JP3556107B2 - Integrated toilet unit structure - Google Patents

Description

[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an integrated toilet unit structure, and more particularly, to a pentahedral toilet unit structure with an open floor and a technique associated therewith.
[0002]
[Prior art]
Conventionally, in buildings such as various public facilities and office buildings, the structures of which are relatively uniform and the floor heights and sections of each floor are almost uniform, toilet facilities and hot water supply facilities are included in such buildings. When installing so-called water-related facilities, the construction efficiency is improved by reducing the number of on-site construction processes, and the necessary material costs and various labor costs are achieved by mass-producing facilities with the same specifications in factories and the like. For example, in the case of toilets, toilet equipment such as sinks, washbasins, and toilets, and walls, ceilings, and floors that surround the entire toilet, should be stored in factories, etc. In many cases, an integrally formed toilet unit was employed.
[0003]
Such an integrated toilet unit has, as its structure, a box-shaped hexahedron composed of a wall, a ceiling, and a floor, a wall interior member inside the wall, various pipes near the wall, Various toilet devices were to be installed inside the toilet unit, and after completion, they were transported to the construction site by trucks or other transport means and installed.
[0004]
In recent years, in particular, a pentahedral structure with an open floor has been devised for the purpose of reducing the weight of the integrated toilet unit.
[0005]
[Problems to be solved by the invention]
However, according to the pentahedral integrated toilet unit structure in particular, since there is no member constituting the floor, the structural strength of the floor in the entire toilet unit structure is zero. In order to do so, it is necessary to take measures such as increasing the size of members such as panels constituting the wall to secure structural strength.
[0006]
Therefore, by increasing the wall member size, the weight of the entire integral toilet unit structure increases, and as the wall thickness increases, the inner volume inside the toilet unit decreases, and the exterior finish is improved. The dimensions increase.
[0007]
This will increase the size of heavy equipment and other equipment for transporting and constructing the integrated toilet unit, as well as increasing the area required to install the integrated toilet unit, such as urban areas where a narrow construction area is required. In this case, the construction itself is extremely difficult, and a decrease in construction efficiency and an increase in cost are inevitable.
[0008]
When partitioning the interior of the integrated toilet unit for each toilet device, a member called a booth panel is joined to a wall or a ceiling to form various regions. Because the integrated toilet unit does not have a floor, it is difficult to support and easily fix the booth panel on the floor, so it is necessary to attach it to the booth panel during factory assembly and transport it to the construction site Will be difficult, and complicated on-site construction will be forced.
[0009]
In addition, it is necessary to install a plumbing storage unit for supplying water to toilet equipment such as sinks, wash basins, and toilets, and for storing various plumbing such as draining sewage generated from the toilet equipment, in an integrated toilet unit. If the floor of the body-type toilet unit does not exist, it becomes difficult to support and fix the piping storage unit on the floor at the time of assembling the factory, as described above, and installation will be performed by on-site construction, and work will be complicated This leads to a reduction in work efficiency.
[0010]
In addition, when installing wall interior materials such as screws and plaster boards inside the wall of the integrated toilet unit for the interior of the toilet, the mounting structure on the wall according to the mounting method of each wall interior material Therefore, it is difficult to unify the members to be used and the manufacturing procedure when manufacturing an integrated toilet unit, and the manufacturing cost is increased due to an increase in the purchase cost and inventory of the members and an increase in the number of assembly steps. It is easy to fall into the negative effects of so-called high-mix low-volume production, such as reduced efficiency.
[0011]
Therefore, the present invention has been made in view of such a conventional problem, and the pentahedral integrated toilet unit structure having an open floor has at least the same structural strength as that of the hexahedral toilet unit. In addition, it is possible to reduce both the member size and the weight, and it is possible to mount the booth panel and the piping storage unit at the time of factory production, and to use any wall interior material regardless of the type of wall interior material. It is an object of the present invention to provide an integrated toilet unit structure having a mounting structure on a wall portion which can be easily mounted, thereby making it possible to reduce costs in both production and construction and improve construction efficiency.
[0012]
[Means for Solving the Problems]
The present invention has been made in order to achieve the above object, and a toilet device such as a sink, a basin and a toilet, and a wall and a ceiling surrounding the entire toilet are integrally formed in advance in a factory or the like, and a floor portion is formed. Pentahedral integrated toilet unit structure, wherein a reinforcing frame for reinforcing a bottom surface of the integrated toilet unit structure is fixed to a lower end of the integrated toilet unit wall with a plurality of detachable connecting tools. In this way, the integrated toilet unit structure is fixed in contact with the bottom of the integrated toilet unit structure, and a level adjusting bolt for the entire integrated toilet unit structure is provided at least at each corner of the lower part of the reinforcing frame structure.
[0013]
Also, a wall portion of the integrated toilet unit structure, and a booth panel that is joined and fixed to the wall portion to partition the inside of the integrated toilet unit structure are provided, and the booth panel is joined and fixed to the booth panel. A booth provided with a hook having a downwardly projecting portion on one of the wall and the booth panel, and a connecting hole or a reverse hook which can be fitted and fixed to the hook and a bolt communication hole. By providing a panel suspension fixing rail on the ceiling portion, inserting and fastening a bolt into the bolt communication hole and a bolt communication hole provided at the upper end of the booth panel that can be inserted into the bolt communication hole, The booth panel suspension fixing rail and the booth panel can be fixed to each other.
[0014]
Furthermore, the piping for supplying and draining water is stored in the toilet equipment, and the piping storage unit configured by a unit frame having a substantially U-shaped frame in side section faces the piping storage unit installation location on the wall. The reinforcing plate attached to the outside of the wall portion, and a fastener for inserting the reinforcing plate, the wall portion and the unit frame to fasten the unit frame integrally, are locked and fixed to the pipe storage unit installation location on the wall portion. I do.
[0015]
In addition, the wall interior material attached to the inside of the wall portion is fastened to an outer shell portion of the wall portion and the ceiling portion constituting the integrated toilet unit structure and fixed to a substantially square tubular mounting base material. Or at least two elongated openings parallel to each other are provided in the wall interior material, and the openings have a diameter substantially equal to the diameter of the mounting base material and are detachable from each other. A hook having a substantially U-shaped cross section and having a shape and a size that can be fitted into the elongated hole-like opening, so that the mounting base material is sandwiched in the hook opening. The fitting of the wall interior material is performed by inserting and fitting the hook and the mounting base material into the opening and fastening and fixing the hook and the mounting base material to each other by inserting a fastener.
[0016]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[0017]
FIG. 1 is an explanatory view showing an embodiment of an integrated toilet unit structure T to which a reinforcing frame 10 of the present invention is attached. However, here, for the sake of explanation, only one section surrounded by the booth panel P is shown for convenience in the entire integrated toilet unit structure T.
[0018]
The reinforcing frame 10 of the present invention is manufactured in advance in a factory that forms the integrated toilet unit structure T, and takes into account the connection of the reinforcing members 11 constituting the reinforcing frame 10 at the connecting portion, for example, a steel square pipe. The reinforcing members 11 are connected to each other in a rectangular lattice by connecting metal fittings 12 (for example, L-shaped) according to the member size.
[0019]
In addition, the above-described reinforcing frame 10 is designed to reduce the weight as much as possible while considering the frame structure having sufficient strength to secure the required structural strength and the size of the reinforcing member in advance. Shall be manufactured.
[0020]
Further, the size of the reinforcing frame 10 is shown in FIG. 1 in comparison with a section formed by a booth panel P or a bottom outer shape of the entire integrated toilet unit structure T, which is placed and fixed on the upper portion thereof. As described above, it is assumed that at least the L-shaped bottom surface of the presser fitting 13 attached to the reinforcing frame 10 is enlarged outward.
[0021]
In the figure, the reinforcing frame 10 framed in a rectangular lattice shape is shown, but it is possible to express necessary strength, and the lower end of the integral toilet unit structure wall W and the booth panel P mounted on the upper part Any lattice shape may be used as long as the joining by the holding metal 13 is appropriately performed, and the reinforcing member 11 is not formed by connecting the reinforcing members 11 using various connecting tools, but a reinforcing frame integrally formed from the beginning. May be.
[0022]
On the reinforcing frame 10 of the present invention, a holding member 13 having a substantially L-shaped cross section manufactured by processing a channel material or the like, for example, so as to sandwich an appropriately positioned lower end portion of the assembled wall portion W and the booth panel P. , The wall portion W and the booth panel P are arranged facing each other with the center therebetween.
[0023]
In addition, in the abutting portion of the holding member 13 with the reinforcing frame 10, after the holding member 13 is positioned so as to sufficiently sandwich the wall portion W and the booth panel P, a screw bolt or the like is inserted therethrough, and the reinforcing frame is inserted. 10 is firmly fixed.
[0024]
At this time, it is assumed that the assembled integral toilet unit structure T is previously mounted on the reinforcing frame 10 of the present invention, but the present invention is not limited to this. The lift-up may be performed, and the reinforcing frame 10 may be inserted and placed under the lift-up.
[0025]
As described above, after the reinforcing frame 10 is sufficiently fixed to the integrated toilet unit structure T, the integrated toilet unit is transported to the building B to be installed, and, for example, the building on each floor of the building B is struck. Each time it is installed, it is carried in and fixed to the installation position using a heavy machine such as a crane.
[0026]
At the time of installation, if necessary, the level adjusting bolts (not shown) provided at each of the lower corners of the reinforcing frame 10 are appropriately rotated to finely adjust the horizontal level of the integrated toilet unit structure T. .
[0027]
When the positioning of the integrated toilet unit at the installation position is completed and the role of reinforcing the floor of the integrated toilet unit, which was carried by the reinforcing frame 10, the connecting fitting 12, the holding fitting 13, and the bolts are removed from the reinforcing member 11. After being removed, the reinforcing frame 10 is disassembled and removed for diversion.
[0028]
FIG. 2 is an explanatory view showing an example of an embodiment in which the booth panel P and the wall W of the integrated toilet unit structure T are fixed by the hooks and the booth panel suspension fixing rails of the present invention.
[0029]
In the integrated toilet unit structure T of the present invention, the connection between the wall portion W and the booth panel P is performed by using the hook 20 of the present invention on the integrated toilet unit structure wall W using the wall joint 21 or the like as shown in the figure. (Not shown, for example, about three places per booth panel P), and a connecting hole 22 provided at an end of the booth panel P facing the hook 20 is provided with a hook of the wall W. The booth panel P is brought into contact with the wall portion W so as to fit with the booth 20, and after the hook 20 is fitted into the connection hole 22, the booth panel P is slid upward as appropriate to secure the connection.
[0030]
In parallel with this work, the booth panel suspension fixing rail 24 having the bolt communication hole 23 is mounted on the upper right end of the wall W to which the hook 20 is attached and on the upper end of the wall W opposed to the wall W. After being fixed to the frame, the bolt communication hole 23 provided at the upper end of the booth panel P and the booth panel suspension fixing rail 24 are inserted and fastened with bolts 25.
[0031]
Here, the hook 20 of the present invention is made of, for example, a metal, has a projecting portion 20a below, and has a structure for securing the strength required when the projecting portion 20a is fitted and fixed to the connection hole 22 of the booth panel P. It is of material.
[0032]
Further, in the present embodiment, the hooks 20 are attached at three places per one booth panel P. However, the present invention is not limited thereto, and the hooks 20 can be adjusted according to the size and weight of the booth panel P.
[0033]
Further, the number of bolt communication holes 23 provided in the booth panel suspension fixing rail 24 and the upper end of the booth panel P can be appropriately set according to the size and weight of the booth panel P.
[0034]
FIG. 3 is an explanatory view showing an example of an embodiment in which the pipe storage unit of the present invention is locked and fixed on a wall portion W of an integrated toilet unit structure.
[0035]
The pipe storage unit 30 of the present invention, which stores various pipes for supplying and draining toilet equipment such as a sink, a basin, and a toilet, is locked inside the wall portion W of the integrated toilet unit structure. The horizontal frame members 31 contacting the wall portion W of the integral toilet unit structure are provided in two parallel rows, and are constituted by a unit frame 32 having a gate shape and a substantially U-shaped cross section on the side, rising from the horizontal frame members 31. The material is manufactured by appropriately combining, for example, lightweight steel.
[0036]
A reinforcing plate 33 is brought into contact with the outer side of the wall W facing the installation location of the pipe housing unit 30, and is communicated with the horizontal member 31 inside the opposing wall W with bolts 34 or the like. The body toilet unit structure wall W and the reinforcing plate 33 are integrally fastened.
[0037]
As a result, the pipe housing unit 30 is locked and fixed to the integral toilet unit structure wall W.
[0038]
FIG. 4 is an explanatory view showing the manner in which the wall interior material 42 is mounted by the base material hook 40 of the present invention and the wall interior material mounting base material 41.
[0039]
Inside the integrated toilet unit structure T, the wall interior material 42 is attached to the inside of the wall portion W, and then finishing is performed.
[0040]
At this time, if the wall interior material 42 to be attached is a screw-fixed fixed steel plate panel or a plaster board, a substantially square tubular mounting base material 41 (for example, an aluminum square tube or the like) is used as a wall constituting the integrated toilet unit structure T. Then, the end of the wall interior material 42 is abutted against the mounting base material 41, and a fastener 43 such as a screw is inserted through the two parts, thereby fastening each other. Fasten and fix.
[0041]
If the wall interior material 42 is a hook-type fixed steel plate panel 44, as shown in the figure, for example, two parallel long holes 44 a are provided in the hook-type fixed steel plate panel 44, and the mounting base material 41 is provided. A base material hook 40 having an opening 40a having a diameter substantially equal to the diameter and being detachable from each other, having a substantially U-shaped cross section, and having a shape and size capable of being fitted into the elongated opening 44a. The mounting base material 41 is inserted and fitted into the slot-shaped opening 44a so as to be sandwiched in the base material hook opening 40a, and then the fastener is attached to the base material hook 40 and the mounting base material 41. 43 are inserted and fixed to each other.
[0042]
In the present embodiment, an example in which the long hole-shaped openings 44a are provided in two places in parallel is shown, but the present invention is not limited to this, and can be appropriately changed according to the shape and number of the base material hooks 40 to be fitted.
[0043]
The number of the base material hooks 40 can be increased or decreased depending on the length and weight of the mounting base material 41 and the weight of the wall interior material 42 to be mounted.
[0044]
【The invention's effect】
As described in detail above, according to the integrated toilet unit structure of the present invention, even if the integrated toilet unit structure has a pentahedron with an open floor, the structure of the floor in the entire toilet unit structure The problem that the strength is zero and it is necessary to secure the structural strength by increasing the size of the members such as the panels that make up the wall is solved, and the structural strength is secured without increasing the size of the wall Thus, the increase in the weight of the entire integral toilet unit structure is suppressed, and the inner space volume inside the toilet unit is not reduced as compared with the conventional hexahedral integral toilet unit.
[0045]
Moreover, the reinforcing frame of the present invention can be easily removed and diverted after the installation of the integrated toilet unit, in addition to being applicable to the conventional narrow construction area without causing an increase in the external dimensions and finish dimensions. Yes, high construction efficiency and cost reduction can be achieved at the same time.
[0046]
Also, the booth panel that partitions the inside of the integrated toilet unit is properly and securely joined to the wall or ceiling by the hook and the booth panel suspension fixing rail of the present invention. The installation of the booth panel at the time is not difficult, so that complicated on-site construction is not required, and the mounting method is simple and the production and construction efficiency are improved.
[0047]
Furthermore, when installing a pipe storage unit for storing various pipes connecting the toilet equipment such as a sink, a sink, a toilet bowl, and a plumbing pipe to the integrated toilet unit, as described above, the factory of the integrated toilet unit is used. Installation work can be carried out at the time of production, which eliminates the need for complicated work on site and improves work efficiency.In addition, all piping in the integrated toilet unit can be installed at the factory. The problem of performing complicated and complicated piping work in a small work space is also solved.
[0048]
In addition, when installing the wall interior material such as a screw stop panel or plaster board inside the wall of the integrated toilet unit, use the mounting base material of the present invention, and use fasteners such as screws or hooks for the base material. By fastening and fixing, there is no need to perform complicated and inefficient work such as forming a mounting structure on the wall corresponding to each mounting method of various wall interior materials, and it is used when manufacturing an integrated toilet unit. By unifying the members to be manufactured and the manufacturing procedure, it is possible to standardize the process procedure and reduce the weight of the entire toilet unit by reducing the number of parts, thereby achieving a reduction in member purchasing costs and an improvement in manufacturing efficiency.
[Brief description of the drawings]
FIG. 1 is an explanatory view showing an embodiment of an integrated toilet unit structure to which a reinforcing frame according to the present invention is attached.
FIG. 2 is an explanatory view showing an example of an embodiment in which a booth panel and a wall of an integrated toilet unit structure are fixed to each other by a hook and a booth panel hanging fixing rail of the present invention.
FIG. 3 is an explanatory view showing an example of an embodiment in which the pipe storage unit of the present invention is locked and fixed on a wall portion of an integrated toilet unit structure.
FIG. 4 is an explanatory view showing a state in which a wall interior material is attached by a foundation material hook of the present invention and a wall interior material attaching base material.
[Explanation of symbols]
T Integrated toilet unit structure W Integrated toilet unit structure wall P Booth panel 10 Reinforcement frame 11 Reinforcement member 1
DESCRIPTION OF SYMBOLS 12 Connection metal fitting 13 Pressing metal fitting 20 Hook 21 Wall joint 22 Connection hole 23 Bolt communication hole 24 Booth panel suspension fixing rail 30 Pipe storage unit 32 Unit frame 40 Base material hook 41 Mounting base material 42 Wall interior material

Claims (4)

In an integrated toilet unit structure in which a sink, a basin and a toilet, and a wall and a ceiling surrounding the entire toilet are integrally formed in advance in a factory or the like, and a pentahedron with an open floor is formed,
A reinforcing frame for reinforcing the bottom surface of the integrated toilet unit structure is formed in a lattice shape with a plurality of detachable connecting members of the reinforcing frame material, and is fixed to a lower end of the wall of the integrated toilet unit by a removable holding metal. causes contact fixing said integrated toilet unit structure bottom by a, the integrated toilet unit structure overall level adjustment bolt is provided on at least corner portions each of said reinforcing frame structure bottom, the reinforcement in the level adjustment state integrated toilet unit structure, characterized in Rukoto such was disassembled and removal can form a frame. In an integrated toilet unit structure in which a sink, a basin and a toilet, and a wall and a ceiling surrounding the entire toilet are integrally formed in advance in a factory or the like, and a pentahedron with an open floor is formed,
A reinforcing frame for reinforcing the bottom surface of the integrated toilet unit structure is fixed to the lower end of the integrated toilet unit wall with a plurality of detachable connecting members with a reinforcing frame material, so that the reinforcing frame material is in contact with the bottom of the integrated toilet unit structure. Attached and fixed, and a level adjusting bolt for the entire integral toilet unit structure is provided at least at each corner of the lower part of the reinforcing frame structure,
A wall portion of the integrated toilet unit structure, and a booth panel for partitioning the interior of the integrated toilet unit structure by joining and fixing to the wall portion; the booth panel; and the wall joined and fixed to the booth panel. A hook provided with a downwardly projecting portion is provided on one of the section and the booth panel, and a connection hole or a reverse hook is provided which can be fitted and fixed to the hook.
A booth panel suspension fixing rail having a bolt communication hole is provided on the ceiling, and a bolt is inserted through the bolt communication hole and a bolt communication hole provided at an upper end of the booth panel that can be inserted through the bolt communication hole. The integrated toilet unit structure, wherein the booth panel suspension fixing rail and the booth panel can be fixed to each other by fastening. A pipe housing unit configured to store a pipe for supplying and draining water to the toilet equipment and configured by a unit frame having a substantially U-shaped frame in side section, a wall portion facing the pipe storage unit installation location on the wall portion. The reinforcing plate attached to the outside and a fastener for inserting and fastening the reinforcing plate, the wall and the unit frame together to be integrally fixed to the pipe housing unit installation location on the wall. Item 2. An integrated toilet unit structure according to Item 1. A fastener is inserted through a wall base material attached to the inside of the wall portion, which is fixedly connected to an outer shell portion of a wall portion and a ceiling portion constituting the integrated toilet unit structure, and is a substantially square tubular mounting base material. Or fasten to each other,
Alternatively, the wall interior material is provided with at least two long hole-shaped openings arranged side by side, and has an opening which has a diameter substantially equal to the diameter of the mounting base material and is detachable from each other, and has a substantially U-shaped cross section. And a hook having a shape and a size that can be fitted into the elongated opening is inserted and fitted into the elongated opening so that the mounting base material is sandwiched in the hook opening. 2. The integrated toilet unit system structure according to claim 1, wherein the wall interior material is attached by inserting and fastening a fastener and a mounting base material to each other. 3.

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