JPH08253597A - Method for granulating highly water-absorptive resin - Google Patents

Method for granulating highly water-absorptive resin

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Publication number
JPH08253597A
JPH08253597A JP8498595A JP8498595A JPH08253597A JP H08253597 A JPH08253597 A JP H08253597A JP 8498595 A JP8498595 A JP 8498595A JP 8498595 A JP8498595 A JP 8498595A JP H08253597 A JPH08253597 A JP H08253597A
Authority
JP
Japan
Prior art keywords
water
silicon dioxide
surface area
specific surface
resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8498595A
Other languages
Japanese (ja)
Inventor
Mitsuhiro Hasegawa
充広 長谷川
Yoshinori Chiyousakon
吉典 丁左近
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Synthetic Chemical Industry Co Ltd
Original Assignee
Nippon Synthetic Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Synthetic Chemical Industry Co Ltd filed Critical Nippon Synthetic Chemical Industry Co Ltd
Priority to JP8498595A priority Critical patent/JPH08253597A/en
Publication of JPH08253597A publication Critical patent/JPH08253597A/en
Pending legal-status Critical Current

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Abstract

PURPOSE: To obtain a highly water-absorptive resin containing less fine powder and having a low bulk density, by mixing a highly waterabsorptive resin, a crosslinking agent, water, and a specified silicon dioxide followed by drying. CONSTITUTION: This method for granulating a highly water-absorptive resin comprises mixing a highly water-absorptive resin, a crosslinking agent, water, and a silicon dioxide having a specific surface area of 250m<2> /g or more measured by the nitrogen adsorption method followed by drying. Preferably the highly water-absorptive resin and the crosslinking agent are previously mixed homogeneously and then water and the silicon dioxide having a specific surface area of 250m<2> /g or more measured by the nitrogen adsorption method are mixed therewith. More preferably, the highly water-absorptive resin and the crosslinking agent are mixed in an organic solvent, the organic solvent is distilled off, the mixture is mixed homogeneously, and water and the silicon dioxide having a specific surface area of 250m<2> /g or more measured by the nitrogen adsorption method are mixed therewith.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、高吸水性樹脂の造粒法
に関し、更に詳しくは、微粉が少なく、かさ密度が小さ
い高吸水性樹脂の造粒法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for granulating a highly water-absorbent resin, and more particularly to a method for granulating a highly water-absorbent resin having a small amount of fine powder and a low bulk density.

【0002】[0002]

【従来の技術】高吸水性樹脂は、一般に逆相懸濁重合
法、逆相乳化重合法、静置重合法などの方法によって重
合体を合成した後、これをそのまま乾燥したり、又は乾
燥した後、粉砕したりすることにより製造されている。
またアクリル系以外の高吸水性樹脂では、かかる重合方
法以外に懸濁重合法や乳化重合法などにより製造されて
いる。しかしながら、これらの方法により製造された高
吸水性樹脂は、一般に100メッシュ以下の標準ふるい
を通過するような微粉体をかなりの割合で含むものであ
るので、次のような問題がある。
2. Description of the Related Art Superabsorbent resins are generally prepared by synthesizing a polymer by a reverse phase suspension polymerization method, a reverse phase emulsion polymerization method, a static polymerization method or the like, and then drying the polymer as it is or by drying it. After that, it is manufactured by crushing.
In addition to acrylic polymerization methods, superabsorbent polymers other than acrylic resins are manufactured by a suspension polymerization method, an emulsion polymerization method, or the like. However, the super absorbent resin produced by these methods generally contains a considerable amount of fine powder that can pass through a standard sieve of 100 mesh or less, and therefore has the following problems.

【0003】(イ)粉塵が発生しやすく、作業環境の悪
化や製品の量の目減りを引き起こし易い。 (ロ)他の物質と配合する際の混合性、分散性が悪い。 (ハ)吸水時に、粒子間が膠着し、均一な吸水が阻害さ
れるという、いわゆる「ママコ」が生成しやすい。 (ニ)流動性が悪いので、ホッパーでのブリッジ形成、
フラッシュ現象などが起こり易い。 これらの問題の解決方法としては、微粉末を除去する方
法や造粒する方法が考えられている。
(A) Dust is liable to be generated, which tends to deteriorate the working environment and reduce the amount of products. (B) Poor mixability and dispersibility when blending with other substances. (C) When water is absorbed, so-called “mamako” is likely to be generated, in which particles stick to each other and uniform water absorption is hindered. (D) Because of poor fluidity, bridge formation in the hopper,
Flash phenomenon is likely to occur. As a method for solving these problems, a method of removing fine powder and a method of granulating are considered.

【0004】しかし、前者の方法は経済的に不利である
ため好ましくない。また後者の方法については、様々な
方法が提案されている。例えば、特開昭62−1329
36号公報には、高吸水性樹脂に界面活性剤、水、不活
性溶媒、粉末状無機質を加えて、造粒する方法が示され
ており、特開平5−17509号公報には、逆相懸濁重
合法による含水高吸水性樹脂スラリー液にアクリル酸系
モノマーを添加重合し、粒子を凝集造粒する方法が示さ
れている。また特開平3−137129号公報には、高
分子粉粒体をオキシアルキレン基含有ポリビニルアルコ
ールで造粒する方法が示されており、特開昭61−29
322号公報には、高吸水性樹脂と不活性無機粉末との
混合物に特定の架橋剤と水を添加して、架橋反応と水の
留去を行わせる方法が示されている。また作用効果は異
なるが、特開平2−238035号公報には高吸水性樹
脂に特定の二酸化ケイ素を加える方法が開示されてい
る。
However, the former method is economically disadvantageous and is not preferable. Various methods have been proposed for the latter method. For example, JP-A-62-1329
Japanese Unexamined Patent Publication (Kokai) No. 5-17509 discloses a method of granulating by adding a surfactant, water, an inert solvent and a powdery inorganic substance to a super absorbent resin. A method is disclosed in which an acrylic acid-based monomer is added and polymerized to a water-containing superabsorbent resin slurry liquid by a suspension polymerization method to aggregate and granulate particles. Further, JP-A-3-137129 discloses a method of granulating a polymer powder with an oxyalkylene group-containing polyvinyl alcohol, which is disclosed in JP-A-61-29.
Japanese Patent No. 322 discloses a method in which a specific crosslinking agent and water are added to a mixture of a superabsorbent resin and an inert inorganic powder to carry out a crosslinking reaction and water distillation. Further, although the action and effect are different, JP-A-2-238035 discloses a method of adding specific silicon dioxide to a superabsorbent resin.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、特開昭
62−132936号公報、特開平5−17509号公
報開示技術では、微粉の発生は少なく、上記の(イ)〜
(ニ)に見られるような現象は改善されるものの得られ
た高吸水性樹脂の造粒体の粒度分布が幅広くなり、特に
紙おむつや生理用ナプキン等の衛生用品に使用する場合
にはモレが発生するという問題があった。また得られた
高吸水性樹脂の造粒体のかさ密度が大きくなり、実用
上、粒体が硬くなり、そのため粒体が壊れ易く、取扱い
性が悪く、またパルプ(繊維)とのからみ性が悪いとい
う問題があった。また、特開平3−137129号公報
開示技術では、微粉が少なく、尚且つ粒度分布もシャー
プとなるが、得られた高吸水性樹脂の造粒体のかさ密度
が大きくなってしまう問題が残っていた。特開昭61−
29322号公報開示技術では、その実施例1に見られ
るように比表面積の小さい二酸化ケイ素(アエロジル2
00の比表面積は200m2/g程度)を使用してお
り、本発明の比較例からも明らかなように良好な粒度分
布が得られないという問題があった。
However, in the techniques disclosed in Japanese Patent Laid-Open No. 62-132936 and Japanese Patent Laid-Open No. 5-17509, the generation of fine powder is small and the above (a) to
Although the phenomenon shown in (d) is improved, the particle size distribution of the obtained superabsorbent resin granules becomes broader, and when used in hygiene products such as paper diapers and sanitary napkins, leakage is particularly noticeable. There was a problem that it occurred. Further, the bulk density of the obtained superabsorbent resin granules becomes large, and the granules become hard in practical use, so that the granules are easily broken, the handleability is poor, and the entanglement with the pulp (fiber) is poor. There was a problem of being bad. Further, in the technique disclosed in Japanese Patent Application Laid-Open No. 3-137129, although the amount of fine powder is small and the particle size distribution is sharp, the problem that the bulk density of the obtained granules of the superabsorbent resin becomes large remains. It was JP 61-
In the disclosed technology of Japanese Patent No. 29322, as seen in Example 1, silicon dioxide (Aerosil 2 having a small specific surface area) is disclosed.
No. 00 has a specific surface area of about 200 m 2 / g), and there is a problem that a good particle size distribution cannot be obtained as is apparent from the comparative examples of the present invention.

【0006】特開平2−238035号公報開示技術で
は、粉体高吸水性樹脂と二酸化ケイ素のみを単に混合分
散させているため、吸湿性、凝集性、耐金属付着性等の
改善効果は見られるものの、本発明のような造粒効果に
着目すると、造粒効果は発揮されず、微粉がかなり多く
なり、又かさ密度も大きくなってしまう問題があった。
In the technique disclosed in Japanese Patent Laid-Open No. 2-238035, since only the powdery super absorbent resin and silicon dioxide are simply mixed and dispersed, the effects of improving hygroscopicity, cohesiveness, metal adhesion resistance and the like can be seen. However, when focusing on the granulation effect as in the present invention, there was a problem that the granulation effect was not exhibited, the amount of fine powder increased considerably, and the bulk density also increased.

【0007】[0007]

【課題を解決するための手段】本発明者らは、上記問題
点を解決すべく鋭意研究を重ねた結果、高吸水性樹脂、
架橋剤、水と窒素吸着による比表面積が250m2/g
以上の二酸化ケイ素を混合した後、乾燥を行うことによ
り微粉の少ない、尚且つかさ密度も低い、高吸水性樹脂
の造粒体が製造でき、特に高吸水性樹脂と架橋剤を予め
均一に混合した後、水及び該二酸化ケイ素を混合した
後、乾燥を行うとより顕著な効果が得られることを見い
だし、本発明を完成するに至った。以下に本発明を詳細
に記述する。
Means for Solving the Problems As a result of intensive studies to solve the above problems, the present inventors have found that
Cross-linking agent, specific surface area by adsorption of water and nitrogen is 250m 2 / g
After mixing the above silicon dioxide, it is possible to produce a granule of a superabsorbent resin having a small amount of fine powder and low bulk density by performing drying, and in particular, the superabsorbent resin and the cross-linking agent are preliminarily uniformly mixed. After that, it was found that a more remarkable effect can be obtained by mixing water and the silicon dioxide and then drying, and the present invention has been completed. The present invention is described in detail below.

【0008】本発明の対象となる高吸水性樹脂として
は、アクリル酸塩系架橋物、アクリル酸エステル−酢酸
ビニル共重合体架橋物のケン化物、デンプン−アクリル
酸塩グラフト共重合体架橋物、デンプン−アクリロニト
リルグラフト共重合体のケン化物、架橋ポリビニルアル
コール変性物などが挙げられ、これらの中では、おむつ
などの製品としたときに例えば吸水速度などの物性がす
ぐれたアクリル酸塩系重合体架橋物、架橋ポリビニルア
ルコール変性物からなる高吸水性樹脂が好ましい。
The highly water-absorbent resin to which the present invention is applied include acrylic acid type crosslinked products, saponified products of acrylic acid ester-vinyl acetate copolymer crosslinked products, starch-acrylic acid salt graft copolymer crosslinked products, Saponification products of starch-acrylonitrile graft copolymers, cross-linked polyvinyl alcohol-modified products, and the like can be mentioned. Among these, acrylate-based polymer cross-linking that has excellent physical properties such as water absorption rate when made into products such as diapers. And a highly water-absorbent resin made of a crosslinked polyvinyl alcohol modified product are preferable.

【0009】該ポリアクリル酸塩架橋物からなる高吸水
性樹脂は通常、(メタ)アクリル酸及び(メタ)アクリ
ル酸水溶性塩の混合物からなるモノマーを重合すること
により得られる。水溶性塩としては、ナトリウム塩、カ
リウム塩、アンモニウム塩等が挙げられる。(メタ)ア
クリル酸及び(メタ)アクリル酸水溶性塩との混合割合
はモル比で10/90〜50/50の範囲から選択する
ことが望ましい。この範囲から外れると、得られる高吸
水性樹脂の吸収特性が低下するようになる。(メタ)ア
クリル酸及び(メタ)アクリル酸水溶性塩の混合物は、
通常(メタ)アクリル酸を水酸化ナトリウム、水酸化カ
リウム、アンモニアなどのアルカリで部分的に中和する
ことより得られる。これらのモノマーと共に、他のビニ
ルモノマー、例えば(メタ)アクリル酸エステル、不飽
和スルホン酸またはその塩、(メタ)アクリルアミド、
(メタ)アクリロニトリル、ビニルエステル、ビニルエ
ーテルなどを少量併用することも出来る。
The highly water-absorbent resin composed of the crosslinked polyacrylic acid salt is usually obtained by polymerizing a monomer composed of a mixture of (meth) acrylic acid and a water-soluble salt of (meth) acrylic acid. Examples of the water-soluble salt include sodium salt, potassium salt, ammonium salt and the like. The mixing ratio of (meth) acrylic acid and the water-soluble salt of (meth) acrylic acid is preferably selected from the range of 10/90 to 50/50 in terms of molar ratio. If it deviates from this range, the absorption characteristics of the resulting superabsorbent polymer will deteriorate. A mixture of (meth) acrylic acid and a water-soluble salt of (meth) acrylic acid is
It is usually obtained by partially neutralizing (meth) acrylic acid with an alkali such as sodium hydroxide, potassium hydroxide or ammonia. In addition to these monomers, other vinyl monomers such as (meth) acrylic acid ester, unsaturated sulfonic acid or its salt, (meth) acrylamide,
A small amount of (meth) acrylonitrile, vinyl ester, vinyl ether, etc. can be used together.

【0010】重合を実施するに当たっては、公知の任意
の方法が採用でき、水溶液重合(静置重合)、乳化重合
(逆相乳化重合)、懸濁重合(逆相懸濁重合)等がいず
れも可能であるが、好ましくは、逆相懸濁重合、あるい
は静置重合である。以下かかる重合方法について、更に
具体的に説明する。逆相懸濁重合を行うに際しては、水
に溶解しない有機溶剤中に(メタ)アクリル酸、(メ
タ)アクリル酸水溶性塩、望ましくは多官能性ビニルモ
ノマー等の架橋剤を含む水溶液を分散させてラジカル重
合開始剤の存在下で重合を行う。その際、公知の分散安
定剤や界面活性剤を共存させて重合の安定性をはかるこ
とも可能である。有機溶剤としては、シクロヘキサン、
シクロペンタン等の脂環式炭化水素、n−ペンタン、n
−ヘキサン、n−ヘプタン、リグロイン等の脂肪族炭化
水素、ベンゼン、トルエン、キシレン等の芳香族炭化水
素が例示される。溶媒の融点、沸点、価格、工業的入手
の容易さから判断するとn−ヘキサンやシクロヘキサン
が最も実用的である。重合温度は50〜90℃、重合時
間は0.5〜5時間が適当である。重合終了後は常法に
従って、生成粒子を濾別し、洗浄、乾燥することにより
高吸水性樹脂が得られる。
In carrying out the polymerization, any known method can be adopted, and any of aqueous solution polymerization (static polymerization), emulsion polymerization (reverse phase emulsion polymerization), suspension polymerization (reverse phase suspension polymerization) and the like can be used. Although possible, reverse phase suspension polymerization or static polymerization is preferable. The polymerization method will be described more specifically below. When carrying out reverse phase suspension polymerization, an aqueous solution containing (meth) acrylic acid, a water-soluble salt of (meth) acrylic acid, preferably a crosslinking agent such as a polyfunctional vinyl monomer is dispersed in an organic solvent that is insoluble in water. Polymerization is performed in the presence of a radical polymerization initiator. At that time, it is possible to improve the stability of the polymerization by coexisting a known dispersion stabilizer or surfactant. As the organic solvent, cyclohexane,
Alicyclic hydrocarbons such as cyclopentane, n-pentane, n
Examples thereof include aliphatic hydrocarbons such as -hexane, n-heptane and ligroin, and aromatic hydrocarbons such as benzene, toluene and xylene. Judging from the melting point, boiling point, price, and industrial availability of the solvent, n-hexane and cyclohexane are the most practical. It is suitable that the polymerization temperature is 50 to 90 ° C. and the polymerization time is 0.5 to 5 hours. After completion of the polymerization, the superabsorbent resin is obtained by filtering the produced particles, washing and drying according to a conventional method.

【0011】次に静置重合を実施するには、水、(メ
タ)アクリル酸、(メタ)アクリル酸水溶性塩及びラジ
カル重合開始剤を均一に混合し、以後撹拌や混練を全く
伴わない状態で重合を行い、得られる固形物を粉砕、乾
燥するのである。工業的には上記の均一混合液をバケッ
トコンベヤの中に入れたり、両端に堰を設けたベルト上
に供給したり、チューブ内に供給したり、あるいは任意
の形状を有する容器中に仕込んで40〜100℃程度の
温度で0.03〜5時間混練した後、混合を受けない状
態を保ちつつ重合を進行させる。所定の重合率に達した
樹脂固形物をペレット程度の大きさあるいはそれ以下の
粒径にまで裁断、粉砕し乾燥する。この一連の操作は連
続的に行うのが望ましい。
Next, in order to carry out stationary polymerization, water, (meth) acrylic acid, water-soluble salt of (meth) acrylic acid and radical polymerization initiator are uniformly mixed, and no stirring or kneading is performed thereafter. Polymerization is carried out, and the obtained solid is pulverized and dried. Industrially, the above uniform mixed solution is put in a bucket conveyor, supplied on a belt having weirs at both ends, supplied in a tube, or charged in a container having an arbitrary shape and 40 After kneading at a temperature of about 100 ° C for 0.03 to 5 hours, polymerization is allowed to proceed while keeping no mixing. The resin solid matter having reached a predetermined polymerization rate is cut to a size of a pellet or a particle size smaller than that, pulverized and dried. It is desirable to continuously perform this series of operations.

【0012】前述したごとき重合法を実施するにあたっ
て、使用される重合開始剤としてはアゾビスイソブチロ
ニトリルのようなアゾニトリル;t−ブチルパーオキシ
ド、クメンハイドロパーオキシド等のアルキルパーオキ
シド;ジ−t−ブチルパーオキシド等のジアルキルパー
オキサイド;アセチルパーオキシド、ラウロイルパーオ
キシド、ステアロイルパーオキシド、ベンゾイルパーオ
キシド等のアミルパーオキシド;t−ブチルパーオキシ
アセテート、t−ブチルパーオキシイソブチレート、t
−ブチルパーオキシピバレート等のパーオキシエステ
ル;メチルエチルケトンパーオキシド、シクロヘキサノ
ンパーオキシド等のケトンパーオキシド、過酸化水素
水、過硫酸アンモニウム、過硫酸カリウム、セリウム塩
等が挙げられる。かかる開始剤の添加量は(メタ)アク
リル酸及び(メタ)アクリル酸水溶性塩の総量に対して
200〜5000ppm程度が用いられる。
In carrying out the above-mentioned polymerization method, the polymerization initiator used is an azonitrile such as azobisisobutyronitrile; an alkyl peroxide such as t-butyl peroxide or cumene hydroperoxide; di- Dialkyl peroxides such as t-butyl peroxide; acetyl peroxide, lauroyl peroxide, stearoyl peroxide, amyl peroxide such as benzoyl peroxide; t-butyl peroxyacetate, t-butyl peroxyisobutyrate, t
Examples include peroxyesters such as butyl peroxypivalate; ketone peroxides such as methyl ethyl ketone peroxide and cyclohexanone peroxide; hydrogen peroxide solution; ammonium persulfate; potassium persulfate; and cerium salts. The amount of the initiator added is about 200 to 5000 ppm based on the total amount of (meth) acrylic acid and the water-soluble salt of (meth) acrylic acid.

【0013】また重合法を実施するにあたって、使用さ
れる水溶性の架橋剤は(メタ)アクリル酸及び(メタ)
アクリル酸水溶性塩の総量に対して10〜2000pp
m,好ましくは、50〜1000ppm用いられ、かか
る架橋剤の例示としては、N,N’−メチレンビス(メ
タ)アクリルアミド、N−メチロール(メタ)アクリル
アミド、(ポリ)エチレングリコールジ(メタ)アクリ
レート、(ポリ)プロピレングリコールジ(メタ)アク
リレート、グリセリントリ(メタ)アクリレート、グリ
セリン(メタ)アクリレート、(メタ)アクリル酸多価
金属塩、トリメチロールプロパントリ(メタ)アクリレ
ート、トリアリルアミン、トリアリルシアヌレート、ト
リアリルイソシアヌレート、トリアリルホスフェート、
グリシジル(メタ)アクリレート、エチレングリコール
ジグリシジルエーテル、グリセリントリ(ジ)グリシジ
ルエーテル、ポリエチレングリコールジグリシジルエー
テル、ポリグリセロールポリグリシジルエーテル等が挙
げられる。
In carrying out the polymerization method, the water-soluble crosslinking agents used are (meth) acrylic acid and (meth)
10 to 2000 pp relative to the total amount of acrylic acid water-soluble salt
m, preferably 50 to 1000 ppm, and examples of such a crosslinking agent include N, N′-methylenebis (meth) acrylamide, N-methylol (meth) acrylamide, (poly) ethylene glycol di (meth) acrylate, ( Poly) propylene glycol di (meth) acrylate, glycerin tri (meth) acrylate, glycerin (meth) acrylate, (meth) acrylic acid polyvalent metal salt, trimethylolpropane tri (meth) acrylate, triallylamine, triallyl cyanurate, Triallyl isocyanurate, triallyl phosphate,
Examples thereof include glycidyl (meth) acrylate, ethylene glycol diglycidyl ether, glycerin tri (di) glycidyl ether, polyethylene glycol diglycidyl ether, and polyglycerol polyglycidyl ether.

【0014】又、架橋ポリビニルアルコール変性物から
なる高吸水性樹脂はマレイン酸モノエステルの含量が
0.2〜15モル%でかつケン化度が70〜100モル
%の酢酸ビニル−マレイン酸モノエステル共重合体ケン
化物に含水状態で0.1〜50Mradsの電子線又は
放射線を照射するか、または100℃以上で熱処理する
ことにより得られる。
Further, the superabsorbent resin comprising a cross-linked polyvinyl alcohol-modified product has a maleic acid monoester content of 0.2 to 15 mol% and a saponification degree of 70 to 100 mol% vinyl acetate-maleic acid monoester. It can be obtained by irradiating the saponified copolymer with an electron beam or radiation of 0.1 to 50 Mrads in a water-containing state, or by heat treatment at 100 ° C. or higher.

【0015】本発明の造粒に使用される架橋剤として
は、本発明により改質される高吸水性樹脂中に存在する
カルボキシル基またはカルボン酸塩基、好ましくはこれ
以外に水酸基、スルホン基、アミノ基などと反応し得る
官能基を有する架橋剤であり、このようなものであれば
特に限定されることなく使用することができる。前記架
橋剤としては、ジグリシジルエーテル系化合物、ハロエ
ポキシ系化合物、アルデヒド系化合物、イソシアネート
系化合物などが挙げられる。これらのうちでは、(ポ
リ)エチレングリコールジグリシジルエーテル、(ポ
リ)プロピレングリコールジグリシジルエーテル、(ポ
リ)グリセリンジグリシジルエーテル、グリセロールポ
リグリシジルエーテルなどのジグリシジルエーテル系化
合物が適しており、これらの中でも、ジエチレングリコ
ールジグリシジルエーテルが高吸水性樹脂中のカルボキ
シル基またはカルボン酸塩基との反応性から最も適す
る。
The cross-linking agent used in the granulation of the present invention is a carboxyl group or carboxylate group present in the superabsorbent resin modified by the present invention, preferably other than this, a hydroxyl group, a sulfone group or an amino group. It is a cross-linking agent having a functional group capable of reacting with a group or the like, and such a cross-linking agent can be used without particular limitation. Examples of the cross-linking agent include diglycidyl ether compounds, haloepoxy compounds, aldehyde compounds and isocyanate compounds. Among these, diglycidyl ether compounds such as (poly) ethylene glycol diglycidyl ether, (poly) propylene glycol diglycidyl ether, (poly) glycerin diglycidyl ether, and glycerol polyglycidyl ether are suitable, and among these, , Diethylene glycol diglycidyl ether is most suitable because of its reactivity with the carboxyl group or carboxylate group in the super absorbent polymer.

【0016】前記ハロエポキシ系化合物の具体例として
はエピクロルヒドリン、エピブロモヒドリン、α−メチ
ルエポクロルヒドリンなど、アルデヒド系化合物として
は、グルタルアルデヒド、グリオキザールなど、イソシ
アネート系化合物としては2,4−トリレンジイソシア
ネート、ヘキサメチレンジイソシアネートなどが挙げら
れる。架橋剤の使用量としては、水を含まない高吸水性
樹脂100重量部に対して0.001〜1重量部である
ことが好ましく、より好ましくは0.005〜0.1重
量部である。架橋剤の使用量が0.001重量部未満で
は、添加効果が小さく、また1重量部を越える添加で
は、過度の架橋がなされ、吸水量が著しく低下してしま
うので好ましくない。
Specific examples of the haloepoxy-based compound include epichlorohydrin, epibromohydrin, α-methylepochlorohydrin and the like, aldehyde-based compounds such as glutaraldehyde and glyoxal, and isocyanate-based compounds such as 2,4-triphenyl. Examples include diisocyanate and hexamethylene diisocyanate. The amount of the crosslinking agent used is preferably 0.001 to 1 part by weight, and more preferably 0.005 to 0.1 part by weight, based on 100 parts by weight of the water-free superabsorbent resin. If the amount of the cross-linking agent used is less than 0.001 part by weight, the effect of addition will be small, and if it exceeds 1 part by weight, excessive crosslinking will be carried out and the water absorption amount will be significantly reduced, such being undesirable.

【0017】また本発明においては、造粒の際に水を添
加することも必要であり、水を添加する前の高吸水性樹
脂は含水していても良く、好ましい含水率としては、2
0〜80重量%である。水の添加量は、水を含まない高
吸水性樹脂100重量部に対して、10〜70重量部の
水を添加することが好ましい。更に好ましくは20〜6
0重量部である。
In the present invention, it is also necessary to add water at the time of granulation, and the super absorbent polymer before adding water may contain water, and the preferable water content is 2
It is 0 to 80% by weight. The amount of water added is preferably 10 to 70 parts by weight of water with respect to 100 parts by weight of water-free superabsorbent resin. More preferably 20 to 6
0 parts by weight.

【0018】添加量が10重量部未満では、架橋が効率
に行われず、また70重量部を越えると、高吸水性樹脂
が凝集を起こし、塊となって、均一な架橋を行うことが
困難となる。高吸水性樹脂に水を添加する時期は特に制
限されないが、二酸化ケイ素の添加と同時あるいは添加
する前が好ましい。高吸水性樹脂に水を添加する方法と
しては、高吸水性樹脂に出来るだけ均一に添加される方
法であれば特に制限されず、具体的には、撹拌下添加し
てもよいし、噴霧やスチーミングで添加しても良いし、
高吸水性樹脂を含む有機溶媒中に、水を分散させた有機
溶媒を添加してもよい。さらに水を分割仕込みすること
も可能である。又、高吸水性樹脂の製造時の水に所定量
の水を添加して上記の水分量としてもよく、また逆相懸
濁重合で得られた水を含む高吸水性樹脂を一旦共沸脱水
で水を留去し、その後、水を添加して上記水分量に調整
してもよい。
If the amount added is less than 10 parts by weight, the crosslinking will not be carried out efficiently, and if it exceeds 70 parts by weight, the superabsorbent resin will agglomerate to form lumps, making it difficult to carry out uniform crosslinking. Become. The timing of adding water to the superabsorbent resin is not particularly limited, but it is preferable to add water at the same time as or before the addition of silicon dioxide. The method of adding water to the superabsorbent resin is not particularly limited as long as it is a method of adding as uniformly as possible to the superabsorbent resin, and specifically, it may be added with stirring, spraying or You can add it by steaming,
You may add the organic solvent which disperse | distributed water in the organic solvent containing a superabsorbent resin. Further, it is possible to separately charge water. Alternatively, a predetermined amount of water may be added to water during the production of the superabsorbent resin so as to obtain the above water content, and the superabsorbent resin containing water obtained by reverse phase suspension polymerization is once subjected to azeotropic dehydration. The water content may be adjusted to the above water content by distilling off the water with.

【0019】本発明においては、高吸水性樹脂の造粒時
に上記の架橋剤、水と共に窒素吸着法による比表面積が
250m2/g以上という特定の二酸化ケイ素を用いる
ことを最大の特徴とするものである。該比表面積が25
0m2/g未満では造粒効果が小さく、不適当であり、
好ましくは250〜800m2/gである。更に好まし
くは、250〜490m2/gである。
The most characteristic feature of the present invention is that a specific silicon dioxide having a specific surface area of 250 m 2 / g or more by the nitrogen adsorption method is used together with the above-mentioned cross-linking agent and water during granulation of the super absorbent polymer. Is. The specific surface area is 25
If it is less than 0 m 2 / g, the granulation effect is small and unsuitable.
It is preferably 250 to 800 m 2 / g. More preferably, it is 250 to 490 m 2 / g.

【0020】かかる二酸化ケイ素はいずれの方法で製造
されてもよいが、例えば、ゾル・ゲル法によって製造す
ることができる。以下にその具体的な方法を述べる。ま
ず塊状の二酸化ケイ素を珪酸ナトリウム水溶液を濃塩酸
等の酸で中和し、得られたシリカゾルをゲル化させて濾
過し、乾燥させて得られたものや、テトラメトキシシラ
ンやテトラエトキシシラン等のテトラアルコキシシラン
を無機酸や有機酸の存在下に加水分解し、得られたシリ
カゾルをゲル化させて濾過し、大気圧、真空下で乾燥さ
せたり、超臨界乾燥させる。例えば大気圧で乾燥する場
合、通常60〜300℃、好ましくは100〜200℃
で脱水、乾燥し、二酸化ケイ素の含有量を80重量%以
上、好ましくは、90重量%以上にするのがよい。乾燥
温度についてはそれが60℃より低いと、脱水、乾燥速
度が著しく遅くなるという問題がある。また脱水、乾燥
温度を300℃より高くしても特に問題はないが、プロ
セス経済性が悪くなる。さらに、乾燥の温度について
は、二酸化ケイ素含有量が80重量%より低いと体積膨
張、発泡、器壁への付着等の問題が生じる場合がある。
Although such silicon dioxide may be produced by any method, it can be produced by, for example, a sol-gel method. The specific method will be described below. First, bulk silicon dioxide is neutralized with an aqueous solution of sodium silicate with an acid such as concentrated hydrochloric acid, and the obtained silica sol is gelled, filtered, and dried, or obtained by drying, such as tetramethoxysilane or tetraethoxysilane. Tetraalkoxysilane is hydrolyzed in the presence of an inorganic acid or an organic acid, and the obtained silica sol is gelated and filtered, and dried under atmospheric pressure and vacuum, or supercritical drying. For example, when drying at atmospheric pressure, it is usually 60 to 300 ° C, preferably 100 to 200 ° C.
It is preferable that the content of silicon dioxide is 80% by weight or more, and preferably 90% by weight or more after dehydration and drying. Regarding the drying temperature, if it is lower than 60 ° C., there is a problem that the dehydration and drying rates are significantly slowed down. Although there is no particular problem if the dehydration / drying temperature is higher than 300 ° C, the process economy is deteriorated. Further, regarding the drying temperature, if the silicon dioxide content is lower than 80% by weight, problems such as volume expansion, foaming, and adhesion to the vessel wall may occur.

【0021】次に脱水、乾燥段階に入る。脱水、乾燥段
階で二酸化ケイ素の含有量を大きくすればするほど、製
造された二酸化ケイ素の粒径が小さくなり、この二酸化
ケイ素の含有量を調節することにより製造される二酸化
ケイ素の粒度を調節することができる。例えば二酸化ケ
イ素の含有量が80〜85重量%であると、生成した二
酸化ケイ素の粒径は2〜6nm程度になり、また二酸化
ケイ素含有量が95重量%以上であると生成した二酸化
ケイ素の粒径が2nm以下になる。次に焼結工程に入
る。焼結工程の前に水処理を行ってもよい。焼結工程
は、従来公知の方法と同様にして行う事ができ、通常5
00〜1300℃、好ましくは800〜1200℃の焼
結温度で、通常1〜8時間、好ましくは3〜6時間行わ
れる。焼結温度を8時間より長くしても、製品の物性、
性状に大きな変化はない。
Next, the dehydration and drying steps are started. The larger the content of silicon dioxide in the dehydration and drying steps, the smaller the particle size of the produced silicon dioxide, and the particle size of the produced silicon dioxide is adjusted by adjusting the content of this silicon dioxide. be able to. For example, when the content of silicon dioxide is 80 to 85% by weight, the particle size of the produced silicon dioxide is about 2 to 6 nm, and when the content of silicon dioxide is 95% by weight or more, the particles of the produced silicon dioxide are The diameter is 2 nm or less. Next, the sintering process is started. Water treatment may be performed before the sintering step. The sintering step can be performed in the same manner as a conventionally known method, and usually 5
It is carried out at a sintering temperature of 00 to 1300 ° C, preferably 800 to 1200 ° C, usually for 1 to 8 hours, preferably for 3 to 6 hours. Even if the sintering temperature is longer than 8 hours, the physical properties of the product,
There is no big change in the properties.

【0022】本発明の二酸化ケイ素は、高吸水性樹脂表
面に吸着されるような微粒子であるほうが良く、好まし
い粒子径は、20μm以下、特に好ましくは、10μm
以下である。本発明の二酸化ケイ素の使用量は水を含ま
ない高吸水性樹脂100重量部に対して0.05〜5重
量部であることが必要で、好ましくは0.1〜3重量部
である。0.01重量部より少ないと、造粒効果が少な
く好ましくない。また5重量部より多いと微粉が多くな
り、その結果取扱いが悪くなるので好ましくない。
The silicon dioxide of the present invention is preferably in the form of fine particles which are adsorbed on the surface of the highly water-absorbent resin, and the preferable particle size is 20 μm or less, particularly preferably 10 μm.
It is the following. The amount of silicon dioxide used in the present invention is 0.05 to 5 parts by weight, preferably 0.1 to 3 parts by weight, based on 100 parts by weight of the water-free superabsorbent resin. If it is less than 0.01 part by weight, the granulation effect is small and it is not preferable. On the other hand, if the amount exceeds 5 parts by weight, the amount of fine powder increases, resulting in poor handling, which is not preferable.

【0023】また本発明の二酸化ケイ素は、水銀ポロシ
メータによる細孔容積が3ml/g以下であることが好
ましい。更に好ましくは0.4〜1.8ml/gであ
る。また本発明の二酸化ケイ素は、JIS K 510
1法による吸油量が350ml/100g以下であるこ
とが好ましく、更に好ましくは200〜100ml/1
00gである。
The silicon dioxide of the present invention preferably has a pore volume of 3 ml / g or less measured by a mercury porosimeter. More preferably, it is 0.4 to 1.8 ml / g. Further, the silicon dioxide of the present invention is manufactured according to JIS K 510.
The oil absorption by Method 1 is preferably 350 ml / 100 g or less, more preferably 200 to 100 ml / 1.
It is 00 g.

【0024】次に高吸水性樹脂の造粒法について具体的
に説明する。本発明は上記の如き高吸水性樹脂、架橋
剤、水及び窒素吸着法による比表面積が250m2/g
以上の二酸化ケイ素を混合した後に、乾燥を行って造粒
することを特徴とするもので、高吸水性樹脂、架橋剤、
水、及び窒素吸着法による比表面積が250m2/g以
上の二酸化ケイ素の添加順序については特に制限され
ず、どの順序で添加しても、又一括で添加してもよい
が、その混合性の点から、高吸水性樹脂と架橋剤を予め
均一に混合した後、水及び窒素吸着法による比表面積が
250m2/g以上の二酸化ケイ素を混合するのが好ま
しい。
Next, the granulation method of the super absorbent polymer will be specifically described. The present invention has a specific surface area of 250 m 2 / g as measured by the superabsorbent resin, crosslinking agent, water and nitrogen adsorption method as described above.
After mixing the above silicon dioxide, characterized by performing drying and granulation, a super absorbent resin, a cross-linking agent,
The order of addition of water and silicon dioxide having a specific surface area of 250 m 2 / g or more measured by a nitrogen adsorption method is not particularly limited, and they may be added in any order or may be added all at once. From this point of view, it is preferable that the superabsorbent resin and the crosslinking agent are uniformly mixed in advance, and then water and silicon dioxide having a specific surface area of 250 m 2 / g or more by the nitrogen adsorption method are mixed.

【0025】高吸水性樹脂と架橋剤を均一に混合する方
法としては、高吸水性樹脂と架橋剤が均一な分散混合状
態になる方法であれば特に制限されず、例えば有機溶剤
を溶剤として均一に混合撹拌した後有機溶剤を留去する
方法、直接架橋剤を高吸水性樹脂にふりかけ混合する方
法、架橋剤を水に分散あるいは溶解させて高吸水性樹脂
にふりかけ混合する方法等が挙げられるが、有機溶剤を
溶剤として均一に混合撹拌した後有機溶剤を留去する方
法が好ましく、該方法についてより具体的に説明する。
The method for uniformly mixing the superabsorbent resin and the crosslinking agent is not particularly limited as long as the superabsorbent resin and the crosslinking agent are in a uniformly dispersed and mixed state. A method of distilling off the organic solvent after mixing and stirring, a method of directly sprinkling the cross-linking agent on the super absorbent polymer, a method of dispersing or dissolving the cross-linking agent in water and sprinkling on the super absorbent resin, and the like. However, a method of uniformly mixing and stirring an organic solvent as a solvent and then distilling off the organic solvent is preferable, and the method will be described more specifically.

【0026】この時、使用される有機溶剤は、架橋処理
時の架橋反応に対し不活性で、架橋剤を溶解または分散
しうるものであれば特に制限されない。具体的にはシク
ロヘキサン、n−ヘキサンなどの飽和炭化水素、メタノ
ール、エタノール、イソプロピルアルコールなどの低級
アルコール、アセトン、メチルエチルケトンなどのエー
テル類、エチレングリコールモノメチルエーテル、エチ
レングリコールモノエチルエーテルなどのエチレングリ
コールモノエーテル類などが挙げられる。
At this time, the organic solvent used is not particularly limited as long as it is inert to the crosslinking reaction during the crosslinking treatment and can dissolve or disperse the crosslinking agent. Specifically, saturated hydrocarbons such as cyclohexane and n-hexane, lower alcohols such as methanol, ethanol and isopropyl alcohol, ethers such as acetone and methyl ethyl ketone, ethylene glycol monoethers such as ethylene glycol monomethyl ether and ethylene glycol monoethyl ether. And the like.

【0027】有機溶剤の添加量としては、高吸水性樹脂
に十分混合できる量であれば良く、水を含まない高吸水
性樹脂100重量部に対して20〜2000重量部であ
ることが好ましく、より好ましくは40〜600重量部
である。
The organic solvent may be added in an amount sufficient to be mixed with the super absorbent polymer, and is preferably 20 to 2000 parts by weight with respect to 100 parts by weight of the super absorbent resin containing no water. It is more preferably 40 to 600 parts by weight.

【0028】有機溶剤との混合方法は、高吸水性樹脂と
架橋剤を混合した後有機溶剤を添加し混合する方法、高
吸水性樹脂に有機溶剤を添加し混合したのち架橋剤を添
加し混合する方法、架橋剤に有機溶剤を添加し混合した
後高吸水性樹脂を添加し混合する方法、高吸水性樹脂、
架橋剤それぞれに有機溶剤を添加し混合してからブレン
ドし混合する方法や有機溶剤中に高吸水性樹脂、架橋剤
を別々に、あるいは一括に添加し混合する方法等が挙げ
られるが、いずれの方法でも、均一に混合撹拌した後、
有機溶剤を留去することが必要である。この有機溶剤の
留去は、架橋反応を抑制するために減圧、低温下で行う
事が望ましく、その圧力は150〜250torr、温
度は20〜50℃の範囲から好適に選択される。
The method of mixing with the organic solvent is a method of mixing the superabsorbent resin and the crosslinking agent and then adding the organic solvent, or a method of adding the organic solvent to the superabsorbent resin and mixing and then adding the crosslinking agent and mixing. Method, a method of adding and mixing a superabsorbent resin after adding an organic solvent to the crosslinking agent and mixing, a superabsorbent resin,
Examples include a method of adding an organic solvent to each of the cross-linking agents, mixing and then blending and mixing, a method of mixing the super-water-absorbent resin and the cross-linking agent in the organic solvent separately or in a batch, and the like. Even with the method, after mixing and stirring uniformly,
It is necessary to distill off the organic solvent. The distillation of the organic solvent is preferably carried out under reduced pressure and low temperature in order to suppress the crosslinking reaction, and the pressure is suitably selected from the range of 150 to 250 torr and the temperature of 20 to 50 ° C.

【0029】次に水と窒素吸着法による比表面積が25
0m2/gの二酸化ケイ素を添加するのであるが、該添
加は直接行っても良いが、該粉末の分散性を考慮すれ
ば、水を先に添加する方がよい。最後に得られた高吸水
性樹脂、架橋剤、水と窒素吸着法による比表面積が25
0m2/gの二酸化ケイ素の混合物を乾燥させる。この
時の乾燥処理条件は架橋剤の種類により一該に言えない
が50〜150℃、好ましくは70〜100℃で30分
〜5時間程度乾燥処理を行うのである。その後必要に応
じて105〜150℃、0.5〜5時間程度の乾燥処理
を再度行い、本発明の高吸水性樹脂造粒体が得られるの
である。
Next, the specific surface area by water and nitrogen adsorption method is 25
Although 0 m 2 / g of silicon dioxide is added, the addition may be carried out directly, but considering the dispersibility of the powder, it is better to add water first. Finally, the superabsorbent resin, the cross-linking agent, and the specific surface area of water and nitrogen adsorption method of 25 were obtained.
A mixture of 0 m 2 / g of silicon dioxide is dried. The conditions of the drying treatment at this time are 50 to 150 ° C., preferably 70 to 100 ° C. for about 30 minutes to 5 hours, although it cannot be said depending on the kind of the crosslinking agent. Thereafter, if necessary, the drying treatment is performed again at 105 to 150 ° C. for about 0.5 to 5 hours to obtain the superabsorbent polymer granules of the present invention.

【0030】かかる方法により得られた高吸水性樹脂は
微粉の生成が少なく、かさ密度が0.90g/ml以下
と小さいため微粉が少ないので、取扱い性が良く、また
パルプとのからみ性のがよいで、紙おむつ、生理用ナプ
キン等の衛生用材、土壌の保水剤、種子コーティング
剤、止水剤、増粘剤、結露防止剤、乾燥剤、調湿剤等に
広く利用することが出来る。
The superabsorbent resin obtained by such a method produces less fine powder, and has a small bulk density of 0.90 g / ml or less, so there is little fine powder, so that it is easy to handle and has no entanglement with pulp. It can be widely used for sanitary materials such as paper diapers and sanitary napkins, soil water retention agents, seed coating agents, water blocking agents, thickeners, anti-condensation agents, desiccants, humidity control agents and the like.

【0031】[0031]

【作用】本発明では、高吸水性樹脂の造粒にあたり特定
の比表面積をもつ二酸化ケイ素を使用しているので、微
粉の発生が少なく、かさ密度の小さい高吸水性樹脂の造
粒体を製造することが出来る。
In the present invention, since the silicon dioxide having a specific surface area is used in the granulation of the super absorbent polymer, a granulated body of the super absorbent resin having a small bulk density and a small amount of fine powder is produced. You can do it.

【0032】[0032]

【実施例】以下、実施例を挙げて本発明を具体的に説明
する。尚、実施例中、「%」とあるのは、特に断りのな
い限り重量基準である。また高吸水性樹脂の造粒体の評
価は以下の要領で行った。
EXAMPLES The present invention will be specifically described below with reference to examples. In the examples, “%” is based on weight unless otherwise specified. Further, the evaluation of the granules of the super absorbent polymer was performed according to the following procedure.

【0033】(粒度分布の測定)タイラーメッシュ基準
の金網を用いた乾式篩分析により20メッシュオンの粗
大粒子と100メッシュパスの微細粒子をそれぞれの含
有量を重量%で示した。 (かさ密度の測定)JIS−K6721に準拠して行っ
た。
(Measurement of Particle Size Distribution) By a dry sieve analysis using a Tyler mesh standard wire mesh, the content of coarse particles of 20 mesh on and fine particles of 100 mesh pass were shown by weight%. (Measurement of bulk density) The measurement was performed according to JIS-K6721.

【0034】実施例1 シクロヘキサンを溶媒とする通常の逆相懸濁重合により
得られた高吸水性樹脂190g(含水率23%)と架橋
剤として該高吸水性樹脂に対して250ppmの二官能
脂環式エポキシ化合物(商品名「セロキサイド202
1」、ダイセル化学工業(株)製)と76gのシクロヘ
キサンを1l容の双腕型ニーダーに仕込み、撹拌下にシ
クロヘキサン76gを210torr、45℃で留去し
た後、60分間混合した。その後、高吸水性樹脂に対し
て8%の水を添加し、更にその30分後に高吸水性樹脂
に対して、12%の水を添加した。その15分後に0.
14g(0.1重量%)の二酸化ケイ素(窒素吸着法に
よる比表面積432m2/g、水銀ポロシメータによる
細孔容積1、12ml/g、窒素吸着による細孔ピーク
半径4.1nm)を添加した。大気圧下ニーダー内で撹
拌しながら、70℃、1時間の乾燥を行い、次いで、静
置乾燥を110℃で3時間行い、含水率5%の粒体約1
60gを得た。得られた高吸水性樹脂の造粒体の粒度分
布、かさ密度を測定した。
Example 1 190 g of a super absorbent polymer (water content 23%) obtained by usual reverse phase suspension polymerization using cyclohexane as a solvent and 250 ppm of a bifunctional oil as a crosslinking agent with respect to the super absorbent resin. Cyclic epoxy compound (trade name "Celoxide 202
1 ", manufactured by Daicel Chemical Industries, Ltd. and 76 g of cyclohexane were charged into a 1-liter twin-arm kneader, and after stirring 76 g of cyclohexane at 210 torr and 45 ° C., the mixture was mixed for 60 minutes. Then, 8% of water was added to the superabsorbent resin, and 30 minutes after that, 12% of water was added to the superabsorbent resin. 15 minutes later, 0.
14 g (0.1% by weight) of silicon dioxide (specific surface area 432 m 2 / g by nitrogen adsorption method, pore volume 1 by mercury porosimeter 1, 12 ml / g, pore peak radius by nitrogen adsorption 4.1 nm) were added. While stirring in a kneader under atmospheric pressure, it was dried at 70 ° C. for 1 hour, and then statically dried at 110 ° C. for 3 hours to give about 1% of granules having a water content of 5%.
60 g was obtained. The particle size distribution and bulk density of the obtained granules of the super absorbent polymer were measured.

【0035】実施例2〜3、比較例1〜4 二酸化ケイ素の種類及び添加量を表1の如く変化させ
て、実施例1と同様に高吸水性樹脂の造粒を行い、同様
に粒度分布、かさ密度を測定した。実施例及び比較例の
測定結果を表2に示す。
Examples 2 to 3 and Comparative Examples 1 to 4 The superabsorbent resin was granulated in the same manner as in Example 1 except that the type and addition amount of silicon dioxide were changed as shown in Table 1, and the particle size distribution was similarly obtained. The bulk density was measured. Table 2 shows the measurement results of Examples and Comparative Examples.

【0036】[0036]

【表1】 SiO2 比表面積 細孔容積 細孔ピーク 吸油量 添加量 (m2/g) (ml/g) 半径(nm) (ml/100g) (%) 実施例1 432 1.15 4.1 170 0.1 実施例2 432 1.15 4.1 170 1 実施例3 432 1.15 4.1 170 5 比較例1 −−− −−− −−− −−− 0 比較例2 190 1.15 4.1 170 0.1 比較例3 190 3.13 12.3 170 0.1比較例4 190 1.15 4.1 237 0.1 [Table 1] SiO 2 specific surface area Pore volume Pore peak Oil absorption Added amount (m 2 / g) (ml / g) Radius (nm) (ml / 100g) (%) Example 1 432 1.15 4. 1 170 0.1 Example 2 432 1.15 4.1 170 1 Example 3 432 1.15 4.1 170 5 Comparative Example 1 −−−−−−−−−−−−− 0 Comparative Example 2 1901 .15 4.1 170 0.1 Comparative Example 3 190 3.13 12.3 170 0.1 Comparative Example 4 190 1.15 4.1 4.1 237 0.1

【0037】[0037]

【表2】 得られた樹脂の粒度分布 かさ密度 20メッシュ 20■100 100メッシュ (g/ml) よりも大 メッシュ よりも小 実施例1 23 74 3 0.89 実施例2 20 76 4 0.90実施例3 15 80 5 0.90 比較例1 1 84 15 1.02 比較例2 2 90 8 0.95 比較例3 5 85 10 0.99比較例4 2 83 15 1.00 [Table 2] Particle size distribution of the obtained resin Bulk density 20 mesh 20 100 100 Larger than 100 mesh (g / ml) Smaller than mesh Example 1 23 74 3 0.89 Example 2 20 76 4 0.90 Example 3 15 80 5 0.90 Comparative Example 1 1 84 15 1.02 Comparative Example 2 2 90 8 0.95 Comparative Example 3 5 85 10 0.99 Comparative Example 4 2 83 15 1.00

【0038】[0038]

【発明の効果】本発明では、高吸水性樹脂の造粒にあた
り特定の比表面積をもつ二酸化ケイ素を使用しているの
で、微粉の発生が少なく、かさ密度の小さい高吸水性樹
脂の造粒体を製造することが出来る。
INDUSTRIAL APPLICABILITY In the present invention, since the silicon dioxide having a specific specific surface area is used in the granulation of the super absorbent polymer, the granules of the super absorbent polymer having a small bulk density and a small bulk density are produced. Can be manufactured.

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 高吸水性樹脂、架橋剤、水及び窒素吸着
法による比表面積が250m2/g以上の二酸化ケイ素
を混合した後、乾燥を行うことを特徴とする高吸水性樹
脂の造粒法。
1. A granulation of a superabsorbent resin, which comprises mixing a superabsorbent resin, a crosslinking agent, water, and silicon dioxide having a specific surface area of 250 m 2 / g or more by a nitrogen adsorption method, and then drying the mixture. Law.
【請求項2】 高吸水性樹脂と架橋剤を予め均一に混合
した後、水及び窒素吸着法による比表面積が250m2
/g以上の二酸化ケイ素を混合することを特徴とする請
求項1記載の高吸水性樹脂の造粒法。
2. A highly water-absorbent resin and a cross-linking agent are uniformly mixed in advance, and then the specific surface area is 250 m 2 by a water and nitrogen adsorption method.
2. The method for granulating a super absorbent polymer according to claim 1, wherein the amount of silicon dioxide is not less than 1 g / g.
【請求項3】 高吸水性樹脂と架橋剤を有機溶剤中で混
合し、その有機溶剤を留去して均一に混合した後、水及
び窒素吸着法による比表面積が250m2/g以上の二
酸化ケイ素を混合することを特徴とする請求項2記載の
高吸水性樹脂の造粒法。
3. A highly water-absorbent resin and a cross-linking agent are mixed in an organic solvent, the organic solvent is distilled off and uniformly mixed, and then a specific surface area of 250 m 2 / g or more by water and nitrogen adsorption method is obtained. The method for granulating a highly water-absorbent resin according to claim 2, wherein silicon is mixed.
【請求項4】 二酸化ケイ素の窒素吸着法による比表面
積が250m2/g以上であり800m2/g以下である
ことを特徴とする請求項1〜3いずれか記載の高吸水性
樹脂の造粒法。
4. The granulation of super absorbent polymer according to claim 1, wherein the specific surface area of silicon dioxide measured by a nitrogen adsorption method is 250 m 2 / g or more and 800 m 2 / g or less. Law.
【請求項5】 二酸化ケイ素の窒素吸着法による比表面
積が250m2/g以上であり490m2/g以下である
ことを特徴とする請求項1〜3いずれか記載の高吸水性
樹脂の造粒法。
5. The granulation of superabsorbent resin according to claim 1, wherein the specific surface area of silicon dioxide measured by a nitrogen adsorption method is 250 m 2 / g or more and 490 m 2 / g or less. Law.
【請求項6】 二酸化ケイ素の混合量が水を含まない高
吸水性樹脂100重量部に対して、0.05〜5重量部
であることを特徴とする請求項1〜5いずれか記載の高
吸水性樹脂の造粒法。
6. The composition according to claim 1, wherein the mixing amount of silicon dioxide is 0.05 to 5 parts by weight with respect to 100 parts by weight of the water-free superabsorbent resin. Granulation method of water absorbent resin.
JP8498595A 1995-03-15 1995-03-15 Method for granulating highly water-absorptive resin Pending JPH08253597A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8498595A JPH08253597A (en) 1995-03-15 1995-03-15 Method for granulating highly water-absorptive resin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8498595A JPH08253597A (en) 1995-03-15 1995-03-15 Method for granulating highly water-absorptive resin

Publications (1)

Publication Number Publication Date
JPH08253597A true JPH08253597A (en) 1996-10-01

Family

ID=13845922

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JPH08253597A (en)

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