JPH10264301A - Method for corrosion-proof coating of steel pipe, and steel pipe provided with corrosion-proof coating - Google Patents

Method for corrosion-proof coating of steel pipe, and steel pipe provided with corrosion-proof coating

Info

Publication number
JPH10264301A
JPH10264301A JP7351697A JP7351697A JPH10264301A JP H10264301 A JPH10264301 A JP H10264301A JP 7351697 A JP7351697 A JP 7351697A JP 7351697 A JP7351697 A JP 7351697A JP H10264301 A JPH10264301 A JP H10264301A
Authority
JP
Japan
Prior art keywords
water
paint
layer
coating
film layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7351697A
Other languages
Japanese (ja)
Other versions
JP3108645B2 (en
Inventor
Masayoshi Kitagawa
眞好 喜多川
Yoshisada Michiura
吉貞 道浦
Seiji Sugimura
誠司 杉村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kurimoto Ltd
Original Assignee
Kurimoto Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kurimoto Ltd filed Critical Kurimoto Ltd
Priority to JP09073516A priority Critical patent/JP3108645B2/en
Publication of JPH10264301A publication Critical patent/JPH10264301A/en
Application granted granted Critical
Publication of JP3108645B2 publication Critical patent/JP3108645B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To make pitting corrosion be hardly brought about, by providing a Zn-Al pseudo-alloy layer of which the Al content is a specified value, a water-based coating film layer of which the water absorption is a specified value and further a solvent coating film on a steel pipe. SOLUTION: By this method for corrosion-proof coating of a steel pipe, a Zn-Al pseudo-alloy layer which is provided as a primer layer showing an effect of cathodic protection and of which the Al content is 15-50 wt.%, then a water-based coating film layer which is provided for improving the effect of the cathodic protection of the primer layer and of which the water absorption is 5-50% and lastly a solvent coating film which is provided for intercepting water in the water-based coating film layer from the water in an environment, lessening the lowering of the effect of the cathodic protection due to the provision of the water-based coating film and also protecting the steel pipe from an impact or the like from outside, are provided on the steel pipe. When the Al content is in the range of 15-50 wt.%, the effect of the cathodic protection being more excellent than that of a Zn layer is shown. In the case when the water absorption of the water-based coating film layer is less than 5%, the effect of the cathodic protection is not seen nearly at all, and when it exceeds 50%, the coating film has a bloating tendency, which is undesirable for durability, though the effect of the cathodic protection is shown.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は地中に配管する鉄管
の防食被覆方法および該方法を用いた防食被覆鉄管に関
する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an anticorrosion coating method for an iron pipe to be piped underground and an anticorrosion coated iron pipe using the method.

【0002】[0002]

【従来の技術】鉄管の外面塗装は、通常、合成樹脂塗装
またはZn系プライマー塗装と合成樹脂塗装とを組み合
わせた塗装が主流である。
2. Description of the Related Art The outer surface of an iron pipe is usually coated with a synthetic resin or a combination of a Zn-based primer coating and a synthetic resin coating.

【0003】前記合成樹脂塗装に使用される合成樹脂塗
料として、通常、溶剤系塗料のタールエポキシ樹脂塗
料、エポキシ樹脂塗料、ウレタン樹脂塗料、アクリル樹
脂塗料、フタル酸樹脂塗料などが主に使用されている。
[0003] As the synthetic resin paint used for the above-mentioned synthetic resin coating, usually, a solvent-based paint such as a tar epoxy resin paint, an epoxy resin paint, a urethane resin paint, an acrylic resin paint, or a phthalic acid resin paint is mainly used. I have.

【0004】合成樹脂塗装は塗膜が強固で吸水性が少な
く、密着性がよい塗膜を形成し、水分や空気を鉄管と接
触させないことにより鉄管を防食する。
[0004] Synthetic resin coating forms a coating film which is strong, has low water absorption and good adhesion, and prevents corrosion of the iron tube by preventing moisture and air from coming into contact with the iron tube.

【0005】しかし、この防食方法を適用した鉄管の欠
点は塗膜に傷がついたばあい、塗膜の傷がついた箇所に
水分、酸素などが付着し、健全な箇所との間に電位差が
生じ、傷のついた箇所が集中的に腐食し、孔食になるこ
とである。また、なんらかの影響により水分、空気が塗
膜を透過したばあい、鉄管表面が腐食し、塗膜が剥離
し、塗装の効果が失われることである。
[0005] However, the disadvantage of the iron tube to which this anticorrosion method is applied is that when the coating film is damaged, moisture, oxygen, etc. adhere to the damaged portion of the coating film, and the potential difference between the damaged portion and the sound portion is reduced. And erosion is intensively performed on the damaged part, resulting in pitting. In addition, when moisture and air permeate the coating film due to some influence, the surface of the iron pipe corrodes, the coating film peels off, and the effect of coating is lost.

【0006】Zn系プライマー塗装と合成樹脂塗装とを
組み合わせた塗装は、前記合成樹脂塗装の欠点をカバー
する塗装システムで、Znの陰極防食力の働きを利用し
て鉄管を防食する方法である。
[0006] A coating system in which a Zn-based primer coating and a synthetic resin coating are combined is a coating system that covers the above-mentioned drawbacks of the synthetic resin coating, and is a method of protecting an iron pipe by utilizing the function of Zn's cathodic protection.

【0007】[0007]

【発明が解決しようとする課題】しかしながら、Zn系
プライマー塗装と合成樹脂塗装とを組み合わせた塗装の
ばあいでも、完全に合成樹脂塗装の前記欠点をカバーす
るに至っていない。すなわち、Zn系プライマー塗装は
水と接触して始めて陰極防食効果を発揮するが、Zn系
プライマーの上塗塗装に吸水性の少ない塗料を塗布する
と、たとえば傷がついたばあい、健全な塗膜部分には水
分がないためZnの陰極防食効果が発揮されないのに対
して、傷箇所は水分と接触するため、初期は傷箇所周辺
のZnの陰極防食効果により防食されるが、Znが消費
されたのちは健全な部分との間に大きな電位差が生じ、
傷がついた箇所に孔食が発生する方向に腐食がすすむ。
However, even in the case of a combination of a Zn-based primer coating and a synthetic resin coating, the above-mentioned disadvantages of the synthetic resin coating have not been completely covered. In other words, Zn-based primer coating exhibits a cathodic protection effect only when it comes in contact with water. However, when a coating with low water absorption is applied to the top coating of Zn-based primer, for example, if a scratch is made, a sound coating portion Has no moisture, so that the cathodic protection effect of Zn is not exhibited, whereas the scratched portion comes into contact with moisture, so that initially the Zn is cathodically protected around the wounded portion, but Zn was consumed. Later, a large potential difference occurs with the healthy part,
Corrosion proceeds in the direction in which pitting occurs in the damaged area.

【0008】[0008]

【課題を解決するための手段】本発明は前記Zn系プラ
イマー塗装と合成樹脂塗装とを組み合わせた塗装系にお
ける欠点を改善し、Zn系プライマー塗装の効果を最大
限に発揮させる塗装システムを開発するためになされた
ものであり、鉄管上に、Al含有率が15〜50%(重
量%、以下同様)のZn−Al擬合金層、ついで吸水率
が5〜50%の水系塗料塗膜層、さらに溶剤系塗料塗膜
層を設けることを特徴とする鉄管の防食被覆方法(請求
項1)、前記Zn−Al擬合金層におけるAl含有率が
20〜40%である請求項1記載の防食被覆方法(請求
項2)、前記水系塗料塗膜層の吸水率が10〜40%で
ある請求項1記載の防食被覆方法(請求項3)、前記水
系塗料塗膜層がアクリル系エマルジョン塗料からの塗膜
層である請求項1記載の防食被覆方法(請求項4)、前
記溶剤系塗料塗膜層が、エポキシ樹脂塗料、ウレタン樹
脂塗料、アクリル樹脂塗料またはフタル酸樹脂塗料から
の塗膜層である請求項1記載の防食被覆方法(請求項
5)、鉄管上に、Al含有率が15〜50%のZn−A
l擬合金層、ついで吸水率が5〜50%の水系塗料塗膜
層、さらに溶剤系塗料塗膜層を設けてなる防食被覆鉄管
(請求項6)、前記Zn−Al擬合金層におけるAl含
有率が20〜40%である請求項6記載の防食被覆鉄管
(請求項7)、前記水系塗料塗膜層の吸水率が10〜4
0%である請求項6記載の防食被覆鉄管(請求項8)、
前記水系塗料塗膜層がアクリル系エマルジョン塗料から
の塗膜層である請求項6記載の防食被覆鉄管(請求項
9)、および前記溶剤系塗料塗膜層が、エポキシ樹脂塗
料、ウレタン樹脂塗料、アクリル樹脂塗料またはフタル
酸樹脂塗料からの塗膜層である請求項6記載の防食被覆
鉄管(請求項10)に関する。
SUMMARY OF THE INVENTION The present invention develops a coating system which improves the drawbacks of a coating system combining a Zn-based primer coating and a synthetic resin coating and maximizes the effects of the Zn-based primer coating. A Zn-Al pseudo-alloy layer having an Al content of 15 to 50% (% by weight, the same applies hereinafter) on an iron tube, and a water-based paint film layer having a water absorption of 5 to 50%; The method of claim 1, further comprising providing a solvent-based paint film layer, wherein the Zn-Al pseudo alloy layer has an Al content of 20 to 40%. The method (Claim 2), wherein the anticorrosion coating method according to Claim 1 (Claim 3), wherein the water-based paint film layer has a water absorption of 10 to 40%, wherein the water-based paint film layer is formed of an acrylic emulsion paint. 2. A coating film layer. The anticorrosion coating method according to claim 1, wherein the solvent-based coating film layer is a coating layer made of an epoxy resin coating, a urethane resin coating, an acrylic resin coating, or a phthalic acid resin coating. Method (Claim 5), Zn-A having an Al content of 15 to 50% on an iron tube.
(1) a pseudo-alloy layer, a water-based paint film layer having a water absorption of 5 to 50%, and a corrosion-resistant coated iron pipe further provided with a solvent-based paint film layer (Claim 6); 7. The anticorrosion coated iron pipe according to claim 6, wherein the water absorption is 10 to 4%.
The anticorrosion coated iron pipe according to claim 6, which is 0% (claim 8),
7. The anticorrosion-coated iron pipe according to claim 6, wherein the water-based paint film layer is a film layer made of an acrylic emulsion paint, and the solvent-based paint film layer is an epoxy resin paint, a urethane resin paint, The anticorrosion-coated iron pipe according to claim 6, which is a coating layer made of an acrylic resin paint or a phthalic acid resin paint.

【0009】[0009]

【発明の実施の形態】本発明の防食被覆方法は、鉄管上
に、陰極防食効果を発揮するプライマー層として設ける
Al含有率が15〜50%のZn−Al擬合金層、つい
でプライマー層の陰極防食効果(スローイングパワー)
の向上のために設ける吸水率が5〜50%の水系塗料塗
膜層、最後に水系塗料塗膜層中の水分と環境中の水分と
を遮断し、水系塗料塗膜を設けたことによる陰極防食効
果の低下を少なくするとともに、外部からの衝撃などか
ら鉄管を保護するために設ける溶剤系塗料塗膜層を設け
ることにより行なわれる。Zn−Al擬合金層と溶剤系
塗料塗膜層との間に吸水率が5〜50%の水系塗料塗膜
層を設け、Zn−Al擬合金層のスローイングパワーを
向上させる防食被覆方法は、本発明者らによってはじめ
て行なわれた方法である。
BEST MODE FOR CARRYING OUT THE INVENTION The anticorrosion coating method of the present invention comprises a Zn-Al pseudo-alloy layer having an Al content of 15 to 50% provided as a primer layer exhibiting a cathodic protection effect on an iron tube, and a cathode of the primer layer. Anticorrosion effect (throwing power)
The water-based paint film layer having a water absorption of 5 to 50% and finally the water-based paint film layer and the water in the environment are cut off to provide a water-based paint film. This is carried out by providing a solvent-based paint film layer provided to reduce the deterioration of the anticorrosion effect and to protect the iron tube from external impact and the like. An anticorrosion coating method in which a water-based paint film layer having a water absorption of 5 to 50% is provided between the Zn-Al pseudo-alloy layer and the solvent-based paint film layer to improve the throwing power of the Zn-Al pseudo-alloy layer, This is the first method performed by the present inventors.

【0010】前記防食被覆を施す前の鉄管は、地中に配
管される鉄管として使用されているものである限りとく
に限定はない。
[0010] The iron pipe before applying the anticorrosion coating is not particularly limited as long as it is used as an iron pipe to be piped underground.

【0011】鉄管上に設けるZn−Al擬合金層は鉄管
の下地処理として塗布されるZn系プライマーのうちの
1種であり、ZnおよびAlの単独物を両者ともにアー
クさせて溶射して形成する層で、Zn−Al合金層のよ
うにはじめからZnおよびAlを固溶した材料を溶射し
て形成する層とは全く異なるものである。また、Zn−
Al合金のようにZn−Alを溶解し、成分調整をしな
くてもよいため、経済的にもすぐれる。さらに、Zn−
Al擬合金層は、ジンクリッチペイント層、Zn−Al
合金層を設けるばあいよりも塗り残し部分に対する防食
効果にすぐれ、また、防食電位の持続性もZn−Al擬
合金層>Zn−Al合金層>ジンクリッチペイント層の
順になる。
The Zn-Al pseudo-alloy layer provided on the iron tube is one kind of a Zn-based primer applied as a base treatment for the iron tube, and is formed by spraying both of Zn and Al alone by arcing. This layer is completely different from a layer formed by spraying a material in which Zn and Al are dissolved in the first place, such as a Zn-Al alloy layer. In addition, Zn-
Since it is not necessary to dissolve Zn-Al and adjust the components as in the case of an Al alloy, it is economically excellent. Furthermore, Zn-
The Al pseudo alloy layer includes a zinc-rich paint layer and a Zn-Al
When the alloy layer is provided, the anti-corrosion effect on the unpainted portion is better than when the alloy layer is provided, and the durability of the anti-corrosion potential is in the order of Zn-Al pseudo alloy layer> Zn-Al alloy layer> Zinc rich paint layer.

【0012】この原因はZnの消費量とそののちの不動
態膜の生成に起因している。Zn−Al合金層やジンク
リッチペイント層のばあい、食塩水に浸漬すると同時に
Znの消費が始まり、Znが食塩水中に溶け込むか、Z
nの酸化物、炭酸塩、塩化物などとして析出し、不動体
膜を形成せず、Znの犠牲による防食効果が生じること
により陰極防食力が早期に失われていくためと考えられ
る。Zn−Al擬合金層のばあい、ZnとAlとを単独
で両者ともにアークさせて溶射するため、溶射被膜はZ
nとAlとが鱗片状となっており、AlがZnの消費を
適度に抑制し、かつAlが不動体化膜を形成し、Znと
Alとの複合作用によりスローイングパワーを長期間に
わたって持続させるものと考えられる。
This is attributable to the consumption of Zn and the subsequent formation of a passivation film. In the case of a Zn-Al alloy layer or a zinc-rich paint layer, consumption of Zn starts at the same time as immersion in a saline solution.
This is considered to be because the cathodic protection ability is quickly lost due to precipitation of oxides, carbonates, chlorides, and the like of n without forming an immobile body film and producing a corrosion prevention effect due to the sacrifice of Zn. In the case of a Zn—Al pseudo alloy layer, both Zn and Al are independently arced and sprayed.
n and Al are scaly, Al moderately suppresses the consumption of Zn, and Al forms a passivation film, and maintains the throwing power for a long time by the combined action of Zn and Al. It is considered something.

【0013】前記Zn−Al擬合金層におけるAl含有
率は15〜50%、さらには20〜40%であるが、A
l含有率がこの範囲のばあいには、Zn層よりもすぐれ
た陰極防食効果を示す。
The Al content in the Zn—Al pseudo alloy layer is 15 to 50%, more preferably 20 to 40%.
When the l content is within this range, a cathodic protection effect superior to that of the Zn layer is exhibited.

【0014】前記Zn−Al擬合金層の溶射量として
は、50g/m2以上であれば効果がえられ、経済性を
考慮すると300g/m2以下が好ましい。
The effect of the spraying of the Zn—Al pseudo alloy layer is obtained as long as it is 50 g / m 2 or more, and preferably 300 g / m 2 or less in consideration of economy.

【0015】前記Zn−Al擬合金層の上に設ける層
は、前記のような防食下地層であるZn−Al擬合金層
のもつ働きを最大限に発揮させるものでなければならな
い。つまり塗膜として防食下地層の陰極防食力をより広
範囲に発現させ、かつ長期間持続させ、塗膜に傷がつい
ても傷の箇所をスローイングパワーにより防食し、なお
かつ塗膜自体の耐久性がすぐれていることが望ましい。
防食下地層がないばあいの最適な鉄管用塗料としては、
一般的には塗膜が強固で吸水性が少なく、密着性がよ
く、水分、空気を透過しないものがよいとされていた
が、防食下地層を設けたばあいには、逆に塗膜に吸水性
があり、強固で密着性がよいものが孔食を防止する効果
が大きいことを本発明者らは見出した。
The layer provided on the Zn-Al pseudo-alloy layer must be one that maximizes the function of the Zn-Al pseudo-alloy layer, which is the above-described anticorrosion underlayer. In other words, as a coating, the cathodic protection of the anticorrosion base layer is expressed in a wider range and is maintained for a long period of time. Even if the coating is damaged, the scratching point is protected by the throwing power, and the coating itself has excellent durability. Is desirable.
If there is no anti-corrosion base layer,
In general, it was considered that the coating film should be strong, have low water absorption, have good adhesion, and do not allow moisture and air to permeate. The present inventors have found that a substance having water absorption, strong and good adhesion has a large effect of preventing pitting corrosion.

【0016】前記塗膜に吸水性があるばあいに孔食が少
なくなる理由としては、鉄管の腐食はミクロな電位差に
より生じるものであるため、電位差をできるだけ小さく
することが、孔食を防止するうえから好ましいことがあ
げられる。すなわち、吸水性の塗膜であれば鉄管全体の
電位が一定になりやすく、たとえ塗膜の一部に傷がつい
ても健全な塗膜も吸水しているため電位が分散されて平
準になりやすく、電位差が小さくなり孔食が緩和される
ためと考えられる。この理論は下地にZn系プライマー
層(Zn層、Zn−Al合金層、Zn−Al擬合金層、
ジンクリッチペイント層)を設けてもあてはまること
で、吸水性のない塗膜のばあい、塗膜に傷が発生すると
傷の箇所と健全な箇所とで電位差が生じ、傷の箇所では
Znが水に溶出、消費し、Znによる陰極防食効果がな
くなり、ついには孔食が起こる。電位差が発生する原因
は、健全な箇所には上塗塗膜に吸水性がないため、Zn
の陰極防食効果が生じず、傷の箇所より電位が高くな
り、電位の低い傷の箇所に孔食が発生する。吸水性があ
る塗膜のばあいには、健全な箇所も水分を吸収している
ためZnの陰極防食作用が傷の箇所の周辺と同じように
起こり、電位差が均一化し、傷の箇所も防食し、スロー
イングパワーを発揮する。
The reason that pitting corrosion is reduced when the coating film has water absorption is that corrosion of the iron pipe is caused by a micropotential difference. Therefore, making the potential difference as small as possible prevents pitting corrosion. The above are preferred. In other words, if the coating is water-absorbing, the potential of the entire iron tube tends to be constant, and even if a part of the coating is damaged, the healthy coating also absorbs water, so the potential is easily dispersed and leveled. This is considered to be because the potential difference is reduced and pitting corrosion is reduced. This theory assumes that a Zn-based primer layer (Zn layer, Zn-Al alloy layer, Zn-Al pseudo alloy layer,
By applying even if a zinc-rich paint layer is provided, in the case of a coating film having no water absorption, when a scratch is generated on the coating film, a potential difference is generated between the scratched portion and a healthy portion, and Zn is removed at the scratched portion by water. Eluted and consumed, and the cathodic protection effect of Zn disappears, and eventually pitting occurs. The cause of the potential difference is that the sound-absorbing top coat does not have water absorption
The cathodic protection effect does not occur, and the potential becomes higher than that of the flaw, and pitting occurs at the flaw of a low potential. In the case of a water-absorbing coating film, the cathodic protection of Zn occurs in the same way as around the wound, since the sound area also absorbs moisture, the potential difference becomes uniform, and the scratch is also protected. And exerts throwing power.

【0017】吸水性のある塗膜としては、通常、水系塗
料からの塗膜があげられる。水系塗料からの塗膜は、水
との親和性がよく適度の吸水性があり、分子量が大きい
ため塗膜強度が大きく、かつ密着性がよい。溶剤系塗料
でも塗料を構成する成分によっては吸水性の塗膜の形成
が可能で、たとえば親水基を多く含み低分子量の合成樹
脂からの溶剤系塗料塗膜またはビチュウメンからの塗膜
などがあげられる。しかし、このような材料からの塗膜
は吸水性はあるが、低分子量のため塗膜の強度が弱く、
密着性が劣る。溶剤系塗料で前記水系塗料からの塗膜と
同様の性能を有するものがあれば使用しうる。
As the water-absorbing coating film, there is usually a coating film made of a water-based coating. A coating film formed from a water-based paint has good affinity with water, has a suitable level of water absorption, and has a large molecular weight, so that the coating film strength is large and the adhesion is good. Even a solvent-based coating can form a water-absorbing coating depending on the components constituting the coating, such as a solvent-based coating from a low-molecular-weight synthetic resin containing many hydrophilic groups or a coating from bitumen. . However, although the coating from such materials has water absorption, the strength of the coating is low due to low molecular weight,
Poor adhesion. Any solvent-based paint having the same performance as the coating film from the water-based paint may be used.

【0018】Zn−Al擬合金層の上に設ける水系塗料
塗膜層の吸水率としては、5〜50%であるのがスロー
イングパワーの効果が大きい、塗膜の耐久性がよいなど
の点から好ましい。吸水率が5%未満のばあいには、ス
ローイングパワーの効果がほとんど認められず、50%
をこえるとスローイングパワーの効果はあるが、塗膜が
膨潤性を有するようになるため、塗膜の耐久性の点から
好ましくない。前記水系塗料塗膜層の吸水率が10〜4
0%、さらには12〜30%のばあいには、長期間にわ
たってスローイングパワーの効果を維持し、耐久性もよ
いという点から好ましい。
The water-absorptivity of the water-based paint film layer provided on the Zn-Al pseudo-alloy layer is preferably 5 to 50% in terms of the effect of the throwing power and the durability of the paint film. preferable. When the water absorption is less than 5%, the effect of the throwing power is hardly recognized, and 50%.
Exceeding the above value has an effect of throwing power, but since the coating film has swelling property, it is not preferable from the viewpoint of durability of the coating film. The water-based paint film layer has a water absorption of 10 to 4;
When it is 0%, and more preferably 12 to 30%, the effect of the throwing power is maintained over a long period of time and the durability is good.

【0019】前記水系塗料塗膜層の吸水率は、ガラス板
(70mm×150mm×2mm厚さ)に水系塗料を塗
布して厚さ約60μmの塗膜を形成し、30℃、6日間
乾燥させたのちガラス板から塗膜を剥がし塗膜片の重量
を測定したのち、水に1カ月間浸漬したときの水系塗料
塗膜に対する吸水した水の割合のことである。
The water-absorptivity of the water-based paint film layer is determined by applying a water-based paint to a glass plate (70 mm × 150 mm × 2 mm thick) to form a film having a thickness of about 60 μm, and drying at 30 ° C. for 6 days. It is the ratio of water absorbed to the water-based paint film when the paint film is peeled off from the glass plate and the weight of the paint film piece is measured and then immersed in water for one month.

【0020】前記水系塗料塗膜層の厚さとしては、50
〜300μm、さらには60〜100μmであるのが好
ましい。前記水系塗料塗膜層は、通常は1層であるが、
多層であってもよい。
The thickness of the water-based paint film layer is 50
300300 μm, more preferably 60-100 μm. The water-based paint film layer is usually one layer,
It may be a multilayer.

【0021】前記水系塗料塗膜層を形成するのに使用す
る水系塗料の具体例としては、たとえばアクリル系エマ
ルジョン塗料、酢酸ビニル系エマルジョン塗料、スチレ
ン−ブタジエン系エマルジョン塗料などの合成樹脂エマ
ルジョン塗料、水溶性アルキド樹脂塗料、水溶性メラミ
ン樹脂塗料、水溶性尿素樹脂塗料、水溶性フェノール樹
脂塗料、水溶性アクリル樹脂塗料、水溶性エポキシ樹脂
塗料、水溶性ポリブタジエン樹脂塗料などの水溶性合成
樹脂塗料などがあげられるが、これらに限定されるもの
ではない。これらは単独で用いてもよく、2種以上混合
して用いてもよい。これらのうちでは、アクリル系エマ
ルジョン塗料が好ましい。
Specific examples of the water-based paint used for forming the above-mentioned water-based paint film layer include synthetic resin emulsion paints such as acrylic emulsion paint, vinyl acetate emulsion paint, styrene-butadiene emulsion paint, and water-soluble paint. Water-soluble alkyd resin paint, water-soluble melamine resin paint, water-soluble urea resin paint, water-soluble phenol resin paint, water-soluble acrylic resin paint, water-soluble epoxy resin paint, water-soluble synthetic resin paint such as polybutadiene resin paint, etc. However, the present invention is not limited to these. These may be used alone or as a mixture of two or more. Of these, acrylic emulsion paints are preferred.

【0022】前記水系塗料塗膜層を設けたのちの3層目
に使用する溶剤系塗料塗膜層は下地層(1層目)である
Zn−Al擬合金層と2層目の水系塗料塗膜層の効果を
さらに発揮させるためのものである。要求される性能は
下地層および水系塗料塗膜層を保護し、耐久性のよい塗
膜をつくる塗料であること、すなわち水系塗料塗膜と密
着性がよく、塗膜が強靭で吸水性が少なく(吸水率が4
%以下、さらには3.5%以下)、塗膜の電気抵抗が高
い塗膜であること、とくに2層目の水系塗料塗膜が吸水
性のため3層目の溶剤系塗料塗膜は水系塗料塗膜の吸水
量を調整する役割りをはたす。また、Zn−Al擬合金
層の陰極防食反応を急激に起こさせず、徐々に反応さ
せ、陰極防食効果を長期間にわたって持続させ、陰極防
食反応生成物(Znの反応生成物)が水系塗料塗膜に影
響(膨れ)を与えないようにし、かつ陰極防食反応生成
物が外部に溶出しないような塗膜であることが好まし
い。
The solvent-based paint film layer used as the third layer after the water-based paint film layer is provided is a Zn-Al pseudo alloy layer as an underlayer (first layer) and a second water-based paint film layer. This is for further exhibiting the effect of the film layer. The required performance is a paint that protects the undercoat layer and the water-based paint film layer and creates a durable paint film, that is, it has good adhesion to the water-based paint film, and the paint film is tough and has low water absorption. (Water absorption is 4
% Or less, more preferably 3.5% or less), and the coating film has a high electric resistance. In particular, since the second water-based coating film is water-absorbing, the third solvent-based coating film is water-based. It plays a role in adjusting the water absorption of the paint film. Further, the cathodic protection reaction of the Zn—Al pseudo-alloy layer does not suddenly occur but is caused to react gradually, the cathodic protection effect is maintained for a long time, and the cathodic protection reaction product (reaction product of Zn) is coated with an aqueous paint. It is preferable that the coating film does not affect the film (swelling) and does not elute the cathodic protection reaction product to the outside.

【0023】前記溶剤系塗料塗膜層の厚さとしては、5
〜50μm、さらには10〜30μmであるのが好まし
い。前記溶剤系塗料塗膜層は、通常1層であるが、多層
であってもよい。
The thickness of the solvent-based paint film layer is 5
It is preferably from 50 to 50 μm, more preferably from 10 to 30 μm. The solvent-based paint film layer is usually one layer, but may be a multilayer.

【0024】前記溶剤系塗料塗膜層を形成する溶剤系塗
料の具体例としては、たとえばフェノール樹脂塗料(ア
ルコール溶性フェノール樹脂塗料、油溶性フェノール樹
脂塗料など)、アルキド樹脂塗料、アミノアルキド樹脂
塗料、ビニル樹脂塗料(塩化ビニル樹脂塗料、スチレン
−ブタジエン樹脂塗料、ビニルゾル塗料など)、塩化ゴ
ム塗料、エポキシ樹脂塗料(エポキシ/フェノール樹脂
塗料、エポキシ/アミノ樹脂塗料、エポキシ/アルキド
/メラミン樹脂塗料、エポキシアルキド樹脂塗料、エポ
キシエステル塗料、アミン硬化エポキシ塗料、エポキシ
コールタール塗料、エポキシイソシアネート塗料な
ど)、アクリル樹脂塗料(熱可塑性アクリル樹脂塗料、
熱硬化性アクリル樹脂塗料など)、不飽和ポリエステル
樹脂塗料、ウレタン樹脂塗料(油変性ポリウレタン塗
料、湿気硬化性ポリウレタン樹脂塗料、ブロック型ポリ
ウレタン樹脂塗料、ポリオール硬化性ポリウレタン樹脂
塗料、ウレタン樹脂系紫外線硬化塗料など)、ケイ素樹
脂塗料、フッ素樹脂塗料(溶剤系ディスパージョン塗
料、変性フッ素樹脂塗料、オルガノゾル型塗料、ソリュ
ーション型塗料など)などがあげられるが、これらに限
定されるものではない。また、これらは単独で用いても
よく、2種以上混合して用いてもよい。
Specific examples of the solvent-based paint for forming the solvent-based paint film layer include phenolic resin paints (alcohol-soluble phenolic resin paints, oil-soluble phenolic resin paints, etc.), alkyd resin paints, aminoalkyd resin paints, and the like. Vinyl resin paint (vinyl chloride resin paint, styrene-butadiene resin paint, vinyl sol paint, etc.), chloride rubber paint, epoxy resin paint (epoxy / phenol resin paint, epoxy / amino resin paint, epoxy / alkyd / melamine resin paint, epoxy alkyd) Resin paint, epoxy ester paint, amine cured epoxy paint, epoxy coal tar paint, epoxy isocyanate paint, etc., acrylic resin paint (thermoplastic acrylic paint,
Thermosetting acrylic resin paint, etc., unsaturated polyester resin paint, urethane resin paint (oil-modified polyurethane paint, moisture-curable polyurethane resin paint, block-type polyurethane resin paint, polyol-curable polyurethane resin paint, urethane resin UV curable paint Etc.), silicon resin paints, fluororesin paints (solvent-based dispersion paints, modified fluororesin paints, organosol paints, solution paints, etc.), but are not limited to these. These may be used alone or as a mixture of two or more.

【0025】以上のように、鉄管上にAl含有率が15
〜50%、さらには20〜40%のZn−Al擬合金層
を厚さが10〜100μm、さらには10〜60μmに
なるように設け、ついで吸水率が5〜50%、さらには
10〜40%、とくには12〜30%の水系塗料塗膜層
を厚さが50〜300μm、さらには60〜100μm
になるように設け、最後に好ましくは吸水率が4%以下
の溶剤系塗料塗膜層を厚さが5〜50μm、さらには1
0〜30μmになるように設けることにより、Zn−A
l擬合金層の陰極防食効果(スローイングパワー)を向
上させることができる。
As described above, when the Al content is 15% on the iron tube,
A Zn—Al pseudo alloy layer having a thickness of 10 to 100 μm, more preferably 10 to 60 μm, and a water absorption of 5 to 50%, further 10 to 40%. %, In particular, 12 to 30% of a water-based paint film layer having a thickness of 50 to 300 μm, furthermore 60 to 100 μm.
Finally, a solvent-based coating film layer having a water absorption of preferably 4% or less has a thickness of 5 to 50 μm, more preferably 1 to 50 μm.
By providing so as to be 0 to 30 μm, Zn-A
(1) The cathodic protection effect (throwing power) of the pseudo alloy layer can be improved.

【0026】つぎに、本発明の防食被覆鉄管の製法の一
例について説明する。
Next, an example of a method for producing the anticorrosion-coated iron pipe of the present invention will be described.

【0027】鉄管の外表面をショットブラスト処理した
のち、ZnとAlとのアーク溶射を同時に行ない、Zn
−Al擬合金層を形成する。アーク溶射時の条件は通常
の条件でよい。
After the outer surface of the iron tube is shot blasted, arc spraying of Zn and Al is performed at the same time.
Forming an Al pseudoalloy layer; The conditions at the time of arc spraying may be ordinary conditions.

【0028】Zn−Al擬合金層を形成した鉄管に水系
塗料塗膜層を形成する方法としては、水系塗料をそのま
ま塗布し、乾燥させてもよいが、鉄管を予め60〜90
℃程度に加熱しておき、これに水系塗料をスプレー塗
装、ハケ塗り、ロール塗りなどの方法で塗布するのが、
塗料が速やかに乾燥し、鉄管表面と塗料との密着性が良
好となり、強勒で弾性にとんだ均一な塗膜が形成される
点から好ましい。
As a method of forming a water-based paint film layer on the iron tube on which the Zn-Al pseudo-alloy layer is formed, the water-based paint may be applied as it is and dried.
It is heated to about ℃ and water-based paint is applied to it by spray coating, brush coating, roll coating, etc.
This is preferable because the paint dries quickly, the adhesion between the surface of the iron pipe and the paint becomes good, and a uniform coating film that is elastic and sharp is formed.

【0029】水系塗料の塗布に際し、必要に応じて塗装
法の差に応じた塗装適性を与えるため、各種の添加剤、
たとえば粘度調整剤、顔料、コロイド安定剤、分散剤、
湿潤剤、顔料沈降防止剤、消泡剤、防災剤、造膜助剤、
レベリング剤、垂れ防止剤などを適宜配合してもよい。
In applying the water-based paint, various additives may be added in order to impart coating suitability according to the difference in the coating method, if necessary.
For example, viscosity modifiers, pigments, colloid stabilizers, dispersants,
Wetting agent, pigment settling inhibitor, defoamer, disaster prevention agent, film-forming aid,
A leveling agent, an anti-sagging agent and the like may be appropriately compounded.

【0030】前記粘度調整剤の具体例としては、たとえ
ばメチルセルロース、カルボキシメチルセルロース、ヒ
ドロキシエチルセルロース、ヒドロキシプロピルメチル
セルロース、ポリビニルピロリドン、アンモニアカゼイ
ン、ポリビニルアルコール、アルカリ可溶性ポリアクリ
ル酸エステル、ポリアクリル酸塩、ポリアクリルアミ
ド、ポリエチレンオキサイドなどの水溶性高分子があげ
られる。
Specific examples of the viscosity modifier include, for example, methylcellulose, carboxymethylcellulose, hydroxyethylcellulose, hydroxypropylmethylcellulose, polyvinylpyrrolidone, ammonia casein, polyvinyl alcohol, alkali-soluble polyacrylate, polyacrylate, polyacrylamide, and the like. Water-soluble polymers such as polyethylene oxide.

【0031】また、前記顔料の具体例としては、たとえ
ばジンククロメート、ストロンチウムクロメートなどの
防錆顔料、炭酸カルシウム、タルク、クレー、水酸化ア
ルミニウムなどの体質顔料などがあげられる。
Specific examples of the pigment include rust preventive pigments such as zinc chromate and strontium chromate, and extender pigments such as calcium carbonate, talc, clay and aluminum hydroxide.

【0032】さらに必要に応じて、水溶性または水分散
性の熱硬化性樹脂、たとえばメチロールまたはアルコキ
シメチル化された尿素、メラニンなどの多官能性アミノ
化合物とホルムアルデヒドまたはホルムアルデヒド−グ
リオキザール混合物との前縮合物で代表されるアミノホ
ルマリン樹脂や、エポキシ樹脂、フェノール樹脂、キシ
レン樹脂など、さらにはタールエマルジョン、ピッチエ
マルジョン、アスファルトエマルジョンなどを塗膜の改
良のために添加してもよい。
If necessary, a precondensation of a water-soluble or water-dispersible thermosetting resin such as methylol or an alkoxymethylated polyfunctional amino compound such as urea or melanin with formaldehyde or a formaldehyde-glyoxal mixture. For example, an aminoformalin resin represented by a product, an epoxy resin, a phenol resin, a xylene resin, and the like, and further, a tar emulsion, a pitch emulsion, an asphalt emulsion, and the like may be added for improving the coating film.

【0033】前記水系塗料塗膜層を形成した鉄管に溶剤
系塗料を塗布するに際し、水系塗料塗膜層の含水率を5
〜50%にしたのち塗布するのが好ましい。このばあい
にも鉄管を予め60〜90℃程度に加熱しておくのが好
ましい。
When the solvent-based paint is applied to the iron pipe on which the water-based paint film layer is formed, the water content of the water-based paint film layer is adjusted to 5%.
It is preferable to apply the composition after reducing the content to 50%. In this case as well, it is preferable to heat the iron tube to about 60 to 90 ° C. in advance.

【0034】なお、溶剤系塗料の塗布法、塗布に際し、
必要に応じて塗装法の差に応じた塗装適性を与えるため
に使用する各種の添加剤の種類、具体例などは、水系塗
料のばあいと同じであるので、説明は省略する。ただ
し、溶剤系塗料塗膜は最上層になるので、顔料として、
水系塗料のばあいに加えてカーボンブラック、二酸化チ
タンなどの着色顔料が使用されうる。
In addition, when applying the solvent-based paint,
The types and specific examples of various additives used for giving coating suitability according to the difference in the coating method as required are the same as those in the case of the water-based paint, and therefore the description thereof is omitted. However, since the solvent-based paint film is the uppermost layer, as a pigment,
Coloring pigments such as carbon black and titanium dioxide can be used in addition to water-based paints.

【0035】[0035]

【実施例】つぎに、本発明を実施例および比較例に基づ
いてより詳細に説明するが、本発明はこれら実施例に限
定されるものではない。
Next, the present invention will be described in more detail based on examples and comparative examples, but the present invention is not limited to these examples.

【0036】なお、実施例および比較例で使用する水系
塗料および溶剤系塗料ならびにそれらからの塗膜の吸水
率を表1にまとめて示す。
The water-based paints and solvent-based paints used in the examples and comparative examples, and the water absorption of the coating films formed therefrom are summarized in Table 1.

【0037】[0037]

【表1】 [Table 1]

【0038】製造例1 ブタジエン15部(重量部、以下同様)、アクリル酸ブ
チル20部、スチレン60部およびアクリル酸5部に、
栗本コートWR(スルホコハク酸塩エステル型反応性乳
化剤、(株)栗本鉄工所製)0.5部、第3級ドデシル
メルカプタン1.0部、エチレンジアミン四酢酸アンモ
ニウム0.05部、過硫酸カリウム0.1部およびイオ
ン交換水150部になるようにチッ素置換した撹拌翼付
きオートクレーブに仕込み、単量体混合物を連続添加
し、60℃で重合率が98%以上となるまで重合を行な
い、ついでストッピングにより未反応単量体を除去し
た。つぎにアンモニアでpHを7.5に調整し、固形分
40%の共重合体エマルジョンをえた。該エマルジョン
100部(固形分)に対してステアリン酸ステアリルの
エマルジョン2部(固形分)を配合し、アクリル系エマ
ルジョン塗料(I)を製造した。えられたアクリル系エ
マルジョン塗料(I)からの塗膜の吸水率は25%であ
った。
Production Example 1 To 15 parts of butadiene (parts by weight, the same applies hereinafter), 20 parts of butyl acrylate, 60 parts of styrene and 5 parts of acrylic acid,
Kurimoto Coat WR (sulfosuccinate ester type reactive emulsifier, manufactured by Kurimoto Iron Works Ltd.) 0.5 part, tertiary dodecyl mercaptan 1.0 part, ethylenediaminetetraacetate 0.05 part, potassium persulfate 0. 1 part and 150 parts of ion-exchanged water were charged into a nitrogen-purged autoclave with stirring blades, the monomer mixture was continuously added, and polymerization was carried out at 60 ° C. until the polymerization rate became 98% or more. Unreacted monomers were removed by topping. Next, the pH was adjusted to 7.5 with ammonia to obtain a copolymer emulsion having a solid content of 40%. 2 parts (solid content) of stearyl stearate emulsion were blended with 100 parts (solid content) of the emulsion to prepare an acrylic emulsion paint (I). The water absorption of the coating film obtained from the acrylic emulsion paint (I) was 25%.

【0039】実施例1および比較例1 ダクタイル鉄管(70mm×150mm×7mm厚さ)
に1層目に下地層として、Zn溶射またはZn−Al擬
合金溶射(Al含有率25%、130g/m2)したも
のに、アクリル系エマルジョン塗料(I)を乾燥膜厚が
60μmになるように塗布し、さらに、3層目にアクリ
ル系エマルジョン塗料(II)またはアクリル樹脂塗料
(I)を乾燥膜厚が20μmになるように塗布して、防
食被覆鉄管を製造した。
Example 1 and Comparative Example 1 Ductile iron pipe (70 mm × 150 mm × 7 mm thick)
Then, as a first underlayer, an acrylic emulsion paint (I) was sprayed with Zn or a pseudo-alloy of Zn-Al (Al content 25%, 130 g / m 2 ) so that the dry film thickness became 60 μm. Then, an acrylic emulsion paint (II) or an acrylic resin paint (I) was applied to the third layer so that the dry film thickness became 20 μm, thereby producing an anticorrosion-coated iron pipe.

【0040】えられた塗膜について、塗膜特性を下記方
法により評価した。結果を表2に示す。
The properties of the obtained coating film were evaluated by the following methods. Table 2 shows the results.

【0041】(スローイングパワー)サンドブラストし
た鋼板(70mm×150mm×1.5mm厚さ)に三
角形(底辺の長さ1/2インチ(約12.7mm)、高
さ150mmの二等辺三角形)のマスキングをした上
に、実施例または比較例と同様に塗膜を製造し、図1に
示すような試験片を製造した。なお、図1中の1は塗布
面、2は非塗布面である。
(Throwing power) A sandblasted steel plate (70 mm x 150 mm x 1.5 mm thick) is masked with a triangle (an isosceles triangle having a base length of 1/2 inch (about 12.7 mm) and a height of 150 mm). After that, a coating film was produced in the same manner as in Examples or Comparative Examples, and test pieces as shown in FIG. 1 were produced. In FIG. 1, reference numeral 1 denotes a coated surface, and 2 denotes a non-coated surface.

【0042】えられた試験片を3%食塩水に6カ月浸漬
し、塗り残した三角形の底辺から何mmの高さまで発錆
したか(SSPC法による発錆状況、図2参照)を調べ
た。なお、図2中の3は発錆部を示し、発錆した部分の
高さをXmmで示した。発錆した部分の高さから下記基
準にしたがって評価した。
The obtained test piece was immersed in a 3% saline solution for 6 months, and it was examined how many mm from the bottom of the uncoated triangle rusted (SS rusting by SSPC method, see FIG. 2). . In addition, 3 in FIG. 2 indicates a rusted portion, and the height of the rusted portion is indicated by X mm. Evaluation was made from the height of the rusted portion according to the following criteria.

【0043】 ◎:5mm未満でとくに効果あり ○:6〜75mmで効果あり ×:全面発錆◎: Especially effective when less than 5 mm ○: Effective when 6 to 75 mm ×: Rust on the entire surface

【0044】(塗膜状態)前記スローイングパワーの評
価において、3%食塩水に浸漬後2、3、5、6カ月経
過後の塗膜表面を目視観察し、下記基準により評価し
た。
(State of coating film) In the evaluation of the throwing power, the coating film surface was visually observed 2, 3, 5 and 6 months after immersion in 3% saline, and evaluated according to the following criteria.

【0045】良好:ASTM D−714−56のA法
による評価で8F以上 フクレ:ASTM D−714−56のA法による評価
で8M〜4M 全面フクレ:ASTM D−714−56のA法による
評価で6MD〜2D
Good: 8F or more according to ASTM D-714-56 method A. Swelling: 8M to 4M according to ASTM D-714-56 method A. Full swelling: ASTM D-714-56 method A. 6MD ~ 2D

【0046】実施例2〜5および比較例2〜7 ダクタイル鉄管(70mm×150mm×7mm厚さ)
に、1層目に下地層としてZn−Al擬合金溶射(Al
含有率25%、130g/m2)を行ない、2層目に水
系塗料としてアクリル系エマルジョン塗料(I)、エポ
キシ樹脂エマルジョン塗料(I)を、溶剤系塗料として
アクリル樹脂塗料(II)、エポキシ樹脂塗料(I)を乾
燥膜厚が60μmになるように塗布した。3層目に水系
塗料としてアクリル系エマルジョン塗料(I)、エポキ
シ樹脂エマルジョン塗料(I)、溶剤系塗料としてアク
リル樹脂塗料(II)、エポキシ樹脂塗料(I)を乾燥膜
厚が20μmになるように塗布し、表2に記載の防食被
覆層を有する防食被覆鉄管をえ、実施例1と同様にして
評価した。結果を表2に示す。
Examples 2 to 5 and Comparative Examples 2 to 7 Ductile iron pipe (70 mm × 150 mm × 7 mm thickness)
First, a Zn-Al pseudo alloy spray (Al
Content of 25%, 130 g / m 2 ), and as the second layer, an acrylic emulsion paint (I) and an epoxy resin emulsion paint (I) as water-based paints, an acrylic resin paint (II) as a solvent-based paint, and an epoxy resin The coating material (I) was applied so that the dry film thickness became 60 μm. An acrylic emulsion paint (I) and an epoxy resin emulsion paint (I) as a water-based paint and an acrylic resin paint (II) and an epoxy resin paint (I) as a solvent-based paint in the third layer so that the dry film thickness becomes 20 μm. An anticorrosion-coated iron tube having the anticorrosion coating layer shown in Table 2 was obtained by coating and evaluated in the same manner as in Example 1. Table 2 shows the results.

【0047】[0047]

【表2】 [Table 2]

【0048】[0048]

【発明の効果】本発明の防食被覆を有する鉄管は、鉄管
の上にスローイングパワーの良好なZn−Al擬合金層
を設け、ついで適度の吸水率を有する水系塗料塗膜層、
さらに吸水率が低くて塗膜の密着性が良く強靭な溶剤系
塗料塗膜層を有するため、防食被覆層に傷がないばあい
には強固な被覆として働き、防食被覆層に傷がついたば
あいには、Zn−Al擬合金層の良好なスローイングパ
ワーおよび吸水した水系塗料塗膜層により傷がついた部
分と健全な部分との間の電位差が小さくなり、孔食が発
生しにくくなる。
The iron pipe having the anticorrosion coating according to the present invention is provided with a Zn-Al pseudo alloy layer having a good throwing power on the iron pipe, a water-based paint film layer having a moderate water absorption,
In addition, since it has a solvent-based coating film layer with low water absorption and good adhesion of the coating film and good toughness, it works as a strong coating if the anticorrosion coating layer is not damaged, and the anticorrosion coating layer is scratched In such a case, the good throwing power of the Zn-Al pseudo-alloy layer and the potential difference between the damaged part and the healthy part due to the water-based paint film layer that has absorbed water become small, and pitting corrosion hardly occurs. .

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施例などで行なったSSPC法によ
る防食性能試験に使用する試験片の説明図である。
FIG. 1 is an explanatory view of a test piece used for an anticorrosion performance test by an SSPC method performed in an example of the present invention.

【図2】図1に示す試験片を用いたSSPC法による発
錆状況の調べ方についての説明図である。
FIG. 2 is a diagram illustrating a method of examining a rusting state by an SSPC method using the test piece shown in FIG.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI C09D 5/08 C09D 5/08 133/06 133/06 163/00 163/00 167/00 167/00 175/04 175/04 C23C 4/08 C23C 4/08 ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 6 Identification code FI C09D 5/08 C09D 5/08 133/06 133/06 163/00 163/00 167/00 167/00 175/04 175/04 C23C 4/08 C23C 4/08

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】 鉄管上に、Al含有率が15〜50重量
%のZn−Al擬合金層、ついで吸水率が5〜50重量
%の水系塗料塗膜層、さらに溶剤系塗料塗膜層を設ける
ことを特徴とする鉄管の防食被覆方法。
1. An iron tube having a Zn—Al pseudo alloy layer having an Al content of 15 to 50% by weight, a water-based coating layer having a water absorption of 5 to 50% by weight, and a solvent-based coating layer. An anticorrosion coating method for an iron pipe, which is provided.
【請求項2】 前記Zn−Al擬合金層におけるAl含
有率が20〜40重量%である請求項1記載の防食被覆
方法。
2. The anticorrosion coating method according to claim 1, wherein the Zn-Al pseudo alloy layer has an Al content of 20 to 40% by weight.
【請求項3】 前記水系塗料塗膜層の吸水率が10〜4
0重量%である請求項1記載の防食被覆方法。
3. The water-based paint film layer having a water absorption of 10 to 4
The anticorrosion coating method according to claim 1, wherein the amount is 0% by weight.
【請求項4】 前記水系塗料塗膜層がアクリル系エマル
ジョン塗料からの塗膜層である請求項1記載の防食被覆
方法。
4. The anticorrosion coating method according to claim 1, wherein the water-based paint film layer is a paint film layer made of an acrylic emulsion paint.
【請求項5】 前記溶剤系塗料塗膜層が、エポキシ樹脂
塗料、ウレタン樹脂塗料、アクリル樹脂塗料またはフタ
ル酸樹脂塗料からの塗膜層である請求項1記載の防食被
覆方法。
5. The anticorrosion coating method according to claim 1, wherein the solvent-based paint film layer is a paint film layer made of an epoxy resin paint, a urethane resin paint, an acrylic resin paint, or a phthalic acid resin paint.
【請求項6】 鉄管上に、Al含有率が15〜50重量
%のZn−Al擬合金層、ついで吸水率が5〜50重量
%の水系塗料塗膜層、さらに溶剤系塗料塗膜層を設けて
なる防食被覆鉄管。
6. An iron-tube having a Zn—Al pseudo alloy layer having an Al content of 15 to 50% by weight, a water-based coating layer having a water absorption of 5 to 50% by weight, and a solvent-based coating layer. An anticorrosion coated iron tube provided.
【請求項7】 前記Zn−Al擬合金層におけるAl含
有率が20〜40重量%である請求項6記載の防食被覆
鉄管。
7. The anticorrosion coated iron pipe according to claim 6, wherein the Al content in the Zn—Al pseudo alloy layer is 20 to 40% by weight.
【請求項8】 前記水系塗料塗膜層の吸水率が10〜4
0重量%である請求項6記載の防食被覆鉄管。
8. The water-based paint film layer having a water absorption of 10 to 4
The anticorrosion-coated iron pipe according to claim 6, which is 0% by weight.
【請求項9】 前記水系塗料塗膜層がアクリル系エマル
ジョン塗料からの塗膜層である請求項6記載の防食被覆
鉄管。
9. The anticorrosion coated iron pipe according to claim 6, wherein the water-based paint film layer is a paint film layer made of an acrylic emulsion paint.
【請求項10】 前記溶剤系塗料塗膜層が、エポキシ樹
脂塗料、ウレタン樹脂塗料、アクリル樹脂塗料またはフ
タル酸樹脂塗料からの塗膜層である請求項6記載の防食
被覆鉄管。
10. The anticorrosion coated iron pipe according to claim 6, wherein the solvent-based paint film layer is a paint film layer made of an epoxy resin paint, a urethane resin paint, an acrylic resin paint or a phthalic acid resin paint.
JP09073516A 1997-03-26 1997-03-26 Corrosion-resistant coating method of iron pipe and anti-corrosion coated iron pipe Expired - Fee Related JP3108645B2 (en)

Priority Applications (1)

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JP09073516A JP3108645B2 (en) 1997-03-26 1997-03-26 Corrosion-resistant coating method of iron pipe and anti-corrosion coated iron pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP09073516A JP3108645B2 (en) 1997-03-26 1997-03-26 Corrosion-resistant coating method of iron pipe and anti-corrosion coated iron pipe

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JPH10264301A true JPH10264301A (en) 1998-10-06
JP3108645B2 JP3108645B2 (en) 2000-11-13

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Country Link
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JP2004223429A (en) * 2003-01-24 2004-08-12 Kubota Corp Method for corrosion prevention of cast iron pipe, and cast iron pipe subjected to corrosion prevention
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JP2018043347A (en) * 2016-09-12 2018-03-22 日本電信電話株式会社 Coating film structure

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