JP2005041673A - Disconnected thread processing device - Google Patents

Disconnected thread processing device Download PDF

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JP2005041673A
JP2005041673A JP2003279790A JP2003279790A JP2005041673A JP 2005041673 A JP2005041673 A JP 2005041673A JP 2003279790 A JP2003279790 A JP 2003279790A JP 2003279790 A JP2003279790 A JP 2003279790A JP 2005041673 A JP2005041673 A JP 2005041673A
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yarn
thread
spinning
breakage
oil agent
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JP2005041673A5 (en
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Takuro Yoneda
卓郎 米田
Yasushi Maekawa
康 前川
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Teijin Frontier Co Ltd
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Teijin Fibers Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a disconnected thread processing device capable of smooth and quick disconnection treatment almost without accumulation of lines of thread in a spinning cylinder upon occurrence of disconnection, when multi-filament lines of thread formed of a thermoplastic synthetic fiber, for example with a size of a single fiber of 2 dtex or less is melt-spun, or cospun. <P>SOLUTION: This disconnected thread processing device is installed to a thread melt-spinning device having at least an oil agent giving means (7) installed in thread spinning cylinders (3), (5) cooling a plurality of multi-filament lines of thread (Y) formed of a spun thermoplastic synthetic fiber. The disconnected thread treatment device comprises a disconnected thread detecting means detecting disconnection of the line of thread (Y), and thread removing means (12), (13), (14) and (15) for separating the traveling lines of thread (Y) from the oil agent giving means (7) by disconnected thread detection signals from the disconnected thread detection means. The device also comprises a thread line suction means (8) downstream of the oil agent giving means (7), a thread line cutting means (9) installed immediately below the thread line suction means (8), and thread line collecting means (10) and (11) collecting a plurality of the lines of thread (Y) to a thread line suckable position of the thread line suction means (8) along a thread line traveling direction in this order. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明はナイロン、ポリエステルなどの熱可塑性合成繊維の溶融紡糸装置において、断糸が発生した時に使用する断糸処理装置に関する。   The present invention relates to a yarn breakage treatment apparatus used when breakage occurs in a melt spinning apparatus for thermoplastic synthetic fibers such as nylon and polyester.

近年、合成繊維産業においては製糸工程での処理速度が高速化され、例えば溶融紡糸工程においては、紡糸速度が3000m/minを超える事が一般的になってきた。このように、処理速度が高速化すると、紡出された糸条が受ける空気抵抗が増大して、その結果、紡糸張力も増大する。また、走行する糸条がローラ間で引き取られたり、糸道規制ガイドと接触走行したりすると、接触時の摩擦抵抗によって糸条張力が増大する。このように糸条張力が上昇すると、何らかの要因が作用すると断糸が起こり易い状況となっており、事実、紡糸速度の高速化に起因する断糸の発生が増加してきている。   In recent years, in the synthetic fiber industry, the processing speed in the spinning process has been increased. For example, in the melt spinning process, it has become common for the spinning speed to exceed 3000 m / min. Thus, when the processing speed is increased, the air resistance received by the spun yarn increases, and as a result, the spinning tension also increases. Further, when the traveling yarn is taken up between the rollers or travels in contact with the yarn path regulation guide, the yarn tension increases due to the frictional resistance at the time of contact. When the yarn tension is increased in this manner, the yarn is likely to break when some factor acts, and in fact, the occurrence of yarn breakage due to the increase in the spinning speed is increasing.

このため、最近の紡糸機では、紡糸張力を低減させるために、従来慣用されてきたオイリングローラ上に油膜を形成させ、この油膜上に糸条を走行させて油剤を付与する油剤付与方式に代えて、給油ガイドを用いるメタリングオイル方式が一般的に使用されるようになっている。また、生産効率を上げるために、同時に多数の糸条を処理する多錘化が図られ、6錘取り、8錘取り、12錘取りといった多錘取り紡糸機が一般的になっている。なお、多錘化とは異なるが、複数本の糸条を紡出するという観点で見れば、1つの紡糸機でありながら2種類以上のポリマ−を別々の口金からそれぞれ紡出して、紡出した糸条を合糸し、交絡ノズル等を用いて混繊させた後、巻取機で巻き取るコスパン混繊糸の製造方法などが新たに開発されつつある。   For this reason, in recent spinning machines, in order to reduce the spinning tension, an oil film is formed on an oiling roller, which has been conventionally used, and a thread is run on the oil film to apply the oil. Therefore, a metering oil system using an oil supply guide is generally used. Further, in order to increase production efficiency, a multi-spindle spinning machine such as 6-spindle take-up, 8-ply take-up, and 12-pile take-up is becoming common in order to increase the number of spindles that simultaneously process a large number of yarns. Although it is different from multi-concentration, from the viewpoint of spinning a plurality of yarns, two or more types of polymers are spun from different bases while being a single spinning machine. A method for producing a cospun mixed yarn, which is obtained by combining the obtained yarns and mixing them using an entanglement nozzle or the like and then winding them with a winder, is being developed.

また、近年において合成繊維の高付加価値化や差別化が図られるようになってくると、更に、今日では、製造する糸条は細繊度化、多フィラメント化の傾向にあり、製造される糸条の単繊維繊度は2dtex以下が中心となり、1dtex以下の繊維も紡糸可能となってきた。したがって、このように製造する糸条の単繊維繊度が小さくなって細糸を製造するような状況になってくると、ますます断糸が起こり易くなる。   In recent years, when high added value and differentiation of synthetic fibers have been achieved, today, the yarns to be manufactured tend to be finer and multifilament, and the yarns to be manufactured. The single fiber fineness of the strip is mainly 2 dtex or less, and fibers of 1 dtex or less can be spun. Accordingly, when the single fiber fineness of the yarn to be produced in this way becomes small and a situation is produced in which a fine yarn is produced, yarn breakage is more likely to occur.

以上に述べたように、溶融紡糸工程で断糸が発生すると、紡糸が続行できなくなるのは勿論のこと、ローラなどの回転体に巻き付いたり、断糸した糸端が隣接錘にまで到達して、断糸が隣接錘にまで伝播したりするという事態を招く。そこで、断糸が発生すると直ちにこのような事態を招かないように適切な断糸処理を行う必要があり、前述したように近年の溶融紡糸工程における断糸の発生頻度の増大傾向を考慮すると、このような断糸処理の重要性はますます増大していると言える。   As mentioned above, when yarn breakage occurs in the melt spinning process, it is not possible to continue spinning, as well as winding around a rotating body such as a roller, or the yarn end that has been broken reaches the adjacent weight. This will cause a situation in which the broken yarn propagates to the adjacent weight. Therefore, it is necessary to perform an appropriate yarn cutting process so as not to cause such a situation as soon as yarn breakage occurs, and considering the increasing tendency of the frequency of yarn breakage in the recent melt spinning process as described above, It can be said that the importance of such yarn breakage processing is increasing.

そこで、このような多数錘の糸条群を紡糸速度が3000m/min以上の高速で巻き取る紡糸設備における断糸の発生に対して、これを適切に処理するための、図4(a)のような断糸処理装置が特許第2786603号公報に提案されている。ここで、図4(a)に例示した従来の断糸処理装置について説明すると、紡糸筒3’内の下端部に紡糸口金1’から紡出された糸条Yを吸引するための糸条吸引手段10’を設けると共に、前記紡糸筒3’の下端と給油ガイド5’との間には、糸条切断手段9’と糸条集束装置6’を設けた構成を有する。なお、この従来技術において注目すべき点は、給油ガイド5’が紡糸筒3’内には存在せずに、紡糸筒3’から出た位置に設けられており、糸条切断手段9’より上流側には切断された糸条Yが絡みつくような障害物が存在しないことである。   Therefore, in order to appropriately handle the occurrence of yarn breakage in a spinning facility that winds such a multi-yarn group of yarns at a spinning speed of 3000 m / min or more, FIG. Such a yarn breaker is proposed in Japanese Patent No. 2786603. Here, the conventional yarn breaker illustrated in FIG. 4A will be described. The yarn suction for sucking the yarn Y spun from the spinneret 1 ′ into the lower end portion of the spinning tube 3 ′. A means 10 'is provided, and a yarn cutting means 9' and a yarn converging device 6 'are provided between the lower end of the spinning cylinder 3' and the oil supply guide 5 '. Note that in this prior art, the oiling guide 5 'does not exist in the spinning cylinder 3', but is provided at a position protruding from the spinning cylinder 3 '. From the yarn cutting means 9', That is, there is no obstacle on the upstream side where the cut yarn Y is entangled.

このように構成される断糸処理装置において、断糸検出手段(図示せず)により断糸が検出されると、図4(b)に示したように、断糸検出手段からの断糸検知信号により糸条集束装置6’に付設された糸条集束ガイド6a’と6b’とが左右から突出して糸条群Yを糸条吸引手段10’の中心線上となる位置にまで集束すると共に、糸条吸引手段10’に圧空が供給されて糸条群Yを吸引可能な状態とする。そして、これとほぼ同時に糸条切断手段9’が作動して集束された糸条群Yを紡糸筒3’下端の直下位置で切断する。そうすると、糸条群Yは、切断と同時に糸条吸引手段10’に吸引されて紡糸筒3’外へ排出される。このとき、糸条切断手段9’によって切断された糸条Yが弛緩して巻き付き易い状態を現出するが、前述のように、この従来技術では糸条切断手段9’から上流側には糸条が巻き付くような障害物が存在しない。したがって、この従来技術では断糸処理が円滑に行われて、その後、ローラなどに巻き付いた糸条Yを除去するなどの断糸後の所定の処理が完了すると、糸条吸引手段10’に預けていた糸条群Yをサクションガンなどの糸掛け具に移し変えて、再糸掛けが行われて正常な製糸工程に復帰させることが可能となる。   In the yarn breakage processing apparatus configured as described above, when a yarn breakage is detected by a yarn breakage detection unit (not shown), the yarn breakage detection from the yarn breakage detection unit is detected as shown in FIG. In response to the signal, the yarn focusing guides 6a 'and 6b' attached to the yarn focusing device 6 'project from the left and right to focus the yarn group Y to a position on the center line of the yarn suction means 10', and Compressed air is supplied to the yarn suction means 10 'so that the yarn group Y can be sucked. At almost the same time, the yarn cutting means 9 'operates to cut the converged yarn group Y at a position directly below the lower end of the spinning cylinder 3'. Then, the yarn group Y is sucked by the yarn suction means 10 'simultaneously with the cutting and discharged out of the spinning cylinder 3'. At this time, the yarn Y cut by the yarn cutting means 9 ′ is loosened and appears to be easily wound. As described above, in this prior art, the yarn is disposed upstream from the yarn cutting means 9 ′. There are no obstacles that wrap around the strip. Therefore, in this prior art, the yarn breaking process is smoothly performed, and thereafter, after predetermined processing after the yarn breaking, such as removing the yarn Y wound around the roller or the like, is left in the yarn suction means 10 ′. The yarn group Y that has been transferred can be transferred to a yarn hook such as a suction gun, and re-threading can be performed to return to the normal yarn making process.

ところが、単繊維の繊度が2dtex以下と小さくなって、単繊維径が細くなる場合には、口金1’から紡出された溶融ポリマーの冷却終了点であるガラス転移点以下の温度にまで冷却するために必要に距離が短縮されて、従来よりも口金1’方向に近づくこととなる。すると、給油ガイド5’の位置を冷却風吹出装置2’から吹出される冷却風の吹出完了面2a’の直下位置に取り付けなければ安定した紡糸ができない事態となる。そうすると、このような紡糸筒3’内の位置に給油ガイド5’を取り付けた状態で断糸が発生した場合に、給油ガイド5’が糸条吸引手段10’、糸条切断手段9’及び糸条集束装置6’よりも上流側に位置することとなる。   However, when the fineness of the single fiber is reduced to 2 dtex or less and the single fiber diameter is reduced, the fiber is cooled to a temperature not higher than the glass transition point, which is the cooling end point of the molten polymer spun from the base 1 ′. Therefore, the distance is shortened as necessary, and it is closer to the base 1 ′ direction than in the past. As a result, stable spinning cannot be performed unless the refueling guide 5 ′ is attached to a position directly below the blow-off completion surface 2 a ′ of the cooling air blown from the cooling air blowing device 2 ′. Then, when the yarn breakage occurs in a state where the oil supply guide 5 ′ is attached at such a position in the spinning cylinder 3 ′, the oil supply guide 5 ′ becomes the yarn suction means 10 ′, the yarn cutting means 9 ′ and the yarn. It will be located upstream from the strip focusing device 6 '.

このため、糸条切断手段9’によって糸条Yを切断して吸引装置10’で吸引しようとする際に、糸条Yの切断時に瞬間的に発生する張力低下などの要因によって糸条Yが弛緩して給油ガイド5’から外れて引っ掛かって絡みつくという現象が生じる。そうすると、糸条吸引手段10’に糸条Yがうまく吸引されずに吸引ミスを引き起こし、そのために上流側から続々と紡出されてくる糸条Yが紡糸筒3’内に溜まってしまうという問題が発生する。   For this reason, when the yarn Y is cut by the yarn cutting means 9 ′ and is sucked by the suction device 10 ′, the yarn Y is caused by factors such as a drop in tension that occurs momentarily when the yarn Y is cut. A phenomenon occurs in which it is loosened, detached from the oil supply guide 5 ', caught and entangled. Then, the yarn Y is not attracted well to the yarn suction means 10 ′, causing a suction error, and the yarn Y spun one after another from the upstream side accumulates in the spinning cylinder 3 ′. Will occur.

また、溶融紡糸工程では、装置がどうしても縦長とならざるを得ないためにレイアウト上、通常、口金1’が設けられるスピンブロックや冷却装置6などは建屋の2階部分に設置され、下流側に配置される巻取機などは建屋の一階部分に設置される。そうすると、このようなレイアウト上の制約を受けるにもかかわらず、前述のように紡糸筒3’内に糸条Yが溜まるような問題がいったん発生すると、糸条吸引手段10’、糸条切断手段9’及び糸条集束装置6’を冷却風の吹出し完了面2a’の直下に設置しているために、この部分での作業スペースがほとんどなく、糸条吸引手段10’から階下の巻取機に糸掛けする糸掛け用サクションガンに糸条Yを受け渡す作業が難しくなるという問題が発生する。   Also, in the melt spinning process, the apparatus must be vertically long, so on the layout, the spin block where the base 1 'is usually provided and the cooling device 6 are installed on the second floor part of the building and on the downstream side The winder to be placed will be installed on the first floor of the building. Then, once the problem that the yarn Y accumulates in the spinning cylinder 3 ′ as described above occurs despite the restrictions on the layout, the yarn suction unit 10 ′, the yarn cutting unit, Since 9 'and the yarn converging device 6' are installed directly under the cooling air blowing completion surface 2a ', there is almost no work space in this portion, and the downwinding machine from the yarn suction means 10' There arises a problem that it becomes difficult to deliver the yarn Y to the yarn hooking suction gun.

また、前述のコスパン紡糸においては、2種類以上のポリマーを使用し、繊度の違う糸条を1つの紡糸機で同時に紡糸することとなるので、両者の間で固化位置が違う場合が発生する。そうすると、給油ガイド5’を別々の位置に設置しなければならず、1方の糸条が糸条吸引手段、糸条切断手段、糸条集束ガイドよりも上流に設置しなければならない場合や更に両方の糸条が各装置よりも上流に設置しなければ安定した紡糸が出来ない場合が発生し、単繊維の繊度が2dtex以下の糸条を紡糸する場合と同様の問題が発生する。
特許第2786603号公報
In the above-mentioned cospun spinning, two or more kinds of polymers are used, and yarns having different fineness are simultaneously spun by one spinning machine, so that the solidification positions may be different between the two. In this case, the oiling guide 5 'must be installed at different positions, and one yarn must be installed upstream of the yarn suction means, the yarn cutting means, and the yarn focusing guide. If both yarns are not installed upstream of each device, stable spinning may occur, and the same problem as when spinning yarns having a single fiber fineness of 2 dtex or less occurs.
Japanese Patent No. 2786603

前記従来技術が有する問題点を鑑み、本発明の目的は、例えば単繊維の繊度が2dtex以下である熱可塑性合成繊維からなるマルチフィラメント糸条を溶融紡糸する場合あるいはコスパン紡糸を行う場合において得に顕著となる前述の従来技術が有する諸問題を解消して、断糸が発生した時点で紡糸筒内に糸条が蓄積することがほとんど無く、したがって、円滑かつ迅速に断糸処理を行える断糸処理装置を提供することにある。   In view of the problems of the prior art, the object of the present invention is particularly advantageous when, for example, melt spinning or performing cospun spinning of multifilament yarns made of thermoplastic synthetic fibers having a single fiber fineness of 2 dtex or less. Thread breakage that eliminates the problems of the prior art that become prominent and causes little or no yarn accumulation in the spinning cylinder when the breakage occurs, thus enabling smooth and quick breakage processing. It is to provide a processing apparatus.

ここに、前記目的を達成するための本発明として、請求項1に記載の「紡出された熱可塑性合成繊維からなる複数本のマルチフィラメント糸条を冷却する紡糸筒内に設けられた油剤付与手段とを少なくとも有する溶融紡糸装置に設けられる断糸処理装置であって、
前記断糸処理装置は、前記糸条が断糸したことを検知する断糸検出手段と、前記断糸検出手段からの断糸検出信号によって走行する前記糸条を前記油剤付与手段から引き離すための糸外し手段とを備えたことを特徴とする断糸処理装置」が提供される。
Here, as the present invention for achieving the above object, an oil agent provided in a spinning cylinder for cooling a plurality of multifilament yarns made of spun thermoplastic synthetic fibers according to claim 1 is provided. A yarn breakage treatment apparatus provided in a melt spinning apparatus having at least a means,
The yarn breakage processing device is configured to separate the yarn traveling by the yarn breakage detection signal from the yarn breakage detection unit from the oil agent applying unit, and to detect that the yarn has been broken. There is provided a yarn breakage processing apparatus comprising a yarn removing means.

その際、本発明は請求項2に記載のように、「前記油剤付与手段の下流部に、糸条吸引手段、前記糸条吸引手段の直下に設けられた糸条切断手段、そして複数本の前記糸条を前記糸条吸引手段の糸条吸引可能位置へ集束させる糸条集束手段が糸条走行方向に沿ってこの順で設けられた請求項1に記載の断糸処理装置」とすることが好ましい。   In this case, the present invention is as described in claim 2, “in the downstream portion of the oil applying means, a yarn suction means, a yarn cutting means provided immediately below the yarn suction means, and a plurality of The yarn breaking device according to claim 1, wherein the yarn converging means for converging the yarn to a yarn suckable position of the yarn sucking means is provided in this order along the yarn traveling direction. Is preferred.

また、本発明は請求項3に記載のように、「前記糸条吸引手段、前記糸条切断手段及び前記糸条集束手段が前記紡糸筒下端より下流側に設けられた請求項2に記載の断糸処理装置」とすることが好ましい。   According to a third aspect of the present invention, as described in the third aspect of the present invention, “the yarn suction means, the yarn cutting means, and the yarn converging means are provided downstream from the lower end of the spinning cylinder. It is preferable to use a "thread breaker".

また、本発明は請求項4に記載のように、「前記糸外し手段が、前記糸条の走行方向に向かって進退自在であって、かつ前記油剤付与手段の上下にそれぞれ設けられた糸外し部材と糸道規制ガイドとを備え、更に前記断糸検出手段による断糸検出信号によって前記糸外し部材と前記糸道規制ガイドとをそれぞれ糸外し方向へ移動させるアクチュエータを備えた請求項1〜3の何れかに記載の断糸処理装置」とすることが好ましい。   According to a fourth aspect of the present invention, as described in claim 4, "the yarn removing means is capable of moving forward and backward in the running direction of the yarn and provided above and below the oil agent applying means, respectively. 4. An apparatus comprising a member and a yarn path regulating guide, and further comprising an actuator for moving the yarn removing member and the yarn path regulating guide in a yarn removing direction in response to a yarn breaking detection signal from the yarn breaking detecting unit. It is preferable to use the yarn breakage treatment apparatus according to any of the above.

更に、本発明は請求項5に記載のように、「単繊維の繊度が2dtex以下のマルチフィラメント糸条を紡糸する溶融紡糸装置に適用することを特徴とする請求項1〜4の何れかに記載の断糸処理装置」とすることが好ましい。   Furthermore, as described in claim 5, the present invention is applied to a melt spinning apparatus for spinning a multifilament yarn having a single fiber fineness of 2 dtex or less. The described yarn breakage treatment apparatus is preferable.

そして、本発明は請求項6に記載のように、「固化点の違う2種類以上の熱可塑性合成繊維からなる糸条をそれぞれ紡出して、合糸・混繊するコスパン紡糸装置に適用することを特徴とする請求項1〜5の何れかに記載の断糸処理装置」が好ましい。   And, as described in claim 6, the present invention is “applying to a cospun spinning device that spins, respectively mixes and mixes yarns made of two or more types of thermoplastic synthetic fibers having different solidification points. The yarn breakage treatment apparatus according to any one of claims 1 to 5 is preferable.

先ず、本発明は前記請求項1に記載した構成を有するので、断糸が発生しても、油剤付与手段から走行糸条を引き離すという糸外し手段の作用によって、断糸処理に際して紡糸筒内に障害物として存在する油剤付与手段に糸条が絡みつくことがなくなる。このために、紡糸筒内に続々と紡出される糸条が堆積する要因となる油剤付与手段への糸条の絡みつきが防止され、これによって、狭い紡糸筒内で行う作業が提言され、円滑かつ迅速な断糸処理を可能とする。   First, since the present invention has the configuration described in claim 1, even if the yarn breaks, the yarn removing means that pulls the traveling yarn away from the oil agent applying means causes the yarn to be put into the spinning cylinder during the yarn breaking process. The yarn does not get tangled in the oil agent applying means existing as an obstacle. For this reason, the entanglement of the yarn to the oil agent applying means, which causes the yarns spun one after another in the spinning cylinder, is prevented, and the work to be carried out in the narrow spinning cylinder is thus proposed, and smooth and Enables quick thread breakage.

また、本発明は前記請求項2に記載した構成を有するので、油剤付与手段の下方で糸条を切断しても、切断時に走行糸条が弛緩して油剤付与手段に絡みつくといった事態を回避できる。したがって、油剤付与手段の下流部に糸条吸引手段、糸条切断手段及び糸条集束手段を設けることを可能とする。   Moreover, since this invention has the structure described in the said Claim 2, even if it cut | disconnects a thread | yarn under the oil agent provision means, the situation where a running yarn loosens at the time of a cutting | disconnection and it becomes entangled with an oil agent provision means can be avoided. . Therefore, it is possible to provide the yarn suction means, the yarn cutting means, and the yarn focusing means at the downstream portion of the oil agent applying means.

また、本発明は前記請求項3に記載した構成を有するので、糸条吸引手段、糸条切断手段及び糸条集束手段を紡糸筒下端より更に下流側に設けることができ、紡糸筒内で行う断糸処理がほとんど無くなる。このため、紡糸筒下端が1階にまで降りてくることとなって、階上と階下での共同作業が少なくなると共に、断糸処理されて糸条吸引手段に吸引されている糸条を作業用サクションガンに受け渡すことで、溶融紡糸装置に対する再糸掛けも容易となる。   Further, since the present invention has the configuration described in claim 3, the yarn suction means, the yarn cutting means, and the yarn converging means can be provided further downstream from the lower end of the spinning cylinder, and are performed in the spinning cylinder. There is almost no thread breakage. For this reason, the lower end of the spinning cylinder descends to the first floor, and the joint work on the upper and lower floors is reduced, and the yarn that has been subjected to the yarn breaking process and sucked by the yarn suction means is operated. By passing to the suction gun, re-threading with respect to the melt spinning apparatus becomes easy.

また、本発明は前記請求項4に記載した構成を有するので、断糸検出手段からの断糸検出信号を受けて、直ちにアクチュエータを作動させて、糸外し部材と糸道規制ガイドとを糸外し方向へ駆動することができ、油剤付与手段上を走行する糸条を油剤付与手段から円滑かつ迅速に引き離すことができる。   In addition, since the present invention has the configuration described in the above-described fourth aspect, upon receiving a yarn breakage detection signal from the yarn breakage detecting means, the actuator is immediately operated to remove the yarn removing member and the yarn path regulating guide from the yarn. It can be driven in the direction, and the yarn running on the oil agent applying means can be smoothly and quickly separated from the oil agent applying means.

更に、本発明は前記請求項5に記載した構成を有するので、単繊維の繊度が2dtex以下のマルチフィラメント糸条を紡糸する溶融紡糸装置のように、油剤付与手段が必然的に紡糸筒内(特に、冷却風の吹出し面)に入り込んでしまうような場合に顕著な効果を奏する。本発明は前記請求項6に記載した構成を有するので、請求項5に記載の発明と同様な理由から、固化点の違う2種類以上の熱可塑性合成繊維からなる糸条をそれぞれ紡出して、合糸・混繊するコスパン紡糸装置に適用した場合に顕著な効果を奏する。   Furthermore, since the present invention has the structure described in claim 5, the oil agent applying means is inevitably provided in the spinning cylinder as in a melt spinning apparatus for spinning a multifilament yarn having a single fiber fineness of 2 dtex or less. In particular, it has a remarkable effect when it enters the cooling air blowing surface. Since the present invention has the configuration described in claim 6 above, for the same reason as the invention described in claim 5, each of the yarns composed of two or more types of thermoplastic synthetic fibers having different solidification points is spun, When applied to a cospun spinning device that mixes and mixes fibers, it has a remarkable effect.

以下、本発明の実施の形態について図面を参照しながら詳細に説明する。
図1は本発明の断糸処理装置の実施形態を説明するために模式的に例示した溶融紡糸装置を含む概略装置構成図を示し、この図1において、(a)図は正面図、(b)図は側面図をそれぞれ示す。また、図1において、1はスピンブロック、2は紡糸口金、3は上部紡糸筒、4は冷却風吹出し面、5は下部紡糸筒、6は冷却風供給部、7はガイド給油方式の油剤付与手段、8は糸条吸引手段、9は糸条切断手段、10は糸条集束部材、11は糸条集束部材駆動用アクチュエータ、12糸外し部材、13は糸外し部材駆動用アクチュエータ、14は糸道規制ガイド、15は糸道規制ガイド駆動用アクチュエータ、そして、Yはポリエステル、ナイロンなどの熱可塑性合成繊維からなる糸条群をそれぞれ示す。また、口金2は、紡糸口金パックとして前記スピンブロック1に組み込まれる。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 shows a schematic apparatus configuration diagram including a melt spinning apparatus schematically illustrated for explaining an embodiment of a yarn breakage treatment apparatus of the present invention. In FIG. 1, (a) is a front view, (b) ) Figures show side views respectively. In FIG. 1, 1 is a spin block, 2 is a spinneret, 3 is an upper spinning cylinder, 4 is a cooling air blowing surface, 5 is a lower spinning cylinder, 6 is a cooling air supply unit, and 7 is an oil supply of a guide oil supply system. Means 8, yarn suction means, 9 is yarn cutting means, 10 is a yarn focusing member, 11 is an actuator for driving the yarn focusing member, 12 is a yarn removing member, 13 is an actuator for driving the yarn removing member, and 14 is a yarn. A road regulation guide, 15 is an actuator for driving the yarn path regulation guide, and Y is a yarn group made of thermoplastic synthetic fibers such as polyester and nylon. The base 2 is incorporated into the spin block 1 as a spinneret pack.

ここで、本発明を適用する周知の溶融紡糸工程について簡単に説明すると、溶融押出機(図示せず)などによって溶融された熱可塑性ポリマーは、ギヤーポンプなどの計量供給手段によって輸送されてスピンブロック1に設けられた複数個(本例では6個)の口金群2にそれぞれ穿設された吐出孔群から上部紡糸筒3内へ繊維状に紡出される。ついで、このようにして紡出された複数本(本例では6本)のマルチフィラメント糸条Yは冷却風供給部6から供給されて冷却風吹出面4から上部紡糸筒3内へ吹出された冷却風によって冷却される。なお、図1〜図3の例では、糸条Yの走行方向に対して略直角方向に冷却風を吹出す横吹きの冷却方式を示しているが、上部紡糸筒3内を走行する糸条Yの全周から冷却風を吹出して糸条Yの走行方向に沿って冷却風を流す縦吹きの冷却方式を採用することもできる。このようにして、冷却風を吹き付けることによって、一旦ガラス転移点(固化点)以下の温度にまで冷却された紡出糸条Yはガイド給油方式の油剤付与手段7によって油剤が付与される。そして、そのまま下部紡糸筒5内を走行した後、必要に応じて交絡付与装置(図示せず)によってフィラメント(単繊維)同士を絡ませる交絡付与を施した後に、引取ローラ(図示せず)によって所定の速度で引き取られ、最下流位置に配された巻取機(図示せず)によって糸条パッケージとして巻き取られる。   Here, a known melt spinning process to which the present invention is applied will be briefly described. A thermoplastic polymer melted by a melt extruder (not shown) or the like is transported by a metering means such as a gear pump to be spin-block 1. Are spun into the upper spinning cylinder 3 from the discharge hole groups respectively formed in a plurality (six in this example) of the nozzle groups 2 provided in the upper spinning cylinder 3. Next, a plurality of (six in this example) multifilament yarns Y spun in this way are supplied from the cooling air supply unit 6 and cooled from the cooling air blowing surface 4 into the upper spinning cylinder 3. Cooled by wind. In the example of FIGS. 1 to 3, a horizontal blowing cooling method in which cooling air is blown in a direction substantially perpendicular to the running direction of the yarn Y is shown. However, the yarn running in the upper spinning cylinder 3 is shown. It is also possible to employ a vertical blowing cooling system in which cooling air is blown from the entire circumference of Y and the cooling air is caused to flow along the running direction of the yarn Y. In this way, the spinning yarn Y, once cooled to a temperature below the glass transition point (solidification point) by blowing cooling air, is provided with an oil agent by the oil supply means 7 of the guide oil supply system. Then, after traveling in the lower spinning cylinder 5 as it is, after applying entanglement for entanglement of filaments (single fibers) with an entanglement applying device (not shown) as necessary, a take-up roller (not shown) is used. It is taken up at a predetermined speed and taken up as a yarn package by a winder (not shown) arranged at the most downstream position.

以上に述べたような溶融紡糸工程において断糸が生じると、「背景技術」欄で述べたような諸問題を惹起するために、本発明の断糸処理装置を必要とするのであって、以下に本発明の断糸処理装置について詳細に説明する。   When yarn breakage occurs in the melt spinning process as described above, the yarn breakage treatment apparatus of the present invention is required in order to cause various problems as described in the “Background Art” section. Next, the yarn breakage treatment apparatus of the present invention will be described in detail.

前記溶融紡糸工程において断糸が生じると、これを自動的に検知する必要があるが、このような断糸検出手段(図示せず)は、紡出された糸条Yが溶融紡糸工程のどのような箇所で断糸しても検知可能とするために、通常、最下流に配置される巻取機の直上流に設けられる。なお、このような断糸検出手段としては、走行糸条Yに張力ピックアップを接触させて糸条Yの張力をオンラインで監視する接触式断糸検知器、あるいは投光器と受光器とを走行糸条Yを挟んで対向させて設けて光量変化をオンラインで監視することによって糸条Yの有無を検出する非接触式断糸検知器などの周知の断糸検出手段を使用することができる。また、この断糸検出手段と、後述する糸外し部材12、糸道規制ガイド14、糸条吸引手段8、糸条切断手段9及び糸条集束部材10とは、断糸検出手段からの断糸検出信号によって、それぞれ連動して作動して断糸処理をするように設定されている。ただし、このような連動は断糸検出手段からの断糸検出信号だけで行われるのではなく、強制的に断糸処理が行える強制作動スイッチを設けて、必要に応じて人が強制作動スイッチを作動させることで強制的に連動させるようにすることが好ましい。   When breakage occurs in the melt spinning process, it is necessary to automatically detect this. However, such a breakage detection means (not shown) is used to detect which yarn Y is spun in the melt spinning process. In order to enable detection even when the yarn is broken at such a location, it is usually provided immediately upstream of the winder disposed at the most downstream. As such a yarn breakage detecting means, a contact type yarn breakage detector that monitors the tension of the yarn Y online by bringing a tension pickup into contact with the running yarn Y, or a projector and a light receiver are used as the running yarn. Known yarn breakage detecting means such as a non-contact type yarn breakage detector that detects the presence or absence of the yarn Y by monitoring the change in the amount of light on-line with the Y interposed therebetween can be used. Further, the yarn breakage detecting means, the yarn removing member 12, the yarn path regulating guide 14, the yarn suction means 8, the yarn cutting means 9, and the yarn converging member 10 which will be described later are broken from the yarn breakage detecting means. It is set to operate in conjunction with each other according to the detection signal to perform the yarn breaking process. However, such interlocking is not performed only by the thread breakage detection signal from the thread breakage detection means, but a forcible operation switch that can forcibly perform thread breakage processing is provided, and if necessary, a person can set the forcible operation switch. It is preferable to forcibly interlock by operating.

ここで、本発明の断糸処理装置は、前記断糸検出手段によって断糸が検出されると直ちに断糸処理を行うが、そのために、先ず、油剤付与手段7の給油ガイド上を走行する糸条Yを給油ガイドから外すための糸外し手段を備えている。この糸外し手段は、断糸した糸条が給油ガイドに絡まってしまって、その後の断糸処理に支障をきたさないようにするためである。したがって、このような処理を行うために、糸外し手段は、油剤付与手段7の上下にそれぞれ設けられた糸外し部材12と糸道規制ガイド14、更に、これらの糸外し部材12と糸道規制ガイド14とをそれぞれ糸外し方向へ進退自在とするための糸外し部材駆動用アクチュエータ13と糸道規制ガイド駆動用アクチュエータ15を含んで構成されている。ただし、これらアクチュエータ13と15とは、図示したように紡糸筒3又は5の側面に設置することが好ましい。   Here, the yarn breakage processing apparatus of the present invention performs the yarn breakage processing immediately when the yarn breakage is detected by the yarn breakage detection means. For this purpose, first, the yarn traveling on the oil supply guide of the oil supply means 7 is used. Thread removal means for removing the strip Y from the oiling guide is provided. This yarn removing means is for preventing the broken yarn from being entangled with the oil supply guide and hindering the subsequent yarn breaking process. Therefore, in order to perform such processing, the yarn removing means includes a yarn removing member 12 and a yarn path regulating guide 14 provided above and below the oil agent applying means 7, and further, these yarn removing member 12 and the yarn path regulating guide. The guide 14 includes a yarn removing member driving actuator 13 and a yarn path regulating guide driving actuator 15 for allowing the guide 14 to move forward and backward in the yarn removing direction. However, the actuators 13 and 15 are preferably installed on the side surfaces of the spinning cylinder 3 or 5 as shown in the figure.

ここで、前記糸外し部材12と糸道規制ガイド14に関して付言すると、通常の溶融紡糸中においては、一方の糸外し部材12は糸条Yに接触しない様に糸条Yに対し後方に後退した状態となり、他方の糸道規制ガイド14は走行する糸条Yの糸道を正しい位置に常時規制して油剤付与手段7の給油ガイドに糸条Yを適当な接触圧力を維持した状態で押し付けて接触させて油剤の付与を確実に行う役割を果たしている。したがって、断糸が発生した場合には、糸外し部材12は糸条Yを給油ガイド7から外すために糸条Y方向に向かって前進し、同時に糸道規制ガイド14は糸条Y方向から離れるために後退する。   Here, with regard to the yarn removing member 12 and the yarn path regulating guide 14, during normal melt spinning, one yarn removing member 12 is moved backward with respect to the yarn Y so as not to contact the yarn Y. The other yarn path regulation guide 14 always regulates the yarn path of the traveling yarn Y to the correct position and presses the yarn Y against the oil supply guide of the oil supply means 7 while maintaining an appropriate contact pressure. It plays the role of making the oil agent surely applied by contacting. Therefore, when the yarn breakage occurs, the yarn removing member 12 moves forward in the yarn Y direction to remove the yarn Y from the oil supply guide 7, and at the same time, the yarn path regulating guide 14 moves away from the yarn Y direction. Retreat for.

本発明の糸外し手段は前述のように構成されているから、断糸検出手段によって断糸が検知されると、その検知信号を受けて糸外し部材駆動用アクチュエータ13と糸道規制ガイド駆動用アクチュエータ15が作動して、糸外し部材12と糸道規制ガイド14とを直ちに糸外し方向へ移動させ、油剤付与手段7上を走行する糸条Yを油剤付与手段7から引き離す。なお、このとき糸外し部材12と糸道規制ガイド14を駆動するアクチュエータとしては、糸外し部材12と糸道規制ガイド14とを正常に作動させることができるものであれば、特に限定する必要は無いが、空気圧や油圧などの流体圧力によって作動する流体圧シリンダーが安価であって、かつ取扱性にも優れるため好適である。   Since the yarn removing means of the present invention is configured as described above, when yarn breakage is detected by the yarn breakage detecting means, the yarn removal member drive actuator 13 and the yarn path regulation guide drive are received in response to the detection signal. The actuator 15 is actuated to immediately move the yarn removing member 12 and the yarn path regulating guide 14 in the yarn removing direction, and the yarn Y traveling on the oil agent applying unit 7 is pulled away from the oil agent applying unit 7. At this time, the actuator for driving the yarn removing member 12 and the yarn path regulating guide 14 need not be particularly limited as long as the yarn removing member 12 and the yarn path regulating guide 14 can be normally operated. However, a fluid pressure cylinder that operates by fluid pressure such as air pressure or hydraulic pressure is suitable because it is inexpensive and excellent in handling.

また、糸外し部材12と糸道規制ガイド14の形状と材質は、それぞれに要求される機能を保有していれば特に限定する理由は無いが、糸条Yとの接触部分に関しては、糸条Yとの摩擦抵抗が少なくなるような適度の表面粗さと耐摩耗性を有し、糸条Yがその上を接触走行しても糸条Yと糸外し部材12の双方を傷つけることがないように仕上げられていなければならないことは言うまでもない。   Further, the shape and material of the yarn removing member 12 and the yarn path regulating guide 14 are not particularly limited as long as they have the required functions, but the contact portion with the yarn Y is related to the yarn. It has an appropriate surface roughness and abrasion resistance that reduces the frictional resistance with Y, and even if the yarn Y travels in contact therewith, it does not damage both the yarn Y and the yarn removing member 12. Needless to say, it must be finished.

本発明の断糸処理装置では、断糸が発生すると、断糸した糸条が紡糸筒3及び5内に蓄積したり引取ローラ(図示せず)に巻き付いたりして周辺機器を破損するなどの悪影響を避けたり、隣接錘への断糸の波及を阻止したり、再糸掛けが容易であったりすることを一大特徴とする。このためには、スピンブロック1から続々と供給される糸条群Yを糸条吸引手段8に同時に吸引しておくことが必要であることは言うまでも無い。なお、ここで念のために付言しておくと、本発明の断糸処理手段は、前述のように、油剤付与手段7の給油ガイドに糸条Yが絡みついてしまうと、糸条吸引手段8に糸条群Yを良好に吸引させておくことが不可能となるために、前述の糸外し手段を必要とするのである。   In the yarn processing apparatus of the present invention, when yarn breakage occurs, the broken yarn accumulates in the spinning cylinders 3 and 5 or winds around a take-up roller (not shown) and damages peripheral devices. The main feature is that adverse effects are avoided, the spread of the yarn breakage to the adjacent weight is prevented, and re-threading is easy. For this purpose, it goes without saying that the yarn group Y supplied one after another from the spin block 1 needs to be simultaneously sucked into the yarn suction means 8. It should be noted that the yarn breakage processing means of the present invention is, as mentioned above, the yarn suction means 8 when the yarn Y gets entangled with the oil supply guide of the oil agent applying means 7 as described above. Therefore, the above-described yarn removing means is required because it is impossible to suck the yarn group Y well.

そこで、断糸発生時にスピンブロック1から続々と供給される糸条群Yを糸条吸引手段8に同時かつ吸引ミス無く正常に吸引しておくために、本発明の断糸処理装置は、更に、糸条吸引手段8、糸条切断手段9及び糸条集束部材10を糸条Yが走行する上流から下流に沿ってこの順で備えている。ただし、糸条集束部材10には糸条集束部材駆動用アクチュエータ11が付設されており、このアクチュエータ11は、図4を援用して「背景技術」欄で説明した糸条集束装置6’と同様の働きをする。つまり、複数本(本例では6本)の糸条を挟んでその両端に設けられた糸条集束部材10と10が糸条群Yの走行方向へアクチュエータ11と11によって突出させられ、糸条集束部材10と10によって糸条群Yを糸条吸引手段8の中心線上となる位置にまで集束する役割を果たす。   Therefore, in order to normally suck the yarn group Y supplied one after another from the spin block 1 when the yarn breaks into the yarn suction means 8 at the same time without any suction error, the yarn breakage treatment apparatus of the present invention further includes The yarn suction means 8, the yarn cutting means 9, and the yarn focusing member 10 are provided in this order from upstream to downstream where the yarn Y travels. However, the yarn converging member 10 is provided with an actuator 11 for driving the yarn converging member, and this actuator 11 is the same as the yarn converging device 6 ′ described in the “Background Art” section with reference to FIG. To work. That is, the yarn converging members 10 and 10 provided at both ends of a plurality of (six in this example) yarns are protruded by the actuators 11 and 11 in the running direction of the yarn group Y, and the yarns are projected. The focusing members 10 and 10 serve to focus the yarn group Y to a position on the center line of the yarn suction means 8.

このときに行われる糸条集束部材10と10とによる糸条群Yの集束処理は、断糸検出手段からの断糸信号によって、前記糸外し手段の作動に連動して同時もしくはその直後に行われる。また、これと同時にもしくはこの直後に連動して、糸条吸引手段8に送られた断糸検出信号によって、糸条吸引手段8が糸条Yを吸引可能な状態となる。なお、このような糸条吸引手段8としては、圧縮空気を利用して大きな糸条吸引力を得ると共に、吸引した糸条を高速の旋回流によって高張力で排出するタイプのものが好適である。しかも、このタイプの糸条吸引手段8を使用すると、圧空弁によって供給する圧縮空気をオンオフすることによって、容易かつ迅速に糸条吸引手段8を吸引状態とすることができるという利点がある。   The converging process of the yarn group Y by the yarn concentrating members 10 and 10 performed at this time is performed simultaneously with or immediately after the operation of the yarn removing means according to the yarn breaking signal from the yarn breaking detecting means. Is called. At the same time or immediately after this, the yarn suction means 8 can suck the yarn Y by the yarn breakage detection signal sent to the yarn suction means 8. The yarn suction means 8 is preferably of a type that obtains a large yarn suction force using compressed air and discharges the sucked yarn with high tension by a high-speed swirling flow. . In addition, when this type of yarn suction means 8 is used, there is an advantage that the yarn suction means 8 can be brought into the suction state easily and quickly by turning on and off the compressed air supplied by the pneumatic valve.

以上に述べたようにして、例えば圧空弁(図示せず)を開くことによって、糸条吸引手段8が糸条群Yを何時でも吸引可能な状態下になると、糸条集束部材10と10とによって、糸条吸引手段8のほぼ中心線上に糸条群Yが集束された全ての糸条群Yが糸条切断手段9の作動によって一度に切断される。その際、前記糸条切断手段9としては、通常、鋏状の切断刃を移行させて切断するタイプのものが好適に使用されるが、必要に応じてヒータ方式や熱風方式、その他の公知の手段も利用できる。なお、このときの糸条吸引手段8の設置位置は、糸条集束部材10と10の前進端位置に対応して、同時に切断された糸条群Yを吸引ミスしないような位置とする必要がある。   As described above, for example, by opening a pneumatic valve (not shown), when the yarn suction means 8 is in a state in which the yarn group Y can be sucked at any time, the yarn focusing members 10 and 10 and Thus, all the yarn groups Y in which the yarn groups Y are focused on substantially the center line of the yarn suction means 8 are cut at once by the operation of the yarn cutting means 9. At that time, as the yarn cutting means 9, usually, a type that cuts by moving a scissors-like cutting blade is preferably used, but if necessary, a heater method, a hot air method, or other known methods Means are also available. It should be noted that the installation position of the yarn suction means 8 at this time needs to be a position corresponding to the forward end position of the yarn focusing members 10 and 10 so that the yarn group Y cut at the same time is not mistakenly sucked. is there.

以上に述べたように、断糸が発生した場合、本発明の断糸処理装置を作動させると、スピンブロック1から続々と送られてくる糸条群Yを切断してその糸端を糸条吸引手段8に吸引することによって、糸条吸引手段8の下流側には余分な糸条が送られることがなくなる。そうすると、断糸後に糸条Yが引取ローラに巻き付いて巻き太りを起こすなどして付属の設備を破損したり、隣接する錘に断糸の影響を及ぼしたりすることが無くなる。   As described above, when the yarn breakage occurs, when the yarn breakage treatment apparatus of the present invention is operated, the yarn group Y successively sent from the spin block 1 is cut, and the yarn end is turned to the yarn end. By sucking the suction means 8, extra yarn is not sent downstream of the yarn suction means 8. As a result, the yarn Y is wound around the take-up roller after the yarn is broken to cause thickening, and the attached equipment is not damaged or the adjacent weight is not affected by the yarn breakage.

また、油剤付与手段7に絡みついて吸引ミスをする機会も大幅に減少するために、紡糸筒3及び5内に断糸した糸条が滞留して蓄積するということも無くなる。更には、再糸掛けに際して、作業者は階上と階下とを往復して糸掛け作業を行ったり、二人の作業者が階上と階下に待機して糸条の受け渡しを行ったりする必要が無くなり、一人の作業者が階下で糸条吸引手段8に吸引された糸条群Yを糸掛け用のサクションガンに受け取ることで、紡糸筒3及び5への糸通しを容易に行うことができる。なお、糸掛け作業に関しては、このような場合だけでなく、紡糸パック交換や口金面に付着したモノマーやオリゴマーなどのいわゆる口金面異物の清掃後にも必要であり、このような場合も上記のような断糸処理を行うことで、人的、物的、時間的損失を最小限に抑えることが可能となる。   Further, since the chance of making a suction mistake by being entangled with the oil supply means 7 is greatly reduced, the yarns that have been broken in the spinning cylinders 3 and 5 do not stay and accumulate. Furthermore, when re-threading, the operator needs to reciprocate between the upstairs and downstairs, and the two workers must wait on the upstairs and downstairs to deliver the yarn. When one operator receives the yarn group Y sucked by the yarn suction means 8 downstairs in the suction gun for threading, the threading through the spinning cylinders 3 and 5 can be easily performed. it can. The threading operation is necessary not only in this case, but also after replacement of the spinning pack and after cleaning of the so-called base surface foreign matters such as monomers and oligomers adhering to the base surface. It is possible to minimize human, physical, and time loss by performing an appropriate yarn cutting process.

以上に詳細に述べたように本発明の断糸処理装置は様々な利点を有しているが、これをコスパン紡糸工程に適用すると、更に大きな効果が得られるので、この実施態様について、図2と図3を参照しながら詳細に説明する。なお、図2と図3は、本発明の断糸処理装置をコスパン紡糸工程に適用した場合の二つの実施形態例を説明するためにそれぞれ模式的に例示したコスパン紡糸装置を含む概略装置構成図を示し、これらの図2と図3においては、図1と同様に、(a)図は正面図、(b)図は側面図をそれぞれ示している。   As described in detail above, the yarn breakage treatment apparatus of the present invention has various advantages, but when this is applied to the cospun spinning process, a greater effect can be obtained. Details will be described with reference to FIG. 2 and 3 are schematic apparatus configuration diagrams including the cospun spinning apparatus schematically illustrated for explaining two embodiments when the yarn breakage treatment apparatus of the present invention is applied to the cospun spinning process. 2 and 3, as in FIG. 1, (a) is a front view and (b) is a side view.

一般に、コスパン紡糸においては、単繊維の繊度、フィラメントカウント、沸水収縮率、伸度、強度などの物性が互いに異なる熱可塑性ポリマーからなる複数本(本例では2本)のマルチフィラメント糸条YaとYbを口金2aと2bからそれぞれ紡出し、紡出された糸条YaとYbを適当な条件下でガラス転移点以下の温度に冷却風供給部6から供給されて冷却風吹出面4から吹出された冷却風によってそれぞれ冷却する。そして、各糸条YaとYbに給油ガイドをそれぞれ有する油剤付与手段7aと7bによって油剤を付与した後、圧縮空気を利用した交絡ノズルなどを使用して合糸・混繊を行って一本の糸条として巻き取ることにより行われる。   In general, in cospun spinning, a plurality of (two in this example) multifilament yarns Ya made of thermoplastic polymers having different physical properties such as fineness, filament count, boiling water shrinkage, elongation, and strength of a single fiber and Yb was spun from the bases 2a and 2b, respectively, and the spun yarns Ya and Yb were supplied from the cooling air supply unit 6 to a temperature below the glass transition point under appropriate conditions, and were blown out from the cooling air blowing surface 4. Cool each with cooling air. Then, after applying the oil agent by the oil agent applying means 7a and 7b having the oil supply guides to the respective yarns Ya and Yb, the yarns are mixed and mixed using a tangled nozzle using compressed air, etc. It is done by winding it as a yarn.

このようなコスパン紡糸においては、図2に例示したような実施態様が生じる。すなわち、一方の口金2aから紡出された糸条Yaに油剤を付与するための油剤付与手段7aが冷却風の吹出し面4の直下に設けられると共に、断糸処理するための糸条吸引手段8、糸条切断手段9及び糸条集束部材10よりも上流に油剤付与手段7aが設けられ、他方の口金2bから紡出された糸条Ybについては、図4に例示した従来技術と同様に、下部紡糸筒5下端の下方に油剤付与手段7bが設けられると共に、断糸処理を行うための糸条吸引手段8、糸条切断手段9及び糸条集束部材10よりも下流に油剤付与手段7bが設けられている場合である。   In such cospun spinning, an embodiment as illustrated in FIG. 2 occurs. That is, an oil agent applying means 7a for applying an oil agent to the yarn Ya spun from one of the caps 2a is provided directly below the blowout surface 4 of the cooling air, and a yarn suction means 8 for performing a yarn breaking process. The yarn applying means 7a is provided upstream of the yarn cutting means 9 and the yarn converging member 10, and the yarn Yb spun from the other base 2b is similar to the prior art illustrated in FIG. An oil agent applying means 7 b is provided below the lower end of the lower spinning cylinder 5, and the oil agent applying means 7 b is provided downstream of the yarn suction means 8, the yarn cutting means 9 and the yarn converging member 10 for performing the yarn breaking process. This is the case.

この図2のような実施態様では、糸条Ybに油剤を付与する側の油剤付与手段に関しては、図4に例示した従来技術と同様、断糸処理に際して問題とならないために、糸条Yaに油剤を付与する油剤付与手段7aのみを対象として、図1の実施態様例と同じように、その上下に糸外し部材12、糸外し部材駆動用アクチュエータ13、糸道規制ガイド14及び糸道規制ガイド駆動用アクチュエータ15を含んで構成される糸外し手段を設ける構成とすればよい。そして、このような場合では、図2に例示したような装置構成とすることによって、油剤付与手段7aに切断した糸条が絡みつくような現象を回避することができる。   In the embodiment as shown in FIG. 2, the oil agent application means on the side for applying the oil agent to the yarn Yb is not a problem during the yarn breaking process as in the prior art illustrated in FIG. 4. For only the oil agent applying means 7a for applying the oil agent, as in the embodiment of FIG. 1, the yarn removing member 12, the yarn removing member driving actuator 13, the yarn path regulating guide 14 and the yarn path regulating guide are arranged in the vertical direction. What is necessary is just to set it as the structure which provides the thread | yarn removal means comprised including the actuator 15 for a drive. And in such a case, by setting it as an apparatus structure illustrated in FIG. 2, the phenomenon that the thread | yarn cut | disconnected by the oil agent provision means 7a can be avoided.

最後に、図3に例示した実施態様について説明する。この実施態様例では、コスパンされた二つの糸条YaとYbの冷却距離が短くなって、一方の口金2aから紡出された糸条Yaに油剤を付与するための油剤付与手段7aが冷却風の吹出し面4の内側に入ってしまい、他方の口金2bから紡出された糸条Ybは、図1の実施態様例と同様に、冷却風の吹出し面4の直下位置に設けられている。このような場合には油剤付与手段7aと7bのそれぞれに対して、その上下に糸外し部材12aと12b、糸外し部材駆動用アクチュエータ13aと13b、糸道規制ガイド14aと14b及び糸道規制ガイド駆動用アクチュエータ15aと15bとをそれぞれ含んで構成される二組の糸外し手段を設ける構成とすればよい。   Finally, the embodiment illustrated in FIG. 3 will be described. In this embodiment, the cooling distance between the two co-spun yarns Ya and Yb is shortened, and the oil agent applying means 7a for applying an oil agent to the yarn Ya spun from one of the bases 2a is provided with cooling air. The yarn Yb spun from the other nozzle 2b and spun from the other nozzle 2b is provided at a position directly below the cooling air outlet 4 as in the embodiment of FIG. In such a case, the thread removing members 12a and 12b, the thread removing member driving actuators 13a and 13b, the yarn path regulating guides 14a and 14b, and the thread path regulating guide are respectively provided above and below the oil agent applying means 7a and 7b. What is necessary is just to set it as the structure which provides the 2 sets of thread | yarn removal means comprised including the actuators 15a and 15b for driving, respectively.

そうすれば、断糸処理を行う場合に糸条Yを切断するのに際して、既に切断された糸条が絡みつく対象となる油剤付与手段7aと7bから各糸条YaとYbが走行する糸道が外されている。このために、切断された糸条がこれらの油剤付与手段7aと7bに絡みつくといった事態が回避され、糸条吸引手段8に切断した糸条が吸引されないといった吸引ミスを大幅に低減することができ、糸掛け作業は格段に改善される。   Then, when the yarn Y is cut when performing the yarn breaking process, the yarn path on which each yarn Ya and Yb travels from the oil agent applying means 7a and 7b to which the already cut yarn is entangled. It has been removed. For this reason, the situation that the cut yarn is entangled with these oil agent applying means 7a and 7b can be avoided, and the suction mistake that the cut yarn is not sucked by the yarn suction means 8 can be greatly reduced. Threading work is greatly improved.

本発明の断糸処理装置は、ナイロン、ポリエステルなどの熱可塑性合成繊維の溶融紡糸工程において断糸が発生した時に、円滑かつ迅速な断糸処理を可能とし、油剤付与手段が紡糸筒の上流側に設けざるを得ない、特に単繊維の繊度が2dtex以下のように小さなマルチフィラメント糸条の溶融紡糸装置やコスパン紡糸装置に好適に使用できる。   The yarn breakage treatment apparatus of the present invention enables smooth and quick yarn breakage when a yarn breakage occurs in the melt spinning process of thermoplastic synthetic fibers such as nylon and polyester, and the oiling means is provided upstream of the spinning cylinder. In particular, it can be suitably used in a melt spinning apparatus or a cospun spinning apparatus for multifilament yarns having a single fiber fineness of 2 dtex or less.

本発明の断糸処理装置の実施形態を説明するために模式的に例示した溶融紡糸装置を含む概略装置構成図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a schematic apparatus block diagram containing the melt spinning apparatus typically illustrated in order to demonstrate embodiment of the yarn breakage processing apparatus of this invention. 本発明の断糸処理装置をコスパン紡糸工程に適用した場合の一実施形態例を説明するためにそれぞれ模式的に例示したコスパン紡糸装置を含む概略装置構成図である。BRIEF DESCRIPTION OF THE DRAWINGS It is a schematic apparatus block diagram including the cospun spinning apparatus typically illustrated, respectively, in order to explain one embodiment when the yarn breakage treatment apparatus of the present invention is applied to the cospun spinning process. 本発明の断糸処理装置をコスパン紡糸工程に適用した場合の他の実施形態例を説明するためにそれぞれ模式的に例示したコスパン紡糸装置を含む概略装置構成図である。It is a schematic apparatus block diagram including the cospun spinning apparatus typically illustrated in order to explain other embodiment examples when the yarn breakage treatment apparatus of the present invention is applied to the cospun spinning process. 従来の断糸処理装置の実施形態を説明する模式図である。It is a schematic diagram explaining embodiment of the conventional yarn breakage processing apparatus.

符号の説明Explanation of symbols

1 スピンブロック
2 紡糸口金
3 上部紡糸筒
4 冷却風吹出し面
5 下部紡糸筒
6 冷却風供給部
7 油剤付与手段
8 糸条吸引手段
9 糸条切断手段
10 糸条集束部材
11 糸条集束部材駆動用アクチュエータ
12 糸外し部材
13 糸外し部材駆動用アクチュエータ
14 糸道規制ガイド
15 糸道規制ガイド駆動用アクチュエータ
Y 糸条
DESCRIPTION OF SYMBOLS 1 Spin block 2 Spinneret 3 Upper spinning cylinder 4 Cooling-air blowing surface 5 Lower spinning cylinder 6 Cooling-air supply part 7 Oil supply means 8 Yarn suction means 9 Yarn cutting means 10 Yarn focusing member 11 Yarn focusing member drive Actuator 12 Yarn removal member 13 Actuator for driving yarn removal member 14 Yarn path regulation guide 15 Actuator for driving thread path regulation guide Y Yarn

Claims (6)

紡出された熱可塑性合成繊維からなる複数本のマルチフィラメント糸条を冷却する紡糸筒内に設けられた油剤付与手段を少なくとも有する溶融紡糸装置に設けられる断糸処理装置であって、
前記断糸処理装置は、前記糸条が断糸したことを検知する断糸検出手段と、前記断糸検出手段からの断糸検出信号によって走行する前記糸条を前記油剤付与手段から引き離すための糸外し手段とを備えたことを特徴とする断糸処理装置。
A yarn breakage treatment apparatus provided in a melt spinning apparatus having at least an oil agent applying means provided in a spinning cylinder for cooling a plurality of multifilament yarns made of spun thermoplastic synthetic fibers,
The yarn breakage processing device is configured to separate the yarn traveling by the yarn breakage detection signal from the yarn breakage detection unit from the oil agent applying unit, and to detect that the yarn has been broken. A yarn breakage treatment device comprising a yarn removal means.
前記油剤付与手段の下流部に、糸条吸引手段、前記糸条吸引手段の直下に設けられた糸条切断手段、そして複数本の前記糸条を前記糸条吸引手段の糸条吸引可能位置へ集束させる糸条集束手段が糸条走行方向に沿ってこの順で設けられた請求項1に記載の断糸処理装置。   A yarn suction means, a yarn cutting means provided immediately below the yarn suction means, and a plurality of the yarns to the yarn suction position of the yarn suction means at the downstream portion of the oil supply means. The yarn breakage processing device according to claim 1, wherein the yarn converging means for converging is provided in this order along the yarn traveling direction. 前記糸条吸引手段、前記糸条切断手段及び前記糸条集束手段が前記紡糸筒下端より下流側に設けられた請求項2に記載の断糸処理装置。   The yarn breakage processing apparatus according to claim 2, wherein the yarn suction unit, the yarn cutting unit, and the yarn converging unit are provided on the downstream side of the lower end of the spinning cylinder. 前記糸外し手段が、前記糸条の走行方向に向かって進退自在であって、かつ前記油剤付与手段の上下にそれぞれ設けられた糸外し部材と糸道規制ガイドとを備え、更に前記断糸検出手段による断糸検出信号によって前記糸外し部材と前記糸道規制ガイドとをそれぞれ糸外し方向へ移動させるアクチュエータを備えた請求項1〜3の何れかに記載の断糸処理装置。   The yarn removing means includes a yarn removing member and a yarn path regulating guide that are movable forward and backward in the running direction of the yarn and are respectively provided above and below the oil agent applying means, and further detecting the yarn breakage. The yarn breakage processing apparatus according to any one of claims 1 to 3, further comprising an actuator that moves the yarn removal member and the yarn path regulating guide in a yarn removal direction in response to a yarn breakage detection signal from the means. 単繊維の繊度が2dtex以下のマルチフィラメント糸条を紡糸する溶融紡糸装置に適用することを特徴とする請求項1〜4の何れかに記載の断糸処理装置。   The yarn breakage treatment apparatus according to any one of claims 1 to 4, which is applied to a melt spinning apparatus for spinning a multifilament yarn having a single fiber fineness of 2 dtex or less. 固化点の違う2種類以上の熱可塑性合成繊維からなる糸条をそれぞれ紡出して、合糸・混繊するコスパン紡糸装置に適用することを特徴とする請求項1〜5の何れかに記載の断糸処理装置。   The yarn according to any one of claims 1 to 5, wherein the yarn is applied to a cospun spinning device that spins yarns composed of two or more types of thermoplastic synthetic fibers having different solidification points, and combines and mixes the yarns. Thread breaker.
JP2003279790A 2003-07-25 2003-07-25 Disconnected thread processing device Pending JP2005041673A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008138317A (en) * 2006-12-01 2008-06-19 Teijin Fibers Ltd Yarn-treating apparatus used when yarn is broken or hooked and method for treating the yarn
CN102560711A (en) * 2010-12-13 2012-07-11 日本Tmt机械株式会社 Yarn cutting apparatus
CN103668504A (en) * 2013-12-27 2014-03-26 吴江市华宏纺织丝绸有限公司 Filament collecting rack
CN103820897A (en) * 2014-03-08 2014-05-28 福建凯邦锦纶科技有限公司 Autonomous drawing-in and cutting-off device for spinning
CN111334877A (en) * 2020-04-29 2020-06-26 大连天鑫合纤技术发展有限公司 Tubular drafting non-woven fabric spinning-in device and method

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008138317A (en) * 2006-12-01 2008-06-19 Teijin Fibers Ltd Yarn-treating apparatus used when yarn is broken or hooked and method for treating the yarn
CN102560711A (en) * 2010-12-13 2012-07-11 日本Tmt机械株式会社 Yarn cutting apparatus
EP2463221A3 (en) * 2010-12-13 2013-01-23 TMT Machinery, Inc. Yarn cutting apparatus
CN102560711B (en) * 2010-12-13 2016-04-20 日本Tmt机械株式会社 Yarn cutting apparatus
CN103668504A (en) * 2013-12-27 2014-03-26 吴江市华宏纺织丝绸有限公司 Filament collecting rack
CN103820897A (en) * 2014-03-08 2014-05-28 福建凯邦锦纶科技有限公司 Autonomous drawing-in and cutting-off device for spinning
CN111334877A (en) * 2020-04-29 2020-06-26 大连天鑫合纤技术发展有限公司 Tubular drafting non-woven fabric spinning-in device and method
CN111334877B (en) * 2020-04-29 2024-01-26 大连天鑫合纤技术发展有限公司 Tubular drafting non-woven fabric head-producing device and method

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