JPH0762508B2 - Spiral tube manufacturing method - Google Patents
Spiral tube manufacturing methodInfo
- Publication number
- JPH0762508B2 JPH0762508B2 JP62245632A JP24563287A JPH0762508B2 JP H0762508 B2 JPH0762508 B2 JP H0762508B2 JP 62245632 A JP62245632 A JP 62245632A JP 24563287 A JP24563287 A JP 24563287A JP H0762508 B2 JPH0762508 B2 JP H0762508B2
- Authority
- JP
- Japan
- Prior art keywords
- spiral tube
- synthetic resin
- manufacturing
- pipe
- reinforcing material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Rigid Pipes And Flexible Pipes (AREA)
- Moulding By Coating Moulds (AREA)
Description
本発明は、螺旋管の製造方法に関する。 The present invention relates to a method for manufacturing a spiral tube.
土木工事に使用される大口径管は、工場で製造されたも
のを工事現場迄輸送するには、輸送費が嵩む為、工事現
場に製管機を設置し、長尺帯状体の巻重体から該長尺帯
状体を逐次繰出しつつ螺旋状に巻回して製管する技術は
公知である。 そしてこの従来技術は上水道、下水道等の老朽化した既
設管の更生の為に、埋設された侭の状態で該既設管の内
面をライニングする技術にも応用されており、特開昭61
−48690号公報に開示されている。Large-diameter pipes used in civil engineering work require a pipe-making machine to be installed at the construction site to transport the products manufactured at the factory to the construction site. A technique is known in which the long strips are successively fed and spirally wound to produce a pipe. And this prior art is also applied to the technology of lining the inner surface of the existing pipe in the state of the buried windshield for the rehabilitation of the existing pipe that has deteriorated such as water supply and sewerage.
-48690 publication.
大口径管は、通常外力に耐え得る高剛性を具有すること
を要求されるので、上記公報に記載された従来技術に於
いても、本来なら熱間製管法を用いて高剛性の合成樹脂
製帯状体を供給するのが好ましいが、設備自体が大掛か
りとなる為、冷間製管法を採用しているのである。 しかしながら、高剛性の合成樹脂製帯状体を冷間で湾曲
させる為には大きな力を必要とし、曲率半径が小さくな
る程、或いは肉厚が厚くなる程その曲げ応力に耐えられ
ず割れが生じて製管出来ない傾向があって、製造しよう
とする管径、厚さ、材質に自ら制約が存し、所望の高剛
性を有する螺旋管が得られないという問題点があった。Since a large-diameter pipe is usually required to have high rigidity capable of withstanding an external force, even in the conventional art described in the above publication, a high-rigidity synthetic resin originally using the hot pipe manufacturing method. It is preferable to supply the strip-shaped body, but since the equipment itself becomes large-scale, the cold pipe manufacturing method is adopted. However, a large force is required to bend a highly rigid synthetic resin strip cold, and as the radius of curvature becomes smaller or the wall thickness becomes larger, the bending stress cannot be endured and cracks occur. There is a problem that a pipe cannot be manufactured, and the diameter, thickness, and material of the pipe to be manufactured are limited by themselves, and a spiral pipe having a desired high rigidity cannot be obtained.
本発明は、前記従来技術の問題点を解消する為になされ
たものであって、両方の側縁部に接合部が設けられ、片
面には鍔部を有する複数本の突条がその長手方向に並設
されてなる合成樹脂製帯状本を製管機に供給し、前記片
面を外側にして螺旋状に巻回しつつ、前記接合部を接合
して螺旋管を形成した後に、長尺の補強材を連続的に前
記突状間に嵌挿して、前記突状の鍔部裏面に係止するこ
とを特徴とする螺旋管の製造方法をその要旨とするもの
である。 本発明に於ける上記接合は、特に限定されるものではな
く、例えば、螺旋状に巻回された上記帯状体の隣り合う
側部同士を、予め一方の側縁部に嵌合凸部もしくは嵌合
凹部が設けられ、他方の側縁部に上記嵌合凸部もしくは
嵌合凹部に嵌合可能な嵌合凹部もしくは嵌合凸部が設け
られた接合部を嵌合によって接合するが如く、適合方法
によって水密に接合することをいう。 本発明に於いて、補強材としては、アルミニウム、鉄等
の金属又は合成樹脂等の弾性を有する長尺体が使用で
き、その形状は後述する実施例に於いて若干のものを例
示するが、細幅の板状体、棒状体、管状体、突条を挟着
できる長手方向の切溝を設けた略管条体或いは突条間の
間隙に嵌着可能な突条を片面に並設した板条体であって
もよい。 上記補強材は、上記合成樹脂製帯条体を上記接合部に於
いて接合して螺旋管を形成した後に、連続的に前記突条
間の間隙に嵌挿して、前記突条の鍔部裏面に係止するも
のであって、上記螺旋管が必要とする強度に応じて、上
記突条の間に巻着する補強材の数を加減し、材質や種類
を選択してその強度を変えることができる。The present invention has been made in order to solve the above-mentioned problems of the prior art, and has a plurality of protrusions having a joint portion provided on both side edge portions and a flange portion on one side thereof in the longitudinal direction thereof. The synthetic resin strips arranged side by side are fed to a pipe making machine, and while one side of the book is wound in a spiral shape, the joining portion is joined to form a spiral pipe, and then long reinforcement is performed. A gist of the method is a method of manufacturing a spiral tube, which is characterized in that a material is continuously inserted between the protrusions and locked to the rear surface of the protruding collar portion. The joining in the present invention is not particularly limited, and, for example, the adjacent side portions of the spirally wound band-shaped body may be fitted to one side edge portion in advance by a fitting convex portion or a fitting portion. Suitable for joining by fitting a joint portion provided with a mating concave portion and a fitting concave portion or a fitting convex portion capable of fitting with the fitting convex portion or the fitting concave portion on the other side edge portion by fitting. Water-tight bonding by a method. In the present invention, as the reinforcing material, a long body having elasticity such as aluminum, metal such as iron or synthetic resin can be used, and the shape thereof is a few in the examples described later, Narrow plate-shaped body, rod-shaped body, tubular body, substantially tubular body provided with longitudinal cut grooves for sandwiching the ridges, or ridges that can be fitted in the gaps between the ridges are arranged side by side. It may be a plate body. The reinforcing material is formed by joining the synthetic resin strips at the joints to form a spiral tube, and then continuously inserting the strips into the gaps between the ridges to form a back surface of the ridge of the ridges. Depending on the strength required by the spiral tube, the number of reinforcing materials wound between the ridges can be adjusted, and the strength can be changed by selecting the material and type. You can
本発明の螺旋管の製造方法は、両方の側縁部に接合部が
設けられ、片面には鍔部を有する複数本の突条がその長
手方向に並設されてなる合成樹脂製帯状体を製管機に供
給し、前記片面を外側にして螺旋状に巻回しつつ、前記
接合部を接合して螺旋管を形成した後に、長尺の補強材
を連続的に前記突条間に嵌挿して、前記突条の鍔部裏面
に係止するものであるので、螺旋管の剛性が不足するも
のであっても、補強材の巻着によって剛性不足が補強さ
れるので、少ない合成樹脂製帯状体から種々の用途に供
される多数のグレードの螺旋管の製造が可能である。 又、本発明の螺旋管の製造方法は、上記生成樹脂製帯状
体を上記接合部に於いて接合して螺旋管を形成した後
に、連続的に前記突条間の間隙に嵌挿して、前記突条の
鍔部裏面に係止するものであるので、補強材が僅かな力
で嵌挿でき、補強材が突条に案内され、均質に巻着され
ると共に、従来の製管機に簡単な付属器具を取付けるだ
けで転用が可能であり、設備費が安価で済むという利点
を有する。The method for manufacturing a spiral tube of the present invention is a synthetic resin strip, in which a joint is provided on both side edges, and a plurality of ridges having a flange on one side are arranged in parallel in the longitudinal direction. After being supplied to a pipe manufacturing machine and spirally wound with the one surface facing outward, the joining portion is joined to form a spiral pipe, and then a long reinforcing material is continuously fitted and inserted between the protrusions. Since it is locked to the rear surface of the flange of the ridge, even if the rigidity of the spiral tube is insufficient, the insufficient rigidity is reinforced by winding the reinforcing material. It is possible to manufacture numerous grades of spiral tubing from the body for various uses. Further, in the method for manufacturing a spiral tube of the present invention, after forming the spiral tube by joining the produced resin strip at the joining portion, the spiral tube is continuously inserted into the gap between the protrusions, Since it is locked on the rear surface of the flange of the ridge, the reinforcing material can be inserted with a slight force, the reinforcing material is guided by the ridge and is evenly wound, and it is easy for conventional pipe making machines. It has the advantage that it can be diverted by simply attaching various accessory devices, and that the equipment cost is low.
以下、本発明の実施例を図面を参照しながら説明する。 第1図及び第2図は、本発明の螺旋管の製造方法によっ
て得られる螺旋管の一例を示すものであって、1は合成
樹脂製帯状体であって、硬質ポリ塩化ビニルから押出成
形された長尺体の上面に、先端に鍔部12を有する複数の
T字状突条11を長手方向に一体に並設し、両側端縁に互
いに嵌合可能な嵌合凹部13及び嵌合凸部14が設けられて
おり、螺旋状に巻回しつつ嵌合凹部13に嵌合凸部14を嵌
合して螺旋管6を形成している。而して前記突条11の間
の間隙に一つ置きに細幅のアルミニウム製薄板材より成
る補強材2が、その両側縁が螺旋管6の突条11の鍔部12
の裏面に係止するようにして幅方向に弧状に屈曲し嵌挿
された構造となっている。 第3図は、本発明の螺旋管の製造方法によって得られる
螺旋管の他の例を示すものであって、それに用いる合成
樹脂製帯状体とその突条間に配置された補強材との関係
のみを示しており、硬質ポリ塩化ビニルから押出成形さ
れた長尺体よりなる合成樹脂製帯状体1上面のT字状突
条11の間の間隙に一つ置きに断面円形のアルミニウム製
棒状体より成る補強材2が嵌挿されている状態を示して
いる。 第4図は、本発明の螺旋管の製造方法によって得られる
螺旋管の他の例を示すものであって、第3図と同様に合
成樹脂製帯状体と補強材との関係のみを示しており、硬
質ポリ塩化ビニルから押出成形された長尺体よりなる合
成樹脂製帯状体1上面のT字状突条11の間に、片面に断
面矢印形状の突条21を並設した合成樹脂製長尺板状体よ
り成る補強材2の上記断面矢印形状の突条21が嵌入係止
されている状態を示している。 第5図は、本発明の螺旋管の製造方法によって得られる
螺旋管の他の例を示すものであって、第3図及び第4図
と同様に合成樹脂製帯状体と補強材との関係のみを示し
ており、硬質ポリ塩化ビニルから押出成形された長尺体
よりなる合成樹脂製帯状体1上面の略スペード型の鍔縁
を有する突条11に、上記突条11を挟着できる長手方向の
切溝を設けた脚部22を有する略管状体より成る補強材2
が冠着されている状態を示している。 第6図及び第7図は、本発明の螺旋管の製造方法を説明
するための概略説明図であり、合成樹脂製帯状体1を送
りロール31と複数の製管ロール32を有する製管機7の間
に供給して合成樹脂製帯状体1の嵌合凹凸部13、14を連
結させながら送出し、螺旋管6を形成した後、管外面の
突条11の間に補強材2を、押えロール5と対になった巻
付けロール4により、連続的に巻着される状態を示して
いる。Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 and 2 show an example of a spiral tube obtained by the method for manufacturing a spiral tube of the present invention, wherein 1 is a synthetic resin strip, which is extruded from hard polyvinyl chloride. On the upper surface of the elongated body, a plurality of T-shaped protrusions 11 each having a flange portion 12 at the tip are integrally juxtaposed in the longitudinal direction, and fitting recesses 13 and fitting protrusions that can be fitted to each other are formed on both side edges. The portion 14 is provided, and the spirally wound tube 6 is formed by fitting the fitting convex portion 14 into the fitting concave portion 13 while spirally winding. Then, every other space is provided between the protrusions 11, the reinforcing member 2 made of a thin aluminum thin plate material is provided, and both side edges of the reinforcing member 2 of the protrusion 11 of the spiral tube 6 are provided.
It has a structure in which it is bent and fitted in an arc shape in the width direction so as to be locked to the back surface of. FIG. 3 shows another example of the spiral tube obtained by the method for manufacturing the spiral tube of the present invention, and shows the relationship between the synthetic resin strip used for the spiral tube and the reinforcing material arranged between the ridges thereof. Only, and an aluminum rod-shaped body having a circular cross-section every other space in the gap between the T-shaped protrusions 11 on the upper surface of the synthetic resin strip 1 made of a long body extruded from hard polyvinyl chloride. It shows a state in which the reinforcing member 2 made of is inserted. FIG. 4 shows another example of the spiral tube obtained by the method for manufacturing a spiral tube of the present invention, and shows only the relationship between the synthetic resin strip and the reinforcing material as in FIG. , A synthetic resin made of a long body extruded from hard polyvinyl chloride, and a T-shaped ridge 11 on the upper surface of the strip-shaped body 1 and a ridge 21 having an arrow-shaped cross section on one side of the synthetic resin. It shows a state in which the above-mentioned ridge 21 having an arrow-shaped cross section of the reinforcing member 2 made of a long plate-like body is fitted and locked. FIG. 5 shows another example of the spiral tube obtained by the method for manufacturing a spiral tube of the present invention, and shows the relationship between the synthetic resin strip and the reinforcing material as in FIGS. 3 and 4. The figure shows only the long line that allows the protrusion 11 to be sandwiched between the protrusions 11 having a substantially spade-shaped collar edge on the upper surface of the synthetic resin strip 1 made of a long body extruded from hard polyvinyl chloride. Reinforcing member 2 consisting of a substantially tubular body having leg portions 22 provided with directional grooves
Shows the state of being worn. FIG. 6 and FIG. 7 are schematic explanatory views for explaining the method for manufacturing the spiral tube of the present invention, in which the synthetic resin strip 1 has a feed roll 31 and a plurality of pipe making rolls 32. 7 and the fitting uneven portions 13 and 14 of the synthetic resin strip 1 are connected and delivered to form the spiral tube 6, and then the reinforcing material 2 is provided between the projections 11 on the outer surface of the tube. The winding roll 4 paired with the pressing roll 5 shows a state in which the winding roll 4 is continuously wound.
本発明の螺旋管の製造方法は、叙上の如く構成されてい
るので、螺旋管の剛性が不足するものであっても、補強
材の巻着によって剛性不足が補強されるので、少ない合
成樹脂製帯状体から種々の用途に供される多数のグレー
ドの螺旋管の製造が可能である。 又、本発明の螺旋管の製造方法は、上記合成樹脂製帯状
体を上記接合部に於いて接合して螺旋管を形成した後
に、連続的に前記突条間の間隙に嵌挿して、前記突条の
鍔部裏面に係止するものであるので、補強材が僅かな力
で嵌挿でき、補強材が突条に案内され、均質に巻着され
ると共に、従来の製管機に簡単な付属器具を取付けるだ
けで転用が可能であり、設備費が安価で済むという利点
を有する。Since the spiral tube manufacturing method of the present invention is configured as described above, even if the rigidity of the spiral tube is insufficient, the insufficient rigidity can be reinforced by winding the reinforcing material. It is possible to manufacture a large number of grades of spiral tubing for various applications from strips. Further, in the method for manufacturing a spiral tube of the present invention, the synthetic resin strip is joined at the joining portion to form a spiral tube, and then the spiral tube is continuously inserted into the gap between the protrusions, Since it is locked on the rear surface of the flange of the ridge, the reinforcing material can be inserted with a slight force, the reinforcing material is guided by the ridge and is evenly wound, and it is easy for conventional pipe making machines. It has the advantage that it can be diverted by simply attaching various accessory devices, and that the equipment cost is low.
第1図は、本発明の螺旋管の製造方法によって得られる
螺旋管の一例を示す一部切欠斜視図、第2図は、第1図
II−II線に於ける断面図、第3図から第5図は、第2図
に於いて示した合成樹脂製帯状体と補強材との関係の他
の例を示す断面図、第6図は、本発明の螺旋管の製造方
法の一実施例を示す概略説明図、第7図は、第6図に於
ける管軸方向から見た概略説明図である。FIG. 1 is a partially cutaway perspective view showing an example of a spiral tube obtained by the method for manufacturing a spiral tube of the present invention, and FIG. 2 is FIG.
A sectional view taken along the line II-II, and FIGS. 3 to 5 are sectional views showing another example of the relationship between the synthetic resin strip and the reinforcing member shown in FIG. 2, and FIG. FIG. 7 is a schematic explanatory view showing an embodiment of the method for manufacturing the spiral tube of the present invention, and FIG. 7 is a schematic explanatory view seen from the tube axis direction in FIG.
1……合成樹脂製帯状体 11……突条 12……鍔部 13……嵌合凹部 14……嵌合凸部 2……補強材 31……送りロール 32……製管ロール 4……巻付けロール 5……押えロール 6……螺旋管 1 …… Synthetic resin strip 11 …… Ribs 12 …… Brim 13 …… Mating recess 14 …… Mating recess 2 …… Reinforcing material 31 …… Feed roll 32 …… Pipe-making roll 4 …… Winding roll 5 …… Presser roll 6 …… Spiral tube
Claims (1)
は鍔部を有する複数本の突条がその長手方向に並設され
てなる合成樹脂製帯状体を製管機に供給し、前記片面を
外側にして螺旋状に巻回しつつ、前記接合部を接合して
螺旋管を形成した後に、長尺の補強材を連続的に前記突
条間に嵌挿して、前記突状の鍔部裏面に係止することを
特徴とする螺旋管の製造方法。1. A synthetic resin strip-shaped body having joints provided on both side edges and a plurality of ridges each having a flange on one side thereof arranged in parallel in a longitudinal direction thereof is supplied to a pipe making machine. Then, while spirally winding with one side facing outward, the joining portion is joined to form a spiral tube, and then a long reinforcing material is continuously inserted between the protrusions to form the protrusion. A method for manufacturing a spiral tube, wherein the spiral tube is locked to the back surface of the collar part.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62245632A JPH0762508B2 (en) | 1987-09-28 | 1987-09-28 | Spiral tube manufacturing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP62245632A JPH0762508B2 (en) | 1987-09-28 | 1987-09-28 | Spiral tube manufacturing method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPS6487992A JPS6487992A (en) | 1989-04-03 |
JPH0762508B2 true JPH0762508B2 (en) | 1995-07-05 |
Family
ID=17136548
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP62245632A Expired - Fee Related JPH0762508B2 (en) | 1987-09-28 | 1987-09-28 | Spiral tube manufacturing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0762508B2 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7004202B2 (en) | 2002-04-22 | 2006-02-28 | Rib Loc Australia Pty Ltd. | Composite strip windable to form a helical pipe and method therefor |
DE102006042079B4 (en) * | 2006-09-05 | 2010-01-07 | Stükerjürgen, Ferdinand | Means for connecting zusammenzufugender ends of two plastic bands to form a coil in a winding device |
JP2011094753A (en) * | 2009-10-30 | 2011-05-12 | Sekisui Chem Co Ltd | Reinforcement-containing strip for manufacturing regeneration pipe |
JP7284625B2 (en) * | 2019-04-23 | 2023-05-31 | 積水化学工業株式会社 | Rehabilitation band material |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4209043A (en) | 1977-10-18 | 1980-06-24 | Rib Loc (Hong Kong) Ltd. | Plastic tubular objects |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU541160B2 (en) * | 1980-10-31 | 1984-12-20 | Rib Loc International Limited | Sleeve joint |
-
1987
- 1987-09-28 JP JP62245632A patent/JPH0762508B2/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4209043A (en) | 1977-10-18 | 1980-06-24 | Rib Loc (Hong Kong) Ltd. | Plastic tubular objects |
Also Published As
Publication number | Publication date |
---|---|
JPS6487992A (en) | 1989-04-03 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |