JPH08332461A - Method of cleaning in air and device therefor - Google Patents

Method of cleaning in air and device therefor

Info

Publication number
JPH08332461A
JPH08332461A JP7167936A JP16793695A JPH08332461A JP H08332461 A JPH08332461 A JP H08332461A JP 7167936 A JP7167936 A JP 7167936A JP 16793695 A JP16793695 A JP 16793695A JP H08332461 A JPH08332461 A JP H08332461A
Authority
JP
Japan
Prior art keywords
cleaning
nozzle
water
pressure
pressure water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7167936A
Other languages
Japanese (ja)
Other versions
JP2707490B2 (en
Inventor
Toshirou Uchinami
敏郎 内波
Tadao Nishikawa
忠男 西川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
UCHINAMI KK
Original Assignee
UCHINAMI KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by UCHINAMI KK filed Critical UCHINAMI KK
Priority to JP7167936A priority Critical patent/JP2707490B2/en
Priority to EP96108967A priority patent/EP0747139B1/en
Priority to DE69604861T priority patent/DE69604861T2/en
Priority to US08/662,411 priority patent/US5846337A/en
Publication of JPH08332461A publication Critical patent/JPH08332461A/en
Application granted granted Critical
Publication of JP2707490B2 publication Critical patent/JP2707490B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/04Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
    • B05B7/0416Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
    • B05B7/0441Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid with one inner conduit of liquid surrounded by an external conduit of gas upstream the mixing chamber
    • B05B7/045Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid with one inner conduit of liquid surrounded by an external conduit of gas upstream the mixing chamber the gas and liquid flows being parallel just upstream the mixing chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/04Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/04Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
    • B05B7/0416Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
    • B05B7/0483Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid with gas and liquid jets intersecting in the mixing chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/026Cleaning by making use of hand-held spray guns; Fluid preparations therefor
    • B08B3/028Spray guns

Abstract

PURPOSE: To provide a method of cleaning in air capable of attaining almost the same cleaning effect as the cleaning in water. CONSTITUTION: An ejecting hole 12 jetting a high pressure water in a direction approximately parallel to the direction of a nozzle shaft is provided on a nozzle opening 11 of a cleaning nozzle 10 to form negative pressure in the nozzle opening 11 by the ejection of a high pressure water flow. An introducing opening 14 for a low pressure water sucked into the nozzle 10 by the negative pressure and a gas introducing opening 15 are provided in the cleaning nozzle 10 and a high pressure jetting water formed by involving the low pressure water and the gas in the high pressure water flow is ejected to a material to be cleaned in air to clean it.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、洗浄位置にセットされ
た被洗浄物に対して、空中において、水を主体とした洗
浄液を噴射することにより洗浄を行なうための空中洗浄
方法及び装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an aerial cleaning method and apparatus for cleaning an object to be cleaned set at a cleaning position by spraying a cleaning liquid mainly composed of water in the air. Is.

【0002】[0002]

【従来の技術】機械油や油脂類及びそれらと塵埃その他
の様々な成分とからなる汚れが強固に付着していること
が多い物品を洗浄する工業的洗浄の分野では、従来、有
機溶剤をはじめ各種の洗浄溶剤、洗浄剤等が使用されて
いる。しかしそうした洗浄剤等による環境破壊が顕著に
なってきた点に鑑み、本発明者は、有害な前記洗浄剤等
を使用せずに水のみで洗浄を行なう技術を開発し、その
成果の幾つかは出願をし公告もされている。
2. Description of the Related Art In the field of industrial cleaning for cleaning articles such as machine oil, oils and fats and dirt, which is often strongly attached to them, and other components such as dust, in the field of industrial cleaning, organic solvents such as organic solvents have been conventionally used. Various cleaning solvents and cleaning agents are used. However, in view of the remarkable environmental damage caused by such cleaning agents, the present inventor has developed a technique for cleaning only with water without using the harmful cleaning agents, and some of the results thereof. Has filed an application and has been publicized.

【0003】それらの水洗浄方法及びそのための装置
は、主として洗浄水中において洗浄を実施することによ
り、洗浄力の及びにくい死角部分を作らない工夫を行な
っていた。しかし、水中洗浄の場合は予想されるように
水密構造、防水対策のためにコストが上昇せざるを得な
い側面がある。その結果、水中洗浄方法の効果を認めな
がらも、経費上の問題から水中洗浄装置の採用は手控え
られるというケースが応々にして生じた。
These water washing methods and apparatuses therefor have been devised so as not to form blind spots which are difficult to wash and which are difficult to wash by carrying out washing mainly in washing water. However, in the case of underwater cleaning, there is an aspect that the cost must rise due to the watertight structure and waterproof measures as expected. As a result, there have been cases where the adoption of an underwater cleaning device was withheld due to cost problems, while recognizing the effect of the underwater cleaning method.

【0004】[0004]

【発明が解決しようとする課題】本発明は前記の点に着
目してなされたもので、その課題は被洗浄物を洗浄水中
に浸漬することなく、水を主体とした洗浄液を被洗浄物
に空中にて噴射し、水中洗浄によるのと同等の洗浄効果
が得られるようにすることである。
SUMMARY OF THE INVENTION The present invention has been made in view of the above points, and its object is to apply a cleaning liquid mainly containing water to an object to be cleaned without immersing the object to be cleaned in the cleaning water. It is to spray in the air and obtain the same cleaning effect as that obtained by cleaning in water.

【0005】[0005]

【課題を解決するための手段】前記課題を解決するため
本発明は、空中洗浄方法において、洗浄液と気体とが混
在した流体を洗浄ノズルから被洗浄物へ噴射するため
に、高圧水の噴射口を洗浄ノズルのノズル口内に設置
し、高圧水噴射による負圧部をノズル口内に発生させ、
同じノズル口内に開口した低圧水導入口及び気体導入口
から低圧水及び気体をノズル口内に負圧により吸引する
ことにより、低圧水及び気体を前記高圧水流に巻きこん
で高圧噴射水を形成し、この高圧噴射水を被洗浄物に噴
射するという手段を講じたものである。
In order to solve the above-mentioned problems, the present invention provides a high-pressure water injection port for injecting a mixed fluid of a cleaning liquid and a gas from a cleaning nozzle to an object to be cleaned in an air cleaning method. Is installed in the nozzle mouth of the cleaning nozzle, and a negative pressure part due to high-pressure water jet is generated in the nozzle mouth,
By sucking low-pressure water and gas from the low-pressure water inlet and gas inlet opened in the same nozzle port into the nozzle port by negative pressure, the low-pressure water and gas are wound into the high-pressure water stream to form high-pressure jet water, The means for spraying this high-pressure jet water onto the article to be cleaned is taken.

【0006】また上記空中洗浄方法は、洗浄液と気体と
が混在した液体を被洗浄物へ噴射するために、洗浄ノズ
ルのノズル口内に、ノズル軸方向とほぼ平行な方向へ高
圧水を噴射し、ノズル口内を負圧化する噴射口を持った
高圧水噴射管を設置し、前記負圧化されたノズル口内に
吸引される低圧水及び気体の導入口を洗浄ノズルに夫々
設けた空中洗浄装置によって実施することが望ましい。
Further, in the above air cleaning method, in order to inject a liquid in which a cleaning liquid and a gas are mixed into an object to be cleaned, high-pressure water is injected into the nozzle opening of the cleaning nozzle in a direction substantially parallel to the nozzle axis direction. By installing a high-pressure water injection pipe having an injection port for making the inside of the nozzle port under negative pressure, and an air cleaning device in which the introduction ports of the low-pressure water and the gas sucked into the negative pressure nozzle port are respectively provided in the cleaning nozzle. It is desirable to carry out.

【0007】なお、本発明において水を主体とした洗浄
液という場合、その基本成分は水と考えて良い。但し、
水洗浄が懸念される被洗浄物に対してはそれに防錆剤を
混合しても良い。また、無害であることが明らかな例え
ばアルカリ洗剤等一部の安全な洗浄剤は必要に応じて使
用できるものとする。
In the present invention, when a cleaning liquid mainly composed of water is used, its basic component may be considered to be water. However,
A rust preventive agent may be mixed with an object to be cleaned which may be washed with water. In addition, some safe detergents such as alkaline detergents, which are known to be harmless, can be used as needed.

【0008】[0008]

【作用】本発明の空中洗浄方法では、図1に示すように
洗浄ノズル10のノズル口11内に設置した噴射口12
から高圧水を噴射するので、ノズル口11の内部を高度
に負圧化することができ、その負圧を吸引力として外部
から低圧水及び気流をノズル口11内に導入することが
でき、その結果低圧水及び気体は高圧水に巻き込まれ、
高度の運動エネルギを持った高圧噴射水として被洗浄物
に噴射されることとなる。
In the air cleaning method of the present invention, as shown in FIG. 1, the injection port 12 installed in the nozzle port 11 of the cleaning nozzle 10.
Since the high-pressure water is jetted from the inside, the inside of the nozzle port 11 can be highly negativeized, and the low-pressure water and the air flow can be introduced into the nozzle port 11 from the outside by using the negative pressure as a suction force. As a result, low-pressure water and gas are caught in high-pressure water,
The high-pressure jet water having a high degree of kinetic energy is jetted onto the object to be cleaned.

【0009】洗浄ノズル10より噴射された高圧噴射水
は、その高圧噴射水流が被洗浄物に衝突して、そこに付
着している汚れを剥離する中心洗浄領域Aを形成するこ
とは当然であるが、被洗浄物に激しく衝突した高圧噴射
水流の高圧乱反射による周囲洗浄領域Bが中心洗浄部分
の周辺の或る範囲に形成される(図2)。この部分Bで
は、高圧乱反射した流体が被洗浄物表面を伝って強い界
面流動を引き起しているので、やはり洗浄力として作用
する。
The high-pressure jet water jetted from the washing nozzle 10 naturally forms a central washing region A where the high-pressure jet water flow collides with the object to be washed to remove the dirt adhering thereto. However, a peripheral cleaning region B is formed in a certain range around the central cleaning portion due to high-pressure diffuse reflection of the high-pressure jet water flow that has violently collided with the object to be cleaned (FIG. 2). In this portion B, the fluid that is diffusely reflected by the high pressure propagates on the surface of the object to be cleaned and causes a strong interfacial flow, so that it also acts as a cleaning force.

【0010】このため、図2に示すように洗浄ノズルの
位置と被洗浄物表面との相対的移動により、周囲洗浄領
域Bを中心洗浄領域Aが重ねて洗浄していくので、洗浄
力が著しく高められる。また、単なる高圧水を噴射した
際の洗浄ノズル10からの有効洗浄距離をDとすれば、
本発明に従うときは有効距離は50%ほど増す。
Therefore, as shown in FIG. 2, the peripheral cleaning area B is superposed on the central cleaning area A by the relative movement of the position of the cleaning nozzle and the surface of the object to be cleaned, so that the cleaning power is remarkably increased. To be enhanced. Further, if the effective cleaning distance from the cleaning nozzle 10 when simply ejecting high-pressure water is D,
The effective distance is increased by as much as 50% according to the invention.

【0011】[0011]

【実施例】図1は本発明に係る空中洗浄方法の洗浄ノズ
ル10を示す説明図であり、11はそのノズル口、12
は高圧水の噴射口、14は低圧水導入口、15は気体導
入口を示す。
DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 is an explanatory view showing a cleaning nozzle 10 of an air cleaning method according to the present invention.
Is a high pressure water injection port, 14 is a low pressure water inlet, and 15 is a gas inlet.

【0012】洗浄ノズル10は洗浄液と気体とが混在し
た流体(高圧噴射水)を、ノズル口11の先端からノズ
ル軸方向へ噴射するもので、例示された洗浄ノズル10
の基端は閉じている。例示の噴射口12は円筒形ノズル
10の中心に1個設けてあり、その噴射口12から高圧
水を噴射することにより、ノズル口11内の噴射口12
の周囲の部分に負圧部を形成する。
The cleaning nozzle 10 injects a fluid (high-pressure jet water) containing a mixture of cleaning liquid and gas in the axial direction of the nozzle from the tip of the nozzle opening 11.
The proximal end of is closed. One injection port 12 is provided at the center of the cylindrical nozzle 10, and by injecting high-pressure water from the injection port 12, the injection port 12 in the nozzle port 11 is ejected.
A negative pressure part is formed in the surrounding area.

【0013】高圧水の噴射口12は、噴射ノズル10内
に導入された高圧水の噴射管13の先端であり、高圧水
の噴射方向はノズル軸方向と一致している。高圧水とい
う場合の加圧力は、本発明では噴射圧力数十kg/cm
2 以上で、通常の場合150〜200kg/cm2 程度
までをいうものとする。しかし、被洗浄物及び汚れの程
度によっては500〜1000kg/cm2 のような超
高圧を使用することもある。また水という場合、室温以
上に加温されたものを含む。
The high-pressure water injection port 12 is the tip of a high-pressure water injection pipe 13 introduced into the injection nozzle 10, and the high-pressure water injection direction coincides with the nozzle axis direction. In the present invention, the pressure applied in the case of high pressure water is several tens of kg / cm of injection pressure.
2 or more, and usually 150 to 200 kg / cm 2 or so. However, ultrahigh pressure such as 500 to 1000 kg / cm 2 may be used depending on the object to be cleaned and the degree of dirt. Further, the term "water" includes water heated to room temperature or higher.

【0014】低圧水の導入口14と、気体の導入口15
とはともに洗浄ノズル10の基端部に配置され、例示の
場合ノズル軸の方向又はそれとほぼ同方向を向いてい
る。気体導入口15から導入する気体として空気を使用
する場合、導入口15は洗浄ノズル10の内外を通じて
いれば良い。なお低圧水は通常の水道の水圧程度の圧力
がかかったもの、気体は空気で良い。
Low-pressure water inlet 14 and gas inlet 15
Are arranged at the base end portion of the cleaning nozzle 10, and in the illustrated example, they face the direction of the nozzle axis or substantially the same direction. When air is used as the gas introduced from the gas introduction port 15, the introduction port 15 has only to pass through the inside and outside of the cleaning nozzle 10. Note that the low-pressure water may have a pressure approximately equal to the water pressure of ordinary tap water, and the gas may be air.

【0015】噴射口12から高圧水を噴射すると高圧水
はノズル口11から噴出し、それと同時にノズル口11
内に負圧が形成される。その負圧により低圧水導入口1
4から低圧水が、また気体導入口15からはエアが夫々
吸引され、高圧水はこれらの低圧水とエアとを巻き込ん
で高圧噴射水となり、被洗浄物の表面に到達すると、激
しく衝突して中心洗浄領域Aを形成し、同時にその回り
に界面流動を伴う周囲洗浄領域Bを同心円状に形成して
洗浄する。
When high-pressure water is jetted from the jet port 12, the high-pressure water jets from the nozzle port 11, and at the same time, the nozzle port 11
A negative pressure is formed inside. Low pressure water inlet 1 due to the negative pressure
Low-pressure water is sucked from 4 and air is sucked from the gas inlet 15, high-pressure water is engulfed with these low-pressure water and air to become high-pressure jet water, and when it reaches the surface of the object to be cleaned, it collides violently. A central cleaning region A is formed, and at the same time, a peripheral cleaning region B accompanied by interfacial flow is formed concentrically around the central cleaning region A for cleaning.

【0016】さらに被洗浄物に対して上方から洗浄液を
シャワの形で散水し、これと同時に洗浄ノズル10によ
る上記の洗浄を行なうことができる。これにより被洗浄
物を十分に濡れた状態にすることができ、洗浄に寄与す
る水量も増すので洗浄能力が向上する。以上が水を主体
とした本発明に係る空中洗浄方法である。
Further, the cleaning liquid can be sprayed from above onto the object to be cleaned in the form of a shower, and at the same time, the above cleaning by the cleaning nozzle 10 can be performed. As a result, the object to be cleaned can be made sufficiently wet and the amount of water contributing to the cleaning is increased, so that the cleaning performance is improved. The above is the aerial cleaning method according to the present invention mainly using water.

【0017】実施例について補足すると、噴射圧力80
kg/cm2 で噴射口12から高圧水を流量40.3リ
ットル/分で噴射し、低圧水及びエアは圧力を加減せ
ず、負圧により吸引させ、形成された高圧噴射水を噴射
したところ、洗浄ノズル10より1000mm離れた直
交面に直径約200mmの中心洗浄領域Aの形成が認め
られ、その領域Aにおいて受ける重量(圧力)は約1.
0kgで、その周りに直径約500mmの周囲洗浄領域
Bが形成された。形状や汚れが非常に異なった被洗浄物
に上記高圧噴射水を当てたところ、どのような汚れにつ
いても満足すべき洗浄効果が得られた。
Supplementing the embodiment, the injection pressure 80
High-pressure water is jetted at a flow rate of 40.3 liters / minute from the jet port 12 at kg / cm 2 , and low-pressure water and air are sucked by negative pressure without adjusting the pressure, and the formed high-pressure water is jetted. The formation of a central cleaning region A having a diameter of about 200 mm was recognized on the orthogonal surface 1000 mm away from the cleaning nozzle 10, and the weight (pressure) received in the region A was about 1.
At 0 kg, a perimeter wash zone B having a diameter of about 500 mm was formed around it. When the above-mentioned high-pressure jet water was applied to an object to be cleaned having very different shapes and stains, a satisfactory cleaning effect was obtained for any stain.

【0018】洗浄装置の実施例 以下、本発明に係る空中洗浄方法を実施した空中洗浄装
置の例について説明する。装置には、図8に示したよう
な構造を有する回転型洗浄ノズル30を使用した。
Embodiment of Cleaning Device An example of an air cleaning device for carrying out the air cleaning method according to the present invention will be described below. A rotary cleaning nozzle 30 having a structure as shown in FIG. 8 was used for the apparatus.

【0019】その回転型洗浄ノズル30は、回転軸16
を中心として半径方向へ放射状に設けた数本の高圧水噴
射管13の先端部に取り付けた洗浄ノズル10を有す
る。洗浄液は、高圧水の供給路を兼ねた筒状の回転軸1
6内、高圧水噴射管13内を通って噴射口12からノズ
ル口11の外方へ噴射される。
The rotary cleaning nozzle 30 has a rotary shaft 16
The cleaning nozzle 10 is attached to the tip of several high-pressure water jet pipes 13 provided radially in the radial direction. The cleaning liquid is a cylindrical rotary shaft 1 that doubles as a supply path for high-pressure water.
6, through the inside of the high-pressure water jet pipe 13, and is jetted from the jet port 12 to the outside of the nozzle port 11.

【0020】回転軸16はその外側に2重筒状に設けら
れた低圧水供給路18と一体になっており、低圧水供給
路18の同じく先端部からは放射状に数本の低圧水の通
路17が設けてあり、その先端は洗浄ノズル10の基端
部中心より先端へ向いた低圧水導入口14として開口し
ている。
The rotary shaft 16 is integrated with a low pressure water supply passage 18 which is provided in a double cylinder on the outside thereof, and several low pressure water passages are radially provided from the same tip of the low pressure water supply passage 18. 17 is provided, and the tip thereof is opened as a low-pressure water introduction port 14 which is directed from the center of the base end portion of the cleaning nozzle 10 to the tip.

【0021】気体の導入口15は洗浄ノズル10の基部
に複数個設けてあるが、例示のものは洗浄ノズル10の
内外を通じるパイプ19である。パイプ19の外方端は
例えば回転方向へ向けて曲げると吸気性が良い。20は
空中洗浄室、21は回転軸(16、18)の軸受け、2
2は高圧水配管、23は低圧水配管であり、例えば低圧
水供給路18に開けられた通口24から低圧水が供給さ
れる。25はモータで示された、ノズル回転のための駆
動源、26は回転軸(16、18)と駆動源25とを結
合したギヤからなる伝達手段を示す。
A plurality of gas inlets 15 are provided at the base of the cleaning nozzle 10, but an example is a pipe 19 which passes through the inside and outside of the cleaning nozzle 10. For example, if the outer end of the pipe 19 is bent in the rotation direction, the air intake is good. 20 is an aerial cleaning chamber, 21 is a bearing for the rotating shafts (16, 18), 2
Reference numeral 2 is a high-pressure water pipe, and 23 is a low-pressure water pipe. For example, low-pressure water is supplied from a through hole 24 opened in the low-pressure water supply passage 18. Reference numeral 25 represents a drive source for rotating the nozzle, which is represented by a motor, and 26 represents a transmission means including a gear that connects the rotary shafts (16, 18) and the drive source 25.

【0022】このような回転型洗浄ノズル30を使用す
る、空中洗浄装置の第1の例を図3、図4により説明す
る。この例は1室式のもので単一の空中洗浄室20の前
後に入口部31と出口部32を有し、被洗浄物Wはコン
ベアからなる搬送手段33によって入口部31から開閉
扉34を経て空中洗浄室20内に搬入され、同室内の洗
浄位置に到ると回転可能な支持台35が昇降手段36に
よって上昇させられセット状態となる。37は支持台3
5の回転用駆動源を示す。
A first example of an aerial cleaning device using such a rotary cleaning nozzle 30 will be described with reference to FIGS. This example is of a single-chamber type and has an inlet 31 and an outlet 32 in front of and behind a single aerial cleaning chamber 20, and an object to be cleaned W is transferred from the inlet 31 to an opening / closing door 34 by a conveying means 33 composed of a conveyor. After that, it is carried into the aerial cleaning chamber 20, and when it reaches the cleaning position in the same chamber, the rotatable support base 35 is raised by the elevating means 36 to be in the set state. 37 is a support base 3
5 shows a drive source for rotation of No. 5.

【0023】本発明に係る回転型洗浄ノズル30は上面
と側面に設けてあり、セットされた被洗浄物の下方から
も空中洗浄用下部固定ノズル30′により高圧噴射水を
噴射する。さらに同位置の被洗浄物の側方からは空中洗
浄兼すすぎ用固定ノズル38により洗浄水及びすすぎ水
を噴射するようになっている。
The rotary cleaning nozzle 30 according to the present invention is provided on the upper surface and the side surface, and the high-pressure jet water is sprayed from below the set object to be cleaned by the lower fixed nozzle 30 'for air cleaning. Further, the cleaning water and the rinsing water are jetted from the side of the object to be cleaned at the same position by the fixed nozzle 38 for air cleaning and rinsing.

【0024】39は被洗浄物を上から押える押え板、4
1は出口側の開閉扉、42は空中洗浄部洗浄液の循環タ
ンク、43はそのフィルタ、44は洗浄水濾過のための
油水分離装置、45は空中洗浄用のポンプであり、高圧
水を噴射する。46は熱風発生装置であり、支持台35
の回転による遠心分離とともに、熱風を噴射して、被洗
浄物を洗浄直後に脱水、乾燥させるために設けている。
47は制御盤、48は排気口、49は洗浄液回収底を示
す。
Numeral 39 is a holding plate for holding the object to be cleaned from above, 4
Reference numeral 1 is an opening / closing door on the outlet side, 42 is a circulating tank for cleaning liquid in the aerial cleaning unit, 43 is a filter thereof, 44 is an oil / water separator for filtering cleaning water, and 45 is a pump for cleaning in the air, which injects high pressure water. . Reference numeral 46 denotes a hot air generator, which supports the support base 35.
It is provided for the purpose of dehydrating and drying the object to be cleaned immediately after cleaning by spraying hot air together with the centrifugal separation by the rotation.
Reference numeral 47 is a control panel, 48 is an exhaust port, and 49 is a cleaning liquid recovery bottom.

【0025】図3、図4の装置では、油脂等で汚れた小
物部品等の被洗浄物Wをバスケットに入れて洗浄位置に
セットし、搬送経路から上昇させ、回転する洗浄ノズル
30から高圧噴射水を噴射することにより洗浄する。そ
の際高圧噴射水は上部と側部の回転型洗浄ノズル30の
回転によって位置を変化させつつ噴射され、かつ下部の
固定ノズル30′からも噴射されるため、被洗浄物はあ
らゆる方向から高圧噴射水の激しい噴射を受ける。また
被洗浄物を回転させることで被洗浄物の洗われない面が
なくなり、従来の空中洗浄では死角になった部分まで非
常に効果的に洗浄されることとなる。
In the apparatus shown in FIGS. 3 and 4, the object W to be cleaned such as small parts contaminated with oil and fat is put in the basket, set at the cleaning position, raised from the conveying path, and jetted at high pressure from the rotating cleaning nozzle 30. Wash by spraying with water. At this time, the high-pressure jet water is jetted while changing its position by the rotation of the rotary cleaning nozzles 30 on the upper and side portions, and is also jetted from the fixed nozzle 30 'on the lower portion. Receive a violent jet of water. In addition, by rotating the object to be cleaned, the unwashed surface of the object to be cleaned is eliminated, and in the conventional aerial cleaning, even a blind spot is effectively cleaned.

【0026】図5、図6、図7は本発明に係る空中洗浄
装置の第2の例を示しており、これは前洗い室51、本
洗及び仕上げ室52、脱水室53、乾燥室54の4室か
らなり、被洗浄物は前記と同様の搬送機構33−1、3
3−2及び移動用シリンダからなる移動機構56により
前記各室51〜54を同順に移動する。なお各室間には
仕切り55−1、55−2、55−3、55−4を設
け、各作業の前後では必要な仕切りを開閉する。
FIGS. 5, 6 and 7 show a second example of the air cleaning apparatus according to the present invention, which includes a prewashing chamber 51, a main washing and finishing chamber 52, a dehydration chamber 53 and a drying chamber 54. 4 chambers, and the objects to be cleaned are the same as the above-mentioned transport mechanisms 33-1 and 3-3.
The chambers 51 to 54 are moved in the same order by a moving mechanism 56 composed of 3-2 and a moving cylinder. Partitions 55-1, 55-2, 55-3, 55-4 are provided between the respective chambers, and necessary partitions are opened and closed before and after each work.

【0027】本発明の洗浄方法を実施するためのノズル
としては固定ノズル30′を前洗い室51に、回転型洗
浄ノズル30を本洗及び仕上げ室52の上下に設けてい
る。57は脱水室の上下に設けた脱水乾燥用の回転型ノ
ズルであり、乾燥気を噴射するが洗浄液は噴射しない。
As nozzles for carrying out the cleaning method of the present invention, a fixed nozzle 30 'is provided in the prewashing chamber 51, and rotary type washing nozzles 30 are provided above and below the main washing and finishing chamber 52. Reference numeral 57 denotes rotary nozzles provided above and below the dehydration chamber for dehydrating and drying, which inject dry air but do not inject cleaning liquid.

【0028】図中、58は前記移動機構56において被
洗浄物を移動させるためのレール、59はそのレールを
上昇させて被洗浄物を支持し、下降させて支持を解除す
る昇降機構、61は乾燥室用の固定ノズルであり、上部
の熱交換器付ブロワ62から温風を噴射する。63は前
洗い室用高圧ポンプであり、前記固定ノズル30′から
本発明により高圧噴射水を噴射させるために用いる。6
4はバッグフィルタ、65は点検扉を示す。他の構成は
前記第1の例と同様で良いから符号を援用し、説明は省
略する。
In the figure, 58 is a rail for moving the article to be cleaned in the moving mechanism 56, 59 is an elevating mechanism for raising the rail to support the article to be cleaned, and lowering it for releasing the support, 61 is It is a fixed nozzle for a drying chamber, and blows warm air from a blower 62 with a heat exchanger on the upper part. Reference numeral 63 is a high-pressure pump for the pre-washing chamber, which is used to inject high-pressure jet water according to the present invention from the fixed nozzle 30 '. 6
4 is a bag filter and 65 is an inspection door. Since other configurations may be the same as those in the first example, the reference numerals are used and the description is omitted.

【0029】この第2の例における空中洗浄装置では、
被洗浄物(例えば、電子ビーム溶接するために前洗浄す
る部品等)をバスケットに入れて搬送系路に投入する
と、前洗い室51で固定ノズル30′から噴射される高
圧噴射水の作用を受けてまず予洗されてから、本洗及び
仕上げ室52において回転型洗浄ノズル30の高圧噴射
水による洗浄を受けることとなる。空中洗浄の作用は既
に説明したのと同様である。なお本洗と仕上げ(洗い)
の内容は同じであり、空中洗浄が完了すると、その直後
に脱水室53にて上下から回転型ノズル57によるエア
ブローを受け、さらに固定ノズル61による温風噴射で
完全で乾燥される。被洗浄物はバスケットに入るような
小物に限らない。またバスケットを使用することも必要
な訳ではない。
In the air cleaning device in the second example,
When an object to be cleaned (for example, a part to be pre-cleaned for electron beam welding) is put in a basket and put into the transfer system path, it is subjected to the action of high-pressure spray water sprayed from the fixed nozzle 30 'in the pre-cleaning chamber 51. First, after being pre-washed, the rotary washing nozzle 30 is washed with high-pressure jet water in the main washing and finishing chamber 52. The action of the air cleaning is the same as that already described. Main washing and finishing (washing)
After the air cleaning is completed, immediately after that, air is blown from the upper and lower sides by the rotary nozzle 57 in the dehydration chamber 53, and further the hot air is jetted by the fixed nozzle 61 to completely dry it. The item to be cleaned is not limited to a small item that fits in a basket. Nor is it necessary to use a basket.

【0030】本発明の空中洗浄方法では高圧水に加わえ
た圧力と、水量とのバランスした状態で洗浄を行なうと
きに最も顕著な効果が得られる。例えばAkg/cm2
の噴射圧力の高圧水に対しては毎分Bリットルの低圧水
を供給したときにベストの洗浄効果が得られ、Bリット
ルを下回ると水量の不足により高圧水の洗浄能力を満足
させることができず、Bリットル以上の場合には水の重
さに高圧水のエネルギーが負けてしまうために不満足な
結果となる。故に中心洗浄領域Aで最大の作用力が得ら
れるように圧力と水量を調整することによって、最高の
洗浄効果を得ることができる。
In the air cleaning method of the present invention, the most remarkable effect can be obtained when the cleaning is carried out in a state where the pressure applied to the high pressure water and the amount of water are balanced. For example, Akg / cm 2
The best cleaning effect is obtained when low pressure water of B liter per minute is supplied to the high pressure water of the injection pressure of, and when it is lower than B liter, the cleaning ability of the high pressure water can be satisfied due to lack of water volume. On the other hand, in the case of B liter or more, the energy of the high pressure water is lost to the weight of water, resulting in an unsatisfactory result. Therefore, the maximum cleaning effect can be obtained by adjusting the pressure and the amount of water so that the maximum acting force is obtained in the central cleaning area A.

【0031】[0031]

【発明の効果】本発明は以上の如く構成されかつ作用す
るものであるから、被洗浄物を洗浄水中に浸漬する水槽
及びそのための水密構造が不要になり、経費を著しく抑
制することができるという効果を奏し、空中洗浄である
にも拘らず、高圧噴射水を被洗浄物に噴射することによ
って、中心洗浄領域Aの外周に界面流動作用による周囲
洗浄領域Bを創り出し、被洗浄物に対する洗浄性能を5
割方向上させることができ、これにより水中洗浄方式に
よるのと同等の洗浄結果を得ることができた。
Since the present invention is constructed and operates as described above, a water tank for immersing an object to be cleaned in cleaning water and a watertight structure therefor are not required, and the cost can be remarkably suppressed. Despite the effect, the high-pressure jet water is sprayed on the object to be cleaned despite the air cleaning, thereby creating the peripheral cleaning area B by the interfacial flow action on the outer periphery of the central cleaning area A, and the cleaning performance for the object to be cleaned. 5
It was possible to raise in the split direction, which made it possible to obtain a cleaning result equivalent to that of the underwater cleaning method.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明に係る空中洗浄方法の1実施例を示す説
明図。
FIG. 1 is an explanatory view showing one embodiment of an air cleaning method according to the present invention.

【図2】同上方法の作用を示す説明図。FIG. 2 is an explanatory view showing the operation of the above method.

【図3】本発明に係る空中洗浄装置の第1例を示す平面
図。
FIG. 3 is a plan view showing a first example of an air cleaning apparatus according to the present invention.

【図4】同上の正面図。FIG. 4 is a front view of the same.

【図5】本発明に係る空中洗浄装置の第2例を示す平面
図。
FIG. 5 is a plan view showing a second example of the air cleaning device according to the present invention.

【図6】同上の正面図。FIG. 6 is a front view of the same.

【図7】図5の左側面図。FIG. 7 is a left side view of FIG.

【図8】本発明に使用した回転型洗浄ノズルの断面図。FIG. 8 is a cross-sectional view of a rotary cleaning nozzle used in the present invention.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 洗浄位置にセットされた被洗浄物に対し
て、空中において、水を主体とした洗浄液を噴射するこ
とにより洗浄を行なうための空中洗浄方法であって、洗
浄液と気体とが混在した流体を洗浄ノズルから被洗浄物
へ噴射するために、高圧水の噴射口を洗浄ノズルのノズ
ル口内に設置し、高圧水噴射による負圧部をノズル口内
に発生させ、同じノズル口内に開口した低圧水導入口及
び気体導入口から低圧水及び気体をノズル口内に負圧に
より吸引することにより、低圧水及び気体を前記高圧水
流に巻きこんで高圧噴射水を形成し、この高圧噴射水を
被洗浄物に噴射するようにしたことを特徴とする空中洗
浄方法。
1. An aerial cleaning method for cleaning an object to be cleaned set at a cleaning position by spraying a cleaning liquid mainly composed of water in the air, wherein the cleaning liquid and gas are mixed. In order to inject the fluid from the cleaning nozzle to the object to be cleaned, a high-pressure water injection port is installed in the nozzle port of the cleaning nozzle, and a negative pressure part due to high-pressure water injection is generated in the nozzle port and opened in the same nozzle port. By sucking the low-pressure water and gas from the low-pressure water inlet and the gas inlet into the nozzle by negative pressure, the low-pressure water and the gas are wound into the high-pressure water stream to form high-pressure jet water, and the high-pressure jet water is covered. An aerial cleaning method, characterized in that the cleaning object is sprayed.
【請求項2】 被洗浄物に対して洗浄水をシャワにより
散布し、そのシャワ水を高圧噴射水に巻き込み、被洗浄
物へ激しく噴射させるようにした請求項第1項記載の空
中洗浄方法。
2. The aerial cleaning method according to claim 1, wherein the cleaning water is sprayed onto the object to be cleaned by a shower, and the shower water is entrained in the high-pressure jet water and vigorously sprayed onto the object to be cleaned.
【請求項3】 被洗浄物に対して、高圧噴射水の噴射角
度を変え、噴射位置をずらせ、又は噴射部分を小刻みに
変化させるようにした請求項第1項記載の空中洗浄方
法。
3. The aerial cleaning method according to claim 1, wherein the spray angle of the high-pressure spray water is changed with respect to the object to be cleaned, the spray position is shifted, or the spray portion is gradually changed.
【請求項4】 洗浄位置にセットされた被洗浄物に対し
て、空中において、水を主体とした洗浄液を噴射するこ
とにより洗浄を行なうための空中洗浄装置であって、洗
浄液と気体とが混在した液体を被洗浄物へ噴射するため
に、洗浄ノズルのノズル口内に、ノズル軸方向とほぼ平
行な方向へ高圧水を噴射しノズル口内を負圧化する噴射
口を持った高圧水噴射管を設置し、前記負圧化されたノ
ズル口内に吸引される低圧水及び気体の導入口を洗浄ノ
ズルに夫々設けたことを特徴とする空中洗浄装置。
4. An aerial cleaning device for cleaning an object to be cleaned set at a cleaning position by spraying a cleaning liquid mainly composed of water in the air, wherein the cleaning liquid and gas are mixed. In order to spray the liquid that has been cleaned onto the object to be cleaned, a high-pressure water injection pipe with a spray port that sprays high-pressure water in a direction substantially parallel to the nozzle axis direction to make the inside of the nozzle port negative pressure is provided in the nozzle port of the cleaning nozzle. An aerial cleaning device which is installed, and is provided with an inlet for introducing low pressure water and a gas to be sucked into the negative pressure nozzle opening, respectively in the cleaning nozzle.
【請求項5】 洗浄ノズルは回転軸を中心として半径方
向へ伸びている複数の高圧水噴射管の先端部に取り付け
られており、前記回転軸は高圧水の供給路を兼ねてお
り、洗浄ノズルの後端部には低圧水の導入口を開口し、
該導入口へ通じる低圧水の通路を回転軸に設けた低圧水
供給路に接続し、ノズル口内へ空気を負圧吸引するため
の気体導入口を洗浄ノズルに開口した構成を有する請求
項第4項記載の空中洗浄装置。
5. The washing nozzle is attached to the tip of a plurality of high-pressure water jet pipes extending in the radial direction around the rotation axis, and the rotation axis also serves as a high-pressure water supply passage. Open the low-pressure water inlet at the rear end of
5. A structure in which a low-pressure water passage communicating with the introduction port is connected to a low-pressure water supply passage provided on a rotary shaft, and a gas introduction port for negatively sucking air into the nozzle port is opened in the cleaning nozzle. The aerial cleaning device according to the item.
【請求項6】 洗浄室にセットされた被洗浄物に対し
て、高圧噴射水を回転しながら噴射する回転型洗浄ノズ
ルを少なくとも上方に配置するようにした請求項第5項
記載の空中洗浄装置。
6. The aerial cleaning apparatus according to claim 5, wherein a rotary cleaning nozzle for spraying high-pressure spray water while rotating is disposed at least above the object to be cleaned set in the cleaning chamber. .
JP7167936A 1995-06-09 1995-06-09 Air cleaning method and apparatus Expired - Fee Related JP2707490B2 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
JP7167936A JP2707490B2 (en) 1995-06-09 1995-06-09 Air cleaning method and apparatus
EP96108967A EP0747139B1 (en) 1995-06-09 1996-06-04 Washing method and device using gas-liquid mixture nozzle
DE69604861T DE69604861T2 (en) 1995-06-09 1996-06-04 Washing method and apparatus using a gas-liquid mixture nozzle
US08/662,411 US5846337A (en) 1995-06-09 1996-06-10 Aerial washing method and apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7167936A JP2707490B2 (en) 1995-06-09 1995-06-09 Air cleaning method and apparatus

Publications (2)

Publication Number Publication Date
JPH08332461A true JPH08332461A (en) 1996-12-17
JP2707490B2 JP2707490B2 (en) 1998-01-28

Family

ID=15858808

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7167936A Expired - Fee Related JP2707490B2 (en) 1995-06-09 1995-06-09 Air cleaning method and apparatus

Country Status (4)

Country Link
US (1) US5846337A (en)
EP (1) EP0747139B1 (en)
JP (1) JP2707490B2 (en)
DE (1) DE69604861T2 (en)

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Publication number Publication date
US5846337A (en) 1998-12-08
EP0747139B1 (en) 1999-10-27
DE69604861T2 (en) 2000-04-20
EP0747139A1 (en) 1996-12-11
DE69604861D1 (en) 1999-12-02
JP2707490B2 (en) 1998-01-28

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