JPH10230378A - Forming method, combining method and combining device using this forming method - Google Patents

Forming method, combining method and combining device using this forming method

Info

Publication number
JPH10230378A
JPH10230378A JP3589197A JP3589197A JPH10230378A JP H10230378 A JPH10230378 A JP H10230378A JP 3589197 A JP3589197 A JP 3589197A JP 3589197 A JP3589197 A JP 3589197A JP H10230378 A JPH10230378 A JP H10230378A
Authority
JP
Japan
Prior art keywords
vibration
fastening
ultrasonic
laser beam
applying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP3589197A
Other languages
Japanese (ja)
Inventor
Teruo Maruyama
照雄 丸山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP3589197A priority Critical patent/JPH10230378A/en
Publication of JPH10230378A publication Critical patent/JPH10230378A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/474Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/346Working by laser beam, e.g. welding, cutting or boring in combination with welding or cutting covered by groups B23K5/00 - B23K25/00, e.g. in combination with resistance welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60Riveting or staking
    • B29C65/601Riveting or staking using extra riveting elements, i.e. the rivets being non-integral with the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60Riveting or staking
    • B29C65/601Riveting or staking using extra riveting elements, i.e. the rivets being non-integral with the parts to be joined
    • B29C65/602Riveting or staking using extra riveting elements, i.e. the rivets being non-integral with the parts to be joined using hollow rivets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60Riveting or staking
    • B29C65/606Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/72Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by combined operations or combined techniques, e.g. welding and stitching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/21Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/814General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
    • B29C66/8141General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
    • B29C66/81411General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
    • B29C66/81421General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
    • B29C66/81423General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being concave
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/06Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/1487Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation making use of light guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1629Laser beams characterised by the way of heating the interface
    • B29C65/1654Laser beams characterised by the way of heating the interface scanning at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/14Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using wave energy, i.e. electromagnetic radiation, or particle radiation
    • B29C65/16Laser beams
    • B29C65/1687Laser beams making use of light guides

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Health & Medical Sciences (AREA)
  • Electromagnetism (AREA)
  • Toxicology (AREA)
  • Plasma & Fusion (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Laser Beam Processing (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To simultaneously satisfy high joining strength and high joining preci sion and to obtain the constructing method of combination having high productiv ity by locally irradiating an energy beam on the rivet member inserted into a work to heat and applying an impressing force or vibration with a punch to the heated part. SOLUTION: First, the energy beam 19 is started to irradiate under the state not bringing an ultrasonic horn 8 into contact with a combining part 3. The joining interface in the vicinity of the combining part 3 is locally heated by irradiating the energy beam 19 to reduce a deformation resistance. Since the process occurs instantaneously, the ultrasonic horn 8 is rapidly descended. The ultrasonic vibration (e.g. the vibration of several microns to several ten microns) having the effect of the improvement of fluidity or the like due to the breakage of an oxide film and the generation of the heat by vibration in addition to thermal energy given with the energy beam 19 is applied to the joining interface. Consequently, the tip end of the combining part 3 is plastically made to flow and deformed.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、成形方法及びそれ
を用いた締結方法に関するものであり、さらにこれらの
方法を用い従来の接合プロセスではできなかった恒久的
な締結を可能とする締結装置を提案するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molding method and a fastening method using the same. Further, the present invention relates to a fastening device which enables permanent fastening which cannot be performed by a conventional joining process by using these methods. It is a suggestion.

【0002】[0002]

【従来の技術】現在、多種多様な接合技術が実用化され
ている。しかし、単に汎用の材料や部品を組み合わせた
り複雑構造にするという意味では、それぞれの接合技術
はほとんど完成の域にあるといっても過言ではない。そ
こでは同一原理の接合法であっても、多様な方式が開発
・実用化されており、また、合理化され、コンピュータ
を活用した自動化が進められている。
2. Description of the Related Art At present, various joining techniques are in practical use. However, it is not an exaggeration to say that the respective joining technologies are almost completed in the sense of simply combining general-purpose materials and parts or forming a complicated structure. There, various methods have been developed and put into practical use, even with the same principle of joining methods, and they have been rationalized and automated using computers.

【0003】接合部分が半永久的に結合機能を失わない
ことが前提となる接合が恒久的接合であり、例えば各種
の建築,橋梁,船舶など大型のものからメカトロニクス
技術が結集されたVTR,FDD,DVD等に至るま
で、幅広く用いられている。この工法は、その対象の寿
命がつきるまで接合界面は安定でなければならない。
[0003] Permanent bonding is premised on the premise that the bonding portion does not lose the bonding function semi-permanently. For example, VTRs, FDDs, and VTRs in which mechatronics technology is assembled from large-scale structures such as various types of buildings, bridges, and ships. It is widely used up to DVDs and the like. In this method, the bonding interface must be stable until the life of the object is reached.

【0004】かしめ継ぎ締結は、板の穴と軸状の突起部
とを組み合わせ、板の上面に突出する部分を潰すことで
高い結合強度で締結する方法である。一方、リベット接
合は、広義には上記かしめ継ぎ締結に含まれるが、締結
要素としてリベットを用い、リベットの頂部または脚部
を塑性変形することにより、2枚以上の板状部品を締結
するものである。いずれも締結材料に素材の形状・外観
と異なった大きな塑性変形を与える工法であり、恒久的
に高い接合強度が期待される。
[0004] The caulking joint is a method in which a hole of a plate is combined with a shaft-shaped projection, and a portion protruding from the upper surface of the plate is crushed to perform the fastening with high bonding strength. On the other hand, rivet joining, which is broadly included in the above-described caulking joint, is to join two or more plate-shaped parts by using a rivet as a fastening element and plastically deforming the top or leg of the rivet. is there. In each case, a large plastic deformation different from the shape and appearance of the material is given to the fastening material, and a permanently high joining strength is expected.

【0005】近年両工法を融合した工法も実用化されて
いる。すなわち、基材をプレス加工する段階で、締結し
たい2つの部材の一方にリベット形状の突起物を成形す
ることにより、リベット部材の挿入作業を省略した締結
が可能である。
[0005] In recent years, a construction method combining the two construction methods has been put into practical use. That is, at the stage of pressing the base material, a rivet-shaped protrusion is formed on one of the two members to be fastened, thereby enabling fastening without inserting the rivet member.

【0006】近年、OA・AV商品のマイクロ機構部品
の組立工程において、上述した恒久的接合の手段である
かしめ接合、リベット接合、あるいは両者を融合した工
法が重要な役割を荷う様になっている。その理由は、こ
れらの商品は組立後再度2物体に解体したり分離したり
する個所が少ないため、上記工法の採用により、組立行
程の大幅な短縮化とコストダウンが図れるからである。
In recent years, in the process of assembling micromechanical parts of OA / AV products, the above-mentioned means of permanent joining, ie, caulking joining, rivet joining, or a method of combining the two have played an important role. I have. The reason for this is that there are few places where these products are disassembled or separated into two objects again after assembling, so that the use of the above-described method can greatly reduce the assembling process and cost.

【0007】しかし、OA・AV商品の近年のミクロ・
ファイン化にともない、かしめ接合も高い精度が要求さ
れる様になってきた。たとえば、デジタル・ビデオ・カ
セット(DVC)等で代表される様に、増々小型化する
VTRのテープガイド系は、リミッタポスト,インピー
ダンスローラ,ピンチローラ等、約20個所に及ぶテー
プガイド要素より構成される。個々のテープガイド要素
は、その機能に応じて、基準となるシャーシに対して適
切な傾斜角をもって組み立てられており、テープが走行
するとき、テープがねじれることなく所定の走行位置を
占める様に幾何学的な条件によって設定されねばならな
い。したがって、これらのテープガイド要素の角度・位
置は極めて高い締結精度が要求される。これらのテープ
ガイド要素を、リベット部材の機能も兼ねて、シャーシ
に恒久的接合により締結する場合を考えてみる。
[0007] However, the recent micro-
Higher precision has been required for caulking as well as finer design. For example, as typified by a digital video cassette (DVC) or the like, a tape guide system of a VTR which is increasingly miniaturized is constituted by a tape guide element extending to about 20 places such as a limiter post, an impedance roller, and a pinch roller. You. Each tape guide element is assembled with an appropriate inclination angle with respect to a reference chassis according to its function, and when the tape runs, it is geometrically shaped so that the tape occupies a predetermined running position without twisting. Must be set according to scientific conditions. Therefore, the angles and positions of these tape guide elements require extremely high fastening accuracy. Consider the case where these tape guide elements are also fastened to the chassis by permanent bonding, also serving as rivet members.

【0008】さて、リベット接合に関しては従来各種の
方式が生産現場で用いられている。図9に示すハンマー
式はポンチ151をリベット材152の軸方向に移動さ
せ、リベット材152の頭に衝突させることにより、リ
ベット先端を半径方向に圧延させ、部材153,154
を締結する工法である。衝撃的荷重を利用するため、た
とえワークピースの保持具を頑強に補強しても、金属組
織の不均一な圧縮変形をともなうため、高い締結精度を
得るのは困難であった。
[0008] Now, various types of rivet bonding have conventionally been used at production sites. In the hammer type shown in FIG. 9, the punch 151 is moved in the axial direction of the rivet material 152 and collides with the head of the rivet material 152, thereby rolling the rivet tip in the radial direction.
Is a method of concluding. It is difficult to obtain high fastening accuracy because the metal structure is unevenly deformed even if the holder of the workpiece is stiffly reinforced by using the impact load, even if the holder for the work piece is stiffly reinforced.

【0009】上記ハンマー式に代わる工法として、図1
0で示す様に、ポンチ155の先端とリベット156の
頭を接触させた状態でポンチ155を旋回運動させ、部
材157,158を締結させるダウエル式、あるいはロ
ゼット式と呼ばれるリベット方式が実用化されている。
これらの方式では金属の組織構造の変化が比較的少ない
が、しかしそれでも精度は0.01mm程度が限界であ
った。
As an alternative to the above-mentioned hammer method, FIG.
As shown by 0, a rivet method called a dowel type or a rosette type in which the punch 155 is swiveled while the tip of the punch 155 is in contact with the head of the rivet 156 to fasten the members 157 and 158 has been put into practical use. I have.
In these systems, the change in the metal structure is relatively small, but the accuracy is still limited to about 0.01 mm.

【0010】金属同志を比較的大きな外力を与えること
なく接合する方法として、超音波振動を用いた拡散接合
が実用化されている。たとえば、アルミの電解コンデン
サでは、化成箔(厚さ50〜100μm)とリードタブ
(厚さ150μm)の接合、あるいは陰極,陽極とリー
ドタブの接合等に用いられる。拡散接合は、超音波振動
によって酸化物あるいは有機被膜などの不純物が破壊分
散して表面が清浄化されることを利用するものである。
また脆弱な金属間化合物が形成されないため、加圧力や
印加時間が発熱効率を促し、ひいては塑性流動によって
原子結合あるいは原子間拡散が行われる。なお締結する
材料は、板厚が薄くなるほど振動エネルギーがごく短時
間に有効に作用するため接合性が向上する。逆に板厚が
大きくなると大きな加圧力と長い印加時間が必要とな
り、振動が効果的に作用せず、場合によっては振動が停
止したり、あるいは長時間印加すると亀裂や内部空隙が
生じる。一般的に小物,薄物,軟質材は、低出力,低加
圧力で接合ができるが、大物部品や厚肉で硬度の高い材
料になる程、拡散接合の適用は難しくなる。したがっ
て、金属材料を塑性変形させて部材を締結するリベット
方式に、この超音波による拡散接合を適用するのは困難
であった。
Diffusion bonding using ultrasonic vibration has been put to practical use as a method for bonding two metals without applying a relatively large external force. For example, in the case of an aluminum electrolytic capacitor, it is used for joining a chemical conversion foil (thickness: 50 to 100 μm) and a lead tab (thickness: 150 μm) or joining a cathode, anode and a lead tab. Diffusion bonding utilizes the fact that impurities such as oxides or organic films are destroyed and dispersed by ultrasonic vibration to clean the surface.
In addition, since a brittle intermetallic compound is not formed, the pressurizing force and the application time promote heat generation efficiency, and thus, atomic bonding or interatomic diffusion is performed by plastic flow. As for the material to be fastened, as the sheet thickness becomes thinner, the vibration energy is effectively applied in a very short time, so that the joining property is improved. Conversely, when the plate thickness is large, a large pressing force and a long application time are required, and the vibration does not work effectively. In some cases, the vibration stops, or a crack or an internal void is generated when the vibration is applied for a long time. In general, small, thin and soft materials can be joined with low output and low pressure. However, the application of diffusion bonding becomes more difficult as large parts and thicker and harder materials are used. Therefore, it has been difficult to apply the ultrasonic diffusion bonding to a rivet method in which members are fastened by plastically deforming a metal material.

【0011】プラスチックと金属、あるいは異質プラス
チック同士を締結させる工法として、従来から超音波ウ
ェルディング(溶着)が実用化されている。この工法は
接触面の接触・かい離(衝突効果)のために生じる発熱
による溶着現象を利用した工法(変形流動接合)であ
り、対象は低熱軟化点のプラスチック及びその複合材料
に限定される。
Ultrasonic welding (welding) has been practically used as a method for fastening plastic and metal or different plastics. This method is a method (deformation flow joining) utilizing a welding phenomenon due to heat generated due to contact and separation of the contact surfaces (collision effect), and is limited to plastics having a low heat softening point and composite materials thereof.

【0012】したがって、金属の塑性変形を利用して部
材を締結する例えばリベット工法に、この方式を適用す
るのは困難であった。
Therefore, it has been difficult to apply this method to, for example, a rivet method in which members are fastened by utilizing plastic deformation of metal.

【0013】[0013]

【発明が解決しようとする課題】本発明は、従来の機械
的なかしめ締結工法ではできなかった数ミクロン以下の
高い精度が得られると共に、超音波による拡散接合,超
音波ウェルダー等ではできなかった厚肉の金属を、たと
えばリベットの様な接合部材として用いることができる
恒久的接合工法とそれを具現化する装置を提供するもの
である。
According to the present invention, a high precision of several microns or less, which cannot be obtained by the conventional mechanical caulking method, can be obtained, and diffusion bonding by ultrasonic waves and ultrasonic welding can not be performed. An object of the present invention is to provide a permanent joining method in which a thick metal can be used as a joining member such as a rivet, and an apparatus for realizing the method.

【0014】[0014]

【課題を解決するための手段】本発明は、エネルギビー
ムと機械的な印加力を融合させて用いる締結方法を含む
新しい形状成形方法を提案するものである。
SUMMARY OF THE INVENTION The present invention proposes a new shape forming method including a fastening method using a fusion of an energy beam and a mechanically applied force.

【0015】例えば、具体的にはワークに挿入されたリ
ベット部材にエネルギービームを局所的に放射して加熱
すると共に、この加熱された部分にパンチによる印加力
あるいは振動を与えることにより、上記リベット部材の
加熱された部分の変形抵抗の減少を利用して塑性流動を
促し、部材の締結を行うものである。
For example, the rivet member inserted into the workpiece is heated by locally radiating an energy beam to the rivet member and applying an applied force or vibration to the heated portion by a punch. The plastic flow is promoted by utilizing the decrease in the deformation resistance of the heated portion to fasten the members.

【0016】さらに本発明を「超音波レーザ加工」とも
言うべき概念に限定すれば、リベット部材に局所的にレ
ーザビームを放射して加熱すると共に、ポンチ部材には
超音波振動が印加されたホーンを兼ねて用いる。
Further, if the present invention is limited to the concept of "ultrasonic laser processing", a laser beam is locally emitted to a rivet member to heat the rivet member, and a horn to which ultrasonic vibration is applied to a punch member. Is also used.

【0017】また、本発明の締結装置は互いに締結すべ
き複数の部材の少なくとも一対の接合界面の近傍にエネ
ルギービームを放射して加熱する加熱手段と、前記加熱
手段により軟化あるいは変形抵抗の減少した前記一対の
接合界面に相対的な印加力を与える加圧手段あるいは振
動を与える加振手段とを備えたものであり、最適には加
振手段であるポンチ部材の内部に、エネルギービームで
あるレーザビームの通路を形成し、このレーザビームが
前記接合界面で概略焦点を結ぶように前記レーザビーム
の照射手段の光学系を前記ポンチ部材の通路内に構成し
たものである。
Further, the fastening device of the present invention has a heating means for radiating and heating an energy beam near at least a pair of joining interfaces of a plurality of members to be fastened to each other, and the heating means has reduced softening or deformation resistance. A pressurizing means for applying a relative application force to the pair of bonding interfaces or a vibrating means for applying vibration, and optimally, a laser as an energy beam is provided inside a punch member as the vibrating means. A beam path is formed, and an optical system of the laser beam irradiation means is configured in the path of the punch member so that the laser beam is substantially focused at the bonding interface.

【0018】[0018]

【発明の実施の形態】上記目的を達成するために、本発
明の請求項1に記載の発明は、互いに締結すべき複数の
部材の少なくとも一対の接合界面の近傍に、エネルギー
ビームを放射して加熱することにより、加熱部分を軟化
あるいは変形抵抗を減少させると共に、前記一対の接合
界面に相対的な変形をもたらす印加力あるいは振動を与
えることにより、前記複数の部材を締結する締結方法で
あることを特徴とするものである。
In order to achieve the above object, the invention according to the first aspect of the present invention is to emit an energy beam near at least one pair of joining interfaces of a plurality of members to be fastened to each other. A fastening method for fastening the plurality of members by applying an applied force or vibration that causes the heated portion to soften or reduce deformation resistance by heating and that causes relative deformation to the pair of joining interfaces. It is characterized by the following.

【0019】本発明の請求項2に記載の発明は、複数の
部材がリベット部材とこのリベット部材と締結する被接
合部材とからなり、エネルギービームとしてレーザビー
ムを用いる締結方法であることを特徴とするものであ
る。
The invention according to a second aspect of the present invention is characterized in that the plurality of members are a rivet member and a member to be joined fastened to the rivet member, and the method is a fastening method using a laser beam as an energy beam. Is what you do.

【0020】エネルギービームとしてのレーザはYAG
固体レーザ,GaAs半導体レーザ,液体レーザ,CO
あるいはエキシマ気体レーザ等のいずれも用いること
ができる。OA・AC商品におけるマイクロ部品の場合
は、波長の短いYAGレーザ,クリーンレーザ等が好ま
しい。また、大型部品を対象とする場合は、エネルギビ
ームとして電子ビームを用いてもよい。
The laser as the energy beam is YAG
Solid laser, GaAs semiconductor laser, liquid laser, CO
2 or an excimer gas laser can be used. In the case of micro parts in OA / AC products, a YAG laser with a short wavelength, a clean laser, or the like is preferable. When a large component is used, an electron beam may be used as the energy beam.

【0021】本発明の請求項3に記載の発明は、リベッ
ト部材と被接合部材との接合界面近傍に超音波振動を与
えることを特徴とするものである。
According to a third aspect of the present invention, an ultrasonic vibration is applied to the vicinity of a joint interface between a rivet member and a member to be joined.

【0022】レーザ光による局所発熱効果と、超音波に
よる応力集中効果を組み合せることにより得られる相乗
効果により、レーザ加工,超音波加工がそれぞれ単独で
はできなかった締結工法ができる。
By the synergistic effect obtained by combining the local heating effect by the laser beam and the stress concentration effect by the ultrasonic wave, it is possible to perform a fastening method in which laser processing and ultrasonic processing cannot be performed independently.

【0023】本発明の請求項4に記載の発明は、超音波
振動を与える超音波ホーンを締結用のポンチ部材として
用いる締結方法であることを特徴とするものである。
According to a fourth aspect of the present invention, there is provided a fastening method using an ultrasonic horn for applying ultrasonic vibration as a punch member for fastening.

【0024】超音波振動とレーザ光を接合界面に与える
タイミングとして、まず最初にレーザ光で締結部を照射
した後、超音波振動を与える方が好ましい。僅かな時間
差であるが、レーザによる加熱により、接合界面の変形
抵抗が減少した状態で超音波振動を与えた方が、締結部
材に与える外力が小さくてすむ。その結果より高い精度
の締結ができる。
As the timing for applying ultrasonic vibration and laser light to the bonding interface, it is preferable to first irradiate the fastening portion with laser light and then apply ultrasonic vibration. Although there is a slight time difference, when the ultrasonic vibration is applied in a state where the deformation resistance of the bonding interface is reduced by the heating by the laser, the external force applied to the fastening member can be reduced. As a result, the fastening can be performed with higher accuracy.

【0025】また、超音波ホーンとしては、エキスポネ
ンシャル,ステップ,コニカルのいずれの形状でも用い
ることができる。超音波の周波数に満たない低い振動数
でも同様の効果は得られるが、やはり高い振動数の方が
締結作用としての効果は大きい。
As the ultrasonic horn, any of exponential, step and conical shapes can be used. Although the same effect can be obtained with a low frequency less than the frequency of the ultrasonic wave, the effect as a fastening action is larger at a higher frequency.

【0026】本発明の請求項5に記載の発明は、ポンチ
部材の内部空間をレーザビームを通過せしめて接合界面
近傍において合焦せしめる締結方法であることを特徴と
するものである。
The invention according to claim 5 of the present invention is characterized in that it is a fastening method in which a laser beam is passed through the internal space of the punch member to focus on the vicinity of the joining interface.

【0027】本発明の請求項6に記載の発明は、部材の
成形すべき部分にレーザビームを放射して加熱すること
により、加熱部分を軟化あるいは変形抵抗を減少させる
と共に、前記成形すべき部分に超音波ホーンによる振動
を与えて塑性変形させることにより、所定の形状を成形
する成形方法であることを特徴とするものである。
According to a sixth aspect of the present invention, a member to be formed is irradiated with a laser beam and heated to soften or reduce resistance to deformation of the heated portion and to reduce the deformation resistance. The present invention is characterized in that it is a forming method of forming a predetermined shape by giving a vibration by an ultrasonic horn to plastic deformation.

【0028】本発明の請求項7に記載の発明は、互いに
締結すべき複数の部材の少なくとも一対の接合界面の近
傍にエネルギービームを放射して加熱する加熱手段と、
前記加熱手段により軟化あるいは変形抵抗の減少した前
記一対の接合界面に相対的な印加力を与える加圧手段あ
るいは振動を与える加振手段とを備えた締結装置である
ことを特徴とするものである。
According to a seventh aspect of the present invention, there is provided a heating means for radiating and heating an energy beam near at least a pair of bonding interfaces of a plurality of members to be fastened to each other;
It is a fastening device comprising a pressurizing means for applying a relative applied force to the pair of bonding interfaces, which has been softened or reduced in deformation resistance by the heating means, or a vibration means for applying vibration. .

【0029】本発明の請求項8に記載の発明は、加熱手
段がレーザビーム照射手段である締結装置であることを
特徴とするものである。
The invention according to claim 8 of the present invention is characterized in that the heating means is a fastening device which is a laser beam irradiation means.

【0030】本発明の請求項9に記載の発明は、加振手
段が超音波加振手段である締結装置であることを特徴と
するものである。
The invention according to claim 9 of the present invention is characterized in that the vibration means is a fastening device which is an ultrasonic vibration means.

【0031】本発明の請求項10に記載の発明は、超音
波加振手段の超音波ホーンが前記一対の接合界面を加振
するためのポンチ部材を構成する締結装置であることを
特徴とするものである。
The invention according to claim 10 of the present invention is characterized in that the ultrasonic horn of the ultrasonic vibration means is a fastening device constituting a punch member for vibrating the pair of joint interfaces. Things.

【0032】本発明の請求項11に記載の発明は、一対
の接合界面に相対的な印加力を与える加圧手段あるいは
振動を与える加振手段であるポンチ部材の内部にレーザ
ビーム照射手段からのレーザビームの通路を形成し、こ
のレーザビームが接合界面で概略焦点を結ぶように、前
記レーザビーム照射手段の光学系を前記ポンチ部材の前
記通路内に構成したことを特徴とする締結装置であるこ
とを特徴とするものである。
According to an eleventh aspect of the present invention, a laser beam irradiating means is used to press the inside of a punch member which is a pressing means for applying a relative application force to a pair of bonding interfaces or a vibrating means for applying vibration. A fastening device, wherein a passage for a laser beam is formed, and an optical system of the laser beam irradiation means is configured in the passage of the punch member so that the laser beam is substantially focused at a bonding interface. It is characterized by the following.

【0033】本発明により、たとえば従来の機械的なか
しめ工法、あるいは超音波振動による拡散接合等ではで
きなかった圧肉金属材料を締結材として用いた高精度接
合が可能となる。
According to the present invention, it is possible to perform high-precision joining using a hardened metal material as a fastening material, which cannot be achieved by, for example, a conventional mechanical caulking method or diffusion joining by ultrasonic vibration.

【0034】以下、本発明の一実施の形態における締結
装置を図1及びその部分拡大図の図2−1〜図2−3を
もとに、VTRのテープ走行系に適用した事例について
説明する。図1は締結装置及びそれに用いられる超音波
ホーンの振動モード図である。
Hereinafter, an example in which the fastening device according to an embodiment of the present invention is applied to a tape traveling system of a VTR based on FIG. 1 and FIGS. . FIG. 1 is a vibration mode diagram of the fastening device and the ultrasonic horn used therein.

【0035】1はテープガイド要素であるポストであ
り、金属のリベット部材も兼ねている。2は前記ポスト
1の中間部に形成されたフランジ部、3はシャーシ4に
収納される部分で接合部、5はテープが走行するガイド
部である。前記フランジ部2,接合部3,ガイド部5で
ポスト1を構成している。なお、塑性変形が与えられる
締結部3近傍(被締結部材であるシャーシ4も含む)を
接合界面6(拡大図図2(a),(b),(c)におけ
る鎖線の楕円6で示す)と呼ぶことにする。また、締結
前,締結後を問わず、本発明ではこの部分を接合界面6
と呼ぶ。7は前記シャーシ4とポスト1を保持するため
の当て盤、8はポンチ部材も兼ねた超音波ホーン、9は
この超音波ホーンを駆動する振動子、10は超磁歪素
子、11は永久磁石、12はピックアップコイルであ
る。10,11,12で前記振動子9を構成している。
13は超音波ホーンの下端支持部、14は上端支持部、
15,16,17は前記超音波ホーン8を支持し、収納
するホルダー、18は超磁歪素子10への収納ケースで
ある。前記超音波ホーン8の内面の上部は円筒形状、下
部は円錐形状にくり抜かれており、レーザビーム19の
通路を内部に持つ固定パイプ20が収納されている。2
1はこの固定パイプ20の上部に配置された折り返しミ
ラー、22は前記固定パイプの下端部に設けられた焦光
レンズである。
Reference numeral 1 denotes a post as a tape guide element, which also serves as a metal rivet member. Reference numeral 2 denotes a flange portion formed at an intermediate portion of the post 1, reference numeral 3 denotes a portion accommodated in the chassis 4, and reference numeral 5 denotes a guide portion through which the tape runs. The post 1 is composed of the flange portion 2, the joint portion 3, and the guide portion 5. The vicinity of the fastening portion 3 to which plastic deformation is applied (including the chassis 4 to be fastened) includes a bonding interface 6 (shown by a chain line ellipse 6 in enlarged views 2 (a), (b) and (c)). I will call it. In addition, regardless of before or after the fastening, in the present invention, this portion is connected to the bonding interface 6.
Call. 7 is a backing plate for holding the chassis 4 and the post 1, 8 is an ultrasonic horn also serving as a punch member, 9 is a vibrator for driving the ultrasonic horn, 10 is a giant magnetostrictive element, 11 is a permanent magnet, Reference numeral 12 denotes a pickup coil. The vibrator 9 is constituted by 10, 11, and 12.
13 is the lower end support of the ultrasonic horn, 14 is the upper end support,
Reference numerals 15, 16, and 17 denote holders that support and store the ultrasonic horn 8, and 18 denotes a storage case in the giant magnetostrictive element 10. An upper portion of the inner surface of the ultrasonic horn 8 is hollowed out in a cylindrical shape, and a lower portion thereof is hollowed out in a conical shape. 2
Reference numeral 1 denotes a folding mirror disposed above the fixed pipe 20, and reference numeral 22 denotes a focal lens provided at a lower end of the fixed pipe.

【0036】前記超音波ホーン8の下端面23は、前記
接合部3を包み込む様に、内面が円錐形状となってい
る。またこの接合部3を前記超音波ホーン8が上部から
押しつけた状態、あるいは僅かに離れた状態で、前記接
合部3の上端部で前記レーザビーム19が概略焦点を結
ぶ様に、前記焦光レンズ22が配置されている。また、
前記焦光レンズ22と前記折り返しミラー21が装着さ
れた前記固定パイプ20は、前記超音波ホーン8に対し
て非接触で配置されているため、前記超音波ホーン8の
振動の影響を受けることはない。
The inner surface of the lower end surface 23 of the ultrasonic horn 8 has a conical shape so as to surround the joint portion 3. In a state in which the ultrasonic horn 8 presses the joint 3 from above or in a state where the ultrasonic horn 8 is slightly away from the joint, the focusing lens is formed so that the laser beam 19 is approximately focused at the upper end of the joint 3. 22 are arranged. Also,
Since the fixed pipe 20 on which the focusing lens 22 and the folding mirror 21 are mounted is disposed in non-contact with the ultrasonic horn 8, the fixed pipe 20 is not affected by the vibration of the ultrasonic horn 8. Absent.

【0037】図2(a),(b),(c)は、締結部3
近傍の加工開始から加工終了までの部分拡大図を示す。
本実施形態における締結のプロセスは、最初図2(a)
に示すごとく、前記超音波ホーン8を前記締結部3に接
触させない状態で、前記レーザ19を放射させることか
らスタートした。前記締結部3近傍の前記接合界面6
は、前記レーザ19の放射によって局所的に加熱され、
変形抵抗が減少する。上記、プロセスは瞬時にして起こ
るため、前記超音波ホーン8と前記締結部3の相対位置
ば図2(b)の様になるように、すみやかに下降させ
る。前記接合界面6には、レーザ19によって与えられ
る熱エネルギーに加えて、酸化被膜の破壊と振動発熱に
よる流動性の向上等の効果を持つ超音波振動(数ミクロ
ンから数十ミクロンの振幅)が印加される。その結果締
結部3の先端は塑性流動し、図2(c)の先端部26の
ごとく変形する。
FIGS. 2A, 2B and 2C show the fastening portion 3
FIG. 3 shows a partially enlarged view of the vicinity from the start of processing to the end of processing.
First, the fastening process in the present embodiment is performed as shown in FIG.
As shown in (1), the operation was started by emitting the laser 19 in a state where the ultrasonic horn 8 was not brought into contact with the fastening portion 3. The bonding interface 6 near the fastening portion 3
Is locally heated by the radiation of the laser 19,
Deformation resistance is reduced. Since the above process occurs instantaneously, the ultrasonic horn 8 and the fastening portion 3 are immediately lowered so that the relative position is as shown in FIG. 2B. Ultrasonic vibration (amplitude of several microns to several tens of microns) is applied to the bonding interface 6 in addition to the thermal energy given by the laser 19, which has the effect of breaking down the oxide film and improving the fluidity due to vibration heat generation. Is done. As a result, the tip of the fastening portion 3 plastically flows, and is deformed like the tip portion 26 in FIG.

【0038】本実施形態では、上述した様にレーザ光と
超音波振動を僅かの時間差を設けて締結部材に与えるこ
とにより、締結部材に与える外力を僅少化させ、より高
い締結精度を得ることができた。
In the present embodiment, as described above, by applying the laser beam and the ultrasonic vibration to the fastening member with a slight time difference, the external force applied to the fastening member can be reduced, and higher fastening accuracy can be obtained. did it.

【0039】さて従来のリベット締結では、下穴の精度
が締結精度(たとえばポスト1の垂直度)に大きく影響
を与える。本発明の工法ではリベット(締結部3)と下
穴のギャップに、塑性流動した金属が抵抗なく流動する
ために、締結精度は本質的に下穴精度の影響を受けな
い。したがって、本発明を用いれば、任意の傾斜角のポ
ストを締結できる。
In the conventional rivet fastening, the precision of the pilot hole greatly affects the fastening accuracy (for example, the verticality of the post 1). In the method of the present invention, since the plastically flowing metal flows into the gap between the rivet (fastening portion 3) and the pilot hole without resistance, the fastening accuracy is not essentially affected by the pilot hole accuracy. Therefore, according to the present invention, a post having an arbitrary inclination angle can be fastened.

【0040】また、前記固定パイプ20と前記超音波ホ
ーン8の内面の間はパージガス(N ガス)の流通路2
4となっており、パージガスは前記ホルダー15に形成
されたガス吸入孔25から図1の矢印Bのごとく流入
し、前記超音波ホーン8の上部から中間部を経て、前記
超音波ホーン8の下端部から大気中へ流出する。このパ
ージガスにより、加工時に僅かに発生する蒸発した金属
分子を含む煙と溶融飛散物の前記焦光レンズ22への付
着を防止する。したがって、前記焦光レンズ22の汚れ
によるレーザ出力の低下を防止できる。
The fixed pipe 20 and the ultrasonic hose
Purge gas (N) 2Gas) flow path 2
4 and the purge gas is formed in the holder 15
From the gas inlet hole 25 as indicated by the arrow B in FIG.
Then, from the upper part of the ultrasonic horn 8 through the middle part,
It flows out from the lower end of the ultrasonic horn 8 into the atmosphere. This pa
Evaporating metal that is slightly generated during processing
Attachment of smoke containing molecules and molten scattered matter to the focal lens 22
Prevent wearing. Therefore, the dirt on the focusing lens 22
Can be prevented from lowering the laser output.

【0041】なお、用途によっては、焦光レンズ22の
汚れを防止する上記バージガスを兼ねて、加工効率をア
ップするアシストガス(たとえば酸素)を用いてもよ
い。
In some applications, an assist gas (eg, oxygen) may be used to increase the processing efficiency, also serving as the above-mentioned barge gas for preventing contamination of the focal lens 22.

【0042】なお、本実施形態では超音波振動は縦振動
を用いた。図1で示す様に、支持点13,14を節とす
る様な振動モードを持ち、下端面23で最大振幅となる
様なホーンの形状となっている。さて、本発明を実施す
る上で、レーザに与える光エネルギーの大きさと、超音
波ホーンに与える振動エネルギーの大きさをどの程度の
大きさに設定するかが重要な課題となる。実施例では、
一定の加工時間のもとで次の様にレーザ光源と振動子に
与える電力の大きさを設定した。
In this embodiment, longitudinal vibration is used as the ultrasonic vibration. As shown in FIG. 1, the horn has a vibration mode in which the support points 13 and 14 are nodes, and has a horn shape such that the lower end face 23 has a maximum amplitude. In carrying out the present invention, it is important to determine the magnitude of the light energy given to the laser and the magnitude of the vibration energy given to the ultrasonic horn. In the example,
The power applied to the laser light source and the vibrator under a certain processing time was set as follows.

【0043】 レーザ光源に与える電力としては、超
音波振動を与えない状態で、接合界面が溶融状態になる
手前の電力値を選ぶ。
As the electric power to be applied to the laser light source, an electric power value before the bonding interface is melted in a state where ultrasonic vibration is not applied is selected.

【0044】 上記条件下で、超音波ホーンの先端を
適度な加工力でもって被接合面に押しつけながら、振動
子に与える電力を設定する。
Under the above conditions, the power to be applied to the vibrator is set while pressing the tip of the ultrasonic horn against the surface to be joined with an appropriate processing force.

【0045】上記を繰り返すことにより、最適条件
を見い出していった。なお、前記超音波ホーン8に与え
る振動は、縦振動,ねじり振動のいずれでもよいが、ね
じり振動を適用すれば部材間に与える印加力をより小さ
くできるため、より高い精度の締結ができる。また、こ
のねじり振動に縦振動を重ね合せた複合振動を用いれば
より効果的である。超音波振動子は従来から振動加工に
よく用いられるランジュバン型でもよいが実施例では超
磁歪型を用いた。ランジュバン型と比べて300℃以上
のキューリー点を持つ超磁歪素子の採用により、加工時
の発熱でホーンが温度上昇しても十分な信頼性を保つこ
とができる。
By repeating the above, optimum conditions were found. The vibration applied to the ultrasonic horn 8 may be either a longitudinal vibration or a torsional vibration. However, if the torsional vibration is applied, the applied force between the members can be reduced, so that the fastening can be performed with higher precision. It is more effective to use a composite vibration in which the torsional vibration is superimposed on the longitudinal vibration. The ultrasonic vibrator may be of the Langevin type, which is conventionally used for vibration machining, but in the embodiment, the giant magnetostrictive type was used. By employing a giant magnetostrictive element having a Curie point of 300 ° C. or more as compared with the Langevin type, sufficient reliability can be maintained even if the horn rises in temperature due to heat generated during processing.

【0046】図3は図1に示す締結装置の超音波ホーン
8の下端部近傍に排気ダクト27を設けた場合を示す。
締結部材は溶融状態にする必要はないため、通常のレー
ザ加工と比べて、金属分子を含む煙や飛散物は極めて少
ない。しかしこの様に外部に排気源を持つ排気ダクトを
設けて締結部3の近傍を吸引すれば、よりクリーンな周
辺環境を維持することができる。なお、前述した様に本
実施形態では前記焦光レンズ22の汚れを防止するため
のパージガスを前記超音波ホーン8の内部に流している
が、前記超音波ホーン8の下端部に開孔部28を形成し
ておけば、パージガスをスムーズに排気することができ
る。
FIG. 3 shows a case where an exhaust duct 27 is provided near the lower end of the ultrasonic horn 8 of the fastening device shown in FIG.
Since the fastening member does not need to be in a molten state, the amount of smoke and scattered matter containing metal molecules is extremely small as compared with ordinary laser processing. However, if an exhaust duct having an exhaust source is provided outside and the vicinity of the fastening portion 3 is sucked, a cleaner surrounding environment can be maintained. As described above, in the present embodiment, the purge gas for preventing the dirt on the focusing lens 22 is flowed into the ultrasonic horn 8, but the opening portion 28 is formed at the lower end of the ultrasonic horn 8. Is formed, the purge gas can be smoothly exhausted.

【0047】図4は本発明の第二の実施形態を示すもの
で、複数の板状の部材をリベット締結する場合に本発明
の工法を用いた場合を示す。30はソリッドリベット、
31は被締結部材である部材A、32は部材B、33は
当て盤である。34はポンチ部材(たとえば超音波ホー
ン)、35はレーザ光である。この場合でも本発明を用
いれば、リベット30と前記被締結部材A31,B32
に与える外力を小さくできるために、部材A31,B3
2の相対位置を高精度に保ったままで両部材を締結でき
る。
FIG. 4 shows a second embodiment of the present invention, in which the method of the present invention is used to rivet a plurality of plate-shaped members. 30 is a solid rivet,
31 is a member A which is a member to be fastened, 32 is a member B, and 33 is a backing plate. 34 is a punch member (for example, an ultrasonic horn), and 35 is a laser beam. Even in this case, if the present invention is used, the rivet 30 and the members to be fastened A31, B32
To reduce the external force applied to the members A31, B3
Both members can be fastened while maintaining the relative position of 2 with high accuracy.

【0048】図5は本発明の第三の実施形態を示すもの
で、ポンチ部材側にレーザ光源を配置せずリベット側に
設けた場合を示す。41はポンチ部材(例えば超音波ホ
ーン)、42はリベットである。前記リベット42には
レーザ光43が放射される側を開孔側44、ポンチ側を
密閉側45とする中空穴46を形成している。47は部
材A、48は部材B、49は当て盤である。レーザ光4
3は前記リベット42の中空穴の内部に向かって放射さ
れ、ポンチ側の密閉端45すなわち接合界面の近傍を加
熱する。この加熱された部分にポンチ部材41による印
加力あるいは振動を与えることにより、塑性変形を行う
点は他の実施形態と同様である。
FIG. 5 shows a third embodiment of the present invention, in which a laser light source is not provided on the punch member side but is provided on the rivet side. 41 is a punch member (for example, an ultrasonic horn), and 42 is a rivet. The rivet 42 is formed with a hollow hole 46 having an opening 44 on the side from which the laser beam 43 is emitted and a sealing side 45 on the punch side. 47 is a member A, 48 is a member B, and 49 is a backing plate. Laser light 4
3 is radiated toward the inside of the hollow hole of the rivet 42 and heats the closed end 45 on the punch side, that is, the vicinity of the joint interface. As in the other embodiments, plastic deformation is performed by applying an applied force or vibration by the punch member 41 to the heated portion.

【0049】この様にレーザビームはポンチ部に形成す
る中空通路を利用しなくても本発明を実施できる。第三
の実施形態以外の方法として、たとえば、 超音波ホーンの先端を極力細径にして、その先端近
傍にレーザ光をスポット的に放射する。
As described above, the present invention can be practiced without using the hollow passage formed in the punch portion with the laser beam. As a method other than the third embodiment, for example, the tip of the ultrasonic horn is made as small as possible, and a laser beam is radiated as a spot near the tip.

【0050】 ホーンの先端近傍で、ホーンを覆う様
にリング状のレーザ光路を形成し、さらに接合界面近傍
でレーザ光がスポットになる様に集光させる(いずれも
図示せず)。
A ring-shaped laser light path is formed near the tip of the horn so as to cover the horn, and the laser light is focused so as to form a spot near the bonding interface (neither is shown).

【0051】等の方法が適用できる。なお、図6に示す
様に締結精度がそれ程いらない場合は、超音波ホーンを
用いる代りに、従来のハンマー式、タウエル式等をポン
チ部材36として用いて、そのポンチ部材の中空部をレ
ーザ光線37が通過できる構成にしてもよい。
The above method can be applied. In the case where the fastening accuracy is not so high as shown in FIG. 6, instead of using an ultrasonic horn, a conventional hammer type, Tawell type or the like is used as the punch member 36, and the hollow portion of the punch member is irradiated with a laser beam 37. May be allowed to pass.

【0052】以上、本発明をかしめ締結において実施し
た場合について説明してきたが、本発明は勿論他の用途
にも適用できる。
The case where the present invention is carried out by swaging is described above, but the present invention can of course be applied to other uses.

【0053】図7は、本発明の第四の実施形態を示す図
でワイヤーボンディング等を広義の意味で含む半田付に
適用する場合を示す。50は超音波ホーン、51は振動
子,52,53はホーンの支持部、55は前記超音波ホ
ーン50の固定側ハウジング、56はホーンの先端に設
けられた中空の振動ツール、57は前記固定側ハウジン
グ50に設けられた反射ミラー、58はレーザ光、5
9,60はそれぞれ被締結部材であるリード線と電極、
61は半田である。上記構成において、すでに集束した
レーザ光58は、反射ミラー57から中空の振動ツール
56の内部通路を経て、半田61に放射される。同時に
その接合界面には超音波振動が印加させるために、従来
の半田付以上の高い信頼性が得られる電極60とリード
線59の締結ができる。
FIG. 7 is a view showing a fourth embodiment of the present invention and shows a case where the present invention is applied to soldering which includes wire bonding in a broad sense. 50 is an ultrasonic horn, 51 is a vibrator, 52 and 53 are horn support parts, 55 is a fixed side housing of the ultrasonic horn 50, 56 is a hollow vibration tool provided at the tip of the horn, and 57 is the fixed vibrator. A reflecting mirror provided on the side housing 50, a laser beam 58,
Reference numerals 9 and 60 denote lead wires and electrodes which are members to be fastened,
61 is solder. In the above configuration, the laser beam 58 already focused is emitted from the reflection mirror 57 to the solder 61 via the internal passage of the hollow vibration tool 56. At the same time, since the ultrasonic vibration is applied to the joint interface, the electrode 60 and the lead wire 59 that can obtain higher reliability than conventional soldering can be fastened.

【0054】以上の実施形態で示した様に、超音波ホー
ンはこの様に横型で配置しても前述したかしめの工法は
実現できる。勿論縦型配置でも半田付等の工法は実現で
きる。
As shown in the above embodiment, the above-described caulking method can be realized even if the ultrasonic horn is arranged in a horizontal manner. Of course, a method such as soldering can be realized even in a vertical arrangement.

【0055】さて、本発明を適用することにより、任意
の形状を塑性変形で作りだす特殊加工もできる。図8
(a)は本発明を平坦化処理に用いた場合を示し、図8
(b)はその加工部分の部分拡大図である。
Now, by applying the present invention, it is possible to perform a special processing for producing an arbitrary shape by plastic deformation. FIG.
FIG. 8A shows a case where the present invention is used for a flattening process, and FIG.
(B) is a partially enlarged view of the processed part.

【0056】61は平坦化のためのポンチ部材を兼ねた
超音波ホーン、62はレーザ光、63は微小な凹凸面6
4を持つ部材である。前記超音波ホーン61は縦振動を
しながら、図8(b)中のC方向へ相対的に移動する。
この工法は部材の一部にエネルギービームを放射して加
熱することにより、加熱部分を軟化あるいは変形抵抗を
減少させると共に、前記加熱部に相対的な印加力あるい
は振動を与えるものである。すなわち、前記凹凸面64
には、超音波振動による縦振動に加えて、レーザ光が放
射させる。その結果部材63の変形抵抗が局所的に減少
し、すみやかに平坦加処理が促進される。なお、超音波
ホーン61はその先端形状を除いて、図1とほぼ同様の
構成を用いることができる。
Reference numeral 61 denotes an ultrasonic horn also serving as a punch member for flattening, 62 denotes a laser beam, and 63 denotes a minute uneven surface 6.
4 is a member. The ultrasonic horn 61 relatively moves in the direction C in FIG. 8B while performing longitudinal vibration.
This method radiates an energy beam to a part of the member and heats it, thereby softening or reducing the deformation resistance of the heated part and applying a relative applied force or vibration to the heating part. That is, the uneven surface 64
In addition, laser light is emitted in addition to longitudinal vibration caused by ultrasonic vibration. As a result, the deformation resistance of the member 63 is locally reduced, and the flattening process is promptly promoted. It should be noted that the ultrasonic horn 61 can have substantially the same configuration as that of FIG. 1 except for the tip shape.

【0057】[0057]

【発明の効果】以上のように本発明の適用により、たと
えば従来の機械式あるいはレーザ、超音波等ではできな
かった下記2つの要望、すなわち、 高い接合強度 高い接合精度 の上記を同時に満足できる極めて生産性の高い締結
工法が実現できる。本発明をたとえばかしめ締結工法に
用いれば、従来のリベット締結と変わらぬ強度を保ちつ
つ、数ミクロンオーダーの高い精度が得られる部材の締
結が実現できる。
As described above, by applying the present invention, for example, the following two demands, which could not be attained by a conventional mechanical method, laser, ultrasonic wave, or the like, that is, high bonding strength and high bonding accuracy can be simultaneously satisfied. A highly productive fastening method can be realized. If the present invention is used in, for example, a caulking method, it is possible to realize a member that can achieve high accuracy on the order of several microns while maintaining the same strength as conventional rivet fastening.

【0058】また、レーザ光源と超音波発振源のそれぞ
れの駆動条件を締結部材の材料の種類(金属・プラスチ
ック等)に合わせて、あらかじめ設定しておけば、1台
の締結装置で様々な締結作業を実現できる。また、通常
のレーザ加工の様な加工面における金属の溶融・飛散を
僅少にできるため、クリーンな作業環境が維持できる。
Further, if the respective driving conditions of the laser light source and the ultrasonic oscillation source are set in advance according to the kind of the material of the fastening member (metal, plastic, etc.), various fastenings can be performed by one fastening device. Work can be realized. In addition, since the melting and scattering of metal on a processing surface such as ordinary laser processing can be reduced, a clean working environment can be maintained.

【0059】さらに、本発明は上記締結工法以外にも、
微少で高精度が要求される任意形状の創成加工、例えば
超平坦化処理等にも適用することができ、その効果は絶
大である。
Further, in addition to the above-mentioned fastening method, the present invention
The present invention can be applied to creation processing of an arbitrary shape requiring minute and high precision, for example, ultra-flattening processing, and the effect is enormous.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の第一の実施形態による締結装置及びそ
れに用いる超音波ホーンの振動モード図
FIG. 1 is a vibration mode diagram of a fastening device according to a first embodiment of the present invention and an ultrasonic horn used therein.

【図2】(a)図1に示す締結装置による加工開始直後
の部分拡大図 (b)締結位置による加工中の部分拡大図 (c)締結位置による加工後の部分拡大図
2A is a partially enlarged view of the fastening device shown in FIG. 1 immediately after machining is started, and FIG. 2B is a partially enlarged view of the fastening position during machining.

【図3】図1に示す締結装置に排気ダクトを設けた図FIG. 3 is a diagram in which an exhaust duct is provided in the fastening device shown in FIG. 1;

【図4】本発明の第二の実施形態における締結装置の部
分拡大図
FIG. 4 is a partially enlarged view of a fastening device according to a second embodiment of the present invention.

【図5】本発明の第三の実施形態における締結装置の部
分拡大図
FIG. 5 is a partially enlarged view of a fastening device according to a third embodiment of the present invention.

【図6】本発明の第一,第二,第三の実施形態における
締結装置に通常のポンチ部材を用いた図
FIG. 6 is a diagram in which a normal punch member is used for the fastening device according to the first, second, and third embodiments of the present invention.

【図7】本発明の第四の実施形態における締結装置の正
面断面図
FIG. 7 is a front sectional view of a fastening device according to a fourth embodiment of the present invention.

【図8】(a)本発明の第五の実施形態における平坦化
処理示す正面断面図 (b)本図(a)の部分拡大図
8A is a front sectional view showing a planarization process according to a fifth embodiment of the present invention. FIG. 8B is a partially enlarged view of FIG.

【図9】従来のハンマー式のかしめ締結工法を示す図FIG. 9 is a diagram showing a conventional hammer-type caulking method.

【図10】従来のロゼット式のかしめ締結工法を示す図FIG. 10 is a view showing a conventional rosette-type caulking method.

【符号の説明】[Explanation of symbols]

1,4 複数の部材 6 接合界面 19 エネルギービーム 1,4 Plural members 6 Joining interface 19 Energy beam

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 互いに締結すべき複数の部材の少なくと
も一対の接合界面の近傍に、エネルギービームを放射し
て加熱することにより、加熱部分を軟化あるいは変形抵
抗を減少させると共に、前記一対の接合界面に相対的な
変形をもたらす印加力あるいは振動を与えることによ
り、前記複数の部材の締結を行うことを特徴とする締結
方法。
An energy beam is radiated and heated in the vicinity of at least one pair of joining interfaces of a plurality of members to be fastened to each other, thereby softening a heating portion or reducing deformation resistance, and further reducing the deformation resistance. A fastening method, wherein the plurality of members are fastened by applying an applied force or vibration that causes relative deformation of the plurality of members.
【請求項2】 複数の部材がリベット部材とこのリベッ
ト部材と締結する被接合部材とからなり、エネルギビー
ムとしてレーザビームを用いる請求項1記載の締結方
法。
2. The fastening method according to claim 1, wherein the plurality of members include a rivet member and a member to be joined fastened to the rivet member, and a laser beam is used as an energy beam.
【請求項3】 リベット部材と被接合部材との接合界面
近傍に超音波振動を与えることを特徴とする請求項2記
載の締結方法。
3. The fastening method according to claim 2, wherein ultrasonic vibration is applied to a vicinity of a joint interface between the rivet member and the member to be joined.
【請求項4】 超音波振動を与える超音波ホーンを締結
用のポンチ部材として用いることを特徴とする請求項3
記載の締結方法。
4. An ultrasonic horn for applying ultrasonic vibration is used as a punching member for fastening.
The fastening method described.
【請求項5】 ポンチ部材の内部空間をレーザビームを
通過せしめて前記接合界面近傍において合焦せしめるこ
とを特徴とする請求項4記載の締結方法。
5. The fastening method according to claim 4, wherein a laser beam is passed through an inner space of the punch member to focus on the vicinity of the bonding interface.
【請求項6】 部材の成形すべき部分に、レーザビーム
を放射して加熱することにより加熱部分を軟化あるいは
変形抵抗を減少させると共に、前記成形すべき部分に超
音波ホーンによる振動を与えて塑性変形させることによ
り、所定の形状を成形することを特徴とする成形方法。
6. A member to be formed is irradiated with a laser beam and heated to soften or reduce the deformation resistance of the heated portion. A forming method characterized by forming a predetermined shape by deforming.
【請求項7】 互いに締結すべき複数の部材の少なくと
も一対の接合界面の近傍にエネルギービームを放射して
加熱する加熱手段と、前記加熱手段により軟化あるいは
変形抵抗の減少した前記一対の接合界面に相対的な印加
力を与える加圧手段あるいは振動を与える加振手段とを
備えた締結装置。
7. A heating means for radiating and heating an energy beam near at least a pair of joining interfaces of a plurality of members to be fastened to each other, and a heating means for reducing the softening or deformation resistance by said heating means. A fastening device comprising a pressurizing means for applying a relative applied force or a vibrating means for applying vibration.
【請求項8】 加熱手段がレーザビーム照射手段である
請求項7記載の締結装置。
8. The fastening device according to claim 7, wherein the heating means is a laser beam irradiation means.
【請求項9】 加振手段が超音波加振手段である請求項
8記載の締結装置。
9. The fastening device according to claim 8, wherein the vibration means is an ultrasonic vibration means.
【請求項10】 超音波加振手段の超音波ホーンが前記
一対の接合界面を加振するためのポンチ部材を構成する
請求項9記載の締結装置。
10. The fastening device according to claim 9, wherein the ultrasonic horn of the ultrasonic vibration means constitutes a punch member for vibrating the pair of joining interfaces.
【請求項11】 一対の接合界面に相対的な印加力を与
える加圧手段あるいは振動を与える加振手段であるポン
チ部材の内部にレーザビーム照射手段からのレーザビー
ムの通路を形成し、このレーザビームが前記接合界面で
概略焦点を結ぶように、前記レーザビーム照射手段の光
学系を前記ポンチ部材の前記通路内に構成したことを特
徴とする請求項8記載の締結装置。
11. A path for a laser beam from a laser beam irradiation means is formed inside a punch member which is a pressurizing means for applying a relative applied force to a pair of bonding interfaces or a vibration means for applying vibration. 9. The fastening device according to claim 8, wherein an optical system of the laser beam irradiating means is arranged in the passage of the punch member so that a beam is substantially focused at the bonding interface.
JP3589197A 1997-02-20 1997-02-20 Forming method, combining method and combining device using this forming method Pending JPH10230378A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3589197A JPH10230378A (en) 1997-02-20 1997-02-20 Forming method, combining method and combining device using this forming method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3589197A JPH10230378A (en) 1997-02-20 1997-02-20 Forming method, combining method and combining device using this forming method

Publications (1)

Publication Number Publication Date
JPH10230378A true JPH10230378A (en) 1998-09-02

Family

ID=12454660

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JPH10230378A (en)

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