理時間が長くなり、600℃を超えると合金化が
進みすぎる。さらに好ましい合金化処理温度は500〜
540℃である。合金化の温度とその温度での保持時間
は、めっき皮膜中のFe含有量が8〜15重量%になる
ように制御するのがよい。めっき皮膜中のFe含有量が
8%に満たない場合には、塗料の密着性が好ましくな
く、塗装後の耐食性も不十分である。耐低温チッピング
性を向上させる観点からはFe含有量は多い方が好まし
いが、耐パウダリング性はFe含有量が少ない方が良好
である。双方の性能が優れた鋼板を得るために、Fe含
有量を15%以下に管理するのが望ましい。The galvanized steel sheet is subsequently heated to an alloying temperature and alloyed. The alloying treatment temperature is preferably in the range of 480 to 600 ° C. When the temperature of the alloying treatment is lower than 480 ° C., the alloying reaction rate is slow, so that the treatment time becomes longer. When the temperature exceeds 600 ° C., the alloying proceeds excessively. More preferred alloying treatment temperature is 500 to
540 ° C. The alloying temperature and the holding time at that temperature are preferably controlled so that the Fe content in the plating film is 8 to 15% by weight. If the Fe content in the plating film is less than 8%, the adhesion of the paint is not preferred, and the corrosion resistance after painting is insufficient. From the viewpoint of improving the low-temperature chipping resistance, the higher the Fe content, the better. However, the lower the Fe content, the better the powdering resistance. In order to obtain a steel sheet excellent in both performances, it is desirable to control the Fe content to 15% or less.
【0052】さらに、耐低温チッピング性を改善するに
は、合金化処理の際の480℃以下の温度域の加熱速度
を20℃/s以上、合金化処理温度からの冷却速度を1
0℃/s以上とするのが望ましい。加熱速度を20℃/
s以上にすると耐低温チッピング性が改善される。この
加熱速度は、いくら速くてもかまわないが、過度に急速
加熱すると到達温度が不安定になったり、設備が過大に
なるためその上限は50℃/sとするのがよい。さらに
好ましくは、20〜40℃/sである。冷却速度を速く
すれば、過剰なFe−Zn合金化反応が抑制されて耐パ
ウダリング性が向上するとともに、固溶Cが残存しやす
くなって十分な量のBH量が得られる。このため合金化
処理温度からの冷却速度は10℃/s以上とするのが好
ましい。冷却速度の上限は限定しないが、過度に速くす
ると鋼板の形状が悪くなるので50℃/s以下が好まし
い。Further, in order to improve the low-temperature chipping resistance, the heating rate in the temperature range of 480 ° C. or less during the alloying treatment should be 20 ° C./s or more, and the cooling rate from the alloying treatment temperature should be 1
It is desirable that the temperature be 0 ° C./s or more. Heating rate 20 ° C /
When it is not less than s, the low-temperature chipping resistance is improved. The heating rate may be as high as possible. However, if the heating rate is excessively rapid, the attained temperature becomes unstable or the equipment becomes excessively large. Therefore, the upper limit is preferably set to 50 ° C./s. More preferably, it is 20 to 40 ° C / s. If the cooling rate is increased, excessive Fe-Zn alloying reaction is suppressed, the powdering resistance is improved, and solid solution C is likely to remain, so that a sufficient amount of BH can be obtained. Therefore, the cooling rate from the alloying temperature is preferably 10 ° C./s or more. The upper limit of the cooling rate is not limited. However, if the cooling rate is excessively high, the shape of the steel sheet deteriorates.
【0053】合金化処理が終了すると冷却され、調質圧
延やレベリング等の処理が施される。これらの処理は常
法に従って施せばよい。また、必要に応じて、クロメー
ト処理等の後処理を施してもよい。When the alloying process is completed, the alloy is cooled and subjected to processes such as temper rolling and leveling. These treatments may be performed according to a conventional method. Further, post-treatment such as chromate treatment may be performed as necessary.
【0054】自動車用鋼板として軽量化効果を発揮する
には、合金化溶融亜鉛めっき鋼板の引張強度は340M
Pa以上が必要である。その上限は特定するものではな
いが、良好な成形性を確保し、また、本発明の規定する
合金元素の添加量の範囲であれば、実質的に、400M
Pa前後が上限になる。In order to exhibit the effect of weight reduction as a steel sheet for automobiles, the tensile strength of the galvannealed steel sheet is 340M.
Pa or more is required. Although the upper limit is not specified, good formability is ensured, and if the addition amount of the alloy element specified in the present invention is in the range, it is substantially 400M.
The upper limit is around Pa.
【0055】BH量は、対デント性を確保するためには
10MPa以上が必要である。よりすぐれた耐デント性
を得るには、20MPa以上のBH量が望ましい。BH
量は大きいほど好ましいが、過度に大きくなりすぎると
常温での時効が進行し易くなり、成形性が劣化したり成
形時にストレッチャーストレーン等の不良が生じやすく
なる。このため、BH量の上限は70MPa以下とする
のが望ましい。BH量のさらに望ましい範囲は30〜6
0MPaである。The amount of BH must be 10 MPa or more in order to ensure dent resistance. In order to obtain better dent resistance, a BH amount of 20 MPa or more is desirable. BH
The larger the amount, the more preferable. However, if the amount is too large, aging at room temperature tends to progress, and the moldability is deteriorated and defects such as stretcher strains are liable to occur during molding. For this reason, the upper limit of the BH amount is desirably 70 MPa or less. A more desirable range of the BH amount is 30-6.
0 MPa.
【0056】BH量は、JIS−G−3135の付属書
塗装焼付硬化量試験方法に記載されている方法で測定
する。この方法の概要は以下のとおりである。引張試験
片に2%の延び歪を加えた時の荷重(FWH)を記録して
荷重を除き、その後170℃で20分間の熱処理を施
し、室温まで空冷した後引張試験して降伏荷重(FSA)
を求める。BH量は、両者の荷重の差を初期の試験片平
行部の断面積(A0 )で除した値であり、(FSA−
FWH)÷A0 で求められる。The BH amount is measured by the method described in JIS-G-3135, Appendix, Test for baking hardening amount. The outline of this method is as follows. The load (F WH ) when a 2% elongation strain was applied to the tensile test piece was recorded and the load was removed. Thereafter, a heat treatment was performed at 170 ° C. for 20 minutes, and after cooling to room temperature, a tensile test was performed. F SA )
Ask for. The BH amount is a value obtained by dividing the difference between the two loads by the initial cross-sectional area (A 0 ) of the parallel part of the test piece, and is represented by (F SA −
F WH ) ÷ A 0 .
【0057】めっき皮膜はFe−Zn合金で構成され、
その化学組成は、Feを8〜15%含有し、残部は実質
的にZnである。The plating film is made of an Fe—Zn alloy,
Its chemical composition contains 8 to 15% Fe, with the balance being substantially Zn.
【0058】本発明の合金化溶融亜鉛めっき鋼板は、上
記の化学組成の鋼からなるスラブを、通常の方法により
熱間圧延、冷間圧延して、所要の板厚とした後、溶融亜
鉛めっきラインにより亜鉛めっきし、合金化処理温度に
加熱して合金化することによって製造できる。The alloyed hot-dip galvanized steel sheet of the present invention is prepared by subjecting a slab made of steel having the above chemical composition to a required thickness by hot rolling and cold rolling by a usual method. It can be manufactured by galvanizing with a line and alloying by heating to the alloying treatment temperature.
【0059】[0059]
(実施例1)転炉で溶製し、真空脱ガス処理し、連続鋳
造して得られた、各種の化学組成のスラブを、加熱炉に
装入して1200℃に加熱し、厚さ:3.6mm、幅1
250mmのコイルに熱間圧延した。表1にこれらの鋼
のレードル分析値を示した。これらのコイルの熱間圧延
時の仕上温度は910〜930℃であり、巻取温度は6
40〜670℃であった。これらの熱延コイルを酸洗
し、冷間圧延して0.70mm厚の鋼板とした。冷間圧
下率は81%であった。(Example 1) Slabs of various chemical compositions obtained by melting in a converter, vacuum degassing, and continuous casting were charged into a heating furnace and heated to 1200 ° C, and the thickness was: 3.6mm, width 1
It was hot rolled into a 250 mm coil. Table 1 shows the ladle analysis values of these steels. The finishing temperature of these coils during hot rolling is 910-930 ° C., and the winding temperature is 6 ° C.
40-670 ° C. These hot-rolled coils were pickled and cold-rolled into 0.70 mm thick steel sheets. The cold reduction was 81%.
【0060】[0060]
【表1】 [Table 1]
【0061】これらの鋼板から長さ200mm、幅80
mmの切り板を採取した。溶融めっきシミュレーターを
用いてこれらの切り板に以下の条件で溶融亜鉛めっきを
施した。まず、これらの切り板に、酸素濃度500pp
m以下の窒素雰囲気中で550℃まで15℃/sで昇温
し、3s間保持する予備加熱を施した。次いで露点−3
0℃の水素10体積%、残り窒素からなる雰囲気中にて
昇温速度15℃/sで800℃に加熱し、60s間保持
する還元焼鈍を施した。その後460℃まで放冷し溶融
亜鉛めっき浴に浸漬してめっきをおこなった。めっき条
件は、めっき浴中のAl濃度を0.12%、めっき浴の
温度を460℃とし、めっき浴に浸漬して3s間保持し
た。亜鉛付着量は高圧空気の吹き付け量を変更する方法
で片面当たり30〜60g/m2 に調整した。めっき後
の切り板は一旦冷却し、その後、誘導加熱装置を用いて
25℃/sの加熱速度で480〜580℃まで加熱し
た。合金化処理温度での保持時間は、めっき皮膜中のF
e含有量が所定の範囲になるように20秒以内で変更し
た。その後、水と窒素ガスからなるミストを吹き付けて
10℃/sの冷却速度で室温まで冷却した。From these steel plates, a length of 200 mm and a width of 80 mm
mm cut plates were collected. These cut plates were hot-dip galvanized under the following conditions using a hot-dip galvanizing simulator. First, an oxygen concentration of 500 pp was applied to these cut plates.
The temperature was raised to 550 ° C. at a rate of 15 ° C./s in a nitrogen atmosphere of m or less, and preheating was performed for 3 seconds. Then dew point -3
The sample was heated to 800 ° C. at a heating rate of 15 ° C./s in an atmosphere consisting of 10% by volume of hydrogen at 0 ° C. and the remaining nitrogen, and subjected to reduction annealing for 60 seconds. Thereafter, it was allowed to cool to 460 ° C. and immersed in a hot-dip galvanizing bath to perform plating. The plating conditions were as follows: the Al concentration in the plating bath was 0.12%; the temperature of the plating bath was 460 ° C .; The amount of zinc applied was adjusted to 30 to 60 g / m 2 per side by changing the amount of high-pressure air blown. The cut plate after plating was once cooled and then heated to 480 to 580 ° C. at a heating rate of 25 ° C./s using an induction heating device. The holding time at the alloying treatment temperature depends on the F in the plating film.
The content was changed within 20 seconds so that the e content was within a predetermined range. Thereafter, a mist composed of water and nitrogen gas was sprayed to cool to room temperature at a cooling rate of 10 ° C./s.
【0062】合金化処理後の切り板からJIS−Z−2
201に規定される5号試験片を切出し、引張試験をお
こなった。また、JIS−G−3135の付属書に記載
されている方法に従ってそれらのBH量を測定した。さ
らに、合金化処理後の切り板より採取したサンプルのめ
っき皮膜を、インヒビターを添加した6%塩酸溶液を用
いて溶解し、亜鉛付着量測定とめっき皮膜中のFe含有
量を分析した。From the cut plate after the alloying treatment, JIS-Z-2
A No. 5 test piece specified in 201 was cut out and subjected to a tensile test. In addition, the BH content was measured according to the method described in the appendix of JIS-G-3135. Further, the plating film of a sample collected from the cut plate after the alloying treatment was dissolved using a 6% hydrochloric acid solution to which an inhibitor was added, and the zinc adhesion amount was measured and the Fe content in the plating film was analyzed.
【0063】耐パウダリング性は以下の方法で評価し
た。合金化処理後の切り板から直径60mmのブランク
を打抜き、ポンチの直径が30mm、ダイスの肩半径が
3mmの金型を用いてこのブランクをプレス成形して円
筒状のカップに成形した。円筒カップの側壁の外面から
粘着テープによって剥離されるめっき皮膜の総重量を測
定した。この剥離量が25mg未満の場合を合格とし
た。The powdering resistance was evaluated by the following method. A blank having a diameter of 60 mm was punched from the cut plate after the alloying treatment, and the blank was press-formed using a die having a punch diameter of 30 mm and a die shoulder radius of 3 mm to form a cylindrical cup. The total weight of the plating film peeled off from the outer surface of the side wall of the cylindrical cup by the adhesive tape was measured. A case where the amount of peeling was less than 25 mg was determined to be acceptable.
【0064】耐低温チッピング性は以下の方法で評価し
た。合金化処理した切り板から、長さ150mm、幅7
0mmの試験片を切出し、脱脂洗浄後、浸漬式りん酸塩
下地処理(付着量3〜7g/m2 )をおこなった。次
に、カチオン型電着塗料による下塗り(塗膜厚20μ
m)、中塗り(塗膜厚35〜40μm)および上塗り
(塗膜厚35〜40μm)の3コート塗装(合計塗膜厚
約100μm)を施し、塗装鋼板試験片を作製した。こ
れらの塗装鋼板試験片を−20℃に冷却し、グラベロ試
験機を用いて、直径4〜6mmの砂利石10個を速度1
00〜150km/hで衝突させ、めっき皮膜のそれぞ
れの剥離片の最大寸法を測定し、これらの平均値を求め
た。平均剥離径が3.5mm未満の場合を合格とした。The low-temperature chipping resistance was evaluated by the following method. From the alloyed plate, length 150mm, width 7
A test piece of 0 mm was cut out, degreased and washed, and then subjected to an immersion type phosphate base treatment (adhesion amount: 3 to 7 g / m 2 ). Next, undercoating with a cationic electrodeposition paint (coating thickness 20μ)
m), a middle coat (coating thickness 35 to 40 μm) and a top coat (coating thickness 35 to 40 μm) were applied (total coating thickness about 100 μm) to prepare a coated steel sheet test piece. These coated steel plate specimens were cooled to −20 ° C., and 10 gravel stones having a diameter of 4 to 6 mm were crushed at a speed of 1 using a Gravelo testing machine.
Collision was performed at 00 to 150 km / h, and the maximum size of each peeled piece of the plating film was measured, and the average value was obtained. A case where the average peel diameter was less than 3.5 mm was regarded as acceptable.
【0065】表2に以上の各試験結果を併せて示す。Table 2 also shows the results of the above tests.
【0066】[0066]
【表2】 [Table 2]
【0067】表2の試験番号1〜12の結果に示される
ように、本発明が規定する条件を満たす合金化溶融亜鉛
めっき鋼板の引張強度は340MPa以上であり、適度
のBH性、良好な耐パウダリング性および耐低温チッピ
ング性を有する。As shown in the results of Test Nos. 1 to 12 in Table 2, the tensile strength of the galvannealed steel sheet satisfying the conditions specified by the present invention is 340 MPa or more, has a suitable BH property and good resistance to heat. Has powdering properties and low-temperature chipping resistance.
【0068】これに対し、C含有量が低くPとNbの含
有量が少ない鋼Lおよび鋼Mでは、めっき皮膜の密着性
は良好であるが引張強度が低すぎる。鋼LはBH量も低
い。鋼NはP含有量が本発明の規定する範囲を超えてい
るために耐低温チッピング性が好ましくない。鋼O、
P、Q、R、S、UおよびVは、いずれもSi含有量が
不足しているために耐低温チッピング性が好ましくな
い。また、TiとNbの含有量の合計が本発明の規定す
る範囲を超えている鋼S、TおよびUは、BH量が不足
している。On the other hand, in steel L and steel M having a low C content and a low P and Nb content, the adhesion of the plating film is good but the tensile strength is too low. Steel L also has a low BH content. Steel N has an unfavorable low-temperature chipping resistance because the P content exceeds the range specified by the present invention. Steel O,
Since P, Q, R, S, U and V all have insufficient Si content, low-temperature chipping resistance is not preferable. Further, the steels S, T and U, in which the total content of Ti and Nb exceeds the range specified by the present invention, have insufficient BH content.
【0069】(実施例2)表1に示す符号A、B、Cの
化学組成からなるスラブを、実施例1に記載したのと同
様の条件で熱間圧延、酸洗し、冷間圧延して厚さ0.7
0mmの冷間圧延鋼板を得た。これらの鋼板から、長さ
200mm、幅80mmの切り板を採取した。これらの
切り板に、溶融めっきシミュレーターを用いて、溶融亜
鉛めっきと合金化処理を施した。溶融亜鉛めっきは実施
例1に記載したのと同様の条件で、予備加熱し、800
℃で60s間保持する還元焼鈍をおこない、460℃の
亜鉛めっき浴に浸漬しておこなった。亜鉛付着量は高圧
空気の吹き付け量を変更する方法によって、片面当たり
35g/m2 に調整した。めっきした切り板は一旦室温
まで冷却後、誘導加熱装置を用いて530±10℃まで
加熱し、めっき皮膜中のFe含有量が所定の範囲になる
ように20秒以内で保持時間を変えて保持して合金化処
理を施した。その後、窒素ガス吹き付け、あるいは水冷
等の手段により冷却速度を変更して室温まで冷却した。Example 2 A slab having the chemical composition of the symbols A, B and C shown in Table 1 was hot-rolled, pickled, and cold-rolled under the same conditions as described in Example 1. 0.7
A 0 mm cold-rolled steel sheet was obtained. From these steel plates, cut plates having a length of 200 mm and a width of 80 mm were collected. These cut plates were subjected to hot dip galvanizing and alloying treatment using a hot dip plating simulator. The hot-dip galvanizing was preheated under the same conditions as described in Example 1 and 800
The reduction annealing was performed at 60 ° C. for 60 seconds, and the sample was immersed in a zinc plating bath at 460 ° C. The amount of zinc deposited was adjusted to 35 g / m 2 per one side by changing the amount of high-pressure air blown. The plated plate is once cooled to room temperature and then heated to 530 ± 10 ° C using an induction heating device, and the holding time is changed within 20 seconds so that the Fe content in the plating film is within a predetermined range, and held. Then, an alloying treatment was performed. Thereafter, the cooling rate was changed by a means such as nitrogen gas spraying or water cooling to cool to room temperature.
【0070】合金化処理した切り板の機械的性質、耐パ
ウダリング性、耐低温チッピング性を、実施例1と同様
の方法で評価した。この評価結果を、表3に示した。The mechanical properties, powdering resistance, and low-temperature chipping resistance of the cut sheet subjected to the alloying treatment were evaluated in the same manner as in Example 1. Table 3 shows the evaluation results.
【0071】[0071]
【表3】 [Table 3]
【0072】鋼A、B、Cはいずれも本発明で規定する
化学組成を満たすものである。表3に示されるように、
これらの鋼板はいずれも340MPa以上の引張強度と
適度のBH性、良好な耐パウダリング性および耐低温チ
ッピング性を有する。The steels A, B and C all satisfy the chemical composition specified in the present invention. As shown in Table 3,
Each of these steel sheets has a tensile strength of 340 MPa or more, an appropriate BH property, good powdering resistance and low-temperature chipping resistance.
【0073】なかでも、合金化処理温度までの加熱速度
を速くしたり合金化処理後の室温までの冷却速度を速く
して合金化処理を施した鋼板は、いづれも特に優れた耐
低温チッピング性をとBH性を示した。In particular, the steel sheets subjected to alloying treatment by increasing the heating rate up to the alloying treatment temperature or the cooling rate to room temperature after the alloying treatment are particularly excellent in low-temperature chipping resistance. And BH properties.
【0074】[0074]
【発明の効果】本発明の合金化溶融亜鉛めっき鋼板およ
び本発明の方法で製造される合金化溶融亜鉛めっき鋼板
は、高強度で十分な塗装焼付硬化性を有し、かつ、耐パ
ウダリング性および耐低温チッピング性が優れている。
この鋼板は、最近の自動車の外板に用いられる鋼板に要
求される特性をいずれも具備しており、自動車の性能向
上やその製造の合理化が得られるなど、産業上きわめて
有用な効果をもたらす。The galvannealed steel sheet of the present invention and the galvannealed steel sheet produced by the method of the present invention have high strength, sufficient paint bake hardenability, and powdering resistance. And excellent low temperature chipping resistance.
This steel sheet has all the characteristics required of a steel sheet used for a recent automobile outer panel, and has extremely useful effects in industry, such as improvement in the performance of an automobile and rationalization of its manufacture.
【図1】本発明に係わる合金化溶融亜鉛めっき鋼板の母
材のSiおよびP含有量範囲を示す図である。FIG. 1 is a view showing the ranges of the contents of Si and P in a base material of a galvannealed steel sheet according to the present invention.
Claims (3)
4〜0.008%、Si:2.5×P(%)〜0.20
%、Mn:0.10〜0.40%、P:0.017〜
0.045%、S≦0.015%、sol.Al:0.
003〜0.08%、N≦0.004%、Ti:0.0
02〜0.015%、Nb:0.010〜0.030
%、かつ、TiとNbの含有量の和が下記式を満た
し、残部はFeおよび不可避的不純物からなり、引張強
さが340MPa以上、塗装焼付硬化性が10MPa以
上を有する、耐パウダリング性および耐低温チッピング
性に優れた合金化溶融亜鉛めっき鋼板。 【数1】 1. The chemical composition of a base material is% by weight and C: 0.00
4 to 0.008%, Si: 2.5 × P (%) to 0.20
%, Mn: 0.10 to 0.40%, P: 0.017 to
0.045%, S ≦ 0.015%, sol. Al: 0.
003 to 0.08%, N ≦ 0.004%, Ti: 0.0
02-0.015%, Nb: 0.010-0.030
%, And the sum of the contents of Ti and Nb satisfies the following formula, the balance being Fe and unavoidable impurities, having a tensile strength of 340 MPa or more, and a paint bake hardenability of 10 MPa or more. Alloyed hot-dip galvanized steel sheet with excellent low-temperature chipping resistance. (Equation 1)
が重量%で下記の範囲にある請求項1に記載の合金化溶
融亜鉛めっき鋼板。 C:0.005〜0.007%、P:0.017〜0.
035%、sol.Al:0.003〜0.04%2. C, P and sol. The galvannealed steel sheet according to claim 1, wherein the content of Al is in the following range by weight%. C: 0.005-0.007%, P: 0.017-0.
035%, sol. Al: 0.003 to 0.04%
以上の加熱速度で合金化処理温度に加熱して合金化処理
を施した後、10℃/秒以上の冷却速度で冷却すること
を特徴とする請求項1または2に記載の合金化溶融亜鉛
めっき鋼板の製造方法。3. The base material is hot-dip galvanized, heated to an alloying treatment temperature at a heating rate of 20 ° C./sec or more, subjected to alloying treatment, and then cooled at a cooling rate of 10 ° C./sec or more. The method for producing an alloyed hot-dip galvanized steel sheet according to claim 1 or 2, wherein:
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17368297A JP3309771B2 (en) | 1996-08-01 | 1997-06-30 | Alloyed hot-dip galvanized steel sheet and method for producing the same |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP20335496 | 1996-08-01 | ||
JP8-203354 | 1996-08-01 | ||
JP17368297A JP3309771B2 (en) | 1996-08-01 | 1997-06-30 | Alloyed hot-dip galvanized steel sheet and method for producing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH1096064A true JPH1096064A (en) | 1998-04-14 |
JP3309771B2 JP3309771B2 (en) | 2002-07-29 |
Family
ID=26495568
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP17368297A Expired - Fee Related JP3309771B2 (en) | 1996-08-01 | 1997-06-30 | Alloyed hot-dip galvanized steel sheet and method for producing the same |
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JP (1) | JP3309771B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004070075A1 (en) * | 2003-02-10 | 2004-08-19 | Jfe Steel Corporation | Steel sheet plated by hot dipping with alloyed zinc with excellent adhesion and process for producing the same |
JP2007270181A (en) * | 2006-03-30 | 2007-10-18 | Jfe Steel Kk | METHOD FOR ADJUSTING BAKE HARDENABILITY OF EXTRA-LOW CARBON STEEL CONTAINING Nb |
US8404358B2 (en) | 2009-02-03 | 2013-03-26 | Nippon Steel & Sumitomo Metal Corporation | Galvannealed steel sheet and producing method therefor |
JP2015004080A (en) * | 2013-06-19 | 2015-01-08 | Jfeスチール株式会社 | Vertical cooling device for steel plate, and method of manufacturing galvanized steel plate using the same |
-
1997
- 1997-06-30 JP JP17368297A patent/JP3309771B2/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2004070075A1 (en) * | 2003-02-10 | 2004-08-19 | Jfe Steel Corporation | Steel sheet plated by hot dipping with alloyed zinc with excellent adhesion and process for producing the same |
JP2004263295A (en) * | 2003-02-10 | 2004-09-24 | Jfe Steel Kk | Alloyed galvanized steel sheet excellent in solder plated adhesion and its production method |
AU2004209947B2 (en) * | 2003-02-10 | 2006-12-14 | Jfe Steel Corporation | Steel sheet plated by hot dipping with alloyed zinc with excellent adhesion and process for producing the same |
JP2007270181A (en) * | 2006-03-30 | 2007-10-18 | Jfe Steel Kk | METHOD FOR ADJUSTING BAKE HARDENABILITY OF EXTRA-LOW CARBON STEEL CONTAINING Nb |
US8404358B2 (en) | 2009-02-03 | 2013-03-26 | Nippon Steel & Sumitomo Metal Corporation | Galvannealed steel sheet and producing method therefor |
JP2015004080A (en) * | 2013-06-19 | 2015-01-08 | Jfeスチール株式会社 | Vertical cooling device for steel plate, and method of manufacturing galvanized steel plate using the same |
Also Published As
Publication number | Publication date |
---|---|
JP3309771B2 (en) | 2002-07-29 |
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