JPH09228450A - Installation method of sanitary facility unit - Google Patents

Abstract

PROBLEM TO BE SOLVED: To simplify the installation work and lessen rubbish like packing materials generated in the installation site as much as possible, when a unit provided with sanitary tools like toilet seats, a unit frame as a skeleton frame member assembled to form a frame, various pipes, and decoration plates arranged at the top and front faces of the unit frame is installed at the construction site. SOLUTION: Sanitary tools 14 are assembled in advance at every plurality of pieces on a unit frame 12 together with corresponding front plates 50 as the fitting face for the sanitary tools and pipes 34A, 34B. And a frame body 54 for transportation is integrally fitted to the preliminarily assembled body 52. The preliminarily assembled body 52 is hauled in the installation site together with the frame body for transportation to finally assemble the sanitary facilities unit.

Description

Detailed Description of the Invention

[0001]

TECHNICAL FIELD The present invention relates to a sanitary appliance such as a toilet bowl, a unit frame for forming a piping space and for mounting and supporting the sanitary appliance, a pipe housed in the piping space, and a pipe space. The present invention relates to a method for constructing a sanitary facility unit, which is configured by uniting a top surface and a decorative plate on the front surface of a unit frame.

[0002]

2. Description of the Related Art Toilet components such as wall panels, sanitary equipment units, booths, etc. are produced in advance in a factory, and they are brought to the site and assembled to construct a desired toilet space in a building. Widely used in toilets, etc.

Here, the sanitary equipment unit is composed of a sanitary appliance such as a toilet bowl and a frame member, forms a piping space for the sanitary appliance in the front part of the wall, and serves as a skeletal member for mounting and supporting the sanitary appliance. The unit frame, the pipe housed in the piping space, and the decorative plates arranged on the upper surface and the front surface of the unit frame so as to conceal the piping space are unitized in advance.

FIG. 9 shows a conventional example of this type of sanitary equipment unit in a completed construction state. This figure shows an example of a toilet unit as a sanitary equipment unit.
In the figure, 200 is a unit box in the shape of a rectangular box, 20
2 is a toilet bowl.

The unit frame 200 is reinforced by arranging a plurality of angle-shaped horizontal frame members 204 laterally provided at the upper end of the front surface, the lower end of the front surface, the upper end of the rear surface, and the lower end of the rear surface at predetermined intervals along the wall 216 in the left-right direction. Frame, that is, a pair of front and rear vertical frame members (posts) 206 and their upper ends,
A member having a box-like shape as a whole, which is connected by a rectangular frame-shaped reinforcing frame composed of front and rear frame members 208 for connecting front and rear ends thereof, and an anchor bolt at an intermediate portion of the front and rear frame members 208 at the lower end. It is fixed to the floor 212 by 210, and is fixed to the wall 216 at the upper end by a long bolt 214 that penetrates the unit frame 200 in the front-rear direction.

Inside the unit frame 200,
Specifically, a piping space 222 is formed between the front strut 206 and the rear strut 206, and various pipes such as drain pipes, water supply pipes, deodorizing pipes, and ventilation pipes that are horizontally drawn. 224 are arranged and housed. On the upper surface and the front surface of the unit frame 200, a deck 21 as a decorative board is provided so as to cover the piping space 222.
8 and a front plate 220 are attached to the front plate 22.
The toilet bowl 202 is connected to the unit frame 200
It is attached and supported by.

The conventional construction method for this type of sanitary equipment unit is that the piping is assembled to the unit frame in advance at the factory, and the unit frame with the piping, the deck, the front plate and the sanitary equipment are carried into the site separately, Therefore, first, after fixing the unit frame to the floor, wall, etc., the sanitary ware is attached to the unit frame via the front plate.

[0008]

In this case, however, it is necessary to carry the unit frame with piping, the deck, the front plate and the sanitary ware separately packed into the construction site several times. Therefore, there is a problem that the required number of times of transportation increases, and a large amount of dust such as packing materials is generated after unpacking at the site, and that the number of times of transportation requires a long period of time for construction. .

[0009]

The construction method of the invention of the present application has been devised to solve such problems. Thus, the construction method of the present invention comprises a sanitary device such as a toilet bowl and a frame member assembled in a frame shape to form a piping space for the sanitary device in the front part of the wall and to attach and support the sanitary device. Of a sanitary equipment unit including a unit frame as a skeletal member for, a pipe accommodated and arranged in the piping space, and a decorative plate arranged on the upper surface and the front surface of the unit frame so as to conceal the piping space. As a construction method, a plurality of the sanitary appliances are assembled in advance on a corresponding unit frame together with a corresponding decorative plate and piping, which are mounting surfaces of the sanitary appliances, and the preliminary assembly is carried into a construction site. Then, the sanitary equipment unit is finally assembled at the construction site including mounting and fixing the unit frame to a mounting surface such as a floor or a wall (Claim 1).

A construction method according to another invention of the present application is characterized in that, in claim 1, the entire preparatory assembly is connected in a left-right direction at a construction site to construct an entire sanitary equipment unit (claim 2). ).

According to still another aspect of the present invention, in the construction method according to claim 1 or 2, a frame member is fixed to the pre-assembled body to form a box-shaped transport frame body as the pre-assembled body. After being constructed integrally and carrying the preliminary assembly together with the carrying frame,
The carrying frame is removed at the construction site (claim 3).

A construction method according to still another invention of the present application is characterized in that, in claim 3, the unit frame is also used as a part of a frame member of the carrying frame body (claim 4).

A construction method according to still another invention of the present application is characterized in that, in claim 3 or 4, a suspending tool is fixedly provided on an upper portion of the carrying frame (claim 5).

According to still another aspect of the present invention, in the construction method according to any one of claims 3, 4 and 5, a caster is fixed to a lower portion of the carrying frame body to fix the preliminary assembly to the carrying frame. It is characterized in that it is laterally moved together with the body or laterally by a trolley with casters (claim 6).

[0015]

As described above, according to the first aspect of the present invention, a plurality of sanitary appliances are previously assembled together with corresponding decorative plates, pipes, and unit frames, and the sanitary appliances are assembled in the state of the preliminary assembly. The final sanitary equipment unit is constructed by carrying it to the construction site and fixing it to the mounting surface of the unit frame.According to the present invention, the sanitary equipment unit can be installed on the construction site in a state closer to completion than before. Since it can be carried in, it is possible to reduce the necessary number of times of carrying in to the construction site, and it is possible to reduce the amount of dust such as packaging materials generated at the construction site. Further, since the required number of times of carrying in is small, it is possible to shorten the construction period required for installing the sanitary equipment unit.

[0016] The above-mentioned pre-assembled body can be connected to a plurality of left-right directions at the construction site to construct the entire sanitary equipment unit. In this case, even a large toilet space in which a large number of sanitary appliances are connected is provided. It can be easily constructed (claim 2).

According to a third aspect of the present invention, a carrying frame body is integrally fixed to the preliminary assembly body, the preliminary assembly body is carried together with the carrying frame body to a construction site, and then the carrying frame body is carried. According to the present invention, the frame body is removed, and the preliminary assembly body can be stably transported without being deformed by the transport frame body.

According to a fourth aspect of the present invention, the unit frame is also used as a part of a frame member of the carrying frame body. According to the present invention, the number of necessary members for constructing the carrying frame body is reduced. In addition, it is possible to reduce the labor for assembling the transport frame body.

According to a fifth aspect of the present invention, a suspending tool is provided on the upper portion of the carrying frame body. By doing so, the preliminary assembly can be easily lifted together with the carrying frame body by a crane or the like. It is possible and easy to carry into the construction site.

According to the invention of claim 6, a caster is provided at the bottom of the carrying frame to move the preliminary assembly together with the carrying frame laterally, or these are mounted on a trolley with casters and laterally moved. By doing so, the preliminary assembly can be easily transported.

[0021]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, embodiments of the present invention will be described in detail with reference to the drawings. 1 and 2 show the sanitary equipment unit in a completed construction state, in which 10 is a wall panel forming a wall of the system toilet, and 12 is a piping space 13 formed between the wall panel 10 and the wall panel 10. At the same time, a urinal 14 as a sanitary device is attached to the front side, which is a unit frame as a skeletal member for supporting the urinal 14.

In this example, the unit frame 12 has a plane frame structure, and as shown in the figure, the L-angle-shaped horizontal frame member 16 at the upper end and the L-angle-shaped horizontal frame member 16 at the lower end are provided. The rail member 24 has a configuration in which the upper end portion and the lower end portion of a plurality of vertical frame members (struts 18) arranged at a predetermined interval in the left-right direction are welded to each other, and the upper end portion is laterally provided on the wall panel 10. On the other hand, it is fixed by long bolts 22 as front and rear fixing members and fixing metal fittings 20, 26.

On the other hand, the lower end portion is fastened and fixed to a floor fixing bar 30 fixed to the floor 28 by a fastening member such as a screw. As shown in FIG. 1, the pillar 18 is composed of a pillar body 18A made of a square pipe and an L-angle-shaped auxiliary member 18B fixed to the pillar body 18A.

An adjusting bolt 32 is screwed downward at the lower end of the unit frame 12, and the height of the unit frame 12 can be entirely adjusted by rotating the adjusting bolt 32. There is.

Inside the piping space 13, the drainage pipe 3
4A, various piping 34B such as water supply piping, deodorizing piping, ventilation piping
Is laterally piped, and each of them is a pipe support portion 36A,
It is supported by 36B. Here, the pipe support 36
B is a support bolt 38 which is fastened to the support column 18, specifically, the auxiliary member 18B with a nut, and which projects laterally (in the front-rear direction), and an openable / closable ring-shaped holding portion 40 provided at the tip thereof. The holding parts 40 hold the pipes 34B in a state of gripping the outer peripheral surface of the pipes 34B.

On the other hand, the pipe support portion 36A has an auxiliary member 18B.
An L-shaped support member 42 fastened with a bolt and a nut, a suspension bolt 44 fastened downward with a nut to the tip of the L-shaped support member 42, and a ring-shaped openable and closable holding portion 46 at the lower end thereof. The holding portion 46 holds the drainage pipe 34A in a suspended state.

A deck 48 and a front plate 50 as a decorative plate are arranged on the upper surface and the front surface of the unit frame 12 so as to conceal the piping space 13, and the urinal 14 is interposed via the front plate 50. Are attached to the unit frame 12.

3 and 4 show the main steps of the method of constructing the sanitary equipment unit. As shown in the figure, in the method of this example, a plurality of urinals 14 (in this example, three urinals) are arranged in advance, and the front plate 50 and the pipes 34A, 34B corresponding to the urinals 14 serving as the mounting surfaces thereof. And the corresponding unit frame 12 together with their connecting device, faucet device, etc.
Is assembled to the construction site, and the spare assembly body 52 is brought into the construction site for final assembly work. As shown in FIG. 3, the front plates of the left and right adjacent portions of each urinal 14 are removed.

In FIGS. 3 and 4, reference numeral 54 is a carrying frame for the pre-assembled body 52, which is the front and rear frame members 5 at the upper and lower ends.
6. The front upper and lower frame members 58 and the front left and right frame members 60 are assembled in a box shape and are integrally assembled to the preliminary assembly body 52.

In this example, as is apparent from the figure, the unit frame 12 also serves as the upper and lower frame members and the left and right frame members at the rear portion of the carrying frame body 54. Reference numeral 61 is a bracing for reinforcing the transport frame 54. Here, the transport frame 5
A caster 62 is attached to the lower surface of 4, and an eyebolt 64 as a suspending tool is attached to the upper surface.

As shown in FIG. 5, the front and rear frame members 5 are
6, the unit frame 12 that also serves as the upper and lower frame members 58, the left and right frame members 60, and the rear frame member are fastened to each other by bolts 68 and nuts 70 in an overlapping state.
Further, the eyebolt 64 as the above-mentioned hanging tool is screwed downward to the welding nuts 72 on the lower surfaces of the horizontal frame member 16 and the left and right frame members 60.

As described above, in this embodiment, the urinals 14 corresponding to a plurality of units in advance, the front plate 50, the pipes 34A and 34B,
After being assembled together with the unit frame 12 and the like, and with the carrying frame body 54 integrally attached to the pre-assembled body 52, they are carried together from the production factory to the construction site.

At this time, the caster 62 is provided on the lower surface of the carrying frame 54, and the eyebolt 64 as a suspending tool is attached to the upper surface of the carrier frame 54.
When 2 is carried into the construction site together with the transfer frame 54, it can be easily moved, or can be lifted by a crane or the like and carried into the construction site.

After the preliminary assembly 52 is carried into the construction site, the carrying frame 54 is removed, and the unit frame 12 is mounted and fixed on the mounting surface of the wall panel 10, the floor 28, etc., and is further removed. The sanitary equipment unit is finally assembled by mounting the front plate 50 or connecting the preliminary assembly bodies 52 in the left-right direction as required.

According to the method of this example, since the sanitary equipment unit can be carried into the construction site in a state closer to completion than before, it is possible to reduce the number of times of transportation required to the construction site and to carry out the construction. It is possible to reduce the amount of dust such as packing materials generated on site. Further, since the required number of times of carrying in is small, it is possible to shorten the construction period required for installing the sanitary equipment unit.

Further, in this example, the carrying frame body 54 is integrally fixed to the preliminary assembly body 52, and the preliminary assembly body 52 is carried into the construction site together with the carrying frame body 54, and then the construction is carried out. Since the transport frame 54 is removed, the preliminary assembly 52 can be stably transported without causing deformation or the like.

Further, in this example, the unit frame 12 is
Is used also as a part of the frame member of the transport frame body 54, the number of necessary members for configuring the transport frame body 54 can be reduced, and the labor for assembling the transport frame body 54 can be reduced. Can also be saved.

FIG. 6 shows another embodiment of the present invention.
In this example, a box-shaped unit frame 68, that is, a horizontal frame member 70 at the front upper end and the front lower end and the rear upper end and the rear lower end is used.
Is a rectangular reinforcing frame, that is, a rectangular reinforcing frame in which the upper and lower ends of the columns 72 as the front and rear vertical frame members are connected by the front and rear frame members 74. 6 is an example in which the present invention is applied to a sanitary equipment unit including a box-shaped unit frame 68 of
Reference numeral 9 indicates a preliminary assembly. Also in this example, the unit frame 68 also serves as a frame member at the rear portion of the carrying frame body 54.

Also in this example, the same effect as that of the above-mentioned embodiment can be obtained. In FIG. 6, reference numeral 76 denotes a support member, and the various pipes 34A and 34B are mounted on these support members 76 and fixed by U bolts 78.

Next, FIGS. 7 and 8 show a washbasin 8 as a sanitary device.
The example when the present invention is applied to the sanitary equipment unit (washbasin unit) to which 0 is attached is shown.
As shown in the figure, in the method of this example, a plurality of washbasins 80 as sanitary appliances (in this example, two washbasins) are used.
Preliminarily assembled together with the corresponding pipes 34A, 34B to the unit box 82 in the shape of a rectangular box together with the counter 84 and the front plate 86 as the corresponding decorative plates to form the pre-assembled body 88, and in this state, this is the construction site. Bring to.

In FIG. 7, reference numerals 90 and 92 respectively denote frame bodies having a planar structure for transporting the preliminary assembly 88, and casters 62 are attached to the lower transport frame body 92. A pair of upper and lower plane-structured transport frames 90 and 9
2, eyebolts 64 are attached to the lower surface and the upper surface, respectively.
Are connected by a connecting member 94.

Also in this example, the washbasin unit as the sanitary equipment unit can be easily carried in to the construction site by the same method as described above, and the sanitary equipment unit can be finally assembled there.

Although the embodiment of the present invention has been described in detail above, this is merely an example. For example, in the above example, since the washbasin unit as the sanitary equipment unit is in the form of a box that can stand by itself in the state of the preliminary assembly, it should be transported by the transport frame as shown in FIG. However, depending on the case, as shown in the example of the urinal unit, the preliminary assembly 88
It is, of course, possible to integrally mount a three-dimensional box-shaped transport frame body and transport the preliminary assembly body 88 in that state. In most cases, the washbasin unit itself can stand on its own, and therefore, the caster can be directly attached to the unit frame and moved laterally without using the transport frame. In this case, the hanging device is not used, and the basin unit is transported only by the movement by the casters (the movement to the upper floors of the second floor and above can be performed by using the elevator).

Alternatively, particularly when the washbasin unit is non-self-supporting, it is possible to assemble and transport the above-mentioned three-dimensional box-shaped transport frame body. Others The present invention can be implemented in variously modified modes without departing from the spirit of the invention.

[Brief description of drawings]

FIG. 1 is a partially cutaway perspective view showing an example of a sanitary facility unit to which the present invention is applied in a completed construction state.

2 is a sectional view of the sanitary equipment unit of FIG. 1 in a completed construction state.

FIG. 3 is a diagram showing a main part process of a construction method of the sanitary equipment unit of FIGS. 1 and 2.

FIG. 4 is a side view showing the pre-assembled body in FIG. 3 together with a carrying frame body.

5 is a perspective view showing a partially disassembled structure for assembling the transport frame body in FIG. 4. FIG.

FIG. 6 is a diagram showing a main part process of a method according to another embodiment of the present invention.

FIG. 7 is a diagram showing a main part process of a method according to still another embodiment of the present invention.

FIG. 8 is a plan view showing together with the pre-assembled body and the carrying frame body shown in FIG.

FIG. 9 is an explanatory diagram for explaining the background of the present invention.

[Explanation of symbols]

 10 Wall Panels 12, 68, 82 Unit Frame 13 Piping Space 14 Urinal 16,70 Horizontal Frame Material 18,72 Support 18A Support Main Body 18B Auxiliary Member 28 Floor 34A, 34B Piping 48 Deck 50, 86 Front Plate 52, 69, 88 Preliminary assembly 54, 90, 92 Transport frame 56 Front / rear frame material 58 Up / down frame material 60 Left / right frame material 64 Eye bolts 74 Front / rear frame material 80 Washbasin 84 Counter 94 Connecting material

Claims (6)

[Claims] 1. A sanitary device such as a toilet bowl and a frame member are assembled in a frame shape to form a piping space for the sanitary device in the front part of a wall and as a skeletal member for mounting and supporting the sanitary device. A method of constructing a sanitary equipment unit comprising a unit frame, piping arranged to be housed in the piping space, and decorative plates arranged on the upper surface and the front surface of the unit frame so as to conceal the piping space, the method comprising: A plurality of sanitary appliances are previously attached to the corresponding unit frame together with the corresponding decorative plate and piping that will be the mounting surface of the sanitary appliances, and the preliminary assembly is carried into the construction site and A method for constructing a sanitary equipment unit, characterized in that final mounting of the sanitary equipment unit is performed, including mounting and fixing the unit frame to a mounting surface such as a floor or a wall. 2. The method for constructing a sanitary equipment unit according to claim 1, wherein the entire prefabricated assembly is laterally connected at a construction site to construct an entire sanitary equipment unit. 3. The preparatory assembly according to claim 1, wherein a frame member is fixed to the preparatory assembly to form a box-shaped transport frame body integrally with the preparatory assembly. A method for constructing a sanitary facility unit, comprising removing the transport frame body at a construction site after transporting the attached body together with the transport frame body. 4. The method for constructing a sanitary facility unit according to claim 3, wherein the unit frame is also used as a part of a frame member of the carrying frame body. 5. The method for constructing a sanitary facility unit according to claim 3 or 4, wherein a suspending tool is fixedly provided on an upper portion of the carrying frame. 6. The caster according to claim 3, 4 or 5, wherein a caster is fixed to a lower portion of the carrying frame to laterally move the preliminary assembly together with the carrying frame. A method for constructing a sanitary equipment unit, which is characterized by lateral movement by a trolley.