CN113681159B - A metal and thermoplastic composite material laser pressure welding device, method and application thereof - Google Patents
A metal and thermoplastic composite material laser pressure welding device, method and application thereof Download PDFInfo
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Abstract
本发明涉及金属和非金属复合材料激光连接技术领域,具体涉及一种金属和热塑性复合材料激光压焊装置及其方法和应用。为了解决现有技术纤维增强热塑性复合材料与金属激光压焊存在的过程不易控制,工艺繁琐,接头质量差的问题,本发明提出一种金属和热塑性复合材料激光压焊装置及其方法和应用,设置激光器与球形压头同轴,可以确保随焊加压,首先从压力影响流动性的角度,可以在原有焊接时间内加速熔融层流入金属表面微织构间隙;其次从压力影响界面热传导的角度,接触压力的增加能够提升界面传热,促使CFRP基体在更短时间内熔融,从一定程度上增加了熔融层保持熔融状态的时间,有利于消除界面空隙。
The invention relates to the technical field of laser connection of metal and non-metal composite materials, in particular to a laser pressure welding device for metal and thermoplastic composite materials, and a method and application thereof. In order to solve the problems in the prior art that the existing process of laser pressure welding of fiber-reinforced thermoplastic composite materials and metals is difficult to control, the process is cumbersome, and the quality of the joints is poor, the present invention provides a laser pressure welding device for metal and thermoplastic composite materials, and a method and application thereof. Setting the laser to be coaxial with the spherical indenter can ensure pressure with welding. First, from the perspective that pressure affects fluidity, the molten layer can be accelerated to flow into the micro-texture gap on the metal surface within the original welding time; second, from the perspective that pressure affects interface heat conduction , the increase of the contact pressure can improve the interfacial heat transfer, promote the melting of the CFRP matrix in a shorter time, and increase the time for the molten layer to remain in a molten state to a certain extent, which is beneficial to eliminate the interfacial voids.
Description
技术领域technical field
本发明涉及金属和非金属复合材料激光连接技术领域,具体涉及一种金属和热塑性复合材料激光压焊装置及其方法和应用。The invention relates to the technical field of laser connection of metal and non-metal composite materials, in particular to a laser pressure welding device for metal and thermoplastic composite materials, a method and application thereof.
背景技术Background technique
汽车轻量化的迫切需求促使了金属和热塑性复合材料的搭接复合结构的进一步应用。采用高比强度和高比刚度的碳纤维增强热塑性高分子基复合材料(以下简称CFRP)代替传统上单一的金属结构,能够极大地降低车身自重,显著降低能源消耗。目前,激光热导焊接工艺已经发展成为金属和热塑性复合材料的先进连接技术之一,备受国内外研究学者关注。The urgent need for automotive lightweighting has prompted further applications of lapped composite structures of metal and thermoplastic composites. The use of carbon fiber reinforced thermoplastic polymer matrix composites (hereinafter referred to as CFRP) with high specific strength and high specific stiffness to replace the traditional single metal structure can greatly reduce the body weight and energy consumption. At present, the laser thermal conduction welding process has developed into one of the advanced joining technologies of metals and thermoplastic composites, which has attracted much attention from domestic and foreign researchers.
由于金属和CFRP巨大的理化性能差异,两者之间难以形成高强度的界面结合。通过激光表面微织构技术加强机械锚固效应从而提高接头强度,是目前强化金属和CRRP激光热导焊接头的主要措施。其原理便是利用激光烧蚀作用在金属表面预制具有一定深度和形状的微织构,在焊接过程中使得CFRP基体的熔融层流入微织构,与之形成机械咬合,同时增加二者接触面积,达到提高接头强度的目的。Due to the huge difference in physical and chemical properties of metals and CFRP, it is difficult to form a high-strength interfacial bond between them. Strengthening the mechanical anchoring effect through the laser surface microtexturing technology to improve the joint strength is currently the main measure to strengthen the metal and CRRP laser thermal conduction welded joints. The principle is to use laser ablation to prefabricate a micro-texture with a certain depth and shape on the metal surface. During the welding process, the molten layer of the CFRP matrix flows into the micro-texture, forming a mechanical occlusion with it, while increasing the contact area between the two. , to achieve the purpose of improving the joint strength.
然而,发明人研究发现,由于CFRP基体树脂熔化后的材料粘性大小直接影响熔融层的流动性,当激光烧蚀预制的微织构深度过大或者激光参数采用不合理,就极易造成熔融层无法在焊接时间内填充微织构,导致焊后界面处残留空气间隙,反而降低了接头强度。因而,通过激光烧蚀金属表面形成微织构而加强锚固效应的强化效果优劣,与CFRP基体熔融层的流动填充能力密切相关。当增加激光热输入提高热传导后(搭接激光热导焊接头多采用激光直接加热金属,然后热量以热传导的形式传至CFRP复合材料),虽然界面温度的提升能够促进流动性改善上述问题,但高热输入不可避免的增加了焊后残余应力、变形及CFRP基体的裂解,且焊接过程不易控制;其次优化金属表面预制微织构的形状也可以避免上述问题,但增加了工艺繁琐性,且限制了该强化措施的应用。However, the inventors found that because the viscosity of the CFRP matrix resin after melting directly affects the fluidity of the molten layer, when the prefabricated microtexture depth by laser ablation is too large or the laser parameters are unreasonable, it is very easy to cause a molten layer. The inability to fill the microtexture during the welding time results in residual air gaps at the interface after welding, which in turn reduces joint strength. Therefore, the strengthening effect of strengthening the anchoring effect by forming microtextures on the metal surface by laser ablation is closely related to the flow filling ability of the molten layer of the CFRP matrix. When the laser heat input is increased to improve the heat conduction (the lap laser heat conduction welding joint mostly uses the laser to directly heat the metal, and then the heat is transferred to the CFRP composite material in the form of heat conduction), although the increase of the interface temperature can promote the fluidity and improve the above problems, but High heat input inevitably increases residual stress, deformation and cracking of CFRP matrix after welding, and the welding process is not easy to control; secondly, optimizing the shape of the prefabricated microtexture on the metal surface can also avoid the above problems, but it increases the complexity of the process and limits the application of this enhancement.
此外,发明人还发现,虽然现有技术公开了一些纤维增强热塑性复合材料与金属激光压焊方法,但是需要在焊接前后进行施压,辅以超声处理,压力、超声参数的细微变化就能影响接头质量,装置复杂,操作难度高。In addition, the inventor also found that although the prior art discloses some methods of laser pressure welding of fiber-reinforced thermoplastic composite materials and metals, it is necessary to apply pressure before and after welding, supplemented by ultrasonic treatment, and slight changes in pressure and ultrasonic parameters can affect the The quality of the joint, the complex device and the high difficulty in operation.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术纤维增强热塑性复合材料与金属激光压焊存在的过程不易控制,工艺繁琐,接头质量差的问题,本发明提出一种金属和热塑性复合材料激光压焊装置及其方法和应用,设置激光器与球形压头同轴,可以确保随焊加压,首先从压力影响流动性的角度,可以在原有焊接时间内加速熔融层流入金属表面微织构间隙;其次从压力影响界面热传导的角度,接触压力的增加能够提升界面传热,促使CFRP基体在更短时间内熔融,从一定程度上增加了熔融层保持熔融状态的时间,有利于消除界面空隙。In order to solve the problems in the prior art that the existing process of laser pressure welding of fiber-reinforced thermoplastic composite materials and metals is difficult to control, the process is cumbersome, and the quality of joints is poor, the present invention provides a laser pressure welding device for metal and thermoplastic composite materials, and a method and application thereof. Setting the laser to be coaxial with the spherical indenter can ensure the pressure with welding. First, from the perspective that the pressure affects the fluidity, the molten layer can be accelerated to flow into the micro-texture gap on the metal surface within the original welding time; secondly, from the perspective that the pressure affects the interface heat conduction , the increase of the contact pressure can improve the interfacial heat transfer, promote the melting of the CFRP matrix in a shorter time, and increase the time for the molten layer to remain in a molten state to a certain extent, which is beneficial to eliminate the interfacial voids.
具体地,本发明是通过如下所述的技术方案实现的:Specifically, the present invention is achieved through the following technical solutions:
本发明第一方面,提供一种金属和热塑性复合材料激光压焊装置,包括:支撑台、激光器和球形压头,支撑台设有通槽,球形压头位于通槽内,球形压头一端与顶杆活动连接;A first aspect of the present invention provides a metal and thermoplastic composite material laser pressure welding device, comprising: a support table, a laser and a spherical indenter, the support table is provided with a through groove, the spherical indenter is located in the through groove, and one end of the spherical indenter is connected to The movable connection of the ejector rod;
所述支撑台设有夹具,夹具与激光器位于支撑台的同侧,激光器与顶杆位于支撑台两侧,激光器、球形压头、顶杆轴线重合。The support table is provided with a fixture, the fixture and the laser are located on the same side of the support table, the laser and the ejector are located on both sides of the support table, and the axes of the laser, the spherical indenter and the ejector are coincident.
本发明第二方面,提供一种金属和热塑性复合材料的激光热导焊接方法,包括:A second aspect of the present invention provides a method for laser thermal conduction welding of metal and thermoplastic composite materials, comprising:
将金属和热塑性复合材料置于支撑台的通槽上,热塑性复合材料位于金属和支撑台之间,采用夹具固定金属,调整激光器光斑位置,保证光斑中心与支撑台通槽的中心在同一轴线上;Place the metal and thermoplastic composite material on the through groove of the support table, the thermoplastic composite material is located between the metal and the support table, use a clamp to fix the metal, and adjust the position of the laser spot to ensure that the center of the spot and the center of the through groove of the support table are on the same axis. ;
调整顶杆位置,使球形压头的轴心处于支撑台通槽的中心位置,调整启动压力控制器参数至设定值,位于通槽的金属和热塑性复合材料在夹具和球形压头作用下受到挤压;Adjust the position of the ejector rod so that the axis of the spherical indenter is in the center of the through groove of the support table, and adjust the parameters of the starting pressure controller to the set value. The metal and thermoplastic composite materials located in the through groove are affected by the clamp and the spherical indenter extrusion;
设定激光工艺参数,设定支撑台的移动速度完成焊接移动过程,移动速度为焊接速度;Set the laser process parameters, set the moving speed of the support table to complete the welding movement process, and the moving speed is the welding speed;
开始激光热导焊接,顶杆维持压力不变,支撑台移动一定距离后完成搭接焊接,待冷,卸压,卸掉工装,完成焊接过程。Laser thermal conduction welding begins, the ejector rod maintains the same pressure, and the support table moves a certain distance to complete the lap welding. After cooling, the pressure is relieved, the tooling is removed, and the welding process is completed.
本发明第三方面,提供一种金属和热塑性复合材料的激光热导焊接方法制备得到的复合材料。A third aspect of the present invention provides a composite material prepared by a method of laser thermal conduction welding of a metal and a thermoplastic composite material.
本发明第四方面,提供一种金属和热塑性复合材料激光压焊装置在制备金属和非金属基复合材料中的应用。A fourth aspect of the present invention provides an application of a metal and thermoplastic composite material laser pressure welding device in the preparation of metal and non-metal matrix composite materials.
上述一个或多个技术方案具有以下有益效果:The above one or more technical solutions have the following beneficial effects:
1)不受金属表面微织构尺寸和深度影响,即便是低热输入下,该工艺依旧可以避免焊后空气缺陷问题。1) Not affected by the size and depth of the micro-texture on the metal surface, even under low heat input, the process can still avoid the problem of post-weld air defects.
2)采用随焊加压,首先从压力影响流动性的角度,可以在原有焊接时间内加速熔融层流入金属表面微织构间隙;其次从压力影响界面热传导的角度,接触压力的增加能够提升界面传热,促使CFRP基体在更短时间内熔融,从一定程度上增加了熔融层保持熔融状态的时间,有利于消除界面空隙;最后在焊接过程中施加压力载荷,可以促进熔融层与金属表面物理粘附力,促进残留空气排出,改善界面应力状态,进一步提升结合强度。2) Using pressure with welding, firstly, from the point of view that the pressure affects the fluidity, the molten layer can be accelerated to flow into the micro-texture gap of the metal surface within the original welding time; secondly, from the point of view that the pressure affects the heat conduction of the interface, the increase of the contact pressure can improve the interface The heat transfer promotes the melting of the CFRP matrix in a shorter time, which increases the time for the molten layer to remain in a molten state to a certain extent, which is conducive to eliminating interfacial voids; finally, applying a pressure load during the welding process can promote the physical properties of the molten layer and the metal surface. Adhesion, promote the discharge of residual air, improve the interface stress state, and further enhance the bonding strength.
3)工艺简单,可操作性强,需要使用的加压装置易制备,且加压参数少,适合工业化生产。3) The process is simple, the operability is strong, the pressurizing device to be used is easy to prepare, and the pressurizing parameters are few, which is suitable for industrial production.
附图说明Description of drawings
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。以下,结合附图来详细说明本发明的实施方案,其中:The accompanying drawings forming a part of the present invention are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute an improper limitation of the present invention. Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings, wherein:
图1为本发明实施例1所述金属和热塑性复合材料激光热导焊接的随焊加压装置示意图;1 is a schematic diagram of a welding pressurizing device for laser thermal conduction welding of metal and thermoplastic composite materials according to Embodiment 1 of the present invention;
图2为本发明实施例1激光加工金属表面形成微织构的典型形貌图;Fig. 2 is the typical topography diagram of laser processing metal surface to form microtexture in Example 1 of the present invention;
图3为本发明实施例2焊接过程中,随焊加压对金属和热塑性复合材料连接界面处的机械锚固效应的强化;Fig. 3 is the strengthening of the mechanical anchoring effect at the connection interface between the metal and the thermoplastic composite material with the welding pressure during the welding process of the embodiment 2 of the present invention;
图4为焊接过程中,本发明实施例2随焊加压对原始常规工艺下空隙缺陷的消除原理;Fig. 4 is in the welding process, the embodiment 2 of the present invention eliminates the void defect under the original conventional process with welding pressure;
其中:1、金属,2、热塑性复合材料,3、支撑台,4、夹具,5、激光器,6、球形压头,7、顶杆。Among them: 1. Metal, 2. Thermoplastic composite material, 3. Support table, 4. Fixture, 5. Laser, 6. Spherical indenter, 7. Ejector.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。下列实施例中未注明具体条件的实验方法,通常按照常规条件或按照制造厂商所建议的条件。The present invention will be further described below in conjunction with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and not to limit the scope of the present invention. In the following examples, the experimental methods without specific conditions are usually in accordance with conventional conditions or in accordance with the conditions suggested by the manufacturer.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本公开的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present disclosure. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that There are features, steps, operations, devices, components and/or combinations thereof.
需要理解的是,术语“上”、“下”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that The device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
发明人发现针对金属和非金属复合材料激光连接技术而言,虽然界面温度的提升能够促进流动性改善接头处空气间隙或强度问题,但高热输入不可避免的增加了焊后残余应力、变形及CFRP基体的裂解,且焊接过程不易控制;其次优化金属表面预制微织构的形状也可以避免上述问题,但增加了工艺繁琐性,且限制了该强化措施的应用。The inventor found that for the laser joining technology of metal and non-metal composite materials, although the increase of the interface temperature can promote the fluidity and improve the air gap or strength problem at the joint, the high heat input inevitably increases the residual stress, deformation and CFRP after welding. The cracking of the matrix, and the welding process is not easy to control; secondly, optimizing the shape of the prefabricated microtexture on the metal surface can also avoid the above problems, but it increases the complexity of the process and limits the application of this strengthening measure.
此外,发明人还发现,虽然现有技术公开了一些纤维增强热塑性复合材料与金属激光压焊方法,但是需要在焊接前后进行施压,辅以超声处理,压力、超声参数的细微变化就能影响接头质量,装置复杂,操作难度高。In addition, the inventor also found that although the prior art discloses some methods of laser pressure welding of fiber-reinforced thermoplastic composite materials and metals, it is necessary to apply pressure before and after welding, supplemented by ultrasonic treatment, and slight changes in pressure and ultrasonic parameters can affect the The quality of the joint, the complex device and the high difficulty in operation.
因此本发明提出一种金属和热塑性复合材料激光压焊装置及其方法和应用来解决这些问题,具体地,本发明是通过如下所述的技术方案实现的:Therefore, the present invention proposes a metal and thermoplastic composite material laser pressure welding device and its method and application to solve these problems. Specifically, the present invention is achieved through the following technical solutions:
本发明第一方面,提供一种金属和热塑性复合材料激光压焊装置,包括:支撑台、激光器和球形压头,支撑台设有通槽,球形压头位于通槽内,球形压头一端与顶杆活动连接;A first aspect of the present invention provides a metal and thermoplastic composite material laser pressure welding device, comprising: a support table, a laser and a spherical indenter, the support table is provided with a through groove, the spherical indenter is located in the through groove, and one end of the spherical indenter is connected to The movable connection of the ejector rod;
所述支撑台设有夹具,夹具与激光器位于支撑台的同侧,激光器与顶杆位于支撑台两侧,激光器、球形压头、顶杆轴线重合。The support table is provided with a fixture, the fixture and the laser are located on the same side of the support table, the laser and the ejector are located on both sides of the support table, and the axes of the laser, the spherical indenter and the ejector are coincident.
一些技术在激光焊接前后施加压力,相当于施压和激光加热熔化分开进行,因此需要超声振动辅助处理,在这些力的综合作用下保证熔融复合材料充分填充金属微结构区域。通过这些方法适合金属微结构为凸起的压焊处理,而且突起尺寸为毫米级,尺寸较大,因此需要控制压力和振动参数调控熔融复合材料的流动。Some techniques apply pressure before and after laser welding, which is equivalent to applying pressure and laser heating and melting separately. Therefore, ultrasonic vibration-assisted treatment is required to ensure that the molten composite material fully fills the metal microstructure area under the combined effect of these forces. These methods are suitable for the pressure welding process in which the metal microstructure is raised, and the size of the protrusions is in the order of millimeters, so the size of the protrusions is large, so it is necessary to control the pressure and vibration parameters to regulate the flow of the molten composite material.
但是本申请发现如果在激光加热熔融过程中,激光光斑中心与支撑台通槽另一侧的球形压头中心在同一轴线上,实现压力和焊接的同步进行,不仅可以减少压头数量,而且无需使用超声振动装置也能实现熔融液体对金属微结构的填充,一举两得。However, this application found that if during the laser heating and melting process, the center of the laser spot and the center of the spherical indenter on the other side of the through groove of the support table are on the same axis, the simultaneous pressure and welding can be realized, which can not only reduce the number of indenters, but also eliminate the need for The filling of metal microstructures with molten liquid can also be achieved by using an ultrasonic vibration device, killing two birds with one stone.
为了增加夹持稳定性,也避免非金属材料在熔融过程产生形变,在本发明一个或多个实施方式中,所述夹具为两个,位于通槽两侧。In order to increase the clamping stability and avoid the deformation of the non-metallic material during the melting process, in one or more embodiments of the present invention, there are two clamps located on both sides of the through groove.
在本发明一个或多个实施方式中,所述顶杆通过气动加压装置为球形压头提供压力;In one or more embodiments of the present invention, the ejector rod provides pressure to the spherical indenter through a pneumatic pressure device;
优选地,所述压力可调节范围为200-2000N。Preferably, the pressure can be adjusted in a range of 200-2000N.
更进一步的,带有可旋转球形压头的顶杆底部的加载力通过气动加压装置实,压力可调节范围在200-2000N。Further, the loading force at the bottom of the ejector rod with the rotatable spherical pressure head is realized by the pneumatic pressure device, and the pressure can be adjusted in the range of 200-2000N.
将工装夹具放置在支撑台上,支撑台沿着滑轨方向留有与压头尺寸相匹配的矩形通槽,支撑台为钢制结构,稳定性良好,通槽宽度为12mm,球形压头直径为8mm,顶杆与支撑台通槽侧面不会发生机械碰撞。Place the fixture on the support table. The support table has a rectangular through groove that matches the size of the indenter along the direction of the slide rail. The support table is made of steel with good stability. The width of the through groove is 12mm, and the diameter of the spherical indenter is 12mm. It is 8mm, and there will be no mechanical collision between the ejector rod and the side of the through groove of the support table.
在本发明一个或多个实施方式中,所述装置还包括金属和热塑性复合材料,热塑性复合材料位于金属和支撑台之间。所述金属表面设有微织构,微织构由凹槽阵列结构组成,间距80~200μm,深度200-450μm。In one or more embodiments of the present invention, the apparatus further includes a metal and thermoplastic composite material, the thermoplastic composite material being located between the metal and the support table. The metal surface is provided with a micro-texture, and the micro-texture is composed of a groove array structure with a spacing of 80-200 μm and a depth of 200-450 μm.
金属表面设有微织构的一面与热塑性复合材料接触。相比于表面设有凸起微结构的金属,本发明一些实施方式中金属表面微结构为凹槽,因此可以采用激光加热和施压同步进行,也无需使用超声振动处理,就可以使熔融复合材料填充凹槽。The side of the metal surface provided with the microtexture is in contact with the thermoplastic composite. Compared with metals with raised microstructures on the surface, in some embodiments of the present invention, the metal surface microstructures are grooves, so laser heating and pressure can be used simultaneously, and ultrasonic vibration treatment can be used to make the fusion composite. Material fills the grooves.
此外,现有技术中一些金属凸起为微米级,本发明一些实施方式中凹槽为微米级,实验发现,针对微米级凹槽,同步进行激光加热和施压可以较好的填充凹槽中的空隙,这也是现有技术不曾启示的方案和效果。In addition, some metal protrusions in the prior art are micron-sized, while in some embodiments of the present invention, the grooves are micron-sized. Experiments have found that for micron-sized grooves, simultaneous laser heating and pressure can better fill the grooves. This is also the solution and effect that the prior art has not revealed.
优选地,所述凹槽形状为锥形、圆柱形、球头形或楔形凹槽形状;Preferably, the groove shape is a conical, cylindrical, spherical or wedge-shaped groove shape;
优选地,所述金属选自钛合金、不锈钢、铝合金、镁合金中的至少一种,金属厚度为1-5mm;Preferably, the metal is selected from at least one of titanium alloy, stainless steel, aluminum alloy, and magnesium alloy, and the metal thickness is 1-5 mm;
在本发明一个或多个实施方式中,所述热塑性复合材料选自短程或连续碳纤维增强的聚醚醚酮、聚苯硫醚或尼龙六中的至少一种,增强热塑性复合材料板厚为2-5mm。In one or more embodiments of the present invention, the thermoplastic composite material is selected from at least one of short-range or continuous carbon fiber reinforced polyetheretherketone, polyphenylene sulfide or
金属或热塑性复合材料板材厚度为毫米级,金属凹槽为微米级,配合以激光加热和施压同步进行,既能保证热塑性复合材料完全浸入凹槽内,又能避免设置多个结构,增加操作难度。The thickness of the metal or thermoplastic composite material is millimeter level, and the metal groove is micrometer level. With laser heating and pressure, it can not only ensure that the thermoplastic composite material is completely immersed in the groove, but also avoid setting up multiple structures and increase the operation. difficulty.
本发明第二方面,提供一种金属和热塑性复合材料的激光热导焊接方法,包括:A second aspect of the present invention provides a method for laser thermal conduction welding of metal and thermoplastic composite materials, comprising:
将金属和热塑性复合材料置于支撑台的通槽上,热塑性复合材料位于金属和支撑台之间,采用夹具固定金属,调整激光器光斑位置,保证光斑中心与支撑台通槽的中心在同一轴线上;Place the metal and thermoplastic composite material on the through groove of the support table, the thermoplastic composite material is located between the metal and the support table, use a clamp to fix the metal, and adjust the position of the laser spot to ensure that the center of the spot and the center of the through groove of the support table are on the same axis. ;
调整顶杆位置,使球形压头的轴心处于支撑台通槽的中心位置,调整启动压力控制器参数至设定值,位于通槽的金属和热塑性复合材料在夹具和球形压头作用下受到挤压;Adjust the position of the ejector rod so that the axis of the spherical indenter is in the center of the through groove of the support table, and adjust the parameters of the starting pressure controller to the set value. The metal and thermoplastic composite materials located in the through groove are affected by the clamp and the spherical indenter extrusion;
设定激光工艺参数,设定支撑台的移动速度完成焊接移动过程,移动速度为焊接速度;Set the laser process parameters, set the moving speed of the support table to complete the welding movement process, and the moving speed is the welding speed;
开始激光热导焊接,顶杆维持压力不变,支撑台移动一定距离后完成搭接焊接,待冷,卸压,卸掉工装,完成焊接过程。Laser thermal conduction welding begins, the ejector rod maintains the same pressure, and the support table moves a certain distance to complete the lap welding. After cooling, the pressure is relieved, the tooling is removed, and the welding process is completed.
在本发明一个或多个实施方式中,所述的支撑台的移动由电动驱动导轨完成,移动速度范围较大,无需特别设计。In one or more embodiments of the present invention, the movement of the support table is completed by an electrically driven guide rail, and the moving speed range is large, and no special design is required.
优选地,所述激光工艺参数为:激光功率为20-500W,激光频率为30-1000Hz,脉冲宽度10-500ns,波长800-1100nm,光束扫描速度100-5000mm/s;Preferably, the laser process parameters are: the laser power is 20-500W, the laser frequency is 30-1000Hz, the pulse width is 10-500ns, the wavelength is 800-1100nm, and the beam scanning speed is 100-5000mm/s;
所述的加压顶杆在激光加热过程中始终保持稳定值,通过增加熔化区中心法向的压力,促使熔化的热塑性复合材料基体流动并加速填充金属表面微结构,促使金属和热塑性复合材料的界面形成无空隙的互锁结构,消除空隙缺陷,实现接头的高强度连接和使用寿命延长。且激光加热结束后或者完成搭接焊接后,持续保压10-20s,稳固金属和碳纤维增强复合材料的界面结合。The pressurized ejector always maintains a stable value during the laser heating process. By increasing the normal pressure in the center of the melting zone, the molten thermoplastic composite matrix is accelerated to flow and the microstructure of the filling metal surface is accelerated, so as to promote the fusion of the metal and the thermoplastic composite. The interface forms a void-free interlocking structure, eliminating void defects and achieving high-strength connection and extended service life of the joint. And after the laser heating or lap welding is completed, the pressure is maintained for 10-20s to stabilize the interface between the metal and the carbon fiber reinforced composite material.
本发明第三方面,提供一种金属和热塑性复合材料的激光热导焊接方法制备得到的复合材料。A third aspect of the present invention provides a composite material prepared by a method of laser thermal conduction welding of a metal and a thermoplastic composite material.
本发明第四方面,提供一种金属和热塑性复合材料激光压焊装置在制备金属和非金属基复合材料中的应用。A fourth aspect of the present invention provides an application of a metal and thermoplastic composite material laser pressure welding device in the preparation of metal and non-metal matrix composite materials.
下面结合具体的实施例,对本发明做进一步的详细说明,应该指出,所述具体实施例是对本发明的解释而不是限定。The present invention will be further described in detail below with reference to specific embodiments. It should be pointed out that the specific embodiments are intended to explain rather than limit the present invention.
实施例1Example 1
如图1所示,为本实施例公开的一种金属和热塑性复合材料激光压焊装置,包括:支撑台3、激光器5和球形压头6,支撑台3设有矩形通槽,支撑台3上依次放置热塑性复合材料2和金属1,所述金属1与热塑性复合材料2接触的一侧设有微织构,微织构由凹槽阵列结构组成,间距120μm,深度300μm,如图2所示。As shown in FIG. 1, a metal and thermoplastic composite material laser pressure welding device disclosed in this embodiment includes: a support table 3, a laser 5 and a
金属1为304不锈钢,厚度2mm,热塑性复合材料2为短程非连续碳纤维增强尼龙六(CF-PA6),厚度为2mm。The metal 1 is 304 stainless steel with a thickness of 2 mm, and the thermoplastic composite material 2 is a short-range discontinuous carbon fiber reinforced nylon six (CF-PA6) with a thickness of 2 mm.
球形压头6位于通槽内,球形压头6一端与顶杆7活动连接,顶杆7通过气动加压装置为球形压头6提供压力。通槽宽度为12mm,球形压头6直径为8mm,顶杆7与支撑台3通槽侧面不会发生机械碰撞。在顶杆7作用下,球形压头6可以在通槽内往复运动,同时对热塑性复合材料2施加压力。The
所述支撑台3设有两个夹具4,夹具4与激光器5位于支撑台3的上方,顶杆7位于支撑台3下方,激光器5、球形压头6、顶杆7轴线重合。The support table 3 is provided with two clamps 4, the clamps 4 and the laser 5 are located above the support table 3, the
热塑性复合材料2和金属1在夹具4和球形压头6、顶杆7作用下,受到挤压。The thermoplastic composite material 2 and the metal 1 are extruded under the action of the clamp 4 , the
实施例2Example 2
本实施例公开一种金属和热塑性复合材料的激光热导焊接方法,使用权利要求1所述装置进行。This embodiment discloses a method for laser thermal conduction welding of metal and thermoplastic composite materials, which is performed by using the device of claim 1 .
步骤一,酒精清洗金属表面,再使用激光加工技术制备金属表面待焊区域的微织构。将金属和CFRP板件叠加固定在可以滑动的支撑台上,金属处于搭接结构上层,上表面用夹具固定压紧,防止刚性滑移。In step 1, the metal surface is cleaned with alcohol, and then the micro-texture of the to-be-welded area of the metal surface is prepared by laser processing technology. The metal and CFRP plates are superimposed and fixed on a sliding support table, the metal is on the upper layer of the overlapping structure, and the upper surface is fixed and pressed with a clamp to prevent rigid sliding.
步骤二,将顶杆上球形压头通过支撑台上的矩形通槽与CFRP板件的底部接触,设定气动压力控制器加载压力为1000N,保持垂直固定,并在焊接过程中维持压力值不变。调整激光发射器位置,将其垂直固定,保持与底部球形压头(滚珠压头)中心处于同一轴线(如图1所示)。Step 2, contact the spherical indenter on the ejector rod with the bottom of the CFRP plate through the rectangular through groove on the support table, set the loading pressure of the pneumatic pressure controller to 1000N, keep it vertically fixed, and maintain the pressure value within the welding process. Change. Adjust the position of the laser transmitter and fix it vertically, keeping it on the same axis as the center of the bottom spherical indenter (ball indenter) (as shown in Figure 1).
步骤三,设置激光工艺参数,激光波长为1000nm,激光脉冲宽度15ps,激光功率16W,光束扫描速度为1m/s。使用激光加热金属表面,热传导熔化CFRP上表面,熔化后的熔融层在CFRP背面压力推动下加固连接界面的机械锚固效应(如图3所示)。Step 3, set the laser process parameters, the laser wavelength is 1000nm, the laser pulse width is 15ps, the laser power is 16W, and the beam scanning speed is 1m/s. The metal surface is heated by laser, and the upper surface of CFRP is melted by heat conduction, and the melted layer is pushed by the pressure on the back of CFRP to reinforce the mechanical anchoring effect of the connection interface (as shown in Figure 3).
本实施例采用的金属材料为304不锈钢,厚度2mm,所述的热塑性复合材料为短程非连续碳纤维增强尼龙六(CF-PA6),厚度为2mm。金属表面微结构加工选用皮秒激光器,金属表面加工的微结构为尖锥凹槽结构,间距120μm,深度300μm。The metal material used in this embodiment is 304 stainless steel with a thickness of 2 mm, and the thermoplastic composite material is short-range discontinuous carbon fiber reinforced nylon six (CF-PA6) with a thickness of 2 mm. A picosecond laser is used for the processing of the metal surface microstructure, and the microstructure processed on the metal surface is a tapered groove structure with a spacing of 120 μm and a depth of 300 μm.
为减少滚珠压头与CFRP板材的接触摩擦,采用润滑剂涂抹压头表面。In order to reduce the contact friction between the ball indenter and the CFRP sheet, the surface of the indenter is coated with lubricant.
本实施例采用随焊加压消除深尖锥凹槽结构内的空气形成致密的金属表面和CFRP基体互锁结构如图4所示,白色箭头代表流体流动的方向,箭头长短代表流动能力大小。随焊加压后,流动性提升,表现为流速加快,剧烈程度增加,由于压力由中心到边缘的梯度分布,中心最高,填充凹槽而排挤出的空气更容易被接出结合区域。In this embodiment, the air in the deep tapered groove structure is eliminated by welding pressure to form a dense metal surface and the CFRP matrix interlocking structure is shown in Figure 4. The white arrow represents the direction of fluid flow, and the length of the arrow represents the flow capacity. After the welding is pressurized, the fluidity is improved, and the flow rate is accelerated, and the intensity is increased. Due to the gradient distribution of the pressure from the center to the edge, the center is the highest, and the air displaced by filling the groove is easier to be connected to the bonding area.
常规工艺处理方式为:将CFRP复合材料板置于背面垫板上,在其上侧放置金属板,采用夹具直接压住待焊区域两侧的金属上表面,约束刚性滑移。为避免凹槽中滞留空气孔隙,需要慎重选择激光参数调整热输入,并且适当增加焊接时间、增加金属上表面两侧夹具压力约束等。The conventional processing method is as follows: place the CFRP composite plate on the backing plate, place a metal plate on the upper side, and directly press the metal upper surface on both sides of the area to be welded with a clamp to restrain rigid sliding. In order to avoid trapping air pores in the groove, it is necessary to carefully select the laser parameters to adjust the heat input, and appropriately increase the welding time and increase the pressure constraints of the clamps on both sides of the upper metal surface.
在消除原理上与本实施例区别在于:选择合适的热输入,是为了保证CFRP复合材料熔融层的具有一定的流动性,增加焊接时间,则是为了保证流动的粘性基体材料能够更彻底地填充凹槽微结构。但常规处理方式,无法发挥外部驱动力对熔融流体流动性的促进效应,也无法发挥高压下提升界面接触传热特性进而缩短CFRP复合材料熔化时间的作用;而实施例2提出的随焊加压,能兼顾上述两种促进效果,简单且高效地消除深凹槽微结构残留空隙的工艺问题。The difference from this embodiment in the elimination principle is that: selecting the appropriate heat input is to ensure that the molten layer of the CFRP composite material has a certain fluidity, and increasing the welding time is to ensure that the flowing viscous matrix material can be filled more thoroughly Grooved microstructure. However, the conventional treatment method cannot exert the promoting effect of the external driving force on the fluidity of the molten fluid, nor can it exert the effect of improving the interfacial contact heat transfer characteristics under high pressure and thereby shortening the melting time of the CFRP composite material; , which can take into account the above two promotion effects, and simply and efficiently eliminate the process problem of remaining voids in the deep groove microstructure.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments. The technical solutions described are modified, or some technical features thereof are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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