JPH0859080A - Yarn filament heat treatment equipment - Google Patents

Abstract

PURPOSE: To make yarn surely passable in a short time even in the case where it is applied to the undrawing yarn by installing a yarn passage guide, whose surface finished state is specified, in the yarn filament inlet part of a filament suction means. CONSTITUTION: A range if 0.4 to 25S is required to the surface roughness of a part coming into contact with a yarn filament 10 of a yarn passage guide 2. First of all, this filament 10 discharged out of a spinning pack is predrawn by a suction gun 18 by way of a guide 19 installed upstream a filament suction means 6. Next, with a cock 8 opened, high pressure gas is induced out of a high pressure gas pipe 7, then high pressure gas is blown out as accelerating it through a slit 5, whereby negative pressure is produced in the vicinity of a filament inlet hole 1. When the filament 10 being drawn by the suction gun 18 is cut by scissors and the like hereat, the feed filament 10 is drawn from the filament inlet hole 1, it is passed through downstream. If this filament 10 is received by the suction gun at the downstream side of a heat treatment equipment 13, yarn passing is over. At this time, if the surface roughness is smaller than 0.4 S, a friction factor with the filament grows larger, but if it is larger than 25S, some hitch of the filament will partially occur there.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a yarn suction means for threading, which is provided in a tubular heat treatment apparatus for heat-treating synthetic fibers.

[0002]

2. Description of the Related Art A tubular heat treatment apparatus for heating a yarn by passing it inside has been widely used for post-processing of fibers such as false twist, and more recently, in a direct spinning and drawing method of synthetic fibers. It is also used when reheating a yarn once cooled to the glass transition temperature for drawing. Particularly, a heat treatment apparatus having a cylindrical processing chamber has a lower power consumption and a lower production cost than heat treatment apparatuses of other systems, and can uniformly heat treat a yarn. In order to maintain high productivity when using such a heat treatment device, it is necessary to reliably thread the heat treatment device at the start in a short time. However, the threading means or method has not been sufficient.

For example, the apparatus disclosed in Japanese Patent Laid-Open No. 5-98505 has the effect of reducing the outflow of high-temperature fluid in the heat treatment apparatus and increasing the heat exchange efficiency during yarn production. Since it is provided on the downstream side, the effect of cooling the pipe wall at the time of threading cannot be expected, and there is a problem that the yarn is easily fused to the pipe wall at the time of threading. Particularly when directly applied to the spinning and drawing method, since the inner wall of the heat treatment device is used at a high temperature for the purpose of sufficiently heating the yarn running at high speed, the yarn is easily fused. Although it is possible to avoid the fusion of yarns by temporarily lowering the temperature setting of the pipe wall during threading,
Loss time until the temperature returns increases.

In the heat treatment apparatus disclosed in Japanese Examined Patent Publication No. 48-8896, since the yarn suction means is provided on the upstream side of the heat treatment apparatus, the pipe wall cooling effect by the low temperature gas ejected from the yarn suction means during threading. Thereby, fusion of the yarn can be prevented. However, when introducing undrawn yarn to which no oil has been added into the device as in the case of applying directly to the spinning and drawing method, the yarn is rubbed from the wall of the introduction hole during threading or during steady winding. There is a problem that it is easily disconnected. This problem is particularly noticeable when applied to ultrafine fibers having a single yarn fineness of 1 denier or less. Further, since the yarn suction means having an opening area smaller than that of the treatment chamber is installed upstream of the heat treatment chamber in this heat treatment device, cleaning and cleaning of the inner wall of the heat treatment chamber where filamentous fusion is likely to occur at the time of yarn breakage and There is a drawback in that the confirmation is difficult and the loss time until restoration is long.

The device disclosed in Japanese Patent Laid-Open No. 60-173134 has the same problem as described above, and the opening cross-sectional area of the yarn introducing hole to the yarn suction means is not contacted with the traveling yarn. If it is increased to the extent that it does not occur, it is necessary to attach and detach the yarn suction means before and after the threading work in order to reduce the temperature drop of the inner wall of the heat treatment apparatus, which makes the work complicated and increases the reliability and efficiency of the work. From both sides, it is not practical.

[0006]

SUMMARY OF THE INVENTION The object of the present invention is to solve the above-mentioned problems of the prior art. Even when applied to undrawn yarn, the yarn can be passed through in a short time and reliably, and it is steady. It is an object of the present invention to provide a yarn heat treatment device for synthetic fibers, which can perform uniform heat treatment with high start-up during operation.

[0007]

The above-mentioned object of the present invention is, in a heat treatment apparatus having a cylindrical processing chamber, having a yarn suction means detachable from the processing chamber at the upper part of the processing chamber, This can be achieved by a yarn heat treatment device characterized in that a yarn guide having a surface finish of 0.4 s or more and 25 s or less is provided in the yarn introducing portion of the suction means.

The heat treatment apparatus according to the present invention heats a yarn passing through the heat treatment chamber by some method. For example, a method of heating the inner wall of the heat treatment chamber or introducing a high temperature gas from a nozzle into the treatment chamber. There is a method of doing so, and there is no particular limitation. The shape of the heat treatment chamber may be a tubular shape that allows the yarn to pass through, and is preferably a cylindrical shape from the viewpoint of uniform heat treatment.

The yarn suction means in the present invention sucks the air and the yarn in the vicinity of the yarn inlet by flowing a high-pressure gas in the direction of the yarn outlet in the tubular portion which is the passage of the yarn. In order to prevent supercooling of the inner wall of the heat treatment chamber during threading, the cross-sectional area of the yarn path in the direction perpendicular to the yarn path of the yarn suction means is smaller than the cross-sectional area of the yarn path of the heat treatment chamber,
It is preferable to reduce the flow rate of the high-pressure gas to generate the minimum negative pressure necessary for threading in the vicinity of the thread introducing hole of the thread suction means.

Further, in order to easily and surely clean foreign matter such as yarn waste adhering to the inner wall of the heat treatment chamber, it is essential that the yarn suction means be removable from the heat treatment device. If the inside of the heat treatment chamber can be exposed, the yarn suction means may be fixed to a part of the heat treatment device at all times by using, for example, a hinge in order to ensure the device during steady operation. In order to prevent a decrease in thermal efficiency and the occurrence of temperature unevenness in the heat treatment chamber due to the outside air entering from the joint between the yarn suction means and the heat treatment chamber, a seal material such as rubber is used to securely seal the joint between them. Is desirable.

The surface roughness of the portion of the yarn guide that contacts the yarn must be 0.4 to 25 s. If it is less than 0.4 s, the coefficient of friction with the yarn increases, which may cause damage especially to the undrawn yarn. Therefore, the surface roughness is 0.4 s.
The above is necessary, and it is desirable that it is 0.8 s or more. On the contrary, when the surface roughness is larger than 25 s, the yarn is partially caught and causes thread breakage during threading or yarn making. Therefore, the surface roughness needs to be 25 s or less. Here, the surface roughness is JISB 060.
By the expression using the maximum height (Rmax) defined by 1-1970.

The shape of the yarn guide may be cylindrical, ring-shaped, slit-shaped or the like. However, as described above, when the contact area between the yarn guide and the yarn is large, the yarn is likely to be damaged. It is preferable to provide a curved portion in the narrowest part of the yarn guide so that the yarn is in point contact, and specifically, the radius of curvature in the yarn guide direction is preferably 5 mm or less.

The yarn path guide is preferably directly attached to the upper part of the yarn suction means in order to completely protect the traveling yarn, but it may be installed at a position above the yarn suction means. Further, it is desirable that the yarn guide be replaceable in consideration of wear caused by use. From the viewpoint of saving power during steady operation and making the yarn heat treatment effect uniform, it is desirable that the opening area of the narrowest part of the yarn guide is smaller than the cross-sectional area of the heat treatment chamber in a plane perpendicular to the yarn guide. In order to avoid contact between the yarn other than the yarn guide and the yarn, the opening area is preferably smaller than the opening area just below the high-pressure gas ejection portion in the yarn suction means.

[0014]

The present invention will be described below in detail with reference to the drawings.
FIG. 2 shows an intrinsic viscosity [η] = 0.67 measured by the yarn heat treatment apparatus of the present invention in an orthochlorophenol solution at 25 ° C.
An embodiment in the case of being applied to the direct spin-drawing of polyethylene terephthalate is shown. 290 ℃ from the spinneret 11
The yarn 10 composed of 75 denier 36 filaments spun at the spinning temperature of is once cooled to the glass transition temperature or lower by the cooling air blown from the cooling device 12, and the high temperature gas of 220 ° C. in the yarn heat treatment device 13 is reached. After being subjected to drawing heat treatment in the inside and being given an oil agent by the oil agent applying device 14,
550 by the take-up roller 15 and the second take-up roller 16
It is taken up at a speed of 0 m / min and taken up by the winder 17. A yarn suction means 6 is provided on the upstream side of the yarn heat treatment device 13.

FIG. 1 shows an example of a yarn suction means provided in the yarn heat treatment apparatus of the present invention. The yarn path guide 2 is connected to the yarn suction means 6 via a tube 3. A high-pressure gas pipe 7 is connected to the gas chamber 4 via a cock 8, and the gas chamber 4 is connected to a yarn suction means 6 via a slit 5. If the tube 3 is fixed to the yarn suction means 6 with a screw thread, the vertical position can be adjusted by rotating the thread suction means 6, and by adjusting the width of the slit 5, the flow rate of the high-pressure air can be adjusted. It is preferable because it can be changed. In order to surely suck the yarn, the negative pressure in the vicinity of the yarn introducing hole 1 is 0.
It is desirable to adjust the pressure to be 03 kgf / cm ² or more.

The yarn suction means 6 is fixed to the heat treatment apparatus 13 via the hinge 20 and the lock 21, and by opening the lock 21, the inside wall of the heat treatment chamber can be cleaned and confirmed.
A seal material 22 is provided at the joint between the yarn suction means 6 and the heat treatment device 13 to prevent outside air from entering the heat treatment chamber 9.

Further, the narrowest part of the yarn guide, the narrowest part of the yarn suction means, and the disconnection on the planes (aa ', bb', cc ') perpendicular to the yarn path of the heat treatment chamber, respectively. If the areas are A, B, and C, respectively, the inside wall of the heat treatment is prevented from being overcooled, the power is saved during steady operation, the yarn heat treatment effect is made uniform,
A for the purpose of preventing contact between the thread and the thread other than the thread guide
It is desirable that <B <C.

FIG. 3 shows the procedure for threading. First, as shown in FIG. 3A, the yarn 10 discharged from the spinneret is sucked by a suction gun 18 via a guide 19 provided upstream of the yarn suction means. Next, by opening the cock 8, high-pressure gas is introduced from the high-pressure gas pipe 7 and is jetted while being accelerated by the slit 5 to generate a negative pressure in the vicinity of the yarn introducing hole 1. Figure 3 here
As shown in (b), when the yarn sucked by the suction gun 18 is cut with scissors and the connection with the suction gun 18 is cut off, the supplied yarn is sucked from the yarn introducing hole 1 and is fed downstream. Pass to. When this yarn is received by a suction gun downstream of the heat treatment apparatus as shown in FIG. 3C, the threading is completed. After threading, the cock 8 is closed.

[0019]

The yarn heat treatment apparatus of the present invention has the following effects at the same time. 1. The yarn suction for threading the inside can be surely performed. 2. Since it is possible to reduce the temperature drop in the heat treatment chamber during threading by reducing the flow rate of the gas used in the thread suction means to generate a negative pressure due to threading, it is necessary to restore the temperature inside the pipe after threading. The time can be minimized. 3. Since the amount of air flow accompanying the yarn into the heat treatment device is small even during steady winding, it has the effect of both power saving and uniform heat treatment of the yarn. 4. It is possible to prevent yarn breakage during threading of undrawn yarn. 5. It is not necessary to attach and detach parts before and after threading, and the work is simple. 6. The inner wall of the heat treatment chamber can be reliably cleaned, and it is possible to prevent yarn breakage and temperature unevenness in the heat treatment chamber due to foreign matter such as attached thread waste. 7. The recovery time after thread breakage can be shortened.

[Brief description of drawings]

FIG. 1 is a vertical sectional view of a specific example of a yarn suction means provided in a yarn heat treatment apparatus of the present invention.

FIG. 2 is an overall view of a direct spinning / drawing device equipped with a yarn heat treatment device of the present invention.

FIG. 3 is a schematic view illustrating a threading method of the yarn heat treatment apparatus of the present invention.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Thread introduction hole 2 Thread guide 3 Tube 4 Gas chamber 5 Slit 6 Thread suction means 7 High-pressure gas pipe 8 Cock 9 Heat treatment chamber 10 Thread 11 Spinner 12 Cooling device 13 Thread heat treatment device 14 Oil agent applying device 15 1st Take-up roller 16 Second take-up roller 17 Winder 18 Suction gun 19 Guide 20 Hinge 21 Lock 22 Sealing material

Claims (1)

[Claims] 1. A heat treatment apparatus having a tubular processing chamber, wherein a yarn suction means detachable from the processing chamber is provided at an upper portion of the processing chamber, and a surface finishing state is provided at a yarn introducing portion of the suction means. Is provided with a yarn guide having a surface roughness of 0.4 s or more and 25 s or less.